Brush series 3500-BP:Brush series 2100 3/5/13 10:09 AM Page 2

TORQUEMASTER
BRUSH SERVO MOTORS

3500 SERIES
MTI-Torque Systems specializes in the design of high
performance brush servo motors that provide efficiency,
flexibility of application, and a long and trouble-free service
life. Our TORQUEMASTER® 3500 series is no exception,
when integrated with high performance brush amplifiers,
TORQUE-MASTER 3500 Series brush servo motors provide
effective and highly efficient motion control solutions for a
wide range of applications including factory automation,
packaging, robotics, machine tools, medical instrumentation
and more.

Performance Benefits: Design Features:

• Delivers smooth and superior low speed performance, • Latest in high performance permanent magnet
and maximum power ratings with low thermal resistance technology, and are available in eight standard
for high windings as well as custom windings
speed performance. •Motors can be customized to fit your exact
• Maximum torque in a smaller package application with tachometers, encoders, brakes
• Rugged industrial construction and other options.

• Continuous torque ratings up to 10.6 in-lbs with speeds • Specialized machinery designs can install or
up to 4600 RPM (no load) retrofit servomotor with little or no restrictions

• Peak torque ratings up to 94 in-lbs •Multiple configurations accommodate flexible

design considerations
• IP65 Sealing available
• Performance enhancement and feature
• High torque-to-inertia ratio delivers maximum torque per
convenience that allows Torque Systems motors
frame size
to be incorporated into a broader range of
• Numerous custom options available applications

•
Brush series 3500-BP:Brush series 2100 3/5/13 10:09 AM Page 3

BRUSH SERVO MOTOR CHARACTERISTICS

SYMBOL UNITS 3505 3509 3515 3528
TC Cont. Torque Lb-In 2.63 4.25 6.44 10.63
TP Peak Torque Lb-In 21.9 37.5 56.3 93.8
TF Static Friction Lb-In 0.3 0.25 0.3 0.32
Fi Viscous Friction Lb-In/KRPM 0.07 0.08 0.09 0.14
TR Cogging Torque Lb-In 0.09 0.06 0.07 0.11
JM Inertia Lb-In-sec2 0.004 .0006 .0008 .0015
RTH Thermal Res Deg C/watt 4.2 3.7 3.1 2.3
TTH Thermal Time Minute 15 15 20 25
tm Mech Time Millisec 8.1 5.5 3.9 3.5
te Elect Time Millisec 1.5 1.5 1.7 2
FC Commutation Watts x Lb In / Amps 1475 2060 2990 4960
Wt Weight Lbs 3.2 3.8 5 7.5
Note: All values at 25°C Ambient.
WINDING
A KT Torq. Sens. Lb-In/Amp 0.24 0.39 0.59 1.05
RA Arm. Resis. Ohms 0.13 0.16 0.2 0.3
KV Back E.M.F Volts/KRPM 2.8 4.6 7.0 12.4
FC/KT Pb Watts 388 332 315 295
B KT Torq. Sens. Lb-In/Amp 0.31 0.52 0.79 1.4
RA Arm. Resis. Ohms 0.22 0.27 0.34 0.51
KV Back E.M.F Volts/KRPM 3.7 6.1 9.4 16.6
FC/KT Pb Watts 295 248 235 221
C KT Torq. Sens. Lb-In/Amp 0.39 0.65 0.99 1.74
RA Arm. Resis. Ohms 0.44 0.53 0.67 1.01
KV Back E.M.F Volts/KRPM 4.7 7.7 11.8 20.6
FC/KT Pb Watts 234 198 188 178
D KT Torq. Sens. Lb-In/Amp .5 .82 1.26 2.21
RA Arm. Resis. Ohms 0.55 0.67 0.84 1.3
KV Back E.M.F Volts/KRPM 5.9 9.7 14.9 26.2
FC /KT Pb Watts 184 157 148 140
E KT Torq. Sens. Lb-In/Amp .63 1.04 1.59 2.79
RA Arm. Resis. Ohms 0.88 1.05 1.34 2.04
KV Back E.M.F Volts/KRPM 7.5 12.3 18.8 33.0
FC /KT Pb Watts 146 124 117 111
F KT Torq. Sens. Lb-In/Amp .79 1.29 1.99 3.5
RA Arm. Resis. Ohms 1.4 1.7 2.12 3.2
KV Back E.M.F Volts/KRPM 9.3 15.3 23.5 41.3
FC /KT Pb Watts 117 100 94 89
G KT Torq. Sens. Lb-In/Amp 1.0 1.64 2.52 4.43
RA Arm. Resis. Ohms 2.2 2.7 3.4 5.12
KV Back E.M.F Volts/KRPM 11.8 19.4 29.8 52.3
FC /KT Pb Watts 92 78 74 70
H KT Torq. Sens. Lb-In/Amp 1.26 2.08 3.18 5.59
RA Arm. Resis. Ohms 3.52 4.3 5.4 8.14
KV Back E.M.F Volts/KRPM 14.9 24.5 37.6 66.1
FC /KT Pb Watts 73 62 59 55
Note: Continuous torque specifications obtained with For custom designs please consult factory.
motor mounted to an 10" x 10" x 0.25" alum. plate at
25 C° ambient. Typical values are within ±10% of rating. All specifications subject to change without notice.
Brush series 3500-BP:Brush series 2100 3/5/13 10:09 AM Page 4

MECHANICAL SPECIFICATIONS*

DIMENSION CHART*
MOTOR AG AG U DIA. AH AK AF BB
Motor Only Motor Tach
Inches (Metric) Inches (Metric) STD NEMA STD NEMA STD NEMA STD NEMA
3505 2.49 (63.2) 4.00 (101.6) .5000/.4995 .3750/.3745 1.00 1.19 1.500 2.875 0.10 0.06
3509 3.24 (82.3) 4.75 (120.7) .5000/.4995 .3750/.3745 1.00 1.19 1.500 2.875 0.10 0.06
3515 3.99 (101.3) 5.50 (139.7) .5000/.4995 .3750/.3745 1.00 1.19 1.500 2.875 0.10 0.06
3528 5.24 (133.1) 6.75 (171.5) .5000/.4995 .3750/.3745 1.00 1.19 1.500 2.875 0.10 0.06
Note: Consult factory for AG length with cover option.

METRIC (mm): DIMENSIONS ALL FRAME SIZES

SHAFT: DIA 12h6 MOUNTING: PILOT 38 TORQUE PERFORMANCE CURVES NOTE: Continuous torque specifications obtained with motor mount-
ed to an 10”x10”x.25” aluminum plate at 25 C° ambient. Typical val-
LENGTH 25.0 B.C. 63.5 SPEED ues are within ±10% of rating.
HOLE SIZE 6.6 STANDARD WINDING SPEED/TORQUE CURVE DATA FOR
Np SIZING A SERVO MOTOR
Continuous Duty Zone
*All specifications are for reference only. Please consult the factory Nm = Maximum speed, continuous operation
Nm Intermittent Duty Zone
for certified dimension drawings. Standard Direction of Rotation: Accel/Decel Zone Np = Peak speed, acceleration/deceleration and intermittent
CCW rotation viewed from shaft end with red motor terminal duty
positive with respect to black motor terminal. Tcs = Continuous stall torque
TORQUE Tp = Peak torque
Tcs Tp
All specifications subject to change without notice.

TORQUE PERFORMANCE CURVES

Motor 3509 - Winding: D Motor 3515 - Winding: D Motor 3528 - Winding: C
6000 7000 6000

6000
5000 5000

5000
4000 4000
SPEED -RPM

SPEED -RPM

4000
SPEED -RPM

3000 3000
3000

2000 2000
2000

1000 1000
1000

0 0 0
.63 3.1 6.3 12.5 37.5 .6 1.3 3.1 6.3 12.5 18.8 31.3 56.3 .63 3.1 6.3 16.9 31.3 93.8
TORQUE (lb.in.) TORQUE (lb.in.) TORQUE (lb.in.)

.07 .35 .71 1.4 4.24 .07 .15 .35 .71 1.4 2.1 3.5 6.4 .07 .35 .71 1.9 3.5 10.6
TORQUE (Newton-Meters) TORQUE (Newton-Meters) TORQUE (Newton-Meters)

Torque Speed Curves of other windings available, consult factory.

Brush series 3500-BP:Brush series 2100 3/5/13 10:09 AM Page 1

VOLTAGE EQUATION FOR MOTORS ORDERING INFORMATION (For Standard Options)

Volts = KT x RPM + T x RA + VB 35 XX X XX XX XX X X X X X X
1,350 KT SERIES MTG PLATE WINDINGS WINDINGS
Where:
KT = torque constant, oz.-in. per amp A = 3 3/8” Round MOTOR TACH
T = load torque plus motor friction torque-oz.-in. LAM STACK C = 3 3/8” Square A THRU H (V/KRPM)
RA = armature resistance + brush resistance 05 (NEMA 34) 0 = None
VB = brush voltage drop = 2 volts 09 M= Metric (85.6mm Square) E=3
Note: For armature resistance at maximum temperature 15 S= Special F=7
rating, multiply catalog value of R by 1.5 28 SHAFT G = 15
A = 1/2” dia. x 1” lg.
MOTOR TORQUE RATING VS. SPEED B = A plus 1/8” x .75” lg. keyway
TACH E = 3/8” dia. x 1.19” lg. (NEMA 34)
130 - RPM x TF - RPM2 x Fi 1/2
RPM x Fi
TR = .94KT RTH 1,350 1,350,000 - TF - 1000
0 = None M = Metric, 12mm dia x 33mm lg. keyway
1.5 RA
T = Tach S= Special
Where: COMMUTATION/MAGNET TERMINATION (see note below)
TR = rated torque (25°C ambient)-oz.-in. 00 = STD T = Tab terminals (std)
KT = torque sensitivity-oz.-in./amp
S = Screw terminals (optional)
RA = armature resistance ENCODER W= 3 foot leads attached to tab terminals (optional)
RPM = revolutions per minute 00= None Y = Cover w/3 foot long leads and cord grip (optional)
TF = static friction torque-oz.-in. M0 = Mod. Enc Prep C = Cover w/MS 3102A-20-27P
Fi = viscous friction-oz.-in. QC = 500 M = Cover w/NPT
RTH = thermal resistance
QE = 1024
To Find: Higher Torque Rating for Intermittent Duty QD = 1000 SEALING
QG = 2000 0 = No sealing
Let A =
total cycle time in seconds
thermal time constant of motors in seconds
QH = 2048
QJ = 2500
B = IP65 w/o shaft seal
S = IP65
} Requires “Y, C, or M” Cover Option
from TERMINATION list above

Let B =
“on” time in seconds per cycle QK = 5000 BRAKE
thermal time constant of motor in seconds SX = Special 00 = No Brake
then with TR = Rated torque for 100% duty NOTE: B1 = 15 lb-in, 24 VDC
and TMAX = Rated torque for intermittent duty Cover Option – consult factory for overall motor length.
-A 1/2
TMAX = TR x 1 - e-B
1-e

Customize The 3500 Ask About Other Motion Control

Series To Your Exact Solutions & capabilities
Requirements From Torque Systems
To satisfy various applications with
cost-effective solutions, 3500 Series • Brushless TorqueMaster® Servo Motor
motors are readily available with a
wide range of standard capabilities.
• Gearboxes/Brakes
Final designs are often the result of • Expert application engineering
cooperative efforts between the
customer’s engineering department • Complete repair & refurbishing services
and MTI-Torque Systems. For
assistance, call your local distributor
or Torque Systems direct. We look
forward to meeting your custom
requirements.

MTI-Torque Systems MTI-Torque Systems

6 Enterprise Road 8201 109th St. Suite 500
Billerica, MA 01821 Pleasant Prairie, WI 53158
Tel: 978.667.5100 or 1.800.669.5112 www.torquesystems.com
Fax: 978.600.0280
sales: [email protected]
www.torquesystems.com 02/16 1M TS963R1-3500