Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

SECTION C1: Calculation Sheets of Mechanical Equipment

C1.1 Calculation Sheets of Pumping Stations

Kanudi Pumping Station (PS-01)

Gravity
Force main

Design Condition
1) Design Flow

Qadf : Daily average flow

Qpdf : Peak flow (Ultimate) Qpdf = 2.0 × Qadf

2) Type of Pumping Station

Type A Submersible station
Basket Installed

3) Pump Number and capacity

Pump number : 1 duty + 1 standby

4) Force Main
Material : HDPE
Diameter : Dia.110 mm
Line number: 1 line

5) Outline (Assume)

Wet well Discharge

(PS 02 Idubada)
GL
DWL -0.3

Force main Dia.110 mm × 1,090 mL

Basket HWL -1.1

LWL -1.6

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Lifting Pump Calculation Sheet (PS-01)

ITEM SYMBOL DESIGN

1.1 Pump Sump Well
Pump starts per hour n Motor 5.5kW < 7.5kW (F.W.) 4 times
Pump capacity Q 6.0 L/sec/unit
Required volume v = 900 × Q / n/1000 > 1.35 m3
Sump Well squere A 4.90 m2 Dia. 2.5m
Water Level in the Sump Well

H1 (HWL)

V > 1.35m3
h = 0.5m > 0.28 m

L1
h = 0.6 m
LLWL
Manufacturer recommendation
Bottom (approx. 0.3m)

1.2 Lift Pump

Design flow Qpdf 0.36 m3/min
= 6.0 L/sec
Duty pump number 1 unit
Design flow per unit Considered pipe velocity > 0.6m/s ⇒ 6.0 L/sec/unit

Specification
Type Submersible non-clog sewage pump, automatic coupling type
Dia. D Approx. 100 mm
Capacity Qp 6.0 L/sec/unit
= 0.36 m3/min/unit
Total head H attached Table Pump calculation sheet 14.0 m
Motor P attached Table Pump calculation sheet
Approx. 5.5 kW
Number Duty 1 unit
Standby 1 unit
Total 2 units

1.3 Monorail Hoist

Weight of pump W Approx. 0.20 Tonf
Required hoist capacity hc W × 1.5 > 0.30 Tonf

Specification
Type Manually Geared trolley
Capacity 0.5 Tonf
Lift Approx. 3.0 m
Number Duty 1 unit
Standby 0 unit
Total 1 unit

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Lifting Pump Calculation Sheet (PS-01)

1 Equip. No. M01-001-01/02

Pump Name Lifting Pump-1
2 Pump Type Submersible Submersible
3 q : Capacity (m3/min) 0.36 0.36
4 N : Operation number 1 1
Pump 6.0L/s 6.0L/s
Pump Number 1D + 1S 1D + 1S
Total Head H=ha+hf1+hf2+hf3+hf4
5 ha :Actual head (m) 2.7 1.3
=DWL-SWL
6 DWL (m) 1.100 -0.300
7 SWL (m) -1.600 -1.600
8 hf1 : Straight pipe loss (m) = 6.031 9.812
(10.666 × Q^1.85) × L × Cc
(C^1.85×D^4.87)
9Q : Flow (m3/sec) 0.006 0.006
=q × N/60
10 C : Coefficient 130 130

0.11m × 1 line0.11m × 1 line

11 D : Inner Pipe Dia. (m) 0.0964 0.0964
12 L : Pipe length (m) 670 1090
13 Cc : Correction coefficient 1.0 1.0
Water: 1.0
Sludge: WT99.2% :
14 hf2 0.000 0.000

15 hf3 : Pump around loss (m) 2 2

16 hf4 :Other head 0 0

17 H' =ha+hf1+hf2+hf3+hf4 (m) 10.73 13.11
18 H : Total head (m) 11.0 14.0
Velocity 0.82 0.82

Motor Power

19 BKW =0.163*SG*q*H/Pe (kW) 2.152 2.738

20 SG :Specific gravity 1.0 1.0
21 Pe :Pump efficiency 0.3 0.3
22 kW =BKW × C 2.474 3.149
23 C :Coefficient (1.15) 1.15 1.15
24 Motor Power (kW) 5.5
(adoption)

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Idubada Pumping Station (PS-02)

Gravity
Force main

Design Condition
1) Design Flow

Qadf : Daily average flow

Qpdf : Peak flow (Ultimate) Qpdf = 2.0 × Qadf

2) Type of Pumping Station

Type A Submersible station
Basket Installed

3) Pump Number and capacity

Pump number : 1 duty + 1 standby

4) Force Main
Material : HDPE
Diameter : Dia.110 mm
Line number: 1 line

5) Outline (Assume)
HWL +14.2
Wet well

GL Discharge
(PS 03 Hagara)

Force main : Gravity:

Basket HWL -3.4 Dia.110 mm × 684 mL Dia.110 mm × 246 mL

LWL -4.0

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Lifting Pump Calculation Sheet (PS-02)

ITEM SYMBOL DESIGN

2.1 Pump Sump Well
Required cycle time n Motor = 22kW (F.W.) 4 times
Pump capacity Q 10.80 L/sec/unit
Required volume v = 900 × Q / n/1000 > 2.4 m3
Sump Well squere A 4.90 m2 Dia. 2.5m
Water Level in the Sump Well

H1 (HWL)

V > 2.4m3
h = 0.6m > 0.50 m

L1
h = 0.8m
LLWL
Manufacturer recommendation
Bottom (approx. 0.4m)

2.2 Lift Pump

Duty pump number 1 unit

Design flow per unit 10.8 L/sec/unit

Specification
Type Submersible non-clog sewage pump, automatic coupling type
Dia. D Approx. 100 mm
Capacity Qp 10.8 L/sec/unit
3
= 0.65 m /min/unit
Total head H attached Table Pump calculation sheet 40.0 m
Motor P attached Table Pump calculation sheet
Approx. 22.0 kW
Number Duty 1 unit
Standby 1 unit
Total 2 units

2.3 Monorail Hoist

Weight of pump W Approx. 0.50 Tonf
Required hoist capacity hc W × 1.5 > 0.75 Tonf

Specification
Type Manually Geared trolley
Capacity 1.0 Tonf
Lift Approx. 3.0 m
Number Duty 1 unit
Standby 0 unit
Total 1 unit

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Lifting Pump Calculation Sheet (PS-02)

1 Equip. No. M01-002-01/02

Pump Name Lifting Pump-2
2 Pump Type Submersible Submersible
3 q : Capacity (m3/min) 0.65 0.65
4 N : Operation number 1 1
Pump 10.8L/s 10.8L/s
Pump Number 1D + 1S 1D + 1S
Total Head H=ha+hf1+hf2+hf3+hf4
5 ha :Actual head (m) 4.2 18.2
=DWL-SWL
6 DWL (m) 0.200 14.200
7 SWL (m) -4.000 -4.000
8 hf1 : Straight pipe loss (m) = 24.977 18.370
(10.666 × Q^1.85) × L × Cc
(C^1.85×D^4.87)
9Q : Flow (m3/sec) 0.011 0.011
=q × N/60
10 C : Coefficient 130 130

0.11m × 1 line0.11m × 1 line

11 D : Inner Pipe Dia. (m) 0.0964 0.0964
12 L : Pipe length (m) 930 684
13 Cc : Correction coefficient 1.0 1.0
Water: 1.0
Sludge: WT99.2% :
14 hf2 0.000 0.000

15 hf3 : Pump around loss (m) 2 2

16 hf4 :Other head 0 0

17 H' =ha+hf1+hf2+hf3+hf4 (m) 31.18 38.57
18 H : Total head (m) 30.0 40.0
Velocity 1.49 1.49

Motor Power

19 BKW =0.163*SG*q*H/Pe (kW) 10.595 14.127

20 SG :Specific gravity 1.0 1.0
21 Pe :Pump efficiency 0.3 0.3
22 kW =BKW × C 12.184 16.246
23 C :Coefficient (1.15) 1.15 1.15
24 Motor Power (kW) 22
(adoption)

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Hagara Pumping Station (PS-03)

Gravity
Force main

Design Condition
1) Design Flow

Qadf : Daily average flow

Qpdf : Peak flow (Ultimate) Qpdf = 2.0 × Qadf

2) Type of Pumping Station

Type A Submersible station
Basket Installed

3) Pump Number and capacity

Pump number : 1 duty + 1 standby

4) Force Main
Material : HDPE
Diameter : Dia.225 mm
Line number: 1 line

5) Outline (Assume) HWL + 18.0

Wet well

GL Discharge
(PS 04 Hanuabada)

Force main : Gravity:

Basket HWL -0.5 Dia.225 mm × 355 mL 445 mL

LWL -2.0

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Lifting Pump Calculation Sheet (PS-03)

ITEM SYMBOL DESIGN

3.1 Pump Sump Well
Required cycle time n Motor =22kW (F.W.) 4 times
Pump capacity Q 31.6 L/sec/unit
Required volume v = 900 × Q / n/1000 > 7.1 m3
Sump Well squere A 4.90 m2 Dia. 2.5m
Water Level in the Sump Well

H1 (HWL)

V > 7.1m3
h = 1.5m > 1.45 m

L1
h = 0.8m
LLWL
Manufacturer recommendation
Bottom (approx. 0.4m)

3.2 Lift Pump

Duty pump number 1 unit

Design flow per unit 31.6 L/sec/unit

Specification
Type Submersible non-clog sewage pump, automatic coupling type
Dia. D Approx. 100 mm
Capacity Qp 31.6 L/sec/unit
3
= 1.9 m /min/unit
Total head H attached Table Pump calculation sheet 25.0 m
Motor P attached Table Pump calculation sheet
Approx. 22.0 kW
Number Duty 1 unit
Standby 1 unit
Total 2 units

3.3 Monorail Hoist

Weight of pump W Approx. 0.50 Tonf
Required hoist capacity hc W × 1.5 > 0.75 Tonf

Specification
Type Manually Geared trolley
Capacity 1.0 Tonf
Lift Approx. 3.0 m
Number Duty 1 unit
Standby 0 unit
Total 1 unit

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Lifting Pump Calculation Sheet (PS-03)

1 Equip. No. M01-003-01/02

Pump Name Lifting Pump-3
2 Pump Type Submersible Submersible
3 q : Capacity (m3/min) 1.9 1.9
4 N : Operation number 1 1
Pump 31.6L/s 31.6L/s
Pump Number 1D + 1S 1D + 1S
Total Head H=ha+hf1+hf2+hf3+hf4
5 ha :Actual head (m) 20.0 11.2
=DWL-SWL
6 DWL (m) 18.000 9.200
7 SWL (m) -2.000 -2.000
8 hf1 : Straight pipe loss (m) = 2.104 4.742
(10.666 × Q^1.85) × L × Cc
(C^1.85×D^4.87)
9Q : Flow (m3/sec) 0.032 0.032
=q × N/60
10 C : Coefficient 130 130

0.225m × 1 lin0.225m × 1 line

11 D : Inner Pipe Dia. (m) 0.1976 0.1976
12 L : Pipe length (m) 355 800
13 Cc : Correction coefficient 1.0 1.0
Water: 1.0
Sludge: WT99.2% :
14 hf2 0.000 0.000

15 hf3 : Pump around loss (m) 2 2

16 hf4 :Other head 0 0

17 H' =ha+hf1+hf2+hf3+hf4 (m) 24.10 17.94
18 H : Total head (m) 25.0 18.0
Velocity 1.03 1.03

Motor Power

19 BKW =0.163*SG*q*H/Pe (kW) 15.485 11.149

20 SG :Specific gravity 1.0 1.0
21 Pe :Pump efficiency 0.5 0.5
22 kW =BKW × C 17.808 12.822
23 C :Coefficient (1.15) 1.15 1.15
24 Motor Power (kW) 22
(adoption)

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Hanuabada Pumping Station (PS-04)

Gravity
Force main

Design Condition
1) Design Flow

Qadf : Daily average flow

Qpdf : Peak flow (Ultimate) Qpdf = 2.0 × Qadf

2) Type of Pumping Station

Type B Submersible station
Basket Installed

3) Pump Number and capacity

Pump number : 1 duty + 1 standby

4) Force Main
Material : HDPE
Diameter : Dia.355 mm
Line number: 1 line

5) Outline (Assume) HWL +8.4

Wet well

GL Discharge
(PS 05 Konedobu)
Force main :

Basket HWL -2.0 Dia.355 mm × 443 mL Gravity:

922 mL
LWL -3.6

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Lifting Pump Calculation Sheet (PS-04)

ITEM SYMBOL DESIGN

4.1 Pump Sump Well
Required cycle time n Motor = 22kW (F.W.) 4 times
Pump capacity Q 80.0 L/sec/unit
Required volume v = 900 × Q / n/1000 > 18.0 m3
Sump Well squere A 12.00 m2 4.0m × 3.0ｍ
Water Level in the Sump Well

H1 (HWL)

V > 18m3
h = 1.6m > 1.50 m

L1
h = 0.45m
LLWL
Manufacturer recommendation
Bottom (approx. 0.55m)

4.2 Lift Pump

Duty pump number 1 unit

Design flow per unit 63.3 L/sec/unit

Specification
Type Submersible non-clog sewage pump, automatic coupling type
Dia. D Approx. 200 mm
Capacity Qp 80.0 L/sec/unit
= 4.8 m3/min/unit
Total head H attached Table Pump calculation sheet 17.0 m
Motor P attached Table Pump calculation sheet
Approx. 22.0 kW
Number Duty 1 unit
Standby 1 unit
Total 2 units

4.3 Monorail Hoist

Weight of pump W Approx. 1.00 Tonf
Required hoist capacity hc W × 1.5 > 1.50 Tonf

Specification
Type Manually Geared trolley
Capacity 2.0 Tonf
Lift Approx. 3.0 m
Number Duty 1 unit
Standby 0 unit
Total 1 unit

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Lifting Pump Calculation Sheet (PS-04)

1 Equip. No. M01-004-01/02

Pump Name Lifting Pump-4
2 Pump Type Submersible Submersible
3 q : Capacity (m3/min) 4.8 4.8
4 N : Operation number 1 1
Pump 80.0 L/s 80.0 L/s
Pump Number 1D + 1S 1D + 1S
Total Head H=ha+hf1+hf2+hf3+hf4
5 ha :Actual head (m) 3.7 12.1
=DWL-SWL
6 DWL (m) 0.000 8.400
7 SWL (m) -3.700 -3.700
8 hf1 : Straight pipe loss (m) = 4.859 1.577
(10.666 × Q^1.85) × L × Cc
(C^1.85×D^4.87)
9Q : Flow (m3/sec) 0.080 0.080
=q × N/60
10 C : Coefficient 130 130

0.355m × 1 lin0.355m × 1 line

11 D : Inner Pipe Dia. (m) 0.312 0.312
12 L : Pipe length (m) 1365 443
13 Cc : Correction coefficient 1.0 1.0
Water: 1.0
Sludge: WT99.2% :
14 hf2 0.000 0.000

15 hf3 : Pump around loss (m) 2 2

16 hf4 :Other head 0 0

17 H' =ha+hf1+hf2+hf3+hf4 (m) 10.56 15.68
18 H : Total head (m) 12.0 17.0
Velocity 1.05 1.05

Motor Power

19 BKW =0.163*SG*q*H/Pe (kW) 13.413 19.001

20 SG :Specific gravity 1.0 1.0
21 Pe :Pump efficiency 0.7 0.7
22 kW =BKW × C 15.424 21.851
23 C :Coefficient (1.15) 1.15 1.15
24 Motor Power (kW) 22
(adoption)

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Konedobu Pumping Station (PS-05)

Gravity
Force main

Design Condition
1) Design Flow

Qadf : Daily average flow

Qpdf : Peak flow (Ultimate) Qpdf = 2.0 × Qadf

2) Type of Pumping Station

Type C Submersible station
Basket Installed

3) Pump Number and capacity

Pump number : 2 duty + 1 standby

4) Force Main
Material : HDPE
Diameter : Dia.450 mm
Line number: 1 line
HWL +28.5
5) Outline (Assume)

Wet well

GL to Gravity Sewer

Force main : Gravity:

Basket HWL -4.4 Dia.450 mm × 1,340 mL

LWL -5.7

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Lifting Pump Calculation Sheet (PS-05)

ITEM SYMBOL DESIGN

5.1 Pump Sump Well (Existing)
Existing Sump Well can not be available because Inlet pipe bottom level is much lower than required water depth.
Required cycle time n Motor 55kW < 75kW (F.W.) 4 times
Pump capacity Q 73.3 L/sec/unit
3
Required volume v = 900 × Q / n/1000 > 16.5 m
2
Sump Well squere A 11.33 m Dia.3.8m
Water Level in the Sump Well

H2 (HWL)

H1 V >16.5m3
Existing Inlet pipe bottom level h = 1.5m > 1.46 m

1.05m L2
h = 0.2 m
L1
h = 0.15m
LLWL
Manufacturer (Forced cooling type)
Bottom recommendation (approx. 0.4m)

New Sump Well will be installed.

Required cycle time n Motor 55kW < 75kW (F.W.) 4 times
Pump capacity Q 73.3 L/sec/unit
Required volume v = 900 × Q / n/1000 > 16.5 m3
Sump Well squere A 15.75 m2 4.5m × 3.5m
Water Level in the Sump Well

H2 (HWL)

3
H1 V >16.5m
h = 1.1m > 1.05 m

L2
h = 0.2 m
L1
h = 0.75m
LLWL
Manufacturer (Forced cooling type)
Bottom recommendation (approx.0.55 m)

5.2 Lift Pump

Duty pump number 2 units

Design flow per unit 73.3 L/sec/unit

Specification
Type Submersible non-clog sewage pump, automatic coupling type
Dia. D Approx. 200 mm
Capacity Qp 73.3 L/sec/unit
= 4.4 m3/min/unit
Total head H attached Table Pump calculation sheet 42.0 m
Motor P attached Table Pump calculation sheet
Approx. 55.0 kW
Number Duty 2 units
Standby 1 unit
Stock 1 unit
Total 4 units

5.3 Monorail Hoist

Weight of pump W Approx. 1.60 Tonf
Required hoist capacity hc W × 1.5 > 2.40 Tonf

Specification
Type Manually Geared trolley
Capacity 2.5 Tonf
Lift Approx. 3.0 m
Number Duty 1 unit
Standby 0 unit
Total 1 unit

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Lifting Pump Calculation Sheet (PS-05)

1 Equip. No. M01-005-01/04 1 pump operation

Pump Name Lifting Pump-5 100% 120%
2 Pump Type Submersible
3 q : Capacity (m3/min) 4.4 4.4 5.28
4 N : Operation number 2 1 1
Pump 73.3L/s
Pump Number 2D + 1S
Total Head H=ha+hf1+hf2+hf3+hf4
5 ha :Actual head (m) 34.2 34.2 34.2
=DWL-SWL
6 DWL (m) 28.500 28.500 28.500
7 SWL (m) -5.700 -5.700 -5.700
8 hf1 : Straight pipe loss (m) = 4.607 1.278 1.790
(10.666 × Q^1.85) × L × Cc
(C^1.85×D^4.87)
9Q : Flow (m3/sec) 0.147 0.073 0.088
=q × N/60
10 C : Coefficient 130 130 130

0.45m × 1 line 0.45m × 1 line0.45m × 1 line

11 D : Inner Pipe Dia. (m) 0.3956 0.3956 0.3956
12 L : Pipe length (m) 1340 1340 1340
13 Cc : Correction coefficient 1.0 1.0 1.0
Water: 1.0
Sludge: WT99.2% :
14 hf2 0.000 0.000 0.000

15 hf3 : Pump around loss (m) 2 2 2

16 hf4 :Other head 0 0 0

17 H' =ha+hf1+hf2+hf3+hf4 (m) 40.81 37.48 37.99
18 H : Total head (m) 42.0
Velocity 1.19 0.60 0.72
> 0.60 m/sec
Motor Power

19 BKW =0.163*SG*q*H/Pe (kW) 46.342

20 SG :Specific gravity 1.0
21 Pe :Pump efficiency 0.65
22 kW =BKW × C 53.293
23 C :Coefficient (1.15) 1.15
24 Motor Power (kW) 55

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Old Yacht Club Pumping Station (PS-06) Rehabilitation

Gravity
Force main

Design Condition
1) Design Flow

Qadf : Daily average flow

Qpdf : Peak flow (Ultimate) Qpdf = 2.0 × Qadf

2) Type of Pumping Station

Circular type E×isting Submersible station
Basket Not Installed

3) Pump Number and capacity

Pump number : 1 duty + 1 standby

4) Force Main
Material : DCIP (E×isting Pipe)
Diameter : Dia.150 mm
Line number: 1 line

5) Outline (Assume)

Wet well HWL + 10.0

GL
to Gravity Sewer

Force main : Gravity:

HWL 0.0 Dia.150 mm × 400 mL

LWL - 0.5

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Lifting Pump Calculation Sheet (PS-06)

ITEM SYMBOL DESIGN

6.1 Pump Sump Well (Rehabilitation)
Required cycle time n Motor 5.5kW < 7.5kW 10 times
Pump capacity Q 10.80 L/sec/unit
Required volume v = 900 × Q / n/1000 > 1.0 m3
Sump Well squere A 2.83 m2 Dia. 1.9m
Water Level in the Sump Well
Inlet pipe bottom level
H1 (HWL)
(Existing)
V > 1.0m3
h = 0.5m > 0.34 m
1.43m
L1
h = 0.４ m
LLWL
Manufacturer recommendati (Forced cooling type)
Bottom (approx. 0.3m)

6.2 Lift Pump

Design flow Qpdf 0.65 m3/min
= 10.8 L/sec
Duty pump number 1 unit
Design flow per unit Considered pipe velocity > 0.6m/s ⇒ 10.8 L/sec/unit
(Existing Pipe Available)
Specification
Type Submersible non-clog sewage pump, automatic coupling type
Dia. D Approx. 100 mm
Capacity Qp 10.8 L/sec/unit
3
= 0.65 m /min/unit
Total head H attached Table Pump calculation sheet 17.0 m
Motor P attached Table Pump calculation sheet
Approx. 5.5 kW
Number Duty 1 unit
Standby 1 unit
Total 2 units

6.3 Monorail Hoist

Weight of pump W Approx. 0.10 Tonf
Required hoist capacity hc W × 1.5 > 0.15 Tonf

Specification
Type Manually Geared trolley
Capacity 0.5 Tonf
Lift Approx. 3.0 m
Number Duty 1 unit
Standby 0 unit
Total 1 unit

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Lifting Pump Calculation Sheet (PS-06)

1 Equip. No. M01-006-01/02

Pump Name Lifting Pump-6
2 Pump Type Submersible
3 q : Capacity (m3/min) 0.65
4 N : Operation number 1
Pump 10.8L/s
Pump Number 1D + 1S
Total Head H=ha+hf1+hf2+hf3+hf4
5 ha :Actual head (m) 10.5
=DWL-SWL
6 DWL (m) 10.000
7 SWL (m) -0.500
8 hf1 : Straight pipe loss (m) = 3.063
(10.666 × Q^1.85) × L × Cc
(C^1.85×D^4.87)
9Q : Flow (m3/sec) 0.011
=q × N/60
10 C : Coefficient 80
Existing DIP Pipe

0.15m × 1 line
11 D : Inner Pipe Dia. (m) 0.15
12 L : Pipe length (m) 400
13 Cc : Correction coefficient 1.0
Water: 1.0
Sludge: WT99.2% :
14 hf2 0.000

15 hf3 : Pump around loss (m) 2

16 hf4 :Other head 0

17 H' =ha+hf1+hf2+hf3+hf4 (m) 15.56
18 H : Total head (m) 17.0
Velocity 0.61

Motor Power

19 BKW =0.163*SG*q*H/Pe (kW) 4.503

20 SG :Specific gravity 1.0
21 Pe :Pump efficiency 0.4
22 kW =BKW × C 5.178
23 C :Coefficient (1.15) 1.15
24 Motor Power (kW) 5.5

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Stanley Esplanade Pumping Station (PS-07) Rehabilitation

Gravity
Force main

Design Condition
1) Design Flow

Qadf : Daily average flow

Qpdf : Peak flow (Ultimate) Qpdf = 2.0 × Qadf

2) Type of Pumping Station

Circular type E×isting Submersible station
Basket Not installed

3) Pump Number and capacity

Pump number : 1 duty + 1 standby

4) Force Main
Material : HDPE
Diameter : Dia.160 mm
Line number: 1 line

5) Outline (Assume) HWL +15.6

Wet well

GL
to Gravity Sewer

Force main :

Gravity:
HWL -1.4 Dia.160mm × 240 mL

LWL -1.9

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Lifting Pump Calculation Sheet (PS-07)

ITEM SYMBOL DESIGN

7.1 Pump Sump Well (Rehabilitation)
Required cycle time n Motor 15kW < 22kW 4 times
Pump capacity Q 23.3 L/sec/unit
Required volume v = 900 × Q / n/1000 > 5.2 m3
Sump Well squere A 11.33 m2 Dia. 3.8m
Water Level in the Sump Well
Inlet pipe bottom level
H1 (HWL)

V > 3.5m3
h = 0.5m > 0.46 m
2.73m
L1
h = 0.55 m
LLWL
Manufacturer recommendation
Bottom (approx. 0.35m)

7.2 Lift Pump

Duty pump number 1 unit

Design flow per unit 23.3 L/sec/unit

Specification
Type Submersible non-clog sewage pump, automatic coupling type
Dia. D Approx. 100 mm
Capacity Qp 23.3 L/sec/unit
3
= 1.4 m /min/unit
Total head H attached Table Pump calculation sheet 24.0 m
Motor P attached Table Pump calculation sheet
Approx. 15.0 kW
Number Duty 1 unit
Standby 1 unit
Total 2 units

7.3 Monorail Hoist

Weight of pump W Approx. 0.45 Tonf
Required hoist capacity hc W × 1.5 > 0.68 Tonf

Specification
Type Manually Geared trolley
Capacity 1.0 Tonf
Lift Approx. 3.0 m
Number Duty 1 unit
Standby 0 unit
Total 1 unit

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Lifting Pump Calculation Sheet (PS-07)

1 Equip. No. M01-007-01/02

Pump Name Lifting Pump-7
2 Pump Type Submersible Submersible
3 q : Capacity (m3/min) 1.4 1.4
4 N : Operation number 1 1
Pump 23.3L/s 23.3L/s
Pump Number 1D + 1S 1D + 1S
Total Head H=ha+hf1+hf2+hf3+hf4
5 ha :Actual head (m) 17.5 3.9
=DWL-SWL
6 DWL (m) 15.600 2.000
7 SWL (m) -1.900 -1.900
8 hf1 : Straight pipe loss (m) = 4.241 7.422
(10.666 × Q^1.85) × L × Cc
(C^1.85×D^4.87)
9Q : Flow (m3/sec) 0.023 0.023
=q × N/60
10 C : Coefficient 130 130

0.16m × 1 line0.16m × 1 line

11 D : Inner Pipe Dia. (m) 0.1406 0.1406
12 L : Pipe length (m) 240 420
13 Cc : Correction coefficient 1.0 1.0
Water: 1.0
Sludge: WT99.2% :
14 hf2 0.000 0.000

15 hf3 : Pump around loss (m) 2 2

16 hf4 :Other head 0 0

17 H' =ha+hf1+hf2+hf3+hf4 (m) 23.74 13.32
18 H : Total head (m) 24.0 14.0
Velocity 1.50 1.50

Motor Power

19 BKW =0.163*SG*q*H/Pe (kW) 10.954 6.390

20 SG :Specific gravity 1.0 1.0
21 Pe :Pump efficiency 0.5 0.5
22 kW =BKW × C 12.597 7.348
23 C :Coefficient (1.15) 1.15 1.15
24 Motor Power (kW) 15
(adoption)

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Sea Park Pumping Station (PS-08) Rehabilitation

Gravity
Force main

Design Condition
1) Design Flow

Qadf : Daily average flow

Qpdf : Peak flow (Ultimate) Qpdf = 2.0 × Qadf

2) Type of Pumping Station

Rectangular type , E×isting Submersible station
Basket Not installed

3) Pump Number and capacity

Pump number : 1 duty + 1 standby

4) Force Main
Material : HDPE
Diameter : Dia.110 mm
Line number: 1 line

5) Outline (Assume)

Wet well

GL
Discharge +2.1

to Gravity Sewer
Force main :
HWL -3.2 Dia.110mm × 640 mL

LWL -3.5

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Lifting Pump Calculation Sheet (PS-08)

ITEM SYMBOL DESIGN

8.1 Pump Sump Well(Rehabilitation)
Required cycle time n Motor = 7.5kW (F.W.) 4 times
Pump capacity Q 10.0 L/sec/unit
Required volume v = 900 × Q / n/1000 > 2.3 m3
Sump Well squere A 11.50 m2 3.5m × 3.3m
Water Level in the Sump Well
Inlet pipe bottom level
H1 (HWL)

V > 2.3m3
h = 0.3m > 0.20 m
3.122m
L1
h = 0.2 m
LLWL
Manufacturer recommendation
Bottom (approx. 0.8m)

8.2 Lift Pump

Duty pump number 1 unit

Design flow per unit 10.0 L/sec/unit

Specification
Type Submersible non-clog sewage pump, automatic coupling type
Dia. D Approx. 100 mm
Capacity Qp 10.0 L/sec/unit
3
= 0.60 m /min/unit
Total head H attached Table Pump calculation sheet 24.0 m
Motor P attached Table Pump calculation sheet
Approx. 7.5 kW
Number Duty 1 unit
Standby 1 unit
Total 2 units

8.3 Monorail Hoist

Weight of pump W Approx. 0.20 Tonf
Required hoist capacity hc W × 1.5 > 0.30 Tonf

Specification
Type Manually Geared trolley
Capacity 0.5 Tonf
Lift Approx. 3.0 m
Number Duty 1 unit
Standby 0 unit
Total 1 unit

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Lifting Pump Calculation Sheet (PS-08)

1 Equip. No. M01-008-01/02

Pump Name Lifting Pump-8
2 Pump Type Submersible Submersible
3 q : Capacity (m3/min) 0.6 0.6
4 N : Operation number 1 1
Pump 10.0L/s 10.0L/s
Pump Number 1D + 1S 1D + 1S
Total Head H=ha+hf1+hf2+hf3+hf4
5 ha :Actual head (m) 5.6 6.0
=DWL-SWL
6 DWL (m) 2.100 2.500
7 SWL (m) -3.500 -3.500
8 hf1 : Straight pipe loss (m) = 14.823 12.275
(10.666 × Q^1.85) × L × Cc
(C^1.85×D^4.87)
9Q : Flow (m3/sec) 0.010 0.010
=q × N/60
10 C : Coefficient 130 130

0.11m × 1 line0.11m × 1 line

11 D : Inner Pipe Dia. (m) 0.0964 0.0964
12 L : Pipe length (m) 640 530
13 Cc : Correction coefficient 1.0 1.0
Water: 1.0
Sludge: WT99.2% :
14 hf2 0.000 0.000

15 hf3 : Pump around loss (m) 2 2

16 hf4 :Other head 0 0

17 H' =ha+hf1+hf2+hf3+hf4 (m) 22.42 20.28
18 H : Total head (m) 24.0 21.0
Velocity 1.37 1.37

Motor Power

19 BKW =0.163*SG*q*H/Pe (kW) 5.868 5.135

20 SG :Specific gravity 1.0 1.0
21 Pe :Pump efficiency 0.4 0.4
22 kW =BKW × C 6.748 5.905
23 C :Coefficient (1.15) 1.15 1.15
24 Motor Power (kW) 7.5
(adoption)

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Davara Pumping Station (PS-09) Rehabilitation

Gravity
Force main

Design Condition
1) Design Flow

Qadf : Daily average flow

Qpdf : Peak flow (Ultimate) Qpdf = 2.0 × Qadf

2) Type of Pumping Station

Circular type , E×isting Submersible station
Basket Not installed

3) Pump Number and capacity

Pump number : 2 duty + 1 standby

4) Force Main
Material : HDPE
Diameter : Dia.450 mm
Line number: 1 line

5) Outline (Assume)

Wet well

GL Discharge +0.6
(PS 10 Lawes Road)

Force main :
HWL -1.45 Dia.450mm × 700 mL

LWL -2.9

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Lifting Pump Calculation Sheet (PS-09)

ITEM SYMBOL DESIGN

9.1 Pump Sump Well (Rehabilitation)
Required cycle time n Motor 15kW < 22kW 6 times
Pump capacity Q 93.3 L/sec/unit
Required volume v = 900 × Q / n/1000 > 14.0 m3
Sump Well squere A 10.74 m2 Dia. 3.7m
Water Level in the Sump Well
Inlet pipe bottom level
H2 (HWL)

H1 V >14.0m3
h = 1.3m > 1.30 m

1.96m L2
h = 0.15 m
L1
h = 0.15m
LLWL
Manufacturer recommendati (Forced cooling type)
Bottom (approx. 0.35m)

9.2 Lift Pump

Duty pump number 2 units

Design flow per unit 93.3 L/sec/unit

Specification
Type Submersible non-clog sewage pump, automatic coupling type
Dia. D Approx. 200 mm
Capacity Qp 93.3 L/sec/unit
= 5.6 m3/min/unit
Total head H attached Table Pump calculation sheet 11.0 m
Motor P attached Table Pump calculation sheet
Approx. 15.0 kW
Number Duty 2 units
Standby 1 unit
Stock 1 unit
Total 4 units

9.3 Monorail Hoist

Weight of pump W Approx. 0.45 Tonf
Required hoist capacity hc W × 1.5 > 0.68 Tonf

Specification
Type Manually Geared trolley
Capacity 1.0 Tonf
Lift Approx. 3.0 m
Number Duty 1 unit
Standby 0 unit
Total 1 unit

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Lifting Pump Calculation Sheet (PS-09)

1 Equip. No. M01-009-01/04 1 pump operation

Pump Name Lifting Pump-9 100% 120%
2 Pump Type Submersible
3 q : Capacity (m3/min) 5.6 5.6 6.72
4 N : Operation number 2 1 1
Pump 93.3L/s
Pump Number 2D + 1S
Total Head H=ha+hf1+hf2+hf3+hf4
5 ha :Actual head (m) 3.5 3.5 3.5
=DWL-SWL
6 DWL (m) 0.600 0.600 0.600
7 SWL (m) -2.900 -2.900 -2.900
8 hf1 : Straight pipe loss (m) = 3.760 1.043 1.461
(10.666 × Q^1.85) × L × Cc
(C^1.85×D^4.87)
9Q : Flow (m3/sec) 0.187 0.093 0.112
=q × N/60
10 C : Coefficient 130 130 130

0.45m × 1 line 0.45m × 1 line0.45m × 1 line

11 D : Inner Pipe Dia. (m) 0.3956 0.3956 0.3956
12 L : Pipe length (m) 700 700 700
13 Cc : Correction coefficient 1.0 1.0 1.0
Water: 1.0
Sludge: WT99.2% :
14 hf2 0.000 0.000 0.000

15 hf3 : Pump around loss (m) 2 2 2

16 hf4 :Other head 0 0 0

17 H' =ha+hf1+hf2+hf3+hf4 (m) 9.26 6.54 6.96
18 H : Total head (m) 11.0
Velocity 1.52 0.76 0.91
> 0.60 m/sec
Motor Power

19 BKW =0.163*SG*q*H/Pe (kW) 12.873

20 SG :Specific gravity 1.0
21 Pe :Pump efficiency 0.78
22 kW =BKW × C 14.804
23 C :Coefficient (1.15) 1.15
24 Motor Power (kW) 15

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Lawes Road Pumping Station (PS-10)

Gravity
Force main

Design Condition
1) Design Flow

Qadf : Daily average flow

Qpdf : Peak flow (Ultimate) Qpdf = 2.0 × Qadf

2) Type of Pumping Station

Type C Submersible station
Basket Installed

3) Pump Number and capacity

Pump number : 2 duty + 1 standby

4) Force Main
Material : HDPE
Diameter : Dia.500 mm
Line number: 1 line

5) Outline (Assume)
Discharge
Wet well (R.M.H)
HWL+23.0
GL

Force main :
Basket HWL -1.7 Dia.500 mm × 2,750 mL

LWL -4.9

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Lifting Pump Calculation Sheet (PS-10)

ITEM SYMBOL DESIGN

10.1 Pump Sump Well (New)
Existing Sump Well can not be available because Inlet pipe bottom level is much lower than required water depth.
Required cycle time n Motor 75kW > 55kW 2 times
Pump capacity Q 103.3 L/sec/unit
Required volume v = 900 × Q / n/1000 > 46.5 m3
2
Sump Well squere A 11.33 m Dia.3.6m
Water Level in the Sump Well

H2 (HWL)

H1 V >46.5m3
Inlet pipe bottom level h = 4.5m > 4.10 m
(Existing)
L2
0.03 m h = 0.2 m
L1
h = 0.15m
LLWL
Manufacturer recommendati (Forced cooling type)
Bottom (approx. 0.5 m)

New Sump Well will be installed.

Required cycle time n Motor 75kW > 55kW 2 times
Pump capacity Q 103.3 L/sec/unit
Required volume v = 900 × Q / n/1000 > 46.5 m3
Sump Well squere A 15.75 m2 4.5m × 3.5m
Water Level in the Sump Well

H2 (HWL)

3
H1 V >46.5m
h = 3.0m > 2.95 m

L2
h = 0.2 m
L1
h = 0.15m
LLWL
Manufacturer recommendati (Forced Cooling type)
Bottom (approx. 0.5m)

10.2 Lift Pump

Duty pump number 2 units

Design flow per unit 103.3 L/sec/unit

Specification
Type Submersible non-clog sewage pump, automatic coupling type
Dia. D Approx. 250 mm
Capacity Qp 103.3 L/sec/unit
3
= 6.2 m /min/unit
Total head H attached Table Pump calculation sheet 42.0 m
Motor P attached Table Pump calculation sheet
Approx. 75.0 kW
Number Duty 2 units
Standby 1 unit
Stock 1 unit
Total 4 units

10.3 Monorail Hoist

Weight of pump W Approx. 1.50 Tonf
Required hoist capacity hc W × 1.5 > 2.25 Tonf

Specification
Type Manually Geared trolley
Capacity 2.5 Tonf
Lift Approx. 3.0 m
Number Duty 1 unit
Standby 0 unit
Total 1 unit

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Lifting Pump Calculation Sheet (PS-10)

1 Equip. No. M01-010-01/04 1 pump operation

Pump Name Lifting Pump-10 100% 120%
2 Pump Type Submersible
3 q : Capacity (m3/min) 6.2 6.2 7.44
4 N : Operation number 2 1 1
Pump 103.3L/s
Pump Number 2D + 1S
Total Head H=ha+hf1+hf2+hf3+hf4
5 ha :Actual head (m) 27.9 27.9 27.9
=DWL-SWL
6 DWL (m) 23.000 23.000 23.000
7 SWL (m) -4.900 -4.900 -4.900
8 hf1 : Straight pipe loss (m) = 10.657 2.956 4.142
(10.666 × Q^1.85) × L × Cc
(C^1.85×D^4.87)
9Q : Flow (m3/sec) 0.207 0.103 0.124
=q × N/60
10 C : Coefficient 130 130 130

0.5m × 1 line 0.5 m × 1 line 0.5 m × 1 line

11 D : Inner Pipe Dia. (m) 0.4397 0.4397 0.4397
12 L : Pipe length (m) 2750 2750 2750
13 Cc : Correction coefficient 1.0 1.0 1.0
Water: 1.0
Sludge: WT99.2% :
14 hf2 0.000 0.000 0.000

15 hf3 : Pump around loss (m) 2 2 2

16 hf4 :Other head 0 0 0

17 H' =ha+hf1+hf2+hf3+hf4 (m) 40.56 32.86 34.04
18 H : Total head (m) 42.0
Velocity 1.36 0.68 0.82
> 0.60 m/sec
Motor Power

19 BKW =0.163*SG*q*H/Pe (kW) 60.636

20 SG :Specific gravity 1.0
21 Pe :Pump efficiency 0.7
22 kW =BKW × C 69.731
23 C :Coefficient (1.15) 1.15
24 Motor Power (kW) 75

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Koki Pumping Station (PS-11)

Gravity
Force main

Design Condition
1) Design Flow

Qadf : Daily average flow

Qpdf : Peak flow (Ultimate) Qpdf = 2.0 × Qadf

2) Type of Pumping Station

Type B Submersible station
Basket Installed

3) Pump Number and capacity

Pump number : 1 duty + 1 standby

4) Force Main
Material : DCIP (E×isting Pipe)
Diameter : Dia.200 mm
Line number: 1 line

5) Outline (Assume)
HWL +15.0
Wet well

GL To E×isting Gravity Sewer

Force main : Gravity:

Basket HWL -2.2 Dia.200mm × 380 mL

LWL -3.2

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Lifting Pump Calculation Sheet (PS-11)

ITEM SYMBOL DESIGN

11.1 Pump Sump Well (New)
Existing Sump Well can not be available because Inlet pipe bottom level is much lower than required water depth.
Required cycle time n Motor 37kW< 55kW (F.W.) 4 times
Pump capacity Q 43.3 L/sec/unit
Required volume v = 900 × Q / n/1000 > 9.7 m3
2
Sump Well squere A 8.03 m Dia. 3.2m
Water Level in the Sump Well

Inlet pipe bottom level H1 (HWL)

(Existing)
V > 9.7m3
h = 1.3m > 1.21 m
1.2m
L1
h = 0.15 m
LLWL
Manufacturer recommendati (Forced cooling type)
Bottom (approx. 0.4m)

New Sump Well will be installed.

Required cycle time n Motor 37kW< 55kW (F.W.) 4 times
Pump capacity Q 43.3 L/sec/unit
Required volume v = 900 × Q / n/1000 > 9.7 m3
Sump Well squere A 12.00 m2 3mW × 4mL
Water Level in the Sump Well

H1 (HWL)

V > 9.7m3
h = 1.0m > 0.81 m

L1
h = 0.2 m
LLWL
Manufacturer recommendation
Bottom (approx. 1.0m)

11.2 Lift Pump

Duty pump number 1 unit

Design flow per unit 43.3 L/sec/unit

Specification
Type Submersible non-clog sewage pump, automatic coupling type
Dia. D Approx. 200 mm
Capacity Qp 43.3 L/sec/unit
= 2.6 m3/min/unit
Total head H attached Table Pump calculation sheet 31.0 m
Motor P attached Table Pump calculation sheet
Approx. 37.0 kW
Number Duty 1 unit
Standby 1 unit
Total 2 units

11.3 Monorail Hoist

Weight of pump W Approx. 0.70 Tonf
Required hoist capacity hc W × 1.5 > 1.05 Tonf

Specification
Type Manually Geared trolley
Capacity 1.5 Tonf
Lift Approx. 3.0 m
Number Duty 1 unit
Standby 0 unit
Total 1 unit

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Lifting Pump Calculation Sheet (PS-11)

1 Equip. No. M01-011-01/02

Pump Name Lifting Pump-11
2 Pump Type Submersible Submersible
3 q : Capacity (m3/min) 2.6 2.6
4 N : Operation number 1 1
Pump 43.3L/s 43.3L/s
Pump Number 1D + 1S 1D + 1S
Total Head H=ha+hf1+hf2+hf3+hf4
5 ha :Actual head (m) 18.2 11.2
=DWL-SWL
6 DWL (m) 15.000 8.000
7 SWL (m) -3.200 -3.200
8 hf1 : Straight pipe loss (m) = 9.315 14.217
(10.666 × Q^1.85) × L × Cc
(C^1.85×D^4.87)
3
9Q : Flow (m /sec) 0.043 0.043
=q × N/60
10 C : Coefficient 80 80
Existing DIP Pipe Existing DIP Pipe

0.2m × 1 line 0.2m × 1 line

11 D : Inner Pipe Dia. (m) 0.2 0.2
12 L : Pipe length (m) 380 580
13 Cc : Correction coefficient 1.0 1.0
Water: 1.0
Sludge: WT99.2% :
14 hf2 0.000 0.000

15 hf3 : Pump around loss (m) 2 2

16 hf4 :Other head 0 0

17 H' =ha+hf1+hf2+hf3+hf4 (m) 29.51 27.42
18 H : Total head (m) 31.0 29.0
Velocity 1.38 1.38

Motor Power

19 BKW =0.163*SG*q*H/Pe (kW) 21.896 20.484

20 SG :Specific gravity 1.0 1.0
21 Pe :Pump efficiency 0.6 0.6
22 kW =BKW × C 25.181 23.556
23 C :Coefficient (1.15) 1.15 1.15
24 Motor Power (kW) 37
(adoption)

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Badili Pumping Station (PS-12) Rehabilitation

Gravity
Force main

Design Condition
1) Design Flow

Qadf : Daily average flow

Qpdf : Peak flow (Ultimate) Qpdf = 2.0 × Qadf

2) Type of Pumping Station

Circular type , E×isting Submersible station
Basket Not installed

3) Pump Number and capacity

Pump number : 2 duty + 1 standby

4) Force Main
Material : HDPE
Diameter : Dia.400 mm
Line number: 1 line

5) Outline (Assume) Discharge

(R.M.H.)
Wet well HWL+23.0

GL

Force main :
HWL -1.34 Dia.400 mm × 1,160 mL

LWL -2.66

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Lifting Pump Calculation Sheet (PS-12)

ITEM SYMBOL DESIGN

12.1 Pump Sump Well (Rehabilitation)
Required cycle time n Motor 45kW < 55kW (F.W.) 4 times
Pump capacity Q 58.3 L/sec/unit
Required volume v = 900 × Q / n/1000 > 13.1 m3
Sump Well squere A 10.74 m2 Dia. 3.7m
Water Level in the Sump Well
Existing Inlet pipe bottom level
H2 (HWL)

H1 V > 13.1m3
h = 1.22m > 1.22 m

L2
1.77 m h = 0.1 m
L1
h = 0.1m
LLWL
Manufacturer recommendati (Forced cooling type)
Bottom (approx. 0.3m)

12.2 Lift Pump

Duty pump number 2 units

Design flow per unit 58.3 L/sec/unit

Specification
Type Submersible non-clog sewage pump, automatic coupling type
Dia. D Approx. 200 mm
Capacity Qp 58.3 L/sec/unit
= 3.5 m3/min/unit
Total head H attached Table Pump calculation sheet 33.0 m
Motor P attached Table Pump calculation sheet
Approx. 45.0 kW
Number Duty 2 units
Standby 1 unit
Stock 1 unit
Total 4 units

12.3 Monorail Hoist

Weight of pump W Approx. 1.60 Tonf
Required hoist capacity hc W × 1.5 > 2.40 Tonf

Specification
Type Manually Geared trolley
Capacity 2.5 Tonf
Lift Approx. 3.0 m
Number Duty 1 unit
Standby 0 unit
Total 1 unit

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Lifting Pump Calculation Sheet (PS-12)

1 Equip. No. M01-012-01/04 1 pump operation

Pump Name Lifting Pump-12 100% 120%
2 Pump Type Submersible
3 q : Capacity (m3/min) 3.5 3.5 4.2
4 N : Operation number 2 1 1
Pump 58.3L/s
Pump Number 2D + 1S
Total Head H=ha+hf1+hf2+hf3+hf4
5 ha :Actual head (m) 25.7 25.7 25.7
=DWL-SWL
6 DWL (m) 23.000 23.000 23.000
7 SWL (m) -2.660 -2.660 -2.660
8 hf1 : Straight pipe loss (m) = 4.631 1.285 1.800
(10.666 × Q^1.85) × L × Cc
(C^1.85×D^4.87)
9Q : Flow (m3/sec) 0.117 0.058 0.070
=q × N/60
10 C : Coefficient 130 130 130

0.40m × 1 line 0.40m × 1 line0.40m × 1 line

11 D : Inner Pipe Dia. (m) 0.3517 0.3517 0.3517
12 L : Pipe length (m) 1160 1160 1160
13 Cc : Correction coefficient 1.0 1.0 1.0
Water: 1.0
Sludge: WT99.2% :
14 hf2 0.000 0.000 0.000

15 hf3 : Pump around loss (m) 2 2 2

16 hf4 :Other head 0 0 0

17 H' =ha+hf1+hf2+hf3+hf4 (m) 32.29 28.94 29.46
18 H : Total head (m) 33.0
Velocity 1.20 0.60 0.72
> 0.60 m/sec
Motor Power

19 BKW =0.163*SG*q*H/Pe (kW) 34.230

20 SG :Specific gravity 1.0
21 Pe :Pump efficiency 0.55
22 kW =BKW × C 39.365
23 C :Coefficient (1.15) 1.15
24 Motor Power (kW) 45

C1-36
Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Kila Police Pumping Station (PS-13)

Gravity
Force main

Design Condition
1) Design Flow

Qadf : Daily average flow

Qpdf : Peak flow (Ultimate) Qpdf = 2.0 × Qadf

2) Type of Pumping Station

Type A Submersible station
Basket Installed

3) Pump Number and capacity

Pump number : 1 duty + 1 standby

4) Force Main
Material : HDPE
Diameter : Dia.110 mm
Line number: 1 line

5) Outline (Assume)
HWL +13.5
Wet well

GL Discharge
(PS 14 Konebada)

Force main : Gravity:

Basket HWL -0.5 Dia.110mm × 230 mL

LWL -1.0

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Lifting Pump Calculation Sheet (PS-13)

ITEM SYMBOL DESIGN

13.1 Pump Sump Well (New)
Required cycle time n Motor 5.5kW < 7.5kW 10 times
Pump capacity Q 6.0 L/sec/unit
Required volume v = 900 × Q / n/1000 > 0.5 m3
Sump Well squere A 4.90 m2 Dia. 2.5m
Water Level in the Sump Well

H1 (HWL)

V > 0.5m3
h = 0.5m > 0.11 m

L1
h = 0.4 m
LLWL
Manufacturer recommendation
Bottom (approx. 0.3m)

13.2 Lift Pump

Design flow Qpdf 0.36 m3/miin
= 6.0 L/sec
Duty pump number 1 unit
Design flow per unit Considered pipe velocity > 0.6m/s ⇒ 6.0 L/sec/unit

Specification
Type Submersible non-clog sewage pump, automatic coupling type
Dia. D Approx. 100 mm
Capacity Qp 6.0 L/sec/unit
= 0.36 m3/min/unit
Total head H attached Table Pump calculation sheet 20.0 m
Motor P attached Table Pump calculation sheet
Approx. 5.5 kW
Number Duty 1 unit
Standby 1 unit
Total 2 units

13.3 Monorail Hoist

Weight of pump W Approx. 0.10 Tonf
Required hoist capacity hc W × 1.5 > 0.15 Tonf

Specification
Type Manually Geared trolley
Capacity 0.5 Tonf
Lift Approx. 3.0 m
Number Duty 1 unit
Standby 0 unit
Total 1 unit

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Lifting Pump Calculation Sheet (PS-13)

1 Equip. No. M01-013-01/02

Pump Name Lifting Pump-13
2 Pump Type Submersible
3 q : Capacity (m3/min) 0.36
4 N : Operation number 1
Pump 6.0L/s
Pump Number 1D + 1S
Total Head H=ha+hf1+hf2+hf3+hf4
5 ha :Actual head (m) 14.5
=DWL-SWL
6 DWL (m) 13.500
7 SWL (m) -1.000
8 hf1 : Straight pipe loss (m) = 2.070
(10.666 × Q^1.85) × L × Cc
(C^1.85×D^4.87)
9Q : Flow (m3/sec) 0.006
=q × N/60
10 C : Coefficient 130

0.11m × 1 line
11 D : Inner Pipe Dia. (m) 0.0964
12 L : Pipe length (m) 230
13 Cc : Correction coefficient 1.0
Water: 1.0
Sludge: WT99.2% :
14 hf2 0.000

15 hf3 : Pump around loss (m) 2

16 hf4 :Other head 0

17 H' =ha+hf1+hf2+hf3+hf4 (m) 18.57
18 H : Total head (m) 20.0
Velocity 0.82

Motor Power

19 BKW =0.163*SG*q*H/Pe (kW) 3.912

20 SG :Specific gravity 1.0
21 Pe :Pump efficiency 0.3
22 kW =BKW × C 4.499
23 C :Coefficient (1.15) 1.15
24 Motor Power (kW) 5.5

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Konebada Pumping Station (PS-14)

Gravity
Force main

Design Condition
1) Design Flow

Qadf : Daily average flow

Qpdf : Peak flow (Ultimate) Qpdf = 2.0 × Qadf

2) Type of Pumping Station

Type A Submersible station
Basket Installed

3) Pump Number and capacity

Pump number : 1 duty + 1 standby

4) Force Main
Material : HDPE
Diameter : Dia.110 mm
Line number: 1 line

5) Outline (Assume) HWL +15.3

Wet well

GL Discharge
(PS 15 Gabutu)

Force main : Gravity:

Basket HWL -1.6 Dia.110mm × 240 mL

LWL -2.1

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Lifting Pump Calculation Sheet (PS-14)

ITEM SYMBOL DESIGN

14.1 Pump Sump Well (New)
Required cycle time n Motor = 7.5kW 4 times
Pump capacity Q 7.5 L/sec/unit
Required volume v = 900 × Q / n/1000 > 1.7 m3
Sump Well squere A 4.90 m2 Dia. 2.5m
Water Level in the Sump Well

H1 (HWL)

V > 1.7m3
h = 0.5m > 0.34 m

L1
h = 0.4 m
LLWL
Manufacturer recommendation
Bottom (approx. 0.3m)

14.2 Lift Pump

Duty pump number 1 unit

Design flow per unit 7.5 L/sec/unit

Specification
Type Submersible non-clog sewage pump, automatic coupling type
Dia. D Approx. 100 mm
Capacity Qp 7.5 L/sec/unit
3
= 0.45 m /min/unit
Total head H attached Table Pump calculation sheet 24.0 m
Motor P attached Table Pump calculation sheet
Approx. 7.5 kW
Number Duty 1 unit
Standby 1 unit
Total 2 units

14.3 Monorail Hoist

Weight of pump W Approx. 0.20 Tonf
Required hoist capacity hc W × 1.5 > 0.30 Tonf

Specification
Type Manually Geared trolley
Capacity 0.5 Tonf
Lift Approx. 3.0 m
Number Duty 1 unit
Standby 0 unit
Total 1 unit

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Lifting Pump Calculation Sheet (PS-14)

1 Equip. No. M01-014-01/02

Pump Name Lifting Pump-14
2 Pump Type Submersible
3 q : Capacity (m3/min) 0.45
4 N : Operation number 1
Pump 7.5L/s
Pump Number 1D + 1S
Total Head H=ha+hf1+hf2+hf3+hf4
5 ha :Actual head (m) 17.4
=DWL-SWL
6 DWL (m) 15.300
7 SWL (m) -2.100
8 hf1 : Straight pipe loss (m) = 3.129
(10.666 × Q^1.85) × L × Cc
(C^1.85×D^4.87)
9Q : Flow (m3/sec) 0.008
=q × N/60
10 C : Coefficient 130

0.11m × 1 line
11 D : Inner Pipe Dia. (m) 0.0964
12 L : Pipe length (m) 230
13 Cc : Correction coefficient 1.0
Water: 1.0
Sludge: WT99.2% :
14 hf2 0.000

15 hf3 : Pump around loss (m) 2

16 hf4 :Other head 0

17 H' =ha+hf1+hf2+hf3+hf4 (m) 22.53
18 H : Total head (m) 24.0
Velocity 1.03

Motor Power

19 BKW =0.163*SG*q*H/Pe (kW) 5.030

20 SG :Specific gravity 1.0
21 Pe :Pump efficiency 0.35
22 kW =BKW × C 5.784
23 C :Coefficient (1.15) 1.15
24 Motor Power (kW) 7.5

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Gabutu Pumping Station (PS-15)

Gravity
Force main

Design Condition
1) Design Flow

Qadf : Daily average flow

Qpdf : Peak flow (Ultimate) Qpdf = 2.0 × Qadf

2) Type of Pumping Station

Type A Submersible station
Basket Installed

3) Pump Number and capacity

Pump number : 1 duty + 1 standby

4) Force Main
Material : HDPE
Diameter : Dia.125 mm
Line number: 1 line
Discharge
5) Outline (Assume) (R.M.H.)
HWL+23.0
Wet well

GL

Force main :
Basket HWL -2.0 Dia.125mm × 760 mL

LWL -2.6

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Lifting Pump Calculation Sheet (PS-15)

ITEM SYMBOL DESIGN

15.1 Pump Sump Well
Required cycle time n Motor = 22kW (F.W.) 4 times
Pump capacity Q 12.5 L/sec/unit
Required volume v = 900 × Q / n/1000 > 2.8 m3
Sump Well squere A 4.90 m2 Dia. 2.5m
Water Level in the Sump Well

H1 (HWL)

V > 2.8m3
h = 0.6m > 0.57 m

L1
h = 0.2 m
LLWL
Manufacturer recommendation
Bottom (approx. 1.0m)

15.2 Lift Pump

Duty pump number 1 unit

Design flow per unit 12.5 L/sec/unit

Specification
Type Submersible non-clog sewage pump, automatic coupling type
Dia. D Approx. 100 mm
Capacity Qp 12.5 L/sec/unit
= 0.75 m3/min/unit
Total head H attached Table Pump calculation sheet 43.0 m
Motor P attached Table Pump calculation sheet
Approx. 22.0 kW
Number Duty 1 unit
Standby 1 unit
Total 2 units

15.3 Monorail Hoist

Weight of pump W Approx. 0.50 Tonf
Required hoist capacity hc W × 1.5 > 0.75 Tonf

Specification
Type Manually Geared trolley
Capacity 1.0 Tonf
Lift Approx. 3.0 m
Number Duty 1 unit
Standby 0 unit
Total 1 unit

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Lifting Pump Calculation Sheet (PS-15)

1 Equip. No. M01-015-01/02

Pump Name Lifting Pump-15
2 Pump Type Submersible
3 q : Capacity (m3/min) 0.75
4 N : Operation number 1
Pump 12.5L/s
Pump Number 1D + 1S
Total Head H=ha+hf1+hf2+hf3+hf4
5 ha :Actual head (m) 25.6
=DWL-SWL
6 DWL (m) 23.000
7 SWL (m) -2.600
8 hf1 : Straight pipe loss (m) = 14.111
(10.666 × Q^1.85) × L × Cc
(C^1.85×D^4.87)
9Q : Flow (m3/sec) 0.013
=q × N/60
10 C : Coefficient 130

0.125m × 1 line
11 D : Inner Pipe Dia. (m) 0.1098
12 L : Pipe length (m) 760
13 Cc : Correction coefficient 1.0
Water: 1.0
Sludge: WT99.2% :
14 hf2 0.000

15 hf3 : Pump around loss (m) 2

16 hf4 :Other head 0

17 H' =ha+hf1+hf2+hf3+hf4 (m) 41.71
18 H : Total head (m) 43.0
Velocity 1.32

Motor Power

19 BKW =0.163*SG*q*H/Pe (kW) 17.523

20 SG :Specific gravity 1.0
21 Pe :Pump efficiency 0.3
22 kW =BKW × C 20.151
23 C :Coefficient (1.15) 1.15
24 Motor Power (kW) 22

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Horsecamp Pumping Station (PS-16)

Gravity
Force main

Design Condition
1) Design Flow

Qadf : Daily average flow

Qpdf : Peak flow (Ultimate) Qpdf = 2.0 × Qadf

2) Type of Pumping Station

Type A Submersible station
Basket Installed

3) Pump Number and capacity

Pump number : 1 duty + 1 standby

4) Force Main
Material : HDPE
Diameter : Dia.225 mm
Line number: 1 line

5) Outline (Assume)
Discharge
Wet well (Kila Kila STP)
HWL+12.1
GL

Force main :
Basket HWL -3.0 Dia.225 mm × 600 mL

LWL -4.2

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Lifting Pump Calculation Sheet (PS-16)

ITEM SYMBOL DESIGN

16.1 Pump Sump Well (New)
Required cycle time n Motor 11kW < 22kW 4 times
Pump capacity Q 25.0 L/sec/unit
Required volume v = 900 × Q / n/1000 > 5.6 m3
Sump Well squere A 4.90 m2 Dia. 2.5m
Water Level in the Sump Well

H1 (HWL)

V > 5.6m3
h = 1.2m > 1.15 m

L1
h = 0.6m
LLWL
Manufacturer recommendation
Bottom (approx. 0.4m)

16.2 Lift Pump

Duty pump number 1 unit

Design flow per unit 25.0 L/sec/unit

Specification
Type Submersible non-clog sewage pump, automatic coupling type
Dia. D Approx. 100 mm
Capacity Qp 25.0 L/sec/unit
3
= 1.5 m /min/unit
Total head H attached Table Pump calculation sheet 21.0 m
Motor P attached Table Pump calculation sheet
Approx. 11.0 kW
Number Duty 1 unit
Standby 1 unit
Total 2 units

16.3 Monorail Hoist

Weight of pump W Approx. 0.25 Tonf
Required hoist capacity hc W × 1.5 > 0.38 Tonf

Specification
Type Manually Geared trolley
Capacity 0.5 Tonf
Lift Approx. 3.0 m
Number Duty 1 unit
Standby 0 unit
Total 1 unit

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Lifting Pump Calculation Sheet (PS-16)

1 Equip. No. M01-016-01/02

Pump Name Lifting Pump-16
2 Pump Type Submersible
3 q : Capacity (m3/min) 1.5
4 N : Operation number 1
Pump 25.0L/s
Pump Number 1D + 1S
Total Head H=ha+hf1+hf2+hf3+hf4
5 ha :Actual head (m) 16.3
=DWL-SWL
6 DWL (m) 12.100
7 SWL (m) -4.200
8 hf1 : Straight pipe loss (m) = 2.296
(10.666 × Q^1.85) × L × Cc
(C^1.85×D^4.87)
9Q : Flow (m3/sec) 0.025
=q × N/60
10 C : Coefficient 130

0.225m × 1 line
11 D : Inner Pipe Dia. (m) 0.1976
12 L : Pipe length (m) 600
13 Cc : Correction coefficient 1.0
Water: 1.0
Sludge: WT99.2% :
14 hf2 0.000

15 hf3 : Pump around loss (m) 2

16 hf4 :Other head 0

17 H' =ha+hf1+hf2+hf3+hf4 (m) 20.60
18 H : Total head (m) 21.0
Velocity 0.82

Motor Power

19 BKW =0.163*SG*q*H/Pe (kW) 8.558

20 SG :Specific gravity 1.0
21 Pe :Pump efficiency 0.6
22 kW =BKW × C 9.841
23 C :Coefficient (1.15) 1.15
24 Motor Power (kW) 11

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Kaugere Pumping Station (PS-17)

Gravity
Force main

Design Condition
1) Design Flow

Qadf : Daily average flow

Qpdf : Peak flow (Ultimate) Qpdf = 2.0 × Qadf

2) Type of Pumping Station

Type D Submersible station
Basket Installed

3) Pump Number and capacity

Pump number : 2 duty + 1 standby

4) Force Main
Material : HDPE
Diameter : Dia.710 mm
Line number: 1 line

5) Outline (Assume)
HWL +20.8
Wet well Discharge
(Kila Kila STP)
GL HWL+12.1

Force main :
Basket HWL +12.3Dia.710mm × 260 mL

LWL+ 9.0

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Lifting Pump Calculation Sheet (PS-17)

ITEM SYMBOL DESIGN

17.1 Pump Sump Well
Required cycle time n Motor 55kW < 75kW 4 times
Pump capacity Q 208.3 L/sec/unit
Required volume v = 900 × Q / n/1000 > 46.9 m3
Sump Well squere A 2.26 m2 Dia. 1.7m
Water Level in the Sump Well (Existing)
H2 (HWL)

H1 V > 46.9m3
Inlet pipe bottom level h = 21m > 20.74 m
(Existing)
L2
0.03 m h = 0.2 m
L1
h = 0.85m
LLWL
Manufacturer recommendati (Forced cooling type)
Bottom (approx. 0.75 m)

New Sump Well will be installed.

Required cycle time n Motor 55kW < 75kW 4 times
Pump capacity Q 208.3 L/sec/unit
Required volume v = 900 × Q / n/1000 > 46.9 m3
2
Sump Well squere A 15.75 m 4.5m × 3.5m
Water Level in the Sump Well

H2 (HWL)

H1 V > 46.9m3
h = 3.1m > 2.98 m

L2
h = 0.2 m
L1
h = 0.85m
LLWL
Manufacturer recommendation
Bottom (approx. 0.75 m)

17.2 Lift Pump

Duty pump number 1 units

Design flow per unit 208.3 L/sec/unit

Specification
Type Submersible non-clog sewage pump, automatic coupling type
Dia. D Approx. 350 mm
Capacity Qp 208.3 L/sec/unit
3
= 12.5 m /min/unit
Total head H attached Table Pump calculation sheet 15.0 m
Motor P attached Table Pump calculation sheet
Approx. 55.0 kW
Number Duty 2 units
Standby 1 unit
Stock 1 unit
Total 4 units

17.3 Monorail Hoist

Weight of pump W Approx. 1.40 Tonf
Required hoist capacity hc W × 1.5 > 2.10 Tonf

Specification
Type Manually Geared trolley
Capacity 2.5 Tonf
Lift Approx. 3.0 m
Number Duty 1 unit
Standby 0 unit
Total 1 unit

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

Lifting Pump Calculation Sheet (PS-17)

1 Equip. No. M01-017-01/04 1 pump operation

Pump Name Lifting Pump-17 100% 120%
2 Pump Type Submersible Submersible
3 q : Capacity (m3/min) 12.5 12.5 12.5 15.0
4 N : Operation number 2 2 1 1
Pump 208.3L/s 208.3L/s
Pump Number 2D + 1S 2D + 1S
Total Head H=ha+hf1+hf2+hf3+hf4
5 ha :Actual head (m) 11.8 3.1 10.6 10.6
=DWL-SWL
6 DWL (m) 20.800 12.100 19.600 19.600
7 SWL (m) 9.000 9.000 9.000 9.000
8 hf1 : Straight pipe loss (m) = 0.669 5.144 0.185 0.260
(10.666 × Q^1.85) × L × Cc
(C^1.85×D^4.87)
9Q : Flow (m3/sec) 0.417 0.417 0.208 0.250
=q × N/60
10 C : Coefficient 130 130 130 130

0.71m × 1 line0.71m × 1 line 0.71m × 1 line0.71m × 1 line

11 D : Inner Pipe Dia. (m) 0.6243 0.6243 0.6243 0.6243
12 L : Pipe length (m) 260 2000 260 260
13 Cc : Correction coefficient 1.0 1.0 1.0 1.0
Water: 1.0
Sludge: WT99.2% :
14 hf2 0.000 0.000 0.000 0.000

15 hf3 : Pump around loss (m) 2 2 2 2

16 hf4 :Other head 0 0 0 0

17 H' =ha+hf1+hf2+hf3+hf4 (m) 14.47 10.24 12.79 12.86
18 H : Total head (m) 15.0 11.0
Velocity 1.36 1.36 0.68 0.82
> 0.60 m/sec
Motor Power

19 BKW =0.163*SG*q*H/Pe (kW) 43.661 32.018

20 SG :Specific gravity 1.0 1.0
21 Pe :Pump efficiency 0.7 0.7
22 kW =BKW × C 50.210 36.821
23 C :Coefficient (1.15) 1.15 1.15
24 Motor Power (kW) 55
(adoption)

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

C1.2 Calculation Sheets of STP

M02 Grit Chamber Facility

ITEM SYMBOL DESIGN
1 Grit Chamber Inlet Gate

1.Design Condition
3
Design Flow Q2'-D 36,800 m /day (Hourly Maximum)
3
Q2'-S 0.426 m /sec (Hourly Maximum)
Type Manually Operated Cast Iron Gate
Unit Number UN Ope. Stand-by Total
2 units 0 unit 2 units

2.Design Criteria
Average Velocity V1 Less than 1.0 m/sec

3.Calculation
Dimension Depth H Arrangement 0.5 m
Width W H : W = 1 : 1 or 1.5 : 1 therefore 0.5 m
Velocity V2 Q2'-S × 1 / (H × W × 2） = 0.85 m/sec
Less than 1.0m/sec …OK

4.Specification W 500mm × H 750mm × 2units (proposed)

2 Medium Screen

1.Design Condition
3
Design Flow Q2'-D 36,800 m /day (Hourly Maximum)
3
Q2'-S 0.426 m /sec (Hourly Maximum)
Type Automatic Drum Screen
Unit Number UN Ope. Stand-by Total
2 unit 0 unit 2 unit
Opening OP 20 mm
3 3
Flow Per Unit Qu Q2'-S / UN = 0.213 m /sec = 18,400 m /day
Cannel Width Width 1.6 m

2.Specification Dia.1,400 mm × OP.20 mm × 2.2 kW × 2 units (proposed)

(Based on Manufacturer's Information)

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

ITEM SYMBOL DESIGN

3 Screenings Container

1.Design Condition
3
Design Flow Q1-D 36,800 m /day (Hourly Maximum)
Type Container ( with handcart )
Unit Number UN Ope. Stand-by Total
1 unit 3 units 4 units
Storage days SD 3 days

2.Design Criteria
3 3 3 3
Unit Screenings Generation Volume Vo1 0.001 m /1000m to 0.015 m /1000m

3.Calculation
3 3
Design Screening Volume Vo2 Q1-D × 10-3 × Vo1 = 0.04 m /day to 0.55 m /day
However dehydrate to 70% water content
(Raw Screening water content : 85%)
3 3
therefore 0.018 m /day to 0.28 m /day
3 3
Container Volume Vo3 Vo2 × SD = 0.06 m to 0.83 m

3
4.Specification 0.5 m × 4 units (proposed)

4 Grit Collector

1.Design Condition
3
Design Flow Q2'-D 36,800 m /day (Hourly Maximum)
3
Q2'-S 0.426 m /sec (Hourly Maximum)
Type Vorte× Type
Unit Number UN Ope. Stand-by Total
2 units 0 unit 2 units
Grit Chamber Dimension Dia 1.6m
Channel Number 2 channels
3 3
Flow Per Unit Qu Q2'-S / ( UN )= 0.213 m /sec = 18,400 m /d

2.Specification Dia.1,600 mm × 0.75 kW × 2 units (proposed)

(Based on Manufacturer's Information)

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

ITEM SYMBOL DESIGN

5 Grit Pump

1.Design Condition
Type Centrifugal Pump
Unit Number UN Ope. Stand-by Total
1 units 1 unit 2 units
3
Sand Pit Volume Vo 2m

2.Design Criteria
Operation Time T Appro×imately 5 min Against Sand Pit Volume

3.Calculation
3
Discharge Flow Per Unit QU Vo/T = 0.5 m /min
Total Pump Head H From Calculation Sheet of Pumps (STP) 7m

3
4.Specification Dia.80 mm × 0.5 m / min × 7 m × 2.2 kW × 2 units (proposed)

6 Grit Separator

1.Design Condition
Type Screw Conveyor Type
Unit Number UN Ope. Stand-by Total
1 unit 0 unit 1 unit
3
Grit Pump Discharge Flow QU 0.5 m /min

2.Design Criteria
Retention Time T More Than 30 sec Against Grit Removal Pump Discharge Flow

3.Calculation
3
Tank Volume Vo QU × T= more than 0.25 m

3
4.Specification 0.5 m / min × 0.75 kW × 1 unit (proposed)

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

ITEM SYMBOL DESIGN

7 Grit Container

1.Design Condition
3
Design Flow Q1'-D 36,800 m /day (Hourly Maximum)
Type Container ( with handcart )
Unit Number UN Ope. Stand-by Total
1 unit 3 units 4 units
Storage days SD 3 days

2.Design Criteria
3 3 3 3
Unit Grit Sedimentation Volume Vo1 0.001 m /1000m to 0.02 m /1000m

3.Calculation
3 3
Design Grit Volume Vo2 Q1'-D × 10-3 × Vo1 = 0.04 m /day to 0.74 m /day

3 3
Container Volume Vo3 Vo2 × SD = 0.11 m to 2.2 m

3
4.Specification 0.5 m × 4 units (proposed)

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

M03 Distribution Chamber Facility

ITEM SYMBOL DESIGN
1 Distribution Weir

1.Design Condition
3
Design Flow Q2'-D 36,800 m /day (Hourly Maximum)
3
Design Flow Q2'-S 0.426 m /sec (Hourly Maximum)
Type Adjustable Weir, Cast Iron
Unit Number UN Ope. Stand-by Total
4 units 0 unit 4 units

2.Design Criteria
Effluent Height H1 0.10 m to 0.30 m

3.Calculation
3/2
Weir Width W (Q2'-S)/UN/1.84/H1 =
= 1.8 m to 0.35 m
therefore 0.8 m
Check (Q2'/N/1.84/W')^2/3 0.17

4.Specification W 800 mm × ST 400mm × 4 units (proposed)

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

M04 O×idation Ditch Facility

ITEM SYMBOL DESIGN
1 Outlet Gate

1.Design Condition
3
Ma×. Design Flow Q2'-D 18,400 m /day (Daily Average + Return Sludge Flow + Bypass Frow)
3
Q2'-S 0.213 m /sec
Type Manually Operated Cast Iron Gate
Unit Number UN Ope. Stand-by Total
1 unit/train 0 unit 1 unit/train

2.Design Criteria
Average Velocity V1 Less than 1 m/sec

3.Calculation
Dimension Depth H Arrangement 0.5 m
Width W H : W = 1 : 1 or 1.5 : 1 therefore 0.5 m
Velocity V2 Q2'-S / (H × W )/ UN = 0.95 m/sec
Less than 1.0m/sec …OK
4.Specification W 500 mm × H 500 mm × 3 units (proposed)

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ITEM SYMBOL DESIGN

2 Air diffuser

1.Required Air Content

a) Oxygen Demand
For Removed BOD DB A × [(Sc-Sc,out)-2N,Rm] ×10-3 × Q3-D = 270 kgO2/day
3
Design Flow (Daily Average)/ train Q3-D= 4,600 m /day
Oxygen demand per removed BOD A= 0.6 kgO2/kgBOD
Inlet BOD Quality Sc = 190 mg/L
Outlet BOD Quality Sc,out = 20 mg/L
Inlet Nitrogen Quality T-N = 45 mg/L
BOD consumption ratio for Denitrification = 2 kgBOD/kgN
Nitrogen removal N,Rm =T-N × N-R= 36 mg/L
Denitrification ratio N-R= 80 %

For Endogenous Respiration

DE B × MLVSS × 10-3 × VA × R = 552 kgO2/day
O×ygen demand for unit endogenous respiration
B= 0.1 kgO2/kgMLVSS-day
Organic MLSS (MLSS × 80%) MLVSS = 2,400 mg/L
Aerated Zone Volume
3
VA = 4,600 m

R : Ratio of Aerobic R= 0.5

For Nitrification DN C × T-N × α × Q3-D × 10-3 = 757 kgO2/day

O×ygen consumed by Nitrification Reaction C= 4.57 kgO2/kgN
Influent Nitrogen Quality T-N = 45 mg/L
α= 0.80 mg/L
For Residual Dissolved Oxygen
DDO CA × Q3-D × 10-3 = 7 kgO2/day
Residual dissolved oxygen concentration CA= 1.5 mg/L

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

ITEM SYMBOL DESIGN

Actual Oxygen Demand AOR DB + DE + DN + DDO= 1,586 kgO2/day
Standard Oxygen Demand SOR SOR=(AOR×Csw × r) / (1.024(T-20) ×α×(β× Cs × r-CA))/t
= 194.71 kgO2/hr
Csw: Oxygen saturation concentration in clean water at
temperature 20℃ Csw= 8.84 mg/l
T: Temperature of Water T= 28 ℃
α: Ratio of Oxygen transfer rate in the waste to that in clear water
at the same temperature α= 0.83
β: Ratio of Oxygen saturation concentration in the waste to that
in clean water β= 0.95
Cs: Oxygen saturation concentration in clean water at Temperature T
Cs= 7.53 mg/l
CA: Residual dissolved oxygen concentration in the waste water
CA= 1.5 mg/l
r : Correction of Cs from water depth
r=1+(H/2)/10.24= 1.28
H : Design Water Depth of Diffuser H= 5.7 m
t : Aeration time per day t= 12 hr/day
2.Design Condition
Type Air diffuser
Dissolutive Efficiency Ea 31 %
OD Train Number TN 1 trains
Unit Number UN 10 units/train
3
Air Density ρ＝ 1.293 kg air/Nm
O×ygen weight per unit Air Ow= 0.233 kg O2/kg air

3.Calculation An example which calculates the quantity of Diffuser is shown below.

(For example)
Air Volume per Diffuser Da 117 L/min
-2 3
Air Demand Qa SOR/(Ea×10 ×ρ×Ow）/TN/60×(293/273)＝ 36.9 Sm /min/train
Safety Factor α α= 1.10
3
Designed Air Demand Qa × α＝ 40.6 Sm /min/train
3
Required Diffuser Numbe n Qa / Da × 10 = 346.7 pieces
therefore 360 pieces/train
4.Specification Approx. 36 pieces / unit × 10 units × 3 trains (proposed)

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

ITEM SYMBOL DESIGN

3 Aeration Blower
1.Design Condition
Type Rotary Type Blower
OD Train Number TN 4 trains (Ultimate)
Unit Number UN Ope. Stand-by Total ( Ultimate)
4 units 2 unit 6 units
3
Air Demand Qa 40.6 Sm /min/train

2.Design Criteria
Allowance AL 10 %

3.Calculation
3
Air Demand Q Qa × (1+AL/100) = 40.6 Sm /min/train
3
therefore 42 Sm /min/train

Total Blower Head 70.0 kPa

3
4.Specification Dia 200 mm × 42 Sm /min × 70 kPa × 75 kW × 5 units (proposed)

4 Reactor Tank Mixer

1.Design Condition
Type Submersible Propeller Type Mixer
OD Train Number TN 4 trains (Ultimate)
Unit Number UN Ope. Stand-by Total
4 units/ train 0 unit 4 units/ train
3
OD Tank Volume V 4,600 m /tank

3
2.Design Criteria W 1.5 w/m

3.Calculation V × W / TN / UN /1000= 1.73 kW

therefore 2.3 kW Approx.

4.Specification Dia. Approx. 2.4 m × Approx. 2.3 kW × 12 units (4 units/train × 3 trains, proposed)
(Based on Manufacture's Information)

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ITEM SYMBOL DESIGN

5 Waste Sludge Pump

1.Design Condition
Type Submersible Sewage Pump (Non-clog)
Unit Number UN Ope. Stand-by Total (Ultimate)
4 units 4 units 8 units
3
Sludge volume V 1,434 m /day

2.Design Criteria
Operation Time T 5.4 hr/day/unit

3.Calculation
3
Discharge Flow QU V/ ( T× 60) / UN= 1.11 m /min
3
therefore 1.1 m /min
Total Pump Head H From Calculation Sheet of Pumps (STP) 14 m

3
4.Specification Dia.100 mm × 1.1 m /min × 14 m × 5.5 kW × 6 units (proposed)

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M05 Clarifier Facility

ITEM SYMBOL DESIGN

1 Clarifier

1.Design Condition
3
Design Flow Q2'-D 18,400 m /day (Ultimate Daily Average)
Type Center Driven Column Type
Unit Number UN 4 units (Ultimate)
Dimension Dia.25 m × WD 3.5 m × 4 units

2.Specification Dia.25 m × WD3.5 m × 0.75 kW × 3 units (proposed)

(Based on Manufacture's Information)

2 Return Sludge Pump

1.Design Condition
Type Centrifugal Pump (Screw type)
Unit Number UN Ope. Stand-by Total (Ultimate)
4 units 4 units 8 units
3
Design Flow Q3'-D 18,400 m /day (Ultimate Daily Average)
3
Q3'-M 12.8 m /min
2.Design Criteria
Return Sludge Ratio RSR 100 %、(Max.200%)
Operation Time T 24 hr/day

3.Calculation
3
Discharge Flow QU Q3'-M × (RSR/100) /UN= 3.19 m /min
3
therefore 3.2 m /min
Total Pump Head H From Calculation Sheet of Pumps (STP) 9m

3
4.Specification Dia.150 mm × 3.2 m /min × 9 m × 11 kW × 6 units (proposed)

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M06 Utility and Disinfection Facility

ITEM SYMBOL DESIGN
1 Disinfection Inlet Gate

1.Design Condition
3
Design Flow Q2'-D 36,800 m /day (Hourly Maximum)
3
Q2'-S 0.426 m /sec (Hourly Maximum)
Type Manually Operated Cast Iron Gate
Unit Number UN Ope. Stand-by Total
2 units 0 unit 2 units

2.Design Criteria
Average Velocity V1 Less than 1 m/sec

3.Calculation
Dimension Depth H Arrangement 0.6 m
Width W H : W = 1 : 1 or 1.5 : 1 therefore 0.4 m
Velocity V2 Q2'-S × 1 / (H × W ) = 0.89 m/sec
Less than 1.0m/sec …OK

4.Specification W 400 mm × H 600 mm × 2 units (proposed)

2 Ultra Violet Disinfection Unit

1.Design Condition
Type Medium Pressure Type
Unit Number UN Ope. Stand-by Total
2 lots 0 lot 2 lots
3
Design Flow Q2'-S 36,800 m / day (Hourly Maximum)
Coliform Reduction % 99 %
UV Transmittance % 70 %

2.Design Criteria
3
Flow rate per Unit QN Q3'-D / UN = 18,400 m /day
3
Capacity per UV Lump QUV 490 m / day / lamp (Based on Manufacture's Information)

3.Calculation
UV Lamp Number UN QN / QUV = 37.6 lamps per Unit
therefore 42 lamps per Unit

3
4.Specification 18,400 m /day × Approx.15.0 kW × (42 lamps/ lot) × 2 lots

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ITEM SYMBOL DESIGN

3 Chlorine Facility (for back up)

1) Dosing ratio Effec. CL Powder chlorine Powder CL Remarks

rate (mg/L) (mg/L) (kg/day)
Powder chlorine : effective 60% 2 3.33 61.3
Design flow : 18,400 m / day
3
3 5.00 92.0 Average
4 6.67 122.7 Maximum

Average dosing rate Aav mg/L 3

Dosing quantity per day Dq for 18,400m3/d kg/D 92.0
Solution ratio Sr % 2
3
Dosing flow per day Df Dq × 1/Sr × 100/1000 m /d 4.60
Dosing quantity per year Dqy kg/y 2,760 （Assumption 30 days)
Required bag per year 45kg Chlorine per drum bags/y 61

2) Chlorine Solution Tank and Mi×er

Retention time Rt day 1 more
3
Required tank volume Rv Df × Rt m 4.6 more
Tank quantity n No. 1 tank
3
Required volume for one tank Rvn Rv / n m 4.6 more
Tank type Cylindrical PE tank with Mixer
Dimension φ m 2.0
ED Effective water depth m 2.0
3
V Effective volume m 5.5
3
therefore 7.0 m
kW 1.5
3) Chlorine Dosing Charger
3
Design flow q.av Df/24 0.19 m /hr Average
3
q.max 0.51 m /hr Max.
Type Manual flow control and gravity type, PVC
Unit Number N Duty 1 unit
Standby 1 unit
Total 2 units
3
Capacity C 0 to 0.3 m /hr

3 3
4) Specification 7 m × 1 unit, 0 to 0.3 m / hr × 2 units (proposed)
(Mixer 1.5kw)

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ITEM SYMBOL DESIGN

4 Utility TE Water

Supply Unit
1.Design Condition
Type Two Submersible Pumps + Pressure Tank with Control Panel
Unit Number UN Ope. Stand-by Total
1 unit 0 unit 1 unit

2.Design Criteria
Required Water Volume
3
QU2 From Calculation of the Capacity of TE Unit 0.6 m /min

3.Calculation
3
Discharge Flow Per Unit QU 0.6 m /min
Total Pump Head H From Calculation Sheet of Pumps (STP) 42 m

3
4.Specification Dia.50mm × 0.6 m /min × 42 m × 7.4kW × 1 lot (proposed)
(2 pumps/ lot)
5 Defoaming Pump

1.Design Condition
Type Submersible Turbine Pump
Unit Number UN Ope. Stand-by Total
1 unit 1 unit 2 units
Nozzle Number UN1 12 units/train × 4 trains (Ultimate)

2.Design Criteria From Calculation of the Capacity of Defoaming Pump

Required Nozzle Water Volume Vo 8 L/min/nozzle

3.Calculation
3
Discharge Flow Per Unit QU1 0.6 m /min
Total Pump Head H From Calculation Sheet of Pumps (STP) 29 m

3
4.Specification Dia.100 mm × 0.6 m /min × 29 m × 3.7 kW × 2 units (proposed)

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M07 Sludge Treatment Facility

ITEM SYMBOL DESIGN
1 Sludge Dewatering Unit

1.Design Condition
Type Multi-Diskplate Screw Press
Inlet SS Load S 2,397 kg/ day
3
Inlet Sludge Volume Vo 799 m / day
Sludge Solids Content Ssc 0.3 %

2.Design Criteria
Solid Load per Unit SL 179 kg-DS/hr
Operation Time T1 94 hr/week (104hr × 0.9)
T2 22 hours/day (24hr × 0.9)

2.Calculation
Unit Number UN S × (7 / T1) /SL = 1.0 unit
therefore 1 unit
Ope. Stand-by Total
1 units 1 unit 2 units

3.Specification 180 kg-DS/ hr × Approx.6 kW × 2 units (proposed)

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ITEM SYMBOL DESIGN

2 Polymer Dissolving Tank

1.Design Condition
These tanks are used for sludge dewatering unit
Type Cylindrical Steel Tank
Unit Number UN 2 units
Inlet SS Load(Dewatering) S2 2,397 ｋｇ/ day
Unit Number (Dewatering) UNd 1 unit
Sludge Dewatering Unit Capacity SLd 179 kg-DS/ hr

2.Design Criteria
Dosage rate per DS(Dewatering) Ird 1.5 %
Dissolving Concentration DC 0.2 %

3.Calculation
Polymer Consumption Weight(Dewatering) W2 S2 × Ird × 7/5 = 64 kg/ day
3
Tank Volume Vo W2 × 100 /DC × 10-3/UN = 16.1 m / tank
3
therefore 17 m / tank

Polymer Consumption Weight C Vo × DC = 34.0 kg/ tank

3
4.Specification 17 m × Dia.2,700 mm × Height 3.6 m × 2 units (proposed)
(Agitator 11kw)

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ITEM SYMBOL DESIGN

3 Polymer Feeder

1.Design Condition
Type Constant Chemical Feeder
Unit Number UN 2 units
Polymer Consumption Weight C 34.0 kg/tank
Polymer Consumption Weight (Dewatering) W2 64 kg/day
Polymer Density η1 0.5 kg/L

2.Design Criteria
Feeding Time T 20 min/tank
Allowance AL 30 %
Storage Days (Hopper) SD more than 1 day

3.Calculation
Feeder Capacity Q C / T × (100 + AL) / 100 = 2.21 kg/min
Hopper Volume Vo (W1+W2) × SD / UN /η1 = 64 L
Therefore 100 L
4.Specification 2.3 kg/ min × 0.4 kW × 2 units (proposed)

4 Polymer Feed Pump For Dewatering

1.Design Condition
Type Progressive Cavity Pump
Unit Number UN Ope. Stand-by Total
1 units 1 unit 2 units
Dewatring Solid Load SL 179 kg-DS/hr

2.Design Criteria
Dosage rate per DS Ir 1.5 %
Dissolution Concentration DC 0.2 %
Control range CR 50% to 150%

3.Calculation
Discharge Flow per Unit QU SL × Ir / DC × 10-3 × CR=
3 3
0.7 m /hr to 2.0 m /hr
Total Pump Head H 20 m
(Based on Manufacturer's Information)
3
4.Specification Dia.50mm × 0.7- 2.0 m /hr × 20 m × 1.5 kW × 2 units (proposed)

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ITEM SYMBOL DESIGN

5 Waste Water Tank Mixer

1.Design Condition
Type Submersible Propeller Mixer
Unit Number UN Ope. Stand-by Total
1 unit 0 units 1 unit
Tank Number TN 1 tank
3
Tank Volume V 113 m /tank (W 5m ×L 5m × WD4.5m)

3
2.Design Criteria W 5 w/m

3.Calculation V × TN × W / UN /1000= 0.6 kW

therefore 1.5 kW

4.Specification 1.5 kW × 1 unit (proposed)

(Based on Manufacture's Information)

6 Waste Water Pump

1.Design Condition
Type Non-clog Type Sludge Pump
Unit Number UN Ope. Stand-by Total
1 units 1 units 2 units

3
Waste Water Tank Volume Vo 113 m

2.Design Criteria
Operation Time T 60 min Against Waste Water Volume

3.Calculation
3
Discharge Flow Per Unit QU Vo /T / UN × (1+AL/100) = 1.9 m /min
Total Pump Head H From Table1. Friction Loss Calculation Sheet 14 m

3
4.Specification Dia.100 mm × 2.0 m / min × 14 m × 11 kW × 2 units (proposed)

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7 Sludge Cake Hopper

1.Design Condition
Type Motor Driven Cutgate Type
Unit Number UN 1 unit
3
Sludge Volume (Solid) Vo 27 m /day (Ultimate)

3
2.Specification 15 m × (2.2 × 2) kW × 1unit (proposed)

3.Number Of Dump Trip 2 to 3 Times/day (Approx.)

(Ultimate)

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ITEM SYMBOL DESIGN

8 Biological Odor Control

1.Design Condition
Type Biological Odor Control
Unit Number UN Ope. Stand-by Total
1 unit 0 unit 1 unit
Odor Gas Flow Q
3 3
m /min therefore 40 m /min

3
Grit Chamber Channel 10.0 m /min

3
Machinery in Grit Chamber 8.0 m /min

3
Distibution Chamber 2.0 m /min

3
Dewatering Unit 4.0 m /min
F Odor Control
3
Machinery in Sludge Facilities 10.0 m /min Fan

3
Scum Pit 4.0 m /min

3
Waste Water Tank 2.0 m /min

2.Design Criteria
Gas Velocity LV 0.1 m/sec
3 3
SV 200 m /m /h

3.Calculation
2
Required Section Area A Q/LV/60= More than 6.67 m
3
Required Media Volume V Q×60/SV= Appro×. 12 m

3
4. Specification 40 m / min × 1 unit

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ITEM SYMBOL DESIGN

9 Deodorization Fan

1.Design Condition
Type Centrifugal Fan
Unit Number UN Ope. Stand-by Total
1 unit 1 unit 2 unit
3
Odor Gas Flow Q 40 m /min

2.Calculation
Total Fan Head H 2.5 kPa

3
3. Specification 40 m / min × 2.5 kPa × 5.5 kW × 2 units

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Calculation sheet of pumps (STP)

1 Equip. No.
Pump Name Grit Pump Oil Sump Drain Scum Pump Sump Drain Return Waste Utility Water Deforming Waste Sump Drain
Discharge Pump Pump Sludge Sludge Supply Unit Pump Water Pump
Pump Pump Pump Pump
2 Pump Type Sub. Sub. Sub. Sub. Sub. Hor. Sub. Sub. Sub. Sub. Sub.
3
3 q : Capacity (m /min) 0.5 0.2 0.3 0.5 0.3 3.2 1.1 0.6 0.6 2.0 0.3
4 N : Operation number 1 1 1 1 1 2 1 1 1 1 1

Total Head
H=ha+hf1+hf2+hf3+hf4
5 ha :Actual head (m) 5.0 3.3 5.0 10.5 5.0 2.78 7.8 5.0 5.0 9.5 1.0
=DWL-SWL
6 DWL (m) 13.5 10.2 13.5
7 SWL (m) 3.0 7.42 4.0
8 hf1 : Straight pipe loss (m)= 0.828 1.178 0.151 1.420 0.163 2.428 2.828 0.992 0.744 1.262 1.444
(10.666 × Q^1.85) × L × Cc
(C^1.85×D^4.85)
9Q : Flow (m3/sec) 0.008 0.003 0.005 0.008 0.005 0.107 0.018 0.010 0.010 0.033 0.005
=q × N/60
10 C : Coefficient 110 100 130 130 130 130 130 130 130 130 110
DCIP:110
Steel pipe : 100
HDPE : 130
11 D : Pipe Dia. (m) 0.08 0.0657 0.08 0.0964 0.0788 0.2462 0.1406 0.1406 0.1406 0.1976 0.08
12 L : Pipe length (m) 12 30 10 90 10 100 200 280 210 200 70
13 Cc : Correction coefficient 1.3 1.3 1.0 1.0 1.0 1.3 1.3 1.0 1.0 1.0 1.0
Water: 1.0
Sludge: WT99.2% : 1.3
14 hf2 : Bend and others loss (m) 0.248 0.353 0.045 0.426 0.049 0.728 0.848 0.298 0.223 0.379 0.433
=hf1 × 0.3 (in the building)
15 hf3 : Pump around loss (m) 0.7 0.7 0.7 0.7 0.7 2 0.7 0.7 0.7 0.7 0.7
Horizontal type : 2.0m
Submersible type : 0.7m
16 hf4 :Other head 0 0 0 0 0 0 0 30 20 0 0
17 H' =ha+hf1+hf2+hf3+hf4 (m) 6.78 5.53 5.90 13.05 5.91 7.94 12.18 36.99 26.67 11.84 3.58
18 H : Total head (m) 7.0 6.0 6.0 14.0 6.0 9.0 14.0 42.0 29.0 14.0 5.0
V Velocity 1.66 0.98 1.00 1.14 1.03 2.24 1.18 0.64 0.64 1.09 1.00
Ma×.
Motor Power

19 BKW =0.163*SG*q*H/Pe (kW) 1.90 0.49 0.77 3.00 0.77 7.58 4.18 6.32 3.55 7.61 0.64
20 SG :Specific gravity 1.0 1.0 1.05 1.05 1.05 1.05 1.0 1.0 1.0 1.0 1.05
21 Pe :Pump efficiency 0.3 0.4 0.4 0.4 0.4 0.65 0.6 0.65 0.8 0.6 0.4
22 kW =BKW × C 2.187 0.562 0.886 3.444 0.886 8.721 4.811 7.267 4.077 8.748 0.738
23 C :Coefficient (1.15) 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15 1.15
24 Motor Power (kW) 2.2 0.75 1.5 3.7 1.5 11 5.5 7.4 3.7 11 1.5

80 65 80 100 80 250 150 150 150 200 80

Above ground 304 SS 304 SS DIP DIP DIP DIP DIP SGPW SGPW DIP DIP
Under ground - HDPE HDPE HDPE HDPE HDPE HDPE HDPE HDPE -
Φ 75 90 110 90 280 160 160 160 225

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SECTION C2: Calculation Sheets for Water Hammer in the pressure mains

C2.1 Input data and Conclusion of Water Hammer

PS-1 Condition of surge analysis

Pump spec.
Rated flow 6 Liter/sec/unit
Rated head 14 m
Pump output 5.5 kW
Duty pump unit 1 unit
Rated speed 1500 min-1
2
Standard inertia 0.5 Nm
Force main dia.; 96.4 mm φ
Length of force main; 1090 m
Number of force main; 1 unit
Material of force main; HDPE (C = 130)
Elevation of pump; -2.7 m
Grade level of sump well; -1.6 m (LWL)
Elevation of discharge point; -0.35 m
Grade level of discharge point -0.3 m

Length of force
Center level of
Node No. main from pump Others
force main (m)
pit (m)
Pump 0 -1.6 LWL
1 80 0.5
2 80 1.1
3 130 0.1
4 60 0.0
5 210 0.5
6 130 1.0
7 150 0.0
8 75 0.0
9 75 0.0
10 50 -0.1
Discharge
50 -0.3
Point

Result of surge analysis; (refer to attached sheet of surge analysis)

min. head More than -9.4 m > -7 m ⇒ required fly-wheel
2 2
Required inertia (WR ) More than 2.0 Nm
min. head -6.98 m < -7 m ⇒ O.K.(with flywheel)

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PS-2 Condition of surge analysis

Pump spec.
Rated flow 10.8 Liter/sec/unit
Rated head 40 m
Pump output 22 kW
Duty pump unit 1 unit
Rated speed 1500 min-1
2
Standard inertia 3.7 Nm
Force main dia.; 96.4 mm φ
Length of force main; 684 m
Number of force main; 1 unit
Material of force main; HDPE (C = 130)
Elevation of pump; -5.2 m
Grade level of sump well; -4.0 m (LWL)
Elevation of discharge point; 13.7 m
Grade level of discharge point 14.2 m (Max. level)

Length of force
Center level of
Node No. main from pump Others
force main (m)
pit (m)
Pump 0 -4.0 LWL
1 36 -0.6
2 50 -0.3
3 86 0.1
4 58 0.2
5 135 0.0
6 30 0.2
7 100 2.0
8 28 3.7
9 45 6.0
10 44 12.2
Discharge
72 14.2 Max. level
Point

Result of surge analysis; (refer to attached sheet of surge analysis)

min. head More than -7.2 m > -7 m ⇒ required fly-wheel
2 2
Required inertia (WR ) More than 15 Nm
min. head -3.17 m < -7 m ⇒ O.K.(with flywheel)

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PS-3 Condition of surge analysis

Pump spec.
Rated flow 31.6 Liter/sec/unit
Rated head 25 m
Pump output 22 kW
Duty pump unit 1 unit
Rated speed 1500 min-1
Standard inertia 3.7 Nm2
Force main dia.; 197.6 mm φ
Length of force main; 355 m
Number of force main; 1 unit
Material of force main; HDPE (C = 130)
Elevation of pump; -3.2 m
Grade level of sump well; -2.0 m (LWL)
Elevation of discharge point; 17.9 m
Grade level of discharge point 18 m (Max. level)

Length of force
Center level of
Node No. main from pump Others
force main (m)
pit (m)
Pump 0 -2.0 LWL
1 25 2.0
2 93 5.3
3 32 6.7
4 15 7.0
5 15 10.0
6 15 11.0
7 15 12.0
8 15 13.0
9 15 14.0
10 15 15.0
11 15 16.0
12 15 16.6
13 30 17.0
Discharge
40 18.0 Max. level
Point

Result of surge analysis; (refer to attached sheet of surge analysis)

min. head -10 m > -7 m ⇒ required fly-wheel
2 2
Required inertia (WR ) More than 6.2 Nm
min. head -6.46 m < -7 m ⇒ O.K.(with flywheel)

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PS-4 Condition of surge analysis

Pump spec.
Rated flow 80 Liter/sec/unit
Rated head 17 m
Pump output 22 kW
Duty pump unit 1 unit
Rated speed 1500 min-1
2
Standard inertia 3.7 Nm
Force main dia.; 312 mm φ
Length of force main; 443 m
Number of force main; 1 unit
Material of force main; HDPE (C = 130)
Elevation of pump; -4.6 m
Grade level of sump well; -3.6 m (LWL)
Elevation of discharge point; 8.25 m
Grade level of discharge point 8.4 m (Max. level)

Length of force
Center level of
Node No. main from pump Others
force main (m)
pit (m)
Pump 0 -3.6 LWL
1 25 2.0
2 25 4.3
3 40 5.4
4 60 4.2
5 50 3.0
6 20 3.0
7 30 4.0
8 30 5.0
9 35 6.0
10 35 7.0
Discharge
93 8.4 Max. level
Point

Result of surge analysis; (refer to attached sheet of surge analysis)

min. head More than -10 m > -7 m ⇒ required fly-wheel
2 2
Required inertia (WR ) More than 20 Nm
min. head -6.41 m < -7 m ⇒ O.K.(with flywheel)

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

PS-5 Condition of surge analysis

Pump spec.
Rated flow 73.3 Liter/sec/unit
Rated head 42 m
Pump output 55 kW
Duty pump unit 2 unit
Rated speed 1500 min-1
Standard inertia 12.9 Nm2
Force main dia.; 395.6 mm φ
Length of force main; 1340 m
Number of force main; 1 unit
Material of force main; HDPE (C = 130)
Elevation of pump; -7 m
Grade level of sump well; -5.7 m (LWL)
Elevation of discharge point; 27 m
Grade level of discharge point 28.5 m (HWL)

Length of force
Center level of
Node No. main from pump Others
force main (m)
pit (m)
Pump 0 -5.7 LWL
1 245 0.5
2 245 1.3
3 135 -0.1
4 100 -0.2
5 100 -0.1
6 100 -0.6
7 100 5.7
8 117 6.3
9 33 11.3
10 20 13.4
11 30 17.8
12 50 24.5
13 20 27.1
14 33 28.0
Discharge
12 28.5 HWL
Point

Result of surge analysis; (refer to attached sheet of surge analysis)

min. head More than -10 m > -7 m ⇒ required fly-wheel
2 2
Required inertia (WR ) More than 37 Nm
min. head -5.31 m < -7 m ⇒ O.K.(with flywheel)

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Detailed Design (Phase 2) on Port Moresby Sewerage System Upgrading Project Design Calculations

PS-6 Condition of surge analysis (No profile of existing force main)

Pump spec.
Rated flow 10.8 Liter/sec/unit
Rated head 17 m
Pump output 5.5 kW
Duty pump unit 1 unit
Rated speed 1500 min-1
Standard inertia 0.75 Nm2
Force main dia.; 150 mm φ connect to existing pipe
Length of force main; 400 m
Number of force main; 1 unit
Material of force main; DCIP (C = 80)
Elevation of pump; -1.4 m
Grade level of sump well; -0.5 m (LWL)
Elevation of discharge point; 9.25 m
Grade level of discharge point 10 m (Max. level)

⇒ No need fly-wheel due to more gradual condition than PS 11.

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PS-7 Condition of surge analysis

Pump spec.
Rated flow 23.3 Liter/sec/unit
Rated head 24 m
Pump output 15 kW
Duty pump unit 1 unit
Rated speed 1500 min-1
Standard inertia 1.5 Nm2
Force main dia.; 140.6 mm φ
Length of force main; 240 m
Number of force main; 1 unit
Material of force main; HDPE (C = 130)
Elevation of pump; -3.4 m
Grade level of sump well; -1.9 m (LWL)
Elevation of discharge point; 14 m
Grade level of discharge point 15.6 m (Max. level)

Length of force
Center level of
Node No. main from pump Others
force main (m)
pit (m)
Pump 0 -1.9 LWL
1 21 1.6
2 10 3.0
3 18 5.9
4 25 7.5
5 25 9.0
6 25 10.5
7 34 12.8
8 41 14.2
Discharge
41 15.6 Max. level
Point

Result of surge analysis; (refer to attached sheet of surge analysis)

min. head More than -10 m > -7 m ⇒ required fly-wheel
2 2
Required inertia (WR ) More than 5 Nm
min. head -6.13 m < -7 m ⇒ O.K.(with flywheel)

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PS-8 Condition of surge analysis

Pump spec.
Rated flow 10 Liter/sec/unit
Rated head 24 m
Pump output 7.5 kW
Duty pump unit 1 unit
Rated speed 1500 min-1
2
Standard inertia 1.0 Nm
Force main dia.; 96.4 mm φ
Length of force main; 640 m
Number of force main; 1 unit
Material of force main; HDPE (C = 130)
Elevation of pump; -4.5 m
Grade level of sump well; -3.5 m (LWL)
Elevation of discharge point; 0 m
Grade level of discharge point 2.1 m (HWL)

Length of force
Center level of
Node No. main from pump Others
force main (m)
pit (m)
Pump 0 -2.5 LWL
1 49 0.2
2 55 0.1
3 58 0.3
4 18 0.5
5 39 0.2
6 95 1.1
7 66 0.5
8 100 1.9
9 50 2.5
10 50 1.9
Discharge
60 2.1 HWL
Point

Result of surge analysis; (refer to attached sheet of surge analysis)

min. head More than -10 m > -7 m ⇒ required fly-wheel
2 2
Required inertia (WR ) More than 4.5 Nm
min. head -6.92 m < -7 m ⇒ O.K.(with flywheel)

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PS-9 Condition of surge analysis

Pump spec.
Rated flow 93.3 Liter/sec/unit
Rated head 11 m
Pump output 15 kW
Duty pump unit 2 unit
Rated speed 1500 min-1
Standard inertia 2.3 Nm2
Force main dia.; 395.6 mm φ
Length of force main; 700 m
Number of force main; 1 unit
Material of force main; HDPE (C = 130)
Elevation of pump; -3.5 m
Grade level of sump well; -2.9 m (LWL)
Elevation of discharge point; 0.4 m
Grade level of discharge point 0.6 m (HWL)

Length of force
Center level of
Node No. main from pump Others
force main (m)
pit (m)
Pump 0 -2.9 LWL
1 50 0.5
2 100 0.6
3 110 0.6
4 87 -0.1
5 79 -0.1
6 74 -0.1
7 100 0.0
8 40 0.1
9 30 0.4
Discharge
30 0.6 HWL
Point

Result of surge analysis; (refer to attached sheet of surge analysis)

min. head -7.44 m > -7 m ⇒ No need fly-wheel
(With air valve)

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PS-10 Condition of surge analysis

Pump spec.
Rated flow 103.3 Liter/sec/unit
Rated head 42 m
Pump output 75 kW
Duty pump unit 2 unit
Rated speed 1500 min-1
Standard inertia 23 Nm2
Force main dia.; 439.7 mm φ
Length of force main; 2750 m
Number of force main; 1 unit
Material of force main; HDPE (C = 130)
Elevation of pump; -6.2 m
Grade level of sump well; -4.9 m (LWL)
Elevation of discharge point; 21 m
Grade level of discharge point 23 m (HWL)

Length of force
Center level of
Node No. main from pump Others
force main (m)
pit (m)
Pump 0 -4.9 LWL
1 10 2.5
2 185 5.2
3 115 15.7
4 137 17.1
5 63 21.1
6 183 23.5 A.V.
7 167 13.9
8 220 5.7
9 130 9.1
10 250 5.4
11 227 14.4
12 373 5.9
Discharge
700 23.0 HWL
Point

min. head More than -10 m > -7 m ⇒ required closed

2
Required inertia (WR ) − Nm2 surge tank
min. head -6.6 m < -7 m ⇒ O.K.
(With closed surge tank)
only flywheel is not enough.

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PS-11 Condition of surge analysis

Pump spec.
Rated flow 43.3 Liter/sec/unit
Rated head 31 m
Pump output 37 kW
Duty pump unit 1 unit
Rated speed 1500 min-1
2
Standard inertia 6.1 Nm
Force main dia.; 200 mm φ
Length of force main; 380 m
Number of force main; 1 unit
Material of force main; DIP (C = 80)
Elevation of pump; -4.4 m
Grade level of sump well; -3.2 m (LWL)
Elevation of discharge point; 14 m
Grade level of discharge point 15 m (Max. level)

Length of force
Center level of
Node No. main from pump Others
force main (m)
pit (m)
Pump 0 -3.2 LWL
1 40 0.0
2 40 1.0
3 40 2.0
4 20 2.5
5 20 3.0
6 35 5.0
7 35 7.0
8 35 9.0
9 35 12.0
10 40 13.5
Discharge
40 15.0 Max. level
point

Result of surge analysis; (refer to attached sheet of surge analysis)

min. head -5.77 m < -7 m ⇒ No Need fly-wheel

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PS-12 Condition of surge analysis

Pump spec.
Rated flow 58.3 Liter/sec/unit
Rated head 33 m
Pump output 45 kW
Duty pump unit 2 unit
Rated speed 1500 min-1
Standard inertia 5.6 Nm2
Force main dia.; 351.7 mm φ
Length of force main; 1160 m
Number of force main; 1 unit
Material of force main; HDPE (C = 130)
Elevation of pump; -3.1 m
Grade level of sump well; -2.66 m (LWL)
Elevation of discharge point; 21 m
Grade level of discharge point 23 m (HWL)

Length of force
Center level of
Node No. main from pump Others
force main (m)
pit (m)
Pump 0 -1.4 LWL
1 100 1.6
2 45 2.1
3 25 2.6
4 50 3.8
5 35 4.1
6 40 5.4
7 52 6.5
8 53 6.8
9 60 6.1
10 270 7.5
11 150 10.0
12 40 11.1
13 60 15.9
14 50 18.4
15 60 20.4
Discharge
70 23.0 HWL
Point

Result of surge analysis; (refer to attached sheet of surge analysis)

min. head More than -10 m > -7 m ⇒ required fly-wheel
2 2
Required inertia (WR ) More than 45 Nm
min. head -6.66 m < -7 m ⇒ O.K.(with flywheel)

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PS-13 Condition of surge analysis

Pump spec.
Rated flow 6 Liter/sec/unit
Rated head 20 m
Pump output 5.5 kW
Duty pump unit 1 unit
Rated speed 1500 min-1
Standard inertia 0.5 Nm2
Force main dia.; 96.4 mm φ
Length of force main; 230 m
Number of force main; 1 unit
Material of force main; HDPE (C = 130)
Elevation of pump; -1.7 m
Grade level of sump well; -1.0 m (LWL)
Elevation of discharge point; 13.4 m
Grade level of discharge point 13.5 m (Max. level)

Length of force
Center level of
Node No. main from pump Others
force main (m)
pit (m)
Pump 0 -1.0 LWL
1 10 0.7
2 20 1.1
3 20 1.2
4 20 1.0
5 15 2.4
6 15 2.8
7 15 3.0
8 15 3.5
9 27 6.0
10 28 8.5
11 30 13.5
Discharge
15 13.5 Max. level
Point

Result of surge analysis; (refer to attached sheet of surge analysis)

min. head -6.94 m < -7 m ⇒ No need fly-wheel

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PS-14 Condition of surge analysis

Pump spec.
Rated flow 7.5 Liter/sec/unit
Rated head 24 m
Pump output 7.5 kW
Duty pump unit 1 unit
Rated speed 1500 min-1
Standard inertia 1.0 Nm2
Force main dia.; 96.4 mm φ
Length of force main; 230 m
Number of force main; 1 unit
Material of force main; HDPE (C = 130)
Elevation of pump; -2.8 m
Grade level of sump well; -2.1 m (LWL)
Elevation of discharge point; 15.2 m
Grade level of discharge point 15.3 m (Max. level)

Length of force
Center level of
Node No. main from pump Others
force main (m)
pit (m)
Pump 0 -2.1 LWL
1 20 3.3
2 20 3.7
3 20 4.3
4 20 4.9
5 30 6.2
6 35 7.7
7 20 9.2
8 20 10.7
9 20 12.2
10 15 14.8
Discharge
10 15.3 Max. level
Point

Result of surge analysis; (refer to attached sheet of surge analysis)

min. head -8.11 m > -7 m ⇒ No need fly-wheel
(with Air Valve)

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PS-15 Condition of surge analysis

Pump spec.
Rated flow 12.5 Liter/sec/unit
Rated head 43 m
Pump output 22 kW
Duty pump unit 1 unit
Rated speed 1500 min-1
2
Standard inertia 3.7 Nm
Force main dia.; 109.8 mm φ
Length of force main; 760 m
Number of force main; 1 unit
Material of force main; HDPE (C = 130)
Elevation of pump; -3.8 m
Grade level of sump well; -2.6 m (LWL)
Elevation of discharge point; 21 m
Grade level of discharge point 23 m (HWL)

Length of force
Center level of
Node No. main from pump Others
force main (m)
pit (m)
Pump 0 -2.6 LWL
1 50 1.0
2 50 1.1
3 80 2.3
4 45 3.2
5 55 4.6
6 117 8.5
7 68 13.0
8 55 17.2
9 110 21.8
10 40 22.9
Discharge
90 23.0 HWL
Point

Result of surge analysis; (refer to attached sheet of surge analysis)

min. head More than -10 m > -7 m ⇒ required fly-wheel
2 2
Required inertia (WR ) More than 25 Nm
min. head -4.35 m < -7 m ⇒ O.K.(with flywheel)

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PS-16 Condition of surge analysis

Pump spec.
Rated flow 25 Liter/sec/unit
Rated head 21 m
Pump output 11 kW
Duty pump unit 1 unit
Rated speed 1500 min-1
Standard inertia 1.3 Nm2
Force main dia.; 197.6 mm φ
Length of force main; 600 m
Number of force main; 1 unit
Material of force main; HDPE (C = 130)
Elevation of pump; -5.2 m
Grade level of sump well; -4.2 m (LWL)
Elevation of discharge point; 10 m
Grade level of discharge point 12.1 m (HWL)

Length of force
Center level of
Node No. main from pump Others
force main (m)
pit (m)
Pump 0 -3.8 LWL
1 10 1.5
2 30 -0.7
3 30 -0.7
4 37 -0.6
5 38 -0.5
6 33 0.2
7 32 2.0
8 55 2.0
9 50 1.7
10 100 2.3
Discharge
165 12.1 HWL in STP
Point

Result of surge analysis; (refer to attached sheet of surge analysis)

min. head -7.9 m > -7 m ⇒ No need fly-wheel
(with Air Valve)

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PS-17 Condition of surge analysis

Pump spec.
Rated flow 208.3 Liter/sec/unit
Rated head 15 m
Pump output 55 kW
Duty pump unit 1 unit
Rated speed 1500 min-1 or 1000 min-1
2
Standard inertia 25.7 Nm
Force main dia.; 624.3 mm φ
Length of force main; 260 m
Number of force main; 2 unit
Material of force main; HDPE (C = 130)
Elevation of pump; 7.4 m
Grade level of sump well; 9 m (LWL)
Elevation of discharge point; 20.6 m
Grade level of discharge point 20.8 m (Max. level)

Length of force
Center level of
Node No. main from pump Others
force main (m)
pit (m)
Pump 0 9.0 LWL
1 5 16.5
2 25 15.0
3 10 13.6
4 25 16.0
5 25 16.9
6 35 17.8
7 35 18.6
8 35 19.5
9 35 20.4
Discharge
30 20.8 Max. level
Point

Result of surge analysis; (refer to attached sheet of surge analysis)

min. head -6.72 m < -7 m ⇒ No need fly-wheel
in case of 1500 rpm
min. head -8.78 m > -7 m ⇒ required fly-wheel
2
Required inertia (WR ) More than 50 Nm2 in case of 1000 rpm
min. head -7 m < -7 m ⇒ O.K.(with flywheel)

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C2.2 Simulation Data of Water Hammer in Pumping Stations

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SECTION C3: List of Mechanical Equipment

C3.1 List of Mechanical Equipment (Pumping Stations)

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C3.2 List of Mechanical Equipment (STP)

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