Self Study Book 374 Traction Control and Assist Systems - Part 1
Self Study Book 374 Traction Control and Assist Systems - Part 1
Commercial
Vehicles
Increasing speed and road traffic density are increasing This fundamental information booklet provides an
the need for vehicle dynamics which offer the highest overview of these systems. In addition, their
possible level of safety under all operating conditions. fundamental functional principles and which
This is being achieved via a rising number of traction components work together in the relevant systems are
control and assist systems, some of which have been explained.
derived from the anti-lock brake system (ABS) and
which support the driver.
S374_010
This self-study programme imparts the basics of the Specified values serve only to facilitate understanding
design and function of new vehicle models, new and refer to the software status valid at the time at
vehicle components or new technologies. which the SSP was created.
The self-study programme is not a workshop For testing, servicing and repair work, please use the
manual!. current technical literature under all circumstances.
The contents will not be updated.
Further Note
information
2
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
About this booklet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Overview of the abbreviations which are used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Classification of the systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Passive and active speed sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Acceleration sensors and the yaw rate sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Annex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Test yourself . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
3
Introduction
The various systems usually make use of the same types of sensor. The chapters dealing with the traction control and
assist systems are therefore preceded by a brief chapter concerning the manner in which certain new sensors function.
Information on further sensors, which work in the systems , can be found in self-study programme
204 "ESP Electronic Stability Programme" and in Skoda SSP No. 28 and No. 42.
The chapter entitled "Traction control systems" explains the structure and the way in which the individual brake
systems function. The anti-lock brake system ABS is regarded as the origin of all traction control systems and the
electronic stabilisation programme ESP as the higher-level system in this case.
The chapter on auxiliary ESP functions provides an overview of the ESP function software extensions which are
currently available.
The assist systems have the task of relieving the driver under certain conditions or during driving manoeuvres such as
e.g. starting off on a hill. They do not actually belong exclusively to the topic of the running gear and brakes. The assist
systems portrayed in this booklet are listed because they are integrated as functions into the ABS/ESP control unit or
make extensive use of ESP system functions, such as e.g. its sensor system.
4
Overview of the abbreviations which are used
S374_077
Designation VW designation
Active Roll-over Protection ARP ROP – Roll-Over Prevention
Adaptive Cruise Control ACC ACC – Adaptive Cruise Control
Stopping distance reduction 1 AWV1 AWV1
Stopping distance reduction 2 AWV2 AWV2
Anti-lock Brake System ABS ABS
Traction Control System TCS TCS
Auto-Hold AHA Auto-Hold
Driver Steering Recommendation DSR Countersteering support
Dynamic auto release DAR DAR
Electronic Parking Brake EPB Electromechanical Parking Brake
Electronic Brake pressure Distribution EBD EBD
Electronic Differential Lock EDL EDL
Electronic Stabilisation Programme ESP ESP
Extended anti-lock brake system ABSplus ABSplus
Cornering Brake Control CBC CBC - Cornering Brake Control
Fading Brake Support FBS Overboost
Front Scan Assist FSA Front Assist
Yawing moment build-up deceleration GMA YMC – Yaw Moment Control
Hill Descent Control HDC Hill descent assist system
Hill Hold Control HHC HHC – Hill start assist system
Hill Start Assist HSA HSA - Hill Start Assist (hill start assist system in the Touareg and
T5)
Full Rear Axle Deceleration FRAD FRAD
Hydraulic brake servo HBS HBS
Hydraulic Brake Assist system HBA HBA
Engine intervention anti-lock brake system E-ABS E-ABS
(extended anti-lock brake system)
Engine Braking effect Control EBC EBC
Rain Brake Support RBS BSW – Brake disk dry braking
Ready Alert Brake RAB Prefill
Roll-Over Programme ROP ROP – Roll-Over Prevention
Trailer Stabilisation Assist system TSA Vehicle/trailer stabilisation
5
Introduction
One option for classifying them is to assign the traction control and assist systems to the vehicle operating statuses of
"starting off", "driving" and "braking". The following illustration shows which system may intervene in which vehicle
operating status.
S374_032
A further and more detailed option for classifying them is to sub-divide the traction control systems into two groups.
Firstly, those systems with brake intervention solely via the hydraulic brake system and secondly, those which
additionally influence vehicle dynamics via the engine management system or gearbox management system.
6
ESP
HBA
TCS
HBS
FRAD
Vehicle/trailer
Brake systems with brake intervention only stabilisation
ABS ROP
ABSplus Overboost
EBD EDL CBC YMC
S374_030
The anti-lock brake system ABS is the source of all traction control systems, and is a brake system with brake
intervention only. The software extensions and extensions via additional ABS system components include EBD, EDL,
CBC, ABSplus and YMC.
TCS is an extension of the ABS system. In addition to active brake intervention, this also enables intervention in the
engine management system. The brake systems with engine management system intervention only include E-ABS and
EBC.
All traction control systems are subordinate to the ESP system, when ESP is fitted in the vehicle. If the ESP function is
shut down, certain of the traction control systems function autonomously.
The electronic stabilisation programme ESP intervenes independently in the vehicle dynamics when the control
electronics ascertain a deviation between the driver's command and the vehicle's actual behaviour. This means that the
electronic stabilisation programme ESP decides the vehicle dynamic conditions, and when, which traction control
systems are activated or deactivated. ESP is the master function, so to speak.
In this booklet, the ESP extensions are called auxiliary ESP functions, and necessitate the vehicle's being equipped with
ESP.
7
Sensors
General information
To enable a person to respond to their environment, in
order e.g. to avoid an approaching danger, they must be Control unit
able to perceive (sense) their surroundings.
To do this, we make use of our senses, which are given
to us by nature. We have optical sensors (eyes), acoustic
sensors and our sense of balance (ears), sensors which
react to chemical substances (nose & sense of taste) and
sensors which react to contact (sense of touch) or
temperature. Our ears are actually a sensor cluster, i.e. Actuators
an amalgamation of several sensors, as we can register
both sound and acceleration with them.
S374_001
Sensors
A comparable situation applies to motor vehicles and
their traction control and assist systems. To enable ABS/ESP
control unit
these systems to work, in order to defuse critical vehicle
dynamics situations or prevent them from occurring, Button
they must be equipped with sensors which enable them
to register the driving situation. In particular, these Hydraulic unit
include the speed sensors, acceleration and torque Brake light switch
S374_002
Sensor cluster
For more detailed information on the traction control system sensors, please refer to self-study
programme 204 "ESP Electronic Stability Programme" and Skoda SSP No. 28 and No. 42.
8
Passive and active speed sensors
Both types of sensor serve to inform the system of the vehicle speed and, much more importantly, the individual wheel
speeds. The systems use differences in the wheel speeds to determine e.g. whether the tyres are located on a road
surface with different levels of grip and there is therefore a risk of a critical vehicle dynamics situation occurring under
braking.
Design
Magnetic field
S374_026
A sensor element and a reference system are basically
required for speed measurement. The sensor element
essentially consists of a coil, which is wrapped around
an iron core, and a permanent magnet. The reference
system is formed by a toothed ring (incremental or
pulsed ring).
Reference system
(sender wheel) Permanent magnet
Coil Sensor
element
9
Sensors
How it works
Sensor signal
If a piece of iron is passed through the magnetic field of at low speed
10
Active speed sensors
In contrast to the passive sensors, the active sensors have a separate voltage supply. This is approx. 12 V. The functional
principle of active speed sensors is based on the Hall principle or the magnetoresistive effect.
Advantage/disadvantage
11
Sensors
These act as the second, very important, group of These data enable the control systems to work out the
sensors for traction control systems. Via these, the direction in which the vehicle is actually moving, or
different functions find out the direction in which the which forces are acting on the vehicle and may be
vehicle is being accelerated or decelerated and whether influencing the direction of movement.
the yaw rate occurs around the vehicle's vertical axis. As these sensors react very sensitively, they can be used
to detect critical situations as they arise and to introduce
countermeasures.
Lateral forces
Decelerating
forces
S374_009
Vehicle inclination
around the vehicle's
transverse axis (pitching)
Lateral forces Accelerating forces
12
ESP sensor unit G419
This sensor unit is a combination of the lateral
acceleration sender G200, the longitudinal
acceleration sender G251 and the yaw rate sender
G202. Both acceleration sensors operate according to
the capacitive principle and differ only as regards the
sensors' spatial orientation to the relevant acceleration
direction.
S374_090
C1<C2
S374_040
13
Sensors
Measurement
tuning fork
Yaw rate
S374_038
For the precise functional principle of the individual sensor elements, please refer to self-study
programme 204 "ESP Electronic Stability Programme" and Skoda SSP No. 28.
The function of the yaw rate sender is explained here using the example of the tuning fork principle. Other
functional principles also exist for such sensors, i.e. Coriolis acceleration and the micromechanical principle.
14
Traction control systems
The control intervention carried out by the various traction control systems prevents the wheels from locking in various
critical driving situations. The objective is to stabilise the vehicle's behaviour at all times and to maintain steerability.
As explained in the introduction, the traction control systems are broken down into those systems which influence
vehicle dynamics exclusively via the hydraulic brake system and those which additionally act via the engine
management system and, if necessary, the gearbox management system in vehicles with automatic gearboxes.
The anti-lock brake system ABS is the source of all The electronic stabilisation programme ESP
traction control systems. Many of the listed systems independently intervenes, via the brake system, in the
represent an extension of the original ABS function's vehicle dynamics when the control electronics
software. ascertain a deviation between the driver's command
and the vehicle's actual behaviour. ESP can be regarded
None of the listed brake systems require the vehicle to as a higher-level system.
be equipped with ESP, but are functional by themselves
when the vehicle is fitted with an ABS brake system.
The EDL function requires an extended hydraulic unit.
15
Traction control systems
During full braking, one or more wheels always tend to Vehicles without ABS
lock uplock up earlier than the others because the S374_041
friction between the wheels and the road surface
changes constantly as a result of many influences.
A locked-up wheel is also referred to as 100% slip.
In this case, the locked-up wheels slip across the road
surface like an eraser on paper. When frictional
adhesion is lost, the establishment of lateral guidance
forces, which keep the vehicle on course, is impossible.
The vehicle breaks away as a result of the centrifugal
force and can no longer be steered.
In the event of full braking on the wet road surface, the wheels
lock up. The vehicle begins to skid.
16
Design
Speed sensor
Tandem brake
master cylinder
Speed sensor
S374_045
Brake light
ABS control unit with switch
hydraulic unit
Splitting the brake system into two separate brake Within a brake circuit, one ABS inlet valve and one ABS
circuits increases the vehicle's safety. If one circuit fails, outlet valve is assigned to each wheel brake cylinder.
the vehicle can still be brought to a stop via the second As a result of this, each wheel brake can be actuated
brake circuit. individually. The low-pressure accumulator in each
The system can be sub-divided into the front axle and brake circuit supports fast pressure reduction from the
rear axle brake circuit or diagonally (left front wheel/ wheel brake cylinder. Transporting the hydraulic fluid
right rear wheel and right front wheel/left rear wheel). back from the low-pressure accumulator to the
Diagonal sub-division is usually implemented. reservoir is carried out by the return flow pump. This is
designed in such a way that both brake circuits have a
separate return flow stage, both of which are driven by a
common electric motor.
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Traction control systems
1 2
4 3
8 6
9 12 14 15
10 11 13 16
17 19
18 20
21 23
22 24
S374_308
Legend
1 - Reservoir 13 - Front right ABS inlet valve
2 - Brake servo 14 - Front right ABS outlet valve
3 - Brake pedal sensor system 15 - Rear left ABS inlet valve
4 - Brake pressure sender 16 - Rear left ABS outlet valve
5 - ABS/ESP control unit 17 - Front left wheel brake cylinder
6 - Return flow pump 18 - Front left speed sensor
7 - Pressure accumulator 19 - Front right wheel brake cylinder
8 - Damping chamber 20 - Front right speed sensor
9 - Front left ABS inlet valve 21 - Rear left wheel brake cylinder
10 - Front left ABS outlet valve 22 - Rear left speed sensor
11 - Rear right ABS inlet valve 23 - Rear right wheel brake cylinder
12 - Rear right ABS outlet valve 24 - Rear right speed sensor
S374_310 S374_316
S374_312 S374_314
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How it works
Brake actuation by the In contrast to ESP, ABS requires the driver to actuate the
driver
brake. The system does not act independently.
1 - Foot brake depressed
2 - Tandem brake
1 master cylinder On braking, ABS compares the speeds of the four
2 6 - Return flow pump
7 - Pressure accumulator wheels. If there is a danger of individual wheels locking
8 - Damping chamber up, ABS prevents a further increase in brake pressure.
9 - ABS inlet valve
10- ABS outlet valve
The driver perceives ABS control intervention as slight
17- Wheel brake cylinder brake pedal pulsation. This arises due to the changes in
18- Speed sensor brake pressure during ABS intervention.
6
8 The vehicle's steerability is maintained, because ABS
7
prevents individual wheels from locking up. The ABS
function cannot be manually deactivated.
9 10
17
18 S374_302
6 IV(9): Closed
8 OV(10): Closed
7
9 10
17
18 S374_304
19
Traction control systems
Pressure reduction
IV(9): Closed 9 10
OV(10): Open
17
18
S374_306
7
IV(9): Open
OV(10): Closed 9 10
17
18
S374_328
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Brake systems with brake intervention only
In the case of the following traction control systems, a critical driving situation is combated by means of brake
intervention via the hydraulic brake system. These traction control systems include:
Due to yaw moment control YMC, the stopping distance is extended, by necessity, in favour of improved vehicle
stability.
21
Traction control systems
S374_065 S374_067
The side of the vehicle on the surface with better grip is braked The brake pressure at the wheels on the surface with better
more extensively than the side of the vehicle on the smooth grip does not increase so quickly. The dangerous yaw rate is
surface. The yawing moment which occurs in this case causes overcome.
a yaw rate, which the driver cannot compensate quickly
enough via the steering.
How it works
If the ABS control system within the YMC function Braking the wheels with the higher speed is therefore
ascertains during a braking manoeuvre that the wheel delayed slightly until the wheel speeds on the right- and
speeds of the wheels on the left-hand side deviate from left-hand sides match each other again. To achieve this,
those on the right-hand side, the system concludes that the relevant ABS inlet valves are opened slightly later by
disturbing yawing moment may develop. the control system, with the result that pressure build-
up at the wheel brake cylinder takes place more slowly.
22
Electronic Brake pressure Distribution
If the vehicle's rear axle locks-up, the vehicle is unstable and can break away in an uncontrolled manner.
The electronic brake pressure distribution (EBD) function exists to avoid this critical driving condition.
23
Traction control systems
24