SIPART DR19

Controllers

3/2 Description
3/2 Application, design
3/3 Mode of operation
3/9 Function diagram
3/10 Control and display functions
3/13 Configuring switches,
on-line/off-line parameters

3/14 Technical data

3/17 Ordering data

Siemens MP 31 · 2005
 SIPART DR19 Controllers

Description

3 4
2 1

Fig. 3/1 SIPART DR19 controller Fig. 3/2 SIPART DR19 controller Ć rear view, slots

Application Design
The SIPART DR19 process controller is a digital controller. It is The SIPART DR19 controller is of modular design and
mainly used for applications in mechanical engineering and consequently easy to service and simple to reconfigure or
device manufacture. Its internal program memory contains a retrofit. The standard unit is fully functional.
large number of standard functions for the control of process Additional modules (signal converters) can be inserted into the
engineering applications. A user with no programming knowlĆ slots at the rear of the closed unit in order to extend its range of
edge can simply call up and execute these functions. applications (Fig. 3/2).
It includes as standard an input for direct connection of temperĆ
ature sensors such as thermocouples (TC), Pt 100 resistance
thermometers (RTD), resistance based sensors (R) or voltage
signals in the mV range (also mA and V with adaptor plug).
The SIPART DR19 controller is very flexible and can be Slot assignments:
quickly and easily configured to meet the requirements of the
application. - slot 1 analog input 3 (AE3)
- slot 2 analog input 2 (AE2)
An adaptation process is built in as standard.
- slot 3 digital inputs/outputs (BE/BA)
- slot 4 interface modules
The SIPART DR19 controller can be used as a:
- Fixed setpoint controller with 2 internal setpoints, optionally
for one, two or threeĆcomponent control
- Fixed setpoint controller with up to 5 internal setpoints,
optionally for one, two or threeĆcomponent control The standard unit comprises
Front module (controls and displays with motherboard and
- Slave, synchro or SPC controller, with the option of internal/
CPU)
external switchover
Backplane
- Fixed or controlled ratio controller with internal/external
switchover Plastic moulded housing with fittings for installation in control
panels, consoles or machines.
- M/A control station, process variable indicator or setpoint
transmitter. The control algorithm is disabled in these cases The backplane contains the power supply unit and connectors.
- Program controller/transmitter, optionally for one, two or threeĆ It is installed in the rear of the housing and is connected to the
component control. front module by a ribbon cable.

3/2 Siemens MP 31 · 2005

 SIPART DR19 Controllers

Description

The standard unit has a fixed analog input and two digital inĆ Mode of operation
puts. The analog input is designed for the connection of the The SIPART DR19 controller is based on a modern, highly
following sensors: integrated microcontroller using CĆMOS technology.
- Pt 100 resistance thermometer with 2, 3 or 4Ćwire circuit. The instrument's internal program memory contains a large
- Thermocouples with internal reference junction (reference number of functions for the control of process engineering
junction terminal 6DR2805Ć8A required) or with external applications.
reference junction. Configuring - the setting of parameters and configuring
- mV signals switches - enables the users themselves to select the functions
required for their applications.
3
- Resistance based sensors (potentiometers) with 2 wire circuit. The instrument can be configured either from the front panel or
- 10 V and 20 mA signals via additional measuring range plug via a PC using the SIMATIC PDM software package.
(6DR2805Ć8J). On leaving the factory, the SIPART DR19 controller is configured
The sensor and the measuring range are determined in the as a fixed setpoint controller. In most cases only a few
configuring levels StrS (configuring switches) and CAE1 additional settings therefore need to be made.
(calibrate analog input 1). The instrument parameters are stored in nonĆvolatile memory,
The following are available for the output of the manipulated and are consequently safe from the effects of a power failure.
variable and the state signals: A backup battery is not required.
- Analog output 0/4 to 20 mA The SIPART DR19 controller can be operated as a P, PD, PI or
PID controller.
- 2 relay outputs
- 2 digital outputs. Adaptation process
The inputs and outputs can be extended by input/output The adaptation process in the SIPART DR19 controller is easy to
modules. use and features short optimization times. Adaptation can be
carried out in manual or automatic mode (closed loop). For
temperature controllers with twoĆstep outputs for heating and
Input/output modules are available for: cooling, the splitting of the y control range is carried out autoĆ
- current or voltage input (U/I) matically. This provides optimization of the parameters for the
heating range and the cooling range.
- UNI module for TC/RTD/R/mV, also mA and V with adaptor
- Resistance input (potentiometer) (R)
Analog input
- Digital inputs and outputs (BE/BA)
The SIPART DR19 controller has a total of 3 analog inputs that
- Relay outputs (Rel) can be allocated to the function inputs" x1, x2, x3/we, yN, yR
and z.
- Serial interface (SES)
One analog input is provided in the basic unit, 2 further inputs
- PROFIBUSĆDP module can be added as options.
The function inputs act as the analog input channels for the
different types of controller. The role of the function inputs
Electrical supply for the transmitters is provided by a shortĆ therefore depends on the configuration of the controller.
circuitĆproof L+ output. Function input z is used as an input for the feedforward control,
The tagging label is replaceable. where the disturbance z can either be connected dynamically
via the D element or statically, weighted by a factor, to the
manipulated variable y.
Available versions A 1st order filter for the suppression of external interference and
a square root extractor can be connected in each analog input
- 6DR1900Ć4 for 24 V AC/DC auxiliary supply channel.
- 6DR1900Ć5 for 230 V AC auxiliary supply, A linearizer with 13 vertices and kneeĆpoint smoothing can be
switchable to 115 V AC. connected to one of the analog inputs.

Siemens MP 31 · 2005 3/3

 SIPART DR19 Controllers

Description

Program controller/transmitter TwoĆstep controller

(configuring switch S1 = 5). The manipulated variable y is output as a pulse duty factor with
In this function. a programmer (time scheduler) is connected as a variable period. In the case of twoĆstep controllers with heating/
a process variable to the controller module. cooling outputs, a different period can be allocated to each
The programmer has the following features: output. Each stage then runs through the pulse duty factor from
0 to 100 %. The dead zone between the heating/cooling stages
- A total of 15 program steps (intervals) that can be used as can be entered as a parameter.
one program or divided into two programs P1 and P2 (10 and
3 5 steps) Main application for this type of controller: temperature controlĆ
ler that, for example, switches the heating or cooling power on
- In all the intervals, the interval time and the target setpoint and off, or that opens and closes a solenoid valve.
can be set at the end of the interval
One of the outputs for heating and cooling may also be an anaĆ
- The interval times can be set in min/sec or hrs/min log signal of 0/4 to 20 mA.
- The following commands can be issued via the front panel or
via digital signals:
- start program Digital input and output
- stop program The 2 digital inputs and outputs in the standard controller are
- reset program sequence connected during configuring to the digital functions required for
the application.
- 6 digital outputs (time bars) for status indication of intervals
1 to 15 They are nonĆisolated and operate in either normal or inverted
mode, depending on how the controller is configured.
- Selectable start conditions following power failure, including
start from last value before power failure. The digital outputs are active. They provide a DC voltage signal.
The number of digital inputs and outputs can be increased by
For use as a program transmitter, the timeĆdependent setpoint
installing additional option modules.
can be output directly through the analog output.
In addition, a coupling relay module can be snapped onto the
DIN rail on the rear of the controller. This module can have either
2 or 4 relays, each with 1 changeover contact for 250 V AC, 8 A,
which are controlled from the digital outputs.
Digital inputs
CB Computer ready
He Manual mode, external
N Tracking
Si Safety mode
Controller manipulated variables P Controller P mode
tS Disable setpoint ramp time or
K controller (continuous output)
reset program sequence
In this configuration of controller, the manipulated variable is ±yBL DirectionĆdependent blocking of manipulated variable
output as a standardized current signal. The signal range (0/4 to BLB Blocking of command level
20 mA) is determined when the controller is configured. BLS Blocking of configuring
S controller (switching output) BLPS Blocking of parameterisation and configuring
PU Program switchover with program controller or
It is preferably to use the floating relay contacts to output the setpoint
manipulated variable. These contacts are pprovided with a selection with fixed setpoint controller with 4 (5)
protection circuit adapted to the contactor coils. setpoints (in conjunction with CB)
It is important to ensure that the maximum switching voltage is tSH Stopping the setpoint ramp
not exceeded. Phase shifting motors must therefore only be
Digital outputs
connected via intermediate switching devices.
The relay contacts are mutually interlocked. This interlock can RB Computer ready
be disabled for a universal digital output. RC Computer mode
H Manual mode
Digital outputs are at disposition to output the manipulated variĆ Nw Setpoint tracking mode
able at a high switching rate. A1,2,3,4 Alarm monitors A1, A2, A3, A4
Used as S controller, the analog output can then be used for MUF Transmitter fault
output of an internal process quantity (x, w or xd). ±Dw Incremental w adjustment (S1 = 4)

3/4 Siemens MP 31 · 2005

 SIPART DR19 Controllers

Description

Display technology Configuring switch S1 = 0, fixed setpoint controller

The SIPART DR19 controller is equipped with easy to read
displays.
There are digital indicators for both the actual value x (red) and
the setpoint w (green, switchable between w and y), an analog
indicator that can be configured for internal process values in
the controller, and signal and status indicators.
The two fourĆfigure digital LED indicators are arranged one above
the other to allow direct setpoint/actual value comparison, and
3
can be configured to show physical units or percentage values.
The analog display is implemented as a vertical LED bargraph.
For indication of operating status and alarms, 11 LEDs are
provided on the front of the unit.
Fig. 3/3 Fixed setpoint controller with one or two independent setpoints as
Some of these displays and controls may be assigned different one, two or threeĆcomponent controller
functions in the configuring levels.
The setpoints wi1 and wi2 can be individually adjusted from the
front module. The switchover function can be blocked.

Configurable functions
ApplicationĆspecific circuits are prewired in the EPROM of the Configuring switch S1 = 1, fixed setpoint controller with 5
SIPART DR19 controller and can be easily called up. setpoints
The configurable functions of the controller (configuring switch
S1) are shown below as block diagrams and described briefly.
For the sake of clarity, only the most important functions are
discussed.
The constants c1 to c7 shown in the following diagrams can be
entered as parameters.
An additional disturbance can be superimposed on the
manipulated variable either dynamically via the D element or as
a static value through the function input z.

Fig. 3/4 Fixed setpoint controller with 5 independent setpoints as one, two
or threeĆcomponent controller

Setpoint wi can be set from the front panel, setpoints SH1 to

SH4 are set in the controller parameterization level.
Switching between the various setpoints is achieved by the
internal/external button and the control signals CB and PU.
The function of the internal/external button can be blocked.

Siemens MP 31 · 2005 3/5

 SIPART DR19 Controllers

Description

Configuring switch S1 = 2, slave, synchro or SPC controller Configuring switch S1 = 4, M/A control station/process
variable indicator

only with
6DR1904/5 and
when S2 = 0

Fig. 3/5 Slave, synchro or SPC controller (Setpoint Control) with

internal/external switchover

The remote setpoint can be entered in the controller as an

analog signal through the function input x3 or via the serial Fig. 3/7 M/A control station/process variable indicator
interface.
For synchronization purposes, the constant c3 can be added to
In this configuration, the SIPART DR19 controller is used as a:
the setpoint, which can be also weighted by the factor c4.
- M/A control station for parallel process operation with a
controller
- Manual control unit for the output of an analog or switching
setpoint or manipulated variable value
Configuring switch S1 = 3, ratio controller - Process variable indicator for up to 3 measured values
- Two digital indicators. If the measuring range is the same,
the display can also be in physical value
- An analog indicator 0 to 100 %
- Monitoring of up to 4 variable limit values
- Optional switchable display of limit values on the setpoint
indicator.
The following output response is possible depending on how the
controller is configured (configuring switch S2):
- K or dual setpoint output
- S output with internal feedback
- S output with external feedback.
Fig. 3/6 Fixed or controlled ratio controller with internal/external switchover

The controlled variable and weighted command variable are

entered in the controller through the function inputs x2 and x1.
With this type of controller, the variable setpoint value is not an
absolute value, but is specified as a factor v (wv) derived from
the ratio between the controlled variable and the command
variable.
The standardized setpoint ratio wv and actual ratio xv are
displayed in the 4Ćdigit digital indicators, the control difference
is displayed in the analog indicator.
The ratio factor can be controlled externally. In this case the
switchover structure is the same as that of a slave controller.
The instrument operates as a fixed ratio controller if internal/
external switchover is blocked.

3/6 Siemens MP 31 · 2005

 SIPART DR19 Controllers

Description

Configuring switch S1 = 5, program controller/transmitter Setpoint ramp

The ts parameter specifies the rate of change of the setpoint
value. The decimal point in the w display signals the active setĆ
point ramp (as moving script).
to
The setpoint ramp can be switched off by the ts control signal.
xĆtracking
In manual and tracking mode, and also when the safety value is
active, the setpoint w tracks the controlled variable x. 3
Filter and response threshold of control difference
The control difference is controlled by an adaptive filter (tF) so
that lowĆfrequency interference can also be filtered out.
If the output of the controller needs to be stabilized more, a
response threshold for the control difference can be entered.
Fig. 3/8 Program controller/program transmitter
Varying the direction of control
The function of the program controller is comparable to the fixed The default setting of the controller is for normalĆaction control
setpoint controller with two internal setpoints. The setpoint wi loops. The direction of action of the controller should be inverted
has a fixed value, the timeĆdependent setpoint is determined by in the case of reverseĆaction control loops.
a program. Special features of the control algorithm
The start, stop and reset program functions are linked to the
The P(D) and PI(D) control algorithm for the controller is
controller operation (manual/auto switchover button and internal/
implemented as a nonĆinteracting parallel structure and is
external switchover) and to the control signals CB, tS and PU.
independent of the output structure (S or K) of the controller.
When used as a program transmitter, the program output values
The switchover from PI(D) to P(D) control is performed by a
are output via the analog output.
control signal (binary input). In P(D) mode, the specified KP
The input configuration is designed for one, two or threeĆ value multiplied by the constant c7 is used.
component control.
The switchover from automatic to manual mode (and vice
versa), plus the switchover to automatic from all other modes of
operation, is bumpless.
This function is also operative in P(D) mode with automatic
setting of the working point Yo.
If this is undesirable, the working point in P(D) operation can be
set manually if required (using parameter Yo). Switchover to
Other configurable functions to enhance the ease of use and
automatic will then not be bumpless. In the case of S controllers,
operational safety of the SIPART DR19 controller.
P mode is only permitted with external position feedback.
Transmitter monitoring
Limiting the manipulated variable
A message is output on the 4Ćdigit digital indicator PVĆX"
The parameters YA and YE can be used with K output and S
whenever the measurements go out of limits (< -3 %
output with external feedback to limit the manipulated variable.
or > +103 % of the signal range). A different message can be
output for each input. A group fault message can be output on Limiting the manipulated variable like this is - depending on
the MUF digital output. how the controller is configured - only possible in automatic
mode or in all modes.
Furthermore, automatic switchover to manual mode, starting
with the value of the last manipulated variable or the safety In addition to the fixed limiting of the manipulated variable
value, can be selected. described here, an additional, directionĆdependent limiting of
the manipulated variable is provided in the SIPART DR19
Setpoint limitation
controller. This limiting is activated by the control signals +yBL
The effective setpoint value is always limited. and -yBL and is effective in all modes of operation.

Siemens MP 31 · 2005 3/7

 SIPART DR19 Controllers

Description

Limit monitor The advantages of the standĆalone SIPART DR19 controller can
still be utilized to the full, even when used in conjunction with
The alarm functions A1/A2 and A3/A4 can be assigned in pairs
supervisory systems:
to monitor all internal controller process variables. They can also
be configured to monitor maximumĆminimum, maximumĆ - Straightforward adaptation of each controller to meet the
maximum or minimumĆminimum values. requirements of the task in hand
Violations of minimum/maximum values are indicated on the - Operational safety: if the supervisory system, or part of it,
A1/A2 and A3/A4 LEDs and can be configured to output shuts down or fails, the SIPART DR19 controller continues to
3 messages on the digital outputs, the logic of which can be
inverted.
function as an independent controller under the same condiĆ
tions as before
The limit values are normally specified in the parameterization - Flexibility: modifications or additions to individual control
level. The alarms may also be specified and displayed in the loops are also possible while the system is in use
process operation level (w digital indicator).
- Downloading the functions of the controller to individual
The hysteresis for the pairs of limit monitors is specified as a devices in SPC mode lightens the load on the supervisory
parameter. system.

Restart conditions
Short dips in the mains voltage are, depending on the current
loading of the instrument, handled by the buffering capability of
the power supply unit.
In the case of a longer power failure, the parameters and configĆ
uring data that have been entered are retained in a nonĆvolatile
user program memory. The most recent mode of operation and
the last setpoint and manipulated variable values are also held
in nonĆvolatile memory.
When power is restored following a power failure or after the
controller is switched on, the controller automatically restarts
using the configured mode of operation, setpoint and manipulaĆ
ted variable values. An optical signal can also be generated to
indicate that power has been restored following a power failure.

SelfĆdiagnosis
Comprehensive monitoring routines check the internal data
traffic cyclically or following a POWERĆON or Watchdog reset.
If an error is detected, an error message is automatically output
on the PVĆX" digital indicator. The error message indicates the
cause of the error and how it can be remedied.

Communication with higherĆlevel systems

The SIPART DR19 controller can transmit and receive status
flags, process variables, parameters and configuring switch
settings via a serial interface module.
The following interface modules are available: Input/output modules (option modules)
The hardware configuration of the standard unit can be
PROFIBUS DP module extended to cater for special requirements. A range of
- Transmission rate up to 1.5 Mbits/s modules, which can be ordered as accessories, are provided
for this purpose.
- Up to 125 stations can be addressed
(number of possible stations on the PROFIBUS by the master These modules are inserted in slots in the rear of the controller.
interface module, the data range of the interface module, and The slots are coded to prevent modules being inserted incorĆ
the number of parametrized process data) rectly.
SES Module RS 232/RS 485 Some settings on the modules may need to be modified before
they are inserted in the controller.
- Transmission rate 9.6 kbits/s
Configuring switches are used to make the necessary connecĆ
- RS 232 as pointĆtoĆpoint connection tions to the inputs and outputs.
− RS 485 up to 32 stations The coupling relay modules are snapped onto a DIN rail on the
rear of the controller.

3/8 Siemens MP 31 · 2005

 20 mA 4L Pt100 3L TC internal

Fig. 3/9
6DR2805-8J 6DR2805-8A

+
R S4 to S7 S58 BA7 y
L4 15

+
D D
Basic BA8 – y M N S output

+
4 4 4 S12 14
x1 Settings
Description
S1 to S3
13 L 6DR1900/1/2
UH 3 R 3 3 AE1A S15

+
200 L2 im

Siemens MP 31 · 2005
2 t
2 2 S21 x2 Analog inputs
I 1 50 S4 to S21
1 1 – S16
– – Configuration S57 K output
R
L1 of slot 3 AA/Iy 6DR1900/4/5
Plug is open ! S22 U
S9 10
2/4 S13 x3 Digital inputs I 0/4 to 20 mA
w
I, U, R EA S23 to S41
2/3 AE2A
S17 Setpoint tracking
AE2 t 5V
2/2 Y S42 to S46
I

I <900 Ω
N 24 V
0% Control algorithm

SIPART DR19 controller, function diagram

2/1 S18 8 BA2
Slot 2 S47 to S49
Options YR Y switchover 7 BA1 or
S9
1/4 S14 S50 to S54
S19
1/3
I, U, R
AE3A Y indicator
AE3 t S55 to S56
1/2 UNI Z Analog output
S10 to S22
S11 S57
1/1 S20
Switching output 3/6
Slot 1
S58 4BA 24 V 3/5
24 V Digital outputs 2BE >19 V
I

3/4
S59 to S82
5V 2BA Rel 3/3
<30 mA
I

BE1 5 Limit monitors 3/2

> 13 V

l
S83 to S87 5BE
BE2 6 3/1
or
> 4.5 V

l
Process indicator
L+ 9 S88 to S89 Slot 3 Options
I
M 11 Restart S92 to S99
conditions
M 12 S90 to S91 4/2
5V
S3 4/7 Txd
Serial interface
S92 to S99 4/8 Rxd
M
L 4/3
+24 V
N +5 V
PE U SES
= REF
L N
Slot 4

Legend
w
AE Analog input EA External setpoint S Configuration switch
BE Digital input Y Manipulated variable SES Serial interface
BA Digital output Z Disturbance YR Returned manipulated variable
x Process variable YN Tracking variable

3/9
SIPART DR19 Controllers

3
 SIPART DR19 Controllers

Description

Control and display functions Process operation level (Fig. 3/11)

The setting of parameters is distributed over serveral configurĆ The layout and color of controls, displays and the front fascia
ing levels. This makes it very straightforward and simple to itself make operation of the SIPART DR19 controller in this mode
modify the controller configuration to the task in hand. selfĆexplanatory.
To enter the individual levels, several inputs have to be made The fourĆdigit red digital indicator (1) shows either the actual
explicitly within a specified time limit. Incorrect operation of the value x, the fourĆdigit green indicator shows the setpoint w or
controller is therefore practically impossible. the manipulated value y. Optionally, limit values A1 to A4 can

3 Operation of the SIPART DR19 controller takes place at 3 levels:

also be shown. Pushbutton (6) is used to select the indication.
The LED bar graph (3) can be used to display xd, xw or any
Process operation level desired process value.
The internal setpoint value or the manipulated variable y is set
Selection level using pushbuttons (7) and (8). The controller must be in manual
Configuring level mode to set the manipulated variable.
Switchover to input of setpoint w can also be made in manual
mode.
Process operation level
The rate of change of the setpoint and of the manipulated
Control and display of: variable in the case of the K controller increases the longer
D setpoint w D manipulated variable y a button is pressed.
D actual value x D etc.

Pushbutton (13) is used to toggle between internal and external

setpoint. LED (15) illuminates when the internal setpoint is being
used. Setpoint switchover is disabled when the controller is
Selection level shipped from the factory.
The yellow pushbutton (9) toggles between manual and autoĆ
matic mode. Which mode is active is signalled by the yellow
LED (11).
Another yellow LED (10) indicates external modification of the
manipulated variable, e. g. in tracking mode.
The output of actuating increments in all modes of the S and
twoĆstep controllers is shown in the setpoint and actual value
indicators by LEDs (12).
Violation of limit values is indicated by the LEDs (17).
LED (16) signals the progress of parameter optimization during
adaptation through either a steady or flashing light.
When operating as a program controller/program transmitter, the
Configuring level following indications, differing from the above are possible.
Parameter value/ - Current setpoint w (2). This can be switched over to indication
configuring switch of target setpoint at the end of the interval.
setting - Current actual value x (1). This can be switched over to
Parameter name/ remaining time in interval.
configuring switch - xd/xw indication on the LED bargraph (3). This can be
number switched over to program progress with current program step
and end of program.
Fig. 3/10 Control levels of SIPART DR19 controller - Indication of selected program P1 or P2 with LEDs A1/A2 (17).

3/10 Siemens MP 31 · 2005

 SIPART DR19 Controllers

Description

Selection and configuring levels

First of all, the function of the front control and display panel is
18
switched from the process operation level to the selection level.
This is done by pressing and holding the pushbutton (6) until a
17
flashing PS" is displayed on the SPĆW" digital indicator. On
16 releasing the pushbutton, the display PS" changes to onPA".
15
The controller is now in the selection level, from where the

3
1
14 parameter lists, the configuring switch list or commissioning
13 functions can be selected.
12 Use the pushbuttons (7 and 8) to page through the selection
2 level.
3
Having changed to configuring level, the parameter and configĆ
4 uring switch settings of the selected lists can be displayed and
5 11
6 modified.
10
9
Controller operation continues during the setting of the onĆline
7 parameters". The response of the control loop to changes in the
8 control parameters can therefore be seen immediately.
The output of the controller is blocked when setting the configurĆ
ing switches, the offĆline parameters or the settings of the UNI
module.
- The K controller freezes the last control current.
ă1 Digital indicator PVĆX" for actual (process) value x (pv) - The twoĆstep controller freezes the last pulse duty factor.
ă2 Digital indicator SPĆW" for setpoint w (sp) or
manipulated value y (out), other values can be displayed - The S controller issues no more positioning pulses.
ă3 Analog indicator for e (xd) or Će (xw), other values can
be displayed A zebra pattern is displayed in the analog indicator to indicate
ă4 Signal lamp x", illuminates if digital indicator PVĆX (1) is offĆline mode.
active as input field
The configuring levels
ă5 Signal lamp w", illuminates if w is being displayed on
digital indicator SPĆW (2) AdAP (adaptation)
ă6 Switchover button for digital indicator SPĆW" (2) CAE3 (calibration UNI module" on analog input 3) and
Button to acknowledge flashing following restoration of
power or entry button for selection level CLPA (clock parameters, alternative version of unit)
are only displayed if they have been configured.
ă7 Button to modify manipulated variable - down (up) or
button setpoint down"
ă8 Button to modify manipulated variable - up (down) or
button setpoint up"
ă9 Switchover button manual/auto" or enter" button to enter
configuring level from the selection level
10 Signal lamp external y mode"
11 Signal lamp manual mode"
Lamp test
12 Signal lamps of Dy digital outputs with S controller If pushbutton (6) is pressed and held for more than 5 sec., all
LEDs on the front of the controller are illuminated, regardless of
13 Switchover button internal/external setpoint" or exit" what is currently being displayed, until the button is released.
button to exit configuring and selection level and return to
the process operation level
The displays revert to their original form when the lamp test is
14 Signal lamp computer (with wext) switched off"
complete.
15 Signal lamp internal setpoint"

16 Signal lamp adaptation in progress"

17 Signal lamp limit value violated" and for setpoint tracking
functions L1 to L4

18 Tagging label
Display of present firmware status
The present firmware status of the SIPART DR19 controller can
Fig. 3/11 Controls and displays be displayed if required.

Siemens MP 31 · 2005 3/11

 SIPART DR19 Controllers

Description

- Pt100 Ć input RTD

Terminals
4-wire system 3-wire system 2-wire system DIN designation

RL
100 W each

- Thermocouple T and mV source

External reference Internal reference
junction junction

Internal reference junction 6DR2805-8A

- Resistance input R
2-wire system
for S5 = 6
R < 600 W

for S5 = 7
600 W
R
2.8 W

- U or I input
(with measuring range connector) Standard controller

Measuring range:
MA = 0/20 mV
ME = 100 mV
set in configuring
level CAE1

Standard controller

1) Measuring range connector 6DR2805-8J

The jumper must be open if electronic isolation
is being utilized by other loads. When closed,
it replaces the connection 1-12.

Fig. 3/12 Wiring of analog input AE1

3/12 Siemens MP 31 · 2005

 SIPART DR19 Controllers

Description

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Configuring switch list

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Configuring Function
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switch S42 Effect of control signal CB, static or dynamic

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S1 Type of controller (pulse)
0 Fixed setpoint / threeĆcomponent controller, S43 to S46 Setpoint switchover

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1
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both with 1 or 2 independent setpoints

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Fixed setpoint / threeĆcomponent controller,
both with 5 independent setpoints
S47
S48
Direction of action controller
Feedforward control of D element 3
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2 Slave / synchronization/ SPC controller S49 Adaptation: type of adaptation
3 DDC controller

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4

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5
6
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Ratio controller

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Program controller
Fixed setpoint controller for coupling to a
S50 to S54 Manual/Automatic output switchover, priority N
or H, disable Iy, y limiting
S55 and S56 Manipulated variable display: Selection of

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7
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process control system, from firmware release

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A7 onwards
Slave controller for coupling to a process
S57
displayed variable and logic
Assignment of internal controller signals to the

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analog output
control system, from firmware release A7

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onwards S58 Assignment of the +/-Dy outputs to the digital
S2 Output configuration outputs BA1/BA2 or the relay outputs BA7 and

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BA8
0 K controller

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1 TwoĆstep controller for heating/cooling S59 to S69 Assignment of alarm signals RB, RC, H, Nw,
2 S controller with internal feedback A1, A2, A3, A4, MUF, +Dw, -Dw to digital

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3

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S3 ÁÁÁÁÁ
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S controller with external feedback

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Mains frequency suppression
S70 to S75
outputs BA1 to BA6 or the relay outputs BA7
and BA8
Program controller, time bus status messages

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0 50 Hz
1 60 Hz S76 to S82 Logic of alarm signals

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S4 to S7

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Measured variable and type of sensor for

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analog input AE1
S83 and
S84
Assignment of limit monitors A1/A2 and A3/A4
to internal process variables

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S8 Configuration of slot 2 (AE2) S85 and S86 Function of limit monitors A1/A2 and A3/A4
S9 to S11 Specifying measured variable, type of sensor

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S87 to S89 Selection of display values or display
and engineering unit for slot 1 (AE3) when switchover

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configured with UNI module
S90 and S91 Restart conditions following restoration of

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S12 to S14 Extract square root of analog inputs AE1 to AE3 power supply

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S15 to S20

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Assignment of function inputs x1, x2, x3/we, x4,

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S92 to S99 Serial interface settings: station no., data
yN, yR, z to analog inputs AE1 to AE3 transmission rate, parity

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S21
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Assignment of lineariser to AE1 to AE3 or x1

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S22
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Configuration of slot 3
S100 Allocation of the tSH control signal to the digital
inputs BE1 to BE7

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S23 to S34 Assignment of control signals CB, He, N, Si,
P, ts, +yBL, -yBL, BLB, BLS, BLPS, PU to

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ÁÁÁÁÁÁÁÁÁÁÁÁÁdigital inputs BE1 to BE7

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On-line parameters Off-line parameters

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tF Filter time constant for filter xd/xw (adaptive) dP Decimal point (w/xĆdigital indicator)
Vv Derivative action gain dA StartĆofĆscale digital indicator

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KP Proportional gain dE FullĆscale digital indicator

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Tn Reset time A1 to A4 Alarms A1 to A4
Tv Derivative action time HA Hysteresis A1 to A4

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AH

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Y0
SH1 to SH4
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Response threshold

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Working point - P(D) controller
Internal setpoints (fixed setpoint controller with
SA
SE
Lower setpoint limit
Upper setpoint limit

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5 setpoints) tS Setpoint ramp time

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YA Lower limit of manipulated variable vA Lower ratio factor
YE Upper limit of manipulated variable vE Upper ratio factor

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tP

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tM ÁÁÁÁÁ
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Increase y time / duration of heating period

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Decrease y time / duration of cooling period
YS
Y1
Y2
Safety manipulated variable
TwoĆstep controller: split range left (heating)
TwoĆstep controller: split range right (cooling)

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tA Min. positional pulse interval
tE Min. positional pulse length L1 to L11 Output vertices for lineariser

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t1 to t3
c1 to c7
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Filter time for the inputs AE1 to AE3

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Constants c1 to c7
(input vertices are equidistant)

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dr
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Display refresh rate

Siemens MP 31 · 2005 3/13

 SIPART DR19 Controllers

Technical data

Technical data A rail can be mounted on the rear panel of the power supply. The rail is
included in the delivery of the coupling relay mode.
• General
The connectors for the auxiliary supply and the screwĆtype terminal
Mounting position Any blocks for the process signals are part of the scope of the supply of the
Climatic classes standard controller or the option modules.
Exception:
Storage: 1K2 according to
6DR2803Ć8C interface module and 6DR2803Ć8P PROFIBUS DP module.
DIN IEC 721 Part 3Ć1 -25 to +75 °C
The connectors have to be ordered separately..

3
Transport: 2K2 according to
DIN IEC 721 Part 3Ć2 -25 to +75 °C
Operation: 3K3 according to
DIN IEC 721 Part 3Ć3 0 to +50 °C
Protection according to
EN 60 529
Front IP 64
Housing IP 30
Terminals IP 20

Controller design Relay module 3)

6DR2804-8A/B
Electrical safety
- to DIN EN 61 010 Part 1
- Protection class I
- Safe separation between supply connection and field signals
- Clearances and creepage paths for surge class III and pollution
level 2 , unless stated otherwise
EC Certificate of Conformity no. 1225.00-03/01
CE marking conformity concerning Fig. 3/13 SIPART DR19 controller, dimensions in mm
- EMC Guideline 89/336/EWG and
- NS Guideline 73/23/EWG
is fulfilled without rectrictions
Emitted interference, immunity to interference to EN 61 326, NAMUR
NE21 8/98
The SIPART DR19 controller has already acquired the following
certifications:
• Certification of Germanischer Lloyd
Certificate No. 97 973-96 HH
• Certificate of DIN CERTCO, Berlin",
Approval as temperature control and limiting equipment for heat generĆ
ators,
Certificate of Conformity with DIN 3440:1984-07,
Registration no.: TR 10702000 S
• TÜV certificate on approval of a component symbol for water level conĆ
troller, test requirement according to VdTÜV instructions water level
100" and water level 100/1",
component symbol no. TÜV.WRS(WR).00-379K
No. of devices CutĆout width
Weight of standard controller Approx. 1.2 kg
2 188 + 1
Color 3 284 + 1
Fascia frame RAL 7037 4 380 + 1
Fascia RAL 7035





Material 10 956 + 1
Housing and fascia frame Polycarbonate, reinforced with glass
fiber Fig. 3/14 Panel cutĆouts, dimensions in mm
Front foil Polyester
Rear panels, modules PolybutyleneĆterephthalate
Auxiliary supply connections
115/230 V AC 3Ćpin earthed plug
IEC 320/V DIN 49457A
24 V AC/DC Special 2Ćpin plug 1) Space required to change motherboard and module.
Connections for process sigĆ MultiĆpin screwĆtype terminal blocks, 2) Observe ambient temperature when stacking with no intermediate
nals protected against reversed polarity
spacing.
for cables of 1.5 mm2 (AWG 14)
3) Arelay module with 2 or 4 relays (6DR2804Ć8A/Ć8B) can be snapped onto
Protective earth connection Earthing screw
the rear of the controller. This will increase the mounting depth by 130 mm.

3/14 Siemens MP 31 · 2005

 SIPART DR19 Controllers

Technical data

Technical data (continued) • Standard controller

• Power supply
Analog input AE1 See standard controller, analog input
Rated voltage Switchable AE1
230 V AC 115 V AC 24 V AC/DC
Transmitter supply L+
Operating Rated voltage 20 to 26 V
voltage range 195 to 97 to 20 to 20 to OnĆload current
60 mA, shortĆcircuit proof

3
264 V AC 132 V AC 28 V AC 35 V DC 1)
200 mA, pulsed
Short-circuit current
Frequency
48 to 63 Hz - Digital inputs BE1 and BE2
range
Signal status 0"
4.5 V or open
Peak voltages
Signal status 1"  13 V
to IEC 801Ć5
Pulse: 1.2/50 ms Input impedance  27 kW
symmetric 1 kV 1 kV 0.5 kV 0.5 kV
Digital outputs BA1 and BA2
asymmetric 2 kV 2 kV 1 kV 1 kV (with wired OR diodes)
Total of all Signal status 0"
1.5 V
output currents Signal status 1" +19 to 26 V
(L+, BA, AA OnĆload current
50 mA
and SES) max. 200 mA Short-circuit current
80 mA, pulsed
Power
consumption Analog output Iy (K controller)
Active power/ Rated signal range 0 to 20 mA or 4 to 20 mA
A
ā pparent power Output range 0 to 20.5 mA or 3.8 to 20.5 mA
(capacitive) Load voltage -1 to +18 V
Standard Max. permitted inductive load 0.1 H
controller
- No options, Relay output (S controller)
without Iext 5 W/9 VA 5 W/9 VA 4 W/6 VA 4W
Contact material AgĆNi
- With options, Contact rating
without Iext 11 W/15 VA 11 W/15 VA 8.5ĂW/12ĂVA 8.5 W
Max. switching voltage 250 V AC 250 V DC
- With options,
with Iext 15 W/19 VA 15 W/19 VA 12 W/17 VA 12 W Max. switching current 8A 8A
Max. switching capacity 1250 VA 100 W at 24 V
Permitted 30 W at 250 V
voltage dips at
Service life
0.85 UN
Mechanical 2 · 107 switching operations
Standard
controller with Electrical 230 V AC,
options

20 ms W loading 2 · 106 switching operations
Spark suppressor 22 nF and 220 W connected in
Test voltages
series with a 420 V varistor wired in
(1 min)
parallel
- PrimaryĆ
secondary 1.5 kV AC 500 V AC CPU data
- PrimaryĆ Cycle time 100 ms
protective
conductor 1.5 kV AC 500 V AC A/D conversion
- Secondary Method Successive approximation with
protective > 120 measurements per input and
conductor 700 V DC 700 V DC
averaging within 20 or 16.67 ms
• Program controller/transmitter Resolution 18 bit for AE1
11 bit for further AE and AA
Zero error
0.2 % of measuring span
Program P1
0.2 % of measuring span
P2 Gain error

0.2 % of measuring span
P1 and P2 connected Linearity deviation
Intervals per program P1 = 10 Display technology
P2 = 5 Digital x indicator 4Ćdigit, red, 7Ćsegment LED display
Variable ramp/stop time All intervals can be used as ramps or Digital w indicator 4Ćdigit, green, 7Ćsegment LED display
stop time, interval and amplitude for Character height 10 mm
interval end can be modified Display range Adjustable start and full scale
Interval period on time basis Numerical range -1999 to +9999
- Hrs / Mins 00 . 00 to 23 . 59 Decimal point Adjustable (fixedĆpoint)
- Mins / Secs 00 . 00 to 59 . 59 Refresh rate 0.1 to 9.9 s, variable
Time base Same for all intervals Analog indicator Vertical row of 21 LEDs (red)
Status signals 6 digital outputs (timeĆcontrolled) Display range
Each interval can be signalled on each - for xd/xw ± 5 % to ± 20 %
digital output - internal process
quantities 0 to 100 %
Program - Start - Stop From front panel or digital input
Reset From front panel or digital input

1) Includes harmonic content.

Siemens MP 31 · 2005 3/15

 SIPART DR19 Controllers

Technical data

Technical data (continued) mV source

• Standard controller, analog input AE1
Configurable measuring range
Start  -175 mV
Pt 100 resistance thermometer
End
+175 mV
Line resistance Recommended min. span 5 mV
- 2Ćwire circuit Lead resistance Line resistance
1 kW

3
RAb = RL1 + RL4 defined by
parameters Characteristic Voltage linear
Input current
1 mA
or automatic compensation via
Permitted common mode
configuration
voltage
1V
RL1 + RL4
50 W Stat. destruction limit across
- 3Ćwire circuit No compensation necessary if inputs 35 V
RL1 = RL2 = RL4
50 W
- 4Ćwire circuit No compensation necessary Resistance based sensor R
RL each
100 W Measuring range
Measuring current 400 mA Configurable measuring range
Configurable measuring range Measuring range limits incl.
Start RtA  18.49 W, tA  -200 _C line resistance Rtot
600 W 600 W
2.8 kW
End RtE
390.26 W, tE
850 _C
Recommended min. span 30 W 70 W
Recommended min. span 10 K
Input current 400 mA 140 mA
Characteristic Temperature linear Linearity error 60 mW 0.2 W
Filter time constant  10 ms Test voltage 500 V AC
Input Non-floating Input NonĆfloating

Thermocouples mA source
with additional measuring range connector 6DR2805Ć8J
Thermocouples, configurable Type (with impedance already included in Smart instruments)
to DIN IEC 584, part 1 CuĆCuNi T
FeĆCuNi J Measuring range
NiCrĆNi K Start 0/4 mA  0/20 mV
NiCrĆCuNi E End 20 mA  100 mV
Pt10RhĆPt S
Pt13RhĆPt R Transformation error 0.3 %
Pt30RhĆPt6Rh B Input resistance 50 W
NiCrSiĆNiSi N Smart input resistance 250 W
to DIN 43 710 CuĆCuNi U Permitted common mode
FeĆCuNi L voltage
1V
Stat. destruction limit across
Compensating reference
inputs 40 mA
junction
Internal Reference junction terminal required
10 V voltage source
External Temperature of external reference with additional measuring range connector 6DR2805Ć8J
junction entered as parameter
Line resistance Measuring range, can be

300 W
compensated
Configurable measuring range Start
0/2 V  0/20 mV
Start  -175 mV End
End
+175 mV 10 V  100 mV
Recommended min. span 5 mV Transformation error 0.2 %
Input resistance 90 kW
Configurable characteristic Linear with voltage or temperature
Permitted common mode
Filter time constant voltage
1V
 10 ms
Input current
1 mA Stat. destruction limit across
Permitted common mode inputs 35 V
voltage
1V
Stat. destruction limit across
inputs 35 V

3/16 Siemens MP 31 · 2005

 SIPART DR19 Controllers

Ordering data

Ordering data
Order No. Order No.

SIPART DR19 industrial controller Documentation

96 x 96,
with program function Quick reference “Operating and
basic unit with configuring”
- 1 analog input, - German/English C73000-B7474-C140
- 2 digital inputs
- 1 analog output
- 2 relay outputs
- French/Spanish/Italian
Assembly and installation instructions
C73000-B7450-C140
3
- 2 digital outputs - German/English C73000-M7474-C34
- French/Spanish/Italian C73000-M7450-C34
power supply AC/DC 24 V 6DR1900-4
power supply AC 230 V, Manual
switchable to AC 115 V 6DR1900-5 - German C73000-B7400-C142
- English C73000-B7476-C142

Input/output modules See Catalog Section 8

Analog signal module The following Instructions can be downloaded from Internet
- for current input 0/4 to 20 mA or (see Section 10, Page 10/4):
voltage inputs 0/0.2 to 1 V or 0/2 to 10 V
SIPART DR
(6DR2800Ć8J)
PROFIBUS interface / Instructions
- for resistance based sensor (R module)
(Description of the communication via PROFIBUS DP
(6DR2800Ć8R)
with the controller SIPART DR19/20/21/22/24)
- UNI module for TC/RTD/R/mV signals,
- German
programmable (6DR2800Ć8V)
- English
- reference junction terminal for TC,
internal (used in conjunction with AE1 or SIPART DR19
UNI module (6DR2805Ć8A)) Serial SIPART 6DR190x Bus interface / Instructions
- measuring range connector for I = (Description of the communication via RS 232, RS 485 or
20 mA and U = 10 V (used in conjunction PROFIBUS DP with the controller SIPART DR19)
with AE1 or UNI module (6DR2805Ć8J)) - German
- English
Switching signal module
- with 5 digital inputs (6DR2801Ć8C) Scope of supply
- with 4 digital outputs and two digital The scope of supply of a SIPART DR19 controller includes:
inputs (6DR2801Ć8E)
1 controller as ordered
- with 2 relay outputs (6DR2801Ć8D)
1 power supply connector 115/230 V or
Coupling relay module a special connector for 24 V AC/DC supply
- With 4 relays (AC 250 V) (6DR2804Ć8A) 2 clamping elements, pluggable
- With 2 relays (AC 250 V) (6DR2804Ć8B) 1 Quick Reference (English/German)
1 Assembly and Installation Instructions (English/German)
Interface modules (please order internal cold junction for TC connection or measuring
range connector separately, see Part 8)
- For serial communications via RS 232
or RS 485 (6DR2803-8C)
- PROFIBUS DP module (6DR2803-8P) Available ex-stores
Items marked are available exĆstores.

Input/output modules and accessories

The input/output modules are described in section 8.
Section 9 of the catalog contains details about software for parameterizing
the controller from a PC, interfacing to systems and the necessary
accessories (connectors, line drivers, etc.).

Training
Refer to ITC catalog (German) for details of training courses for the controlĆ
lers listed in this catalog (cf. also the appendix).

Siemens MP 31 · 2005 3/17

 Notes

3/18 Siemens MP 31 · 2005