Scribd
Upload
31 views

Surf Rough

Uploaded by

Parminder Singh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
31 views

Surf Rough

Uploaded by

Parminder Singh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 31

SURFACE ROUGHNESS

1
Surface texture

 Surface – A surface is a boundary that separates an


object from another object

 Surface roughness affects – area of contact, load


bearing characteristics, wear, friction and
lubrication

2
Surface texture

3
Form error, waviness and roughness

 Form error represents the long wavelength


deviations of a surface from the corresponding
nominal surface.
 Deviations from the desired form can be caused by
many factors. For example: the part being held too
firmly or not firmly enough, inaccuracies of slides
or guideways of machines, stress patterns in the
component
 Form error is the dividing line between geometric
errors and finish errors.

4
Form error, waviness and roughness
Waviness:
Waviness includes the more widely spaced, longer wavelength
deviations of a surface from its nominal shape. Waviness errors
are intermediate in wavelength between roughness and form
error.

Roughness:
Roughness includes the finest, short wave length irregularities of
a surface. Roughness results from a particular production
process or material condition.

5
Surface texture components

6
Surface texture components

7
Surface texture components

8
Roughness Vs waviness

9
Hierarchy of components in a surface profile

10
Surface measurement lengths

11
Surface measurement lengths

 Traversing length (lt) is the overall length traveled by the


stylus when acquiring the traced profile. It is the sum of pre-
travel, evaluation length ln, and post-travel.
 Cutoff (lc) of a profile filter determines which wavelengths
belong to roughness and which ones to waviness.
 Sampling length (lr) is the reference for roughness
evaluation. Its length is equal to the cutoff wavelength lc.
 Evaluation length (ln) is that part of the traversing length over
which the values of surface parameters are determined.
 The standard roughness evaluation length comprises five
consecutive sampling lengths.

12
How surface roughness is measured?

1.Stylus arm 4.Stylus movement


2.Stylus tip 5.real profile
3.Traverse path 6.measured profile

13
Ra and Rq Parameters

14
Rz and Rmax Parameters
The roughness depth Rz is the mean of five roughness
depths of five successive sample lengths of the roughness
profile.
Rz = 1/5 (Rz1 + Rz2 + Rz3 + Rz4 + Rz5)
The maximum roughness depth Rmax is the largest of
the five individual roughness depths.
Rmax = max(RZ1, RZ2, RZ3, RZ4, RZ5)

15
Rt Parameter
 The Maximum Roughness Depth Rt (peak to valley
height) is the vertical distance between the highest
peak and the lowest valley of the roughness profile R
within the evaluation length L.

16
 Peak roughness – Rp = Height of the highest peak in the
roughness profile over the evaluation length
 Rv = Depth of the deepest valley in the roughness profile
over the evaluation length
 Rt = Total peak to valley height or the vertical distance
between the highest peak and the deepest valley.

17
Effect of cut off lengths

18
19
Comparison table

20
Portable roughness tester

21
General indication of surface texture on
drawings

22
Requirements of Machining

23
Direction of lay

24
Machining allowance

25
Symbol for surface finish for the entire
surface

26
Symbol for surface finish for the entire
surface

27
Location of surface Texture symbols

28
Indian standards list

 IS 3073 : 1967 Assessment of surface roughness


 IS 10719 : 1983/ISO 1302 : 1978 Method of indicating
surface texture on technical drawings

29
ISO standards on surface texture
ISO 1302 - 2001 Indication of Surface Texture
ISO 3274 - 1996 Nominal Characteristics of Contact (Stylus)
Instruments
ISO 4287 - 1997 Terms, Definition and Surface Texture Parameters
ISO 4288 - 1996 Rules and Procedures for Assessment of Surface
Texture
ISO 8785 - 1999 Surface Imperfections - Terms, Definitions and
Parameters

30
THANK YOU

23-Oct-09
/31

31

You might also like