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2075 High Power Transmitters System Manual-03

The document provides specifications and installation instructions for a Barrett 2075 HF linear amplifier system. It includes a Barrett 2050 HF exciter, 2075 power supply, and automatic antenna tuner. Details are given on connections, setup, operation and maintenance of the system components.

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Dawit Leta
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100% found this document useful (2 votes)
392 views37 pages

2075 High Power Transmitters System Manual-03

The document provides specifications and installation instructions for a Barrett 2075 HF linear amplifier system. It includes a Barrett 2050 HF exciter, 2075 power supply, and automatic antenna tuner. Details are given on connections, setup, operation and maintenance of the system components.

Uploaded by

Dawit Leta
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 37

Incorporating:-

Barrett 2075 HF Linear Amplifier - Barrett 2050 HF Exciter


Barrett 2075 Power Supply - Barrett 2075 Automatic Antenna Tuner
Optionally, the TW1000D or TW500D Linear Amplifier

BCM20750/3 - © Barrett Communications


www.barrettcommunications.com.au

Head Office: European Office: Americas Office:

Barrett Communications Pty Ltd Barrett Europe Limited Barrett Communications USA LLC
47 Discovery Drive Unit 9, Fulcrum 2, Victory Park 1000 North West Street
Bibra Lake WA 6163 Solent Way Suite 1200
P O Box 1214, Bibra Lake WA 6965 Whiteley PO15 7FN Wilmington Delaware 19801-1058
AUSTRALIA UNITED KINGDOM UNITED STATES OF AMERICA
Toll free number (within Australia) 1800 999 580
Telephone: +618 9434 1700 Telephone: +44 1489 880 332 Telephone: +1 703 291 0414
Facsimile: +618 9418 6757 Facsimile: +44 1489 565 422 Fax: +1 703 291 4950
Email: [email protected] Email: [email protected] Email: [email protected]
Section 1 Specifications ...................................................................................................3
1.1 General .............................................................................................................................. 3
1.2 2075 Linear Amplifier ......................................................................................................... 3
1.3 2075 Power Supply ............................................................................................................ 3
1.4 General Description ........................................................................................................... 4
Section 2 Installation and setup ......................................................................................5
2.1 Safety ................................................................................................................................. 5
2.2 Getting Started ................................................................................................................... 5
2.3 Mains Connection .............................................................................................................. 5
2.4 Ground (earth) System ...................................................................................................... 5
2.5 Antenna Connection .......................................................................................................... 6
2.6 Fitting the Linear Amplifier ................................................................................................. 7
2.7 2050 Exciter Setup ............................................................................................................ 7
2.8 2075 System Connections ................................................................................................. 9
2.9 System Description .......................................................................................................... 16
2.10 Remote Control .............................................................................................................. 17
Section 3 Setting into operation ....................................................................................18
3.1 Factory Settings ............................................................................................................... 18
3.2 System Settings ............................................................................................................... 18
Section 4 AC power reticulation system - BCA207600 ................................................20
4.1 Specifications ................................................................................................................... 20
4.2 Overview .......................................................................................................................... 20
4.3 Connection ....................................................................................................................... 22
4.4 Parts List .......................................................................................................................... 23
4.5 Maintenance .................................................................................................................... 23
Section 5 2075 Linear Amplifier Interface Unit – SA-20756 ..........................................24
5.1 Specifications ................................................................................................................... 24
5.2 Overview .......................................................................................................................... 24
5.3 Circuit Description ............................................................................................................ 27
5.4 Connection ....................................................................................................................... 30
5.5 Parts List .......................................................................................................................... 30
5.6 Maintenance .................................................................................................................... 31
Section 6 ATU Interface Unit – BCA207511 ..................................................................32
6.1 Specifications ................................................................................................................... 32
6.2 Overview .......................................................................................................................... 32
6.3 Circuit Description ............................................................................................................ 33
6.4 Connection ....................................................................................................................... 35
6.5 Parts List .......................................................................................................................... 35
6.6 Maintenance .................................................................................................................... 37

2
Section 1 Specifications

1.1 General
Frequency Coverage 2 MHz to 30 MHz

Channel Capacity 500

Modes USB/LSB/AFSK

Power Output 300 W to 1000 Watts PEP (internally adjustable)

Duty cycle 100% at 1000 Watt PEP Voice and Data Duty Cycle

Exciter Barrett 2050 125 W PEP continuous FEC duty cycle HF transceiver /
exciter

Line Input (to exciter) 600 ohms balanced Nominal 0 dBm

1.2 2075 Linear Amplifier


Excitation Power 50 ~ 80 Watts PEP

ALC voltage (output) range 0 to -10 V (Nominal -4 V @ 1000 W PEP output)

Spurious Radiation Less than -50 dB *

Third-order IMD Less than -31 dB @ 1000 W PEP (Typical)

Input impedance 50 ohm, unbalanced

Output impedance 50 ohm, unbalanced

Dimensions Width 483 mm (Standard 19” rack mount)


Height 175 mm (4RU)
Depth 600 mm (Including cable bends)

Weight 23 kg

*Note:- Reduced harmonic specification 2250 to 3300 kHz and 4700 to 5195 kHz

1.3 2075 Power Supply


Output +48 VDC at 50 A
+12 VDC at 3.0 A
-12 VDC at 0.5 A

Mains Input 96-260 VAC, 11 A at 250 VAC

Dimensions Width 483 mm (Standard 19” rack mount)


Height 175 mm (4RU)
Depth 600 mm (Including cable bends)

Weight 15 kg

3
1.4 General Description
The BARRETT 2075 is a solid-state linear amplifier system operating from 2MHz to 30MHz at a power output
level adjustable between 300 Watts and 1000 Watts PEP.

Extensive self-test, system monitoring, and protection circuits are provided, with status and tuning information
being displayed on a large Liquid Crystal Display (LCD) panel.

The exciter for the 2075 linear amplifier is a Barrett 2050 transceiver equipped with the continuous FEC duty
cycle top heat sink cover, set to “Linear Amplifier” as antenna type, where its power output is reduced to
between 50 and 80W PEP. The ALC voltage for the exciter is derived at the Linear Amplifier’s output, and is
passed to the exciter via the Linear Interface Unit.

The Linear Interface Unit is designed to allow plug and play integration with three types of Linear Amplifier, (the
2075, the TW100D and the TW500D), the 2050 exciter and also to a RAT1000 1KW Automatic Antenna Tuner.

The Barrett 2075 Power Supply Unit provides the +48 Volts required by the power amplifier stage transistors,
as well as all required control voltages for the Linear Amplifier.

4
Section 2 Installation and setup

2.1 Safety
The proper, safe installation of the BARRETT 2075 solid-state Linear Amplifier is not difficult to accomplish if
the following guidelines are followed:-

Caution!

Lethal AC and RF voltages are present within the cabinets of the BARRETT 2075 solid-state Linear
Amplifiers and the Barrett 2075 Power Supply Unit.

All electrical work should be undertaken by a suitably qualified person and in accordance with local
bylaws.

Use extreme caution when opening the cabinet(s) to perform any alignment or adjustment steps, and
take particular care to inspect interconnection cables frequently to ensure that they are in good
condition.

The Linear Amplifier units are heavy! Proper lifting techniques are recommended when installing the
Power amplifier and power supply units.

2.2 Getting Started


A short version of the system notes have been laminated and attached within the rear of the rack, to assist with
installation and maintenance.

The new 2075 system is shipped with the Linear Amplifier and Power Supply (Where applicable) removed from
the rack. All other units are fitted and factory adjusted for optimum operation. All vacant slots are covered and
the 2RU panels fitted below the positions of the Linear Amplifier and PSU (where applicable) are plastic
covered to offer protection during the insertion of the heavy units. The plastic may be removed at the
completion of the installation.

2.3 Mains Connection


Once the rack is located in its final position and secured to the floor, unwrap the internally fitted orange mains
cable and feed it out of the cabinet either at the bottom or through the top cable access point and connect to a
suitable outlet in accordance with local electrical bylaws. We recommend the mains source should be rated at
minimum 15A.

2.4 Ground (earth) System


The ground (earth) system is a key part of the overall antenna system and consequently of the system
performance. An inadequate ground system is the primary cause of poor system performance and tuning
problems.

Land system grounding

The following major aspects should be considered when installing a land based station grounding system:

Rack and equipment ground with respect to the mains supply and personal safety is paramount. The
installation of all electrical equipment should be in accordance to local bylaws, and grounding is a requirement
for effective earth leakage protection.

5
Grounding with respect to EMI (Electro Magnetic Interference): Due to the high RF fields in the proximity of the
transmitter rack, shielding of all equipment and cables is important. The supplied system rack and cables has
been adequately shielded and the ground point for external connection can be found where all of the individual
ground wires come together at the rear bottom of the rack. The rack earth connection should be extended, as
directly as possible, to a suitable ground, outside of the building, using preferably, a 50mm copper earth strap.
All signal cables should be shielded and grounded at each end.

Lightning protection also requires a good ground connection and should be similarly connected to the building
ground. The lightning protection should ideally be located where the coaxial cables enter the building, and
coupled directly to ground as directly as possible.

When an unbalanced antenna or an ATU is used, the antenna ground, or counterpoise is vitally important.
Providing an adequate counterpoise at ground level is difficult, but it is far more difficult when the ATU is
placed on a roof top. At ground level, the use of 8 to 12 radial wires of 16 gauge or larger, each of about 1/3
longer than the length of the antenna, buried to about 150mm below the surface should be adequate. (Radial
earth mat / ground plane: Barrett P/N BCA20026) Connection to metal water pipes can also improve the
ground. On a roof top, there is usually not enough space for an adequate counterpoise. An effective
counterpoise may be achieved by covering the entire roof surface below the antenna with wire mesh which is
then connected to the ground as directly as possible. It must be noted however, that the successful tuning of
the ATU and the resulting VSWR performance of the antenna, will greatly depend on the effectiveness of the
counterpoise provided.

Marine system grounding

Metal hulled vessels provide an almost perfect ground. The tuner ground terminal should be connected
directly to the hull using the shortest possible ground strap. The point of connection to the hull should be
prepared so that it is free of paint and rust to ensure a good contact area with minimum electrical resistance.

Wooden or fibreglass vessels present more of a problem to ground. Ideally the vessel should be fitted with an
external copper ground sheet, connected to the interior of the vessel by suitable stud or an earth plate ("E"
plate Barrett P/N BCA91700)

If the vessel is yet to be constructed, then in the case of fibreglass vessels a thin copper sheet with an area of
not less than 4 square metres should be moulded into the hull during lamination. A suitable heavy strap should
be connected to the sheet and left free for earth connection.

Should neither of these methods be available it will be necessary to bond as many large metallic objects, such
as the engine and propeller shaft, together to form a ground.

Whichever method is used the ground run from the ground system to the antenna tuner should be as short as
possible and use copper strap at least 50mm wide (wider if available).

Corrosion

All connections in marine situations are subject to corrosion and oxidation. To minimise this, all joints should
be cleaned and have silicon grease applied before assembly. Under severe conditions joints should be
protected with self vulcanising rubber tape. Consideration must always be given to the problem of electrolysis.
Severe structural damage may occur if electrolysis is present.

2.5 Antenna Connection


The 2075 system can only perform well when a suitable antenna system , in good working order, is installed.
There are many antenna types available on the market, and so no specific antenna detail is provided in this
manual. Please refer to the instruction brochures for the antenna type selected. Please note that a VSWR of
< 2:1 is desirable for optimum performance of the Linear Amplifier.

We suggest that for high power transmitters, a type RG- 213 or better cable is used for all coaxial feeds
beyond the Linear Amplifier. For improved coaxial feeder performance over long runs, we suggest the use of a
low loss coaxial cable. Our Technical Services department can assist with cable selection if required. The use
of a lightning protection module is recommended.

6
2.6 Fitting the Linear Amplifier
Unpack the Linear Amplifier and Power Supply (where applicable). In all cases, the Linear Amplifier fits into
the upper vacant slot in the rack and the Power Supply in the lower. Unless otherwise specified for special
project requirements, all cabling with the exception of the coaxial RF output cable, are installed in the rack and
so identification and connection is simple. (See system drawings for each system type)

Both the 2075 Linear Amplifier and the 2075 Power Supply Units have been factory adjusted for optimum
performance. If any further adjustment is necessary, all adjustment and technical information is available in
the technical manual for the 2075 type unit. Please see the proprietary manuals for TW500D and TW1000D
units respectively.

2.7 2050 Exciter Setup


IMPORTANT: The Exciter 2050 radio settings have been specifically made for use within a Liner Amplifier
configuration and to operate as an Exciter. It is important that the “Antenna Type” selected within the “I/O
Settings” menu of the “Protected Menu”, is set to “Linear Amplifier” or “Linear with ATU” (where the Automatic
Antenna Tuner [ATU] is used). In this mode, the output power of the Exciter is limited to between 50W and
80W PEP, and the Automatic Level Control (ALC) voltage is sourced from the Linear Amplifier.

Please refer to the 2050 operating and installation manual for comprehensive details on operating the unit. A
technical manual is available through the Barrett Communications Service department for the 2050.

The rear Auxiliary connector of the 2050 Exciter has a “T” cable fitted for integration into the 2075 system and
to allow for external interface as may be required in the system installation. Detail of this connector is as
follows:

7
Auxiliary connector (25 pin female "D" connector on “T” cable)

Pin Name Description of function Level


1 Ground Ground 0V
2 Rx Data RS-232 data input True RS-232
3 Tx Data RS-232 data output True RS-232
4 External Power For use with ancillary equipment. Low to activate
5 On
External External speaker output 0-10 V
6 Speaker
Aux dig in 0 Future use Active low 0 V
7 RS-232 Gnd RS-232 Ground 0V
8 ALC In Ext. ALC from Linear Amp 0-10 V
9 PTT In Auxiliary PTT input Active low 0 V
10 Aux dig in 1 Scan stop input from external modem Active low 0 V
11 Bal. Tx Audio Balanced Tx audio input (with pin 24) 600 Ω -24 dBm to 0 dBm
12 In
Bal. Rx Audio Balanced Rx audio output (with pin 25) 600 Ω -6 dBm to +9 dBm
13 Out
Ground Ground 0V
14 Aux dig out 0 Linear LPF select Active low 0 V
15 Aux dig out 1 Linear LPF select Active low 0 V
16 Aux dig out 2 Linear LPF select Active low 0 V
17 Aux dig out 3 Linear LPF select Active low 0 V
18 Aux dig out 4 Linear LPF select /Selcall alarm Active low 0 V
19 Aux dig out 5 Linear LPF select /Audio mute Active low 0 V
20 Aux dig in 2 Future use Active low 0 V
21 PTT / C-Mute PTT Out / Receiver Cross Mute Active low 0 V
22 Not Used Not Used
+13.8 V Fused
23 +13.8 V Output to power auxiliary equipment 13.8 V @ 2 Amp
Out
24 Bal. Tx Audio Balanced Tx audio input (with pin 11) 600 Ω -24 dBm to 0 dBm
In
Bal. Rx Audio
25 Balanced Rx audio output (with pin 12) 600 Ω -6 dBm to +9 dBm
Out

Note 1:- Pin 18 and Pin 19 – Function depends on programming:- If “Linear Amplifier” is selected in the I/O
configuration, these lines are programmed to control the linear LPF selection of 2075 Linear Amplifiers.
Otherwise Pin 18 becomes the Selcall alarm output pin and pin 19 follows the audio mute condition.

Note 2:- Balanced Rx audio out on Pin 25 and Pin 12 can be un-muted or follow the audio mute depending
on the configuration in the protected menu “I/O section”

8
2.8 2075 System Connections
Three Linear Amplifier types are available in the following configurations:

System configuration table

Linear type Linear Amplifier Barrett Part


Description Rack Options Note
designation Modules used Number
19” rack,
PA: PO-207501 Barrett Standard
1 KW System 2075 700mm deep, BC 207500
PSU: PO-207502 2075
18RU
19” rack,
PA: PO-207501 Barrett Standard
1 KW System 2075 700mm deep, BC 207501
PSU: PO-207502 2075
39RU
19” rack,
500 W PA: PO-97501
TW500D 700mm deep, Non-standard BC 207502
System PSU: Integral
18RU
19” rack,
500 W PA: PO-97501
TW500D 700mm deep, Non-standard BC 207503
System PSU: Integral
39RU
19” rack,
PA: PO-97502
1 KW System TW1000D 700mm deep, Non-standard BC 207504
PSU: Integral
39RU

Each configuration will be discussed in detail below.

Note:- It is not recommended to configure two high power transceiver systems into one 39RU rack due to
power and heat dissipation considerations.

All cables and connections in the supplied rack are labelled according to the system drawings of this manual.
Abbreviated, laminated system drawings and notes are attached at the rear of each rack.

9
BC207500 - 1000 W transmitter - in 18RU desk mounted rack cabinet or 39RU floor
mounted rack cabinet.

AC power reticulation system - BCA207600


2050 HF transceiver / exciter with high duty cycle fan heat sink
fitted - BC205010 and 2022 mains power supply - BC202200
2075 2U linear / ATU interface – SA20756
2075 Linear amplifier – PO207501
2075 Linear amplifier power supply - PO207501

10
2075 CONNECTION REAR VIEW
Internal rack cable connections are indicated in the following drawing:

AC power reticulation system BCA207600 2075 power supply – PO207502


2050 125 W PEP continuous FEC duty cycle
Connect to overhead cabinet fan tray
HF transceiver / exciter - BC205010
2022 base station power supply – BC202200 RF output to antenna
2075 linear amplifier / ATU interface – SA20756 Earth – See earthing notes
2075 linear amplifier – PO207501

11
18RU 2075 WITH TW500D RACK FRONT VIEW

AC power reticulation system - BCA207600


2050 HF transceiver / exciter with high duty cycle fan heat sink
fitted - BC205010 and 2022 mains power supply - BC202200
2075 2U linear / ATU interface - SA20756
TW500D Linear amplifier with inbuilt power supply – PO97501

12
2075 WITH TW500D CONNECTION REAR VIEW

TW500D linear amplifier with built in power


AC power reticulation system BCA207600
supply – PO97501
2050 125 W PEP continuous FEC duty cycle
Connect to overhead cabinet fan tray
HF transceiver / exciter - BC205010
2022 base station power supply – BC202200 RF output to antenna
2075 linear amplifier / ATU interface – SA20756 Earth – See earthing notes

13
18RU 2075 WITH TW1000D RACK FRONT VIEW
TW1000D Type – 1000 W transceiver - in 39RU rack cabinet.
This configuration is available only in a 39RU cabinet.

Note:- It is not recommended to configure two high power transceiver systems into one 39RU rack due to
power and heat dissipation considerations.

AC power reticulation system - BCA207600


2050 HF transceiver / exciter with high duty cycle fan heat sink
fitted - BC205010 and 2022 mains power supply - BC202200
2075 2U linear / ATU interface - SA20756
TW1000D Linear amplifier with inbuilt power supply – PO97502

14
2075 WITH TW1000D CONNECTION REAR VIEW

TW1000D linear amplifier with built in power


AC power reticulation system BCA207600
supply – PO97502
2050 125 W PEP continuous FEC duty cycle
Connect to overhead cabinet fan tray
HF transceiver / exciter - BC205010
2022 base station power supply – BC202200 RF output to antenna
2075 linear amplifier / ATU interface – SA20756 Earth – See earthing notes

15
2.9 System Description
Each type of Linear Amplifier type has specific rated specifications which are detailed separately; however the
control and RF path through each system type is similar:

The 2050 Exciter radio produces a serial data Low Pass Filter (LPF) selection criterion which is processed in
the 2075 Linear Interface Unit, depending on the type of Linear Amplifier selected and if an ATU is present.

For the Barrett 2075 Linear Amplifier, the serial data is clocked out to the LPF Interface PCB in the Linear
Amplifier where the serial to parallel conversion is done.
For the TW1000D or TW500D Linear Amplifiers, the serial data from the Exciter radio is converted into parallel
filter selection and tune signals required by the Linear Amplifier.
Where the RAT1000 ATU is employed, the serial data is converted into RS-232 V24 levels before being
filtered and sent via the long cables to the ATU interface located near the ATU at the base of the antenna. The
Tuned, Clock and Strobe signals are also RS-232 V24 converted for the transfer to the ATU Interface.

In Standby (receive) mode (i.e. No PTT)

The RF signal at the antenna is bypassed through the Linear Amplifier and on to the Exciter antenna 1
connection. The Exciter is a fully equipped transceiver and the demodulated audio is available at the system
front panel or through the rear auxiliary connector via the “T” cable. (See notes above). Receiver control is no
different to a standard 2050 base station. Please refer to the 2050 Operating and Installation manual for
further information on the 2050 receiver functions.

In Transmit mode (i.e. PTT active)

The 2050 transceiver, when setup to work as an Exciter for a Linear Amplifier, (see the above 2050 setup
notes), will produce between 50W and 80W excitation power to the Linear Amplifier. The PTT signal from the
Exciter is passed via the linear interface to the Linear Amplifier where it is used to change the mode of the
Linear Amplifier to “Transmit”. The Linear Amplifier then routs the RF signal through the power amplifier
stages, through the Low Pass Filters (LPF), the ALC detection circuit, and out to the antenna connection. The
ALC voltage produced in the Linear Amplifier is passed back to the Exciter via the linear interface unit. The
ALC voltage is used to monitor the VSWR condition of the load and consequently to reduce the output power
of the Exciter, in the event of a fault condition. For further technical information of the 2050 radio, please refer
to the 2050 technical manual. Technical details for each type of Linear Amplifier appear later in this manual.
The Barrett 2050 125 W PEP continuous FEC duty cycle HF transceiver / Exciter radio Barrett P/N BC205010,
is equipped with sufficient cooling for 100% duty cycle FEC data operation.

16
2.10 Remote Control
The Barrett 2075 High Power Transceiver System can be remoted in a number of ways depending on the
distance to be remoted, the location of the radio equipment and the infrastructure available.

A simple remote control can be achieved by removing the front panel of the 2050 Exciter radio and extending
the cable to up to 150M using a CAT5 shielded cable.

EXTENDED FRONT PANEL CABLE

For distances greater than 150M and where split site equipment distribution is required (i.e. Transmitter site,
Receiver site and Control site), we recommend the use of the Barrett 2076 Remote Control Interface. Please
refer to the 2076 Remote Control Interface Operator and Installation manual for further details.

Alternative remote control options may be used, which can be designed specifically for unique requirements.
System design and technical assistance is available through our Technical Services Department.

17
Section 3 Setting into operation

3.1 Factory Settings


All unit settings have been factory preset for optimum performance. No internal adjustments are required.

3.2 System Settings


As with any system requirement, user specific settings are required. Most user settings are made through the
front panel of the 2050 Exciter radio. Please refer to the 2050 Operating and Installation manual for
comprehensive guidance of functions available.

Please note that there are some important settings which should be checked prior to keying the system for the
first time:

 The 2050 Exciter radio, “Antenna Type” selected within the “I/O Settings” menu of the “Protected
Menu”, must be set to “Linear Amplifier” or “Linear with ATU” (where the Automatic Antenna Tuner
[ATU] is used)
 The 2050 Exciter radio must be programmed with appropriate frequencies and operating parameters
including power setting. Please Note:- The power should be set to “High Power” if 1000W is expected
at the output power of the Linear Amplifier.
 Scroll through the programmed frequencies and listen for the distinct relay changes within the Linear
Amplifier as the correct LPF is selected. If a 2075 Linear Amplifier is used, note the LPF filter range
selected at the front right bottom corner of the Linear Amplifier’s display.
 As you scroll through the frequencies, take note that the Linear Amplifier indicates “OPPERATE” at the
Linear Amplifier display’s bottom left, for each frequency. If “OPERATE” is not indicated, use a thin
probe to press the button, second from the left, behind the metal display shroud. Pressing the button
will toggle the state of the “OPERATE” indication. The setting will be stored automatically.

Receiver checks can now be performed. The receiver is identical in operation and function to a stand alone
2050 base station radio. Please refer to the 2050 Operating and Installation manual for further information on
the 2050 receiver functions. The Linear Amplifier, in bypass mode or on fail state, will pass the receive RF
signal directly through to the 2050 Exciter receiver.

Only once the above has been programmed and checked, can you proceed to do Transmitter checks.

In SSB mode, the transmitter will only produce power when modulation is present. The power output of the
Linear Amplifier is rated as PEP (Peak Effective Power). Accurately measurement of PEP power and VSWR
requires specialised test equipment. The use of external calibrated test equipment is preferable but the front
panel of the 2075 Linear Amplifier does have a digital representation of the forward power and VSWR at the
right hand side of the display when keyed. The TW500D and TW1000D type Linear Amplifiers have analogue
forward/reverse power meters which are not highly accurate but are indicative of the power and antenna
conditions.

The Linear Amplifiers are not tolerant of loads with VSWR figure greater than 2:1. The antenna and feeders
need to be in good condition, and where an ATU is fitted, the antenna and counterpoise must be adequate.
The performance of the system relies entirely on the condition of the antenna.

A simple test to prove transmitter performance is to use the “Tune” function of the Exciter:
Press and hold the “Tune” button on the front panel of the 2050 Exciter radio.
Note the forward power and VSWR as indicated on the front panel of the 2075 Linear Amplifier, or on the
analogue power meters on the TW500D/TW1000D Linear Amplifier.
This should be done on each of the programmed frequencies.

If an ATU is fitted and the “Tune” button is pressed, the system will invoke a tune cycle. Once the ATU has
attained a tune pass, additional “Tune” button pressing will produce the same results as above.

18
If Selcall is enabled, send a Selcall to ensure the correct modulation to achieve full output PEP power
indication.

Please Note:- If you are using an external through-line power meter to measure the RF power out of the 2050
Exciter radio, the radio has been set to “Linear Amplifier” or “Linear with ATU” (where the Automatic Antenna
Tuner [ATU] is used) in the “Antenna Type” menu of “I/O Settings” within the “Protected Menu”. In this mode,
the radio will NOT produce 125W output power. You can expect between 50W and 80W present at the
antenna 1 output, when the “Tune” button is pressed.

19
Section 4 AC power reticulation system - BCA207600

4.1 Specifications
Input mains voltage 96-260 V AC

Input mains current 15 A AC, Cable terminated one end only

Mains Isolation rating 16 A @ 250 V AC


20 A @ 125 V AC

Over current Trip O/P 3 x 5 A @ 250 V 60 Hz


Connector: IEC Kettle Plug

2 x 15 A @ 250 V 60 Hz
Connector: MS3102R14S-7S
Barrett P/N: CN-20782
Mating Connector: 3-pin Mil Spec Inline Plug, MS3106F14S-7P, Barrett P/N: CN-20783

Weight 2 kg

Dimensions Standard 19” rack mountable 2RU unit


Depth = 150 mm

4.2 Overview

AC POWER RETICULATION FRONT VIEW

The AC mains isolation circuit breaker is provided as the mains supply enters the AC Power Reticulation unit.
Five over-current trip switches are provided, three for the 5A with IEC kettle plug type outlets, and two for 15 A
military style outlets. All switches are illuminated when switched to their “on” state.

20
AC POWER RETICULATION INTERNAL WIRING

21
4.3 Connection
Caution!

Lethal AC and RF voltages are present within the AC Power Reticulation unit. All electrical work
should be performed by a suitably qualified person. Use extreme caution when opening the unit and
take particular care to inspect interconnection cables frequently to ensure that they are in good
condition.

Unwrap the fitted orange mains cable and connect to a suitable outlet in accordance with local electrical
bylaws. We recommend the mains source should be rated at minimum 15 A.

Please note that the standard wire colours used are:

Brown = Active (Live)


Blue = Neutral
Green/yellow = Earth

For system electrical connections, please refer to the standard rack configurations for each of the Linear
Amplifier types, or refer to the system specific, laminated drawings as attached within the rear of each rack.

AC POWER RETICULATION CONNECTION REAR VIEW

22
4.4 Parts List

Part Number Quantity Description


CN-14646 3 Lug Earth BC500/900
CN-20757 3 2075 IEC Panel Mount socket
CN-20758 3 2075 IEC Line plug Male
CN-20782 1 3 Pin Mil-spec socket
CN-20783 1 3 Pin Mil-spec In-line Plug
CN-24123 2 Conn Electrical 40 A 2
MW-20781 1 AC Distribution Box Housing
MW-20782 1 AC Distribution Box 2U F/Panel
MW-20783 1 AC Dist Box F/Panel Insert
NB-04603 6 M3x8 S/S Csk Black
NB-04637 8 M3x8 Black Pan PHL S/S P2
NB-14672 1 Cable Gland 16mm & Lock
NB-14693 4 M3x12 Pozi P/H Black
NB-20752 4 M3 Nylock Nut S/S
PW-207501 1 2075 AC Dist box F/Panel
PW-20781 1 2078 Rear plastic name plate
SW-20751 1 DPDT Heavy Duty Rocker switch
SW-20752 2 Pan/mount circuit breaker 15 A
SW-20753 3 Pan/mount circuit breaker 5 A

4.5 Maintenance
This unit requires no internal maintenance.

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Section 5 2075 Linear Amplifier Interface Unit – SA-20756

5.1 Specifications
Input Mains Supply 100 to 240 VAC, 47 to 63 Hz

Input Mains Current 5A

Weight 2.6 kg

Dimensions Standard 19” rack mountable 2RU unit


Depth = 150 mm

5.2 Overview
The function of the 2075 Linear Amplifier Interface Unit is to enable plug and play connectivity between the
2050 Barrett Exciter transceiver, with one of three available Linear Amplifier types and where employed, an
Automatic Antenna Tuner (ATU).

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2075 WITH ATU CONNECTION REAR VIEW

AC power reticulation system BCA207600 Earth – See earthing notes


2050 125 W PEP continuous FEC duty cycle Control cable to antenna tuner (made on
HF transceiver / exciter - BC205010 site)
1 kW automatic antenna tuner interface
2022 base station power supply – BC202200
BC207511
Connection from antenna tuner interface to
2075 linear amplifier / ATU interface – SA20756
antenna tuner
Coaxial connection to antenna tuner (made
2075 linear amplifier – PO207501
on site)
2075 power supply – PO207502 1 kW automatic antenna tuner BC207510
Connect to overhead cabinet fan tray Rigid wire connection to base of whip
RF output to antenna Earth – See earthing notes

25
2075 LINEAR INTERFACE UNIT BLOCK DIAGRAM

Serial data, clock and strobe signals are generated in the Exciter radio and processed before being passed on
to the Linear Amplifier and ATU, where employed:

For the Barrett 2075 Linear Amplifier, the serial data is clocked out to the LPF interface in the Linear Amplifier
where the serial to parallel conversion is done.

For the TW1000D or TW500D Linear Amplifiers, the serial data from the Exciter radio is converted into parallel
filter selection and tune signals required by the Linear Amplifier.

Where the RAT1000 ATU is employed, the serial data is converted into RS-232 V24 levels before being filtered
and sent via the long cables to the ATU interface located near the ATU at the base of the antenna. The
Tuned, Clock and Strobe signals are also RS-232 V24 converted for the transfer to the ATU Interface.

All other signals pass unaltered through the Linear Amplifier Interface unit to the Linear Amplifier.

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5.3 Circuit Description
The Exciter produces a stream of data representing LPF filter selection, which is passed as “Data0” to U2 a
serial to parallel converter. Data shift is synchronised by a “Clock” signal also originating in the Exciter. The
“Strobe” signal from the Exciter initiates the parallel output from U2 through the driver U3 to J2. Also, included
in the serial data, is the “TUNE” signal required by the TW1000D or TW500D type Linear Amplifier which may
be connected to J2. When J2 is connected to an Amplifier, The ALC, PTT and Fault signals are connected
directly to J1, the Exciter connector.

When a 2075 Linear Amplifier is connected to the Linear Interface, Data1, output from U2 is extended to J3,
together with the Strobe, Clock, ALC, PTT and Fault signals.

When an ATU is connected to the Linear Interface at J4, control Data2 derived from Data1, output from U3, is
passed via RS-232 converter U4 to connector J4. The Clock signal is similarly converted to RS-232 in U4 and
presented to J4. The TTL Strobe and Tuned signals are RS-232/ V24 converted in U5 and connected to J4.

The internal 24V ATU Switch Mode Power Supply is exclusively used to power an ATU via the ATU control
cable.

27
2075 LINEAR INTERFACE UNIT PCB SCHEMATIC DIAGRAM

28
2075 LINEAR INTERFACE UNIT PCB COMPONENT LAYOUT

29
5.4 Connection
2075 LINEAR INTERFACE UNIT CONNECTION REAR VIEW

Please note that in a configured system, not all connectors will be occupied. Only one Linear Amplifier type
may be connected. The mains and ATU control cables will only be fitted when an ATU is employed in the
system.

5.5 Parts List


Barrett Part
Designator Description
Number
C1 Cap 10uF 16v Y5V 1206NB CP-11710
C2 Cap 100nF 5% 50V 0603 X7R NB CP-11666
C3 Cap 10uF 16v Y5V 1206NB CP-11710
C4 Cap 10uF 16v Y5V 1206NB CP-11710
C5 Cap 100nF 5% 50V 0603 X7R NB CP-11666
C6 Cap 100nF 5% 50V 0603 X7R NB CP-11666
C7 Cap 100nF 5% 50V 0603 X7R NB CP-11666
C8 Cap 100nF 5% 50V 0603 X7R NB CP-11666
C9 Cap 100nF 5% 50V 0603 X7R NB CP-11666
C10 Cap 100nF 5% 50V 0603 X7R NB CP-11666
C11 Cap 100nF 5% 50V 0603 X7R NB CP-11666
C12 Cap 100nF 5% 50V 0603 X7R NB CP-11666
C13 Cap 100nF 5% 50V 0603 X7R NB CP-11666
C14 Cap 100nF 5% 50V 0603 X7R NB CP-11666
C15 Cap 100nF 5% 50V 0603 X7R NB CP-11666
C16 Cap 100nF 5% 50V 0603 X7R NB CP-11666
C17 Cap 100nF 5% 50V 0603 X7R NB CP-11666
CP1 Cap Net 1nF 50V NPO 5% CP-11703
CP2 Cap Net 1nF 50V NPO 5% CP-11703
CP7 Cap Net 1nF 50V NPO 5% CP-11703
J1 Conn DB25 M RA CN-04135
J2 Conn DB25 F RA CN-04132
J3 9W R/Angle Green PCB Header CN-20761
J4 5W R/Angle Green PCB Header CN-20762
L1 Ind 10uH 1210 IN-03600
L2 Ind 10uH 1210 IN-03600
L3 Ind 10uH 1210 IN-03600
L4 Ind 10uH 1210 IN-03600
RP1 Res Array 10k 5% 50v RE-10303

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RP6 100R Resistor pack RES-4 SMD RE-00713
U1 IC 78l05ACM SO8 IC-00076
U2 IC 74HC4094D SO16 IC-00074
U3 IC 74HC4094D SO16 IC-00074
U4 IC SP232ACT SMD IC-02732
U5 IC SP232ACT SMD IC-02732
U15 IC ULN2003AD SO16 SMD IC-02717
U27 IC NC7SZ14M5X SOT23-5 IC-20010

5.6 Maintenance
Caution!

Lethal AC voltages are present within the Linear Amplifier interface unit. All electrical work should be
performed by a suitably qualified person. Use extreme caution when opening the unit and take
particular care to inspect interconnection cables frequently to ensure that they are in good condition.

This unit requires no internal maintenance. The only internal adjustment is to the output voltage of the internal
ATU switch-mode 24VDC Power Supply, which has been factory adjusted.

Regular attention to the condition and connection of all cables and connections within the system is
recommended.

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Section 6 ATU Interface Unit – BCA207511

6.1 Specifications
Weight 2.1 kg

Dimensions Enclosure W 162, L 162, H 100


Integral cable: 1.2 M terminated with a military style circular connector.

6.2 Overview

The ATU Interface Unit is designed to operate in conjunction with the 2075 Linear Interface Unit. Please see
the documentation and typical system drawing in the Linear Interface Unit section of this manual.

The function of the 2075 ATU Interface Unit is to provide connection isolation and data interface between the
1KW ATU and the 2075 Linear Amplifier System. Isolation is important due to the high RF fields present in
and around the ATU.

Please refer to the following ATU Interface Unit block diagram:

2075 ATU INTERFACE UNIT BLOCK DIAGRAM

Serial data, clock and strobe signals are generated in the Exciter radio, processed in the Linear Interface Unit,
and then passed on to ATU via the ATU Interface unit.

The Exciter, when selected to Antenna Type, “Linear with ATU”, in the I/O Settings field of the Protected Menu,
will output a data string when a tune is required. This data it directed to a memory slot in the ATU and contains
frequency information which is used as a reference for future tunes to the same frequencies.

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ATU control signals are also converted from serial data to parallel for Tune Initialisation and Check Tune
functions.

The Tuned signal from the ATU indicates to the Exciter, that the tune cycle has completed successfully.

The ATU Interface Unit provides the RS-232/V24 conversion required to match the data protocol of the 2050
Exciter radio and the RAT1000 ATU.

6.3 Circuit Description


All signals entering and leaving the ATU Interface Unit are bypassed via L1 to L4, CP1 and CP2. These
signals pass through the long ATU control cable as V24. The Data, Clock and Strobe signals are converted to
RS-232 in U2 and U3. The serial RS-232 data signal is clocked into U4 and U5 for serial to parallel conversion.
ATUD1 through to ATUD8 are strobed out to U6. A parallel to serial conversion is performed at U6 which is
driven by the opto-isolated ATU derived signals ATUCLOCK and ATUSTROBE. U9 and U11 perform the opto-
isolation of these signals between the ATU and U6. U10 opto-isolates the ATUDATA as it is passed out to the
ATU as RS-232. The TUNED signal originating in the ATU, on completion of a successful tune cycle, is
converted to V24 in U3 and passed onto the Exciter radio via the Linear Interface Unit.

33
2075 ATU INTERFACE UNIT PCB SCHEMATIC DIAGRAM

34
2075 ATU INTERFACE UNIT PCB COMPONENT LAYOUT

6.4 Connection
This unit is simple to connect. The attached 1M cable connects directly to the ATU which is located at the
base of the antenna. The Long control cable from the 2075 Linear Interface Unit connects to the military style
connector on the ATU interface. A ground connection is provided for connection to the ATU and antenna
base/counterpoise ground.

6.5 Parts List

Designator Description Barrett Part No.


C1 Cap 1uF 50v Y5V +80/-20% 1206 CP-11723
C2 Cap 100nF 20% 63V 1206 NO PHIL CP-00916
C3 Cap 100nF 20% 63V 1206 NO PHIL CP-00916
C4 Cap 10uF 16v Y5V 1206NB CP-11710
C5 Cap 100nF 20% 63V 1206 NO PHIL CP-00916
C6 Cap 10uF 16v Y5V 1206NB CP-11710
C7 Cap 100nF 20% 63V 1206 NO PHIL CP-00916
C8 Cap 1nF 5% 63V 0805 CP-00915
C9 Cap 100nF 20% 63V 1206 NO PHIL CP-00916
C10 Cap 100nF 20% 63V 1206 NO PHIL CP-00916
C11 Cap 100nF 20% 63V 1206 NO PHIL CP-00916
C12 Cap 100nF 20% 63V 1206 NO PHIL CP-00916
C13 Cap 100nF 20% 63V 1206 NO PHIL CP-00916
C14 Cap 100nF 20% 63V 1206 NO PHIL CP-00916
C15 Cap 100nF 20% 63V 1206 NO PHIL CP-00916
C16 Cap 100nF 20% 63V 1206 NO PHIL CP-00916
C17 Cap 100nF 20% 63V 1206 NO PHIL CP-00916

35
C18 Cap 100nF 20% 63V 1206 NO PHIL CP-00916
C19 Cap 100nF 20% 63V 1206 NO PHIL CP-00916
C20 Cap 100nF 20% 63V 1206 NO PHIL CP-00916
C21 Cap 100nF 20% 63V 1206 NO PHIL CP-00916
C22 Cap 10nF 2% NPO 25V 1206 CP-00960
C24 Cap 1nF 5% 63V 0805 CP-00915
CP1 Cap Net 1nF 50V NPO 5% CP-11703
CP2 Cap Net 1nF 50V NPO 5% CP-11703
CP3 Cap Net 1nF 50V NPO 5% CP-11703
D1 Diode BZV55-C10 SMD DI-03369
D2 Led Red SMD 0805 LE-02920
D3 Led Red SMD 0805 LE-02920
J1 7W PCB straight open end CN-24206
J2 6W PCB straight open ended CN-24205
L1 Ind 10uH 1210 IN-03600
L2 Ind 10uH 1210 IN-03600
L3 Ind 10uH 1210 IN-03600
L4 Ind 10uH 1210 IN-03600
L5 Ind 10uH 1210 IN-03600
L6 Ind 10uH 1210 IN-03600
L7 Ind 10uH 1210 IN-03600
L8 Ind 10uH 1210 IN-03600
L9 Ind 10uH 1210 IN-03600
L10 Ind 10uH 1210 IN-03600
Q1 Trans BCP56-10 SOT223 TR-02236
Q2 Trans BCP56-10 SOT223 TR-02236
Q3 Trans 2N7002 LT-1 Fet TR-02282
Q4 Trans 2N7002 LT-1 Fet TR-02282
R1 Res 1K8 5% 1/8W 1206 NB RE-00133
R2 Res 1K 5% 1/8W 1206 NB RE-00122
R3 Res 100R 50W RTO RE-00025
R4 Res 10R 5% 1/8W 1206 NB RE-00111
R5 Res 10R 5% 1/8W 1206 NB RE-00111
R6 Res 1K 5% 1/8W 1206 NB RE-00122
R7 Res 5K6 5% 1/8W 1206 NB RE-00129
R8 Res 1K 5% 1/8W 1206 NB RE-00122
R9 Res 1K 5% 1/8W 1206 NB RE-00122
R10 Res 100R 1% 1/8W 1206 NB RE-00117
R11 Res 100R 1% 1/8W 1206 NB RE-00117
R12 Res 10K 5% 1/8W 1206 NB RE-00150
R13 Res 1K 5% 1/8W 1206 NB RE-00122
R14 Res 3K3 5% 1/8W 1206 NB RE-00127
R15 Res 1K 5% 1/8W 1206 NB RE-00122
R16 Res 3K3 5% 1/8W 1206 NB RE-00127
R17 Res 1K 5% 1/8W 1206 NB RE-00122

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R18 Res 1K 5% 1/8W 1206 NB RE-00122
R19 Res 470R 5% 1/8W 1206 NB RE-00121
RP2 100R Resistor pack RES-4 SMD RE-00713
U1 IC LM2940CT 5.0 TO220 IC-02723
U2 IC SP232ACT SMD IC-02732
U3 IC SP232ACT SMD IC-02732
U4 IC 74HC4094D SO16 IC-00074
U5 IC 74HC4094D SO16 IC-00074
U6 74HC165 Parallel in serial out IC-20057
U7 IC TCMT1100 IC-20032
U8 IC TCMT1100 IC-20032
U9 IC TCMT1100 IC-20032
U10 IC TCMT1100 IC-20032
U11 IC TCMT1100 IC-20032

6.6 Maintenance
This unit requires no maintenance. Regular attention to the condition and connection of all cables and
connections within the system is recommended, especially where the cables are subjected to the weather.

37

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