Filter Systems

Fluid Condition Monitoring & Control

PN#02075860 / 05.21 / FSP2105-2273

Components, Systems and Service.
All from one Company.
Our fluid engineering solutions are defined by the scope and complexity of our customers’ requirements.
Our products range from individually designed components in the fields of fluid engineering, hydraulics and
electronics right up to complete systems for specific functions.
All components and systems are conceived and designed in-house. Experienced industrial and product specialists
develop innovative products and efficient solutions for high-quality, cost-effective production. Throughout the globe,
our production facilities share one common goal: quality. We take great pride in both our products and solutions.

Industries and Applications

Automotive Wind Power Offshore / Marine

Rolling Mill / Press Paper Industry

Mobile Hydraulics Power Industry

Steel Industry Plastics Industry

PN#02075860 / 05.21 / FSP2105-2273

 TABLE OF CONTENTS Section:

Overview
Introduction - A2; Cost Savings Calculations - A3; ISO Cleanliness Levels - A4 A

Contamination Monitors
CS 1000 - B2; CSI-C-11 - B6; HY-Trax – Manual - B14; HY-Trax – High Viscosity - B16; HY-Trax – Telematics - B20; FCU 1000 - B24;
TFL - B26; TFH - B28; RBSA - B30; MCS - B32; AS 1000 - B36; AS 3000 - B38; SMU 1200 - B40; FMS - B42; CTU 1000 - B44; B
CTM-SC - B46; CTM-EB - B48; MM - B54; FAS - B55; FASH - B56

Diagnostics - C1
HMG 2500 - C2; HMG 4000 - C6 C

Offline Filtration Systems

RFSA - D2; HFS-15 - D4; OF7-BC - D6; OFCD-BC - D8; OFCS & OFCD - D10; OFCD-MV - D12; OFCD-HV - D14; OFS - D16;
OFS-AM - D18; OF5HS / OF5HD - D20; OF5HD-HV - D22; MCO - D22; OFAS / OFAD - D26; OFX - D28; OLF Compact - D32; D
OLF - D36; IXU 1/4 - D40; VMU 1/4 - D44; VEU - D48; NxTM TriMicron Element - D52; NxTM ECO TriMicron Element - D52;
MAFH-A - D54; MAFH-E - D56; NAV - D58; FAM5 - D60; HTB - D66

Replacement Elements
Pressure Elements - E2; Dimicron® Elements, Cartridge Elements, Spin-on Elements, Aquamicron® Elements, E
Betamicron®/Aquamicron® Elements, Betterfit® Interchange Elements - E4

Reference Materials
Viscosity Charts - F2 F

Filter System Division

580 West Park Road NOTE
Leetsdale, PA 15056 Information and related materials are subject to change without notice. This catalog, and all information
+1.724.318.1100 and related materials it contains, are provided “as is.” HYDAC makes no representation or warranty
Internet: www.hydac-na.com whatsoever regarding the completeness, accuracy, “up-to-dateness”, or adequacy of, the HYDAC-NA
Email: [email protected] domain and this catalog.

PN#02075860 / 05.21 / FSP2105-2273

OVERVIEW
Introduction
Contamination and degraded fluid quality cause inefficient operation,
component wear, and eventually failures in all hydraulic and
lubrication systems. The products in this catalog are the tools that are
needed to prevent such occurrences. HYDAC recommends a three
step approach to controlling contamination in any system:

Assess
Start by gathering complete information on the system.
This includes:
• a list of the most critical components
• the manufacturer’s recommended ISO class for each component
• the type of oil being used
• flow rate & operating pressure
• fluid temperature & ambient temperature
• system’s operational characteristics
• details on all current filters in the system
• solid contamination levels (ISO class)
• water content levels
• details on all current filters in the system

Recommend & Implement

Next, specify your recommendations for upgrading the current An OLFCM-15 on a plastic injection machine.
filtration, and adding the appropriate supplementary filtration:
• pressure filters
• return line filters
• manifold cartridge/circuit protector filters
• element micron rating
• reservoir breathers or filler breathers
• strainer baskets
• addition of offline filtration loop
• use of portable filters for filling/temporary offline loops
• sufficient water removal protection
• proper fluid monitoring devices

Monitor & Maintain

Finally, use reliable methods for continuous monitoring of the fluid
conditions including:
• solid contamination
• water content
• additive depletion
• element clogging
• periodic detailed analysis of actual fluid samples
• portable filters for correcting unacceptable levels

An OLF-60 on a test stand. OFS Filtration Station with HPU.

OLF Compact on a mining truck. Microscope with camera attached to a monitor

A2 PN#02075860 / 05.21 / FSP2105-2273

 OVERVIEW
Savings Realized by Proper Contamination Control
The money invested in contamination control can easily be
justified when the resulting machine availability increases
significantly. The graph below illustrates that there is a range
in which this investment really pays off.
Solid Particle Content / mg

E co no m ic R ang e

Machine Availability in %

Try our automated savings calculator at:

Savings Calculation Example

This example demonstrates how to calculate the potential savings
that will be realized by implementing a proper fluid service program.

Example Your Data

Number of Machines 50 a

Operating Hours per year 5,000 b

Current Availability 92% c

Downtime Costs per hour $60 d

Total Downtime Costs $1,200,000 e (100 - c)

(a x b x
100 x d)

Downtime costs due to:

- mechanical/electrical failures (65%) $780,000 f (e x .65)

- hydraulic failures (35%) of which: $420,000 g (e x .35)

- 70% is due to the fluid $294,000 h (g x .70)

- 30% is caused by other faults $126,000 i (g x .30)

HYDAC Fluid Service can return 90%

of the fluid related downtime costs $264,600 j (h x .90)

PN#02075860 / 05.21 / FSP2105-2273 A3

OVERVIEW
ISO 4406 Code
Cleanliness levels are defined by three numbers divided by slashes
(/). These numbers correspond to 4, 6, and 14 micron, in that order.
Each number refers to an ISO Range Code, which is determined by
the number of particles for that size (4,6, & 14µm) and larger present
in 1 ml of fluid. Each range is double the range below. Refer to the
chart below to see the actual ranges.

Achieving the appropriate

cleanliness level in a system
The only way to achieve and maintain the appropriate
cleanliness level in a hydraulic or lubrication system 14/12/9
is to implement a comprehensive filtration program.
HYDAC offers all of the products needed to develop
a comprehensive filtration program, including:

Solid Contamination
• Pressure filters
• Return line filters
• Offline filtration loops 17/15/12
• Oil transfer units for precleaning of new oil
• Portable and online contamination monitors
• Reservoir breathers and filler/breathers

Water Content
• Water content sensors
• Reservoir breathers with silica gel desiccant
• Vacuum dehydration water removal units
20/18/15
• Water removal elements

Fluid Analysis
• Bottle sampling kits
• Complete analysis kits

23/21/18

A4 PN#02075860 / 05.21 / FSP2105-2273

 OVERVIEW
Finding the cleanliness level required by a system
1. Starting at the left hand column, select the most sensitive component used in the system.
2. Move to the right to the column that describes the system pressure and conditions.
3. Here you will find the recommended ISO class level, and recommended element micron rating.

High Pressure Very High Pressure

Low/Medium Pressure
2000 to 2999 psi 3000 psi and over
Under 2000 psi
(low/medium with (high pressure with
(moderate conditions)
severe conditions1) severe conditions1)
ISO Target Micron ISO Target Micron ISO Target Micron
Levels Ratings Levels Ratings Levels Ratings
Pumps
Fixed Gear or Fixed Vane 20/18/15 20 19/17/14 10 18/16/13 5
Fixed Piston 19/17/14 10 18/16/13 5 17/15/12 3
Variable Vane 18/16/13 5 17/15/12 3 not applicable not applicable
Variable Piston 18/16/13 5 17/15/12 3 16/14/11 3(2
Valves
Check Valve 20/18/15 20 20/18/15 20 19/17/14 10
Directional (solenoid) 20/18/15 20 19/17/14 10 18/16/13 5
Standard Flow Control 20/18/15 20 19/17/14 10 18/16/13 5
Cartridge Valve 19/17/14 10 18/16/13 5 17/15/12 3
Proportional Valve 17/15/12 3 17/15/12 3 16/14/11 3(2
Servo Valve 16/14/11 3(2 16/14/11 3(2 15/13/10 3(2
Actuators
Cylinders, Vane Motors,
20/18/15 20 19/17/14 10 18/16/13 5
Gear Motors
Piston Motors, Swash
19/17/14 10 18/16/13 5 17/15/12 3
Plate Motors
Hydrostatic Drives 16/15/12 3 16/14/11 3(2 15/13/10 3(2
Test Stands 15/13/10 3 (2
15/13/10 3 (2
15/13/10 3(2
Bearings
Journal Bearings 17/15/12 3 not applicable not applicable not applicable not applicable
Industrial Gearboxes 17/15/12 3 not applicable not applicable not applicable not applicable
Ball Bearings 15/13/10 3(2 not applicable not applicable not applicable not applicable
Roller Bearings 16/14/11 3(2 not applicable not applicable not applicable not applicable
1. Severe conditions may include high flow surges, pressure spikes, frequent cold starts, extremely heavy duty use, or the presence of water
2. Two or more system filters of the recommended rating may be required to achieve and maintain the desired Target Cleanliness Level.

FREE Poster!
The information on these two pages is also
available on our ISO Cleanliness Guidelines poster.
Visit our web site to request your FREE copy.

www.hydac-na.com/sites/hydac-na
Click on the link (bottom right): Free ISO Poster

PN#02075860 / 05.21 / FSP2105-2273 A5

OVERVIEW
Notes

A6 PN#02075860 / 05.21 / FSP2105-2273

 CONTAMINATION MONITORS

Contamination Management
Contamination management pertains to the analysis and optimization of
processes with regard to the cleanliness of components, systems and
the purity of the fluids used. Our fluid condition monitoring products
include both in-line and offline sensors to measure contamination and/
or water saturation levels of the hydraulic system. By implementing fluid
condition monitoring equipment in conjunction with the appropriate filtration
equipment, a major portion of particulate contamination introduced during
manufacturing and assembly can be effectively and efficiently removed.
The result is cost savings by virtue of smaller performance deviations on
test stands caused by the sudden clogging of particles in sensitive system
components, as well as lower costs associated with warranty and non-
warranty courtesy work.

PN#02075860 / 05.21 / FSP2105-2273 B1

CONTAMINATION MONITORS
CS 1000 Series
Contamination Sensor

CS 1000 with Block Kit

Technical Specifications
General data
Continuous with error display via status
Self-diagnosis
LED and display
Display (only with CS 1x2x) LED, 6 digits, in 17 segment format
ISO 99 (ISO 4406:1999)
Measured variables SAE (SAE AS 4059) or
ISO 87 (ISO4406:1987)
NAS (NAS 1638)
(Recommended: Vertical Orientation
Installation position
with flow south to north
Ambient temperature
-30 °C to +80 °C / -22 °F to 176 °F
range
Storage temperature range -40 °C to +80 °C / -40 °F to 176 °F
Relative humidity max. 95%, non-condensing
Seal material FPM for CS1xx0 / EPDM for CS1xx1
Protection class III (safety extra-low voltage)
CS 1000 IP 67 (provided it is correctly
without display IP class
connected)
Weight 2.9 lb (1.3 kg)
CS 1000 with display Hydraulic data
Sensor measures from Class ISO 9/8/7
(MIN) to Class ISO 25/24/23 (MAX)
Measuring range
Calibrated in the range ISO 13/11/10 to
Description 23/21/18
The CS 1000 Contamination Sensor is the latest HYDAC development Accuracy +/- ½ ISO class in the calibrated range
for continuous measurement of solid contamination of fluids. Operating pressure max. 5075 psi / 250 bar
Using the latest technology and materials, the CS 1000 is a reliable Inline or hose connection (A,B): thread
measuring instrument that is permanently mounted on your mobile or Hydraulic connection G1/4, ISO 228 or flange connection
industrial equipment. (C,D): DN 4
The attractive cost-to-performance ratio makes it especially Permitted measurement
30 to 500 ml/min
interesting for OEM applications. Online, real-time condition flow rate
monitoring allows you to have total predictive maintenance. Permitted viscosity range 32 to 4635 SUS(1 to 1000 mm2/s)
Fluid temperature range 0 to +85°C, +32 to +185°F
Applications Electrical data
Monitoring system on vehicles such as M12x1, 8-pole, to DIN VDE 0627 or
Connection, male
IEC61984
• Construction equipment
• Agricultural machinery Supply voltage 9 to 36 VDC, residual ripple < 10%
• Mobile and stationary equipment Power consumption 3 watts max.
Industrial hydraulic systems 4 to 20 mA output (active):
• Integration into power unit monitoring systems Max. ohmic resistance 330Ω or
Analogue output (2
2 to 10 V output (active):
• Hydraulic test stands conductor technique)
Min. load resistance 820Ω
Combination with filter unit Calibration ± 1 % FS
passive, n-switching Power MOSFET:
Switch output
Features max. current 1.5 A; normally open
• Version with or without display 2-wire, half duplex to transfer the HSI
RS485 interface
• Display with pivot-function protocol in conjunction with a PC
• Display with 6-digit ISO Code (optional) HSI (HYDAC Sensor
1 wire, half duplex
• M
 easurement of solid particle contamination Interface)
in hydraulic and lubricating fluids We do not guarantee the accuracy or completeness of this information.
• Compact and rugged design The information is based on average working condition. For exceptional
operating conditions please contact our technical department. All details
• Type of protection IP67 are subject to technical changes.

B2 PN#02075860 / 05.21 / FSP2105-2273

 CONTAMINATION MONITORS
Model Code
CS 1 2 2 0 - A - 0 - 0 - 0 - 0 / - 000
Series
CS = Contamination Sensor
Resolution
1 = 4 Particle Size Channels
Indicator Code
2 = ISO 4406 : 1999; SAE AS 4059 (D)
>4 µm(c) >6 µm(c) >14 µm(c) >21 µm(c)
3 = ISO 4406 : 1987; NAS 1638
>2 µm >5 µm >15 µm >25 µm
ISO 4406 : 1999; SAE AS 4059 (D)
>4 µm(c) >6 µm(c) >14 µm(c) >21 µm(c)
Options
1 = without Display
2 = with Display (270° rotation of display)
Fluids
0 = Hydraulic/Mineral oil
1 = Phosphate Esters
Analog Interfaces
A = 4 to 20 mA
B = 2 to 10 V
Switching Output
0 = Limit Switching Output
Digital Interfaces
0 = RS485
Electrical Connection
0 = Plug M12x1, 8-pole (connection cable not included)
Mounting
0 = Inline version
1 = Flanged version
Modification Number
000 = standard
K = CS Block Kit without AS1000 Sensor (requires Mounting Option 1)
KAS = CS Block Kit with AS1000 Sensor (requires Mounting Option 1)
KASD = CS Block Kit with AS3008 Sensor (requires Mounting Option 1)
Scope Of Delivery
- Contamination sensor - Calibration Certificate
- Operation and Instruction manual - CD with FluMoS Light software and manuals
Accessories
- CSI-C-11 Sensor Interface: Part Number 4066011 (for WLAN or LAN Communication)
- Connection cable 6.5 ft. (2 m) with M12x1 connector, screened 8-pole: Part Number 03281220
- Connection cable 16.4 ft. (5 m) with M12x1 connector, screened 8-pole: Part Number 02702459
- Connection cable 9.8 ft. (3 m) with M12x1 connector, 8-pole: Part Number 02091414
- CSI-D-5 Contamination Sensor Interface: Part Number 03249563
- Power Supply-CS1XXX-PS1: Part Number 03376530
Model Codes containing RED are non-standard items – Minimum quantities and longer lead times may apply - Contact HYDAC for information and availability

CS 1000 Block Kit

Includes: CS and AS Sensor Connection Cables, 2 Test Points, 2 Microflex hoses, FluMoS Light software
The Contamination Sensor Block KIT (CS 1000 Block KIT) combines two condition monitoring products, the CS 1000 series (Contamination Sensor)
and the AS 1000 series (Aqua Sensor) into one plug and play unit. It serves as an on-line measurement of solid contamination and water in
hydraulic and lube systems.
Note: Flow control is necessary when utilizing the CS 1000 sensor. Flow must be maintained through the sensor module to ensure accurate readings. Utilization of
the CS Block Kit is required to maintain Sensor flow rate range as described in the Technical Specifications (at the left).

Quick Order Guide

Model Code Part Number Description
CS1220-A-0-0-0-0 /-000 03236362 4-20mA display model
CS1210-A-0-0-0-0 /-000 03240458 4-20mA non-display model
CS1220-A-0-0-0-1 /-K 02087348 4-20mA display model and CS Block Kit without AS Sensor
CS1220-A-0-0-0-1 /-KAS 02086855 4-20mA display model and CS Block Kit with AS Sensor

PN#02075860 / 05.21 / FSP2105-2273 B3

CONTAMINATION MONITORS
Dimensions
CS 1000 with Block Kit

ø0.35” (ø9) thru

C’bore ø0.6” (ø15) Optional
x 0.3” (8) deep AS Sensor
2 places

SP1620UN716VM
Test Point
2 places
2.5”
(64)

0.6” 3.3”
(14) (83)
1.5” 6.5” 1.5”
(39) (165) (39)

(158)
6.2”
2.0”
(52)

1.0”
(26)
2.0”
(52)
3.9”
(98) 4.1”
(105)
0.5”
(12)

0.4”
(11)
5/16-20 UNF-2B 5.6”
SAE S4 Ports (142)
Plugged
2 places

Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.

B4 PN#02075860 / 05.21 / FSP2105-2273

 CONTAMINATION MONITORS
Hydraulic Connections
Inline Version

4xM6
Contamination Sensor CS Connection Thread 4xM6
12/16
G 1/4” (BSPP)
Connection Thread
Contamination Sensor CS

G 1/4” (BSPP) 12/16

ISO SAE Flow Out Drive Temp

A B
ISO SP1 SAE Flow Out Drive SP2
Temp

0.79”
(15)(15) (20)(20)
A B
SP1 SP2

0.79”
Status
Esc o.k.
Status
Esc o.k.

0.59”
0.59”
2.36”
(60)
3.94” 2.36”
(100) (60)
3.94”
(100)

Flanged Version

Contamination Sensor CS

Contamination Sensor CS 4xM6

4xM6
12/16
ISO SAE Flow Out Drive Temp
12/16
ISO SP1 SAE Flow Out Drive SP2
Temp

SP1 SP2
Status
Esc o.k.
Status
O-Ring
C D
Esc o.k.

0.79”
O-Ring
A B

(15)(15) (20)(20)
Plug Plug
C D

0.79”
Plug Plug
A B

0.59”
0.59”
1.57”
(40) 2.36”
1.57”
(40) 2.36”
(60)
O-Rings 3.94”
(100)
3.94” (60)
O-Rings
(100)

INLET OUTLET
INLET OUTLET

Pressure - Viscosity Range

Viscosity (cSt)
0 200 400 600 800 1000
900
60
300 ml/min
750
Differential Pressure (bar)

50
Differential Pressure (psi)

180° 90°
180°600 Contamination Sensor CS
90° 40
Contamination Sensor CS

450
30
ISO SAE Flow Out Drive Temp

ISO SP1 SAE Flow Out Drive SP2

Temp

300 SP1 SP2 20

100 ml/min
Status
Esc o.k.
Status
Esc o.k.
150 10
30 ml/min
0 0
0 927 1854 2781 3708 4635
Viscosity (SUS)

PN#02075860 / 05.21 / FSP2105-2273 B5

CONTAMINATION MONITORS
CSI-C-11 Series
ConditionSensor Interface

Technical Specifications
Input data
HYDAC Sensor Interface (HSI) for the
HSI interface connection of two digital HSI SMART
fluid sensors
Sensor Interface for the connection of
four analog sensors
(type can be selected):
– Current: 4 to 20 mA
(ohmic resistance 500 Ω)
Analog Interface 0 to 20 mA
(ohmic resistance 500 Ω)
– Voltage: 0 to 10 V, 0 to 5 V,
2 to 10 V, 1 to 5 V
Measurement inaccuracy < 0.2% full
scale (FS)
Output data
Protocol:
Description – HSI TCP/IP (Port 49322)
– Modbus® TCP (Port 502)
The ConditionSensor Interface CSI-C-11 is an easy-to-use, compact
Ethernet (ETH) – HTTP (port 80)
condition monitoring system for fluid-based machine condition
10 Base-T / 100 Base-TX – FTP (port 20/21)
monitoring.
– SMTP (port 25)
Depending on the device configuration, up to two HYDAC HSI – MQTT
SMART (fluid) sensors and four analog sensors can be connected – REST-API
to the CSI-C-11 via M12 connectors and supplied with voltage. W-LAN (HSI only)
Once the sensor measurement values and signals have been read, 2.4 GHz, IEEE 802.11 – HSI TCP/IP (port 49322)
they are stored on the integrated data logger, evaluated in terms of b/g/n
their plausibility and monitored to check whether limit values have
been exceeded. Limit values can be set to custom values, or with RS485 (2 wire, half
– Modbus® RTU
a selection wizard per ISO:12669. If a limit value is exceeded, the duplex)
CSI-C-11 will automatically send out an alarm via email or via the Environmental conditions
integrated Ethernet and fieldbus interface (Modbus®). This makes it Operating temp. range -13 to 185°F (-25 to 85°C)
possible to transfer the measured values to higher-level company
Storage temp. range -22 to 185°F (-30 to 85°C)
networks, condition monitoring systems (CMs), control systems
(PLCs) and the HYDAC CMX (cloud). Relative humidity 0 … 70%, non-condensing

marked EN 61000-6-2, EN 61000-6-4

Applications Protection class
IP 66
• Construction Equipment according to DIN 40050
• Agricultural Machinery Other data
• Test Benches Supply voltage 12 … 24 V DC ± 10 %
• Industrial Hydraulic Systems Current consumption 100 mA
• Combination with Filter Unit (module) (plus connected sensors)
• Power Units Sensor supply 12 … 24 V DC (looped through)
• A
 ny hydraulic system that requires on-line monitoring
–S upply voltage: male connector,
• M
 obile and Stationary Mining Equipment M12, 5-pin
–H SI SMART sensor 1 and analog
Features sensors 1–4: female connector, M12,
8-pin
• T
 wo input channels for HYDAC HSI SMART sensors
–HSI SMART sensor 2: female
(e.g. fluid sensors) Electrical connection
connector, M12, 5-pin
• Four input channels for analog sensors (optional) –L AN: female connector, M12, 4-pin,
• S
 ensors and network cables are directly connected via D-coded (in accordance with
M12x1 connectors IEC61076-2-101)
• S
 ensor readings can be transferred and displayed via wireless –W LAN antenna: connector, RP SMA
local area network (WLAN), Ethernet and Fieldbus (Modbus®) socket, female
• The CSI-C-11 stores the measurement data 5.2” x 3.1” x 1.4”
• An integrated algorithm checks the plausibility of the measured Housing Dimensions
(131 x 77.5 x 35.5 mm)
values
Housing Aluminium housing
• A selection wizard helps to set alarm limits of fluid sensors
according to ISO:12669 Weight 0.79 lb. (≈ 360 g)
• Notifications can be received via e-mail or the network in the Internal measurement data memory
event of an alarm Size 64 MB
• High protection class with IP 66 – no switch cabinet is required Measurement interval
> 1300 days (with CS1000 + HLB1400)
60 s
Measurement interval
> 83000 days (with CS1000 + HLB1400)
60 min

B6 PN#02075860 / 05.21 / FSP2105-2273

 CONTAMINATION MONITORS
Model Code
CSI C 11 0 0 0 / 000.
Type
CSI = ConditionSensor Interface
Housing
C = Metal housing, compact
Signal output 1
11 = Ethernet (Modbus® TCP, HSI TCP/IP)
WLAN (HSI TCP/IP)
Signal output 2
0 = RS485 (Modbus® RTU)
Signal output 3
0 = none
Signal output 4
0 = 2 x HSI SMART
1 = 2 x HSI SMART and 4 x analog
Modification
000 = Standard

Dimensions
(158)
6.22

(138)
5.43

(125)
4.92

2 x Ø.25
(2 x Ø6.5)
2.09 1.50
(53) (38)
2.56
(65)
3.07
(78)

Dimensions are inches (millimeters) and for general information only.

PN#02075860 / 05.21 / FSP2105-2273 B7

CONTAMINATION MONITORS
Plug Pin Assignment
Pin Signal Description
1.1 Vin 12 … 24 V DC Device (CSI-C-11) Supply voltage +
1.2 RS485 - Fieldbus (RS485) RS485 port for data transmission -
1.3 GND Device (CSI-C-11) GND supply voltage
1.4 RS485 + Fieldbus (RS485) RS485 port for data transmission +
1.5 HSI Device (CSI-C-11) Parameterization
2.1 S1 12 … 24 V DC HSI SMART sensor 1 Supply voltage +
2.2 A1 Analog sensor 1 Analog input 1
2.3 S1 GND HSI SMART sensor 1 GND supply voltage
2.4 A2 Analog sensor 2 Analog input 2
2.5 S1 HSI HSI SMART sensor 1 HSI signal input
2.6 A3 Analog sensor 3 Analog input 3
2.7 A4 Analog sensor 4 Analog input 4
2.8 A1–A4 GND Analog sensor 1-4 GND supply voltage
3.1 S2 12 … 24 V DC HSI SMART sensor 2 Supply voltage +
3.2 --- --- Not allocated
3.3 S2 GND HSI SMART sensor 2 GND supply voltage
3.4 --- --- Not allocated
3.5 S2 HSI HSI SMART sensor 2 HSI signal
4.1 ETH TX+ Network (LAN) Ethernet port data transmission +
4.2 ETH RX+ Network (LAN) Ethernet port data reception +
4.3 ETH TX- Network (LAN) Ethernet port data transmission -
4.4 ETH RX- Network (LAN) Ethernet port data reception -
5.1 ANT Network (WLAN) RP SMA socket WLAN-antenna

B8 PN#02075860 / 05.21 / FSP2105-2273

 CONTAMINATION MONITORS
Accessories
Designation Part-No.
Supply voltage
PS5, power supply unit 100–240 V AC, 50–60 Hz, 1.1 A, IP40; female connector M12, 5-pin 3399939
ZBE47S-05, connection cable, female connector, 5-pin, with cable, length = 5 m 3527626
ZBE48S-05 connection cable, male connector, 5-pin, with cable, length = 8 m 6070712

Sensor connection cables

ZBE43-005, connection cable CSI-C-11, male / female 8-pin, length = 0.5 m 4193544
ZBE43-05, connection cable CSI-C-11, male / female 8-pin, length = 5 m 3281240
ZBE30-005, connection cable CSI-C-11, male / female 5-pin, length = 0.5 m 4193586
ZBE30-05, connection cable CSI-C-11, male / female 5-pin, length = 5 m 6040852

Network cable (LAN)

ZBE 45-05 network cable (patch), female connector, 4-pin, D-coded / RJ45 male connector, length = 5 m 3346100
ZBE 45-10, network cable (patch), female connector, 4-pin, D-coded / RJ45 male connector, length = 10 m 3346101

Connection adapter for additonal sensors

ZBE CSI 60, sensor connection adapter, 4 x analog mating connector, 8-pin, cable length = 1 m 4420372

Preferred Models
Designation Part-No.
CSI-C-11-0-0-0/-000 4066011
CSI-C-11-0-0-1/-000 4247534

PN#02075860 / 05.21 / FSP2105-2273 B9

CONTAMINATION MONITORS
ZBE CSI 60 connection adapter – connection overview
The ZBE CSI 60 has connections for up to six sensors (4x analog sensors and 2x HSI SMART
sensors) with the following connections.

A1 / A2 – analog connection, 5-pin

Pin Designation Description
1 Signal+ Analog current signal + (e.g. 4 to 20 mA)
2 n.c. Not allocated
3 Signal- Analog current signal - (e.g. 4 to 20 mA)
4 n.c. Not allocated
5 n.c. Not allocated

A3 – analog connection, 5-pin

Pin Designation Description
1 +24V DC Supply voltage +24 V DC
2 n.c. Not allocated
3 GND GND supply voltage
4 Signal Analog voltage signal (e.g. 0 to 10V)
5 n.c. Not allocated

A4 – analog connection, 5-pin

Pin Designation Description
1 +24V DC Supply voltage +24 V DC
2 n.c. Analog voltage signal (e.g. 0 to 10V)
3 GND GND supply voltage
4 Signal Not allocated
5 n.c. Not allocated

S1 / S2 – HSI SMART sensor connection, 8-pin

Pin Designation Description
1 +24V DC Supply voltage +24 V DC
2 n.c. Not allocated
3 GND GND supply voltage
4 n.c. Not allocated
5 HSI HYDAC Sensor Interface
6 n.c. Not allocated
7 n.c. Not allocated
8 n.c. Not allocated

B10 PN#02075860 / 05.21 / FSP2105-2273

 CONTAMINATION MONITORS

PN#02075860 / 05.21 / FSP2105-2273 B11

CONTAMINATION MONITORS
FluidMonitoring Software FluMoS
FluidMonitoring Software FluMoS light
FluMoS Light fluid monitoring software is a software package for importing, displaying and processing data from HYDAC fluid sensors.
3 sensors can be connected at the same time!
FluMoS Light can be used in conjunction with the latest generation of HSI interface sensors (CS 1000, FCU 1000, MCS 1000, AS 1000,
FMM, HYDACLab®) and the sensors without HSI interface (CS 2000, FCU 2000, FCU 8000).
The FluMoS Light software is used to:
• Online display of measured values on the PC in table and graphic formats
• Storage of log files on hard disk
• Display of log files from hard disk/diskette and storage as graphic file
• Processing of stored log files with Microsoft Excel
• Remote monitoring of values measured by sensors
• Condition-based maintenance planning

FluidMonitoring Software FluMoS mobile

HYDAC FluMoS Mobile for Android – Your Access to HYDAC’s FluidControl Units
Get your fluid condition monitoring measurement data on your Android device!
FluMoS Mobile is a tool for displaying and downloading measurement data from the FluidControl Unit
FCU 1310 and FCU1315 via Bluetooth connection as well as the SensorMonitoring Unit SMU 1200
to your Android device. When the CS1000, AS1008 and MCS and other smart sensors are used in
conjunction with the CSI-C-11, the FluMos Mobile App can be accessed via WiFi connection to display
and download measured data.

FluMoS Mobile Features (Version 1.10)

• D isplays current measurement values (solid particle contamination, water saturation and temperature) of your FluidControl Unit
FCU1315 in table format.
• D isplays measurement value progress (solid particle contamination, water saturation and temperature) of your FluidControl Unit
FCU1315 in graphic format (one graphic per measurement channel)
• S elective download of log files in .dat format from the internal memory of the FCU1315 and FCU1310 or SMU 1200 to your
Android device
[possible with successor version]
• Online storage of measurement data on your Android device
You can easily forward the .dat files per e-mail to other devices such as a PC.
The files can then be processed in FluMoS.

FluidMonitoring Software FluMoS mobile - Screenshot

B12 PN#02075860 / 05.21 / FSP2105-2273

 CONTAMINATION MONITORS
Notes

PN#02075860 / 05.21 / FSP2105-2273 B13

CONTAMINATION MONITORS
HY Series
– Manually Controlled Fluid Sampling System

Technical Specifications
Display ISO ranges between 9/8/7 and
Measuring Range 25/24/23 Calibration within the range
ISO 13/11/10 to 23/21/18
Standard: ISO 4406:1999 or SAE AS
Features and Benefits Contamination Output 4059(D)
Code Optional: ISO 4406:1987; NAS 1638 and
• Provides local visibility to the fluid condition of critical systems.
ISO 4406:1999
• Integrated micro VSD, (Variable Speed Drive), pump/motor Continuously with error indication via
provides optimal flow for accurate sensor readings in variable Self-Diagnosis
status LED
conditions.
Pressure Rating 50 psi (3.4 bar) max
• The HY-TRAX® Manually Controlled Fluid Sampling System allows
Fluid Inlet/Outlet SAE ORB, Size 4
a user to retrieve ISO cleanliness levels from a reservoir tank or a
low-pressure line (<50 psi max). Seal Material Fluorocarbon elastomer (FKM)
• The compact design allows for installations with tight space Pump Speed 500-5000 RPM (adjustable)
constraints. Optimal Sampling
0.008-0.079 GPM (30-300 mL/min)
Pump Flow Rate
• The manual rheostat VSD pump controller is housed in a compact
IP 40 enclosure and allows the user to adjust the pump flow for Fluid Temp. Range 32°F to 185°F (0°C to +85°C)
optimal sensor readings. Ambient Temp. Range -22°F to 176°F (-30°C to 80°)
• Optional AC adapter available for converting Max Viscosity 1622 SUS (350 cSt)
115V AC / 60 Hz to 24V DC.
Pump Type Gear Pump
• Rugged design for field use. Power Supply Voltage 24 VDC +/- 10%, Residual Ripple <10%
• Fluorocarbon elastomer (FKM) seals. Max. Power/Current
100 Watt/ 4 amp
• Fluid viscosities up to 1622 SUS (350 cSt). Consumption
• Flow control valve providing optimal pressure for accurate sensor 4-20 mA analog output; 2-10 V analog
readings. Electric Output (option for contamination monitor (CS1000)
RS485 for communication w/FluMoS Software)
4 - 20 mA analog output (max burden 330 Ω)
Applications Electrical 2 to 10v output (min load resistor 820 Ω)
• Mobile Equipment Technology Specifications Limit switching output (Power MOSFET):
max current 1.5A
• Surface Mining
USB-B Female Port for use with Windows-
• Construction based computer and FluMoS Software
CS1000 Contamination
• Monitoring of Oil Cleanliness in Storage Tanks M12 8 pole, Male Port, Analog or
Monitor Signal Ouput
Digital, for use with PLC or RS485
• Fleet Services Connections located
Communication, (4 - 20 mA is standard).
on Control Enclosure
• Rail 2 - 10 V is optional, must specify when
ordering CS1000 Contamination Monitor
Water Sensor (AS1008) Water sensor (AS1008) M12-5 pole Signal
Signal Output Output 5 pole Male Port, located on
Connection Control Enclosure
Electrical Safety Class III (low voltage protection)
Enclosure Ratings IP 40 enclosure
Weight and Dimensions
Fluid Sampling Sys.
HY-TRAX® Manual
Manifold w/ CS1000
Communications Control Module
& VSD Pump/Motor
Module Control
10 lbs. (4.5 kg) 5 lbs. (2.5 kg)
with CS1000 Sensor
10.3” x 6.8” x 4.3” 9.3” x 5.7” X 2.6”
(262 x 173 x 109 mm) (236 X 145 x 65 mm)

B14 PN#02075860 / 05.21 / FSP2105-2273

 CONTAMINATION MONITORS
Model Code
HY - 12 2 0 - - - P -
Model
HY = HY-TRAX® System - Oils to 350cSt
(includes 100 micron mesh strainer and pressure gauge in manifold block)
ISO Code Preference
NT = Manifold supplied w/o CS1xx0
(customer will supply own manifold mount CS1xx0 with or without display)
12 = ISO Code >4/>6/>14
13 = ISO Code >2/>5/>15
Display Options
2 = with display
Fluids
0 = Hydraulic/Mineral Oil
Analog Interfaces
(omit) = 4 - 20 mA (Standard)
S = 2 - 10V Analog Output
Water Sensor Option
(omit) = No Water Sensor (None Standard)
AS-D = with AS3008 Water Sensor
Control Options
(omit) = Manually Controlled - Panel with Rheostat flow control and signal output (Standard)
Power Options
(omit) = 24V DC (Standard)
P = 115V AC
Air Suppression Loop
(omit) = none
L = Looped hose and fittings

What’s Included
• CS1000 Series Contamination Sensor
• Machined, 6061-T651 aluminum alloy manifold block with anodized surface treatment.
• Specially designed fitting for mating to pump/motor.
• Fluorocarbon elastomer (FKM) seals.
• Plugged water sensor port (G3/8 BSPP)
• VSD (Variable Speed Drive) Motor Power Supply and Control Cable
• Water Sensor (AS3008) Power Supply and Signal Cable (only supplied with optional water sensor (AS3008))
• Contamination Monitor (CS1000) output signal, USB-B Female Port for use with Windows-Based Computer and FluMoS Software, located on
Control Enclosure
• Contamination Monitor (CS1000), output signal, M12 8 pole, Male Port, located on Control Enclosure, for use with PLC or RS485
Communication, analog or digital, 4 - 20 mA is standard, 2 -10 V is optional
• Flow control valve
• VSD (Variable Speed Drive) pump/motor
• Manual rheostat pump controller
• IP 40 enclosure
• Side or Front Inlet/Outlet Porting (SAE Size 04 ORB)
• 24 VDC Power Supply (NC3MP Female Connector)
• Optional 115 VAC Power Supply with Cord
• Contamination Monitor (CS1000) Power and Signal Cable
• Water Sensor (AS3008) M12 5 pole Signal Output Connection, Male Port, located on Control Enclosure
• Contamination monitor (CS1000) power connection, female M12 8 pole located on control enclosure
• Water sensor (AS3008) power connection, M12 5 pole Female located on control enclosure

PN#02075860 / 05.21 / FSP2105-2273 B15

CONTAMINATION MONITORS
HY-HV Series
– High Viscosity Fluid Sampling System

Features and Benefits Technical Specifications

• P rovides local visibility to the fluid condition of critical systems. Contamination
• Integrated micro variable speed driven pump-motor provides measurement range Full-scale: 9/8/7 to 25/24/23
optimal flow for accurate sensor readings in variable conditions according to Calibrated: 13/11/10 to 23/21/18
• The HY-TRAX® High Viscosity Fluid Sampling System allows a ISO 4406:1999
user to monitor fluid condition from a reservoir tank or a low- Standard: ISO 4406:1999 and
pressure sampling point Contamination SAE AS 4059(D)
• The compact design allows for installations with tight space output code Optional: ISO 4406:1987, NAS 1638 and
constraints ISO 4406:1999
• The potentiometer-based pump controller is housed in a Continuous with error indication via status
compact IP40 enclosure Self-diagnostics
LED on CS1000
• Optional AC adapter available for converting Permissible inlet
115V AC / 60 Hz to 24V DC -9.8 to 50 psig (-0.7 to 3.5 bar)
pressure range
• Fluorocarbon elastomer (FKM) seals.
Maximum permissible
• Fluid viscosities up to 3,250 SUS (700 cSt) 160 psig
operating pressure
• Adjustable flow control valve providing optimal pressure for
Inlet port thread type SAE J1926-1: 3/4-16 - Female
accurate sensor readings
Outlet port thread type SAE J514: 7/16-20 37 - Male
Seal material FKM (Viton®)
Applications
Permissible fluid
• Industrial gearboxes 32˚F to 185˚F (0˚C to 85˚C)
temperature range
• Wind turbine gearboxes
Permissible ambient
• Bulk fluid storage vessels 32˚F to 104˚F (0˚C to 40˚C)
temperature range
• Industrial hydraulics in cooler climates
Maximum permissible
3,250 SUS (700 cSt)
fluid viscosity
What’s Included Pump type External gear
• H Y-TRAX® High Viscosity Fluid Sampling System according to Power supply voltage 24V DC
Model Code
Maximum power
• Sensor cables for integration with control module according to 100W
consumption
Model Code (pass-through communication cables ordered separately)
• O peration and maintenance manual Contamination sensor Standard: 4-20mA (time-coded)
analog ouput signal Optional: 2-10V (time-coded)
Water sensor
(AS1000 & AS3000) 4-20mA
analog output signal
Oil aging sensor (HLB)
4-20mA (time-coded)
analog output signal
Ingress IP 40 (control enclosure),
protection rating IP 34 (pump motor)
Control enclosure: 5 lbs.
Weight Fluid sampling and
condition monitoring unit: 10 lbs.

B16 PN#02075860 / 05.21 / FSP2105-2273

 CONTAMINATION MONITORS
Model Code
HY-HV - 12 2 0 - - - P -
Model
HY-HV = HY-TRAX® High Viscosity System - Oils to 700cSt
(includes strainer and pressure gauge in manifold block)
ISO Code Preference
NT = Manifold supplied w/o CS1xx0
(customer will supply own manifold mount CS1xx0 with or without display)
12 = ISO 4406:1999 and SAE AS 4059(D)
13 = ISO 4406:1999 and SAE AS 4059(D) or ISO 4406:1987 and NAS 1638
Display Options
2 = with display
Fluids
0 = Hydraulic/Mineral Oil
Analog Interfaces (for CS1000)
(omit) = 4 - 20 mA (Standard)
S = 2 - 10V Analog Output
Option Sensors
(omit) = None (Standard); plugged port for HLB1 or HLB2 option
AS-D = with AS3008 Water Sensor
AS = AquaSensor AS1008-C-000
AS-D = AquaSensor AS3008-5-000
HLB1 = HYDACLAB® HLB14J8-1C000-000
HLB2 = HYDACLAB® HLB14J8-00S12-000
Control Options
(omit) = Manually Controlled - Panel with potentiometer-based flow control and signal output (Standard)
Power Options
(omit) = 24V DC w/ field-wireable female XLR connector (Standard)
P = 24V DC w/115V AC / 24V DC power supply with cable and plug
Air Suppression Loop
(omit) = none (Standard)
L = Air-suppression hose loop (recommended)

Dimensions
HY-HV-1220
13.44
[341.4]
10.77
[273.6]

3.0
[76.2] 4.53
4.99
[126.9] [115]

6.33
[160.7]
7.13 7.33 1.0
[181] [186.2] [25.4]

(2) 1/4-20 UNC-2B 0.38

2.5 3.5 0.50 [13] [9.5]
[63.5] [88.9] Mounting Holes

PN#02075860 / 05.21 / FSP2105-2273 B17

CONTAMINATION MONITORS
Dimensions
Manual Control Box for HYTRAX

Connection Type: M12-8F Connection Type: M12-4F

For: CS Power For: Motor/Pump Power

2.56
[65]

Connection Type: NC3MD-LX Power Port

For: 24VDC Power in or 24VDC/115VAC
Adaptor Power IN
5.23 3.31
[133] [84]

Mounting Holes
2x ø0.19 [5]
7.28
Connection Type: NAUSB-W Port [185]
For: Laptop & FluMos software 9.33
[237]

Connection Type: M12-8M Connection Type: M12-5M Connection Type: M12-5F

For: CS Outputs For: AS Outputs For: AS Power

(140 cSt) ISO 46 @ 70˚F

(75 cSt) ISO 32 @ 70˚F Rheostat

Rheostat settings for oil viscosities

B18 PN#02075860 / 05.21 / FSP2105-2273

 CONTAMINATION MONITORS
Notes

PN#02075860 / 05.21 / FSP2105-2273 B19

CONTAMINATION MONITORS
HY Series
– Telematics Communications Module with Remote Controlled
Sampling System

Features and Benefits Technical Specifications

• Provides Remote Visibility to the Fluid Condition of Critical Systems. Measuring Range  isplay ISO ranges between 25/24/23
D
• Integrated micro VSD (Variable Speed Drive) driven, pump/motor and 9/8/7 Calibration within the range
provides optimal flow for accurate sensor readings in variable ISO 13/11/10 to 23/21/18
conditions. Contamination Output Standard: ISO 4406:1999 or SAE AS
• This HY-TRAX® Remote Oil Contamination Sensor Package allows Code 4059(D)
remote access via the internet and smart devices to fluid particle Optional: ISO4406:1987; NAS 1638 and
counts, temperature, and percent water saturation levels (optional) ISO 4406:1999
displayed on a customizable dashboard. The fluid sampling system Self-Diagnosis Continuously with error indication via
collects data and the communications module transmits this data status LED
via GSM cellular at scheduled intervals. Users can receive alerts via
Pressure Rating 50 psi (3.4 bar) max
email when a fluid’s ISO contamination code or water saturation level
(optional) reaches user defined critical levels. The unit can sample Fluid Inlet/Outlet SAE ORB, Size 4
fluid directly from a fluid reservoir or low pressure line (<50 psi). Seal Material Fluorocarbon elastomer (FKM)
• The Communications Module automatically controls fluid flow to Pump Speed 500-5000 RPM (adjustable)
compensate for viscosity changes due to temperature or fluid type. All
data is transmitted through a secure VPN and archived in a protected Optimal Sampling Pump 0.008-0.079 GPM (30-300 mL/min)
database in the cloud to allow real-time and historical analysis. Flow Rate
• The HY-TRAX® Communications Module will provide maintenance Fluid Temperature 32°F to 185°F (0°C to +85°C)
managers with the visibility and vital information necessary to pro- Range
actively schedule preventative maintenance on local and remote Ambient Temperature -22°F to 176°F (-30°C to 80°C)
equipment. Maintenance decisions can now be based on accurate Range
and real-time data.
Max Viscosity 1622 SUS (350 cSt) max.
• The communications module components are mounted and housed
in a rugged IP 40 enclosure. Pump Type Gear Pump
• Fluid sampling system standard with Fluorocarbon elastomer (FKM) Power Supply 24 volts DC
seals. Power Consumption 4 A
• Fluid viscosities up to 1623 SUS (350 cSt). Communications GSM cellular Communication to
• 50 psi (3.5 bar) max. working pressure. Module Signal Output monitoring website
• Flow control valve providing optimal pressure for accurate sensor Electrical Safety Class III (low voltage protection), IP 40
readings. enclosure
Cellular AT&T Quad Band GSM (850, 900, 1800,
Communications 1900 MHz)
Applications
• Mobile Equipment Technology Weight and Dimensions
• Surface Mining Communications HY-TRAX® Fluid Sampling
Module Control Sensor Communications Manifold w/
• Construction Module Communications
• Monitoring of Oil Cleanliness in Storage Tanks Module & VSD
• Fleet Services Pump/Motor

• Rail 10 lbs. (4.5 kg) 20 lbs. (9.1 kg)

14.7” x 11.3” x 5.25”
(374 x 287 x 133 mm)

B20 PN#02075860 / 05.21 / FSP2105-2273

 CONTAMINATION MONITORS
Model Code
HY - 12 1 0 - - A - -
Model
HY = HY-TRAX® System - Oils to 350cSt
(includes 100 micron mesh strainer and pressure gauge in manifold block)
ISO Code Preference
NT = Manifold supplied w/o CS1xx0
(customer will supply own manifold mount CS1xx0 with or without display)
12 = ISO Code >4/>6/>14
13 = ISO Code >2/>5/>15
Display Options
1 = without display
2 = with display
Fluids
0 = Hydraulic/Mineral Oil
Analog Interfaces
(omit) = 4- 20 mA (Standard)
Water Sensor Option
(omit) = No Water Sensor (None Standard)
AS-D = with AS3008 Water Sensor
Control Options
A = Telematic Communications Module with Dashboard Data Display (GSM Cellular)
Power Options
(omit) = 24V DC (Standard)
P = 115V AC
Air Suppression Loop
(omit) = none
L = Looped hose and fittings

What’s Included
• CS1000 Series Contamination Sensor
• Flow Control Valve
• GSM cellular communications
• VSD pump/motor
• Machined, 6061-T651 aluminum alloy manifold block with anodized surface treatment
• CS1000 Series Contamination Sensor (CS1000) Communications/Power Cable
• Specially designed fitting for mating to pump/motor
• Plugged water sensor port (G3/8 BSPP)
• IP 40 enclosure
• Water sensor (optional)
• 24V DC standard with optional 115V AC Power Supply
• Optional Water Sensor (AS3008) Communication/Power Cable
• Side or Front Inlet/Outlet Porting (SAE Size 04 ORB)

PN#02075860 / 05.21 / FSP2105-2273 B21

CONTAMINATION MONITORS
Example of HY-TRAX® Communications Modules Dashboard Contamination Chart

Example of HY-TRAX® Communications Modules Dashboard Gauge Panel

B22 PN#02075860 / 05.21 / FSP2105-2273

 CONTAMINATION MONITORS
Notes

PN#02075860 / 05.21 / FSP2105-2273 B23

CONTAMINATION MONITORS
FCU 1000 Series
Fluid Control Units - Portable Models

FCU 1315

Technical Specifications
General Data
Self-diagnosis continuously with error indication via
FCU1310 status LED and display
Display LED, 6 / 4 / 4 digits,
in 17 segment format
Measured Value ISO code/ SAE Class / NAS Class /
Description Saturation level / Temperature
The FluidControl Unit FCU 1000 is a portable service unit, designed Measuring Range Display from ISO code 9/8/7 (MIN) to
for the temporary measurement of solid particle contamination, ISO code 25/24/23 (MAX)
water saturation and fluid temperature in hydraulic systems as well as Calibrated within the range ISO
Diesel fuels. 13/11/10 to 23/21/18
Saturation level 0 to 100% /
The integrated pump and the hoses contained in the FCU 1000 series
Temperature -13° to 212°F
scope of delivery allow operation in
(-25 to 100°C)
• control circuits (oil hydraulics only) Accuracy +/-1/2 ISO class in the calibrated
• pressure circuits (oil hydraulics only) and range / ≤ ± 2 % Full scale max.
• pressureless reservoirs (oil hydraulics and Diesel fuels)
Seal Material FPM
Ambient Temperature Range 32 to 113°F (0 to 45°C)
Important Instructions / Restrictions Storage Temperature Range -40 to 176°F (-40 to 80°C)
• D
 esigned for hydraulic oils (viscosity range 10 to 350 cSt) IP class IP 50 in operation IP67 closed
• D
 esigned for temporary operation up to max. 30 minutes,
Weight approx. 29 lbs (13 kg)
followed by a rest period of 10 minutes (no continuous operation)
• O
 perating pressure: -7.25 to 650 psi (-0.5 to 45 bar), with pressure Hydraulic Data
adaptor: 215 to 5000 psi (15 to 345 bar) Operating Pressure in: -7.25 to 650 psi (-0.5 to 45 bar)
• N
 ot designed as a Bottle Sampler (minimal volume of 300 ml is out: 0 to 7.5 psi (0 to 0.5 bar)
required for a bottle sample analysis) with Adaptor for Pressure in: 217 to 5000 psi (15 to 345 bar)
Lines out: 0 to 7.5 psi (0 to 0.5 bar)
Applications Pressure max. 5000 psi (345 bar)
Measurement Flow Rate 30 to 300 ml/min (viscosity dependant)
• Hydraulic systems
• Service for mobile hydraulics Maximal Suction Height 1m
• Maintenance Permissible Viscosity Range
• Diesel storage, transfer, and filling with Adaptor for pressure 46 to 1622 SUS (10 to 350 cSt)
lines
Fluid Temperature Range 32 to 158°F (0 to 70°C)
Features
Electrical Data
• T
 wo contamination calibrations in one instrument (reversible)
- ISO 4406:1987; NAS 1638 Power Supply Voltage 24 V DC ±20%, residual ripple < 10%
- ISO 4406:1999; SAE AS 4059 (D) Max. Power /
100 Watt / 4 A
• S
 aturation and temperature measurement through the built-in Current Consumption
AquaSensor 1000 Interface Bluetooth via FluMoS Mobile App
• Integrated pump for measurement in pressureless reservoirs Plug connection, 5-pole, male,
• O
 peration with 24V DC network adaptor included in scope of M12x1
delivery We do not guarantee the accuracy or completeness of this information. The
• Interfaces: 5-pole plug, Bluetooth, USB data port information is based on average working conditions. For exceptional operating
conditions please contact our technical department. All details are subject to
technical changes.

B24 PN#02075860 / 05.21 / FSP2105-2273

 CONTAMINATION MONITORS
Model Code
FCU 1 3 1 0 - 4 - U - AS - 1
Series
FCU = Fluid Control Unit
Model
1 = 1000 Series, 4 particle size channels
Contamination Code
3 = ISO 4406:1987; NAS 1638 / 2-5 μm, 5-15 μm, 15-25 μm, > 25 μm
reversible between
ISO 4406:1999; SAE AS 4059 (D) / > 4 μm(c)> 6 μm(c)> 14 μm(c)> 21 μm(c)
Housing
1 = for Hydraulic and lubrication fluids based on mineral oils
5 = Hydraulic and lubrication fluids based on mineral oils as well as diesel
Fluids
0 = Mineral Oil, Synthetic Esters/PAO, Quintolubric, Cosmolubric (Consult factory for other fluid types.)
Options
4 = with Integrated Pump
Supply Voltage
U = 24 V DC
Integrated Sensor
AS = AquaSensor (AS 1000 series)
Power Supply Adapter
1 = 100 to 240 V AC / 50/60 Hz / 1 Phase, (Europe, USA/Canada, UK, Australia, Japan)
Model Codes containing RED are non-standard items – Minimum quantities and longer lead times may apply - Contact HYDAC for information and availability

Scope of Delivery
• Fluid Control Unit FCU 1000
• Power supply AC adaptor with connecting cables to supply voltage for Europe, USA/Canada, UK, Australia, Japan
• Adaptor for pressure lines
• INLET pressure hose with screw connection for Test Point 1620, black, length = 6.7 ft. (2 m)
• INLET suction hose, open end, transparent, length = 6.7 ft. (2 m) (only FCU 1315)
• INLET suction hose, open end, clear, length = 1 ft. (0.3 m)
• INLET Bottle Sampling suction pipe, angled
• OUTLET return hose, open end, clear, length = 3.3 ft. (1 m)
• Operating and Maintenance Instructions / Calibration certificate
• Ground cable; ESD protection (only FCU 1315)
• USB Memory Stick
• CD with FluMoS Light Software and manuals

Accessories
• Battery pack - P/N 03504605
• Cable with universal plug (for cigarette lighter or socket from supply system on board), L = 32.8 ft. (10 m) - P/N 03306236
• Field Verification Start-up Kit - P/N 3443253
• Field Verification Refill Kit - P/N 3443249

Dimensions

16.14”
13” (410)
(330)
16.39”
(43)

9.06”
(230)

17.72”
(450)
FluidControl Unit FCU

DC IN
24V = / 4A
PUMP
ON /OFF
Temp
Drive

max.: 350mm2/s 1622 SUS

max. operating pressure

Status

Suction creen inside

max. inlet pressure:

5000 psi / 245 bar

16.14”
Flow

650 psi / 45 bar

Mineral oil only
SAE

(410)
INLET
ISO

OUTLET
max. 7.5 psi
max. 0.5 bar
DO NOT BLOCK!
Caution hot fluid

Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.

PN#02075860 / 05.21 / FSP2105-2273 B25

CONTAMINATION MONITORS
TFL Series
Total Fluid Life

Technical Specifications
General Data
Measured Variables ISO Code / SAE Class / NAS Class
/ TAN-Delta Number (Oil Life) /
Saturation Level / Temperature
Particulate Measurement ISO 4406 (≥4(c) / ≥6(c) / ≥14(c) /
Standards ≥21(c)) , NAS 1638, SAE AS4059
Particle Counter Measuring
Maximum ISO Code of 29
Range
Accuracy ±0.5 ISO Code (Minimum
concentration ISO MTD 2.8mg/L)
Operating Temperature 32°F to 122°F
Range
Fluid Compatibility Mineral-based oils, Synthethic oils,
Organic oils, Diesel Fuels
Dimensions (cover closed) (L) 16.2” x (D) 12.7” x (H) 6.7”
(main device; accessory case: (L)
Description 22.6” x (D) 20.9” x (H) 8.0”)
The Total Fluid Life is a state-of-the-art portable service unit, Environmental Protection IP67 (cover closed)
designed to provide invaluable, real-time insight into the health of IP54 (cover open)
synthetic oils, organic oils, mineral oils, and diesel fuel. This insight Maximum Ambient Humidity 97% relative humidity, non-
helps fluid users make informed decisions with regard to fluid condensing
replacement and treatment planning. 20.8 lbs. (9.45kg) (main device;
Weight
accessory case: 19lbs. [8.6kg])
Features Calibration Verification
12 months recommended
Frequency
• L aser Particle Counter - measures particle contamination
according to ISO 4406, NAS 1638, and SAE AS4059 Hydraulic Data
• W ater Sensor - shows relative humidity of oil as % saturation Operating Pressure 36.3 psi (2.5 bar) Max.
• Internal Gear Pump - with bypass for processing pressurized and (5075 psi [350 bar] w/ adapter for
non-pressurized vessels pressurized lines)
• O il Life Sensor - gives warning of oil life ending and also helps System Pressure 145 psi (10 bar) Max.
inform if an oil change is required Permissible Viscosity Range 1-320 cSt (1-300 cSt with high
• T ouch Screen - allows users to navigate operational functions pressure adapter)
with ease and analyze data
Operating Temperature 32°F to 122°F
Fluid Temperature Range 14°F to 131°F (oils)
Applications 14°F to 122°F (diesel fuel)
• Power Generation • Industrial Hydraulics Pump Type Gear
• Wind Power • Steel Making Duty Cycle Continuous
• Off Road Mining & Construction • Marine Connections 1604 minimess test points, with 0.6m
long 8mm tubing
Electrical Data
Power Supply Voltage 115V AC
Nominal Battery Voltage 15.0V DC
Charge Voltage 16.8V DC
Charge Capacity 5.2Ah
Charge Time 2 hours (80%) / 5 hours (100%)
Run Time Up to 6 hours (viscosity dependent)
Data Transmission Internet, USB
We do not guarantee the accuracy or completeness of this information. The
information is based on average working conditions. For exceptional operating
conditions please contact our technical department. All details are subject to
technical changes.

B26 PN#02075860 / 05.21 / FSP2105-2273

 CONTAMINATION MONITORS
Model Selection

Total Fluid Life Accessory Kit High Pressure Adapter

Included with Total Fluid Life
Sold Separately
C/F
(P/N 7641529)

What’s Included in the Accessory Kit

• 120VAC Power Supply (charger)
• Hotplate
• Temperature probe
• Magnetic stirrer
• 100 mm wide funnel
• (2) 100 mL sampling bottles
• Sampling/vacuum pump
• USB memory stick
• (2) stoppers (8mm hole)
• Viscosity cup
• High-pressure device
• (2) solid stoppers
• (2) 500 mL flasks
• Storage compartment for hoses and cables

PN#02075860 / 05.21 / FSP2105-2273 B27

CONTAMINATION MONITORS
TFH Series
Total Fluid Health

Technical Specifications
General Data
Measured Variables Particle Differentiation / ISO Code /
SAE Class / NAS Class / TAN-Delta
Number (Oil Life) / Saturation Level /
Temperature
Particulate Measurement ISO 4406 (≥4(c) / ≥6(c) / ≥14(c) /
Standards ≥21(c) / ≥38(c) / ≥70(c) / ≥100(c)) , NAS
1638, SAE AS4059
Particle Counter Measuring
Maximum ISO Code of 29
Range
Accuracy ±0.5 ISO Code (Minimum
concentration ISO MTD 2.8mg/L)
Operating Temperature 32°F to 122°F
Range
Fluid Compatibility Mineral-based oils, Synthethic oils,
Organic oils, Diesel Fuels
Dimensions (cover closed) (L) 16.2” x (D) 12.7” x (H) 6.7”
(main device; accessory case: (L)
22.6” x (D) 20.9” x (H) 8.0”)
Environmental Protection IP67 (cover closed)
IP54 (cover open)
Maximum Ambient Humidity 97% relative humidity, non-
condensing
Weight 26.5 lbs. (12.0kg) (main device;
accessory case: 19lbs. [8.6kg])
Calibration Verification
12 months recommended
Frequency
Description
Hydraulic Data
The Total Fluid Health is a revolutionary portable service unit,
designed to measure and differentiate particulate contamination, as Inlet Pressure 36.3 psi (2.5 bar) Max.
well as determine oil life, relative water content, and temperature. (5075 psi [350 bar] w/ adapter for
This real-time insight into the health of synthetic, organic, and mineral pressurized lines)
oils, as well as diesel fuel, helps users make informed decisions with System Pressure 145 psi (10 bar) Max.
regard to fluid replacement and treatment planning. Permissible Viscosity Range 1-2400 cSt (1-300 cSt with high
pressure adapter)
Operating Temperature 32°F to 122°F
Features
Fluid Temperature Range 14°F to 131°F (oils)
• D irect Digital Imaging Sensor - measures particle 14°F to 122°F (diesel fuel)
contamination according to ISO 4406, NAS 1638, and SAE
AS4059; sorts particles into fatigue, cutting, sliding wear, fiber Pump Type Gear
and bubble categories to estimate cause of contamination Duty Cycle Continuous
• O il Life Sensor - gives warning of oil life ending and also helps Connections 1604 minimess test points, with 0.6m
inform if an oil change is required long 8mm tubing
• Touch Screen - allows users to navigate operational functions Electrical Data
with ease and analyze data
Power Supply Voltage 115V AC
• Water Sensor - shows relative humidity of oil as % saturation
• I nternal Gear Pump - with bypass for processing pressurized Nominal Battery Voltage 15.0V DC
and non-pressurized vessels Charge Voltage 16.8V DC
Charge Capacity 5.2Ah
Applications Charge Time 2 hours (80%) / 5 hours (100%)
• Power Generation • Industrial Hydraulics Run Time Up to 6 hours (viscosity dependent)
• Wind Power • Steel Making Data Transmission Internet, USB
• Off Road Mining & Construction • Marine We do not guarantee the accuracy or completeness of this information. The
information is based on average working conditions. For exceptional operating
conditions please contact our technical department. All details are subject to
technical changes.

B28 PN#02075860 / 05.21 / FSP2105-2273

 CONTAMINATION MONITORS
Model Selection

Total Fluid Health Accessory Kit High Pressure Adapter

Included with Total Fluid Health Sold Separately

What’s Included in the Accessory Kit

• 120VAC Power Supply (charger)
• Hotplate
• Temperature probe
• Magnetic stirrer
• 100 mm wide funnel
• (2) 100 mL sampling bottles
• Sampling/vacuum pump
• USB memory stick
• (2) stoppers (8mm hole)
• Viscosity cup
• High-pressure device
• (2) solid stoppers
• (2) 500 mL flasks
• Storage compartment for hoses and cables

PN#02075860 / 05.21 / FSP2105-2273 B29

CONTAMINATION MONITORS
RBSA Series
Reservoir Breather Fluid Sampling Adapter

Description Applications
The RBSA is an aluminum adapter that gives easy access to a hy- • A
 ll applications with a hydraulic reservoir utilizing a 6-bolt
draulic oil reservoir for fluid sampling. The Reservoir Breather Adapt- mounting connection
er gives the user access to the hydraulic oil to more easily determine
the real-time particulate and water saturation contamination data. Technical Specifications
Reservoir Mounting Pattern: Fits standard 6-bolt
Features Supply Port Thread Size: 9/16-18 UN
• D
 rop-in reservoir breather retrofit for fluid sampling provides Return Port Thread Size: 7/16-20 UN
clean easy access to the reservoir through the existing breather
part Breather Port Thread Size: ¾” NPT
• P
 rovides easy fluid quality sampling solution for HY-TRAX® and
FCU1310 suction and return ports Option 1: Includes #4 & #6 JIC
fittings. Optional #6 & #4 JIC fittings
• H
 ytrax adapter kit includes #6 & #4 JIC adapters with 6’
Fittings: and 6’ supply/return hoses.
connection hoses included Option 2: Includes 1620 test point
• F
 CU1310 adapter includes 1620 testpoint and 3’ connection hose and TMU connection hose.
to FCU1310
• 24” SS drop tubes can be cut to length Supplied with 3/8” and ¼” return
• Standard 6 bolt breather pattern tubes. Tubes are 24” long and
• Anodized 6061 aluminum breather Return Tubes: can be shortened if necessary.
Housing constructed 6061 anodized
• ¾” NPT for breather element
aluminum.

Mounting Pattern
Customer is responsible to cut an appropriately sized hole on top of their tank. This adapter has two (2) ports: one for Suction and one for Return.
Also includes a breather port.
Reservoir pattern is six (6) .203” holes on a 4.94” BCD with a 4.25” diameter center hole. See Drawing S-1048.
1.31

3/4" NPT Hole

#10-32UNF Philips
Pan Head Screw,
(6) Total
6 Holes, .203 On A 3.25 Cap
2.875 B.C.D

1/4" O.D. Tubing

06 JIC 04 JIC
25.25

3/8" O.D. Tubing

2.00 Hole
In Tank
60 º
º 60

Mounting Requirement

B30 PN#02075860 / 05.21 / FSP2105-2273

 CONTAMINATION MONITORS
Model Code
RBSA – 1
Series
RBSA = Reservoir Breather Fluid Sampling Adapter
Options
1 = HY-TRAX® adapter fitting #6 & #4 JIC fittings and 6’ supply/return hoses
2 = FCU1310 adapter (suction hose included)

Drill .56 X .69 Deep .49 .54 Drill .44 X .69 Deep
TAP 3/8" NPT TAP 1/4" NPT

Application Example
Drill .56 X .69 Deep .49 .54 Drill .44 X .69 Deep
TAP 3/8" NPT TAP 1/4" NPT

B C

30º

30º
REF

REF
DRILL .906 Thru
TAP 3/4" NPT
B C
°
60
F

.31
.28
RE

30º

30º
REF

REF
DRILL .906 Thru
TAP 3/4" NPT CL

.201 Thru
°
60
F

.31
.28
RE

On A 2.875 B.C.
Equally Spaced CL
.50

(6) Places
.201 Thru
CL On A 2.875 B.C.
Equally Spaced
.50

R.22 X .875 Deep (6) Places

(6) Places
CL
B C CL
R.22 X .875 Deep
Section A-A
(6) Places

B C CL

Section A-A
CL

CL R.06

Drill .56 X .69 Deep .49 .54 R.06

Drill .44 X .69 Deep
TAP 3/8" NPT TAP 1/4" NPT
1.25
REF
.69

1.25

CL
REF
.69

A A
30º

30º
REF

REF

DRILL .906 Thru

CL
TAP 3/4" NPT

A
.31

A
.28

CL

.201 Thru
On A 2.875 B.C.
Equally Spaced
(6) Places

R.22 X .875 Deep

(6) Places

C Mounting Views CL

Section A-A

¼”
3/8” suction
return port
R.06
port
1.25
REF
.69

PN#02075860 / 05.21 / FSP2105-2273 B31

CONTAMINATION MONITORS
MCS Series
Metallic Contamination Sensor

Technical Specifications (cont’d)

Hydraulic Data MCS 15xx MCS 14xx MCS 13xx
10-200 2-40 0.4 to 8
Flow rate
l/min l/min l/min
Operating pressure Maximum 20 bar
Fluid temperature range -40 to 185ºF (-40 to 85°C)
Hydraulic and lubrication fluids based on
Permissible fluids mineral oil as well as synthetic oils
(e.g. poly-α-olefins – PAO)
SAE 1”
Inlet / Outlet
SAE 1½”
(flange connection according SAE ¾” SAE ½”
SAE 2”
to ISO 6162-1)
SAE 4”
Electrical Data
Supply voltage 18 to 36 V DC, residual ripple < 10%
Power consumption 5 W maximum
Electrical signal outputs
1 x particle ferromagnetic (Fe)
1 x particle non-ferromagnetic (nFe)
or
Description 2 Configurable switching 1 x particle ferromagnetic (Fe) +
The MetallicContamination Sensor MCS 1000 is used for measuring outputs (active, normally open) non-ferromagnetic (nFe)
and recording metallic wear particles in fluids. An inductive 1 x Status signal
measuring method is used to detect and count the particles and or
classify them according to their size and metallurgical properties 1 x Alarm signal 1 x Status signal
(ferromagnetic/non-ferromagnetic). The MCS 1000 is therefore Switching log Active Low or Active High (adjustable)
an ideal tool for the continuous condition monitoring of large Length of switching pulse of
industrial gearboxes, pumps or bearing systems, and provides early adjustable, 5 to 200 ms
particle signal
information on any early-stage damage.
Length of switching pulse of adjustable, 30 to 86, 400 s, or
The sensor can be used on its own or in combination with other alarm output continuously on to Reset
condition monitoring devices such as vibration monitoring systems. Loading capacity of the
1.5 A maximum
The MCS 1000 can therefore be easily integrated into condition- switching outputs
based or predictive maintenance approaches and it also helps to physical: 1 wire, half duplex;
prevent unscheduled system downtimes. HSI (HYDAC Sensor Interface)
protocol: HSI
physical: 2 wire, half duplex;
RS485 interface
protocols: HSI, Modbus RTU
Features
physical: 10Base-T / 100Base-TX
• E
 arly detection of imminent damage Ethernet interface
protocols: HSI TCP/IP, Modbus TCP
• P
 revention of costly and unscheduled system downtimes
CAN interface physical: CAN; protocol: CANopen
• D
 etermination of the degree of wear and localization of wear
sources based on the classification of the measured wear USB interface (only for service) physical: mini USB; protocol: propr.
particles with regard to their size and metallurgy General Data
• E
 asy integration into systems and plants due to standardized Continuous, with error indication via
data interfaces and a large range of hydraulic accessories Self diagnostics Status LED and general operational
• A
 n ideal tool for the implementation of modern maintenance readiness via Device-Ready-LED
strategies and as an extension for existing machine condition- Ambient temperature -40 to 158°F (-40 to 70°C)
based monitoring devices such as vibration monitoring systems
Sensor section (ø) 1” (25 mm) ½” (13 mm) ¼” (6 mm)
Protection class (DIN 40050) IP 67
Applications Weight ~ 3.5 kg ~ 2.5 kg ~ 3 kg
• Wind Turbines • Lubrication Systems Conformity & Certifications
• Marine Thrusters • Flushing Systems
EN61000-6-4 / -6-2 / -6-9
• Industrial Gear Boxes • Test Stands (pulse magnetic field immunity) /
mark
• Mobile Drive Systems • Pumps -4-29 (voltage dips)
mark FCC – Title 47 CFR Part 15
Technical Specifications Vibration test/Shock test:
Measured Variables MCS 15xx MCS 14xx MCS 13xx EN60068-2-2 / -2-64 (vibration)
EN60068-2-27 / -2-31 (shock)
Ferromagnetic (Fe) ptcl > 200 μm > 100 μm > 70 μm Environmental tests Climate test:
Non-ferromagnetic (nFe) ptcl > 550 μm > 300 μm > 200 μm EN60068-2-52 (salt mist)
(particle with volume equivalent to that of a sphere of given ø) EN60068-2-1 / -2-2 / -2-14 / -2-30 /
-2-38 / 2-78 (termperature and humidity)
Size classification in accordance with
ISO 16232 Wind power: DNV – Renewables Cert.
Particle classification Certifications
(6 size classes; 3 Fe, 3 nFe; class Marine: DNV – Type Approval
assignment depends on sensor section) We do not guarantee the accuracy or completeness of this information.
The information is based on average working conditions. For exceptional
Max. particle rate (ptcl/sec.;
8 to 160 9 to 180 0 to 200 operating conditions please contact our technical department. All details are
proprotional to flow rate) subject to technical changes.

B32 PN#02075860 / 05.21 / FSP2105-2273

 CONTAMINATION MONITORS
Model Code
MCS 1 5 8 0 - 0 - 5 - 2 / -000
Series
MCS = Metallic Contamination Sensor
Model
1 = 1000 Series
Detection limit / sensor cross-section
3 = Fe particles > 70 μm / ¼”
4 = Fe particles > 100 μm / ½”
5 = Fe particles > 200 μm / 1”
Signal output / electrical interface
8 = 2x switching output / RS485 (HSI, Modbus RTU) / Ethernet (HSI TCP/IP, Modbus TCP)
9 = 2x switching output / CAN (CANopen) / Ethernet (HSI TCP/IP, Modbus TCP)
Signal input / electrical interface
0 = Without
Media / fluids
0 = Mineral and synthetic oils
Hydraulic connection
1 = Flange connection, SAE ½” according to ISO 6162-1
2 = Flange connection, SAE ¾” according to ISO 6162-1
3 = Flange connection, SAE 1” according to ISO 6162-1
4 = Flange connection, SAE 4” according to ISO 6162-1
5 = Flange connection, SAE ½” according to ISO 6162-1
Electrical Installation
2 = M12x1 male connection, 8-pin / Ethernet M12x1, 4-pin, D encoded according to IEC61076-2-101 / mini USB
Modification number
000 = Standard

Scope of Delivery
• Sensor MCS 1000 series
• O-rings (NBR and FPM)
• Installation and Maintenance Instructions

Accessories - hydraulic Accessories - electrical

Flange adapter Part no. Connection cable Part no.
SAE 4” flange adapters (set) to pipe/hose connection, 42L ZBE42S-05
according to ISO 8431-1 consisting of: Connection cable, socket plug 8 pin with cable, open 3281239
- 2x Flange adapters cable end, length = 5 m
- 2x O-Rings (NBR) 3435426
- 8x Cheese-head screws ZBE44
- 8x Washers mating connector with 3281243
- 8x Spring washers" screw clamp, 8-pin, M12x1
SAE ½” Flange adapters (set) to pipe/hose connection, ½” Connection cable
according to ISO 8431-1 consisting of:
ZBE43-05
- 2x Flange adapters 3788271 3281240
- 2x O-Rings (NBR) Connection cable, coupling/ plug 8 pin, length = 5 m
- 8x Cheese-head screws" ZBE43-10
3519768
SAE ¾” Flange adapters (set) for pipe/hose connection, ½” Connection cable, coupling/ plug 8 pin, length = 10 m
according to ISO 8431-1 consisting of: ZBE30-02
- 2x Flange adapters 3588249 6040851
Connection cable, coupling/ plug 5 pin, length = 2 m
- 2x O-Rings (NBR)
- 8x Cheese-head screws" ZBE30-05
6040852
Flange adapter plate, Connection cable, coupling/ plug 5 pin, length = 5 m
3442518
SAE 4” – SAE 1 ½” Network cable (LAN)
ZBE 45-05
Network cable (patch), Socket plug 4 pin, d-coded / 3346100
System integration male connector RJ45, length = 5 m
HYDAC has a large number of solutions for the hydraulic, mechanical, ZBE 45-10
electrical and data processing system integration for the sensors of Network cable (patch), Socket plug 4 pin,d-coded / 4571668
the MCS 1000 series, such as: male connector RJ45, length = 10 m
• S elected flange adapters for hydraulic system integration through
piping or hoses
• System integration that is specially matched to the product and
the respective application (HYDAC ConditionMonitoring Kit CMK)
• Universal complete solutions for fluid condition monitoring
(HYDAC CondtionMonitoring Package CMP)
Please contact Filter Systems for further detailed information.

PN#02075860 / 05.21 / FSP2105-2273 B33

CONTAMINATION MONITORS
Dimensions

Type A B C D E F G H I J
I 13XX-X-1 120 113 83 53 38.1 17.5 ø8 70 60 M8
14XX-X-2 120 113 83 53 47.6 22.2 ø11.5 70 60 M8
15XX-X-3 162 106 83 38.5 52.4 26.2 ø11.5 80 55 M8
15XX-X-5 162 132 83 62 130 77.8 ø17.5 95 60 M8
15XX-X-6 120 106 83 38.5 69.9 35.7 ø13.5 90 35 M8

J
H

C
E G

MCS13XX-X-1 MCS14XX-X-2 MCS15XX-X-3 MCS15XX-X-5 MCS15XX-X-6

Dimensions are in millimeters and for general information only, all critical dimensions should be verified by requesting a certified print.

B34 PN#02075860 / 05.21 / FSP2105-2273

 CONTAMINATION MONITORS
Notes

PN#02075860 / 05.21 / FSP2105-2273 B35

CONTAMINATION MONITORS
AS 1000 Series
Aqua Sensor

Technical Specifications
Input Data
Measuring range (temperature) -13 to 212°F (-25 to 100ºC)
Measuring range (saturation level) 0 to 100%
Operating pressure max. 725 psi (40 bar)
Burst pressure > 9000 psi (620 bar)
Stainless steel, FPM seal,
Parts in contact with fluid
ceramic with evaporated metal
Output Data - Humidity Measurement
Description Output level (saturation level) 4 to 20 mA
The Aqua Sensor AS 1000 is a fluid sensor for detecting water in Calibrated accuracy ≤ ± 2% FS max.
hydraulic and lubrication fluid, especially designed as OEM sensor for Accuracy in media measurements ≤ ± 3% FS typ.
fluid condition monitoring.
Pressure dependent + 0.02% FS / bar
The sensor measures the water content relative to the saturation
concentration (saturation point) and outputs the saturation level (0 to Output Data - Temperature Measurement
100%) as a 4 - 20 mA signal. A reading of 0% would indicate fluid that Output signal (temperature) 4 to 20 mA or 2-10V
is free of water, while a reading of 100% would indicate a fluid that is Accuracy ≤ ± 2% FS max.
saturated with water. Nominal temperature range
32° to 194°F (0° to 90°C)
The AS 1000 can be used to simultaneously determine the (measuring saturation level)
temperature of the oil and output it as a 4 to 20 mA signal as well. Ambient temperature range -40° to 212°F (-40° to 100°C)
In so doing, the AS 1000 enables hydraulic and lubrication fluids to be 32 to 23175 SUS
monitored accurately, continuously and on-line. Viscosity range
(1 to 5000 cSt)
Flow velocity < 16 ft/sec (4.88 m/sec)
Water in Oil Permissible fluids
Fluids based on mineral oil and
synthetic and natural esters
It is almost certain that there is water present in hydraulic and
lubrication systems. These systems should be operated without the EN 50081-1, EN 50081-2, EN
CE mark
presence of free or emulsified water. The most common sources of 50082-1, EN 61000-6-2
water entering a system are ambient humidity, “splash” from process Type of Protection acc. DIN 40050 IP67
water, and new oil. Water contamination will accelerate the aging Other Data
process of the oil resulting in oil oxidization, additive depletion,
reduced lubrication, corrosion and damaged components. Most Supply voltage 12 to 32 V DC
of these costly problems can be avoided by monitoring the water Residual ripple ≤ 5%
content of the operating fluids. Thread connection G 3/8 BSPP male thread
Sometimes the water content is difficult to determine, but with the Torque rating approx. 18 ft/lbs (24.4 Nm)
HYDAC Aqua Sensor, determining the amount of water is easy! Electrical connection
The most practical method for monitoring water content in oil is Pin 1: +Ub
as a percent of the saturation level. Different oils are capable of Pin 2: Signal saturation level M12x1.5 pole
dissolving varying amounts of water, therefore they have varying Pin 3: 0V / GND (DIN VDE 0627)
water saturation curves. The curve (below) is an example of the Pin 4: Signal temperature
typical relationship of water saturation level versus fluid temperature Pin 5: not connected
in hydraulic and lubrication oils. By looking at the example graph it
Reverse polarity protection of the
can be seen that this fluid is capable of holding more water, or has a
supply voltage, excess voltage,
higher saturation level, as the temperature increases. Standard
override and short circuit protec-
tion
Applications Weight approx. 5 oz (142 g)
• Hydraulic systems that are sensitive to water Note: FS (Full Scale) = relative to the full measuring range
• Gear boxes
• Molding machines
• Turbines Example of a Hydraulic Oil Saturation Curve
• Transferrers 1200
Water Content in PPM

1000
Free and Emulsified Water
800
600
400
200
Dissolved Water
0
-4 14 32 50 68 86 104 122
Temperature in °F
Indicates 100% Saturation Concentration

B36 PN#02075860 / 05.21 / FSP2105-2273

 CONTAMINATION MONITORS
Model Code

Free Water
AS 1 0 0 8 - C - 000
Series 100%
Saturation Level
Saturation
Point
AS = Aqua Sensor

Free Water
Dissolved Water
75%
Measuring Range Saturation Level
1 = 50%
Saturation level
100%0 to 100%; Temperature
Saturation
Point -13°F to 212*F (-25°C to 100°C)

Dissolved Water
Fluids 75%
25%
0 = Mineral oils
1 = Phosphate esters
0% 50% (HFD-R)
Mechanical Connection
25%
0 = G 3/8A DIN 3852
Electrical Connection 0%
8 = Plug M12x1, 5-pole (connector not included)
Signal Technology
C = Saturation level 4 to 20 mA (0 to 100%), Temperature 4 to 20 mA -13°F to 212*F (-25°C to 100°C)
Modification Number
000 = Standard
Items supplied
• Aqua Sensor
• Operation Manual 2.18”
0.47” (55.3)
(12) 0.10”
(2.5)

Dimensions
1.16” 0.86” ø 0.47”
0.47”
2.18”
ø 1.06”
(55.3)
(29.5) (21.9) (12) (12) 0.10” (27)
(2.5)

G 3/8 (BSPP)
1.16” 0.86” ø 0.47” SW 27 ø 1.06”
1.18” 2.64”
(29.5) (21.9) (12) (27)
(30) (67.1)

G 3/8 (BSPP)
SW 27 2.64”
1.18”
(30) (67.1)
Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.

Circuit Connection Accessories

1 ZBE 08 Connector
+ Ub 5 Pole M12x1 90°
2 Signal  BE 08 connector only (IP65)
Z
RL Saturation Level Part #06006786
3
AS 1000 Ground
4 Signal
RL Temperature  BE 08-02-4 with 6.5 ft. (2 m) (IP67)
Z
5 1 Part #06006792
+ Ub
Pin 5 not to be connected

2 ZBE 08-05-4 with 16.4 ft. (5 m) cable (IP67)

Color Codes for connectors with cables: SignalPart #06006791
1 = brown RL Saturation Level
2 = white 3
AS 1000 Ground
3 = blue 4
4 = black SignalHDA 5500-0-0-AC-000 Display
RL Part #00908861
Temperature
5 = gray 5
HDA
Pin 5 not to be connected 5500-0-0-DC-000 Display
Part #00908862
AS 1000 G1/4 Housing Block Adapter HDA 5500-1-0-DC-000 Display
Part #03182134 G 3/8” (BSPP) Part #00908868
Purchase separately HDA 5500-1-1-AC-000 Display
Part #00908869
G 1/4”
(BSPP) HDA 5500-1-1-DC-000 Display
Part #00908870

G 1/4”
(BSPP)

PN#02075860 / 05.21 / FSP2105-2273 B37

CONTAMINATION MONITORS
AS 3000 Series
Aqua Sensor

Technical Specifications
Input Data
Measuring range (temperature) -13° to 212°F (-25° to 100°C)
Description Measuring range (saturation level) 0 to 100%
The Aqua Sensor AS 3000 is the further development of the proven Operating pressure -7.25 to 725 psi (-0.5 to 50 bar)
AS 1000 series for the online detection of water in oils, particularly as
a sensor for condition monitoring. Burst pressure 9136 psi (≤ 630 bar)
Flow velocity max. 16.4 ft/s (5 m/s)
It records the water saturation and the temperature of the operating
fluid. The display allows you to view the current measured values or Connection part:
to adjust the parameter settings. Stainless steel / ceramic with
Parts in contact with fluid
evaporated metal
The measured values are output as a 4 to 20 mA signal and are the Seal: FKM or EPDM
basis for two parameterizable switching outputs. The AS 3000 thus
enables hydraulic and lubricating oils to be monitored accurately, Output Data - Humidity Measurement
continuously and online. Output level (saturation level) 4 to 20 mA
Calibrated accuracy ≤ ± 2% FS max.
Applications Accuracy in media measurements ≤ ± 3% FS typ.
Pressure dependent + 0.02% FS / bar
• Mobile hydraulics
• Hydraulics and lubrication systems in industry Output Data - Switching Outputs
PNP transistor outputs
Version (parameterizable) Closer or opener
Advantages Default settings: opener
• 4 digit digital display, can be aligned in two axes Saturation level or temperature
• User-friendly due to key programming Default: saturation level
• Individual configuration Allocation (parameterizable) Alarm 80% (SP 2), warning
• Reliable on account of its compact, rugged design 60% (SP 1),
• Economical sensor Activation temp: 86˚ F / 30˚ C
• No calibration necessary for different oil types Switch current max. 1.2 A per output
• Pressure-resistant, even with pulsations Switch cycles > 100 million
•  arly detection of water problems thus preventing faults and
E Output Data - Ambient Conditions
unnecessary interruption to operations
Nominal temperature range
32° to 176°F (0° to 80°C)
(measuring saturation level)
Storage temperature range -40° to 80°F (-40° to 176°C)
Fluid temperature range -40° to 80°F (-40° to 176°C)
32 to 23175 SUS
Viscosity range
(1 to 5000 cSt)
Fluids based on mineral oil and
Permissible fluids
synthetic and natural esters
CE mark EN 61000-6-1/2/3/4
Type of Protection acc. DIN 40050 IP67
Other Data
Supply voltage 18 to 35 V DC
Residual ripple ≤ 5%
Thread connection G 3/8 BSPP male thread
Torque rating approx. 18 ft/lbs (24.4 Nm)
M12x1.5 pole
Electrical connection
(DIN VDE 0627)
4-digit, LED, 7 segment, red,
Display
height of digits 0.28” (7 mm)
Weight approx. 3.88 oz (110 g)
Note: FS (Full Scale) = relative to the full measuring range

B38 PN#02075860 / 05.21 / FSP2105-2273

 CONTAMINATION MONITORS
Model Code
AS 3 0 0 8 - 5 - 000
Series
AS = Aqua Sensor
Measuring Range
3 = 3000 Series
Fluids
0 = Mineral oils
1 = Phosphate esters (HFD-R)
Mechanical Connection
0 = G 3/8A DIN 3852
Electrical Connection
8 = Plug M12x1, 5-pole (connector not included)
Signal Technology
5 = 2 switch outputs / 1 analog output
Modification Number
000 = Standard
Items supplied
• Aqua Sensor
• Operation Manual

Dimensions Accessories
ZBE 08 Connector
Ø1.65 Female connector, bent, shielded, 5 Pole, M12x1
(Ø42)
Part #6006786
.99
 BE 08S-02
Z
(25.2) 1.59
(40.4) Female connector, bent, with 6.5 ft. (2m) lead, shielded,
M12x1 .43 5 pole, M12x1
(11) Part #6019455
 BE 08S-05
Z
Female connector, bent, with 16.4 ft. (5m) lead, shielded,
5 pole, M12x1
Part #6019456

ZBE 47S-05
(16.1)

Female connector, straight, with 16.4 ft. (5m) lead, shielded,

.63

(76.2)

5 pole, M12x1
3

Part #3527626
(65.3)
2.57

(92.7)
3.65
(2.5)
.09

1.06
(12)
.47

( 27)
1.18
(30)

135°
.47 .63
(Ø12) (16.1)
G3/8A
Ø 21.9 -0,2
Ø 29.5 -0,05
2.11
(Ø53.5) 135°

170°
M12x1, 5pol 170°
Dimensions are inches (millimeters) and for general information only, all critical dimensions should be verified by requesting a certified print.

PN#02075860 / 05.21 / FSP2105-2273 B39

CONTAMINATION MONITORS
SMU 1200 Series
Sensor Monitoring Unit

Description Technical Specifications

The Sensor Monitoring Unit SMU 1200 is a display unit for HYDAC Mounting position Optional
fluid sensors and is designed to display and store measured data. Continuously with error
The following combinations of fluid sensors can be connected Self-diagnostics
indication on display
directly:
LED, 6/4/4-digit,
• Contamination Sensor CS 1000 & Aqua Sensor AS 1000 Display
each with 17 segments
• Metallic Contamination Sensor MCS 1000 & Aqua Sensor AS 1000 Rough handling (to IEC/EN 60068-
Drop height 2” (50 mm)
2-31)
Advantages Ambient temperature 32°F – 13°F (0 °C to +55 °C)
 ata is stored in the SMU with a date and time stamp.
• D Storage temperature range -40°F – 176°F (-40 °C to 80 °C)
• S
 imple installation parallel to the customer system (HYDAC Sensor Maximum 95%,
Relative humidity
Interface HSI for SMU 1200, transfer of the sensor’s own analog and non-condensing
switching outputs). Weight ≈ 2.2 lb (≈ 1 kg)
• Simple installation using the magnetic holder or DIN rails.
Electrical Data
• P
 lug & Work unit including the 16.4’ (5m) connection cable
required for direct connection of the sensors (sensor connections 12 to 24 V DC (±10%)
via M12x1 male connectors, no programming necessary). The SMU must not be used
• M
 easured values can be read from the standard USB memory Supply voltage with vehicle supply systems
stick supplied via the USB master port. without load dump protection
of maximum 30 V DC.
• S
 imple data processing and data evaluation using MS-Excel or
HYDAC FluidMonitoring Software FluMoS (‘light version’ available as Residual ripple ≤ 5%
freeware at www.hydac.com). Power consumption 15 Watt, 1.25 A max.
• P
 rogram restarts independently once voltage is restored; no loss Accuracy of the real-time clock ± 5 s/day / ± 0.5 h/year
of measured data.
Clock buffer ≈ 20 years
Protection rating III (safety extra-low voltage)
Protection class IP 67

B40 PN#02075860 / 05.21 / FSP2105-2273

 CONTAMINATION MONITORS
Model Code
SMU 1 2 6 0 - TU - 00 / 000
Type
SMU = Sensor Monitoring Unit
Series
1 = 1000 Series
Data input
2 = Digital
Interface
6 = HSI + USB Master
7 = Ethernet + USB Master
Application
0 = Standard
Supply voltage
TU = 12 to 24 V DC
Sensor combination
A B
00 = CS 1000 AS 1000
10 = MCS 1000 AS 1000
Customer modification number
000 = Customer modification number
Items supplied
• 1 SMU 1200 series
• 1 USB memory stick
• 1 connection cable 5 pole with flying leads for power supply, L = 16.4’ (5m)
• 2 connection cables appropriate to the sensor combination, L = 16.4’ (5m)
• 1 FluMoS light CD
• 1 User manual
• 1 DIN rail, L = 7.87” (20 cm)

Accessories
Power supply PS5,
100-240 V AC / 50-60 Hz / 1.1 A -> 24 V DC / 1000 mA,
Cable length = 3.28’ (1.8 m) PN: 3399939

Dimensions

~9.01” ~2.44”
(229) (62)

~5.04”
(128)

Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.

PN#02075860 / 05.21 / FSP2105-2273 B41

CONTAMINATION MONITORS
FMS Series
Fluid Monitoring System
Hydraulic Schematic
FMS-FMM-O

TP1

CS AS

IN OUT

FMS-FMM-P

CS AS

IN OUT
Description
The Fluid Monitoring System FMS combines HYDAC’s Condition
Monitoring Products Contamination Sensor CS1000 and Aqua
Sensor AS1000 and the Sensor Monitoring Unit in one system.
The FMS is used as a robust and stationary system for online
measurement of solid particle contamination and water content in TP1 TP2
hydraulic and lubricant fluids (e.g. for the detection of leakages).
The SMU shows the cleanliness class and the fluid temperature as
well as the relative humidity. These values are passed on via the
signal output for further processing.
The FMS features all of the requisite connectors / adapters, enabling
it to be easily connected to existing hydraulic circuits.
Depending on the version, the FMS is suitable for bypass flow and
pressure circuits:
FMS-FMM-O… = 87 – 217.6 psi (6 – 15 bar) Technical Specifications
FMS-FMM-P… = 217.6 – 4351 psi (15 – 300 bar) FMS-FMM-O…
Operating pressure 87 to 217 psi (6 to 15 bar)
14.5 psid (1 bar), recommended
Advantages Minimal differential pressure
>/= 43.5 psid (3 bar)
• Cost-effective solution Test point type 1604 or thread G
• Early warning of critical machine states Connectors (IN / OUT)
1/4 according ISO 228
• Continuous fluid monitoring Sealing material FPM
• C  ondition-based maintenance planning
Permissible viscosity range 37-1623 SUS (1 to 350 mm²/s)
Caution!
The FMS is only to be used with mineral oils or mineral oil-based Fluid temperature range 32° to 185° F (0° to 85° C)
raffinates. Ambient temperature range -22° to 176° F (-30° to 80° C)
Storage temperature range -40° to 176° F (-40° to 80° C)
Weight 29 lbs (~13 kg)
FMS-FMM-P…
Operating pressure
217 to 4350 psi (15 to 300 bar)
without accumulator
217 to 3625 psi (15 to 250 bar)
with accumulator
Differential pressure > 87 psi (15 bar)
Test point type 1604 / thread
Connectors (IN / OUT)
G¼ according ISO 228
Sealing material FPM
Permissible viscosity range 37-4635 SUS (1 to 1000 mm²/s)
Fluid temperature range 32° to 185° F (0° to 85° C)
Ambient temperature range -22° to 176° F (-30° to 80° C)
Storage temperature range -40° to 176° F (-40° to 80° C)
Weight 44 lbs (~20 kg)

B42 PN#02075860 / 05.21 / FSP2105-2273

 CONTAMINATION MONITORS
Model Code
FMS - FMM-P - CS - AS - SMU12 - 01 / - 000
Type
FMS = Fluid Monitoring System
Hydraulic application
FMM-O = Offline, (bypass flow circulation 87 psi) < 15 bar
FMM-P = Pressure Line, (pressure circuit 87 psi) > 15 bar
ContaminationSensor
CS = CS 1000 *
Z(CS) = Prepared for CS 1000
AquaSensor
AS = AS 1000
Z(AS) = Prepared for AS 1000
SensorMonitoring Unit
SMU12 = SMU 1200
Sensor combination
01 = FMM-O-M-0-CS1310-A-AS-0-0-0/-000 SMU1260-TU-00/-000
02 = FMM-P-L-0-CS1310-A-AS-0-1-0/-000 SMU1260-TU-00/-000
Customer modification number
000 = Customer modification number
*Type defined in sensorFMS Seriesnumber
combination Dimensions – FMS-FMM-O …
Items supplied
• 1 FluidMonitoring System FMS
• 1 Power supply connection cable, L = 16.4’ (5m)
Dimensions
Technical Documentation, consists of: – FMS-FMM-O …
• 1 Installation and Maintenance Instructions FMS
• 1 Operating and Maintenance Instructions SMU 1200
• 1 Operating and Maintenance Instructions AS 1000
• 1 Calibration certificate of the CS 1000
Upon receiving the FMS check it for any damage in transit. Do not put the FMS into operation unless it is in perfect condition. Report any damages in transit to the
transport company or the responsible agent immediately. Do not put the unit into operation.
FMS Series Dimensions – FMS-FMM-O …

Dimensions Dimensions – FMS-FMM-O …

FMS-FMM-O

Dimensions – FMS-FMM-P …
FMS-FMM-P

Dimensions – FMS-FMM-P …

Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.

PN#02075860 / 05.21 / FSP2105-2273 B43

CONTAMINATION MONITORS
CTU 1000 Series
Contamination Test Unit

Technical Specifications
Overall dimensions See next page
CTU10xx: ≈ 595 lbs (270 kg)
≈ 640 lbs (290 kg) w/ultrasonic unit
Weight
CTU12xx: ≈ 685 lbs (310 kg)
≈ 728 lbs (330 kg) w/ultrasonic unit
Type Mobile (mounted on castors)
Power Consumption 600 W (800 W with ultrasonic unit)
Ambient Temperature 59° to 82°F (15° to 28°C)
Cleanroom Module
Material of cleanroom polished stainless steel
Filling w/analysis fluid via analysis cabinet
Max. load capacity CTU10xx = 105 lbs (47.5 kg)
(evenly distributed) CTU12xx = 105 lbs (47.5 kg)
Description PC controlled with user-friendly software,
The HYDAC Cleanliness Test Unit CTU 1000 is designed to Control system rinse options and rinsing volume
determine the technical cleanliness especially present on minor programmable
contaminated components. Reservoir and Filtration Module
The CTU 1000 was developed due to increased demand for system for ø1.85” (47 mm) to 1.97” (50 mm)
cleanliness and for monitoring and optimizing the cleanliness, Membrane holder
filter membranes
of smaller components during production, storage and system Vacuum strainer for quicker filtration of the analysis fluid
assembly.
Distribution of analysis fluid on
By determining the type, size and quantity of the contamination, Diffuser
the membrane
quality standards can be checked and documented and the
Operating pressure -12 to 87 psi (-0.8 to 6 bar)
necessary steps towards optimization can be taken.
2x 5.2 gal (20 l)
Analysis fluid reservoir
(1x reservoir, 1x suction reservoir)
Applications Reservoir change-over automatic
• Automotive suppliers Filtration of Fine filtration according ISO 4406 min.
• Gear box builders analysis fluid ISO 12/9
• Engine builders Filter size, 2x LF BN/HC 60, 3 μm (1xx0 series)
• Manufacturers of hydraulic and lubrication systems filtration rating 2x MRF-1-E/1, 1μm (1xx1 series)
and components Integrated drip tray 6.6 gal (25 liter) with drainage
Ultrasound 100 W, 40KHz
Benefits to You Basket for Dimensions: 7.9” (200 mm) x 4.3” (110 mm)
• Cost reduction through lower production failure rates ultrasonic unit x 1.6” (40 mm); Mesh width: 0.16” (4 mm)
• Identification and elimination of weak process steps Emission sound
LPA < 70 db(A)
• Optimization of both internal and external handling processes pressure level
• Establishing of cleanliness standards both internal and external Services to be provided by operator*
• Documentation of component cleanliness Air Filtered (min. 5μm) and dry compressed
• Survey of fluid cleanliness and filtration concepts air, max. 94.3 (6.5 bar) to 101.5 psi (7.0 bar)
Compressed air
Air flow rate: 15.8 gpm (60 lpm),
Supply connection: DN 7.2
Power Supply according to order
*Not supplied
The information in this catalog relates to the operating conditions and
applications described. For applications or operating conditions not
described, please contact the relevant technical department.
Subject to technical modifications.

B44 PN#02075860 / 05.21 / FSP2105-2273

 CONTAMINATION MONITORS
Model Code
CTU 1 0 5 0 - M - Z - Z / - EA
Type
CTU = Contamination Test Unit
Series
1 = 1000 series
Size
0 = Dimensions of analysis chamber (cleanbox): 300 mm x 765 mm x 365 mm (height (approx.) x width x depth)
2 = Dimensions of analysis chamber (cleanbox): 460 mm x 765 mm x 650 mm (height (approx.) x width x depth)
Version
4 = Version 2014 – Compression closure, cleanbox – Internal extraction, cleanbox – filled via 3/2 way ball valve
and filling hose – Monitor arm (only 124x) – Nozzles with plug-in connection (plug-in nipple in analysis chamber)
5 = Version 2020 – nozzle and earthing – altered control – hardware
Test Liquid
0 = Solvent cleaner (G60 Special, Flashpoint > 140°F (60°C), lower explosion limit > 0.6 Vol.%)
1 = Water with surfactants, admissible pH-range 6 to 10, no desalinated water
Supply Voltage
K = 120 V AC / 60Hz / 1 Phase USA / CDN
M = 230 V AC / 50Hz / 1 Phase Europe
N = 240 V AC / 50Hz / 1 Phase UK
O = 240 V AC / 50Hz / 1 phase Australia
P = 100 V AC / 50Hz / 1 phase Japan
Extraction Process
Z = Spray (medium pressure)
U = Spray (medium pressure) plus ultrasound
Supplementary Details
Z = standard
R = external rinsing connections 0.24” (Ø 6mm), between the manual actions
A = Fluid connections A/B/C and R fitted with rapid quick-release fastener on outside, control line to CTM-E modules,
manual change-over for filter membrane holder
EA Extraction AIR
Air extraction only possible for variants 1x41 and 1x51
Note: Test Liquid not supplied with unit - G60 Special, 30L; PN 03205511

Dimensions

B A

A
C3
C1 C2
C4

D
C3

D
B
C2
C1

Type A B C1 C2 C3 C4 Type A B C1 C2 C3 D
38.8 33.5 46.1 50.8 59.1 ≈ 66.9 30.1 14.4 10.2 13.2 15 2x ø 7.1
CTU10XX CTU10XX
(985) (850) (1170) (1290) (1500) ≈ (1700) (765) (365) (260) (335) (380) 2x ø 180
35.8 44.9 45.7 50.2 68.9 ≈ 81.5 30.1 25.6 11.8 17.5 22 2x ø 7.1
CTU12XX CTU12XX
(910) (1140) (1160) (1280) (1750) ≈ (2070) (765) (650) (300) (445) (560) 2x ø 180)

Dimensions are inches (millimeters) and for general information only, all critical dimensions should be verified by requesting a certified print.

PN#02075860 / 05.21 / FSP2105-2273 B45

CONTAMINATION MONITORS
CTM-SC Series
Contamination Test Module – Supply & Control

Special Features
• Analysis fluid can be pulsed if required
• Adjustment of compressed air
• Filling and drainage connection
• Control and monitoring of CTM-E modules
• Automatic pressure setting using software
Description • User-programmable extraction procedure

The Contamination Test Module CTM is a modular system

designed to analyze the technical cleanliness of components. Solid Technical Specifications
contamination is washed off the surface of the component, samples Overall dimensions 5.9’x2.5’x2.6’ (1.8m x 0.9m x 0.8m)
are taken from the fluid and are subsequently analyzed using (height x width x length)
membranes. Housing material S235JR powder-coated
The Contamination Test Module CTM-SC is the central module of the Coupling connection CPC coupling
CTM series. It serves as the fluid supply and the control of the entire
Ambient Temperature 59° to 82°F (15° to 28°C)
extraction processes and contains the graphical user interface.
Weight ≈ 551 lbs (250 kg) (empty)
Reservoir, test fluid 2 x 5.3 gal (20 l)
Applications (1 x reservoir, 1 x collection tank)
• Automotive and supplier industry Reservoir switch-over Automatic
• Gear and engine builders Filtration of analysis fluid Fine filtration to ISO4406 min. 12/9
• Mobile hydraulics Filter size 2x MRF-1-E/1, 1 µm
• Production of hydraulic / lubrication system components
Drip tray, integral 6.6 gal (25 l) with drain
• Aircraft industry
Compressed air supply Nipple DN 7.2
Compressed air supply Maximum 87 psi (6 bar),
Benefits to You (provided by customer) Air flow rate: 15.9 gpm (60 lpm)
• Reduction in costs as a result of fewer production failures Dry and pre-filtered to 5 µm
• Identification and elimination of weak process steps Electrical Data
• Reduction in start-up breakdowns
Supply voltage according to order
• Optimization of internal and external processes
Power consumption 600 Watt; 800 Watt with ultrasound
• Documentation of the technical cleanliness of components
Protection class to DIN IP 54
40050
The information in this catalog relates to the operating conditions and
applications described. For applications or operating conditions not
described, please contact the relevant technical department. Subject to
technical modifications.

B46 PN#02075860 / 05.21 / FSP2105-2273

 CONTAMINATION MONITORS
Model Code
CTM SC 100 0 - M
Series
CTM = Contamination Test Module
Model
SC = Supply and control
Series
100 = Standard
Analysis Fluid
0 = Solvent A III Class (Flashpoint > 140°F (60°C), lower explosion limit > 0.6 Vol.%)
1 = Water with surfactants, admissible pH-range 6 to 10, no deionized / demineralized water
Supply Voltage
K = 120 V AC / 60Hz / 1 Phase USA / CDN
M = 230 V AC / 50Hz / 1 Phase Europe
N = 240 V AC / 50Hz / 1 Phase UK
Items supplied
• CTM-SC
- incl. monitor and monitor bracket
- PC with Windows operating system
- PLC
- Keyboard with touchpad
- Foot switch
- CTM-SC Software
• Operating and maintenance instructions

Dimensions

70.1”
(1780)

53.5”
(1358)

31.5” 35.2”
(800) (894)

Dimensions are inches (mm) and for general information only, all critical dimensions should be verified by requesting a certified print.

PN#02075860 / 05.21 / FSP2105-2273 B47

CONTAMINATION MONITORS
CTM-EB Series
Contamination Test Module – Extraction Box

Technical Specifications
Overall dimensions EB1200:
(height x width x length) 59”... max. 68.9”x47.2”x35.4”
(min. 1.50 ... max. 1.75 x 1.20 x 0.90 m)
EB1400:
59”... max. 68.9”x72.8”x35.4”
(min. 1.50 ... max. 1.75 x 1.85 x 0.90 m)
EB1600:
61”... max. 70.9”x43.3”x35.4”
(min. 1.55 ... max. 1.80 x 1.10 x 0.90 m)
EB2000:
66.9”... max. 76.8”x55.1”x43.3”
(min. 1.70 ... max. 1.95 x 1.40 x 1.10 m)
Housing material S235JR powder-coated
Ambient Temperature 59° to 82°F (15° to 28°C)
Working height adjustment electrical
Weight when empty CTM-EB 12xx: 440lbs. (~200 kg)
CTM-EB 14xx: 529lbs. (~240 kg)
CTM-EB 16xx: 485lbs. (~220 kg)
CTM-EB 18xx: 485lbs. (~220 kg)
CTM-EB 20xx: 573lbs. (~260 kg)
CTM-EB 46xx: 617lbs. (~280 kg)
Description Coupling connection CPC Coupling
The Contamination Test Module CTM is a module system designed
Filtration of analysis fluid Fine filtration to ISO4406 min. ISO 12/9
to analyze the technical cleanliness of components. Particle
contamination is removed from the surface of the component, Filter size 3x MRF1-E/1, 1 µm
samples are taken from the washing fluid and are subsequently Extraction Cabinet (clean box)
analyzed using membranes. Material of Clean Box Polished stainless steel 1.4301
The extraction module CTM-EB is designed for spray extraction in Maximum load capacity EB1200: 69 lb (31.5 kg)*
conjunction with the CTM-SC. EB1210: 220 lb (100 kg)
EB1400: 220 lb (100 kg)*
EB1410: 331 lb (150 kg)
Applications EB1600: 220 lb (100 kg)*
• Automotive and supplier industry EB1610: 331 lb (150 kg)
• Transmission and engine builders EB1800: 331 lb (150 kg)*
• Mobile hydraulics EB1810: 331 lb (150 kg)
• Manufacture of hydraulic and lubrication system components EB2000: 220 lb (100 kg)*
EB2010: 331 lb (150 kg)
• Aircraft Industry
EB4600: 364 lb (165 kg)*
EB4610: 331 lb (150 kg)
Advantages *for evenly distributed load, no point load
• Reduction in costs as a result of fewer production failures Opening of cover electrical
• Identification and elimination of weak process steps Membrane holder For ø1.85” (ø47 mm) filter membranes
• Reduction in start-up breakdowns Electrical Data
• Optimization of internal and external processes Supply voltage according to order
• Documentation of the technical cleanliness of components
Power consumption 400 Watt
Protection class to IP 54
DIN 40050
The information in this catalog relates to the operating conditions and
applications described. For applications or operating conditions not
described, please contact the relevant technical department. Subject to
technical modifications.

B48 PN#02075860 / 05.21 / FSP2105-2273

 CONTAMINATION MONITORS
Model Code
CTM EB 12 0 0 - M - Z - Z / –
Series
CTM = Contamination Test Module
Model
EB = Extraction Box
Dimensions of analysis cabinet (average height x width x depth)
12 = 18.5” (470 mm) x 30.3” (770 mm) x 25.6” (650 mm)
14 = 15.7” (400 mm) x 55.1” (1400 mm) x 15.7” (400 mm)
16 = 28.0” (710 mm) x 27.6” (700 mm) x 24.4” (620 mm)
20 = 33.9” (860 mm) x 35.4” (900 mm) x 35.4” (900 mm)
46 = 22.4” (570 mm) x 69.7” (1770 mm) x 25.6” (650 mm)
Execution of load
0 = standard
1 = heavy
Analysis Fluid
0 = Solvent A III Class (Flashpoint > 60°C, lower explosion limit > 0.6 Vol.%)
1 = Water with surfactants, admissible pH-range 6 to 10, no deionized / demineralized water
Supply Voltage
K = 120 V AC / 60Hz / 1 Phase USA / CDN
M = 230 V AC / 50Hz / 1 Phase Europe
N = 240 V AC / 50Hz / 1 Phase UK
Extraction method
Z = spray, medium pressure
Supplementary details
Z = standard
Modifications
– = without modifications
Items supplied
• CTM-EB
• Operating and maintenance instructions

Accessory - CTM-EB Disk Accessory - Angled Bracket

• 1200 = Part. No. 3439102
• 2000 = Part. No. 3422445 1

3 3
4
2
Item Designation
1 Angled bracket – light duty
2 Angled bracket – medium duty
3 Angled bracket – heavy duty

1 1 Accessory - Polished Rack

1
Item Designation
1 Disk
2 Guide rod (available in different lengths)
3 Clamping rod (available in different lengths)
– Y-shaped Bracket Supplied with the CTM-EB 1200.

PN#02075860 / 05.21 / FSP2105-2273 B49

CONTAMINATION MONITORS
Dimensions B T
CTM-EB overall

H4
H3
H2
H1

CTM-EB B T H1 H2 H3 H4
43.7” 36.2” 38.8” to 48.6” 47.0” to 54.9” 59.5” to 69.3” 84.6” to 94.5”
12xx
(1110) (920) (985 to 1235) (1195 to 1395) (1510 to 1760) (2150 to 2400)
72.0” 36.2” 37.6” to 47.4” 45.0” to 54.9” 59.5” to 69.3” 70.9” to 80.7”
14xx
(1830) (920) (955 to 1205) (1145 to 1395) (1510 to 1760) (1800 to 2050)
43.7” 36.2” 40.2” to 50.0” 50.0” to 59.8” 61.4” to 71.3” 84.6” to 94.5”
16xx
(1110) (920) (1020 to 1270) (1270 to 1520) (1560 to 1810) (2150 to 2400)
64.2” 42.1” 40.2” to 50.0” 45.3” to 55.1” 62.6” to 72.4” 93.5” to 103.3”
18xx
(1630) (1070) (1020 to 1270) (1150 to 1400) (1590 to 1840) (2375 to 2625)
55.1” 45.3” 39.4” to 52.8” 48.6” to 58.5” 42.5” to 76.0” 96.5” to 106.3”
20xx
(1400) (1150) (1000 to 1340) (1235 to 1485) (1080 to 1930) (2450 to 2700)
90.6” 36.2” 39.0” to 48.8” 46.5” to 56.3” 59.0” to 69.0” 86.6” to 96.5”
46xx
(2300) (920) (990 to 1240) (1180 to 1430) (1500 to 1750) (2200 to 2450)

Dimensions of Extraction Cabinet (Clean Box)

B
H3
H2 H1
E E
T

CTM-EB B T H1 H2 H3 E
12xx 30.3” (770) 25.6” (650) 11.0” (280) 18.5” (470) 21.5”(545) 2 x ø7.1” (ø180)
14xx 55.1” (1400) 15.7” (400) 11.0” (280) 15.7” (400) 17.1” (435) 3 x ø7.1” (ø180)
16xx 26.4” (670) 24.4” (620) 23.4”(595) 27.6” (700) 30.1” (765) 2 x ø9.0” (ø230)
18xx 47.2” (1200) 30.7” (780) 10.6” (270) 17.7 (450) 23.8” (605) 2 x ø7.1” (ø180)
20xx 35.4” (900) 35.2” (895) 26.8” (680) 31.5” (800) 37.8”(960) 2 x ø9.0” (ø230)
46xx 69.7” (1770) 25.6” (650) 14.2” (360) 22.4” (570) 24.2” (615) 4 x ø9.0” (ø230)
Dimensions are inches (mm) and for general information only, all critical dimensions should be verified by requesting a certified print.

B50 PN#02075860 / 05.21 / FSP2105-2273

 CONTAMINATION MONITORS
Dimensions
CTM-EB 1200
≈ 35.4”
≈ 47.2” ≈ (900)
≈ (1200)

min. 84.6” (2150) - max 94.5” (2400)

min. 59” (1500) - max 69” (1750)

CTM-EB 1400

≈ 72.8” ≈ 35.4”
≈ (1850) ≈ (900)
min. 70.9” (1800) - max 80.7” (2050)
min. 59” (1500) - max 69” (1750)

Dimensions are inches (mm) and for general information only, all critical dimensions should be verified by requesting a certified print.

PN#02075860 / 05.21 / FSP2105-2273 B51

CONTAMINATION MONITORS
Dimensions
CTM-EB 1600 ≈ 43.3” ≈ 35.4”
≈ (1100) ≈ (900)

min. 84.6” (2150) - max 94.5” (2400)

min. 61” (1550) - max 70.9” (1800)

≈ 55.1” ≈ 43.3”
CTM-EB 2000 ≈ (1400) ≈ (1100)
min. 103” (2615) - max 122.8” (2865)
min. 67” (1700) - max 76.8” (1950)

Dimensions are inches (mm) and for general information only, all critical dimensions should be verified by requesting a certified print.

B52 PN#02075860 / 05.21 / FSP2105-2273

 CONTAMINATION MONITORS
Notes

PN#02075860 / 05.21 / FSP2105-2273 B53

CONTAMINATION MONITORS
MM Series
Measuring Microscopes

Description Ordering Information

This microscope is designed specifically to be used for measuring MM-S5-P Standard eyepiece
contamination particles in oil samples on filter membranes. All 110 VAC 60 Hz powered light source
models include coarse and fine focusing adjustments, as well as both MM-S5-P-U Standard eyepiece
X and Y directional slide table adjustments to make focusing and 110 VAC 60 Hz powered light source
positioning the subject simple, even at maximum magnification. CCD camera with LPT-1 port for
There is a rotating lens holder with 3 achromatic objective lenses connection to laptop or PC
with magnifications of 4x, 10x, and 20x. The micrometer eyepiece MM-KKE-P-C-U Triocular eyepiece
provides an additional 10x magnification resulting in 40x, 100x, 110 VAC 60 Hz external cold light illumination
and 200x magnifications. The measuring scale on the eyepiece CCD camera with LPT-1 port for
has a scale division of 1 mm in 100 parts, allowing measurement of connection to laptop or PC
particles at all three magnifications.
These units come with an integrated plug-in light source that
provides sufficient illumination, even at maximum magnification.
The optional CCD digital camera attaches to the eyepiece and
transfers images to a PC via a USB connection, making it easy to
capture and transmit images from the microscope.
Technical Specifications
MM-S5-P, MM-S5-P-U, & MM-KKE-P-C-U
Huygens Eyepiece 10 x M
Achromatic Lens 4x, 10x, 20x
Magnification 40x, 100x, 200x
Supply Voltage 110 V 60 Hz
MM-S5-P-U & MM-KKE-P-C-U (only)
Image Digitization CCD-Camera
Video System PAL color system
Resolution horiz. 460 lines, vert. 400 lines
Image Processing Video capture unit
PC interface LPT 1 port
System Requirements min. Pentium 100 Mhz., Windows 95

B54 PN#02075860 / 05.21 / FSP2105-2273

 CONTAMINATION MONITORS
FAS Series
Fluid Analysis Service

Oil Analysis Reports:

Each Fluid Analysis Kit contains:
• Clean Sample Bottle
• Component Registration Form (CRF)
• Packaging for mailing sample
• Prepaid Fluid Analysis Service
Choice of three ISO 17025 A2LA accredited laboratories to send the
samples. Addresses are included on the Component Registration
Form
• All locations are within 48 hours ground transit from nearly
anywhere in the continental United States
• Results returned within 24-48 hours after lab receipt of the test
samples
• Fast email or fax notification of high severity results
A Component Registration Form (CRF) is included with each sample
bottle kit, but it only needs to be filled-out the first time each piece of
equipment is sampled or to make changes. After the initial sample,
the CRF information is stored under the Unit ID #.
Sample results will be e-mailed to the e-mail address supplied
on the CRF. Additionally, a Username and Password will be
emailed to each report recipient who provides an e-mail address
on the Component Registration Form (CRF). This feature
allows multiple users to view the reports simultaneously.
Additional Oil Analysis Tests are available; contact factory for information The Username and Password provides the recipient with access to
www.eoilreports.com where a personal internet account has been
set-up. From this site, the full sample report with the capability of
graphing and trending analysis is available online as well as the
complete testing history is securely stored.

HYDAC Canada
Fluid Analysis Services (Canada Customers Only)
Premium Oil Sample Testing Contamination Analysis
Test Kit part number: 02702060 (includes a box of 10 sample bottle kits) Test Kit Part Number: 02552392 (single); 02552390 (pack of 10)
Oil sample analysis for standard mineral hydraulic and lube oil This kit identifies contamination before it hampers production and
includes the following tests: shortens component life and includes:
• S
 pectrometals by ICP (24 Metals including Wear, Contaminant, • Particle Count
Additive & Multi-Source) – D5185 • Water Content
• Viscosity @ 104ºF (40ºC) (ASTM D445) • Viscosity
• Water % by Crackle (Karl Fischer if Crackle is Positive) • Patch Test/Photo
• Total Acid Number – TAN (ASTM D664)
• Particle Count (as per ISO4406:1999 - 3 digit ISO code 4, 6, 14) Total Conditioning Analysis Kit
Test Kit Part Number: 02552393 (single); 02552391 (pack of 10)
Test Kit part number: 02095151 (includes a box of 10 sample bottle kits),
the same as the above analysis as well as a photomicrograph Includes all the above tests PLUS it determines: additive; wear metal;
contaminant and oxidation levels. Tests included in this kit are:
• Particle Count
Water Glycol Sample Testing: • Water Content
Test Kit part number: 02702057 (includes a box of 10 sample bottle kits) • Total Acid Number
This kit includes specific analysis parameters for the water to oil ratio • Viscosity
of the Glycol. Karl Fischer Water is done and pH is tested instead • Patch Test/Photo
of TAN. If the water concentration is tested out of specification to • Spectrographic Analysis
the identified lubricant, the lab will give the current concentration
level and then make a recommendation for the acceptable water
concentration percentage range for the stated lubricant. The tests
Water Glycol Analysis Kit
included are as follows: Test Kit Part Number: 02550327
• S pectrometals (24 Metals by ICP including Wear, Contaminant, This kit is designed exclusively for water glycol systems.
Additive & Multi-Source) – D5185 Contamination, water content and viscosity are monitored. Tests
• Viscosity @ 104ºF (40ºC) – ASTM D445 included:
• Water by Karl Fischer in PPM – ASTM D1744 • Water Content
• pH (If a Standard Mineral Oil is Identified, then TAN is done) • Viscosity
• ISO Particle Count (as per ISO4406:1999 - • Patch Test/Photo
3 digit ISO code 4, 6, 14) • Estimated ISO 4406 cleanliness code

PN#02075860 / 05.21 / FSP2105-2273 B55

CONTAMINATION MONITORS
FASH Series
Fluid Analysis Sets

Features and Benefits

• Compatible with hydraulic and lube oils
• Provides results on site in a matter of minutes
• Determines solid contamination levels in hydraulic systems
• Includes all necessary equipment in a single lightweight case

Applications
• P
 erform quick on-site determination of contamination levels
of solid particulate
• Supplement on-site laboratories
• Use as a tool to demonstrate need for improved filtration

Applicable standards
• ISO 4405 / 4406 / 4407
• Gravimetric methods for determining the amount of
contamination in hydraulic fluids.

Description Ordering Information

The Fluid Analysis Set from HYDAC provides the necessary tools Part Number: 2086847
to determine levels of solid particulate contamination present in a
particular fluid sample. Using the vacuum pump contained in the kit,
the fluid sample is drawn through a membrane patch. The residual
dirt left on the patch is viewed under a microscope and compared to
photos of known contamination levels in the HYDAC Contamination
Handbook (included) for a visual assessment.

Items Included in the Kit

quantity Description Part Nmber
1 Hand-held vacuum pump 7619502
3 Syringe, 30 mL 7626475
50 Disposable Petri Dishes 7630320
1 Forceps 7626481
1 Membrane patches, 0.45 μm, 25 mm, (100 pack) 2701997
1 Membrane patches, 0.8 μm, 25 mm, (100 pack) 2701952
1 Carrying Case 7640195
1 Microscope, 10x - 200x 7635242
1 Plastic funnel 7626479
1 Solvent dispenser bottle 7626473
1 Solvent Dispenser bottle cap 7640496
3 Plastic sample bottle, 4 oz. 7626480
1 Solvent patch holder 7632471
1 Tubing, Tygon 3” 7624738
1 10’ section of 1/4” LDPE tubing 2701999
1 Fluid Control Contamination Handbook EN 7.603.9/04.18

B56 PN#02075860 / 05.21 / FSP2105-2273

 DIAGNOSTICS

Diagnostic Monitoring
These units are designed for data capturing simple measurements (pressure,
temperature, and flow rate) in hydraulic and pneumatic systems. Typical
applications extend primarily to maintenance and servicing, troubleshooting
and test stands, as well as, quality inspections.

PN#02075860 / 05.21 / FSP2105-2273 C1

DIAGNOSTICS
HMG 2500 Series
Portable Data Recorder

3.5“ colour display Up to 4 sensors can be

connected Automatic sensor recognition

Description
The HMG 2500 is an impressive, top performance portable
measuring and data logging device.
Automated setting procedures, a simple, self-explanatory operator
guide and many comprehensive functions ensure the operator is able
to carry out a wide range of measuring tasks within a very short time.
This makes the HMG 2500 an ideal companion for employees in
maintenance, commissioning and service.
The device is designed primarily to record pressure, temperature and
flow rate values which are the standard variables in hydraulics and
pneumatics. Technical Specifications
For this purpose, special sensors are available. HMG 2500 Analogue inputs
recognises the measured value, measuring range and the unit of
these sensors and automatically carries out the basic device settings Input signals HYDAC HSI analogue sensors
accordingly. 3 channels M12x1 Ultra-Lock HYDAC HSI SMART sensors
flange sockets (5 pole)
In addition to this, the HMG 2500 has a digital input, i.e. for frequency channel A .. channel C
or speed measurement, as well as a virtual measuring channel for the Accuracy ≤ ± 0.1 % FS
measurement of difference or performance.
Digital input
Due to the wide range of functions and its simple handling, the
HMG 2500 is just as appropriate for users who take measurements 1 channel via M12x1 Ultra- Digital status (high/low)
only occasionally as it is for professionals for whom measuring and Lock flange socket (5 pole) Frequency (0.01 .. 30,000 Hz)
documentation are routine. Channel D
Calculated channel
The update capability of the HMG 2500 ensures that the user can
benefit from future upgrades of the device software. Quantity 1 channel via virtual channel E
Sampling rate 0.1 ms, max. 1 input channel
(dependent on number 0.2 ms, max. 2 input channels
Features of active channels) 0.5 ms, all 3 input channels
• Simple and user-friendly operation 1.0 ms, for Smart sensors
• Practical, robust design Resolution 12 bit
• Large, full-graphics colour display Memory At least 100 measurement curves,
• Q
 uick and independent basic setting of the units by the use of each with 500,000 measured values
automatic sensor recognition
• Up to 4 sensors can be connected simultaneously Display 3.5" colour display
7-segment display
• Up to 32 measurement channels can be depicted simultaneously
• Measurement rates up to 0.1 ms Interfaces 1 USB, 1 serial port RS 232
• Very large data memory for archiving measurement curves mark EN 61000-6-1 / 2 / 3 / 4
• Various measurement modes:
Safety EN 61010
- Measuring
- Fast curve recording Protection class IP 40
- Long term measurements Environmental conditions
• 2 independent triggers, can be linked logically Operating temperature    0 .. +50 °C
• S
 imple sensor connection by means of M12x1 push-pull
Storage temperature -20 .. +60 °C
connector
• PC connection Relative humidity    0 .. 70 %
- USB Dimensions approx. 244 x 173 x 58 mm (B x H x T)
- RS 232 Weight approx. 1,100 g
• C
 onvenient visualisation, archiving and data processing using the
Note: FS (Full Scale) = relative to complete measuring range
HMGWIN and CMWIN software supplied

C2 PN#02075860 / 05.21 / FSP2105-2273

 DIAGNOSTICS
Model Code
HMG 2500 - 000 - X
Operating Manual & Documents
US = English

Scope of delivery
Shown with protective cover open Accessories
• HMG 2500 • A
 dditional accessories, such as electrical and mechanical
• Power supply for 90 .. 230 V AC connection adapters, power adapters, etc. can be found in the
• Operating manual “Accessories Service Devices” catalogue section
• Data carrier with USB drivers, HMGWIN software
• USB connector cable

Dimensions

9.6”
(244) 2.3”
(58)

1.4”
(36)

6.8” 3.1”
6.4” (79.5)
(173) (163.4)

M4x8
4 Places

Shown with protective cover open

9.6”
(244) 2.3”
(58)

Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. 1.4”
(36)
PN#02075860 / 05.21 / FSP2105-2273 C3
DIAGNOSTICS
Function
• C
 lear and graphical selection menus guide the operator intuitively
to all the device functions available.
A navigation pad on the keypad ensures rapid operation.
 he HMG 2500 can record signals from up to four sensors
• T
simultaneously. For this there are 4 robust standard input
sockets.
• T
 he following sensors can be connected to 3 of these input
sockets:
• - 3 analogue sensors (e.g. for pressure, temperature and flow
rate) with the special digital HSI interface (HYDAC Sensor
Interface); this means the basic device settings (measured
variable, measuring range and unit of measurement) are
undertaken automatically
• - 3 Condition Monitoring sensors 1) (SMART sensors); again, the
basic device settings are carried out automatically
• F
 requency measurements, counter functions or triggers for data • N
 umerous useful and easy-to-use auxiliary functions are
logging can be implemented via the fourth input socket with one available, e.g. zoom, ruler tool, differential value graph creation
digital input. and individual scaling, which are particularly for use when
analysing the recorded measurement curves.
• A
 dditionally, the HMG 2500 has a virtual measuring channel. The
virtual measuring channel enables a differential measurement or
a performance measurement by means of the sensors connected
to the measuring channels „A“ and „B“.
 ll input channels can operate simultaneously at a sampling rate
• A
of 0.5 ms (1.0 ms for SMART sensors). For the recording of highly
dynamic processes, a sampling rate of 0.1 ms can be achieved.
• T
 he most attractive function of the HMG 2500 surely is the
capability of „online“ recording and graphic illustration of
dynamic processes, which means as a measuring curve in real
time.

• T
 he HMG 2500 communicates with a PC via the built-in USB
interface or RS 232 interface.

• T
 he data memory for recording curves or logs can hold up to
500,000 measured values per recording. Over 100 of such data
recordings in full length can be stored in an additional archiving
memory.
• F
 or targeted, event-driven curves or logs, the HMG 2500 has two
independent triggers, which can be linked together logically.
• U
 ser-specific device settings can be stored and re-loaded at any
time as required. This means that repeat measurements can be
carried out on a machine again and again using the same device
settings.

• M
 easured values, curves or texts are visualised on a full graphics
colour display in different selectable formats and display forms.

C4 PN#02075860 / 05.21 / FSP2105-2273

 DIAGNOSTICS
HMGWIN:
The PC software HMGWIN is also supplied with the device. This
software is a convenient and simple package for analysing and
archiving curves and logs which have been recorded using the
HMG 2500, or for exporting the data for integration into other PC
programs if required.
In addition it is possible to operate the HMG 2500 directly from the
computer. Basic settings can be made, and measurements can be
started online and displayed directly on the PC screen in real-time as
measurement curves progress.
HMGWIN can be run on PCs with Windows Vista / XP / 2000 and
Windows 7, 8.1 and 10 operating systems.
Some examples of the numerous useful additional functions:
• Transfer and archiving of measurements recorded using the
HMG 2500.
• Display of the measurements in graph form or as a table. • O
 verlay of curves, for example to document the wear of a
machine (new condition/current condition)

• Zoom function: Using the mouse, a frame is drawn around

an interesting section of a measurement curve, which is then • U sing mathematical operations (calculation functions, filter
enlarged and displayed. functions) new curves can be added.
• S nap-shot function: comparable to the function of a digital
camera, a picture can be taken immediately of any graph and
saved as a jpg file.
• A professional measurement report can be produced at
the click of a mouse: HMGWIN 3000 has an automatic layout
function. Starting with a table of contents, all recorded data,
descriptions, and graphics and/or tables are combined into a
professional report and saved as a pdf file.
• Online function (HMGWIN only):
Starting, recording, and online display of measurements (similar
to the function of an oscilloscope)

Fig.: Zoomed section of measurement curve

• A
 ccurate measurement of the curves using the ruler tool (time
values, amplitude values, and differentials)

• C
 hange of axis assignment of the recorded measurement
parameters in graph mode (e.g. to produce a p-Q graph)

• Individual comments and measurement information can be

added to the graph

PN#02075860 / 05.21 / FSP2105-2273 C5

DIAGNOSTICS
HMG 4000 Series
Portable Data Recorder 5.7" Color Touchscreen
Up to 38 sensors can be connected
Automatic Sensor Detection

Description: Features:
The HMG 4000 is a top performance high-end portable measurement • L arge, full graphics colour display 5.7“ touchscreen
and data acquisition equipement. It was mainly developed for all • Capable of recording up to 38 sensors at once, 8 analogue, 2
measured values in relation with hydraulic systems, such as pressure, digital sensors and 28 HCSI sensors via CAN bus.
temperature, flow rate and linear position. Moreover, it provides a
very high flexibility, even when it comes to evaluating other measured • Up to 100 measurement channels can be depicted simultaneously
values. The main applications are servicing, maintenance or test rigs. • High-speed sampling rate, up to 8 sensors at 0.1 ms at a time.
The data recorder has a very easy-to-operate user interface due to • Quick and automatic basic setting by use of automatic sensor
its large 5.7“ touchscreen. The operator can access all of the device’s recognition
functions and settings by means of clearly presented selection menus. • Analogue inputs 0 .. 20 mA, 4 .. 20 mA Voltage 0 .. 50 V, -10 .. 10 V
The HMG 4000 can record the signals of up to 38 sensors at once. • PT 100/1000 input
• Connection to a CAN bus system (also J1939)
For this purpose, HYDAC ELECTRONIC offer special sensors which
are automatically recognised by the HMG 4000 and whose parameters • Simple and user-friendly operation, intuitive menu
such as measured values, measuring ranges and measuring units can • Practical, robust design
be set. • Very large data memory for archiving measurement curves, enables
On the one hand, there are the HYDAC HSI sensors (HYDAC Sensor the storage of 500 measurements with up to 8 million measured
Interface) for the measurement of pressure, temperature and flow rate, values.
for the connection of which there are 8 analogue input channels.
• Various measurement modes:
Furthermore, there is the option of connecting HYDAC SMART sensors – Normal measuring
to these inputs. SMART sensors can display several different measured – Fast curve recording
values at a time. – Long-term measurements
Up to 28 special HYDAC HCSI sensors (HYDAC CAN Sensor • Recording of dynamic processes „online“ in real time
Interface) can be connected additionally via the CAN bus port, also • Event-driven measurements with several triggering options
supporting automatic sensor recognition.
• Programming function for HYDAC switch devices
The HMG 4000 can optionally be connected to an existing CAN • PC interface via USB
network. This enables the recording of measured data transmitted via
CAN bus (e.g. motor speed, motor pressure) in combination with the • USB Host connection for USB memory sticks
measured data from the hydraulic system. • Convenient visualisation, archiving and data processing using the
HMGWIN software supplied.
The device also offers measurement inputs for standard sensors with
current and voltage signals.
The HMG 4000 rounds off the application with two additional digital
inputs (e.g. for frequency or rpm measurements).
The most impressing feature of the HMG 4000 is its ability to record the
dynamic processes of a machine in the form of a measurement curve
and render them as a graph.
HYDAC software HMGWIN, which is specific to the HMG 4000, is
supplied for convenient post-processing, rendering and evaluation of
measurements on your computer.

C6 PN#02075860 / 05.21 / FSP2105-2273

 DIAGNOSTICS
Model Code
HMG 4000 - 000 - X
Operating Manual & Documents
US = English

Technical Specifications
Analogue inputs
Scope of delivery
HYDAC HSI analogue sensors • HMG 4000
HYDAC HSI SMART sensors • Power supply for 90 to 230 V AC
Input signals
Voltage signals: e.g. 0.5 to 4.5 V, 0 to 10 V etc. • Tether strap
8 channels M12x1 Ultra-Lock
(input ranges for 0 to 50 V, 0 to 10 V, 0 to 4.5 V, -10 to 10 V) • Operating Instructions
flange sockets (5-pin)
Current signals, e.g. 4 to 20 mA, 0 to 20 mA • Data carrier with USB drivers and
channel A to channel H
(input range 0 to 20 mA) HMGWIN software
1 x PT 100 / PT 1000 (at channel H) • USB connector cable
Accuracy dependent on the ≤ ± 0.1 % FS at HSI, voltage, current
input range ≤ ± 1 % FS at PT 100 / PT 1000
Digital inputs Accessories
Input signals Digital status (high/low) • Pressure,
 temperature and flow rate
2 channels M12x1 Ultra-Lock Frequency (0.01 to 30,000 Hz) measuring transmitter with HSI sensor
flange socket (5-pin) PWM duty cycle detection and CAN pressure measuring
channel I, J Durations (e.g. period duration) transmitter with HCSI sensor detections –
Switching threshold/switch-back threshold: 2 V/1 V see separate data sheet
Level
Max. input voltage: 50 V • Additional accessories, such as the push-
Accuracy ≤ ± 0.1% pull sensor connection cables, connection
CAN accessories for the HCSI CAN sensors,
Input signals mechanical connection adapters, etc.
28 channels M12x1 Ultra-Lock HYDAC HCSI sensors, CAN, J1939, can be found in the “Accessories Service
flange socket (5-pin) CANopen PDO, CANopen SDO Devices” catalog section.
channel K1 to K28
Baud rate 10 kbit/s to 1 Mbit/s
Accuracy ≤ ± 0.1%
Calculated channels
Quantity 4 channels via virtual port L (channel L1 to channel L4) Note:
Programming interface The information in this brochure relates to
For HYDAC I/O-Link devices 1 channel via M12x1 Ultra-Lock flange socket (5-pin)
the operating conditions and applications
Voltage supply
described.
Network operation 9 to 36 V DC via standard round plug 2.1 mm
Battery Lithium-Nickel-Kobalt-Aluminium-Oxide 3.6 V; 9300 mAh For applications or operating conditions
Battery charging time approx. 5 hours not described, please contact the relevant
w/o sensors roughly 11 hours technical department.
with 2 sensors roughly 9 hours All technical details are subject to change
Battery life
with 4 sensors roughly 7 hours without notice.
with 8 sensors roughly 4 hours
Display
Type TFT-LCD Touchscreen
Quantity 5.7”
Resolution VGA 640 x 480 Pixel
Backlight 10 to 100% adjustable
Interfaces
USB Host
Plug-in connection USB socket, Type A, screened
USB Standard 2.0 (USB Full speed)
Transmission rate 12 Mbit/s
Voltage supply 5 V DC
Power supply 100 mA max.
Protection Short-circuit protection to GND (0 V)
USB Slave
Plug-in connection USB socket, Type B, screened
USB Standard 2.0 (USB High speed)
Transmission rate 480 Mbit/s
Voltage supply 5 V DC
Power supply 100 mA max.
Protection Short-circuit protection to GND (0 V)
Memory
16 GB for min. 500 measurements, each containing 8 million
Measured value memory
measured values
Technical standards
EMC IEC 61000-4-2 / -3 / -4 / -5 / -6 / -8
Safety EN 61010
IP class IP 40
Environmental conditions
Operating temperature 32 to 122ºF (0 to 50°C)
Storage temperature -4 to 140ºF (-20 to 60°C)
Relative humidity    0 to 70%
Max. operating altitude 2000 m
DIMENSIONS approx. 11.2” x 7.4” x 3.4”(285 x 189 x 87 mm)
Weight approx. 4.1 lb. (1.85 kg)
Housing material Plastic (Elastollan® R 3000 – TPU-GF)

PN#02075860 / 05.21 / FSP2105-2273 C7

DIAGNOSTICS
Function: • For the purpose of recording highly dynamic processes, all 8
analogue input channels can be operated simultaneously at a
• Clear and graphical color selection menus intuitively guide the sampling rate of 0.1 ms.
operator to all the device functions available and ensure fast • The data memory for recording curves or logs can hold up to 8
implementation. million measured values.
At least 500 of such data recordings in full length can be stored in an
additional archiving memory.
• For specific, event-driven curves or logs, the HMG 4000 has
four independent triggers, which can be linked together logically.
In addition, there is a "start/stop" condition, by means of which a
measurement can be initiated or finished.
• User-specific device settings can be stored and re-loaded at any
time as required. This means that repeat measurements can be
carried out on a machine again and again using the same device
settings.

• The HMG 4000 can record the signals of up to 38 sensors

simultaneously.
11 push-pull M12x1 input sockets are available as sensor
interfaces. Apart from the push-pull sensor connection cable,
M12x1 standard cables can also be used.
• The following sensors can be connected to the 8 black input
sockets:
– 8 analogue sensors (e.g. for pressure, temperature, and flow
rate) with the special digital HSI interface (HYDAC Sensor
Interface); this means the basic device settings (measured
variable, measuring range and unit of measurement) are
undertaken automatically  easured values, curves or texts are visualized on the full color
• M
– 8 standard analogue sensors with current and voltage signals graphics display in different selectable formats and display forms.
– 8 Condition Monitoring sensors *
(SMART sensors); again, the basic device settings are carried
out automatically
• The blue input socket provides 2 digital inputs, e.g. for 1 or
2 HYDAC speed sensors (2nd speed sensor connection via
Y adapter). Frequency measurements, counting functions or
triggers can also be implemented for data recording.
• Different CAN bus functions can be implemented via the red
input socket:
– Connection of up to 28 HYDAC HCSI sensors (HYDAC CAN
Sensor Interface) by setting up a CAN bus with HCSI sensors
and the relevant connection accessories, also with automatic
parameterization.
– Connecting to a CAN bus, you have the option of evaluating up
to 28 CAN messages.
– Configuration of CAN sensors; the parameterization is
performed by means of EDS files, which can be stored and • Numerous useful and easy-to-use auxiliary functions are
administrated in the HMG 4000. available, e.g. zoom, tracker, differential value graph creation and
individual scaling, which are particularly for use when analyzing the
• The yellow input socket serves as the interface for HYDAC recorded measurement curves.
pressure, temperature or level switches with I/O link as well
as for the programming device HPG P1. These devices can be
parameterized by means of the HMG 4000.
• The most attractive function of the HMG 4000 surely is the
capability of “online“ recording and graphic illustration of
dynamic processes, which means as a measuring curve in real
time. During the recording process of a measuring curve, you
can zoom in the curve sections of interest using gestures on the
touchscreen.

Figure: U
 sing the magnifying gesture with two fingers, the operation is carried
out – zooming in this case

• The communication between the HMG 4000 and a PC is performed

via the built-in USB port. A HMG 4000 connected to your PC is
recognized and depicted as a drive by the PC. You can thus move
measured data to your PC conveniently. Optionally, data transfers
can be carried out via a file manager by means of a USB memory
stick.

C8 PN#02075860 / 05.21 / FSP2105-2273

 DIAGNOSTICS
HMGWIN: • Individual comments and measurement information can be added
to the graph (function available mid-2017)
The PC software HMGWIN is also supplied with the device. This
software is a convenient and simple package for analyzing and
archiving curves and logs which have been recorded using the
HMG 4000, or for exporting the data for integration into other PC
programs if required. Short-term
In addition it is possible to operate the HMG 4000 directly from the pressure
reduction to
computer. Basic settings can be made, and measurements can be 4.86 bar
started online and displayed directly on the PC screen in real-time as
measurement curves progress.

HMGWIN can be run on PCs with Windows 7, Windows 8.1 and

Windows 10 operating systems.

Some examples of the numerous useful additional functions:

• Display of the measurements in graph form or as a table
• O
 verlay of curves, for example to document the wear of a
machine (new condition/current condition) (function available
mid-2017)

08/2015:
Max. closing pressure
169.7 bar

03/2016:
Max. closing pressure
160.6 bar

• Zoom function:
Using the mouse, a frame is drawn around an interesting section of a
measurement curve, which is then enlarged and displayed.
• U sing mathematical operations (calculation functions, filter
functions), new curves can be added.
• Snap-shot function:
comparable to the function of a digital camera, a picture can be
taken immediately of any graph and saved as a jpg file.
• A professional measurement report can be produced at the click
of a mouse:
HMGWIN has an automatic layout function. Starting with a table
of contents, all recorded data, descriptions and graphics and/or
tables are combined into a professional report and saved as a pdf
file.
• Online function (HMGWIN only):
Starting, recording, and online display of measurements (similar
to the function of an oscilloscope) Change of axis assignment of
the recorded measurement parameters in graph mode (e.g. to
produce a p-Q graph)
Fig.: Zoomed section of measurement curve
• Accurate measurement of the curves using the ruler tool (time
values, amplitude values and differentials)

* SMART sensors
(Condition Monitoring ´sensors) are a generation of sensors from HYDAC which can provide a variety of different measurement variables.

PN#02075860 / 05.21 / FSP2105-2273 C9

DIAGNOSTICS
Notes

C10 PN#02075860 / 05.21 / FSP2105-2273

 OFFLINE FILTRATION SYSTEMS

Offline Filtration Systems

Today’s hydraulic filter systems have seen a shift from reactionary to
preventative, and even predictive maintenance. Total system contamination
management begins with our Fluid Conditioning Products. These are
hydraulic oil filter systems for removing contaminants and water from
various types of hydraulic fluids. Our offline hydraulic oil filter systems
include both mobile filtration carts with and without contamination
monitoring units, stationary filtration systems from 1.3 gpm flow rates to
customizable kidney loop systems up to 140 GPM. Our dewatering units,
both vacuum dehydration and mass transfer systems offered and can
remove both free and dissolved water from fluids for any reservoir size at
various flow rates.

PN#02075860 / 05.21 / FSP2105-2273 D1

OFFLINE FILTRATION SYSTEMS
RFSA Series
Reservoir Filtration System Adapter

Description Applications
The RFSA is an aluminum adapter that gives a kidney loop filter • A
 ll applications with a hydraulic reservoir utilizing a 6-bolt
access to a reservoir. The adapter can accommodate kidney loop mounting connection
filtration rates up to approximately 15 gpm.

Features Technical Specifications

Reservoir Mounting Pattern: Fits standard 6-bolt
• S
 uitable to use with many Filter Systems products including:
OF5HS/OF5HD/OFCS/OFCD, OF7-BC, OFCD-BC, OFCD-MV, 1.25” SAE O-Ring Boss
Supply Port Thread Size:
OFCD-HV, MAFH-A, OFS, OFS-AM, OLF Suction Port
• 1.25” SAE O-Ring Boss Suction Port Return Port Thread Size: 1.00” SAE O-Ring Boss Return Port
• 1.00” SAE O-Ring Boss Return Port Breather Port Thread Size: ¾” NPT
• S
 uction and Return downtubes included and recommended to be
cut to length and bent for proper fluid turnover in a reservoir Suction and Return downtubes
• O
 ptional OFCS/OFCD Fitting Kit can be ordered separately. included and recommended to be
This includes adapters to install CAM-GROOVE hose couplings Return Tubes: cut to
between Suction/Return hoses/wands and additional CAM- length and bent for proper fluid
GROOVE adapters for installation in kidney loop adapter. Dust turnover in reservoir
caps and plugs included

Mounting Pattern
Customer is responsible to cut an appropriately sized hole on top of their tank. This adapter has two (2) ports: one for Suction and one for Return.
Also includes a breather port.
Reservoir pattern is six (6) .203” holes on a 4.94” BCD with a 4.25” diameter center hole. See Drawing S-1048.
1.31

ø4.25 Hole
In Tank
3/4” NPT HOLE
#10-32UNF Philips
ø4.94 B.C. Pan Head Screw,
(6) Total
ø3.25 CAP
1.00” O.D. TUBING
25.25

1.25” O.D. TUBING

06 JIC 04 JIC
ø.203
(6) Places

60 °
° 60

Mounting Requirement

D2 PN#02075860 / 05.21 / FSP2105-2273

 (SAE-20) (SAE-16)

OFFLINE FILTRATION SYSTEMS

Suction Port Return Port
Ø5.54

Model Code Gasket

2.53
RFSA – 1
Series
RFSA = Reservoir Filtration System Adapter
Options
Omit = For use with Kidney Loop Filtration Products
1 = Optional OFCS/OFCD Fitting Kit

40.33
Installation Details
#10-32UNF Philips 3/4” NPT Port
Pan Head Screw For Breather
QTY.6

60 °
° 60
Ø4.25 Hole
In Tank
1-5/8-12UN-2B 1-5/16-12UN-2B
(SAE-20) (SAE-16)
Suction Port Return Port
Ø5.54
Ø4.94 B.C.

Gasket
2.53

Ø.203
(6)Places

MOUNTING REQUIREMENT
40.33

Ø4.25 Hole
In Tank

Ø4.94 B.C.

Ø.203
(6)Places

MOUNTING REQUIREMENT

PN#02075860 / 05.21 / FSP2105-2273 D3

OFFLINE FILTRATION SYSTEMS
HFS-15 Series
Mobile Filter Unit

Hydraulic Schematic

HFS-15-E-...

HFS-10-P-...

Description Technical Specifications

The HFS Hand Held Portable filter unit is used as a service unit for Maximum Flow HFS-15-E-... 4 gpm (15 l/min; @ 50Hz)
filling hydraulic systems, flushing small hydraulic systems as well as Rating HFS-10-P-... 2.6 gpm (10 l/min; @ 50Hz)
for cleaning in bypass flow. Solid particle contamination as well as Pump type Vane pump
free water can be removed by the filter elements.
Maximum operating 58 psi (4.0 bar)
The HFS can also be supplied with a CS 1000 ContaminationSensor. pressure
This allows the solid particle contamination in the oil to be monitored Maximum -5.8 to 8.7 psi (-0.4 bar to + 0.6 bar)
at the same time. The cleanliness class results are displayed permissible inlet
according to ISO and SAE classifications. pressure
Permissible viscosity HFS-15-E-... 42 SUS 1623 SUS (5 to 350cSt)
Features range HFS-10-P-... 42 SUS 927 SUS (5 to 200cSt)
• Improvement in service life for components and system filters Length of power 9.8’ (3 m) (incl. plug)
• Increased oil service life cable
• Increased machine availability Permissible fluid 14-176ºF (-10 … +80 °C)
• Simple operation temp.
• Compact design Permitted ambient 14-104ºF (-10 to +40°C)
• Integrated dry running protection temperature range
• Option: CS 1000 ensures continuous monitoring of oil cleanliness Seal material FKM (Viton®)
during cleaning Empty weight HFS-15-E-... 30.9 lb (14 kg)
HFS-10-P-... 36.4 lb (16.5 kg)
Applications Hoses w/ crimped Suction hose length: 8.2’ (2.5m)
• Filtered and unfiltered filling of hydraulic systems wands (standard) Return hose length: 8.2’ (2.5m)
• Temporary offline filtration of hydraulic systems Hose material: PVC
Wand material: Zinc-plated steel
• Filtered or unfiltered fluid transfer
• Unfiltered drainage of hydraulic tanks
• Leakage oil recirculation at test benches

D4 PN#02075860 / 05.21 / FSP2105-2273

 OFFLINE FILTRATION SYSTEMS
Model Code
HFS - 15 - E - 9 - NX - 10 - __ - E
Series
HFS = Mobile Filter Unit
Size
15 = 4 gpm (15 L/min) ( for type “E” only)
10 = 2.6 gpm (10 L/min) (for type “P” only)
Type
E = Economy
P = Premium (with Condition Monitoring)
Element length
9 = 9”
Filter Media
NX = Particulate removal element
AM = Water Removal element
Filtration Rating
1, 3, 5, 10, 25
Power supply
OMIT = 120V-60Hz-1Ph (0.25kW)
M = 230V, 50Hz, 1pH (0.25kW)
Clogging indicator
E = Back-pressure indicator

Scope of delivery Hoses with threaded connection (depressurized suction up to max. 350 mm2 /s)
- HFS (with filter element and hose/wand assembly)
Suction hose/ Material Section/
- Operating and maintenance instructions Description Part no. Thread
Pressure Hose Pressure Hose
MFU-15-SKDK5F 4270516 2.5 m / 5 m M30x2 / M26x1.5 1SN / 2TE
Filtration Part no. Filtration rating
HFS-15-001 7642315 1 μm Accessories for hoses with threaded connection
HFS-15-003 7642316 3 μm Description Part no. Function
HFS-15-005 7642317 5 μm MFU-15-SKDK-LF 4270559 Lance (length of 1.30 m)
1

HFS-15-010 7642314 10 μm MFU-15-SKDK-SF 4270560 Suction filter1

HFS-15-025 7642318 25 μm MFU-15-SKDK-ZWF 4270518 Counter
HFS15-AM 7642319 Water Removal
MFU-15-SKDK-ZPF 4270561 Pump nozzle2
MFU-15-SKDK-ZPWF 4270519 Pump nozzle + counter2
max. viscosity 200 mm2/S
1

max. operation duration of the unit with closed pump nozzle of 5-10 min.
2

Dimensions – HFS-15E Dimensions – HFS-10P

Dimensions are millimeters and for general information only, all critical dimensions should be verified by requesting a certified print.

PN#02075860 / 05.21 / FSP2105-2273 D5

OFFLINE FILTRATION SYSTEMS
OF7-BC Series
Compact Filtration System Basic Cart

Applications
• Supplementing continuous filtration by system filters
• Cleaning up a hydraulic system following component replacement
• Filtering new fluid before it is put into service
• T
 ransferring fluid from storage tanks and drums to system
reservoirs

Technical Specifications
Description Flow Rating: 4 gpm (15.1 lpm)
The HYDAC Basic Cart Filter System is a compact, self-contained, Maximum Viscosity: 1600 SUS (350 cSt)
“light-duty” filtration system equipped with high efficiency, high Hose Pressure Rating: 30 psig (2.0 bar) @ 150°F (65.6°C)
capacity elements capable of removing particulate contamination Full vacuum @ 150°F (65.6°C)
and/or water quickly, conveniently and economically. It is perfect for
cleaning up existing systems as well as for pre-filtering new fluids, Fluid Temperature: 25°F to 150°F (-4°C to 65°C)
since new fluids often have contamination levels significantly higher Material: Element Case: Aluminum
than that recommended for most hydraulic systems. Seal Material: Buna N
The filtration system’s compact, lightweight design with replaceable Compatibility: All petroleum based hydraulic fluid.
element cartridge and reusable bowl, minimizes landfill waste. Contact factory for use with other fluids
Element service is easily accomplished through the top-ported filter Motor: 115 VAC Single phase 0.25 hp
housings. The optional dual filter assembly allows for water and
particulate removal or staged particulate contamination removal. Weight: Single housing - 40 lbs (18.2 kg)
Dual housing - 44 lbs (20 kg)
BackPack version - 39 lbs (17.7 kg)
Features (Does not include weight of hose/wands)

• C
 ompact size, easily transported
• Top-ported filter provides easy element service Replacement Elements
• B
 ar-type Dirt Alarm® indicates when filter elements require a
change Model Code Part No.
• Hoses and connection tubes included ELEMENT OFCDBC 003 02099361
• Optional BackPack Version available for ease of transport ELEMENT OFCDBC 005 02099362
across distances ELEMENT OFCDBC 010 02099363
ELEMENT OFCDBC 020 02099364
ELEMENT OFCDBC AM 02099365

D6 PN#02075860 / 05.21 / FSP2105-2273

 OFFLINE FILTRATION SYSTEMS
Model Code
OF7-BC - K - 1 - 09 - MXxx - MXxx - B - E
Series
OF7-BC = Compact Filter System Basic Cart
Voltage
omit = 110 V AC, 60Hz, 1 Ph.
A = 230V AC, 60Hz, 1 Ph.
T = 12V DC (supplied with motor starter)
Number of Housing
1 = One 9” element per housing
2 = One 9" element per housing
Element Length
09 = One 9” element supplied per housing
Element Size (BN only - AM has no rating) (microns)
MX03, MX05, MX10, MX25 = Betamicron® Absolute Filtration Rating (ßx(c) ≥ 1000)
MXAM* = Aquamicron® Water Removal
Element Size (BN only - AM has no rating) (microns) (OF7-BC Dual Stage Only)
MX03, MX05, MX10, MX25 = Betamicron® Absolute Filtration Rating (ßx(c) ≥ 1000)
MXAM* = Aquamicron® Water Removal
Seals
B = Buna
Clogging Indicator
E = Standard Visual Indicator
Options
BP = BackPack Version (Single Housing Only)
*Aquamicron media should be in the first filter housing followed by the BN media in the second housing.

Dimensions
13.00”
(330)

15.00”
(381)

11.50” Visual Indicator Pump Inlet (SAE 08)

(292) Non-latching

Filter Outlet
21.38”
(543)

(SAE 12)
15.68”
(398)
2.19”
(56)

Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.

PN#02075860 / 05.21 / FSP2105-2273 D7

OFFLINE FILTRATION SYSTEMS
OFCD-BC Series
Compact Dual Stage Filtration System Basic Cart

Description Technical Specifications

The HYDAC Basic Cart Mobile Filter System is a compact, self- Flow Rating: 10 gpm (37.9- L/min) max
contained, “light-duty” filtration system equipped with high Maximum Viscosity: 1000 SUS (216 cSt)
efficiency, high capacity elements capable of removing particulate
Hose Pressure Rating: 30 psig (2.0 bar) @ 150°F (65.6°C)
contamination and/or water quickly, conveniently and economically.
Full vacuum @ 150°F (65.6°C)
It is perfect for cleaning up existing systems as well as for pre-
filtering new fluids, since new fluids often have contamination levels Fluid Temperature: 25°F to 150°F (-4°C to 65°C)
significantly higher than that recommended for most hydraulic Bypass Valve Setting: Cracking: 25 psi (1.7 bar)
systems. Material: Element Case: Aluminum
The filtration system’s compact, lightweight design with replaceable Seal Material: Buna N
element cartridge and reusable bowl, minimizes landfill waste.
Compatibility: All petroleum based hydraulic fluid.
Element service is easily accomplished through the top-ported filter
Contact factory for use with other fluids
housings. The OFCD-BC includes a drip pan to help catch any oil
before it falls to the ground. The dual filter assembly allows for water Motor: 115 VAC Single phase 1 hp
and particulate removal or staged particulate contamination removal. Weight: 102 lbs. (46.3 kg)

Features Replacement Elements

• C
 ompact size, easily transported Model Code Part No.
• Top-ported filter provides easy element service
ELEMENT OFCDBC 003 02099361
• B
 ar-type Dirt Alarm® indicates when filter elements require a
change ELEMENT OFCDBC 005 02099362
• Hoses and connection tubes included ELEMENT OFCDBC 010 02099363
• Drip pan catches oil before it falls to the ground ELEMENT OFCDBC 020 02099364
ELEMENT OFCDBC AM 02099365
Applications
• Supplementing continuous filtration by system filters
• Cleaning up a hydraulic system following component replacement
• Filtering new fluid before it is put into service
• T
 ransferring fluid from storage tanks and drums to system
reservoirs

D8 PN#02075860 / 05.21 / FSP2105-2273

 OFFLINE FILTRATION SYSTEMS
Model Code
OFCD-BC - 1 - 09 MX10 - MX05 - B - 10
Series
OFCD-BC = Compact Dual Stage Filter System Basic Cart
Number of Elements
1 = One 9” element per housing
Element Length
09 = One 9” element supplied per housing
Element Size (BN only - AM has no rating) (microns)
MX03, MX05, MX10, MX20 = Betamicron® Absolute Filtration Rating (ßx(c) ≥ 1000)
MXAM* = Aquamicron® Water Removal
Element Size (BN only - AM has no rating) (microns)
MX03, MX05, MX10, MX25 = Betamicron® Absolute Filtration Rating (ßx(c) ≥ 1000)
MXAM* = Aquamicron® Water Removal
Seals
B = Buna
Pump
10 = 10 gpm
Voltage
(Omit) = 115 VAC 60 Hz
A = 230 VAC 60 Hz
B = 230 VAC 50 Hz (flow rate reduced to 8gpm; no plug supplied)
*Aquamicron media should be in the first filter housing followed by the BN media in the second housing.

Dimensions

40.08”
(1018)

18.62”
(473)

16.50”
(419)

Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.

PN#02075860 / 05.21 / FSP2105-2273 D9

OFFLINE FILTRATION SYSTEMS
OFCS & OFCD Series
Single & Dual Stage Filtration Systems

Hydraulic Schematics
OFCS Series

OFCS
OFCD Series

OFCD

Description Applications
The OFCS and OFCD Series are compact, self-contained filtration • Supplementing continuous filtration by system filters
system equipped with high efficiency, high capacity elements • Cleaning up a hydraulic system following component replacement
capable of removing particulate contamination and/or water quickly, • Filtering new fluid before it is put into service
conveniently and economically. It is perfect for cleaning up existing • Transferring fluid from storage tanks and
systems as well as for prefiltering new fluids, since new fluids often drums to system reservoirs
have contamination levels significantly higher than that recommended
for most hydraulic systems.
HY-TRAX manual fluid sampling system: HYDAC now offers the
Technical Specifications
HY-TRAX manual fluid sampling system as an additional option Flow Rating 7 gpm max (26.5 lpm) or 14 gpm max (53 lpm)
allowing for real-time fluid condition monitoring. ISO particle counts Maximum Viscosity 1000 SUS (216 cSt)
are visually displayed on the CS1000. Users will now know when they Higher viscosity version available.
have reached their desired ISO contamination levels. Hose Pressure 30 psig (2.0 bar) @ 150°F (65.6°C)
CSI-C-11: HYDAC also offers the CSI-C-11 Communication Interface Rating Full vacuum @ 150°F (65.6°C)
for WLAN or LAN transmission of data and data storage capabilities. Maximum Operating -20° to 150°F (-29° to 65°C)
The OFCS single filtration unit can remove either water or particulate Temperature
contamination. The OFCD dual filtration unit can be used to remove Bypass Valve Cracking: 30 psi (2 bar)
both water and particulate contamination, or for staged particulate Setting
contaminant removal. Material Manifold and cap: Cast aluminum
Element case: Steel
Features Compatibility All petroleum based hydraulic fluid. Contact
factory for use with other fluids.
• M
 odular base eliminates hoses between components and
minimizes leakage Motor 115 V AC Single phase 3/4 hp (7 gpm) or 1-1/2
• B
 ase-ported filter provides easy element service from the top cap hp (14 gpm)
• T
 en-foot hose and extension tubes included Weight - lbs (kg) OFCS OFCD
(1” dia. for 7 gpm; 1.25” dia. for 14 gpm) 7 gpm 190 (86) 220 (100)
• Drip pan catches oil before it falls to the ground 14 gpm 197 (89) 227 (103)
• Integral suction strainer protects pump

D10 PN#02075860 / 05.21 / FSP2105-2273

 OFFLINE FILTRATION SYSTEMS
Model Code
OFCD - 27 - BN 10 - BN 10 - B - A - 14 - G2187.
Series
OFCS = Single Filter System
OFCD = Dual Filter System
Pneumatic Option
(omit) = Electric motor (standard)
P = Pneumatic motor only
Element Length
1-09 = One 9” Element Supplied
2-09 = Two 9” Elements Supplied (must be same micron rating)
3-09 = Three 9” Elements Supplied (must be same micron rating)
18 = One 18” Element Supplied
27 = One 27” Elements supplied
Filter Media
BN = Betamicron® Low Collapse
AM* = Aquamicron® Water Removal
G = Betamicron GeoSeal®
Filtration Rating (BN only - AM has no rating) (microns)
3
5 Betamicron (BN/HC)
®

10 Absolute Filtration Rating

20 (ßx(c) ≥ 1000)
Filter Media (OFCD only)
BN = Betamicron® Low Collapse
AM* = Aquamicron® Water Removal
G = Betamicron GeoSeal®
Filtration Rating (BN only - AM has no rating) (microns) (OFCD only)
3
5 Betamicron (BN/HC)
®

10 Absolute Filtration Rating

20 (ßx(c) ≥ 1000)
Seals
B = Buna N V = FPM
Voltage
(omit) = 115 VAC 60HZ/1Phase
A = 230 VAC 60HZ/3Phase
B = 460 VAC 60HZ/3Phase
C = 220 VAC 50HZ/1Phase
D = 230 VAC 60HZ/1Phase
Pump Size
07 = 7 gpm 14 = 14 gpm
Options
G2185 = for 14 gpm unit; up to 2500 SUS fluids; flow reduced to ~10 gpm
G2187 = for 7 gpm unit; up to 2500 SUS fluids; flow reduced to ~3 gpm
PC = HyTRAX Contamination Monitoring Unit (will work with G2185 option for oils up to 2500SUS)
Note: Particle Counter Option only available in 115V / 60 Hz power supply
CSI = CSI-C-11 Sensor Interface Option for data acquistion (only with PC option)
CSI-W = CSI-C-11 Sensor Interface Option for data acquistion with AS1008 Water Saturation Sensor (only with PC option)
*Aquamicron media should be in the first filter housing followed by the BN media in the second housing.
For replacement element part numbers, please see Section E - REPLACEMENT ELEMENTS of this catalog.
Model Codes Containing RED are non-standard items – Minimum quantities and longer lead times may apply - Contact HYDAC for information and availability

Dimensions
OFCS Series OFCS 07 =
OFCD Series
1.00 DIA x 36.00 (914)
Long Hose Wand
OFCS 14 =
1.25 DIA x 36.00 (914)
Long Hose Wand
OFCS 07= 43.12” (1095)
OFCS 14= 43.81” (1113)

Indicator
Hose
Wraps
39.63” (1007)

Suction
Strainer
23.20”
(589)

10.00”
Ø
15.51” 2.25” (254)
(394) (57) 13.83”
(351)

Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.

PN#02075860 / 05.21 / FSP2105-2273 D11

OFFLINE FILTRATION SYSTEMS
OFCD-MV Series
Compact Dual Stage Filtration System up to 5,000 SUS

Hydraulic Schematic

Description Technical Specifications

HYDAC’s newest addition to the portable filtration carts offers the Flow Rating up to 10 gpm (37.9 lpm)
user the ability to filter up to 5,000 SUS fluids. Maximum Viscosity up to 5,000 SUS (1079 cSt)
The OFCD-MV is a compact, self-contained filtration system 30 psig (2.0 bar) @ 150°F (65°C)
Hose Pressure Rating
equipped with high efficiency, high capacity elements capable Full vacuum @ 150°F (65°C)
of removing particulate contamination and/or water quickly, Maximum Operating
conveniently and economically. It is perfect for cleaning up existing -20° to 150°F (-29° to 65°C)
Temperature
systems as well as for prefiltering new fluids, since new fluids often
Bypass Valve Setting Cracking: 30 psi (2 bar)
have contamination levels significantly higher than that recommended
for most hydraulic systems. Manifold and Cap: Cast Aluminum
Material
Element case: Steel
The OFCD-MV dual filtration unit can be used to remove both water
and particulate contamination or for staged particulate contamination All petroleum based hydraulic fluid.
Compatibility
removal. Contact factory for use with other fluids
1.0HP 110VAC/60HZ TEFC (6gpm)
Motor
1.5HP 110VAC/60HZ (10gpm)
Features
• Ability to filter fluids having a viscosity up to 5,000 SUS
• Top-ported filter provides easy element service
• Ten-foot hose and extension tubes included

Applications
• Supplementing continuous filtration by the system’s filters
• Cleaning up a hydraulic system following component replacement
• Filtering new fluid before it is put into service
• T
 ransferring fluid from storage tanks and drums to system
reservoirs

D12 PN#02075860 / 05.21 / FSP2105-2273

 OFFLINE FILTRATION SYSTEMS
Model Code
OFCD-MV - 18 - G 10 - G 10 - V - 6
Series
OFCD-MV = Dual Filter System
Element Length
18 = One 18” element supplied per housing
Filter Media
G = Betamicron GeoSeal®
GAM* = Aquamicron® Water Removal
Filtration Rating (G only - GAM has no rating) (microns)
3
5 Betamicron (BN/HC)
®

Absolute Filtration Rating

10
(ß ≥ 1000)
20 x(c)

Filter Media
G = Betamicron GeoSeal®
GAM* = Aquamicron® Water Removal
Filtration Rating (G only - GAM has no rating) (microns)
3
5 Betamicron (BN/HC)
®

Absolute Filtration Rating

10
(ßx(c) ≥ 1000)
20
Seals
V = FPM
Pump Size (gpm)
6 = 6 gpm
10 = 10 gpm
*Aquamicron media should be in the first filter housing followed by the Betamicron media in the second housing.
For replacement element part numbers, please see Section E - REPLACEMENT ELEMENTS of this catalog.
Model Codes Containing RED are non-standard items – Minimum quantities and longer lead times may apply - Contact HYDAC for information and availability

Dimensions

21.69”
(551)

2K
40.32” 38.77”
(1024) (985)
3K
45.50”
(1156)

ø10.0”
(ø254) 22.50”
(572)

Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.

PN#02075860 / 05.21 / FSP2105-2273 D13

OFFLINE FILTRATION SYSTEMS
OFCD-HV Series
Compact Dual Stage Filtration System for High Viscosity

Hydraulic Schematic

Description Technical Specifications

A portable filtration cart that offers the user the ability to filter high Flow Rating Maximum 3 gpm (11.4 lpm)
viscosity fluids. Maximum Viscosity 15,000 SUS (3236 cSt)
The OFCD-HV is a compact, self-contained filtration system Hose Pressure Rating 30 psig (2.0 bar) @ 150°F (65°C)
equipped with high efficiency, high capacity elements capable Full vacuum @ 150°F (65°C)
of removing particulate contamination and/or water quickly, Maximum Operating -20° to 150°F (-29° to 65°C)
conveniently and economically. It is perfect for cleaning up existing Temperature
systems as well as for prefiltering new fluids, since new fluids often
Bypass Valve Setting Cracking: 40 psi (2.8 bar)
have contamination levels significantly higher than that recommended
for most hydraulic systems. Material Manifold and Cap: Cast Aluminum
Element case: Steel
The OFCD-HV dual filtration unit can be used to remove both water
and particulate contamination or for staged particulate contamination Compatibility All petroleum based hydraulic fluid. Contact
removal. Additional features include a modular base that eliminates factory for use with other fluids
hoses and fittings between components, a drip pan and easier Motor 115V AC Single phase, 1.5 HP
element servicing.

Features
• A
 n integrated lifting eye option for lifting the OFCD-HV
• Ability to filter fluids having a viscosity up to 15,000 SUS
• Base-ported filter provides easy element service from the top cap
• Ten-foot hose and extension tubes included
• Dip pan catches oil before it falls to the ground

Applications
• Cleaning high viscosity fluids used in wind applications
• Supplementing continuous filtration by the system’s filters
• Cleaning up a hydraulic system following component replacement
• Filtering new fluid before it is put into service
• T
 ransferring fluid from storage tanks and drums to system
reservoirs

D14 PN#02075860 / 05.21 / FSP2105-2273

 OFFLINE FILTRATION SYSTEMS
Model Code
OFCD-HV - 27 - BN 10 - BN 10 - B - 3.
Series
OFCD-HV = Dual Filter System
Element Length
18 = One 18” element supplied per housing
27 = One 27” elements supplied per housing
Filter Media
BN = Betamicron® Low Collapse
AM* = Aquamicron® Water Removal
G = Betamicron GeoSeal®
Filtration Rating (BN only - AM has no rating) (microns)
3
5 Betamicron (BN/HC)
®

Absolute Filtration Rating

10
(ßx(c) ≥ 1000)
20
Filter Media
BN = Betamicron® Low Collapse
AM* = Aquamicron® Water Removal
Filtration Rating (BN only - AM has no rating) (microns)
3
5 Betamicron (BN/HC)
®

Absolute Filtration Rating

10
(ßx(c) ≥ 1000)
20
Seals
B = Buna N
V = FPM
Pump Size
3 = 3 gpm flow rate
*Aquamicron media should be in the first filter housing followed by the BN media in the second housing.
For replacement element part numbers, please see Section E - REPLACEMENT ELEMENTS of this catalog.

Dimensions

26.52”
(674)
34.38”

33.81”
(873)

(859)

15.51”
(394)

Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.

PN#02075860 / 05.21 / FSP2105-2273 D15

OFFLINE FILTRATION SYSTEMS
OFS Series
Filtration Station

Description Applications
The HYDAC Filtration System (OFS) is capable of flushing, filtering, • I n-Plant Service – Filter to desired cleanliness levels and extend
and monitoring ISO cleanliness with user-defined, automatic features. component life
The OFS is designed to transfer fluid through two filters in series • Mobile Dealer Networks – Aid in certified re-builds, service
for staged particulate or water/particulate removal. Both filters maintenance contracts and total maintenance & repair programs
are top-loading and include element indicators in the cap. A particle • Original Equipment Manufacturer – Filter to required roll-off
monitor reads samples from the pump discharge and displays ISO cleanliness levels
contamination codes on the control panel. The monitor allows the • Lubricant Reclamation/Recycling – Clean oil to extend oil life
user to input the desired ISO cleanliness codes for the fluid. In auto and reduce hazardous waste
mode, the system will run until the cleanliness codes are reached.
Upon reaching the codes, the pump will stop and the cycle complete
light will come on. When in manual mode, the system will run Technical Specifications
continuously and display the ISO codes. A water sensor is included Flow Rating 9 gpm (34 lpm) (AC option); 3-8 gpm (11.4
for providing the water saturation of the fluid, both displayed on the to 30.3 lpm) (DC option)
control panel. Motor 1 1/2 HP, 115/220VAC motor (AC option)
1 HP, 90 V DC variable speed (DC option)
Features Viscosity 1000 SUS (230cSt)
• Real time monitoring of ISO cleanliness classes Operating Temperature -20º F to 150º F (-29º C to 65º C)
• Automatic shutdown when user defined ISO codes are reached Bypass Valve Setting Cracking: 30 psi (2 bar) x 2
• U
 SB port allows the ISO code data to be downloaded for further Compatibility All petroleum based hydraulic fluid.
processing and/or printing (Contact factory for use with other fluids.)
• 3
 0 mesh suction strainer and 230 micron filter and included to Element Change 18” or 27”
protect the particle monitor from clogging Clearance (depending on model configuration)
• T
 he AS 1000 allows real-time water saturation and temperature Weight 245 lbs (112 kg)
values of the fluid to be displayed
• Bypass valve so cart can be used as a transfer cart
• Single lift point
• Plastic removable drip pan

D16 PN#02075860 / 05.21 / FSP2105-2273

 OFFLINE FILTRATION SYSTEMS
Model Code
OFS - A - 1 - 27 - BN - 10 - BN - 01 - V - 9 - W
Series
OFS = Filtration Station
Voltage
A = 120 VAC 60 Hz 1 Ph
B = 220 VAC 60 Hz 1 Ph (A plug is not provided for these options.)
C = 220 VAC 50 Hz 1 Ph
Number of Elements (18” and 27” housings only)
1 = Element length must be either 18” or 27”
2 = Two 9” elements per 18” housing
3 = Three 9” elements per 27” housing
Element Length (18” and 27” housings only)
09 = Two 9” elements per 18” housing
Three 9” elements per 27” housing
18 = One 18” element per 18” housing
27 = One 27” element per 27” housing
Element Media
BN = Betamicron®
AM* = Aquamicron®
Filtration Rating (BN only - AM has no rating) (microns)
01, 03, 05, 10, 25
Element Media
BN = Betamicron®
AM* = Aquamicron®
Filtration Rating (BN only - AM has no rating) (microns)
01, 03, 05, 10, 25
Seals
V = Fluoroelastomer (FPM)
B = Buna N
Pump Size (gpm)
9 = Fixed Speed Drive, Gear Pump, 9 gpm
DC = Variable Speed Drive, Gear Pump, 3 to 8 gpm
Options
W = AS1000 Water Sensor (standard on all units)
*Aquamicron media should be in the first filter housing followed by the BN media in the second housing.
For replacement element part numbers, please see Section E - REPLACEMENT ELEMENTS of this catalog.
Model Codes Containing RED are non-standard items – Minimum quantities and longer lead times may apply - Contact HYDAC for information and availability

Dimensions
46.50”
(1181)
30.71”
(780)

ø10.50”
(ø267)

16.50” 24” 26.81”

(419) (610) (681)

Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.

PN#02075860 / 05.21 / FSP2105-2273 D17

OFFLINE FILTRATION SYSTEMS
OFS-AM Series
Filtration Station for Asset Management

Asset Management

• R eal Time data

displays cleanliness
and water saturation
• Selectable ISO
target levels
• Only 3 entry fields
needed to start
the system and
record data

Description Applications
The Offline Filtration Station for Asset Management (OFS-AM) is • I n-Plant Service – Filter to desired cleanliness levels and extend
a complete fluid management system designed to manage fluid component life
cleanliness, so that the greatest return of that asset is achieved. The • Mobile Dealer Networks – Aid in certified re-builds, service
OFS-AM is an all-in one system that monitors your fluid condition, maintenance contracts and total maintenance & repair programs
filters out contaminants and tracks all the necessary data needed
for trend analysis and record keeping by asset number or name. The
on-board ruggedized PC records the ISO code and water saturation Technical Specifications
level, provides a graphical display of the data in real time and shuts Flow Rating 5 gpm (19 L/min)
down when the selected cleanliness level is reached. Each asset Motor 1.5 HP - 15 FLA at 120 volts AC
file created automatically is separately labeled and summarized to
Viscosity up to 1000 SUS (216 cSt)
quickly inform maintenance on the condition of the fluid, and each run
of the fluid is logged by date and time, providing a complete history of Operating Temp. -20°F to 150°F (-29°C to 65°C)
the equipment’s fluid. Bypass Valve Setting Cracking: 30 psi (2 bar) x 2
Compatibility All petroleum based hydraulic fluid
compatible with Viton®
Features
Weight 200 lbs (90.7 kg) approx.
• C omplete tracking of hydraulic fluid conditions by equipment
name Dimensions 26.6” x 25.25” x 50.0”(675 x 641 x 1270 mm)
• P rovides automatic record-keeping, trending and analysis of the
fluid condition per fluid power system asset
• Ideal for managing multiple equipment assets
• A utomatically shuts down when the selected ISO cleanliness is
reached
• D ual staged filters for both water and/or particulate contamination
removal
• Bypass valve allows the OFS-AM to be used as a transfer cart

D18 PN#02075860 / 05.21 / FSP2105-2273

 OFFLINE FILTRATION SYSTEMS
Model Code
OFS-AM - 1 - 18 G10 - G05
Series
OFS-AM = Filtration Station for Asset Management
Number of Elements
1 = Element length must be either 18” or 27”
Element Length
18 = One 18” element supplied per housing
27 = One 27” element supplied per housing
Element Size (BN only - AM has no rating) (microns)
G03, G05, G10 = Betamicron GeoSeal® Absolute Filtration Rating (ßx(c) ≥ 1000)
GAM* = Aquamicron GeoSeal® Water Removal
Element Size (BN only - AM has no rating) (microns)
G03, G05, G10 = Betamicron GeoSeal® Absolute Filtration Rating (ßx(c) ≥ 1000)
GAM* = Aquamicron GeoSeal® Water Removal
*Aquamicron media should be in the first filter housing followed by the BN media in the second housing.
For replacement element part numbers, please see Section E - REPLACEMENT ELEMENTS of this catalog.

Dimensions

16.5”
(419)

50.6” 46.7”
(1285) (1186)

24.9” 29”
(632) (736)

Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.

PN#02075860 / 05.21 / FSP2105-2273 D19

OFFLINE FILTRATION SYSTEMS
OF5HS & OF5HD Series
Single & Dual Stage Kidney Loop Systems

OF5HS

OF5HD

Description Technical Specifications

HYDAC’s off-line Kidney Loop System is a stationary version of Flow Rating 7 gpm max (26.5 lpm) or 14 gpm max (53 lpm)
the mobile filtration system (OFCS & OFCD). It is a compact, self- Maximum Viscosity 1000 SUS (216 cSt)
contained filtration system equipped with high efficiency, high Higher viscosity version available.
capacity elements capable of removing particulate contamination
Maximum Operating -20° to 150°F (-29° to 65°C)
and/or water quickly, conveniently and economically.
Temperature
HY-TRAX manual fluid sampling system: HYDAC now offers the Bypass Valve Cracking: 30 psi (2 bar)
HY-TRAX manual fluid sampling system as an additional option Setting
allowing for real-time fluid condition monitoring. ISO particle counts
are visually displayed on the CS1000. Users will now know when they Material Manifold and cap: Cast aluminum
have reached their desired ISO contamination levels. Element case: Steel
CSI-C-11: HYDAC also offers the CSI-C-11 Communication Interface Compatibility All petroleum based hydraulic fluid. Contact
for WLAN or LAN transmission of data and data storage capabilities. factory for use with other fluids.
Motor 115 V AC Single phase 3/4 hp (7 gpm) or 1-1/2
hp (14 gpm)
Features Weight OF5HS-1: 101 lb (45.9 kg)
• M
 odular base eliminates connections between components OF5HS-2: 112 lb (50.9 kg)
and minimizes leakage OF5HS-3: 123 lb (55.9 kg)
• B
 ase-ported filter provides easy element service from the OF5HD-1: 117 lb (53.2 kg)
top cap OF5HD-2: 139 lb (63.2 kg)
• V
 isual Dirt Alarm® indicates when filter element OF5HD-3: 161 lb (73.2 kg)
needs to be changed
• T
 wo 7/16 – 20 UNF sampling port included on all models

Applications
• S
 upplementing in-line filtration by system filters when adequate
turnover cannot be attained
• L
 arge volume systems requiring multiple filters in different
locations
• C
 leaning up a hydraulic system following component replacement

D20 PN#02075860 / 05.21 / FSP2105-2273

 OFFLINE FILTRATION SYSTEMS
Model Code
OF5HD - 27 - BN 10 - BN 10 - B - A - 14 - .
Series
OF5HS = Single Filter System
OF5HD = Dual Filter System
Element Length
1-09 = One 9” Element Supplied
2-09 = Two 9” Elements Supplied (must be same micron rating)
3-09 = Three 9” Elements Supplied (must be same micron rating)
18 = One 18” Element Supplied
27 = One 27” Element supplied
Element Media
BN = Betamicron® AM* = Aquamicron® G = Betamicron GeoSeal®
Filtration Rating (BN only - AM has no rating) (microns)
3, 5, 10, 25
Element Media (OF5HD only)
BN = Betamicron® AM* = Aquamicron® G = Betamicron GeoSeal®
Filtration Rating (BN only - AM has no rating) (microns)
3, 5, 10, 25
Seals
B = Buna N V = FPM
Voltage
=(omit) 115 VAC 60HZ/1Phase
A = 230 VAC 60HZ/3Phase C = 220 VAC 50HZ/1Phase
B = 460 VAC 60HZ/3Phase D = 230 VAC 60HZ/1Phase
Pump Size
07 = 7 gpm 14 = 14 gpm
Options
G2185 = for 14 gpm unit; up to 2500 SUS fluids; flow reduced to ~10 gpm
G2187 = for 7 gpm unit; up to 2500 SUS fluids; flow reduced to ~3 gpm
18.0” (457mm)
PC = HyTRAX Contamination
16.5” (419mm) Monitoring0.75”
System
(19mm) Note: Particle Counter Option only available in 115V / 60 Hz power supply
CSI = CSI-C-11 Sensor Interface 3.26”
Option for data acquistion
07 gpm model only (only with PC option)
CSI-W = CSI-C-11 Sensor Interface(83mm)
Option for data acquistion with AS1008 Water Saturation Sensor (only with PC option)
18.0” (457mm)
14 gpm model 16.5” (419mm) 0.75” (19mm)
NOTE: Contact factory if EPR seals are required. 3.26” 07 gpm model only
(141mm)

*Aquamicron media should be in the first filter housing followed by the BN media in the second housing. (83mm)
5.56”

For replacement element part numbers, please see Section E - REPLACEMENT ELEMENTS of this catalog. 14 gpm model
(232mm)
8.0” (203mm)
6.5” (165mm)
6.25” (159mm)

9.15”

Model Codes
OUTLET Containing RED are non-standard items – Minimum quantities and longer lead times may apply - Contact HYDAC for information and availability.
OFF

(141mm)
INTLET

5.56”
ON
(79mm)

(232mm)
3.12”

6.5” (165mm)

OFF

9.15”
8.0” (203mm)

OUTLET INTLET

ON
(83mm)
3.25”

Dimensions
(19mm)

8.69” 5.73”
.75”

(221mm) (146mm)

OF5HS OF5HD
17.54”
(445mm)
(19mm)
.75”

ø.56” (14mm)
Mtg. Hole (4 places)
8.69” 5.73”
ø.56” (14mm) (221mm) (146mm)
Mtg. Hole (4 places) 14.4”
(366mm)
Indicator
in cap

07 gpm = 16.58” (421mm)

14 gpm = 18.18” (462mm)
1k Length = 14.95” (380mm)
2k Length = 24.38” (619mm)
3k Length = 33.76” (858mm)
07 gpm = 16.58” (421mm)
14 gpm = 18.18” (462mm)
1k Length = 14.95” (380mm)
2k Length = 24.38” (619mm)
3k Length = 33.76” (858mm)

07 gpm = 4.26” (108mm)

14 gpm = 4.68” (119mm)
07 gpm = 4.26” (108mm)
14 gpm = 4.68” (119mm)

See nameplate
for element
re-order
information

INLET
INLET

OUTLET
(33mm)
1.31”

OUTLET

07 gpm = (-16 ORB) 1.312-12UN-2B

1.31” (33mm)

14 gpm = (-20 ORB) 1.625-12UN-2B

0.5” (13mm)

07 gpm = (-16 ORB) 1.312-12UN-2B 07 gpm = 14.65” (372mm)

(13mm)

14 gpm = (-20 ORB) 1.625-12UN-2B 14 gpm = 14.64” (372mm)

07 gpm = 14.25” (362mm)
0.5”

14 gpm = 14.24” (362mm) 07 gpm = (-16 ORB) 1.312-12UN-2B

14 gpm = (-20 ORB) 1.625-12UN-2B
07 gpm = (-16 ORB) 1.312-12UN-2B
14 gpm = (-20 ORB) 1.625-12UN-2B

Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.

PN#02075860 / 05.21 / FSP2105-2273 D21

OFFLINE FILTRATION SYSTEMS
OF5HD-HV Framed Series
Compact Dual Stage Filtration System for High Viscosity

Hydraulic Schematic

Description Applications
HYDAC’s newest addition to the off-line kidney loop family offers the • C ompact design in protective frame allows for easy transport
user the ability to filter high viscosity fluids - up to 15,000 SUS. uptower in wind applications
The OF5HD-HV is a compact, self-contained filtration system • Supplementing continuous filtration by the system’s filters
equipped with high efficiency, high capacity elements capable • Cleaning up a hydraulic system following component replacement
of removing particulate contamination and/or water quickly, • Filtering new fluid before it is put into service
conveniently and economically. It is perfect for cleaning up existing • Transferring fluid from storage tanks and drums to system
systems as well as for prefiltering new fluids, since new fluids often reservoirs
have contamination levels significantly higher than that recommended
for most hydraulic systems.
Technical Specifications
The OF5HD-HV dual filtration unit can be used to remove both water
Flow Rating Maximum 3 gpm (11.4 lpm)
and particulate contamination or for staged particulate contamination
removal. Additional features include a modular base that eliminates Maximum Viscosity 15,000 SUS (2150 cSt)
hoses and fittings between components with easy to change element Maximum Operating -20° to 150°F (-29° to 65°C)
design. Temperature
Bypass Valve Setting Cracking: 40 psi (2.8 bar)
Features Material Manifold and Cap: Cast Aluminum
Element case: Steel
• R
 ugged, protective frame with integrated lifting eyes for lifting the Protective Frame: Tubular Steel
filter skid via crane or hoist
Compatibility All petroleum based hydraulic fluid. Contact
• Ability to filter fluids having a viscosity up to 15,000 SUS
factory for use with other fluids
• M
 odular base eliminates hoses between components and
minimizes leakage Motor 115V AC Single phase, 1.5 HP
• Base-ported filter provides easy element service from the top cap
• 18-inch housing is standard

D22 PN#02075860 / 05.21 / FSP2105-2273

 OFFLINE FILTRATION SYSTEMS
Model Code
OF5HD-HV - 18 - G10 - G05 - V - G2820
Series
OF5HD-HV = Dual Filter System
Element Length
18 = One 18” Element supplied per housing
Element Size (BN only - AM has no rating) (microns)
G03, G05, G10 = Betamicron® Absolute Filtration Rating (ßx(c) ≥ 1000)
GAM* = Aquamicron® Water Removal
Element Size (BN only - AM has no rating) (microns)
G03, G05, G10 = Betamicron® Absolute Filtration Rating (ßx(c) ≥ 1000)
GAM* = Aquamicron® Water Removal
Seals
V = FPM
Options
G2820 = High Viscosity Filter Skid with rugged protective frame
*Aquamicron media should be in the first filter housing followed by the BN media in the second housing.
For replacement element part numbers, please see Section E - REPLACEMENT ELEMENTS of this catalog.

Dimensions

20.0” 13.75”
(508) (349)
30.0”
(762)

Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.

PN#02075860 / 05.21 / FSP2105-2273 D23

OFFLINE FILTRATION SYSTEMS
MCO Series
Fail-Safe In-Line Mechanical Clean Oil Dispensing Filter

Hydraulic Schematic

Normal Operation

"Bypass" Operation

Description Applications
• F ail-safe In-Line Mechanical Clean Oil Dispensing Filter rated for • Mobile equipment
900 psi and 30 gpm • Cleaning up a hydraulic system following component replacement
• Ideal for dispensing applications where clean fluid delivery is a • Filtering new fluid before it is put into service
must • Transferring fluid from storage tanks and drums to system
• Dispensed fluid is filtered or it is returned to the tank reservoirs
• F ield proven to deliver ISO cleanliness levels of 18/15/13 or better
in a single pass
• Series filtration with MCO2 and MCO3 filters
Technical Specifications
Flow Rating Up to 30 gpm (113 L/min) for 150 SUS (32
cSt) fluids
Features Max. Operating 900 psi (60 bar)
• H
 ousings incorporate a non-bypassing but low cost 150 psi ßeta Pressure
X > 1000 rated element Min. Yield Pressure 3200 psi (220 bar), per NFPA T2.6.1
• L
 ow element cost is achieved through the use of a unique
Rated Fatigue Pressure 750 psi (52 bar) per NFPA T2.6.1-R1-2005
proportional valve that, when used with an external relief valve,
redirects the flow back to the tank as element DP increases Temp. Range -20°F to 225°F (-29°C to 107°C)
• A
 s the element loads, the element service life indicator, located Bypass Setting Non-Bypassing System
on the housing, indicates that service is required before the fluid Porting Head & Cap Cast Aluminum
flow begins to return to tank. Unfiltered “dirty” oil cannot pass the Element Case Steel
filter even if the service life indicator is ignored.
Weight of MCO-1K 21 lbs. (9.5 kg)
• F
 luid Cleanliness Sampling Ports provided for proof of filtration Weight of MCO-2K 32 lbs. (14.5 kg)
into the system being filled Weight of MCO-3K 43 lbs. (19.5 kg)
• E
 asy to install and designed with top service for easy element
service Element Change 17.50” (445 mm) for KK; 26.5” (673 mm) for
Clearance 27K

D24 PN#02075860 / 05.21 / FSP2105-2273

 OFFLINE FILTRATION SYSTEMS
Model Code
MCO - 3 - 27 - G05 - G03 - G03 - B - S - D5 - RV
Series
MCO = Mechanical Clean Oil Filter System
Number of Housings
1, 2, 3
Element Length
27
Element Micron Rating First Filter (MCO1, MCO2, MCO3)
G01 = 1 µm Z-Media® (synthetic)
G03 = 3 µm Z-Media® (synthetic)
G05 = 5 µm Z-Media® (synthetic)
G010 = 10 µm Z-Media® (synthetic)
G025 = 25 µm Z-Media® (synthetic)
Element Micron Rating Second Filter (MCO2, MCO3)
G01 = 1 µm Z-Media® (synthetic)
G03 = 3 µm Z-Media® (synthetic)
G05 = 5 µm Z-Media® (synthetic)
G10 = 10 µm Z-Media® (synthetic)
G25 = 25 µm Z-Media® (synthetic)
Element Micron Rating Third Filter (MCO3 Only)
G01 = 1 µm Z-Media® (synthetic)
G03 = 3 µm Z-Media® (synthetic)
G05 = 5 µm Z-Media® (synthetic)
G10 = 10 µm Z-Media® (synthetic)
G25 = 25 µm Z-Media® (synthetic)
Seal Material
V = Viton®
Porting
S = SAE 20
P = 1 1/4 NPTF
Indicator Options (Only for outlet block)
D5 = Visual Pop-up
MS10 = Electrical with DIN Connector (male end only)
MS11 = Electrical with 12ft. 4-conductor wire
MS14 = Supplied with 5-pin Brad Harrison make connector and light (male end)
Relief Valve
Omit = Customer Supplied
RV = HYDAC Relief Valve (set at 650 psi)*
*The “RV” option is supplied as a loose item. Users have to install the relief valve within their Hydraulic System.

Application Circuit

Relief Valve*

Pump/Motor** MCO1

* Product not included in base model pricing.

** Product is customer supplied.

PN#02075860 / 05.21 / FSP2105-2273 D25

OFFLINE FILTRATION SYSTEMS
OFAS & OFAD Series
Single & Dual Stage Air-Operated Kidney Loop Systems

Applications
• S upplementing in-line filtration by system filters when adequate
turnover cannot be attained
• L arge volume systems requiring multiple filters in different
locations
• Cleaning up a hydraulic system following component replacement
• Field applications on service trucks

Technical Specifications
Flow Rating 7 gpm (26.5 L/min) max and
14 gpm (53.0 L/min) max
OFAS Maximum Viscosity 1000 SUS (216 cSt)
Higher viscosity version available.
Contact factory for details
Description Maximum Operating -20° to 150°F (-29° to 65°C)
HYDAC offers a kidney loop filtration system with a pneumatic motor Temperature For higher temperature applications
in place of the standard electric motor. The pneumatic motor offers contact factory.
the same flow capability using the same components, but without Bypass Valve Setting Cracking: 30 psi (2 bar)
the need for an electrical outlet. This provides a major advantage in
the application of this unit. With no need for an electrical outlet, it is Material Manifold and cap: Cast aluminum
more portable than the standard electric-motored skids and carts. Element case: Steel
Compatibility All petroleum based hydraulic fluid. Contact
Because most trucks and industrial machinery are already equipped
factory for use with other fluids.
with an air compressor, a simple connection to the 1/4” NPT port will
easily power the 1.5 HP (or 4.0 HP) motor. At 70 psi, and 2000 rpm, Element Change 9”, 18” or 27”
this motor consumes less than 40 cfm (70 cfm for the 4.0HP motor) Clearance (depending on model configuration)
of compressed air. Because no electricity is used, the pneumatic
motor is ideal for working in hazardous environments such as mines.

Performance

70 psi
70 psi
60 psi
60 psi
40 psi
40 psi
20 psi
20 psi

70 psi
60 psi
70 psi
60 psi
40 psi
40 psi

20 psi
20 psi

Note: Performance data represents a 4-vane model with no exhaust restriction.

D26 PN#02075860 / 05.21 / FSP2105-2273

 OFFLINE FILTRATION SYSTEMS
Model Code
OFAD - 27 - BN 10 - BN 10 - B - 14
Series
OFAS = Air Operated Single Filter System
OFAD = Air Operated Dual Filter System
Element Length
1-09 = One 9” Element Supplied
2-09 = Two 9” Elements Supplied (must be same micron rating)
3-09 = Three 9” Elements Supplied (must be same micron rating)
18 = One 18” Element Supplied
27 = One 27” Element supplied
Element Media
BN = Betamicron®
AM* = Aquamicron®
G = Betamicron GeoSeal®
Filtration Rating (BN only - AM has no rating) (microns)
3, 5, 10, 20
Element Media (OFAD only)
BN = Betamicron®
AM* = Aquamicron®
G = Betamicron GeoSeal®
Filtration Rating (BN only - AM has no rating) (microns)
3, 5, 10, 20
Seals
B = Buna N
Pump Size
07 = 7 gpm
14 = 14 gpm
*Aquamicron media should be in the first filter housing followed by the BN media in the second housing.
For replacement element part numbers, please see Section E - REPLACEMENT ELEMENTS of this catalog.

Dimensions
OFAS OFAD

18” ø0.50”
ø0.50” (457mm) 16.5”
16.5” 0.75” (ø14mm) (419mm)
(ø14mm) 4 places 3.26”
4 places (419mm) (19mm) (83mm)
3.26”
(83mm)
(165mm)
(203mm) 6.5”
(165mm)
6.5”

8.0”

(83mm)
(203mm)

3.25”
8.0”

(19mm)
0.75”

8.69” 4.01”
(221mm) 5.3” 8.69”
(19mm)

(102mm)
0.75”

15.82” (135mm) (221mm)

(402mm)
Indicator in cap Indicator in cap
1/4” NPT 1/4” NPT
Air Inlet Air Inlet
1K Length = 14.95” (380mm)
2K Length = 24.36” (619mm)
3K Length = 33.76” (858mm)
07 gpm = 4.26” (108mm)
14 gpm = 4.68” (119mm)

07 gpm = 4.26” (108mm)

14 gpm = 4.68” (119mm)
1K Length = 14.95” (380mm)
2K Length = 24.36” (619mm)
1.37” 3K Length = 33.76” (858mm)

07 gpm = 15.12” (384mm)

14 gpm = 16.72” (425mm)

07 gpm = 15.12” (384mm)

14 gpm = 16.72” (425mm)
(33mm)
1.37”
(33mm)

OUT
OUT

07 gpm = 14.65” (372mm) 07 gpm = (-16 ORB)

07 gpm = (-16 ORB) 14 gpm = 14.64” (372mm) 1.312-12UN-2B
(13mm)

1.312-12UN-2B
(13mm)

0.5”

14 gpm = (-20 ORB)

0.5”

14 gpm = (-20 ORB) 07 gpm = (-16 ORB) 1.312-12UN-2B 1.625-12UN-2B

07 gpm = (-16 ORB) 1.312-12UN-2B 1.625-12UN-2B 14 gpm = (-20 ORB) 1.625-12UN-2B
14 gpm = (-20 ORB) 1.625-12UN-2B

Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.

PN#02075860 / 05.21 / FSP2105-2273 D27

OFFLINE FILTRATION SYSTEMS
OFX Series
Filter Skids

Technical Specifications
Flow Rating Up to 82 gpm (310 L/min)
Temp. Range 0°F to 180°F (-17°C to 82°C)
Bypass Valve Setting 50 psi (3.5 bar) for skid series OFX2, OFX3,
OFX5, OFX7 & OFX8
40 psi (2.8 bar) for skid series OFX6
Fluid Viscosity Up to 25,000 SUS (see Skid Selection)
Compatibility All petroleum based hydraulic fluids. Contact
HYDAC for use with other fluids, including
ester and skydrol
Pump OFX2, 3, 5, 6: Continuous duty gear pump
with integral 150 psi relief. Flow dependent
on skid series and motor.
(Refer to Pump, Motor & Weight Data table)
OFX7-OFX8: Positive displacement rotary
screw-pumps.
Motor Horsepower dependent on skid
series and flow.
(Refer to Pump, Motor & Weight Data table)
Porting Dependent on flow.
(Refer to Porting Data table)

Description
Skid Selection
HYDAC’s OFX Series filtration skids are compact, self-contained
filtration systems equipped with high efficiency, high capacity Viscosity
Series Filter Housing(s) Maximum Flow
elements capable of removing particulate contamination and/or water Range
quickly and economically. They supplement in-line filters whenever 100 - 2000 (1) High Capacity or
OFX2 82 gpm (310 lpm)
the existing filtration is incapable of obtaining the desired ISO SUS Standard Capacity
cleanliness level. 100 - 5000 (1) High Capacity or
OFX3 37 gpm (140 lpm)
It is not uncommon for viscosity to be overlooked when specifying an SUS Standard Capacity
off-line filtration unit. The results of this oversight can severely affect 100 - 2000 (2) High Cap. or
system efficiency and longevity, and render the filtration system OFX5 82 gpm (310 lpm)
SUS Std. Cap. in series
useless when high viscosity fluid causes the filter to be in constant 100 - 5000 (2) High Cap. or
bypass. HYDAC considers maximum fluid viscosity, (at the minimum OFX6 37 gpm (140 lpm)
SUS Std. Cap. in series
operating temperature) in conjunction with flow to properly size the
pump and motor. 100 - 25,000
OFX7 (1) High Capacity 6 gpm (23 lpm)
SUS
Standard OFX Series OFX2 – OFX6 skids include a hydraulic pump,
100 - 25,000 (2) High Capacity
electric motor, single or dual stage filtration, and standard or high- OFX8 30 gpm (114 lpm)
SUS in parallel
capacity housing(s). Many different component combinations provide
the flexibility to match specific system viscosity, flow, and cleanliness
requirements. Multiple housing lengths give the option of adding
additional dirt holding capacity. Porting Data
HYDAC’s high viscosity OFX Series skids, OFX7 & OFX8, are Outlet Port Szs. Outlet Port Szs.
Flow Inlet Port
designed to handle fluids that have a viscosity as high as 25,000 Series w/Std. Cap. w/High Cap.
(gpm) Sizes
SUS. The skids have 39” long high capacity filters to efficiently Filters Filters
clean the viscous fluids. The filters have a high dirt-holding capacity, OFX2 17 1.50” NPT - #32 SAE (2”)
capable of holding almost 1000 grams of dirt depending on the OFX2 37 2” NPT - #32 SAE (2”)
element. OFX7 & OFX8 Series skids include a pump, motor, high
capacity filter, suction strainer, and dirt indicator. Various options can OFX2 60 2” NPT - #32 SAE (2”)
account for specific user needs. OFX2 82 2” NPT - #32 SAE (2”)
OFX3 17 2” NPT - #32 SAE (2”)
Features OFX3 37 2” NPT - #32 SAE (2”)
• P
 rotects and extends the life of expensive components OFX5 17 1.50” NPT #20 SAE (1.25”) #32 SAE (2”)
• Minimizes downtime and maintenance costs
• D
 esigned to handle high viscosity oils up to 25,000 SUS OFX5 37 2” NPT #24 SAE (1.50”) #32 SAE (2”)
(see Skid Selection) OFX5 60 2” NPT #24 SAE (1.50”) #32 SAE (2”)
• M any component combinations and variable starter options allow OFX5 82 2” NPT - #32 SAE (2”)
the flexibility to match specific user needs
• Four wheel cart option provides product portability OFX6 17 2” NPT #24 SAE (1.50”) #32 SAE (2”)
• Integral drip pan with drain plug OFX6 37 2” NPT #24 SAE (1.50”) #32 SAE (2”)
• Sample valves provided at filter base for fluid sampling OFX7 06 1.50” NPT - #32 SAE (2”)
• M arket leading HYDAC Betamicron® synthetic filtering media
provides for quick, efficient clean up with maximum element life OFX8 30 2.50” NPT - #32 SAE (2”)

D28 PN#02075860 / 05.21 / FSP2105-2273

 OFFLINE FILTRATION SYSTEMS
Model Code
OFX5 - 37 - H3 - BN - 3 - BN - 3 - B - N - N - B - G - C - P
Series
OFX = Filter Skid
Size
2, 3, 5, 6, 7, 8
Flow Rate
06 = 6 gpm (22.7 lpm) (size 7 only)
17 = 17 gpm (64.3 lpm) (size 2, 3, 5, 6)
30 = 30 gpm (113.6 lpm) (size 8 only)
37 = 37 gpm (140 lpm) (size 2, 3, 5, 6)
60 = 60 gpm (227 lpm) (sizes 2, 5)
82 = 82 gpm (310.4 lpm) (size 2 and 5 only)
Filter Designation
Standard Capacity (S)
S3 = 17, 37 gpm (sizes 2, 3, 5, 6), 82 gpm (sizes 2 & 5)
High Capacity (H)
H3 = 6 gpm (size 7), 17 gpm (sizes 3 & 6), 30 gpm (size 8),
37 gpm (sizes 2, 3, 5, 6), 82 gpm (sizes 2 & 5)
Filter Media (first stage all sizes)
BN = Betamicron®
AM = Aquamicron® water removal
Filtration Rating (micron) (first stage all sizes)
3, 5, 10, 20
5, 10, 20 = BN
10, 20 (sizes 7 & 8)
10 = AM
Filter Media (second stage)
BN = Betamicron®
AM = Aquamicron® water removal
Filtration Rating (micron) (second stage)
3, 5, 10, 20
5, 10, 20 = BN
10, 20 (size 8)
10 = AM
Seals
B = Buna (standard)
H = EPR
V = Fluroelastomer (FPM)
Voltage
N = 230 /460 VAC 3 ph
E = 575 VAC 3 ph (Built to CSA standards)
Motor
N = TEFC W = Washdown (NEMA Design B)
Starter Control Options*
N = None
A = 230 VAC
B = 460 VAC
E = 575 VAC
Clogging Indicator
N = Visual pop-up in cap (standard)
G = Differential pressure gauge
M = Electric with 12 ft. 4 in. conductor wire
C = Differential pressure gauge with electric switch*
Options
N = None
C = 4 wheeled cart (sizes 2, 3, 5, 6)
B = Continuous bleed (for continuously aerated systems - includes cap vent port, valve and return line)
Condition Monitoring
P = Particle Counter (oils to 3500SUS)
CS = CSI-C-11 option
CSI-W = CSI-C-11 with AS1008 option
WD = Water Sensor with Display- AS3008
Omit = No Condition Monitoring Options
*Motor starter control option - C-series, non-disconnect shut-off, ”motor on” light, electrical indicator ”change element” light, and type 4x wash down enclosure.
Vacuum Gauge and Suction Strainer Standard on all units
For replacement element part numbers, please see Section E - REPLACEMENT ELEMENTS of this catalog.

PN#02075860 / 05.21 / FSP2105-2273 D29

OFFLINE FILTRATION SYSTEMS
Dimensions
Dual OFX5, & OFX6 Series
Standard with 27” filter housing option

Starter Box Required

for Particle Counter Option
12” X 9” Starter Box 28.3
is Optional for Base Unit [719]
Particle Counter
Contamination
Sensor (CS)
Option Includes
Pump/Motor Below Dual Stage OFX
Standard Filter
As Shown

63.5
[1613] Differential OUTLET
Pressure Gauge
Option

Pan
Drain
INLET

4 x ø5/8”
24 0.75 44.89 Mounting 0.75 22.5
[610] [19] [1140] Holes [19] [572]
Mounting Hole Centers Mounting Hole
Centers

Dimensions
Dual OFX5, & OFX6 Series
with the H3 - high capacity housing option

Starter Box Required

for Particle Counter Option Option for Single
12” x 9” Starter Box or Dual Stage
Particle Counter is Optional for Base Unit High Capacity Filter
Contamination As Shown
Sensor (CS)
Option Includes
Pump/Motor Below Differential
Pressure
Gauge
Option

64.1
[1628] OUTLET

Pan
5.5 Drain
[140]
INLET

4x ø5/8”
24 0.75 44.89 Mounting 0.75 22.5
[610] [19] [1140] 19 [572]
Holes
Mounting Hole Centers Mounting Hole
Centers

Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions shown are in inches [millimeters].

D30 PN#02075860 / 05.21 / FSP2105-2273

 OFFLINE FILTRATION SYSTEMS
Dimensions Dimensions
Single OFX7 Series Dual OFX8 Series
with the H3 - high capacity housing option with the H3 - high capacity housing option

Differential Pressure
Starter Gauge Option Starter

Relief
Motor Valve
15HP
Motor
64.1 68.5
[1628] [1740]
55.91
[1420]
OUTLET
Pump
Pan INLET GPM
Drain Pump
5.5
[140]

Suction 46.5
Strainer 5.5 [1181] 3
[140]
0.75 44.89 4x ø5/8” 0.75 22.5
] [19] [1140] Mounting [19] [572]
Mounting Hole Centers Holes Mounting Hole Centers

Pump and Motor Data

Skid Series Flow (gpm) Motor (hp) Skid Series Flow (gpm) Motor (hp)
17 3 17 5
37 5 37 10
X2 X6
60 10
82 10
17 5 06 2
X3 X7
37 10
17 5 30 15
37 10
X5 X8
60 10
82 15

Weight Data
Skid Series Flow (gpm) Weight (lb)* Skid Series Flow (gpm) Weight (lb)*
17 311-504 17 370-659
37 348-577 37 502-607
X2 X6
60 Contact factory
82 597-705
17 340-580 06 Contact factory
X3 X7
37 461-566
17 396-684 30 Contact factory
37 497-849
X5 X8
60 Contact factory
82 947-1054

Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions shown are in inches [millimeters].

PN#02075860 / 05.21 / FSP2105-2273 D31

OFFLINE FILTRATION SYSTEMS
OLF Compact Series

Technical Specifications
Operating Range
Viscosity: to 700 SUS (150 cSt) (OLF-5)
(see pressure drop curves) to 3000 SUS (650 cSt) (OLF-5/15)
to 10,000 SUS (2160 cSt) (OLF-5/4)
Operating Pressure: 45 psi (3 bar) max
up to 87 psi (-0.4 to 6 bar)
Suction Pressure: 11” Hg (-0.4 to 6 bar) max
Inlet Pressure (Model 145 psi (10 bar) min / 725 psi (50 bar) max
Features with flow control valve):

The OLF Compact filter is designed to be used offline to efficiently Fluid Temperature: 32° to 175°F (0 to 80°C)
and cost effectively filter standard hydraulic oils which are highly Ambient Temperature: -4° to 104°F (-20 to 40°C)
contaminated. The OLF Compact is specifically designed to be used Seals: NBR (standard)
on hydraulic systems with a reservoir volume of up to 1000 gallons.
Maximum Flow Rate: OLF-5 = 1.6 gpm (6.1 lpm)
The standard filters can be supplied as ready to install offline units
OLF-5/15 = 4.9 gpm (18.6 lpm)
complete with motor and pump units as shown or as individual filters.
OLF-5/4 = 1.3 gpm (4.9 lpm)
Fluids Standard Mineral Oils / Water/Oil based
Benefits fluids (Minimum 40% Oil in Fluid)
(Consult factory for other fluids.)
• Lower operating costs
• Extended element service life Elements
• Extended fluid life Media: Dimicron - 2µm, 20µm /
• Cleaner, more efficient systems Water Removal - 2µm, 20µm
• Incinerable elements Number required: OLF-5, 5/15, and 5/4 = 1
• Easy installation Dirt Holding Capacity - 200g ISO MTD (N5DM...) /
∆P = 36 psi (2.5 bar) 185g ISO MTD (N5AM...)
Applications Water Retention - Approximately 0.5 quarts (0.5 liters)
∆P = 36 psi (2.5 bar):
Typical applications include:
Beta Ratio: ßx > 1000 (absolute value)
• Injection molding machinery
Maximum ∆P: 45 psi (3 bar)
• Machine tools
• Gear boxes Connections (All Female)
• Mobile equipment OLF-5 with Inlet & Outlet: 3/4 - 16UNF (SAE 8)
• F
 iltration of fluids for intermittently operated hydraulic systems motor/pump: (BSPP G1/2)
and test stands OLF-5/15 & 5/4: Inlet & Outlet: 1 5/16-12UN (SAE 16)
(BSPP G1)
OLF-5 without Inlet: 9/16-18UNF (SAE 6)
motor/pump: (BSPP G3/8)
Outlet: 3/4-16UNF (SAE 8)
(BSPP G1/2)
Weight OLF-5-S = 15.5 lbs. (7.0 kg)
OLF-5-E = 5.5 lbs. (2.5 kg)
OLF-5/15 = 24.3 lbs. (11 kg)
OLF-5/4 = 24.3 lbs. (11 kg)
Housing drain standard on all units
Black = SAE connections when using supplied adapters (standard)
Red = BSPP connections if supplied adapters are not used

D32 PN#02075860 / 05.21 / FSP2105-2273

 OFFLINE FILTRATION SYSTEMS
Model Code
OLF-5 - S - 120 - K - N5DM002 - E / 12 / CD
Series
OLF-5 = Series 5 (1.6 gpm)
OLF-5/15 = Series 15 (4.9 gpm)
OLF-5/4 = Series 15 (1.3 gpm)
OLFCM-5/15 = With Fluid Condition Monitoring
Pump Type
S = Vane Pump* (standard)
E = Flow Control Valve (series 5 only)
TV = Toploader with Motor (available for OLF-5/15 & OLFCM-5/15 only)
Power Consumption
120 = 120W for all OLF 5
200 = 200W for all 24VDC
370 = 370W for all Series 5/15 & 5/4
Z = Without motor-pump unit (series 5 only)
Voltage
K = 115V single phase
M = 220V single phase
N = 440V 3 phase
T = 12VDC
U = 24VDC
Z = Without motor-pump unit
Element
N5DM002 = 2 micron
N5DM005 = 5 micron
N5DM010 = 10 micron
N5DM020 = 20 micron
N5AM002 = 2 micron with water removal
N5AM020 = 20 micron with water removal
Clogging Indicator
E = Standard gauge (series 5 & 5/4 only)
F = Static electrical switch VMF2F.0 (series 5 & 5/4 only)
BM = Differential visual VM2BM.1 (series 5/15 & 5/4 only)
C = Differential electrical VM2C.0 (series 5/15 & 5/4 only)
D = Differential electrical/visual VM2D.0/L... (series 5/15 & 5/4 only)
Mechanical Connections
12 = SAE Connections (standard)
Supplementary Details
L24, L48, L115, L230 = Lamp for D-type clogging indicator (LXX, XX = voltage)
C = with ContaminationSensor CS 1310 (without display; OLFCM only)
CD = with ContaminationSensor CS 1320 (with display; OLFCM only)
AC = with ContaminationSensor CS 1310 and AquaSensor AS 1000 (without display; OLFCM only)
ACD = with ContaminationSensor CS 1320 and AquaSensor AS 3000 (with display; OLFCM only)
Consult Factory for special options.
Not all combinations available.
*Choose “S” for model without motor-pump and without flow control valve.
For replacement element part numbers, please see Section E - REPLACEMENT ELEMENTS of this catalog.
Model Codes Containing RED are non-standard items – Minimum quantities and longer lead times may apply - Contact HYDAC for information and availability.

Typical Cleanliness Improvement Using the OLF

21/19/16

20/18/15

19/17/14
ISO - Class

17/15/12

15/13/10

13/11/8

10/10/6

9/6/3
0 2 4 6 8 10 12 14 16 18 20
Time (minutes)
without OLF with OLF

PN#02075860 / 05.21 / FSP2105-2273 D33

OFFLINE FILTRATION SYSTEMS
Dimensions

OLF-5-S-... P
OLF-5-E-... P

ca.
9.84” po =
3.5 bar
7.36” 4.29” 3.5 bar (250) 7.48”
(187) 6.3” (109) (109)
M 7.36”
(160) (187) 6.3”
S (160) S
3.19” 6.61”
(81) (168) 3.19”
(81) 6.61”
8 (168)
1.46” 3
(37) 0.35” 2
(9) 1
2.91” 1.46”
(74) (37) 0.35”
(9) 2.91” 0.39”
(74) (10) 4
12.21” 13.23”
0.39”
(310) (336)
(10) 1 9.96”
3 4 (253) 7
5
21.18”
11.89” (538) 2
(302)
6
9.96” 7
(253) Key
1 = Inlet 5 = Filter Bowl
2 = Clogging Indicator 6 = Drain
5 3 = Outlet 7 = Filter Element
min 2.36” 6
(60) 4 = Clamp 8 = Electric Motor

OLF-5/4-S-... and OLF-5/15-S... OLF-5/4-SP-...

ø5.67” ø5.51”
P
(ø144) 4.41” 5.35” (ø140) 4.41” 5”
(112)
ø0.28” (136) ø0.28” (127)
(ø7) (112)
VA (ø7)

8.31”
M (211) 2.8” 7.28”
(71) (185) 2.8”
Max. (71)
S 370-M
370-K
4.49”
(114)
3.54” 8 4.41”
(90) 8
(112)

4.41” 3.54”
(112) (90)

23.82” 4.53”
3 (605) (115) 3
0160
19.88”
4.53” 1 1 (505)
2 (115) 2

7
N5... 12.6” 12.76”
4 (320) (324)
0160
7 6.89”
(0160) (175)

5 7 0180
11.06” 0180
(0180) (281) 23.94”
6 (608)
Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.

D34 PN#02075860 / 05.21 / FSP2105-2273

 Viscosity (SUS)

OFFLINE FILTRATION SYSTEMS

Differential Pressure
N5DM002 N5DM020
4.9 gpm
45.0 37.5

Differential Pressure (PSI)

Differential Pressure (PSI)

37.5 30.0 4.9 gpm

30.0
22.5
22.5 1.66 gpm
15.0
15.0 1.36 gpm
1.66 gpm
7.5 1.36 gpm
7.5

0.0 0.0
0 2500 5000 7500 10,000 0 2500 5000 7500 10,000

Viscosity (SUS) Viscosity (SUS)

N5DM020
37.5
SRV Flow Control Valve Curve Application
Pressure (PSI)

6.030.0
4.9 gpm Tank capacity to approx. 200 gallons
5.0

4.022.5
Tank capacity to approx. 525 gallons
Differential l/min

3.0

2.015.0

1.0 1.66 gpm

0 7.5 1.36 gpm
Q (gpm)

0 2.5 5 7.5 10 12.5 15 17.5 20 22.5 25 27.5 30 32.5 35 37.5 40 42.5 45 47.5 50
Bar
0.0
0 2500 5000 7500 10,000 OLF-5/4-...
Viscosity (SUS) 4
OLF-5

15 200 7000
Viscosity (SUS)

PN#02075860 / 05.21 / FSP2105-2273 D35

OFFLINE FILTRATION SYSTEMS
OLF Series

Applications
Typical applications include:
• Filling and flushing hydraulic units
• Filtration of fluids for hydraulic systems and test stands
• Filtration of cleaning fluids for parts washing machines
• Filtration of coolants

Dimicron® Element
The synthetic membrane (2µm absolute) provides a high filtration rating
while the cellulose filter layer collects and holds the bulk of the dirt
load. This combination results in excellent removal efficiency, even in
a single pass, and extremely high dirt holding capacity.

Features and Benefits

The OLF series of filters is designed to efficiently and cost effectively
filter hydraulic oils, lubricating oils, cleaning fluids and coolants
which are highly contaminated. The filters can be supplied either
as individual filters or as ready-to-install offline units complete with
optional motor and pump units.
• Lower Operating Costs
• Extended Element Service Life
• Cleaner, more efficient systems

Dimicron® Technology
Dimicron® technology, which incorporates membrane filtration and
multi-disc construction, sets the OLF apart from conventional filters
by providing it with exceptional dirt holding capacity and separation
efficiency. Each filter element is able to capture and hold more than 1
pound of dirt, meaning that the OLF60, which uses four elements, will
hold nearly 5 pounds of dirt. Membrane filtration provides the OLF
with a separation efficiency over 99.9% for particles 2 micron and Cellulose Synthetic Drainage Support
larger (ß2 > 1000) even in a single pass. Filter Layer Membrane Structure Tube

Typical Cleanliness Improvement Using the OLF

21/19/16

20/18/15

19/17/14
ISO - Class

17/15/12

15/13/10

13/11/8

10/10/6

9/6/3
0 2 4 6 8 10 12 14 16 18 20
Time (minutes)
without OLF with OLF

D36 PN#02075860 / 05.21 / FSP2105-2273

 OFFLINE FILTRATION SYSTEMS
Model Code
OLF - 15 / 15 - G - L60 - N15DM002 - E / 12
Series
OLF = Stationary offline filter with integrated pressure gauge
Size
15 = 1 element, 30 = 2 elements, 45 = 3 elements, 60 = 4 elements
Pump Flow Rate (must be less than or equal to size)
15 = 5 gpm
30 = 10 gpm This code entry (15,30, 45, 60) must be less than
45 = 15 gpm or equal to the size entry (15,30, 45, 60)
60 = 20 gpm
Z = without pump
Pump Type
G = gear pump
Z = Without motor-pump
Motor Voltage
L60 = 115V, Single Phase
O60 = 460V, Three Phase
Z = Without motor-pump
Filter Element
N15DM002 = Dimicron® 2 µm Absolute
N15DM010 = Dimicron® 10µm Absolute
N15DM020 = Dimicron® 20 µm Absolute
N15DM030 = Dimicron® 30 µm Absolute
Z = No filter element supplied
Clogging Indicator
E = Standard gauge
BM = Differential visual VM2BM.1
C = Differential electrical VM2C.0
D = Differential visual/electrical
Options
12 = SAE adapters (supplied as standard)
V = Viton® Seals (NBR seals are standard)
PKZ = On/Off Switch and Overload Protective Motor Switch
C = Cart-style mobile frame
PC = Hytrax-HV Contamination Monitoring Unit (only with L60 motor voltage; contact HYDAC for other product configurations)
CSI = CSI-C-11 Sensor Interface Option for data acquistion (only with PC option)
CSI-W = CSI-C-11 Sensor Interface Option for data acquistion with AS1008 Water Saturation Sensor (only with PC option)
WD = AS3008 Water Sensor w/ Display Option (only with PC option)
MP = Test point before filtration
For replacement element part numbers, please see Section E - REPLACEMENT ELEMENTS of this catalog.
Model Codes Containing RED are non-standard items – Minimum quantities and longer lead times may apply - Contact HYDAC for information and availability.

Dimensions

17.5”
64” (445)
(1626)
OLF 60

52” 24”
(1321) (610)
OLF 45

40”
(1016)
OLF 30
Pressure
Gauge
INLET OUTLET 27”
8” (686)
(203) Housing
Drain OLF 15

6” (152)
Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.

PN#02075860 / 05.21 / FSP2105-2273 D37

OFFLINE FILTRATION SYSTEMS
Technical Specifications
Model OLF-15 OLF-30 OLF-45 OLF-60
Connections Inlet = Female O-Ring Boss; Outlet Male JIC
Housing Inlet & Outlet 1 5/16 - 12UN (SAE 16); G 1”* BSPP
1 1/16 -12UN (SAE 12); 1 5/16 -12UN (SAE 16);
Pump Inlet: Gear 1 7/8 -12UN (SAE 24); G 1 1/2” BSPP
G 3/4” BSPP G 1” BSPP
Filter Element N15DMxxx(1x) N15DMxxx(2x) N15DMxxx(3x) N15DMxxx(4x)
Contamination Retention
1.1lbs (500g) 2.2lbs (1000g) 3.3lbs (1500g) 4.4lbs (2000g)
Capacity
Filter Efficiency ßx > 1000
Permissible ∆p Across the
72.5 psi (5 bar)
Element
Element Weight 6.6lbs (3 kg) 13.2lbs (6 kg) 19.8lbs (9 kg) 26.4lbs (12 kg)
Material of Filter Housing Stainless Steel
Capacity of Pressure Vessel 5.25 gal. (20 l) 10.50 gal. (39.7 l) 15.75 gal. (59.6 l) 20.5 gal. (28.1 l)
Max. Operating Pressure -
85 psi (5.86)
Filter Housing
Material of Seals - Housing NBR (standard)
Housing Weight 25lbs (11.3 kg) 33lbs (15 kg) 53lbs (24 kg) 62lbs (28.1 kg)
Fluid Temperature 15 to 175°F (-9.4 to 79.4ºC)
Motor-Pump Units 5 gpm (18.9 lpm) 10 gpm (37.8 lpm) 15 gpm (56.8 lpm) 20 gpm (75.5 lpm)
Pump Operating Pressure 65 psi (4.5 bar)
Gear Pump Viscosity Range 7-5000 SUS (14 to 1078 cSt)
Gear Pump Motor Capacity 370 W 570 W 1500 W 1500W
Material of Seals - Pumps NBR (standard)
Dry Weight of OLF System 50 lbs. (22.7 kg) 77 lbs. (34.9 kg) 116 lbs. (57.6 kg) 132 lbs. (60 kg)
Housing drain standard on all units
BLACK = SAE connections when using adapters which are supplied standard
RED = BSPP connections if supplied adapters are not used

Differential Pressure at 3.96 gpm (15 L/min)

D38 PN#02075860 / 05.21 / FSP2105-2273

 OFFLINE FILTRATION SYSTEMS
Sizing Offline Filtration
The following calculations will help to approximate the attainable system
cleanliness level when applying offline filtration.
Step 1: Select the approximate contamination ingression rate from the
chart below. HYDAC quantitative investigations have yielded the
following approximate figures.

Contamination Ingression
Type of System (µg/gal) Surroundings
Clean Normal Polluted
Closed circuit 1 3 5
Injection molding machine 3 6 9
Standard hydraulic system 6 9 12
Lubrication system 8 11 14
Mobile equipment 10 13 16
Heavy industrial press 14 18 22
Flushing test equipment 42 60 78

Step 2: Make the correction required for offline filtration.

The contamination input selected above must be
multiplied by the factor:
Main System Flow Rate / Desired Offline Flow Rate
Note: Main system flow rate must be corrected for cycle time. For example,
if the flow rate is 500 gpm, but only runs for 20% of the system cycle,
the main system flow rate would be 100 gpm. (500 gpm X 20%)
This yields the expression:
Main System Flow Rate (gpm)
Contamination Factor = Contamination Input (µg/gal) x
Desired Offline Flow Rate (gpm)
Calculate the contamination factor using this expression.
Step 3: Determine the attainable cleanliness level. Locate the calculated contamination factor on the y-axis of the attached graph. Go to the
right to find the intersection point on the curve corresponding to the desired absolute filter micron rating. Read the resulting attainable
cleanliness level on the x-axis. (In case of dynamic flow through the offline filter, the attainable cleanliness level will be 2 to 3 times worse than
indicated by the graph.)

Offline Filtration Sizing Example

Type of System: Heavy industrial press
Surroundings: Normal
Main System Flow Rate: 150 gpm
Desired Offline Flow Rate: 20 gpm = 135 (OLF 60)

Step 1: Using this criterion select the approximate contamination ingression rate from the chart above.
This yields a contamination input of 18 µg/gal based on a heavy industrial press with normal surroundings.

Step 2: Make the correction required for offline filtration.

Contamination Factor = 18 µg/gal x 150 gpm / 20 gpm = 135

Step 3: D
 etermine the approximate attainable cleanliness level for each micron rating using the attached graph. If the attainable cleanliness level
is not acceptable, the desired offline flow rate should be increased. The approximate attainable levels for this example are as follows.
2µm - ISO 17/15/12
20µm - Between ISO 20/18/15 and ISO 21/19/16

PN#02075860 / 05.21 / FSP2105-2273 D39

OFFLINE FILTRATION SYSTEMS
IXU 1/4 Series
Ion eXchange Unit

Hydraulic Schematic

Prefilter

Pump with
motor
Post-filter
M

OUT IN

* optional equipment, see ordering details

VA = Clogging indicator

Technical Specifications
Hydraulic Data
Neutralization value < 0.1 mg KOH / g possible
Description achievable
The user-friendly Ion eXchange Unit is designed to condition flame Typically, possible to use 1 mg KOH / g
resistant, phosphate-ester-based (HFD-R) hydraulic and lubrication up to
fluids. Flow rate IXU 1 ≈ 0.5 gpm (≈ 2.2 l/min)
They effectively remove acidic products of decomposition and IXU 4 ≈ 2.4 gpm (≈ 8.9 l/min)
dissolved metal soaps caused by the hydrolysis and/or oxidation of Fluid temperature 86 to 140 °F (30 to 60 °C)
the fluid.
Max. operating pressure 87 psi (6 bar)
The units are applied to hydraulic and lubrication oil tanks of up Permissible suction -5.8 to 14.5 psi (-0.4 to 1 bar)
to ≈ 5285 gallons (≈ 20,000 liters) with a volumetric flow of ≈ 2.4 gpm pressure at suction inlet IN
(≈ 9 l/min) in the bypass flow.
Viscosity range 80 to 370 SUS (15 to 80 cSt)
Mobile or stationary IXU are available.
Permissible operating fluid HFD-R – Flame resistant,
The IXU uses HYDAC Ion eXchange Elements (IXE). phosphate-based hydraulic fluids.
Connectors IN / OUT 1/2” Male JIC
Features Pump type Gear
• E ffective removal of acids and metallic salts Electrical Data
• No extractable metals or particles, as in the case of fuller’s earth Power supply voltage See ordering details
or active aluminum oxide Power consumption 0.25 to 0.6 kW / 16 Amps
• Easy to service units Ambient Conditions
• Available as complete unit for service, and as a modular system
Operating temperature 32 to 104 °F (0 to 40 °C)
for retrofitting existing bypass circuits or for OEM
range
Storage temperature range 32 to 140 °F (0 to 60 °C)
Advantages Relative humidity 0 to 80%, non-condensing
• Extended service life of the operating fluid Protection class to DIN IP 55
• Reduction in functional problems, e.g. with servo valves 40050
• Greater machine and system availability General Data
Water contamination is a primary source of acidic product generation
in HFD-R fluids. We additionally recommend continuous dewatering, Length of electrical 5’ (1.5 m)
for example, using an NAV. connection cable (optional)
Sealing material FKM (Viton®)
Sound level at 1m < 80 dB(A)
Applications Weight* (empty) IXU 1 = 155 lbs (70 kg),
• Power plants IXU 4 = 660 lbs (300 kg)
• Steel industry Fluid cleanliness required ISO 19/17/14 (ISO 4406:1999)
• Other applications with ester-base, flame resistant fluids 9A/9B/9C (SAE AS4059)
*Weight noted is for a stationary unit.

D40 PN#02075860 / 08.22 / FSP2105-2273

 OFFLINE FILTRATION SYSTEMS
Model Code
IXU - 4 - M - G - F - G10 - BM - G05 /-PKZ.
Series
IXU = Ion eXchange Unit
Size
1 = 1 Ion eXchange element NAIXE200 ≈ 0.5 gpm (2.2 l/min)
4 = 4 Ion eXchange elements NAIXE200 ≈ 2.4 gpm (8.9 l/min)
Type
M = mobile
S = stationary
Type of pump
G = gear pump
Z = without
Power supply voltage
F = 230 V, 60 Hz, 3 Ph
K = 115 V, 60 Hz, 1 Ph
O = 460 V, 60 Hz, 3 Ph
Z = without (only available with “Z” pump type option)
Prefilter
G05 = with 5µm element
G10 = with 10µm element
Clogging indicator
BM = differential pressure indicator – visual
C = differential pressure indicator – electrical
Postfilter
G05 = with 5µm element
G10 = with 10µm element
Supplementary details
PKZ = with on-off switch and overload protective motor switch (include with Mobile Option)
FA1 = with on-off switch, overload protective motor switch and cut-out when filter clogged (requires neutral wire in power supply)
FA2 = with on-off switch, overload protective motor switch and cut-out when filter clogged (does not require neutral wire in power supply)
Model Codes Containing RED are non-standard items – Minimum quantities and longer lead times may apply - Contact HYDAC for information and availability.

Sizing Ion eXchange Element & Filter Elements

Tank Volume Ion eXchange Unit Ion eXchange Element Part No.
< 924.6 gal. (< 3,500 liters) IXU-1 NAIXE200 7645980
924.6 – 3,962.6 gal. (3,500 – 15,000 liters) IXU-4 Particle Filter Element
> 3,962.6 gal. (> 15,000 liters) 2x IXU-4 (pre-filter and post-filter) Part No.
5.03.18D 05 BN4 /-V-G 2077497
5.03.18 D 10 BN4 /-V-G 2056369

Scope of delivery Performance

• IXU according to the model purchased. Ion eXchange elements Example of acidification in HFD fluids with and without
(NAIXE200, see Ion eXchange Element & Filter Elements) Ion eXchange Unit
purchased separately.
• Operation and maintenance manual mgKOH/g

Order examples: 2.5

IXU-1-M-G-O-G10-BM-G05-PKZ requires:
2.0
1x NAIXE200
IXU-4-M-G-O-G10-BM-G05-PKZ requires: 1.5
4x NAIXE200
1.0
0.5

0
t

without Ion eXchange Unit

with Ion eXchange Unit

PN#02075860 / 08.22 / FSP2105-2273 D41

OFFLINE FILTRATION SYSTEMS
Dimensions IXU1 Series

1/2” NPT
Drain Plug

Rp-1/2
Connection
.66 [17] (Drain)
Mounting Hole
(4) Places
[1038]
40.85

22.00
18.00

[559]
[457]
OUT IN

1/2” NPT
Drain Plug
29.50
[749]
31.00
[787]
33.00
[838]

Optional
Starter or
Starter with
Automatic
Shutdown When
Dirt Alarm Indicator
Dirt Alarm
Clogging is Activated
Clogging Indicator
Indicator

Optional
Prefilter
INLET Particulate
1/2” MJIC Optional
Filtering
[1284]
50.53

Connection Pump
Motor
Group
[1023]
40.29

OUTLET Optional
1/2” MJIC Cart
Connection
[171]
6.75

Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.

D42 PN#02075860 / 08.22 / FSP2105-2273

 OFFLINE FILTRATION SYSTEMS
Dimensions IXU4 Series

Rp-1/2
1/2” NPT
Connection
Drain Plug
(Drain)

.66 [17]
Mounting Hole
(4) Places
[1038]
40.85

28.00
18.00

[559]
[457]
1/2” NPT
OUT IN Drain Plug
29.50
[749]
31.00
[787]
33.00
[838]

Optional
Starter or
Starter with
Automatic
Shutdown When
Dirt Alarm Indicator
Dirt Alarm Clogging
Clogging Indicator is Activated
Indicator

Optional
Prefilter
INLET Particulate
1/2” MJIC Filtering
Connection
[1023]
40.29

OUTLET
1/2” MJIC Optional
Connection Optional Cart
Pump
Motor
Group
[171]
6.75

Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.

PN#02075860 / 08.22 / FSP2105-2273 D43

OFFLINE FILTRATION SYSTEMS
VMU 1/4 Series
Varnish Mitigation Unit

Hydraulic Circuit Diagram

Prefilter

Pump with
motor
Post-filter
M

OUT IN

Description Technical Specifications

The user-friendly Varnish Mitigation Unit is designed to condition Hydraulic Data
mineral oils. The VMU is particularly effective at removing oil aging MPC value achievable < 20
products (varnish) from mineral oils.
VMU 1 ≈ 0.6 gpm (≈ 2.2 l/min)
Varnish takes the form of insoluble oil aging products which settle in Flow rate
VMU 4 ≈ 2.4 gpm (≈ 8.9 l/min)
reservoirs, valves and bearings. These can be non-filterable gels or Fluid temperature 86 to 140 °F (30 to 60 °C)
solid paint-like deposits.
Max. operating pressure 87 psi (6 bar)
The VMU series offline filtration system removes varnish through
Permissible suction
adsorption on an active filter element surface. -5.8 to 14.5 psi (-0.4 to 1 bar)
pressure at suction inlet IN
Viscosity range 80 to 370 SUS (15 to 80 cSt)
Features Permissible operating fluid Mineral-based fluids
• Removal of solid or gel-type oil aging products Connections IN / OUT 1/2" Male JIC
• Operating reliability of the system is increased because there are Pump type Gear
fewer deposits in hydraulic components
Electrical Data
• Increases oil service life
• Available as a complete unit for service, and as a modular system Power supply voltage See ordering details
for retrofitting existing bypass circuit or for OEM Power consumption 0.25 to 0.6 kW / 16 Amps
Ambient Conditions
Applications Operating temperature 32 to 104 °F (0 to 40 °C)
range
• Power plants
• Steel industry Storage temperature range 32 to 140 °F (0 to 60 °C)
Relative humidity 0 to 80%, non-condensing
Protection class to DIN IP 55
40050
General Data
Length of electrical 5’ (1.5 m)
connection cable
Sealing material FKM (Viton®)
Sound level at 1m < 80 dB(A)
Weight* (empty) VMU 1 = 155 lbs (70 kg),
VMU 4 = 660 lbs (300 kg)
Fluid cleanliness required ISO 19/17/14 (ISO 4406:1999)
9A/9B/9C (SAE AS4059)
*Weight noted is for a stationary unit.

D44 PN#02075860 / 08.22 / FSP2105-2273

 OFFLINE FILTRATION SYSTEMS
Model Code
VMU - 4 - M - G - O - G05 - BM - G05 /-PKZ.
Series
VMU = Varnish Mitigation Unit
Size
1 = 1x Varnish Mitigation element NAVME ≈ 0.5 gpm (2.2 l/min)
4 = 4x Varnish Mitigation elements NAVME ≈ 2.4 gpm (8.9 l/min)
Type
M = mobile
S = stationary
Type of pump
G = gear pump
Z = without
Power supply voltage
F = 230 V, 60 Hz, 3 Ph
K = 115 V, 60 Hz, 1 Ph
O = 460 V, 60 Hz, 3 Ph (standard)
Z = without (only available with “Z” pump type option)
Prefilter
G05 = with 5µm element
G10 = with 10µm element
Clogging indicator
BM = differential pressure indicator – visual
C = differential pressure indicator – electrical
Postfilter
G05 = with 5µm element
G10 = with 10µm element
Supplementary details
PKZ = with on-off switch and overload protective motor switch (standard)
FA1 = with on-off switch, overload protective motor switch and cut-out when filter clogged (requires neutral wire in power supply)
FA2 = with on-off switch, overload protective motor switch and cut-out when filter clogged (does not require neutral wire in power supply)
For replacement element part numbers, please see Section E - REPLACEMENT ELEMENTS of this catalog.
Model Codes Containing RED are non-standard items – Minimum quantities and longer lead times may apply - Contact HYDAC for information and availability.

Sizing VMU Element & Filter Elements

Tank Volume Varnish Mitigation Unit VMU Element Part No.
< 4,230 gal. (<16,000 liters) VMU-1 NAVME Element 2210730
4,230 to 15,850 gal. VMU-4 Replacement Filter Element
(16,000 to 60,000 liters) (prefilter & protection filter) Part No.
5.03.18D 05 BN4 /-V-G 2094528
5.03.18 D 10 BN4 /-V-G 2094529

Scope of delivery
Order examples:
• V
 MU according to the model purchased. Varnish Mitigation
elements (NAVME, see VMU Element & Filter Elements) VMU-1-M-G-O-G10-BM-G05-PKZ requires:
purchased separately. 1x NAVME200
• Operating and maintenance manual VMU-4-M-G-O-G10-BM-G05-PKZ requires:
4x NAVME200

PN#02075860 / 08.22 / FSP2105-2273 D45

OFFLINE FILTRATION SYSTEMS
Dimensions VMU1 Series

1/2” NPT
Drain Plug

Rp-1/2
Connection
.66 [17] (Drain)
Mounting Hole
(4) Places
[1038]
40.85

22.00
18.00

[559]
[457]
OUT IN

1/2” NPT
Drain Plug
29.50
[749]
31.00
[787]
33.00
[838]

Optional
Starter or
Starter with
Automatic
Shutdown When
Dirt Alarm Indicator
Dirt Alarm
Clogging is Activated
Clogging Indicator
Indicator

Optional
Prefilter
INLET Particulate
1/2” MJIC Optional
Filtering
[1284]
50.53

Connection Pump
Motor
Group
[1023]
40.29

OUTLET Optional
1/2” MJIC Cart
Connection
[171]
6.75

Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.

D46 PN#02075860 / 08.22 / FSP2105-2273

 OFFLINE FILTRATION SYSTEMS
Dimensions VMU4 Series

Rp-1/2
1/2” NPT
Connection
Drain Plug
(Drain)

.66 [17]
Mounting Hole
(4) Places
[1038]
40.85

28.00
18.00

[559]
[457]
1/2” NPT
OUT IN Drain Plug
29.50
[749]
31.00
[787]
33.00
[838]

Optional
Starter or
Starter with
Automatic
Shutdown When
Dirt Alarm Indicator
Dirt Alarm Clogging
Clogging Indicator is Activated
Indicator

Optional
Prefilter
INLET Particulate
1/2” MJIC Filtering
Connection
[1023]
40.29

OUTLET
1/2” MJIC Optional
Connection Optional Cart
Pump
Motor
Group
[171]
6.75

Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.

PN#02075860 / 08.22 / FSP2105-2273 D47

OFFLINE FILTRATION SYSTEMS
VEU Series
Varnish Elimination Unit

VEU-A-x-M-… VEU-W-x-M-…

Description Technical Specifications

The service-friendly Varnish Elimination Unit (VEU) is used to prepare Series VEU-A-… VEU-W-…
mineral oils and is particularly effective at removing oil aging products
(varnish) from mineral oils. Varnish takes the form of oil-insoluble VEU-x-10-... = 10gpm
Flow rate
aging products which settle in the tank, in valves or in bearings. VEU-x-15-… = 15gpm
These can be filterable gels or solid paint-type deposits. The VEU-F
Permissible fluid viscosity
series product is used in bypass flow. The removal of varnish is based 75 to 2000 SUS
range
on reducing the oil solubility for varnish with subsequent filtration
using a combination of a HYDAC heat exchanger with a Dimicron® Permitted operating fluids Mineral-based
filter element technology.
Fluid Service Temperature 32° to 140°F 32° to 176°F
Maximum pump operating
Features pressure
87 psi
• Removal of solid and gel-like oil aging products
Maximum ΔP across filter
• Increased operating reliability of the system as a result of fewer 72.5 psi
elements
deposits in hydraulic valves
• Increase in the oil service life Permissible inlet pressure
-5.8 to 7 psi
• Available to existing systems and for new systems range
VEU-x-10-… = 1-5/8 x 12UN - Male
INLET port connection
Applications VEU-x-15-… = 1-7/8-12UN - Male
• Turbine Lubrication Systems OUTLET port connection 1-5/16 x 12UN - Male
• Plastic Injection Molding Machines Water INLET port connection
• Industrial Forges and Presses 1-1/2 x NPT - Male
(VEU-W-… only)
Water OUTLET port
1-1/2 x NPT - Male
connection (VEU-W-… only)
460V AC / 60Hz / 3 Ph.
Supply voltage
575V AC / 60Hz / 3 Ph.
Seal material FKM (Viton®)
Permissible ambient
32 to 104°F
temperature range
Permissible storage
0 to 140°F
temperature range
Permissible relative humidity 0 to 80%, non-condensing
Approximate weight (empty) 1,100 lbs. 1,150 lbs.

D48 PN#02075860 / 05.21 / FSP2105-2273

 OFFLINE FILTRATION SYSTEMS
Model Code
VEU - A - 15 - M - O60 - DM02 C
Series
VEU = Varnish Elimination Unit
Cooling Method
A = Air
W = Water
Flow Rate
10 = 10 gpm
15 = 15 gpm
Version
S = Stationary
M = Mobile
Motor Voltage
O60 = 460V / 3 Phase
P60 = 575V / 3 Phase
Filter Element
DM02 = N15DM002, 2µm Absolute
DM05 = N15DM005, 5µm Absolute
DM10 = N15DM010, 10µm Absolute
Clogging Indicator
C = Electrical differential pressure switch with indicator light in control panel

Sizing Replacement Filter Elements Scope of

As a rough guide, the VEU can be sized according to the tank volume 3 elements required Delivery
of the system.
Model number Part number • VEU according
to Model Code
Size Tank Vol. Min. (gal) Tank Vol. Max. (gal) N15DM002 1251590 • Operating and
VEU-x-10-… 150 1200 N15DM005 3252552 Maintenance
Instructions
VEU-x-15-… 225 2000 N15DM010 3115180

Dimensions 66.85
[1698]
VEU-A-x-M-… 60.50
[1537]
32.00
[813]

Indicator Gauge

INLET Port
OUT IN 1-5/8-12UN Male (SAE-24)
OUTLET Port
1-5/16-12UN Male (SAE-16) (VEU-A-10-M-…)
1-7/8-12UN Male (SAE-24)
(VEU-A-15-M-…)

OK-LN-08 Pump / Motor Group OLF 45 Filter

Air Cooler Option with Electrical
Differential Pressure Gauge

460V / 60 Hz
AIR Control Panel with
[1540]
60.61

Temperature and
Pressure Differential
FLOW
Indicator Light with
Adjusting Temperature Setting
[1118]
44.01

A A
[241]
9.50

Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.

PN#02075860 / 05.21 / FSP2105-2273 D49

OFFLINE FILTRATION SYSTEMS
Dimensions
VEU-W-x-M-…
66.85
[1698]
60.50
[1537]

32.00
[813]
Indicator Gauge

INLET Port
OUT IN 1-5/8-12UN Male (SAE-20)
OUTLET Port (VEU-W-10-M-…)
1-5/16-12UN Male (SAE-16)
1-7/8-12UN Male (SAE-24)
(VEU-W-15-M-…)

Z400 HNP NP12

Water Cooler Pump / Motor Group OLF 45 Filter

460V / 60 Hz
Control Panel with
Temperature and
[1540]
60.61

Pressure Differential
Indicator Light with
[1264]
49.77

Adjusting Temperature Setting

A A

[241]
9.50

Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.

D50 PN#02075860 / 05.21 / FSP2105-2273

 OFFLINE FILTRATION SYSTEMS
Notes

PN#02075860 / 05.21 / FSP2105-2273 D51

OFFLINE FILTRATION SYSTEMS
NxTM TriMicron Element Series

Description Technical Specifications

The filter elements in the TriMicron series have been specially Model N1 N3
developed for the combined filtration of Contamination Retention Capacity
~ 410 g ~ 2500 g
• fine solid particle contamination, ISOMTD at ∆P = 36.3 psi (2.5 bar)
• water and Water Retention Capacity ~ 680 ml ~ 2.1 l
• o il-ageing products from hydraulic and lubrication oils Beta value ß5(c) @ 29 psi (2 bar) > 1,000
in the bypass flow.
Filtration Rating 3 μm
They are a combination of pleated and SpunSpray depth filter
elements. The filter layers are produced using melt-blown technology Differential Pressure at Starting Point 1.45 psid (< 0.1 bar)
(synthetic fibers). Permitted Fluid Temperature Range 14 to 176 °F (-10 to 80 °C)
Storage Temperature Range 41 to 104 °F (5 to 40 °C)
Features
• Excellent filtration performance (ß 5 ( c ) > 1000)
• Low initial differential pressure
• High contamination retention capacity
• F
 ine particle contamination, water and oil aging products
removed by depth filter material
• Broad range of fluid compatibility
• Simple element change

Applications
• Offline filtration in lubrication systems (e.g. in wind turbines)
• Offline filtration in hydraulic systems
• Transmission and hydraulic test rigs

D52 PN#02075860 / 05.21 / FSP2105-2273

 OFFLINE FILTRATION SYSTEMS
Model Code
N 1 TM 003 /- N
Nominal Flow Rate
1 = Nominal flow rate 0.26 gpm (1 lpm)
3 = Nominal flow rate 0.79 gpm (3 lpm)
Element Type
TM = TriMicron
Filtration Rating (microns)
003 = 3
Sealing Material
N = NBR
F = FPM

Element Differential Pressure

N1TM N3TM
3.0 0.7
in
l /m
2.5
min
0.6 =6
5 l/ Q
2.0 Q= 0.5

1.5 0.4

1.0 0.3
min
Q = 2 l/ l/min
0.5 Q = 1 l/min Q=3
0.2
in
0 Q = 1 l/m
0.1
0 200 400 600 800 1000
0
Viscosity in mm/s2
0 200 400 600 800 1000
Viscosity in mm/s2

ø0.81”
(ø20.5)

* spring unloaded
** spring loaded

(55.3)
2.18”

(233.3**)
9.18”**
12.32”*
(313*)

(229.5)
9.03”

0.39”
0.06”
(1.5)

(10)
ø3.38”
(ø86)
ø5.79”
(ø147)

Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.

PN#02075860 / 05.21 / FSP2105-2273 D53

OFFLINE FILTRATION SYSTEMS
NxTM ECO TriMicron Element Series

Technical Specifications
Description Model N1TM003 / ECO N14TM003/-ECO N3TM003 / ECO 42.0TM/-ECO
The filter elements in the TriMicron series have been Part Number 7643926 7643925 7647238 7644096
specially developed for the combined filtration of fine
Multipass Test in Accordance with ISO 16889
solid particle contamination, water and oil-ageing
products from hydraulic and lubrication oils in the Dirt Holding
bypass flow. Capacity @ 2.5 >250g >400g 800g >550g
bar ΔP
They are a combination of pleated and SpunSpray
depth filter elements. The filter layers are produced Filtration
200 200 >500 >500
using melt-blown technology (synthetic fibers). Efficiencyß(c)
Water Holding
400 mL 560 mL >500mL 500 mL
Capacity
Applications Influence on oil Composition
• O
 ffline filtration in lubrication systems Foam Behavior
(e.g. in wind turbines) (Flender Foam increase of 2%
• Offline filtration in hydraulic systems Test)
• Transmission and hydraulic test rigs Oil Additives
(Silicon and almost no reduction
Boron)
Features and Benefits
Construction of Filter Element
• Excellent filtration performance (ß5(c) > 1000)
Contaminants
• Low initial differential pressure Particles, water and oil aging products
Removed
• High contamination retention capacity
• F
 ine particle contamination, water and oil aging Filter Element
Synthetic media for particulate and water removal
products removed by depth filter material Design
• Broad range of fluid compatibility Filtration Rating 3 μm
• Simple element change Permitted Fluid
14 to 176 °F (-10 to 80 °C)
Temp. Range
Storage
41 to 104 °F (5 to 40 °C)
Temp. Range
NOTE: Customer should re-use existing spring and adapter plate

D54 PN#02075860 / 08.22 / FSP2105-2273

 OFFLINE FILTRATION SYSTEMS
Notes

PN#02075860 / 08.22 / FSP2105-2273 D55

OFFLINE FILTRATION SYSTEMS
MAFH-A Series
Dehydration Station

Description Technical Specifications

Water contamination in hydraulic systems can severely reduce the life Dimensions 45.2”(H) x 36.7”(W) x 20.3”(D)
of hydraulic systems and fluids. The MAFH is designed to eliminate Weight 295 lbs (134 kg)
100% of free and up to 90% of dissolved water from small reservoirs,
Inlet Connections
barrels, and gear boxes. Using a patented transfer process, the 1” SAE
MAFH efficiently removes water and particulate contamination Outlet Connections
quickly in all environments. A proprietary design reduces aeration of Flow Rate 120 gallons/hour or 2.0 gpm
free and entrained gases of returned fluid. The unit was designed to Permissible Inlet
be extremely portable due to small footprint and cart to access tight -5.8 psig (-0.4 bar) to 32 psia (2.2 bar)
Pressure Range
areas.
Max. Permissible
75 psig (5 bar)
Outlet Pressure
Principle of Operation Fluid Service Temp. 100° F to 150°F (10°C to 79°C)
The MAFH uses patented mass transfer dewatering technology. 110V AC / 60Hz / 1 Ph.
Ambient air is conditioned to increase its water holding capability Power Supply (Standard; alternative power supply
before injecting to the reaction chamber. Fluid is equally distributed options available)
and cascaded down through reticulated media and the conditioned Attainable Water Content < 50 ppm
air stream. Water is transformed to water vapor and is expelled from
Relative Humidity Display Standard, 0-99% Range
the unit as a moist air stream. The relative humidity of the incoming
fluid is continually monitored by an integral AS 1000 AquaSensor Reaction Vessel: Stainless steel
Materials of Construction
and displayed real-time on the control panel. Seals: FKM (Viton®)
Max. Permissible 1000 SUS (Standard)
Fluid Viscosity 500 SUS (w/ Option ‘X’)
Applications Operating Fluids Recommended for use with Hydraulic
• Steel and rolling mills Fluids and Petroleum Based Fluids;
• Pulp and paper plants (Consult factory for use with other fluid types)
• Power generation plants
• Tool machines / Plastic machines
• Hydraulic operated presses
• Fluid reclamation and recycling

Features
• High dewatering rates and particulate removal in one system
• Simple controls; RUN/DRAIN modes
• Reduce fluid recycling cost
• No expensive vacuum pump to service and replace
• P
 atented mass transfer technology uses ambient air to optimize
and control dewatering rates
• Remove free and dissolved water
• Highly effective in low and high humidity environments

D56 PN#02075860 / 05.21 / FSP2105-2273

 OFFLINE FILTRATION SYSTEMS
Model Code
MAFH-A - V - M - A - B - 05 - __
Series
MAFH-A = Dehydration station
Seals
V = Viton®
Mobility
S = Stationary
M = Caster base
Voltage
A = 110V AC / 60Hz / 1 Ph.
B = 220V AC / 60 Hz / 1 Ph.
C = 220V AC / 50Hz / 1 Ph.
Air Source
B = Integral blower
Filter Element Rating (micron)
01, 03, 05, 10, 25
Options
X = Class 1, Div 2 explosion-proof, Supplied Voltage: 460V / 60Hz / 3Ph (contact factory if this option is required in for your application)
H = 2.4kW Heater (Option ONLY available with 220V/60Hz/1Ph Voltage)
Y = Built with CSA approved components (requires CSA inspection on-site)
For replacement element part numbers, please see Section E - REPLACEMENT ELEMENTS of this catalog.
Model Codes Containing RED are non-standard items – Minimum quantities and longer lead times may apply - Contact HYDAC for information and availability.

Dimensions
MAFH-A-V-S-A-B-xx
18.00”
457

36.67” 20.29”
932 515
45.16”
1147

Dimensions are for general information only.

PN#02075860 / 05.21 / FSP2105-2273 D57

OFFLINE FILTRATION SYSTEMS
MAFH-E Series
Dehydration Station

Features
Description • High Dewatering Rates and particulate removal in one system
Water contamination in hydraulic systems can severely reduce the life • Simple Controls; RUN/DRAIN modes
of hydraulic systems and fluids. The MAFH-E is designed to eliminate • Reduce fluid recycling cost
100% of free and up to 90% of dissolved water from reservoirs, • No expensive vacuum pump to service and replace
barrels, and gear boxes. Using a patented transfer process, the • Patented mass transfer technology uses ambient air to optimize
MAFH-E efficiently removes water and particulate contamination and control dewatering rates
quickly in all environments. A proprietary design reduces aeration of
• Remove free and disolved water
free and entrained gases of returned fluid. The unit was designed to
be extremely portable using either the integrated lifting lugs located • Highly effective in low and high humidity
on each corner of the cart or the optional wheeled cart.
Technical Specifications
Dimensions 32” W x 59” L x 70.25” H
Principle of Operation
Without Heater: 1050lbs (476 kg);
The MAFH-E uses a new mass transfer dewatering technology. Dry Mass
With Heater: 1230lbs (558 kg)
Ambient air is conditioned to increase its water holding capability
before injecting to the reaction chamber. Fluid is equally distributed Inlet Connections 1-1/2” MJIC
and cascaded down through reticulated media and the conditioned Outlet Connections 1-1/2” MJIC
air stream. Water is transformed to water vapor and is expelled from Min 75 SUS; Max 2500 SUS
the unit as a moist air stream. The relative humidity of the incoming Oil Viscosity
(14 to 539 cSt)
fluid is continually monitored by an integral AS 1000 AquaSensor and Flow Rate up to 22 gpm (1320 gallons/hour)
displayed real-time on the control panel.
Inlet Pressure Atmospheric
Outlet Pressure To 100psi (6.9 bar)
Applications Fluid Service Temperature 50°F to 160°F (10°C to 71°C)
• Steel and rolling mills 460V/3/60Hz, 13 amps
• Pulp and paper plants 460V/3/60Hz, 28 amps w/Heater
• Power generation plants Power Supply
575V/3/60Hz, 10.5 amps
• Tool machines / Plastic machines 575V/3/60Hz, 23 amps w/Heater
• Hydraulic operated presses Attainable Water Content <50ppm
• Oil conditioning Relative Humidity Display Standard, 0-99% Range
Base Frame: Carbon Steel
Construction Vessel: Stainless Steel
Seals: Viton
Protection Class NEMA-2

D58 PN#02075860 / 05.21 / FSP2105-2273

 OFFLINE FILTRATION SYSTEMS
Model Code
MAFH-E - - V - M - A - B - G05 - H
Series
MAFH-E = Dehydration Station
Flow Rate
(omit) = 15gpm
22 = 22gpm
VF = 3-15gpm Variable Flow
Seals
V = Fluoroelastomer (FPM)
Mobility
S = Stationary
M = Mobile
Voltage
A = 460V/3/60 Hz
B = 575V/3/60Hz
Air Source
B = Integral Blower
Element Size
G01, G03, G05, G10, G25
Optional Heater
H = 12500W Heater
For replacement element part numbers, please see Section E - REPLACEMENT ELEMENTS of this catalog.

Dimensions

Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.

PN#02075860 / 05.21 / FSP2105-2273 D59

OFFLINE FILTRATION SYSTEMS
NAV Series
North American Vacuum Dehydrator

Description Technical Specifications

The North American Vacuum Dehydrator (NAV) uses vacuum Model NAV30 NAV5
dehydrating technology to remove both free and dissolved water, and Overall Dimensions 39” W x 76” L x 74” H 36” W x 67” L x 78” H
gases, from oil. In addition to water and gas, the NAV also removes (height x width x length)
solid contaminants from the oil with the use of highly efficient filter
Dry Mass 1990 lbs (903 kg) 1500 lbs
elements installed on the unit. The NAV is designed for use with
larger applications, such as the conditioning of oil in larger hydraulic Inlet Connections 2” NPT 1 ½” NPT
and lube reservoirs. Outlet Connections 1 ½” NPT 1” NPT
Flow Rate 30 gpm (114 L/min) 5 gpm
Features and Benefits Inlet Pressure 22 in. Hg - 10 psi
• Water Sensor standard on all units to show percent saturation Outlet Pressure 110 psi (7.6 bar)
• R
 emoves 100% of free and over 90% of dissolved water, as well Fluid Service 39°F to 170°F (3.8°C to 77°C)
as 100% of free and over 90% of dissolved gases Temperature
• M
 aintenance, operating, troubleshooting instructions are in HMI Operating Temperature 39°F to 105°F (3.8°C to 40.6°C)
(touchscreen) Fluid Viscosity 150-3280 SUS (23-700 cSt)
• Automatic mode enables user-defined system shutdowns Power Supply 460V
• U
 se of a low maintenance, dry running claw vacuum pump helps
to avoid any dangerous, chemically reactive by-products Attainable Water <10ppm
Content
Relative Humidity Standard, 0 - 99%
Applications Display
• Steel Mills Seals FKM
• Pulp and Paper Plants Constructions Base Frame: Carbon Steel
• Power Generation Plants Vessel: Carbon Steel
• Any customer with a water problem in a large reservoir Seals: Viton
Protection Class NEMA 4

D60 PN#02075860 / 05.21 / FSP2105-2273

 OFFLINE FILTRATION SYSTEMS
Model Code
NAV - 30 - M - 2 - A - H - 10
Series
NAV = North American Vacuum Dehydrator
Flow Rate
30 = 30 gpm
5 = 5 gpm
Operating Fluid
M = Mineral Oils (including oils w/ max. Viscosity as identified in specifications
Type
1 = Stationary
2 = Mobile
Voltage/Frequency
A = 460V / 60Hz / 3Ph+PE
Heater
H = Standard
Filtration Rating
3 = 3 Micron
5 = 5 Micron
10 = 10 Micron
25 = 25 Micron
Model Codes containing RED are non-standard items – Minimum quantities and longer lead times may apply - Contact HYDAC for information and availability

Dimensions
NAV North American Vacuum Dehydrator

30 inHg - 0
30 inHg - 30 PSI Tower Vacuum
INLET Pressure 0 - 160 PSI
OUTLET Pressure

15 kW Heater AS1008 Moisture Sensor

O - 60 PSID INLET Basket
Filter DP Strainer, 20 Mesh
Touch
Screen 30 GPM INLET
HMI Pump/motor Group
39
Start Push Button
Stop Push Button
75 Reset Push Button

11 65

Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.

PN#02075860 / 05.21 / FSP2105-2273 D61

OFFLINE FILTRATION SYSTEMS
FAM5 Series
Fluid Aqua Mobile

Technical Specifications
Flow rate at 60 Hz ~ 1.6 gpm (~ 6 l/min)
Fluids compatible with NBR seals:
• Mineral oils to DIN 51524
• Gear oils to DIN 51517, 51524
Fluids compatible with FKM
Permitted fluids** (FPM,Viton®) seals:
• Synthetic esters (HEES) DIN 51524/2
• Vegetable oils (HETG, HTG)
• HFD-R fluids (not for pure phosphate ester
which require EPDM seals)
NBR or FKM (FPM,Viton®)
Sealing material
see Model Code “Operating Fluid”
Filter size of fluid filter OLF 5
N5DMxxx
Filter element for fluid Filter element must be ordered
filter (xxx = filtration rating) separately,
see table “Filter elements for fluid filters”
Differential pressure switch with cut-off
Clogging indicator
function when filter is clogged
Type of vacuum pump Rotary vane vacuum pump
Pump type for filling
Gear pump
and draining
Operating pressure (outlet) 0 to 116 psi (0 to 8 bar)
Permitted pressure at
Description suction port -2.9 to 14.5 psi (-0.2 to 1 bar)
The FluidAqua Mobil FAM 5 is designed for dewatering, degassing (without suction hose)
and filtering hydraulic and lubrication fluids. 78 to 1623 SUS (15 to 350 mm2/cSt) –
It operates on the principle of vacuum dewatering to eliminate free Permitted operating w/o integrated heater
and dissolved water as well as free and dissolved gases. By using viscosity range** 78 to 2550 SUS (15 to 550 mm2/cSt) –
HYDAC Dimicron filter technology which has a high contamination with integrated heater
retention capacity and filtration efficiency, the FAM 5 is extremely Permitted viscosity range 15 to 200 mm²/s – with measuring
cost effective. for particle measurement equipment ACS, AC
Perfect for service work thanks to its compact and mobile design. In Fluid temperature range** 50 to 176 ° F (10 to 80 °C)
the stationary version it provides perfect continuous protection for Ambient temperature** 32 to 104 °F (0 to 40 °C)
applications where operating fluids require optimal care, in which Storage temperature
valuable bio-oils or fire-resistant fluids are used, or where water 32 to 104 °F (0 to 40 °C)
range**
frequently gets into the system.
Relative ambient
maximum 90%, non-condensing
humidity**
Features Electrical power
• S
 mall, compact and easy-to-use unit with Siemens LOGO consumption ≈ 1 kW / 16 A for circuit breakers with
controller as well as control panel for quick use during service (without heater) / required trip characteristics type C
calls or emergencies external fuse*
• R
 eliable and convenient for fixed and permanent use due to Max. 2.4 kW
extensive monitoring functions Heating output (optional) (depending on the nominal voltage,
• O
 ptional integrated heater to increase dewatering performance, see Model Code)
especially for cold or high viscosity oils Protection class IP 54
• O
 ptional integrated water content and particle measurement 10 m / CEE
technology with continuous display of the measurements, storage Length of power
(depending on the nominal voltage,
of the values and control of the unit cable / plug
see Model Code)
• V
 ery low residual water content, gas content and particle Length of connection
contamination result in longer oil change intervals, improved life 197” (5 m) (mobile version only)
hoses
expectancy of components, higher machine availability and as a
result, a reduction in the Life Cycle Cost (LCC) Material of hoses see Model Code
Hydraulic connections see table “Connection Summary”
Applications Weight when empty ~26.5 lb. ≈ 120 kg
< 100 ppm – hydraulic & lubricating oils
• Steel and rolling mills Achievable residual water
< 50 ppm – turbine oils (ISO VG 32/46)
• Pulp and paper plants content
< 10 ppm – transformer oils ***
• Power generation plants
*Maximum specifications given, equipment-dependent
• Tool machines / Plastic machines **For other fluids, viscosities or temperature ranges, please contact us
• Hydraulic operated presses ***Units are not suitable for “Online” and “Onload” operation
• Oil conditioning (transformer in operation and connected to grid).

D62 PN#02075860 / 05.21 / FSP2105-2273

 OFFLINE FILTRATION SYSTEMS
Model Code
FAM – 5 – M – 2 – O – 05 – R – H – S – ACS – 00 – /–V
Series
FAM = Fluid Aqua Mobile
Size
5 = ~ 1.32 gpm (~ 5 l/min) at 50 Hz; ~ 1.63 gpm (~ 6 l/min) at 60 Hz
Operating fluid
M = Mineral oil - NBR seals, NBR hoses, tested with mineral oil*
I = Insulating oil - NBR seals, NBR hoses, tested with insulating oil
(e.g. Shell Diala)* / **
X = HFD-R fluids - Fluroelastomer (FPM) seals, UPE/PE-PA hoses,
tested with HFD-R fluid (e.g. Fyrquel)*
B = Biodegradable (ester-based) - Fluroelastomer (FPM) seals,
NBR hoses, tested with biodegradable operating fluid
based on esters*
Mechanical type
1 = Stationary (with feet)
2 = Mobile (with castors and connection hoses)
Voltage / Frequency / Power supply
A = 400 V/50 Hz/3Ph+PE O = 460 V/60 Hz/3Ph+PE1)
B = 415 V/50 Hz/3Ph+PE P = 230 V/60 Hz/1Ph+PE
E = 220 V/60 Hz/3Ph+PE S = 380 V/50 Hz/3Ph+PE
H = 440 V/60 Hz/3Ph+PE1) AD = 220 V/60 Hz/1Ph+PE
K = 480 V/60 Hz/3Ph+PE1) X = other voltage on request
M = 230 V/50 Hz/1Ph+PE
Filter Size of Fine Filter
05 = OLF5
Type of Vacuum Pump
R = Rotary vane vacuum pump
Heater
Z = Without heater
H = Heater (for 200 to 359 V = 1 kW, for 360 to 690 V = 2.4 kW, heater only possible from 200 V)
Control Concept
S = standard, operating language de/en. Included in scope of delivery on
USB memory stick for subsequent installation:
fr/en, es/en, pt/en, it/en, nl/en, da/en, fi/en, sv/en, zh/en (other languages on request)
Measuring Equipment
Z = without
A = AquaSensor AS 1000 with control function
AC = AquaSensor AS 1000 + ContaminationSensor CS 1000, with control function
ACS = AquaSensor AS 1000 + ContaminationSensor CS 1000 + SensorMonitoring Unit display
and storage of values, with control function
Modification Number
00 = The latest version is always supplied.
Supplementary Details
None = standard
V = Fluroelastomer (FPM) seals for “M” and “I” fluids
1)
Supplied without connector
*Residues of test fluid will remain in the unit after testing
**Units not suitable for “Online” and “Onload” operation (transformer in operation and connected to grid)
For replacement element part numbers, please see Section E - REPLACEMENT ELEMENTS of this catalog.

Type of Vacuum Pump Control Concept

The vacuum pump used is an oil lubricated rotary vane pump. • Siemens LOGO controller
The air discharged by the vacuum pump can, in addition to water, • 6-line text display (bilingual)
contain constituent elements of the operating fluid concerned, as well • Automatic, state-based
as any gases it contained. and energy-saving
operation through control
Therefore, please ensure that the area in which the FAM is operated of the power unit via
is adequately ventilated. optionally integrated or
external AquaSensor
using MIN/MAX values
Heater • Error messages as plain
By using the built-in heater, the dewatering capacity can be text display
increased, particularly in the case of high viscosity fluids or fluids at • Manual operation for manual activation of components
low temperatures.
• Ethernet connection and web server for remote monitoring
If the temperature of the fluid is raised by 50˚F(10°C) then the
dewatering capacity increases by up to 50%. The ideal temperature
for dewatering is ~122 to 140˚F (~50 to 60°C). Instrumentation
Generally speaking, for operating viscosities of between If the water and particle measuring options (AquaSensor and
ContaminationSensor) are included, it is possible to display the water
2086 to 2550 SUS (350 to 550 mm2/cSt) the heater option must be
selected and the heater must be used. content relative to the saturation point (saturation level, relative humidity),
as well as the particle contamination and temperature of the fluid. The
measured data is stored in the SensorMonitoring Unit with a date and
time stamp and can be easily transferred using a USB memory stick.

PN#02075860 / 05.21 / FSP2105-2273 D63

OFFLINE FILTRATION SYSTEMS
Dimensions
FAM5 Stationary
View A
23.9”
(607)

15.9”
(404)

1.22” 4x ø0.47”
44.6” (31) (4x ø12)
(1134) 2.0” 17.87”
(51) (454)

AquaSensor
OUTLET AS1000
M26x1.5 1.97”
EN ISO 8434-1 - L18 (50)

INLET
M36x2
EN ISO 8434-1 - L28

7.48”
Lance holder 5.04”
(190) 18.3”
See Accessories (128)
19.8” (466)
(504)

Dimensions
FAM5 Mobile

48.5”
(1232)
40.2”
(1021)
1.97”
(50)

8.9”
(226)

24.4” 7.48”
(620) (190) 18.3”
24” (466)
(610)

Dimensions are in inches (millimeters) and for general information only, all critical dimensions should be verified by requesting a certified print.

D64 PN#02075860 / 05.21 / FSP2105-2273

 OFFLINE FILTRATION SYSTEMS
Hydraulic Schematic

air vent

drain
air
bleed
air inlet

drain

alarm

Max.

Min.

drain

Inlet Outlet
drain

Optional components

Item Description
1.0 Drip tray
1.04 "Drip tray full" float switch
3.0 Vacuum column
3.38 Level sensor for vacuum column
3.68 Needle valve to regulate the necessary vacuum in the vacuum column
3.73 Breather filter
3.85 3/2 directional valve
4.0 Motor pump assembly
4.02 Suction screen
4.54 Flow divider
5.0 ContaminationSensor CS1000 (optional)
6.0 Fluid filter for elimination of solid particles, with differential pressure switch for filter monitoring
7.0 Vacuum pump
8.0 Heater (optional)
12.0 AquaSensor AS 1000 (optional)

Filter Elements
Please order the filter element for the fluid filter separately and install it before commissioning. You will need one of the following filter elements
for the fluid filter:

Type Filtration rating Seals Part number

N5DM002 2 μm Fluroelastomer (FPM) 349494
N5DM005 5 μm Fluroelastomer (FPM 3068101
N5DM010 10 μm Fluroelastomer (FPM) 3102924
N5DM020 20 μm Fluroelastomer (FPM) 3023508

PN#02075860 / 05.21 / FSP2105-2273 D65

OFFLINE FILTRATION SYSTEMS
Connection Summary

2 1

3
5
6
Inlet
4
7
Outlet
8
Item FAM 5 External interfaces
1 - FAM inlet connector 28L / M36x2 (male thread)* The controller has external interfaces for remote control of the unit:
2 - Adapter Adapter G1 A (male thread)** • Start/stop from external (relay)
3 - FAM outlet connector 18L / M26x1.5 (male thread)* • Device ready – no error, unit ready for operation
(potential-free contact)
4 - Adapter Adapter G ½ A (male thread)** • O perating state – unit ON/OFF (potential-free contact)
5 - Suction hose connection 28L / M36x2 (female thread)*** • Filter contaminated (potential-free contact)
6 - Adapter Adapter G1 A (male thread)**
7 - Pressure hose connection 18L / M26x1.5 (female thread)***
8 - Adapter Adapter G ½ A (male thread)**
* Connection Form D to ISO 8434-1 Series L
(corresponds to ISO 12151, Form S, Series L)
** Screw-in spigot to ISO 1179-2 (Form E)
*** Connection Form N to ISO 8434-4 Series L
(corresponds to ISO 12151, Form SWS, Series L)
Items 1 and 3 are supplied with the stationary FAM.
Items 1, 3, 5 and 7 are supplied with the mobile FAM.

Sizing Accessories
As a rough guide, the FluidAqua Mobil can be sized according to the Description Material Part No.
tank volume of the system. Lance set for suction and return hose,
consisting of:
Tank Volume gallons (L) Model 2x lances ø0.71” (ø18 mm), FPM 3685146
<528 (< 2,000) FAM 5 length = 19.7” (0.5 m
1x lance holder incl. mounting material)
In general, it must however be noted that sizing will depend on the
Connection, adapter set, metric/inch
application, the fluid, the temperature of the fluid and the ambient
comprising: FPM 4337754
temperature, the fluid quantity and the water ingress into the system.
Items 2, 4, 6 and 8 (see Connection Overview)
These have a great affect on the dewatering efficiency. Therefore the
specifications can only serve as an indication.
Items supplied
Dewatering Rate • Fluid Aqua Mobile
• Suction and return hose (only on mobile version)
Water Content • 0.26 gal. (1L) vacuum pump oil for initial filling of vacuum pump
• Control cabinet key
Fluid Temperature • Technical documentation:
Detergent - Operating and Maintenance Manual
Additives - Electrical wiring diagram
FAM - Test certificate
Flow Rate - CE declaration of conformity

D66 PN#02075860 / 05.21 / FSP2105-2273

 OFFLINE FILTRATION SYSTEMS
Notes

PN#02075860 / 05.21 / FSP2105-2273 D67

OFFLINE FILTRATION SYSTEMS
HTB Series
Hydraulic Test Bench

Description Features
The HYDAC HTB hydraulic test bench is the ultimate diagnostic •  n ingenious universal mounting bracket makes mounting
A
tool, capable of thoroughly testing a vast array of new or rebuilt pumps and motors on the bench a simple, quick operation
compo­nents and sub­assemblies prior to their installation in a • Mounting plates are furnished to accommodate flange-mounted
working system. Test bench instrumentation has been designed to and foot-mounted pumps or motors
make diagnosis fast and accurate, with virtually no require­ment for • Drive adapter equipment includes inserts for keyed shafts, an
connecting external instruments. The bench panel includes a digital insert chuck and a universal drive shaft
flow gauge, a tachometer to measure the speed of tested pumps • Quick disconnect porting on the bench provides convenient
or motors, and a reservoir temperature gauge. Individual gauges hook-up for test components
measure pressure on the test bench main pump, the pump or motor • Includes a factory-trained technician for a two-day, on-site
being tested, the test bench load pump, the cylinder and valve training session
pressure port, and the test bench super charge pump.
• Two complete operating manuals are supplied with each bench
Every HTB includes efficient HYDAC hydraulic filters to keep the • Kits and spare parts available for upgrades and maintenance
bench oil at optimum cleanliness, provid­ing assurance that newly
rebuilt components will not be subjected to harmful levels of dirt.
To keep filters operating at peak efficiency, the instrument panel
includes a red pilot light that signals the operator when any bench
filter needs a new element.
These benches have been refined for over 30 years by HYDAC
engineers, based on the comments and requests of over 700 test
bench owners. The versatile hydraulic circuitry present in each of
the three models can shorten troubleshooting time and take the
guess­work out of diagnoses. Current models are powerful, compact
units that pay for themselves quickly in saved maintenance time and
expenses.

Applications
• P
 umps and motors can be tested dynamically. Pump and motor
testing is aided by the wide speed and torque ranges built into the
bench and by the uni­versal mount­ing bracket and mounting acces­
sories that come with the bench. An open loop hydro­static variable
volume hydraulic system provides the power and speed control
for the drive shaft. Motors can be dynamically tested, under load,
for operating effi­ciency. Pumps can be tested for external leakage
and volumetric efficiency in either direction, at speeds from 100 to
2400 rpm. The test bench can also be used to break-in pumps and
motors to manufac­turer’s specifications before they are installed in
a system.
• C
 ylinder leaks are easy to find. Double-acting cylinders may be
cycled, and tested for both internal and external leak­age at any
point of piston travel. Scored cylinder walls and defec­­tive packing
are easily detected. Single-acting cylinders are tested at maximum
stroke.
• V
 alve testing time is minimized. Pressures can be set, external and
internal leakage spotted, flow and pressure data can be generated
and checked against operating require­ments and overall valve
efficiency determined. Optional electrical and pilot pressure supplies
are available on the bench for testing solenoid-actuated and pilot-
operated valves.

D68 PN#02075860 / 05.21 / FSP2105-2273

 OFFLINE FILTRATION SYSTEMS
Model Code
HTB 100 A AD
Series
HTB = Hydraulic Test Bench
HP
50, 100, 150
Voltage
A = 230V 60Hz, B = 460V 60Hv, C = 575V 60Hz, D = 380V 50Hz, E = 415V 50Hz, F = 380V 60Hz
Options
A = Water Cooled Heat Exchanger G = Closed Loop Circuit
B = Solenoid & Pilot Operated Valve Group H = HMG Digital Electronic Group
C = Jib Crane Group I = Air Cooled Heat Exchanger
D = Filtration Group (included on all HTB’s) J = 25 GPM Case Drain Meter
E = Safety Enclosure Group K = Digital Gauges
Splined Shaft Group* L = CS1000 Kit
Hose & Fitting Group*
*Note: Ordered as a separate line item.
Model Codes containing RED are non-standard items – Minimum quantities and longer lead times may apply - Contact HYDAC for information and availability.

Hose and Fittings Group Option

(contains hose connection with female quick disconnects on both ends, plus a series of
separate national pipe thread, straight thread, and SAE four-bolt flange adapters, ranging in
size from 3/8” through 2”, equipped with male quick disconnects)

Features Model HTB-50-E Model HTB-100-E Model HTB-150-E

Speed Range in either direction 200 to 2400 rpm 200 to 2400 rpm 200 to 2400 rpm
Power Available for testing pumps 458 ft-lbs to 1200 rpm
275 ft-lbs to 1200 rpm 670 ft-lbs to 1200 rpm
Expressed torque (decreasing proportionately to 2400 rpm)

115 hp at 1200 rpm

Expressed in horsepower 60 hp at 1200 rpm 150 hp at 1200 rpm
(with constant hp to 2400 rpm)
Test Pressure 0 to 5000 psi (345 bar) 0 to 5000 psi (345 bar) 0 to 5000 psi (345 bar)
Test Motor Load
275 ft-lbs (373 Nm) 458 ft-lbs (621 Nm) 670 ft-lbs (908 Nm)
Maximum in either direction
Electrical Drive Motor-230/460V, 1800 rpm; 3 phase,
60 hertz ( A start-stop push button is mounted on the
50 hp 100 hp 100 hp and 50 hp
bench: Starter(s) is/are not included. Customer must advise
type of starter(s) and service voltage he will use.)

Hydraulics
M
 ain Bench Pump 23 gpm/5000 psi 38 gpm/5000 psi 38 gpm/5000 psi
(variable piston) (87 L/min/345 bar) (144 L/min/345 bar) (144 L/min/345 bar)
A
 uxiliary Main Pump 23 gpm/5000 psi
N/A N/A
(variable piston) (87 L/min/345 bar)
20 gpm/2000 psi 20 gpm/2000 psi 20 gpm/2000 psi
Supplemental Pump
(76 L/min/138 bar) (76 L/min/138 bar) (76 L/min/138 bar)
Pressure and Return Ports 1” quick disconnects 1” quick disconnects 1” quick disconnects
1” & 2” quick
Suction Porting 1” & 2” quick disconnects 1” & 2” quick disconnects
disconnects
Flow Gauge Scales Three Scales: 2 to 14; 8 to 36; 24 to 100 gpm (all models)
Reservoir Capacity 100 gallons (378 L) 100 gallons (378 L) 200 gallons (757 L)
Full flow 3 micron filtration maintains excellent system cleanliness level; bench includes a
General
30” x 30” work pan, oil level gauge, fill cap mesh strainer, digital tachometer.
62” H x 76” L x 55” W
6000 lbs (2722 kg)
Bench Dimensions 62” H x 76” L x 43” W 62” H x 76” L x 43” W
Auxiliary Power Unit
and Weight 4100 lbs (1860 kg) 4500 lbs (2041 kg)
30” H x 50” L x 30” W
900 lbs (408 kg)

PN#02075860 / 05.21 / FSP2105-2273 D69

OFFLINE FILTRATION SYSTEMS
Notes

D70 PN#02075860 / 05.21 / FSP2105-2273

 REPLACEMENT ELEMENTS

Replacement Elements
Each of our hydraulic filtration systems are equipped with high efficiency
elements to remove solid particulates and/or water quickly and efficiently.
A complete listing of the replacement elements used through-out the Filter
Systems catalog can be found on the following pages.

PN#02075860 / 05.21 / FSP2105-2273 E1

REPLACEMENT ELEMENTS
Pressure Elements
Used in OFS Series, OFCS & OFCD Series, OFAS & OFAD Series,
OF5HS & OFCD-HV Series, and OFX Skid - Standard Capacity Series
9 inch Elements 18 inch Elements 27 inch Elements
Model Code Part No. Model Code Part No. Model Code Part No.
5.03.09D03BN 02060528 5.03.18D03BN 02060430 5.03.27D03BN 02065003
5.03.09D03BN/-V 02056713 5.03.18D03BN/-V 02071680 5.03.27D03BN/-V 02082855
5.03.09D05BN 02060529 5.03.18D05BN 02060431 5.03.27D05BN 02065004
5.03.09D05BN/-V 02056714 5.03.18D05BN/-V 02056457 5.03.27D05BN/-V 02073488
5.03.09D10BN 02060530 5.03.18D10BN 02060432 5.03.27D10BN 02065005
5.03.09D10BN/-V 1278599 5.03.18D10BN/-V 02056492 5.03.27D10BN/-V 02056493
5.03.09D20BN 02060531 5.03.18D20BN 02060433 5.03.27D20BN 02065006
5.03.09D20BN/-V 1294016 5.03.18D20BN/-V 02072428 5.03.27D20BN/-V 02096052
5.03.09D40AM 02075265 5.03.18D40AM 02091879 5.03.27D40AM 02088358
— — — — 5.03.27D40AM/-V 02088359
— — — — — —
5.03.09D10BN/AM 02075258 — — — —
5.03.09D40AM/-V 02561740 — — — —
HK/HJ
7630900 — — — —
(connector element)

Element Performance Dirt Holding Capacity

Filtration Rating per Filtration Rating 9” Element 18” Element
Micron ISO 4572/NFPA T3.10.8.8 wrt ISO 16889 DHC(gm) DHC(gm)
Micron Rating Micron Rating
Rating Using automated particle counter Using APC calibrated
5 119 5 238
(APC) calibrated per ISO 4402 per ISO 11171
10 108 10 216
Element Bx≥75 Bx≥100 Bx≥200 Bx≥200 Bx≥1000
25 93 25 186
5 2.5 3.0 4.0 4.8 6.3
10 7.4 8.2 10.0 8.0 10.0
25 18.0 20.0 22.5 19.0 24.0

Used in OFCD-MV Series, OFS-AM Series, OF5HD-HV Series, MAFH-E Series

18 inch Element 27 inch Element
Model Code Part No. Model Code Part No.
5.03.18D03BN/-V-G 02094523 5.03.27D03BN/-V-G 02098195
5.03.18D05BN/-V-G 02094528 5.03.27D05BN/-V-G 02200583
5.03.18D10BN/-V-G 02094529 5.03.27D10BN/-V-G 02200584
5.03.18D20BN/-V-G 02098097 5.03.27D20BN/-V-G 02200585
5.03.18D10AM/-V-G 02097600 5.03.27D40AM/-V-G 02098194
Note: G = Betamicron GeoSeal® (r) replacement elements

Element Performance Dirt Holding Capacity

Filtration Rating per Filtration Rating 18” Element 27” Element
DHC(gm) DHC(gm)
Micron ISO 4572/NFPA T3.10.8.8 wrt ISO 16889 Micron Rating Micron Rating
Rating Using automated particle counter Using APC calibrated 3 230 3 345
(APC) calibrated per ISO 4402 per ISO 11171
5 238 5 357
Element Bx≥75 Bx≥100 Bx≥200 Bx≥200 Bx≥1000
10 216 10 324
3 <1.0 <1.0 <2.0 4.0 4.8
5 2.5 3.0 4.0 4.8 6.3
10 7.4 8.2 10 8.0 10.0

E2 PN#02075860 / 05.21 / FSP2105-2273

 REPLACEMENT ELEMENTS
Used in OFX Skid - High Capacity Series
16 inch Element 39 inch Element
Model Code Part No. Model Code Part No.
1.14.16D03BN 1252836 1.14.39D03BN 1252840
1.14.16D03BN/-V 1252837 1.14.39D03BN/-V 1252841
1.14.16D06BN 1252838 1.14.39D06BN 1253294
1.14.16D06BN/-V 7602185 1.14.39D06BN/-V 2094525
1.14.16D12BN 1253292 1.14.39D12BN 1253295
1.14.16D12BN/-V C/F 1.14.39D12BN/-V 02071197
1.14.16D25BN 1253293 1.14.39D25BN 1253384
1.14.16D25BN/-V 1252839 1.14.39D25BN/-V C/F

Used in MAFH-A Series

Model Code Part No.
5.12.09D10BN/-V 02561354
5.12.09B03BN/-V 02093367
5.12.09B05BN/-V 02091885
Breather Element (Shrouded) 02561357
Breather Element (Cart) 1296639

Element Performance
Micron Rating Filter Rating DHC (gm)
1 ß 4.2(c) ≥1000 55
3 ß 4.8(c) ≥1000 57
5 ß 6.3(c) ≥1000 62
10 ß 10(c) ≥1000 52

Used in IXU 1/4 Series

Model Code Part No.
IXE 200 03348961
5.03.18D05BN/V SO103H 02077497
5.03.18D10BN/-V SO103H 02056369

Used in OFCD-BC Series, OF7-BC

Series
Model Code Part No.
ELEMENT OFCDBC 003 02099361
ELEMENT OFCDBC 005 02099362
ELEMENT OFCDBC 010 02099363
ELEMENT OFCDBC 020 02099364
ELEMENT OFCDBC AM 02099365

PN#02075860 / 05.21 / FSP2105-2273 E3

REPLACEMENT ELEMENTS
Dimicron® Elements
Used in OLF Series & FAMH Series
Model Code Micron Rating Part No.
N15DM002 2 01251590
N15DM010 10 03115180
N15DM020 20 00349576
N15DM030 30 03048790
Be sure to order the correct number of elements:
OLF 15 = 1, OLF 30 = 2, OLF 45 = 3, OLF 60 = 4

Cartridge Elements
Used in FAM5 & OLF Compact Series
Model Code Micron Rating Media Type Part No.
N5DM002* 2 Dimicron® 00349494
N5DM005* 5 Dimicron® 03068101
N5DM010* 10 Dimicron® 03102924
N5DM020* 20 Dimicron® 03023508
N5AM002* 2 Aquamicron® 00349677
N5AM020* 20 Aquamicron® 03040345
*Cartridge element can not be used with OLF 5/4-SP

Aquamicron® (AM) Elements

Aquamicron® filter elements are specially designed to separate water from mineral oils. They are only supplied in the dimensions
of HYDAC return line filter elements from size 330 and larger. This means that they can be installed in all HYDAC filter housings
from size 330 which are fitted with return line filter elements.
The increasing pressure loss in a filter element which is being saturated with water indicates, by means of standard clogging
indicators, that it is time to change the element. When the Aquamicron® technique is employed, particle contaminants are also
separated from the hydraulic medium as a by-product. This means that the Aquamicron® element doubles as a safety filter. The
“filtration rating” is 40 µm absolute (ß40 ≥ 100 to ∆p = 43.5 psi / 3 bar).
In order to guarantee the greatest efficiency, it is recommended that these elements be installed in an off-line recirculation loop
configuration.
For complete details please contact your HYDAC distributor.

Betamicron®/Aquamicron® (BN/AM) Elements

BN/AM filter elements are specifically designed to absorb water and achieve absolute filtration of solid particles from mineral oils,
HFD-R oils, and rapidly biodegradable oils. A super absorber reacts with the water present in the fluid and expands to form a gel
from which the water can no longer be extracted even by increasing the system pressure. These filter elements do not remove
dissolved water below the saturation level of the hydraulic medium. Solid particle filtration (3 µm, 10 µm absolute) is achieved due
to the Betamicron® filter construction.
For complete details please contact your HYDAC distributor.

Betterfit® Interchange Elements

HYDAC’s family of interchange elements has a new name and a new focus. The former Betafit line
will now be called Betterfit, and will incorporate an exclusive outer wrap that not only improves
performance, but also provides quality protection. It features a unique oval-hole design that improves
flow for more efficient filtration, ensuring long system life and cost savings. This is a one-of-a-kind
oval design, so you can be assured that when your element includes this outer wrap that it is a HYDAC
original and not a low quality imitation.

E4 PN#02075860 / 05.21 / FSP2105-2273

 REFERENCE MATERIAL

Reference Material
A quick reference of information and conversion charts to help guide you
through this catalog.

PN#02075860 / 05.21 / FSP2105-2273 F1

REFERENCE MATERIAL
Viscosity Chart #1

Viscosity Chart #2

F2 PN#02075860 / 05.21 / FSP2105-2273

Ordering HYDAC Literature…
HYDAC literature is available for ordering.
Email us at [email protected] using the appropriate
Part Number (PN) and name. Other brochures, manuals and technical
documents are also available when ordering from our website.

Overview Brochure Filters Catalog Accumulators Catalog Compact Hydraulics

PN02088157 PN02081318 PN02068195 Catalog* (online only)

Elec. Sensors & Controls Standard Coolers Filter Systems Catalog Control Technology*
Brochure PN2205620 Catalog - PN02085359 PN02075860 Catalog (online only)

Accessories Catalog Mobile Valves Brochure Hydraulic Cylinders Process Technology*

PN02080105 PN02092408 Brochure PN2204454 Catalog (online only)

*These catalogs are digital file versions only.

Various market and product brochures are also available for ordering.
HYDAC TECHNOLOGY CORPORATION
HYDAC CORPORATION
2260 City Line Road
Bethlehem, PA 18017
+1.610.266.0100
[email protected]
www.hydac-na.com

PN#02075860 / 05.21 / FSP2105-2273

 Global Headquarters
HYDAC INTERNATIONAL
North America Locations
GMBH
USA www.HYDAC-NA.com
Industriegebiet North America Headquarters HYDAC TECHNOLOGY CORPORATION HYDAC TECHNOLOGY CORPORATION
HYDAC TECHNOLOGY CORPORATION Electronic Division Accessory Division
D – 66280 Sulzbach/Saar Process Filter Division
Germany Filter Division 2204 Avenue C
2260 City Line Road HYDAC CORPORATION Bethlehem, PA 18017
Tel.: +49 6897 509-01 Bethlehem, PA 18017 Accumulator Division +1.610.266.0100
+1.610.266.0100 90 Southland Drive
Fax: +49 6897 509-577 Bethlehem, PA 18017
+1.610.266.0100
Internet: www.hydac.com
Email: [email protected] HYDAC TECHNOLOGY CORPORATION HYDAC TECHNOLOGY CORPORATION HYDAC TECHNOLOGY CORPORATION
Filter System Division Hydraulic Division – Hydraulic Division – Tech Center
Process Filter Division Compact Hydraulics 430 Windy Point Drive
Fuel Filtration Division 450 / 445 Windy Point Drive Glendale Heights, IL 60139
580 West Park Road Glendale Heights, IL 60139 +1.630.545.0800
Leetsdale, PA 15056 +1.630.545.0800
+1.724.318.1100

HYDAC TECHNOLOGY CORPORATION HYDAC TECHNOLOGY CORPORATION HYDAC CYLINDERS LLC

Cooling System Division Mobile Hydraulic Division 540 Carson Road North
1051 Airlie Parkway 4265 East Lincoln Way • Bldg. C Birmingham, AL 35217
Denver, NC 28037 Wooster, OH 44691 +1.205.520.1220
+1.610.266.0100 +1.610.266.0100

HYDAC TECHNOLOGY CORPORATION HYDAC TECHNOLOGY CORPORATION HYDAC TECHNOLOGY CORPORATION

HYDAC CORPORATION HYDAC CORPORATION HYDAC CORPORATION
Sales Office & Operations NW Sales Office & Operations NE Sales Office
510 Stonegate Drive 1201 NE 144th St. Bldg. B • Suite 111 4265 East Lincoln Way • Bldg. C
Katy, TX 77494 Vancouver, WA 98685 Wooster, OH 44691
+1.281.579.8100 +1.610.266.0100 +1.610.266.0100

HYDAC TECHNOLOGY CORPORATION HYDAC TECHNOLOGY CORPORATION

HYDAC CORPORATION HYDAC CORPORATION
SE Sales Office NC Sales Office
1051 Airlie Parkway 9415 West Forest Home Ave. • Suite 200
Denver, NC 28037 Hales Corners, WI 53130
+1.610.266.0100 +1.610.266.0100

Canada www.HYDAC-NA.com
HYDAC CORPORATION HYDAC CORPORATION HYDAC CORPORATION
14 Federal Road Sales Office Sales Office
Welland, Ontario, Canada L3B 3P2 5160 75 Street NW Montreal, Québec, Canada J2M 1K9
+1.905.714.9322 Edmonton, Alberta, Canada T6E 6W2 +1.877.539.3388
+1.780.484.4228

Mexico www.HYDACmex.com
HYDAC INTERNATIONAL SA de CV
Calle Alfredo A Nobel No 35
Col Puente de Vigas
Tlalnepantla, Edo Mexico
CP 54090
Mexico
+011.52.55.4777.1262

© Copyright 2021 HYDAC TECHNOLOGY CORPORATION • Filter Systems Catalog PN#02075860 / 05.21 / FSP2105-2273