Document Title: Maintenance Coating Specification for Offshore and

Onshore Facilities

COPI Doc No.: ID-G-BU-00000-00000-01501

Originator: COPI
COPI Group Owner: UO-Maintenance- OEE
Area: General
Location: General
System: General Systems
Document Type: Procedure/ Work Instruction/Job Note
Discipline / Subdiscipline: General / General
Old COPI Document No.: -

ID-G-BU-00000-0000
0-01501.pdf

Muhdi
Dale Sujatmiko Terry L. Iain C.
1 IFU 27 Oct 09 Issued for Use
Rasche Anggiat M. Eward MacMillan
Sihotang
Muhdi
Dale Sujatmiko Not
0A IFC 3 Sep 09 Issued for Comment - Not Req’d
Rasche Anggiat M. Req’d
Sihotang
Unit Snr. VP
Rev Status Issue Date Reason for Issue Prepared Checked Owner Manager Ops
Approvals

Printed initials in the approval boxes confirm that the document has been signed.
The originals are held within Document Management.
Procedure/Work Instruction/Job Note: ID-G-BU-00000-00000-01501 Rev. 1
Maintenance Coating Specification for Offshore and Onshore Facilities
ConocoPhillips Indonesia Page 2 of 28

Revision Sheet
ConocoPhillips Indonesia Inc. Ltd

REVISION DATE DESCRIPTION OF CHANGE

0A 3 Sept 2009 Issued for comment

1 27 Oct 2009 Issued for Use

Additional Approvers (If Applicable)

Name Designation Signature Date

Manager Engineering
James D. Thornton
Development
Manager Offshore
Agus Wijaya
Operations Engineering
Manager Sumatera
Idham I. Purba
Operations Engineering
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ConocoPhillips Indonesia Page 3 of 28

Table of Contents

List of Table ................................................................................................................................................... 5

1 Intent of This Specification ............................................................................................................... 6
2 Definition and Abbreviation .............................................................................................................. 6
3 References ....................................................................................................................................... 7
4 Maintenance Coating Applicator ...................................................................................................... 9
5 Contractor Responsibilities .............................................................................................................. 9
6 Quality Assurance, Control, and Inspection ................................................................................... 10
6.1 Work Instructions and Inspection & Test Plans ...................................................................... 10
6.2 Inspection equipment .............................................................................................................. 10
6.3 Inspection reports ................................................................................................................... 11
6.4 Test reference panels ............................................................................................................. 11
6.5 Test reference areas ............................................................................................................... 11
7 Approved Coating Materials ........................................................................................................... 11
7.1 Approval process .................................................................................................................... 11
7.2 Mixing of coatings from different suppliers ............................................................................. 12
7.3 Typical Coating Material and Suppliers .................................................................................. 12
7.4 Other suppliers, coatings and tape ......................................................................................... 14
8 Maintenance Coating System ........................................................................................................ 14
8.1 General ................................................................................................................................... 14
8.2 Coating systems by item and service environment ................................................................ 15
8.3 Approved Coating and Lining Systems .................................................................................. 17
9 Color Coding .................................................................................................................................. 17
10 Surface Preparation ....................................................................................................................... 17
10.1 General ................................................................................................................................... 17
10.2 Spot Repair to the Damaged Original Coating ....................................................................... 17
10.3 Abrasive blast cleaning ........................................................................................................... 20
10.4 Surface profile values and measurement ............................................................................... 20
10.5 Alternate surface preparation procedures .............................................................................. 21
10.6 Abrasive blasting of aluminum, stainless steel and HDG surfaces ........................................ 22
10.7 Treatment of member edges prior to abrasive blasting .......................................................... 22
10.8 Surface defects ....................................................................................................................... 22
11 Coating Application ........................................................................................................................ 23
11.1 General ................................................................................................................................... 23
11.2 Application equipment ............................................................................................................ 23
11.3 “Flash corrosion” ..................................................................................................................... 23
11.4 Ambient and surface conditions.............................................................................................. 23
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11.5 Mixing of coating components and thinning ........................................................................... 23

11.6 “Brush stripe” coating of sharp edges and welds ................................................................... 24
11.7 Contrasting color of each coat within a system ...................................................................... 24
11.8 Coating production overlap sections ...................................................................................... 24
11.9 Pot life and re-coat interval ..................................................................................................... 24
11.10 Epoxy putty ............................................................................................................................. 24
11.11 Finish of applied coating ......................................................................................................... 24
12 Acceptance Criteria ........................................................................................................................ 24
12.1 General ................................................................................................................................... 24
12.2 Particulate and chemical contamination ................................................................................. 25
12.3 Wet Film Thickness (WFT) measurement .............................................................................. 25
12.4 Dry Film Thickness (DFT) measurement ................................................................................ 25
12.5 Adhesion testing ..................................................................................................................... 25
12.6 Testing for coating cure state ................................................................................................. 26
12.7 Continuity (holiday) testing ..................................................................................................... 26
12.8 Transport of Coated Items ...................................................................................................... 27
13 Repairs To Coatings ...................................................................................................................... 27
13.1 Repair methods....................................................................................................................... 27
13.2 “Feathering” edges of spot repaired sections ......................................................................... 27
13.3 Reporting of repair procedure and location ............................................................................ 27
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ConocoPhillips Indonesia Page 5 of 28

List of Table

Table 1. Typical Coating Materials and suppliers .........................................................................................13

Table 2. Other Coatings and Tape Supplier approved by ConocoPhillips. ...................................................14
Table 3. Coating System Designations by Service Environment ..................................................................14
Table 4. Last Letter Designation ...................................................................................................................14
Table 5. Maintenance Coating System .........................................................................................................15
Table 6. Approved Coating and Lining System .............................................................................................18
Table 7. Surface Profile Required for Specified DFT ....................................................................................20
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ConocoPhillips Indonesia Page 6 of 28

1 Intent of This Specification

Maintenance coating is performing repair to the existing preventive coating to maintain integrity of
the facilities through out it life cycle. It is usually performed in the field, which may include surface
preparation, applying coating on top of the existing coating, and even re-building corroded metal
surface.

Protective coating performance and life is highly dependant on surface preparation and
cleanliness. The quality of the surface preparation and the removal of chlorides is much more
important than the choice of brand among generically equivalent coatings. Failing to follow
surface preparation in the specification may result shorter service life of the coating.

Grit blasting always provides a better surface than do mechanical or hand surface preparation
and grit blasting should be used whenever practical. Hand and mechanical preparation is suitable
for small areas and when blasting could damage adjacent equipment.

The intention of this specification:

• Provide guideline and specification of maintenance coating for onshore and offshore
facilities.
• Ensure that maintenance coatings applied to existing offshore and onshore structures
shall provide as long a service life as is possible with due consideration of the type of
surface cleaning and preparation available.

This specification is not intended to restrict the brand of coating used in a repair. It is emphasized
to use the same brand for all coating layers in the repair work but it does not have to be the same
brand as the original paint. Other products from these suppliers and other suppliers may be
considered for use. Suppliers must be able to show a track-record of success with sufficient
references and shall be able to provide the complete suite of products required for the project at
hand.

Where an item or structure is not specifically referenced herein, or there is doubt with respect to
selecting the correct coating system, a consultation should be made to ConocoPhillips coating
consultant for guidance in selecting the correct coating system.

The following items shall not be treated unless otherwise requested:

• flange gasket facing
• valve stems and spindles
• machined surfaces and flange faces
• vessel and equipment identification and certification plates
• non-ferrous metal surfaces such as, but not limited to cadmium, Monel, galvanized, copper,
aluminum
• glass faces of sight gauges and pressure gauges

2 Definition and Abbreviation

CP : Cathodic Protection
Company : ConocoPhillips Indonesia
Contractor : Third party coating applicator company
DFT : Dry Film Thickness, in µm
GF : Glass Flake (can mean mineral flake)
GRP : Glass Reinforced Plastic (fiberglass)
HB Epoxy : High Build Epoxy
HB/HS Epoxy : High Build High Solids Epoxy
HDG : Hot-Dip Galvanized
HP : High Pressure (as in Water Washing at pressures above 300
Bar)
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IOZ : In-Organic Zinc (primer)

ITP : Inspection and Test Plan
µm : Micron
Maintenance : The activity of repairing damaged existing protective coating,
coating usually performed in-situ/in the field
MSDS : Material Safety Data Sheet
OH&S : Occupational Health and Safety
PFP : Passive Fire Protection
PIG : Paint Inspection Gauge
PPE : Personal Protection Equipment
QA : Quality Assurance as defined by ISO 9001 and 9002 Quality
Systems
QC : Quality Control of production processes by activity
S/S : Stainless steel
Supplier : The approved coating Supplier
UHP WJ : Ultra High Pressure Water Jetting (> 2000 Bar)
UHB : Ultra High Build Epoxy
WB-IOZ : Water Borne - Inorganic Zinc Silicate
WFT : Wet Film Thickness
WI : Work Instruction

3 References
The most recent edition of the following Standards shall apply to this Specification:

Steel Structures Painting Council (SSPC)

SSPC SP 1 Solvent Cleaning
SSPC SP 2 Power Tool Cleaning
SSPC SP 5 White Metal Blast Cleaning
SSPC SP 6 Commercial Blast Cleaning
SSPC SP 7 Brush-Off Blast Cleaning
SSPC SP 8 Surface Preparation Spec. No. 8, Pickling
SSPC SP 10 Near-White Blast Cleaning
SSPC SP11 Power Tool Cleaning to Bare Metal
SSPC PA 1 Shop, Field, and Maintenance Painting
SSPC PA 2 Measurement of Dry Paint Film Thickness with Magnetic Gages
SSPC PA 3 Paint Application No. 3, A Guide to Safety
SSPC-Guide to VIS-1-89, Visual Blast Standards/Pictorial Surface Prep.
SSPC-Guide to VIS-2, Standard Method of Evaluation of Rust
SSPC-CS23 (I) Interim Specification for the Application of Thermal Spray
Coatings (Metallizing) of Aluminum, Zinc, and their Alloys and
Composites for the Corrosion Protection of Steel

International Standards Organization (ISO)

ISO 8501 Preparation of Steel Substrates before Application and Related
Products – Visual Assessment of Surface Cleanliness
ISO 8502 Preparation of steel substrates before application of paints and
related products
St 2.0 Hand Tool Cleaning
St 3.0 Power tool Cleaning
Sa 2.0 Commercial Abrasive Blast
Sa 2.5 Near-white Abrasive Blast
Sa 3.0 White Metal Abrasive Blast
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American Society of Testing and Materials (ASTM)

ASTM A385 Standard Specification for Zinc Dust Pigment
ASTM D4417 Method C Test method for Field Measurement of Surface Profile
ASTM D4541 Standard Test Method for Pull-Off Strength of Coatings Using
Portable Adhesion Testers
ASTM D4752 Standard Test Method for Measuring MEK Resistance of Ethyl
Silicate (Inorganic) Zinc-Rich Primers by Solvent Rub
ASTM D4940 Standard Test Method for Conductimetric Analysis of Water
Soluble Ionic Contamination of Blasting Abrasives

National Association Of Corrosion Engineers

NACE RP0178 Fabrication Details, Surface finish requirements, and Proper
Design Considerations for tanks and vessels to be lined for
immersion service.
NACE RP0188 Low Voltage Holiday detection of internal linings.
NACE RP-0176 Corrosion Control of Steel, Fixed Offshore Platforms Associated
with Petroleum Production

Occupational Safety and Health Administration (OSHA)

OSHA-2206 (29 CFR 1910) Occupational Safety and Health Standards
1992,

NORSOK
NORSOK M501 (Rev5) Surface Preparation and Protective Coating

Oil Companies International Safety Guide for Oil Tankers and Terminals
International Marine Forum

Civil Aviation Authority (UK) “Offshore Helicopter Landing Areas: A Guide to Criteria,
Recommended Minimum Standards, and Best Practice” Civil
Aviation Authority Standard for Helideck Design CAP 437

Company Documents CPMS-MAT-RD-001 Guideline for the use of Thermal Sprayed

Aluminum Coatings for ConocoPhillips Reference Document

ConocoPhillips Indonesia Project Documents

84501-9200-1L-006 Project Department Specifications: Coatings for Structure, Piping
and Equipment (rev-2; 9 Sept 2004)
GS.10-01 General Specifications Protective Coating: Piping, Vessel, &
Equipment For Belida Field Development (rev-3; July 1991)
84501-9230-2L-015 Project Department Specifications: Elastomeric Coating for Riser
(rev-A0; 1 Mar 2003)
GIS-MEC-211 Specification for Painting and Coating for Suban Phase 2 Gas
Project (rev-2; 9 Sept 2002)
B-84505-1098-1L-500 Hull Coating Specification for Belanak Field Development (rev-D2;
19 March 2002)
ID-N-BU-MM0-STS-GN- Standard Specification: Preparation and Painting for Onshore
00-0001 Area (rev-1; 17 Apr 2009)

Discrepancies: If any discrepancies between this specification, and standards and codes listed
above are noted by the Contractor, they shall be brought to the attention of the
Company immediately and written clarification from the Company obtained
before proceeding.
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4 Maintenance Coating Applicator

The coating applicator can be performed by an in-house coating team or third party specialized
coating applicator company.

In order to achieve a minimum 5-year coating service life, the coating applicator team shall be
competent and qualified to perform coating selection, coating mixing, surface preparation, and
application.

5 Contractor Responsibilities
Unless stated otherwise, the Contractor shall be responsible for the following activities:

• Supply all coating materials, labor, consumables, safe storage facilities, surface preparation
and application equipment, inspection and PPE required to perform the work scope in
accordance with this Specification, ConocoPhillips HSE Management System, relevant
statutory regulations and good industry practice.

• Perform independent review and/or testing of the Approved Coating products listed in Table
1 in section 6.3 in order to select those products best suited to the Contractor’s production
schedule, application practices and equipment and the ambient conditions expected during
the production period. ConocoPhillips shall not accept liability with respect to variation of, or
deficiency with the properties or values noted in the Supplier’s Product Data Sheets.

• Ensure their chosen Supplier’s participation in the Test Reference Panel / Area protocols,
review and approval of Work Instructions and ITP’s.

• Provide ConocoPhillips with their chosen Supplier’s Product Data Sheets and Material
Safety Data Sheets for all materials proposed for use. In the event that the proposed
materials are not acceptable, the Contractor shall investigate the use of alternative materials
at no cost to ConocoPhillips. The Contractor shall ensure that all personnel involved in the
work understand the contents of Product Data Sheets and MSDS documents and that
copies are available at the work site at all times.

• Provide ConocoPhillips with the following information if requested:

1. work procedure and inspection & test plan
2. details of all equipment and materials proposed for use at ConocoPhillips offshore
and onshore facilities
3. CV for the proposed project supervisor
4. qualifications and/or certifications for proposed supervisor/s and UHP Water Jetting
personnel

• Maintain the work place in a tidy and safe condition. Abrasive residues, consumables, empty
containers and other any other residues shall be removed from the work site and disposed of
in accordance with statutory requirements.

• Where disposal is covered by statutory requirements, the Contractor shall provide

ConocoPhillips with written evidence that all toxic or potentially toxic materials removed from
site have been properly treated off-site in accordance with the relevant statutory
requirements.

• Perform all work in strict accordance with this Specification, ConocoPhillips requirements and
all statutory requirements.

• Ensure abrasive blast dust residues, over spray or any other by-product or consequence of
the Contractor’s activities at site do not cause any damage to ConocoPhillips facilities or
equipment.
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• Accept that conflict with any provision of this Specification, or any other reference, the issue
shall be resolved in accordance with the standard acceptable to ConocoPhillips with the
following hierarchy:
1. ConocoPhillips Specification.
2. Industrial Standard and Recommended Practices.
3. Paint Manufacturer Recommendation
4. Technical Expert in Coating and Painting Recommendation.

6 Quality Assurance, Control, and Inspection

6.1 Work Instructions and Inspection & Test Plans

At least 14 days prior to commencing work the Contractor shall submit to ConocoPhillips their
Work Procedures and Inspection & Test Plan (ITP) documents as proposed for each coating
system.

A typical Work Procedures shall cover, although not be limited to:

• Abrasive blast cleaning
• HP and UHP Water Jetting
• Application of each Coating System
• Epoxy filling or caulking of pitted areas (See 10.10)
• Loading for transport to site

Inspection & Test Plan documents shall nominate as a minimum, the following verification
actions:
• the removal of grease, oil and other contaminants prior to abrasive blasting
• abrasive blasting standard, profile and profile shape
• the absence of surface contaminants prior to coating application
• ambient conditions within specified limits and recorded every 2 hours during coating
application
• re-coat interval of each coat within a system
• DFT of each coat within a system
• cure state of each coat within a system
• continuity (holiday) testing – applicable to tank linings only
• completion of Quality Records

ConocoPhillips reserves the right to request any amendment or addition to the Contractor’s
proposed Work Instructions or ITP’s as required.

Where requested by ConocoPhillips, the Contractor shall obtain the coating suppliers written
confirmation that the final Work Instruction/s and Inspection and Test Plan documents are
appropriate with respect to their coating materials achieving a minimum 5-year service life to next
maintenance.

No coating production shall commence until ConocoPhillips has approved the Contractor’s
proposed Quality Work Instruction/s, ITP document/s and, if required, has accepted the coating
Supplier’s written approvals as detailed above.

6.2 Inspection equipment

The Contractor shall provide the following Inspection Equipment:

• surface temperature gauge
• ambient temperature gauge
• hygrometer/sling psychrometer and cyclometric charts
• WFT gauge
• DFT measuring instrument (Elcometer 345 or similar)
• High Voltage Holiday Tester
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• Wet Sponge Holiday Tester

• Testex Replication Tape & Micrometer
• Elcometer 106 Pull-off adhesion testing gauge

6.3 Inspection Reports

Daily Quality Reports including Inspection Reports detailing the work performed, batches of
products used, areas coated and all destructive and non-destructive testing shall be completed
for each day’s production.

Completed Daily Quality Reports together with location drawings showing areas treated shall be
provided to ConocoPhillips by 1200hrs of the following day.

6.4 Test Reference Panels

Where requested by ConocoPhillips, the Contractor shall prepare two steel Test Reference
Panels (0.500 x 0.500 x 0.003 m) for each coating system proposed. The Panels shall be
prepared in strict accordance with this Specification and the Contractor’s Work Instructions as
approved by ConocoPhillips.

The Contractor’s coating supplier shall verify each step in the preparation of the Test Reference
Panels is appropriate and conforming to the Contractor’s Work Instruction document. The
supplier provide ConocoPhillips with written confirmation for the conformance of coating applied
to the Test Reference Panels with the requirements of their Product Data Sheets, the
Contractor’s Work Instruction and ITP, and this Specification.

No production coating work shall commence until ConocoPhillips has been provided with a Test
Reference Panel noted as conforming by the supplier.

ConocoPhillips and the Contractor shall each retain one Panel for use as a conformance
standard in the event of disputation over production standards.

6.5 Test Reference Areas

Where requested by ConocoPhillips, the Contractor shall prepare Test Reference Areas for each
Approved Coating System on typical and “representative” sections of steel structure as selected
by ConocoPhillips. The Test Reference Area/s shall be treated in strict accord with this
Specification; the Contractor’s approved Work Instruction and ITP.

Each production activity, i.e., abrasive blasting, “brush stripe” coating, etc, shall be witnessed by
the coating supplier and acknowledged in writing as conforming.

Upon completion of the Test Reference Areas, the Contractor and the supplier shall sign for their
acknowledgement that the Test Reference Area is a typical example of their product/s.

7 Approved Coating Materials

7.1 Approval process

Only Approved Coating products approved by ConocoPhillips and sourced from Approved
Suppliers shall be used. Alternate coating materials may be considered provided such a request
is made in writing at least 14 days prior to the scheduled commencement of work. Such a request
shall provide details of any cost or performance benefits and be supported by documented case
histories.

Acceptance by ConocoPhillips to use alternate materials is contingent upon an approved

Management of Change process.
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7.2 Mixing of Coatings from Different Suppliers

All coating materials, including thinners and catalysts, used within any coating system shall be
sourced from the same supplier. This condition also applies where an item was abrasive blasted
and primed at another facility for top coat/s application by others.

Failure to comply with this requirement, irrespective of conformance for other characteristics,
shall render the applied coating non-conforming and be reinstated to a conforming standard as
directed by ConocoPhillips.

This is not meant to restrict supply to the original coating manufacturer when doing maintenance
coating. Maintenance coatings may be sourced from a different manufacturer than was used on
the original project.

7.3 Typical Coating Material and Suppliers

Table 1 covers typical coating types from well-known suppliers who have successfully supplied
coatings to ConocoPhillips and ConocoPhillips Indonesia in the past.

Other products from these suppliers and other suppliers may be considered for use. Suppliers
must be able to show a track-record of success with sufficient references and shall be able to
provide the complete suite of products required for the project at hand.
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Table 1. Typical Coating Materials and suppliers

Coating Supplier
Generic type
Dulux International Jotun Carboline Hempel PPG
Epoxy Primer Durepon P14 Interplus 356 Pengard Special Carboguard 893 Hempadur 15570 Sigmacover 280
Hempadur Zinc
Epoxy Zinc Primer Zincanode 202 Interzinc 315 Barrier Carboguard 859 Amercoat 68HS
17340
HB Epoxy Duremax GPE Intergard 475 Jotacote 605 1207 C-Guard High Protect Sigmacover 456
Carbomastic 15 or 615
Maintenance Epoxy Durebild STE Interseal 670HS Jotamastic 87 Hempadur 45880 Amerlock 400
HS
Maintenance Epoxy – Interseal 670HS Jotamastic 87 Amerlock 400
Carboline 893 -
Aluminum loaded Aluminum Aluminum Aluminum
Carbomastic 15 or 615
HB/HS Epoxy Durebild HSE Interzone 954 Jotamastic 87 Hempadur 45880 Amerlock 2K
HS
Hempadur GF
HB/HS Epoxy (GF) Durebild STE GF Interzone 505 Jotamastic 87 GF Carboguard 1209 Amerlock 400GF
35870
UHB Epoxy Luxepoxy UHB Interzone 485 Jotacote UHB - - -
Hempadur GF
Deck Epoxy - Interzone 954 Marathon Carboguard 1209 Amerlock 2K
35870
Tank Lining Epoxy Durebild TLE Intershield 300 Tankguard Storage Plasite 4500 or 7122 Hempadur 15500 Amercoat 90
Sigmaguard CSF
Potable Water Epoxy Luxepoxy STL Interline 975 Tankguard 412 Plasite 140S
585
Hempathane
Polyurethane Gloss Weathermax HBR Interthane 990 Hardtop 134 HG Amercoat 450K
Topcoat
IOZ Aquagalv Interzinc 22 Resist 5 WF Carbozinc 11 Galvosil 1571A Ameron D7
Silicone Acrylic
Silicone Aluminium Hi-Temp 400 Intertherm 50 Solvalitt 4674 (Al) Amercoat 878
56940
Phenolic Epoxy - Intertherm 228 Epoxy HR Phenoline 187 Hempadur 85671 Amercoat 90
Hempadur Fibre
Marine Ballast epoxy - Intershield 300 Baloxy HB Light Carboguard 885
4760
Intertherm 751
Heat Resistant Note 1 - Jotatemp 650Note2 Thermaline 4700 -
CSA
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Notes to Table 1:
Note 1: These are proprietary coating systems and may not be directly comparable. Consult with
the vendor and ConocoPhillips Coating consultants prior to use.
Note 2 : Subject to Jotun Paints confirmation of Zn free pigmentation for use on S/S lines

7.4 Other suppliers, coatings and tape

Table 2. Other Coatings and Tape Supplier approved by ConocoPhillips.

Generic type Supplier Product

Petrolatum Primer Denso 300 Petrolatum Primer

Petrolatum Tape Denso 610 Petrolatum Tape

8 Maintenance Coating System

8.1 General

In most instances, the first digit of the Coating System number, i.e., the “10” in 10-1UHP
designates the intended service environment for the specified coating systems. Exceptions arise
because the same Coating System can be used in different service environments.

Table 3. Coating System Designations by Service Environment

Systems Service Environment

1 to 19 Atmospheric - ambient exposure
20 to 29 Immersed and buried (> 60oC)
30 to 39 Stainless steel, non-ferrous and GRP structures Note 1
40 to 49 Internal linings, immersion service at pressure
50 to 59 Process piping and vessels – Insulated and high temp (> 110oC)

Notes to Table 3:
Note1 : Precautions to be taken when treating stainless steel

Stainless steel items shall be protected from abrasive blasting “over-blast” and coating “over-
spray”. Any S/S item within 5 meters of IOZ or Epoxy Zinc coating application shall be effectively
masked to eliminate any risk of metallic zinc “over-spray making contacting the S/S surface.

The Contractor shall obtain written confirmation from the Supplier that any batch of abrasive blast
material to be used for, or coating product to be applied to, stainless steel contains less than
50ppm inorganic halogens and is suitable for use on stainless surfaces. This written advice shall
be appended to the relevant Daily Quality Report.

The last letters of the Coating System number, i.e., the “UHP” in 10-1UHP, designate the surface
preparation method as detailed in Table 4 below:

Table 4. Last Letter Designation

Designation Surface Preparation Method

A Abrasive Blasting and Vacuum Blasting
WB Wet Abrasive Blasting and Soda Blasting
UHP Ultra High Pressure Water Jetting
PT Power Tool Cleaning
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8.2 Coating systems by item and service environment

Table 5. Maintenance Coating System

Coating System
Group Item to be treated Service Environment
Preferred Alternate
Structures - Offshore Facilities, Marine and Onshore LNG Plant and Load-Out Wharf
Jacket structure, risers, caissons, conductors,
A Splash zone with CP (EL) -2.2m to +5.0m 20-A 22-A
piping, wharf piles
Topsides structure Steel – Piping, ladders, lifting
Atmospheric (EL +5m and up) All structural
B equipment, fire service, heli-deck net frames, 3-A 3-WB & 3-UHP
steel
handrails (color coded)
C Decks, heli-decks, landings – non skid Atmospheric 10-A 11-A

D Spot repair to HDG weld areas Atmospheric – Above (EL) +13.5 m 32-A 32-WB

E Steel – Stacks, ducts and vents Atmospheric (to 400oC) 51-A -

F Mooring and marker buoys Atmospheric 23-A 3-WB

Steel – Tanks, piping, structure (non galvanized
G Atmospheric (< 90oC) 3-A 3-WB, 3-UHP Note 1
and inc. color coding)
H Non-ferrous inc. HDG (color coded) Atmospheric (< 60oC) 31-A 31-WB

I Steel – Upgrade vendor standard Atmospheric 14-PT Note3 -

J Load-Out Wharf - Piles Immersed and 3.0 m below mud-line 1-A 20-A

K Load-out Wharf – Cap beams and deck structure Atmospheric marine 2-A 3-A

L Steel – piping, sumps, structure Buried or immersed with CP (<60oC) 22-A Denso Tape
Buried or immersed with CP or under
M Steel pipe line – Repair to FBE 22-A -
insulation (< 90oC wet and > 120oC dry)
N GRP – cowls, containers, lockers Atmospheric (< 60oC) 60-PT -
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Table 6. Maintenance Coating System (continued)

Coating System
Group Item to be treated Service Environment
Preferred Alternate
Piping and Vessels (Offshore and Onshore)
O Atmospheric (-4 to 120oC) 3-A 3-WB, 3-UHP
P Insulated (-35 to 120oC) 50-A 52-ANote3

Q Insulated (120 to 650oC) 53-A -

Steel – External of piping and vessels
Under insulation and subjected to steam-
R 52-A -
out and/or cyclic service to 232oC)
Under insulation and subjected to steam-
S 54-A -
out and/or cyclic service to 400oC)
T Atmospheric (0-60oC) 31-A Note 2 31-WB Note2
Insulated or un-insulated, steam-out or
U Stainless Steel – External of vessels and piping 33-A Note 2 33-WB
cycling to 232oC)
Insulated or un-insulated, steam-out or
V 53-A Note 2 -
cycling to 650oC)
Steel Vessel and Tank Internals (Offshore and Onshore)
Immersed – salt water, produced water, oily
W Production separators Note 3 -
water, condensate, (<80oC)
X FSO Condensate Tanks Roof and 1.7m down, floor and 2.0m up 2-A -
Y FSO Ballast and Slops Tanks* All surfaces 24-A -
Z Potable Water All surfaces 45-A -
AA Waste Water Tanks All surfaces 41-A -
AB Heat Exchangers Shell and heads Note 3

Notes to Table 5:
Note 1: Where the Sub-Optimal column notes a number of Coating Systems, preference shall be given to the first System noted, other Systems in
descending order of preference.
Note 2: See Clause 1.3, Precautions to be taken when treating stainless steel
Note 3: Refer to ConocoPhillips’ coating consultant or use original specification
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8.3 Approved Coating and Lining Systems

Table 6 shows approved coating and lining systems for use in maintenance coating. For each
coating system, It consists of required surface preparation, coating material and DFT of each layer.
In the case of the intended system is not covered by coating system in this specification, it is
advised to use the project specification or consult to ConocoPhillips Coating Consultant.

9 Color Coding
This specification does not cover color coding and shall be per original project requirement.

10 Surface Preparation
10.1 General

Dry abrasive blasting shall be used for remedial coating work offshore at onshore facilities unless
directed otherwise by ConocoPhillips.

Alternate surface preparation methods may be used where dry abrasive blasting will cause offence
or explosive risk. Such methods appear below in descending order of preference:
• Wet Abrasive Blasting (WB)
• UHP Water Jetting (WJ)
• Power tool cleaning (PT) (< 100cm2 only)
• Hand tool cleaning (HT) (< 100cm2 only)

Surface preparation shall only be performed in daylight or under artificial lighting that is equal to
daylight and free of shadows.

10.2 Spot Repair to the Damaged Original Coating

In the event of spot repair where the original coating is still intact and only the top-coat has started
to peel or fade, the coating does not have to be striped down to bare steel. Any remaining good
coating shall be abraded and remove the damaged coating down to sound coating and apply top
coat from it after performing required surface preparation. The coating system in this specification
is compatible with original coating material for topcoat repair.

Otherwise, the original coating shall be completely striped down to the steel.
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Table 7. Approved Coating and Lining System

Coating Total
Surface Preparation Coat Layer 1 DFT Coat Layer 2 DFT Coat Layer 3 DFT
System DFT
1000-
1-A Blast 75-100μm Sa 2.5 UHB Epoxy 1000-1500 - - - -
1500
2-A Blast 75-100μm Sa 2.5 HB/HS Epoxy (GF) 250-300 HB/HS Epoxy (GF) 250-300 - - 500-600
3-A Blast 40-75μm Sa 2.5 Epoxy Zinc Primer 50-75 HB Epoxy 200-250 Polyurethane Gloss 50-75 300-400
Maintenance Epoxy
3-WB Wet Abrasive BlastNote 1 150-200 Maintenance Epoxy 150-200 Polyurethane Gloss 50-75 350-475
(Alum)
Maintenance Epoxy
3-UHP UHP Water Jet (WJ1) 150-200 Maintenance Epoxy 150-200 Polyurethane Gloss 50-75 350-475
(Alum)
Polyurethane
10-A Blast 75-100μm Sa 2.5 Deck Epoxy 300-350 Deck EpoxyNote 2 300-350 50-75 650-825
GlossNote 3
Polyurethane 1450-
11-A Blast 75-100μm Sa 2.5 HB/HS Epoxy (GF) 700-750 HB/HS Epoxy (GF)Note 2 700-750 50-75
GlossNote 3 1575
Maintenance Epoxy
14-PT Sand #150 grit 100-125 Polyurethane Gloss 50-75 - - 150-200
(Alum)
20-A Blast 75-100μm Sa 2.5 HB/HS Epoxy (GF) 400-600 HB/HS Epoxy (GF) 400-600 Polyurethane Gloss 50-75 850-1275

22-A Blast 75-100μm Sa 2.5 HB/HS Epoxy (GF) 250-300 HB/HS Epoxy (GF) 250-300 - - 500-600
Polyurethane
23-A Blast 40-75μm Sa 2.5 Epoxy Primer 50-75 HB/HS Epoxy 250-300 50-75 350-450
GlossNote 4
24-A Blast 40-75μm Sa 2.5 Marine Ballast Epoxy 75-100 Marine Ballast Epoxy 150-200 Marine Ballast Epoxy 150-200 375-500

31-A Brush (whip) Blast Epoxy Primer 50-75 Polyurethane Gloss 50-75 - - 100-150

31-WB Wet Brush Blast Maintenance Epoxy 100-125 Polyurethane Gloss 50-75 - - 175-200
Maintenance Epoxy
32-A Blast 40-75μm Sa 2.5 Epoxy Zinc Primer 50-75 150-200 - - 200-275
(Alum)
Maintenance Epoxy
32-WB Wet Abrasive Blast Maintenance Epoxy 100-125 100-125 - - 200-250
(Alum)
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Table 8. Approved Coating and Lining System (continued)

Coating Total
Surface Preparation Coat Layer 1 DFT Coat Layer 2 DFT Coat Layer 3 DFT
System DFT
33-A Brush (whip) Blast Phenolic Epoxy 100-125 Phenolic Epoxy 100-125 - - 200-250
33-WB Wet Brush (whip) Blast Phenolic Epoxy 100-125 Phenolic Epoxy 100-125 - - 200-250
Tank Lining Epoxy Tank Lining Epoxy
41-A Blast 40-75μm Sa 3 125-150 Tank Lining Epoxy (grey) 125-150 125-150 375-450
(white) (white)
45-A Blast 40-75μm Sa 3 Potable Water Epoxy 250-300 Potable Water Epoxy 250-300 - - 500-600

50-A Blast 40-75μm Sa 3 Epoxy Primer 50-75 HB/HS Epoxy 200-250 - - 250-325

51-A Blast 40-75μm Sa 3 IOZNote 4 50-75 Heat Resistant 20-30 Heat Resistant 20-30 90-135

52-A Blast 40-75μm Sa 3 Phenolic Epoxy 100-125 Phenolic Epoxy 100-125 - - 200-250

53-A Blast 40-75μm Sa 3 Heat Resistant 100-125 Heat Resistant 100-125 - - 200-250

54-A Blast 40-75μm Sa 3 Silicone Aluminum 20-30 Silicone Aluminum 20-30 Silicone Aluminum 20-30 60-90
60-PT De-wax & sand #150 grit Epoxy Primer 50-75 Polyurethane Gloss 50-75 - - 100-150

Note to Table 6:
Note1: The Wet Abrasive Blast shall equal Sa 2.5 before “flash corrosion” occurs
Note 2: Add non-skid aggregate (+8# to +16# mesh) to be added at a rate of 3kg/m 2.
Note 3: Coat 3 Polyurethane Gloss to mark walkways. Heli-decks to colored and marked in accordance with Government requirements
Note 4: Coat 1 –(IOZ) must be confirmed fully cured, HP Fresh Water Washed to remove residual alkali metal salts before application of Coats 2 and 3.
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10.3 Abrasive blast cleaning

10.3.1 Abrasive blast cleaning standard

Unless otherwise specified, the general conditions of SSPC SP6 / Sa 2.0 shall apply to all abrasive
blasting, including wet and bi-carbonate of soda abrasive blasting.

10.3.2 Quality of air used for abrasive blasting

The compressed air used for abrasive blasting shall be free of moisture and oil. Effective water
and oil filters or traps shall be fitted to compressors or delivery lines and shall be maintained as
required to ensure compressed air is free of moisture and oil residues.

For high humidity conditions at site or offshore or when standard water traps are inadequate, an in-
line air “chiller” shall be installed into the “bull hose” between the compressor and blast hopper.

10.3.3 Pre-clean of surfaces to be abrasive blasted

All surfaces to be abrasive blasted shall be HP Water Washed at a minimum 300 Bar / 40 litres per
minute to remove contaminants such as, but not limited to mud residues, bird droppings and
marine deposits.

Residual machining oils, NDT liquids and hydrocarbon residues shall be removed using a non-
ionic detergent prior to, or in conjunction with, the HP Water Washing.

10.3.4 Abrasive blast medium

“Brush” blasting and pre-abrasive blasting of existing structures shall only be performed using
fresh Premium garnet graded 200:400:600 (W:W:W). Recycling spent abrasive through on-site
scrubbers is not permitted.

10.3.5 Abrasive blast cleaning of corrosion pitted structure

The concentration of soluble marine and corrosion compounds shall be reduced in corrosion pitted
steel by performing an initial pre-abrasive blast to SSPC SP7 followed by a thorough HP Water
Wash at a minimum 300 Bar / 40 litres per minute.

Any previously corroded surfaces intended for immersion service, tank or vessel lining shall be
tested for Chloride contamination after the final abrasive blast cleaning procedure. Chloride
concentrations > 30mg/m2 shall require the prepared surface to be re-treated as above and re-
tested until Chloride concentrations are below 30mg/m2.

Once the surface is clean to the touch and dry then final surface preparation may take place.

Chloride test site/s and results shall be noted on the Daily Inspection Report.

10.4 Surface profile values and measurement

The Contractor shall select abrasive blast materials that provide surface profile values most
appropriate for the DFT of the specified coating system as follows:

Table 9. Surface Profile Required for Specified DFT

Total DFT of Coating

Surface profile
System
< 500µm 40 – 60µm
> 500 and < 1000µm 60 – 100µm
> 1000µm 90 – 110µm
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Surface profile shall be measured in accordance with using Testex Replication Tape or equivalent
methods. Used Testex coupons shall be affixed to the Daily QC Report as appropriate for the
production or section reported.

10.5 Alternate surface preparation procedures

The following surface preparation methods shall only be used with the approval of ConocoPhillips
in circumstances where dry abrasive blasting would cause offence or cannot be used for any other
reason.

10.5.1 Wet abrasive blasting

Wet abrasive blasting shall prepare the surface to approximately SSPC SP 12 WJ-2 SC3 before
any “flash rusting” occurs. Surface profile height and shape shall be as specified for dry abrasive
blasting.

Only potable grade water, i.e., without corrosion inhibitor, shall be used for wet abrasive blasting.

Steel surfaces prepared by wet abrasive blasting shall only be prime coated using Epoxy Primer or
Maintenance Epoxy (Aluminum).

10.5.2 UHP Water Jetting

UHP Water Jetting shall only be used for large open and flat surfaces such as decks, or wind
walls, etc and on surfaces that were abrasive blasted at construction and confirmed to have a
conforming surface profile for the end use. UHP Water Jetting shall not be used to prepare
surfaces devoid of conforming surface profile or for coatings intended for immersion service, i.e.,
vessel and tank linings and high heat or under insulation.

The equipment used must be capable of continuous operation at 2500Bar/30 litres/minute.

Operators shall hold appropriate accreditation for their respective roles.

Only potable grade water shall be used. Corrosion inhibitors shall not be used under any
circumstances.

Upon completion of the UHP Water jetting, pooled water, coating and corrosion residues shall be
removed by vacuum loading and immediately followed by a HP Fresh Water Wash and further
vacuum loading to the entire area in order to reduce the concentration of any residual marine
deposits.

The resultant UHP Water Jetting surface cleanliness standard should equal the NACE WJ1
standard appropriate for the initial surface pre-condition.

Where UHP Water Jetting terminates at a soundly coated section, the edges of the soundly coated
section shall be ground back to a smooth transition over a distance approximating 100 x the DFT
of the sound coating. Particular care shall be taken to ensure that damaged edges of the adjacent
coating are ground back to sound uniform coating with no cohesive or adhesive weakness.
Grinding shall be performed using 4” air-driven grinders fitted with “non-sparking” polymer abrasive
discs.

10.5.3 Power tool cleaning

Unless otherwise specified, the general conditions of SSPC SP 2 / St 3.0 – Power tool cleaning
shall apply to all power tool cleaning.

Power tool cleaning shall only be performed to small sections where abrasive blasting, wet
abrasive blasting or UHP Water Jetting cannot be used.

Power tool cleaning shall not be used on structures intended for immersion service conditions.
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Power impact tools (needle guns fitted with non-sparking needles) and power grinders fitted with
polymeric sanding flaps may be used provided they do not burnish the prepared surface.

10.5.4 Hand tool cleaning

Unless otherwise specified, the general conditions of St 2.0 - Hand tool cleaning of metal surfaces
shall apply to all power tool cleaning.

Hand tool cleaning shall only be performed to small coating repair areas where abrasive blasting,
wet abrasive blasting, UHP Water Jetting or power tool cleaning cannot be used.

Hand tool cleaning shall not be used offshore or on structures intended for immersion service
conditions.

10.5.5 Brush (whip) abrasive blasting

Brush (whip) abrasive blasting shall be performed in accordance with the requirements of SSPC
SP7 using clean (un-used) Premium garnet or aluminum oxide graded 200:400:600µm (W:W:W).
The resultant surface shall be completely free of soluble compounds, oxide material and loose
coating.

10.6 Abrasive blasting of aluminum, stainless steel and HDG surfaces

10.6.1 Aluminum

Generally not painted.

10.6.2 Hot Dip Galvanized

If required to be coated, HDG structures shall be lightly “brush” blasting using fresh garnet to
remove any residual shine on the galvanized metal finish, dross and expose any intra-film or
adhesive defects. The abrasive blast hose pressure should be reduced to 5 BAR maximum and
care must be taken not to remove HDG coating from edges.

10.6.3 Stainless Steel

Abrasive blasting of stainless steel shall only be performed using fresh garnet or aluminum oxide
(fused alumina) abrasive. The abrasive supplier shall provide written confirmation that the abrasive
is free of inorganic halides. The Supplier’s written confirmation shall be appended to the Daily
Coating Report.

10.7 Treatment of member edges prior to abrasive blasting

Edges on structures to be coated to a DFT above 1000µm shall be ground to a uniform radius of 3
mm (minimum). All other structures to be coated shall be ground to a uniform radius of 2 mm
(minimum).

10.8 Surface defects

Steel surface defects such as voids, weld spatter, weld under-cut, sharp edges, laminations and
corrosion pitting exceeding 3 mm shall be brought to the attention of ConocoPhillips before final
abrasive blasting commences.
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11 Coating Application
11.1 General

Coating application shall only be performed by competent applicators during daylight hours or
under artificial lighting that is equal to daylight and free of shadows.

Coating materials and thinners shall be stored at less than 25 oC in an undercover facility meeting
statutory requirements for flammable and toxic liquids. Coating stored in conditions of higher
temperatures shall not be used.

11.2 Application equipment

Inorganic zinc primer (IOZ) shall only be applied using air-atomized spray equipment fitted with an
effective and continuous agitation device.

All other Coating Systems shall be applied by airless or air-atomized spray equipment.

Airless spray equipment shall be operated and maintained in strict accordance with the
manufacturer’s requirements. Effective earthing shall be fitted to eliminate any risk of static
electricity discharge.

Brushes shall only be used for “stripe coating” to edges, welds or pitted sections, or, with the
approval of ConocoPhillips, for application of coating to small repair sections.

Rollers shall not be used under any circumstances.

11.3 “Flash corrosion”

Subject to the prevailing ambient conditions, abrasive blasted surfaces are at risk of “flash
corrosion” within a short period of time. Accordingly, abrasive blasting and prime coating should be
planned in such a manner as to avoid the risk of “flash corrosion” and / or applying coating to
compromised surfaces.

Coating shall not be applied to any prepared surface exhibiting “flash corrosion” or that has been
abrasive blasted for more than 4 hrs.

11.4 Ambient and surface conditions

Coating shall not be applied when the % Relative Humidity exceeds 85%, the steel surface
temperature is above 45oC or within 3oC of dew point or when strong wind would cause “dry spray”
or irregular DFT. Application of coatings above 85% RH shall require written approval by
ConocoPhillips and noted on daily inspection report.

IOZ coating should not be applied if the ambient conditions are likely to create “dew point”
conditions on the steel within 4 hours of application.

Surfaces or sub-coats shall be dry, free of abrasive blasting residues, marine fallout, bird
droppings or other contaminants prior to applying the coating.

11.5 Mixing of coating components and thinning

The Contractor shall ensure small batch components are available for mixing small quantities of
coating. Mixing of part kits is not permitted under any circumstances.

The Supplier’s recommended thinners and thinning ratios shall be strictly observed. Thinner batch
no’s and thinning ratios shall be reported on the Daily Inspection Report.
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11.6 “Brush stripe” coating of sharp edges and welds

All member edges, complex structural features, pitted steel, welds and studding materials shall be
“brush stripe” coated with the specified coating immediately prior to spray application.

The “brush stripe” coat shall be of a contrasting color to coating above, and below, such as to
enable a retrospective verification for compliance with this requirement by destructive testing using
a PIG device.

IOZ coatings are exempt from this requirement.

11.7 Contrasting color of each coat within a system

Contractors shall order coating materials such as to ensure that the color of each coat within a
multi-coat system shall be of a contrasting color to the coat above and the coat below.

This requirement is intended to enable a retrospective determination of the DFT values for each
coat within the coating system by the use of a Paint Inspection Gauge (PIG) instrument
(destructive testing).

11.8 Coating production overlap sections

When treating large structures or areas that cannot be treated in one day, a 100 mm strip of
prepared surface shall be left uncoated for re-blasting and coating the following day. This
procedure is intended to ensure that no untreated strips remain between each day’s surface
preparation and coating production.

11.9 Pot life and re-coat interval

The Contractor shall ensure the Supplier’s coating cure graph showing the mixed “pot life”, touch
dry, re-coat intervals (min and max) is available at the work site. Re-coat intervals shall be as per
Supplier’s recommendation and shall be reported on the Daily Inspection Report.

11.10 Epoxy putty

For non-structural integrity related of voids, gaps, and pitted, epoxy putty shall be used to fill it or
any surface that cannot be “bridged” with one coat of brush applied HB Epoxy.

11.11 Finish of applied coating

Applied coatings shall have even and consistent finish free of defects such as, although not limited
to mud cracks, misses, runs, slumps, sags, craters, “fish eyes”, pinholes, entrapped air, solvent,
spent abrasive or other foreign matter.

Runs and slumps in wet coating shall be brushed out immediately.

12 Acceptance Criteria
12.1 General

ConocoPhillips reserves the right to inspect any work covered by this Specification at any stage
during surface preparation or coating production. Disputes with respect to the following acceptance
criteria or the conformance of the applied coating/s shall be settled by adopting the highest
standard acceptable to ConocoPhillips.

The procedures detailed in this section shall be used to establish conformance with the intention of
this Specification. Other procedures as determined by ConocoPhillips shall be performed as
required.
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The following “in process” verification procedures shall be noted on the Contractor’s ITP
document/s.

12.2 Particulate and chemical contamination

All surfaces to be coated shall be clean and free of dust and other contaminants prior to the
application of coating.

Corroded and pitted steel shall be tested for chloride contamination upon completion of the final
abrasive blasting in accordance with ISO 8502-6 and shall have a maximum of 30mg/m2 NaCl.

12.3 Wet Film Thickness (WFT) measurement

Metal “comb” WFT gauge shall be used frequently during the application of coatings.

Contractors shall be capable of calculating the % volume solids reduction for different thinning
ratios. “Target” WFT values shall be noted on the Daily Inspection Report.

12.4 Dry Film Thickness (DFT) measurement

DFT values shall be determined using a magnetic induction instrument calibrated in accordance
with SSPC-PA2.

The "in process" DFT readings shall be taken at 3 “points” within any 10cm 2 area. The average of
the 3 “point” readings becomes a “spot measurement”.

A minimum of 5 separate “spot measurements” shall be taken over each 10m 2 “section” the coated
surfaces. For small or intricate structure such as deck trusses, the frequency of DFT readings shall
be increased to 10 readings per 10m2 “section”.

No single “point” reading shall be less than 90% of the minimum specified DFT value. No averaged
“spot measurement” shall be less than the minimum specified DFT value. No single "point
measurement" shall be above 130% of the maximum specified DFT value.

The Contractor shall perform a sufficient number of “spot measurements” in a manner such as to
enable a comprehensive understanding for the DFT compliance for that area. Particular attention
shall be given to areas that may be more difficult to apply coating to the specified requirements.

Any subsequent DFT inspection performed by any other party finding DFT “over-run” or “under-
run” values beyond the values detailed above shall be cause for rework of the non-conforming
section at no cost to ConocoPhillips.

12.5 Adhesion testing

The Contractor shall perform adhesion testing as part of the coating qualification. If there is any
question regarding adhesion during production then adhesion testing may be performed per ASTM
D4541.

Coating with an adhesive and or cohesive failure of less than 3 MPa shall be considered non-
conforming.

The test method, locations and results shall be noted in the Daily Inspection Report.

Coating damaged by adhesion testing shall be repaired at no cost to ConocoPhillips.

Where adhesion/cohesion testing has been found to be non-conforming, further adhesion testing
as required by ConocoPhillips shall be performed to determine the full extent of defective coating.

Costs associated with this adhesion testing, the removal and the re-instatement of defective
coating shall be borne by the Contractor.
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12.6 Testing for coating cure state

The following procedures shall be performed to determine the coating cure state.

12.6.1 Solvent borne IOZ

Solvent borne IOZ coatings shall be tested for cure in accordance with the procedure detailed in
ASTM D4752.

12.6.2 Water Borne IOZ

WB-IOZ coating shall be tested for cure by the following procedure:

• Select 2 test areas coated at least 24hrs at > 20 oC / < 75%RH or less. The test areas should
both have a similar DFT in the higher range of the specified value, ideally, above 100µm.
• Make a 50mm long cut through each test coating to the steel substrate using a Stanley blade
or similar
• Place a water soaked rag onto one test cut area and leave it in place for 20 minutes
• After 20 minutes remove the water soaked rag and rub both test areas 20 x times with a stiff
nylon scrubbing brush
• Compare the edges of the cut made on the water soaked test area to the cut made on the
dry area. Any lifting of coating either side of the cut or loss of definition on the water soaked
test area compared to the dry test area indicates sensitivity to water and thereby, an uncured
condition.

12.6.3 UHB Vinyl Ester

Where plural component airless spray application is used the Contractor shall take a small sample
(75ml coupon) of catalyzed material representative of each 30 minutes of production. Sample
coupons shall be test for cure as for production coating. In addition, the time for coating “gel” shall
be observed and noted in the Daily Inspection Report. Any variation with respect to “gel” time for
sample coupons shall be cause to cease production coating and consult Supplier for guidance. In
such an event, all production coating performed since the last satisfactory “gel” time result shall be
considered non-conforming requiring removed and reinstatement to a conforming standard.

12.6.4 UHB Epoxy and Passive Fire Protection Epoxy (PFP)

Where UHB Epoxy is applied by plural component airless spray the Contractor shall confirm
effective operation of mixing chamber/device by dispensing sample batches (coupons) of mixed
material typical for each 60-minute production period. Sample coupons shall be tested for cure in
conjunction with the relevant production coating. Any variation with respect to cure state of the
coupon and the production coating shall be cause to take core samples as directed by
ConocoPhillips for intra-film cure testing.

Cure test methods, locations and results shall be noted in the Daily Inspection Report.

12.7 Continuity (holiday) testing

Coating systems applied to buried pipes or structures, tank internals, vessel internals, for use
under insulation < 120oC and surfaces for immersion service shall be subjected to “holiday” testing
to confirm continuity. Coatings shall be confirmed to be cured before holiday testing.

Coating systems with a total DFT of < 500µm shall be tested by “Wet Sponge” continuity testing in
accordance with NACE RP0188.

Coating Systems with a total DFT > 500µm shall be tested using an Elcometer High Voltage
Holiday Detector, or similar, in accordance with NACE RP0188.

Defects such as pinholes, cracks, blisters, voids, foreign inclusions and “rogue” peaks shall be
marked for repair and retested when the repair coating is fully cured.
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Coated areas found by continuity testing to have particulate contamination or voids at a frequency
greater than 5 “holidays” per 5m2 section shall be considered non-conforming. Such coating shall
be removed and reworked to a conforming standard.

12.8 Transport of Coated Items

Coated items shall not be loaded for transport to site until the Daily Inspection Report has been
completed and the coating has been confirmed by the Contractor to be fully cured.

Coated items shall be loaded in a manner that ensures the coating is not damaged in transport.
Suitable carpet scraps shall be placed between coated members and hold-down chains or straps.

Unless otherwise stated, the Contractor is liable to repair coating damaged in transit to a
conforming standard at no cost to Company.

13 Repairs To Coatings
13.1 Repair methods

Repairs to non-conforming or damaged coating shall be performed as per the original application
and all other requirements of this Specification.

Power wire brushing or sanding shall not be used in lieu of abrasive blasting unless approved by
ConocoPhillips.

13.2 “Feathering” edges of spot repaired sections

The original and sound coating adjacent to any repair area shall be “feathered” by spot abrasive
blasting to create a smooth transition exposing at least 50 mm of each sub-coat within the
surrounding coating.

13.3 Reporting of repair procedure and location

All defects and repair procedures shall be noted in the Daily Inspection Report. Drawings noting
the location of repair sections should be attached to the Inspection Report.
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