JOB NO. ITEM NO.

PURCHASE ORDER NO.

SPECIFICATION NO.

CONTROLLED VOLUME PUMP (API 675-2ND) REVISION NO. DATE

DATA SHEET PAGE OF BY
SI UNITS
1 APPLICABLE TO: PROPOSAL PURCHASE AS BUILT
2 FOR IOCL UNIT ATMOSPHERIC & VACUUM DISTILLATION UNIT
3 SITE BARAUNI, BIHAR NO. OF PUMPS REQUIRED 2 ( Simplex, Double Diaphragm) (1W+1S)
4 SERVICE Antifoulant Injection MODEL MRB 22D SIZE AND TYPE Suction Size 1" & Discharge Size 3/4" and Hyraulic Diaphragm
5 MANUFACTURER MILTON ROY INDIA SERIAL NO.

6 NOTE: INDICATES INFORMATION TO BE COMPLETED BY PURCHASER BY MANUFACTURER

7 GENERAL
8 NO. MOTORS DRIVEN 2 OTHER DRIVER TYPE NA
9 PUMP ITEM NO'S 401-M-005-P-181 A/B PUMP ITEM NO'S NA
10 MOTOR ITEM NO'S 401-M-005-PM-181 A/B DRIVER ITEM NO'S NA GEAR ITEM NO'S NA
11 MOTOR PROVIDED BY Accudyne Industries Ind. Pvt. Ltd. DRIVER PROVIDED BY NA GEAR PROVIDED BY NA
12 MOTOR MOUNTED BY Accudyne Industries Ind. Pvt. Ltd. DRIVER MOUNTED BY NA GEAR MOUNTED BY NA
13 MOTOR DATA SHEET N EPCC01-LTHE-401-ELE-DAT-MLTR(1)-0017 DRIVER DATA SHEET NO. NA GEAR DATA SHEET NO. NA

14 OPERATING CONDITIONS LIQUID

15 CAPACITY @ PT: (l/h) TYPE OR NAME OF LIQUID Antifoulant
16 MAXIMUM 30 MIN 4.7 RATED 47 PUMPING TEMPERATURE: (°C)
17 DISCHARGE PRESSURE : (kg/cm2g) NORMAL Ambient MAX 65 MIN
18 MAXIMUM NORMAL 39 SPECIFIC GRAVITY 0.98 MAXIMUM 0.88 MINIMUM
19 SUCTION PRESSURE: (kg/cm2g) SPECIFIC HEAT RATIO Cp/Cv
20 MAXIMUM ATM MINIMUM VISCOSITY (cst 5 MINIMUM 25 MAXIMUM
21 DIFFERENTIAL PRESSURE : (kg/cm2g) CORROSIVE/EROSIVE AGENTS NA
22 MAXIMUM 38 MINIMUM CHLORIDE CONCENTRATION (PPM) NA
23 NPSH AVAILABLE (mlc): H2S CONCENTRATION (PPM) NA
24 (Including Acceleration Losses) 10.22 LIQUID TOXIC FLAMMABLE OTHER
25 TURNDOWN RATIO 10:1

26 PERFORMANCE SITE AND UTILITY DATA

27 NUMBER OF FEEDS 1 RATED CAPACITY (I/h) 47 LOCATION INDOOR OUTDOOR
28 NPSH REQUIRED (Including Acc. Losses) (mlc) 0.69 HEATED UNHEATED UNDER ROOF
29 RATED POWER 0.468kW AT RELIEF SETTING 0.324 kW ELECTRICAL AREA CLASS T3 GROUP IIA/IIB ZONE 2
30 PLUNGER SPEED (strokes/min) 96 DESIGN MAX WINTERIZATION REQD TROPICALIZATION REQD
31 DIAMETER (mm) 22.2 LENGTH OF STROKE (mm) 34 SITE DATA
32 PUMP HEAD: - RANGE OF AMBIENT TEMPS:MIN/MAX 46 °C / 5 °C
33 MAXIMUM PRESSURE kg/cm2g 65 UNUSUAL CONDITIONS
34 HYDRO TEST PRESSURE kg/cm2g 98 DUST FUMES SALT ATMOSPHERE
35 MAX DISCH PRESS. W/ JOB DRIVER kg/cm2g 65 OTHER
36 MAX BKWBASIS GEAR STRENGTH UTILITY CONDITIONS

37 CONSTRUCTION ELECTRICITY DRIVERS HEATING CONTROL SHUTDOWN

38 SIZE ANSI FACING POSITION VOLTAGE 415 V NA NA NA
39 CONNECTIONS RATING HERTZ 50 Hz NA NA NA
40 SUCTION 1" 600 # RF BOTTOM - V PHASE 3 Ph NA NA NA
41 DISCHARGE 3/4" 600 # RF TOP-V COOLING WATER INLET RETURN DESIGN MAX D
42 FLUSH TEMP °C MAX
43 PRESS. (kg/cm2g) MIN
44 LIQUID END JACKET REQ'D SOURCE
45 TYPE DIAPHRAGM PLUNGER INSTRUMENT AIR MAX MIN
46 DIAPHRAGM DIA mm 132.80 NO REQ. 2 PRESSURE (kg/cm2g) 7 3.7

47 VALVES/FEED SUCTION DISCHARGE APPLICABLE SPECIFICATIONS:

48 TYPE BALL BALL API 675 POSITIVE DISPLACEMENT PUMPS - CONTROLLED VOLUME (Latest Edition)
49 NUMBER 2 2 GOVERNING SPECIFICATION (IF DIFFERENT)
50 NACE MR 0103(6.14.2.13)
51 NACE MR 0175(6.14.2.13)

52 IBCE-6373-C00-ROT-SPC-000-0004 and IBCE-6373-C00-ROT-DES-000-0001

53 REMARKS 1) PERFORMANCE TOLERANCE SHALL BE -

54 a) LINEARITY + 3% b) FLOW REPEATABILITY + 3% c) STEADY STATE ACCURACY +/- 1% OVER TURNDOWN RATIO OF 10:1.
55 2) Automatic capacity controller will be supplied along with pump.
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57
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 JOB NO. ITEM NO.

PURCHASE ORDER NO.

SPECIFICATION NO.

CONTROLLED VOLUME PUMP (API 675-2ND) REVISION NO. DATE

DATA SHEET PAGE OF BY
SI UNITS

1 MATERIALS CONTROLS
2 LIQUID END SS 316L/CF3M TYPE: SIGNAL:
3 PROCESS SIDE CONTOUR PLATESS316L MANUAL REMOTE PNEUMATIC
4 HYDRAULIC DIAPHRAGM PTFE AUTOMATIC LOCAL ELECTRONIC
5 PROCESS DIAPHRAGM PTFE STROKE CONTROL : 10-100%
6 DOUBLE DIAPHRAGM SUPPORT SS 316 PNEUMATIC: (kg/cm2g)
7 LANTERN RING NA MINIMUM NA MAXIMUM NA
8 PACKING GLAND NA ELECTRONIC (mA):
9 PACKING NA MINIMUM 4 MAXIMUM 20

10 VALVE SS316L OTHER PURCHASE REQUIREMENTS

11 VALVE SEAT SS316L NAMEPLATE UNITS U.S. CUSTOMARY SI
12 VALVE GUIDE SS316L VENDOR FURNISHED PROCESS PIPING

13 VALVE BODY SS316L (Reference P&ID Doc. No. : EPCC01-LTHE-401-PRS-PID-MLTR(1)-0142-1)

14 VALVE GASKET NA VENDOR REVIEW PIPING DRAWINGS
15 HOUSING ASTM A48 CLASS 30A VENDOR FURNISHED PULSATION SUPRESSION DEVICES
16 SPECIAL MATERIAL TESTS (6.14.2.5) VENDOR FURNISHED RELIEF VALVE
17 INTERNAL EXTERNAL
18 LOW AMBIENT TEMPERATURE MATERIALS TESTS (6.14.6) RELIEF VALVE SETTING External RV = 42.9 kg/cm2g Internal RV = 45 kg/cm2g
19 VENDOR FURNISHED BACK-PRESSURE VALVE

20 QA INSPECTION AND TEST ( REFER ITP ATTACHED) DOUBLE CHECK VALVES REQUIRED
21 COMPLIANCE WITH INSPECTORS CHECK LIST OIL-FILLED PRESSURE GAUGES REQUIRED
22 CERTIFICATION OF MATERIALS (user to define components in remarks)(REMARKS 4) VENDOR FURNISHED CONTROL PANEL
23 FINAL ASSEMBLY CLEARANCES (user to define components in remarks) BASEPLATE PREPARED FOR EPOXY GROUT
24 SURFACE AND SUBSURFACE EXAMINATIONS PROVIDE TECHNICAL DATA MANUAL
25 RADIOGRAPHY Not Applicable (No welded parts in pump)
26 ULTRASONIC Not Applicable as per spec.

27 MAGNETIC PARTICLE If Applicable PREPARATION FOR SHIPMENT

28 LIQUID PENETRANT If Applicable DOMESTIC EXPORT EXPORT BOXING
29 CLEANLINESS PRIOR TO FINAL ASSEMBLY OUTDOOR STORAGE MORE THAN 12 MONTHS
30 HARDNESS OF PARTS, WELDS & HEAT AFFECTED ZONES WEIGHTS (kg)
31 FURNISH PROCEDURES FOR OPTIONAL TESTS PUMP 45 BASE 9 GEAR Incl. DRIVER 23

32 TESTS REQ'D WIT OBS DRIVERS

33 HYDROSTATIC (8.3.2) MOTOR: 0.75 KW
34 STEADY STATE ACCURACY MANUFACTURER CGL
35 REPEATABILITY TYPE TEFC
36 LINEARITY FRAME NO. 80
37 PERFORMANCE TEST (8.3.4) CONSTANT SPEED Yes
38 MECHANICAL RUN FOR 4 hours (8.3.5) VARIABLE SPEED
39 COMPLETE UNIT TEST (8.3.7.2) (REMARKS 5)
40 SOUND TEST (8.3.7.3)
41 HIGH DISCHARGE PR.(8.3.7.4)
42 FACTORY ACCEPTANCE (8.3.8)
43 STRIP TEST & DIAPHRAGM RUPTURE DETECTION
44 LUBRICATION FLUID kW 0.75 RPM 1500
45 CRANKCASE INTERMEDIATE VOLTS 415 V PHASE 3 Ph
46 HYDRAULIC FLUID HERTZ 50 Hz SERVICE FACTOR 1
47 ACCESSORIES ENCLOSURE Ex "d"
48 SPEED REDUCER MANUFACTURER MILTON ROY INDIA OTHER (SEE SEPARATE DATA SHEETS)
49 INTEGRAL SEPARATE GAS DRIVEN NA
50 TYPE WORM / WORM GEAR STEAM TURBINE NA
51 RATIO 1/15 OTHER
52 BASEPLATE UNDER
53 COUPLING MANUFACTURER Not Applicable
54
55 TYPE Not Applicable

56 NOTES 1. Pumps with remote control and manual back up control. The stroke adjustment is possible during operation.
57 2. Capacity Control from 10% to 100% Stroke i.e. from 0 to 47 LPH.
58 3. Double Diaphraphm Pump is equipped with diaphragm leak detection facility with PT and PG for rupture indication.
59 4. EN10204 3.1 MTC for pressure containing parts ( head, fluid end) and lab test report/MTC for pump housing, worm gear & worm shaft.
60 5. Visual check for completeness & appearance, Dimensional check and DFT check of final painting.
61 6. For pump head & fluid end - if it is austenitic stainless steel material IGC test as per ASTM A262 Practice "E" to be carried out.
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