The Development of A Substitute Bird Model
The Development of A Substitute Bird Model
James L. Rand
Substitute Bird Model
Staff Engineer. A comprehensive program was conducted to develop a model synthetic bird for use
Mem. ASME in engine blade impact testing. A hydrodynamic theory of the impact event was used
to aid in determining the bird properties which had to be duplicated in the model.
Division of Engineering Sciences Of the two candidate models studied extensively, it was determined that a projectile
Southwest Research Institute, fabricated from commercial gelatin impregnated with phenolic mircoballoons most
San Antonio, Texas 78284 nearly duplicated the impact loading history of real birds.
Introduction
One of the major hazards to flight safety today is the in- concentrated on developing a fundamental understanding of
flight impact of birds. Aircraft windshields and engine the impact process. Based on this understanding, a general
blading are especially vulnerable to damage. Because of the hydrodynamic theory was developed to predict the impact
importance of this problem, both NASA and the Air Force loads. The selection of a substitute bird model was based on
are conducting extensive programs aimed at improving the those parameters identified in the hydrodynamic theory as
impact tolerance of these components by developing better necessary to simulate the loadings observed from the impact
materials and better structural designs. of actual birds. The development of a hydrodynamic model of
Extensive impact testing is required to evaluate these new bird impact has been reported previously [1, 2]. The purpose
concepts. Each of the major engine manufacturers has a test of this paper is to document the selection and validation of a
facility in which dead birds are impacted against single and substitute bird model. A brief overview of the hydrodynamic
multiple blades for design studies and ingested into entire model will be given to help the reader to better understand the
engines during qualification testing. The use of real birds in selection process.
the testing process lends realism to the test results, but greatly
complicates the testing procedure while raising several Blade Response
questions as to the validity of the results.
One of the major drawbacks to the use of real birds in The response of any structural element, when subjected to
testing is the lack of repeatability. The actual impact loads dynamic loading, is significantly different than its response to
vary from test to test due to the inability to control projectile a static force. It is assumed that the impact of a bird against a
orientation; lack of homogeneity, isotropy, or symmetry; and rotating engine blade will create forces for a finite duration of
variations in bird structure. Secondly, it is very difficult to time which is less than the natural period of the blade in any
conduct scaled tests since small birds, such as starlings, are given mode. Since the blade is a deformable medium, stress
not exact replicas of much larger birds, and it would be waves are generated which tend to mitigate the applied forces
difficult to find a small scale model of a starling. Testing with and spread the effects over a larger area and for a longer
real birds also has obvious sanitary and aesthetic disad- period of time. Under this assumption, engine blading is
vantages. susceptible to failure in two distinctly different modes when
impacted by a bird. Localized failure of the blade may occur
For these reasons, a program was conducted at the Air when the stresses generated are sufficiently high to cause
Force Materials Laboratory (AFML) to develop a synthetic compressive (or shear) failure at the point of contact. In
bird model for use in impact testing. Requirements for such a addition, release waves may cause back surface spall or tensile
model were that the loads generated during impact of the delamination. The second mode is gross structural defor-
model with a deformable structure be similar to those mation which may be sufficient to cause failure at some point
generated during the impact of a real bird, the loads should be other than the point of contact.
highly reproducible, and the model should be easily
manufactured, readily available, and relatively inexpensive. Typical examples of local failure are delamination of the
In order to develop a synthetic bird model which would leading edge (in composite blades), local cracking or
properly replicate the impact loads, initial efforts were cratering, back surface spall, and internal crack nucleation.
Material failures of this nature are governed by two
dominating considerations: the strength of the material under
the existing conditions of stress, strain and strain rate, and the
mechanics of the loading which may produce adverse wave
1
Formerly of the Metals and Ceramics Divisions, Air Force Materials interactions.
Laboratory, Wright-Patterson Air Force Base, Ohio 45433. In order to duplicate local failures of this nature, use of the
Contributed by the Gas Turbine Division and presented at the International actual blade to be evaluated will serve to replicate the material
Gas Turbine Conference and Products Show, Houston, Texas, March 9-12,
1981, of THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS. Manuscript and geometric properties if it is rotated to produce the actual
received at ASME Headquarters, November 26, 1980. Paper No. 81-GT-23. stress state. In order to duplicate the mechanics of loading
Nomenclature
essurt
• - 0.5 kg
25 .50 .75 1.00 150 •
~ • - 0.1 kg -
T U„ A
/°
I 30TU
A
100 f • •
-
(a) Impact velocity, U 0 = 225 m/s •
Impact v e l o c i t y , U (m/s)
10
T U
50 100 150 200 250 300 Fig 4 Normal impact of a gelatin projectile with 40 percent porosity,
U0 = 158 m/s [2]
Impact v e l o c i t y , U (m/s)
Model Development
In the development of a model (synthetic bird), a variety of ***L l i i 1 1
requirements was formulated. In order to accurately 50 100 150 200 250 300
reproduce impact damage using a model, it was required that
Impact velocity, U (m/s)
the loads generated during impact with a deformable structure
be similar to those generated during the impact of a real bird.
Fig. 5 Stagnation pressure measured during the normal impact of
As an aid to design and testing, it was desired that the loads be gelatin projectiles [2]
highly reproducible. For practicality, the model should be
easily manufactured, readily available, and relatively inex-
pensive. simulant, gelatin was found to possess the desired properties
Two separate approaches were taken in developing suitable of a replica model. With its high water content, it was believed
models. One approach was to develop a near replica model in to possess an equation of state similar to that of bird flesh. It
which the synthetic bird was made of a material having an has a density of 1.05-1.06 g/cm 3 and its strength is great
equation of state similar to that of bird flesh, with the same enough to hold its shape but small relative to impact
average density and porosity used earlier to model real birds. pressures. The proper amount of porosity (entrapped air) can
Since the material properties of a replica model would be also be added by the use of phenolic microballoons, which are
similar to those of a real bird, the impact loads should be stirred into the gelatin and water mixture prior to the gelling
similar. A second approach was to develop a nonreplica process.
model. In this development process, emphasis was placed on During initial experimental investigations, projectiles were
developing a model which duplicated the impact loads, not the made from gelatin with no porosity (p = 1.06 g/cm 3 ) and
material properties. large porosity (40 percent porosity, p = 0.64 g/cm 3 ). It was
felt that this large variation would be a good check of the
Replica Model. As mentioned earlier, a chicken can be hydrodynamic theory. Figure 4 shows a typical pressure trace
adequately modeled by a mixture of 85-90 volume percent for the impact of a projectile with 40 percent porosity. The
water and 10-15 percent air, where the water has a slightly coordinates were nondimensionalized to aid in comparison
higher density of 1.06 g/cm 3 . However, no scheme could be with theory. Predicted values of the Hugoniot shock pressure
developed for fabricating a synthetic bird from such a mix- (equation (2)) and the steady-state stagnation pressure
ture. Subsequently, an effort was made to locate another (equation (4)) are also shown.
substitute with properties similar to those of flesh. A large Results from this series of tests are given in Figs. 5 and 6.
number of materials were considered. Synthetic rubbers of The steady-state stagnation pressures are compared with the
various types showed promise but had too great a density. predictions of equation (4) in Fig. 5 and the shock pressures
Finally, commercial gelatin was selected as the best choice. are compared with the predictions of equation (2) in Fig. 6.
Initially considered because of its historical use as a flesh The correlation is seen to be very good in both cases. No
EXPERIMENTAL DATA
300 -
" — No Porosity,
O - 50% Porosity
Eq. (2) 40 _
- _
250 -
EXPERIMENTAL DATA
200 -
O - 40% Porosity 30 No Porosity, - -
Eq. (4)
150 - / -
—1 T- 1—_ , ,... ,_
250 -
EXPERIMENTAL DATA