CTM6 Op Guide A83410100 - 03
CTM6 Op Guide A83410100 - 03
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USA Distributor:
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Table of Contents
COMPANY I NFORMATION ..........................................................................................................................................................3
Contact Addresses ...........................................................................................................................................................3
SAFETY I NFORMATION ...............................................................................................................................................................4
GENERAL SAFETY .......................................................................................................................................................................4
SYMBOLS ..................................................................................................................................................................................5
CHEMICAL SAFETY .....................................................................................................................................................................6
ENVIRONMENT ..........................................................................................................................................................................6
W ARRANTY STATEMENT ............................................................................................................................................................6
Cleaning ......................................................................................................................................................................... 32
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Cleaning Reagents........................................................................................................................................................ 32
Mountant Cleaning ...................................................................................................................................................... 32
Appendix A – Accesso ries ............................................................................................................................................ 33
INDEX ....................................................................................................................................................................................... 35
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Capacity of coverslipping
100 ccm
medium
Overvoltage category II
Pollution degree 2
Acoustic pressure 50 dB
Weight 20 Kg
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CTM6 must only be installed and operated using the recommended mounting media
listed below.
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Unpack the instrument (following the unpacking instructions provided with the instrument).
Ensure that the area for installation has adequate ventilation and there there is sufficient space
around the instrument.
Fig 2
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Fig 3
Initially fill the mountant bottle to the lower mark min with xylene.
Fig 4
Next fill the mountant bottle with the mounting medium and repeat the above suction process
several times until no bubbles are dispensed.
Do not overfill the mountant bottle. Only fill to the maximum fill level.
Re-install the dispenser system and move the needle to the upper position by pressing the red stop
button Then press the pump button which will dispense mountant into the
waste tray to check no bubbles are present.
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Whilst the needle is in the upper position the cleaning station can be accessed and filled. To remove
see Fig 5.
The station should be filled with Xylene to prevent the dispense needle drying out. It
should be 2/3 full, see Fig 6.
Fig 5
Note
Press the CLEAR button. This will send the needle back to
its home position. The display shows status “1:Load Basket”.
Fig 6
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When the instrument is turned ON, the display shows “1:Load Basket”. The instrument is now ready
for the pump test. To check the pump function, press the STOP button .
The dispense needle moves to the upper position . The display shows: "**4:STOP/SERVICE **".
Press the Pump button to dispense mountant into the waste tray. This will remove any
bubbles from the system. When the pump test is complete press the CLEAR button . The
dispense needle moves back to its home position. The display shows: "1:LOAD BASKET.
Check if coverslips are loaded. Insert the slide basket into the basket load area The
basket is marked with an up message. This should be on top of the basket facing away
from the user. Then the display shows: "2:READY".
Press the green START button . The display shows: "3:RUNNING". The slides are now being
coverslipped and returned back to the basket.
To interrupt this process, press the STOP button . The instrument stops immediately and the
dispense needle is left in the upper position. This basket can be aborted without finishing using the
Note
For continuous processing, another basket can be inserted whilst the first is being coverslipped.
When the coverslipping process is finished the basket will be pushed into the output area by an
expelling arm. The basket can then be removed.
Note
Two different slide baskets are available. These are for
19 or 30 slides. If the 19 slide baskets are used please
ensure that the high insertion plate is inserted
according to Fig 7. This plate will stop the smaller
baskets dropping to the base of the instrument.
Fig 7
Never use the high insertion plate with 30 slide baskets. The Specimens or the
instrument may be damaged .
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Coverslips with a length of 40, 50, 55 or 60 mm can be used. Up to 400 coverslips can be loaded into
the coverslip magazine at any one time.
Fig 8
Fig 9
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To fill the bottle (Fig. 10.1), pull off the black cap (Fig.
10.2). Slowly pour in the mountant taking care to avoid
creating bubbles. Do not exceed the maximum fill level.
Replace the black cap (Fig. 10.2).
Note
For the set up process or after completely emptying the
bottle , please see Initial Setup.
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Refill the cleaning station with new solvent. Replace the Fig 11
cover (fig. 11.3). Re-insert the container and lock it into
position.
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Fig 12b
Fig 12c
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4. To do this press the STOP button .This will bring up the message 4. Stop/Service.
5. To change the setting use the and buttons. Confirm the setting via the START
button and quit the set-up menu by pressing the button twice.
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The information on the display can be shown in four different languages. The following languages
are available:
English
French
German
Spanish
To change this language access the setup menu. This is done by first pressing and then .
Use the key to scroll through the set up menu. The display show the following indication:
All languages that can be selected are shown. However, the active setting is shown at the bottom.
To change the setting press the or buttons until the required language is selected.
Confirm the setting using the start button and exit the set up menu by pressing the
button twice.
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To turn the beep sound for the key presses on or off access the set up menu. This i s done by first
pressing and then . Use the button to scroll through the setup menu. The
display will then show the following text:
Press to enter the menu. The setting options are shown first 1=ON 2=OFF followed by the
active setting.
To choose the setting, press the or button until the correct setting is displayed.
Confirm the setting using the start button and exit the setup menu by pressing the
button twice.
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The viscosity of the mountant results in a delay during the dispense This delay can be compensated
by adjusting the delay time. The pump start time can not be adjusted but the slide movement can be
adjusted using this setting. This allows the distance between the mountant bead and frosted area on
the slide to be adjusted.
From the setup menu select pump start add time and press The following display appears:
An increased value for the delay results in the mountant bead being dispensed closer to the frosted
area. A decreased value results in it being further away.
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pressing .
Loosen the screw on the transfer head
to remove the vacuum cup holder.
3. Dirty vacuum cup
Clean the area using a cotton swab
moistened with the xylene and replace.
Please call an authorized service
4. Defective vacuum switch
technician.
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9: ERROR Pump drive was blocked. Loosen the two screws on the pump to
Check pump allow the dispense unit to be removed.
Remove pump and press button .
restart using .
Check slides for damage. Press button
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Chapter 3 – Maintenance
Check mountant volume and refill if necessary. The volume should be between the min and max
levels.
Check vacuum cup and clean if necessary. If there is physical damage to the vacuum cup please
replace.
Top up the cleaning station with solvent. This cleaning station prevents blockages in the
needle and should be kept 2/3 full.
Check coverslip magazine and transportation area for broken glass and remove if
necessary. Keep coverslips topped up.
Check the pump function by moving the dispenser to the up position by pressing the
button. Then press the button and dispense mountant into the waste tray until no
bubbles are seen. Press the button to return the needle home.
Remove and clean the cleaning station and refill with solvent.
Empty the waste tray to prevent overspills.
Clean output area and remove any debris.
Clean the bar guides that the slides sit on and the grip finger which handles the slides.
After completing the daily or weekly maintenance please reset the instrument using button .
Please check that the dispense needle is placed in the cleaning station
If the CTM6 is to be moved, left unattended for long periods of time or decommissioned, carry out
the following steps:
Ensure that the instrument has finished any programs that were running.
Ensure that the dispense needle has returned to the cleaning station.
Press the 0 (OFF) side of the main I/O power switch to switch of the CTM6.
Empty the instrument of all reagents and solvents.
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Note
If you want to repack the instrument, refer to the Packing List sent with the instrument.
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Fig 13
Do not lift the pump unit by the glass container or exert force as this may cause
damage.
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To maintain the reliability and coverslipping quality of your CTM6, it is recommended that routine
maintenance is performed by a trained service technician once a year.
Exchange of Fuses
It is possible to change the fuses without
completely opening up the instrument.
Fig 15
Transportation of Instrument
Any shipping of the instrument requires original packaging materials! Damages caused
by shipping with non-conforming packaging are not covered by the manufacturer
warranty! Any damage repairs resulting in non-conforming package are fully charged
to the sending party.
We reserve the right depending on seriousness of damage NOT to repair. To order
original packaging materials, please contact you local Thermo Fisher Scientific
representative.
The user must ensure the instrument is in a clean and safe condition when returning it
to an appropriate service provider.
Note
If the original packaging is no longer available, please contact your local Thermo Fisher Scientific
representative.
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Carefully clean the instrument daily to guarantee optimal functionality and best coverslipping
quality.
Mild household cleaners can be used to clean the instrument. Do not use aggressive
cleaners or solvents, as the paint and plastic parts can be affected. Clean the dispenser
as well as the needle and the horizontal carrier with a solvent matching the mountant,
refer to List of Recommended Mounting Media section.
If the instrument is to be switched Off for long periods of time, you must ensure that
you empty the instrument of mountant. The station should be filled with Xylene to
prevent the dispense needle drying out. It should be 2/3 full, see Fig 6.
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Note
A range of coverslipping consumables are available from your Thermo Fisher Scientific
representative.
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Only use accessories specified by Thermo Fisher Scientific Inc. If in doubt, contact your
service representative.
Do not replace a detachable mains lead set with an inadequately rated mains lead set.
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Index
Annual Routine Manitenance ..................... 31 General Safety ............................................ 4
Appendix A – Accessories........................... 33 Initial Operation ........................................ 14
Change to a Different Coverslip Sizes .......... 21 Instrument Shutdown procedure ............... 28
Chapter 1 - Introduction............................... 9 List of Recommended Mounting Media ...... 12
Chapter 2 - Operating Instructions .............. 13 Mountant Cleaning.................................... 32
Chapter 3 – Maintenance ........................... 28 Parts Indentification .................................... 9
Chapter 4 - Cleaning and Care .................... 32 Refilling / Changing the Solvent in the
Checking Pump Fuction.............................. 16 Cleaning Station .................................... 20
Chemical Safety........................................... 6 Refilling the Mountant Bottle ..................... 19
Cleaning.................................................... 32 Safety Information ...................................... 4
Cleaning Reagents ..................................... 32 Selecting the Language .............................. 23
Company Information.................................. 3 Setting the Pump Start Delay ..................... 25
Coverslipping............................................. 16 Setting up the CTM6 .................................. 13
Daily Maintenance..................................... 28 Summary of the Operating Buttons ............ 17
Description of Cover-Tech CTM6 .................. 9 Symbols...................................................... 5
Description of CTM6 .................................. 10 Technical Specifications of the CTM6 .......... 11
Dismounting the Pump and the Dispenser .. 30 Transportation of Instrument..................... 31
Environment ............................................... 6 Turning on/off the beep sound for key press
Error Code Indication................................. 26 ............................................................. 24
Exchange of Fuses...................................... 31 Warranty Statement.................................... 6
Filling the coverslip magazine with coverslips Weekly Maintenance ................................. 28
............................................................. 18
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