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Stack Monitoring Kit is designed to serve the most crucial
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purpose of measuring the total volumetric discharge of
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particulate matter and gaseous pollutants from the Boiler,
DG stacks, Process outlets, Scrubber Outlets. Comment or Message *
Tell us what services are
It is very important to measure harmful pollutants emitted
you looking for.
from industries in order to take decisions based on
collected data to minimize the pollution. Stack monitoring
kit plays major role in collecting samples from chimneys /
Stacks in Stack monitoringProcedure.
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 Stack Monitoring Kit – Perfect
Pollucon Services

All the Gaseous stream e�uents in accordance with the Air

Act 1981 (Prevention &Control of Pollution) by which all
industrial establishments have to measure and monitor
emissions from their plants and keep them under
controlled limits. To ensure this, each & every company
(chemical, Pharmaceutical, manufacturing) should monitor
their gaseous pollutants discharged into the environment
at regular interval.


Stack Monitoring Kit /
Equipment consists of:
1. Pitot tube: “S-type” fabricated from SS304 or
equivalent grade. Coe�cient of Pitot tube should be
above 0.95 in stack monitoring system.


S Type Pitot Tube
 S Type Pitot Tube

Stack velocity Range: we can �nd the velocity of

gaseous pollutants through stack with the help of
inclined manometer.

Temperature of gaseous e�uents: we can use digital

temperature indicator with thermocouple to �nd the
temp of gaseous e�uents. Range is from (0-6000C).
Velocity & temperature is di�erent at di�erent location
inside the stack diameter. To achieve a desired sample,
samples are taken at various traverse points inside the
stack diameter in stack monitoring procedure.

Thimble holder: It is designed to capture particulate

matter form gaseous e�uents. It is incorporate with
the thimble to capture PM size greater than 0.3 micron.

Nozzles: Nozzles shall be fabricated with SS 304 or

equivalent material with internal diameters suitable to
cover the full range of stack velocities. The leading
edge of the nozzle should be sharp and tapered. The
minimum internal diameter of the nozzle shall not be
less than 8 mm to achieve iso-kinetic sampling. (Iso-
kinetic condition can be achieved by adjusting suction
velocity at nozzle through pump equal to velocity of
stack gases i.e. both needs to be same. If any of those
increases might changes in higher or lower side results)

Rotameter: 0 to 60 LPM for particulate monitoring and

0 to 3 LPM for gaseous monitoring


Rotameter

Impingers: Four number 100 ml and four to six number

225 ml capacity. Facility should be there for keeping ice
at the bottom of impinger box to increase the
collection e�ciency in absorption media/reagent.
Electrical cooling is desirable in Stack monitoring
system.

Impingers

Vacuum pump: Vacuum pump shall be of rotary
design, with a capacity of to 0 to 120 LPM gas �ow
with single phase motor, 220 V. The pump shall also
have a moisture trap and air inlet valve. It shall be
mounted inside pump housing and shall be portable.

Dry Gas meter: The sampling train shall have a dry gas
meter with the facility for measuring temperature and
static pressure. The capacity of the meter should be
adequate to record upto 60 lpm of air�ow and a
minimum readout of 0.001 cubic meters.
By taking proper/ representative sample from stack
Monitoring kit, we can calculate

◦ Stack Velocity

◦ Volumetric �owrate per hour

◦ PM (Particulate matter)

◦ Moisture Content

◦ Gaseous Contents

Stack Monitoring kits are very lightweight and can be easily

carried to site. Also it has inbuilt battery which can be
charged, so no need of power supply while monitoring
stack. We can also adjust �ow control as per our
requirement.

Popular & Best Stack Emission

Monitoring Kits Available in
Market
1. Testo Stack Emissions Analyzer: O�ers a range of 
 stack emissions analyzers for measuring parameters
such as NOx, SO2, CO, CO2, O2, and temperature.
2. Horiba Stack Gas Analyzer: Provides stack emissions
analyzers with options for measuring multiple gases
like CO, CO2, NOx, SO2, and O2.
3. Teledyne API Stack Emissions Monitoring System:
O�ers advanced gas analyzers for precise and
accurate measurements of stack emissions.
4. AMETEK Land Stack Gas Analyzer: Specializes in
continuous emissions monitoring for combustion
control, with options for various gases and
particulates.
5. TSI 4000 Series Emissions Test System: A
comprehensive stack emissions monitoring solution
that measures CO, CO2, NOx, SO2, O2, and more.
6. Opsis UV DOAS Emissions Monitoring System:
Utilizes UV Di�erential Optical Absorption
Spectroscopy for gas measurements in stack
emissions.
7. SICK STACK Gas Analyzer: Provides a range of stack
gas analyzers for continuous emissions monitoring
and process optimization.
8. ENVEA PCME Stack Emissions Monitoring System:
Focuses on particulate matter (PM) emissions
monitoring in industrial stacks.
9. Ecotech Stack Emissions Monitoring System: O�ers
stack emissions analyzers and monitoring solutions
for various gases and particulates.

10. HORIBA PG-250 Continuous Stack Emissions
 Monitoring System: Measures NOx, SO2, CO, CO2,
and O2 in continuous emissions monitoring
applications.

What are uses of Stack Monitoring Kit?

The Stack Monitoring kit is used to measure total volume,
velocity, Flowrate and Moisture content of discharged
gaseous pollutants which includes particulate matter, SO2,
NO2, etc. The gases which needs to be measured are pre-
de�ned by government agencies such as CPCB and EPA.

How is stack monitoring performed?

Stack monitoring is performed to monitor emissions
thrown out of the stack, chimneys DG Sets, Boilers etc. in
the air. It is also referred to as air quality monitoring. In this
process, the operator climbs the stack to a speci�c height
and then he/she inserts a pitot tube from the stack
monitoring kit to the available port from Stack and keep it
for a certain period to collect the sample.

What is stack monitoring?

Stack monitoring is the process that enables EHS managers,
inspectors and directors to measure the level of pollutants
are released into the atmosphere from the Stack.

Why is stack monitoring done?

Stack monitoring is performed to monitor emissions
thrown out of the stack, chimneys DG Sets, Boilers etc. in
the air. It is also referred to as air quality monitoring. The
Major pollutants are checked from stack monitoring are
Particulate matter (PM2.5, PM10), SO2 and NOX. It is
performed on regular basis as per instructions from
Pollution control boards.

What is the stack emission? 

Stack emissions are pollutants thrown out of the stack.
Stack emissions are pollutants thrown out of the stack.
Those pollutants can be Particulate Matter (PM2.5 and
PM10), Carbon Dioxide (CO2), Carbon Monoxide (CO),
Sulphur Dioxide (SO2), Oxides of Nitrogen (NOx), Methane
(CH4) and Hydrocarbon Compounds.

Read more about CPCB Guidelines for Stack testing

You can download their brochure from here.

Let us know your views on stack Monitoring system.

Source

Read More from Related posts:

CPCB Guidelines for Stack Ambient Air Quality

Monitoring Monitoring Stations

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
 Ambient Air Quality Indoor Air Quality
Standards Monitoring Parameters

Air Puri�er for Home & Its EHS Environmental Health

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Responsibilities

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It’s all about

How to Improve Particulate
 Indoor air Matter 
quality? Measurement
(PM10, PM2.5)


2 thought on Stack Monitoring Kit :
Explained

g chandramouli says:

at

can you please explain the stack monitoring

process using equipment in online mode. I want
to measure SO2, NO2 and Partiulate matter
inside the stack. the fee will be paid accordingly

Perfect Pollucon Services says:

at

Hi Chandramouli,

You can get in touch with us on

99674436537 for more information.

Thanks

Comments are closed.

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