Thermal overload relays

T7DU, TA25DU, TA42DU

Ordering details

Type Order code Setting range Max.fuse Price / Pack- Weight

See page 20 piece ing per
aM L/gG gL/gG unit piece
A ... A A A piece kg

T7DU Thermal overload relays for mini contactors

T7DU 0.16 1SAZ 111 301 R0001 0.1 ... 0.16 0.5 1 0.070
T7DU 0.24 1SAZ 111 301 R0002 0.16 ... 0.24 1 1 0.070
T7DU 0.4 1SAZ 111 301 R0003 0.24 ... 0.4 2 1 0.070
T7DU 0.6 1SAZ 111 301 R0004 0.4 ... 0.6 2 1 0.070
SST00298

T7DU 1.0 1SAZ 111 301 R0005 0.6 ... 1.0 4 1 0.070
T7DU 1.6 1SAZ 111 301 R0006 1.0 ... 1.6 6 1 0.070
T7DU 2.4 1SAZ 111 301 R0007 1.6 ... 2.4 6 1 0.070
T7DU
T7DU 4.0 1SAZ 111 301 R0008 2.4 ... 4.0 10 1 0.070
T7DU 6.0 1SAZ 111 301 R0009 4.0 ... 6.0 10 1 0.070
T7DU 9.0 1SAZ 111 301 R0010 6.0 ... 9.0 10 1 0.070
T7DU12.0 1SAZ 111 301 R0011 9.0 ... 12.0 25 1 0.070

TA25DU for contactors A9 ... A40 and (T)AL9 ... (T)AL30

TA25DU 0.16 1SAZ 211 201 R1005 0.1 ... 0.16 – 0.5 1 0.150
TA25DU 0.25 1SAZ 211 201 R1009 0.16 ... 0.25 – 0.63 1 0.150
TA25DU 0.4 1SAZ 211 201 R1013 0.25 ... 0.4 – 1.25 1 0.150
TA25DU 0.63 1SAZ 211 201 R1017 0.4 ... 0.63 – 2 1 0.150
TA25DU 1.0 1SAZ 211 201 R1021 0.63 ... 1.0 2 4 1 0.150
SB 7386

TA25DU 1.4 1SAZ 211 201 R1023 1.0 ... 1.4 2 4 1 0.150
TA25DU 1.8 1SAZ 211 201 R1025 1.3 ... 1.8 4 6 1 0.150
TA25DU 2.4 1SAZ 211 201 R1028 1.7 ... 2.4 4 6 1 0.150
TA25DU TA25DU 3.1 1SAZ 211 201 R1031 2.2 ... 3.1 6 10 1 0.150
TA25DU 4.0 1SAZ 211 201 R1033 2.8 ... 4.0 6 10 1 0.150
TA25DU 5.0 1SAZ 211 201 R1035 3.5 ... 5.0 10 16 1 0.150
TA25DU 6.5 1SAZ 211 201 R1038 4.5 ... 6.5 16 20 1 0.150
TA25DU 8.5 1SAZ 211 201 R1040 6.0 ... 8.5 20 25 1 0.150
TA25DU 11 1SAZ 211 201 R1043 7.5 ... 11.0 25 35 1 0.150
TA25DU 14 1SAZ 211 201 R1045 10.0 ... 14.0 25 35 1 0.150
TA25DU 19 1SAZ 211 201 R1047 13.0 ... 19.0 35 50 1 0.150
TA25DU 25 1SAZ 211 201 R1051 18.0 ... 25.0 50 63 1 0.150
TA25DU 32 1SAZ 211 201 R1053 24.0 ... 32.0 (1) 63 80 1 0.170
(1) With terminal block DX25: 1 x 16 mm2

TA25DU ... V1000 (EEx e) for contactors A9 ... A40, (T)AL 9 ... (T)AL30
TA25DU 0.16 V1000 1SAZ 211 301 R1005 0.1 0.16 – 0.50 1 0.150
TA25DU 0.25 V1000 1SAZ 211 301 R1009 0.16 0.25 – 0.63 1 0.150
TA25DU 0.4 V1000 1SAZ 211 301 R1013 0.25 ... 0.4 – 1.25 1 0.150
TA25DU 0.63 V1000 1SAZ 211 301 R1017 0.4 ... 0.63 – 2 1 0.150
TA25DU 1.0 V1000 1SAZ 211 301 R1021 0.63 ... 1.0 2 4 1 0.150
TA25DU 1.4 V1000 1SAZ 211 301 R1023 1.0 ... 1.4 2 4 1 0.150
TA25DU 1.8 V1000 1SAZ 211 301 R1025 1.3 ... 1.8 4 6 1 0.150
TA25DU 2.4 V1000 1SAZ 211 301 R1028 1.7 ... 2.4 4 6 1 0.150
TA25DU 3.1 V1000 1SAZ 211 301 R1031 2.2 ... 3.1 6 10 1 0.150
TA25DU 4.0 V1000 1SAZ 211 301 R1033 2.8 ... 4.0 6 10 1 0.150
TA25DU 5.0 V1000 1SAZ 211 301 R1035 3.5 ... 5.0 10 16 1 0.150
TA25DU 6.5 V1000 1SAZ 211 301 R1038 4.5 ... 6.5 16 20 1 0.150
TA25DU 8.5 V1000 1SAZ 211 301 R1040 6.0 ... 8.5 20 25 1 0.150
TA25DU 11 V1000 1SAZ 211 301 R1043 7.5 ... 11.0 25 35 1 0.150
TA25DU 14 V1000 1SAZ 211 301 R1045 10.0 ... 14.,0 25 35 1 0.150
TA25DU 19 V1000 1SAZ 211 301 R1047 13.0 ... 19.0 35 50 1 0.150
TA25DU 25 V1000 1SAZ 211 301 R1051 18.0 ... 25.0 50 63 1 0.150
TA25DU 32 V1000 1SAZ 211 301 R1053 24.0 ... 32.0 (1) 63 80 1 0.170
(1) With terminal block DX25: 1 x 16 mm2

TA42DU for contactors A30, A40 and BC30

TA42DU 25 1SAZ 311 201 R1001 18.0 … 25.0 50 63 1 0.330
TA42DU 32 1SAZ 311 201 R1002 22.0 … 32.0 63 80 1 0.330
TA42DU 42 1SAZ 311 201 R1003 29.0 … 42.0 80 100 1 0.330

TA42DU … V1000 (EEx e) for contactors A30, A40 and BC30

SB 7361

TA42DU 25 V1000 1SAZ 311 301 R1001 18.0 … 25.0 50 63 1 0.330

TA42DU 32 V1000 1SAZ 311 301 R1002 22.0 … 32.0 63 80 1 0.330
TA42DU TA42DU 42 V1000 1SAZ 311 301 R1003 29.0 … 42.0 80 100 1 0.330

8 ABB STOTZ-KONTAKT GmbH

2CDC 106 014 C0203
 Thermal overload relays
TA75DU, TA80DU, TA110DU
Ordering details

Type Order code Setting range Max.fuse Price / Pack- Weight

See page 21 piece ing per
aM L/gG gL/gG unit piece
A ... A A A piece kg

TA75DU for contactors A50 ... A75 and AE50 ... AE75
TA75DU 25 1SAZ 321 201 R1001 18 ... 25 50 63 1 0.330
TA75DU 32 1SAZ 321 201 R1002 22 ... 32 63 80 1 0.330
TA75DU 42 1SAZ 321 201 R1003 29 ... 42 80 100 1 0.330
TA75DU 52 1SAZ 321 201 R1004 36 ... 52 100 125 1 0.330
2CDC231001F0003

TA75DU 63 1SAZ 321 201 R1005 45 ... 63 125 160 1 0.330

TA75DU 80 1SAZ 321 201 R1006 60 ... 80 160 200 1 0.330

TA75DU ... V1000 (EEx e) for contactors A50 ... A75 and AE50 ... AE75
TA75DU
TA75DU 25 V1000 1SAZ 321 301 R1001 18 ... 25 50 63 1 0.330
TA75DU 32 V1000 1SAZ 321 301 R1002 22 ... 32 63 80 1 0.330
TA75DU 42 V1000 1SAZ 321 301 R1003 29 ... 42 80 100 1 0.330
TA75DU 52 V1000 1SAZ 321 301 R1004 36 ... 52 100 125 1 0.330
TA75DU 63 V1000 1SAZ 321 301 R1005 45 ... 63 125 160 1 0.330
TA75DU 80 V1000 1SAZ 321 301 R1006 60 ... 80 160 200 1 0.330

TA80DU for contactors A95, A110, AE95 and AE110

TA80DU 42 1SAZ 331 201 R1003 29 ... 42 80 100 1 0.360
TA80DU 52 1SAZ 331 201 R1004 36 ... 52 100 125 1 0.360
TA80DU 63 1SAZ 331 201 R1005 45 ... 63 125 160 1 0.360
TA80DU 80 1SAZ 331 201 R1006 60 ... 80 160 200 1 0.360
SB 7399

TA80DU ... V1000 (EEx e) for contactors A95, A110, AE95 and AE110
TA80DU TA80DU 42 V1000 1SAZ 331 301 R1003 29 ... 42 80 100 1 0.360
TA80DU 52 V1000 1SAZ 331 301 R1004 36 ... 52 100 125 1 0.360
TA80DU 63 V1000 1SAZ 331 301 R1005 45 ... 63 125 160 1 0.360
TA80DU 80 V1000 1SAZ 331 301 R1006 60 ... 80 160 200 1 0.360

TA110DU for contactors A95, A110, AE95 and AE110

TA110DU 90 1SAZ 411 201 R1001 66 ... 90 160 200 1 0.750
TA110DU 110 1SAZ 411 201 R1002 80 ... 110 200 224 1 0.750

TA110DU ... V1000 (EEx e) for contactors A95, A110, AE95 and AE110
SB 7398

TA110DU 90 V1000 1SAZ 411 301 R1001 66 ... 90 160 200 1 0.750
TA110DU 110 V1000 1SAZ 411 301 R1002 80 ... 110 200 224 1 0.750
TA110DU

Terminal block 10 mm2

Type Order code for thermal Price / Packing Weight/
overload piece unit piece
SST 014 94 R

relay piece kg

DX25 1SAZ 201 307 R0002 TA25DU 25 and 1 0.030

DX25 DB25/25 A

Mounting kits for single set-ups

Type Order code for thermal Mounting Price / Packing Weight/
SST 182 91 R

overload piece unit piece

relay piece kg

DB25/25 A 1SAZ 201 108 R0001 TA25DU < 25 snapping 1 0.050

DB25
DB25/32 A 1SAZ 201 108 R0002 TA25DU 32 onto 1 0.075
TA42DU
DB80 1SAZ 301 110 R0001 TA75DU 35 mm 1 0.170
TA80DU
SST 193 91 R

DB80

ABB STOTZ-KONTAKT GmbH 9

2CDC 106 014 C0203
 Thermal overload relays
TA200DU, TA450DU
Ordering details

Type Order code Setting range Max.fuse Price / Pack- Weight

See page 21 piece ing per
aM L/gG gL/gG unit piece
A ... A A A piece kg

Normal starting time class 10

TA200DU 90 1SAZ 421 201 R1001 66 ... 90 A 145, 185 0.750
TA200DU 110 1SAZ 421 201 R1002 80 ... 110 A 145, 185 0.750
TA200DU 135 1SAZ 421 201 R1003 100 ... 135 A 145, 185 0.750
TA200DU 150 1SAZ 421 201 R1004 110 ... 150 A 145, 185 0.750
TA200DU 175 1SAZ 421 201 R1005 130 ... 175 A 145, 185 0.750
TA200DU 200 1SAZ 421 201 R1006 150 ... 200 A 145, 185 0.750
SST032 99

Normal starting time class 10, V1000 (EExe)

TA200DU 110 V1000 1SAZ 421 301 R1002 80 ... 110 A 145, 185 0.750
TA200DU 135 V1000 1SAZ 421 301 R1003 100 ... 135 A 145, 185 0.750
TA200DU TA200DU 150 V1000 1SAZ 421 301 R1004 110 ... 150 A 145, 185 0.750
TA200DU 175 V1000 1SAZ 421 301 R1005 130 ... 175 A 145, 185 0.750
TA200DU 200 V1000 1SAZ 421 301 R1006 150 ... 200 A 145, 185 0.750

Terminal shroud for TA200

LT200/A 1SAZ 401 901 R1001 0.070

Normal starting time class 10

TA450DU 185 1SAZ 511 201 R1001 130 ... 185 A 210, 260, 300 1.500
TA450DU 235 1SAZ 511 201 R1002 165 ... 235 A 210, 260, 300 1.500
TA450DU 310 1SAZ 511 201 R1003 220 ... 310 A 210, 260, 300 1.500

SST030 99 Normal starting time class 10 A, V1000 (EExe)

TA450DU TA450DU 185 V1000 1SAZ 511 301 R1001 130 ... 185 A 210, 260, 300 1.500
TA450DU 235 V1000 1SAZ 511 301 R1002 165 ... 235 A 210, 260, 300 1.500
TA450DU 310 V1000 1SAZ 511 301 R1003 220 ... 310 A 210, 260, 300 1.500

Mounting kits for single set-ups

Type Order code for thermal Mounting Price / Packing Weight/
overload piece unit piece
relay piece kg
SST 279 92 R

DB 200 *) 1SAZ 401 110 R0001 TA110DU Screw 1 0.230

TA200DU mounting
DB200 *) kein Berührungsschutz für DB 200 lieferbar

Thermal overload relays for heavy start / long starting time class 30
Type Order code Setting range For contactor Price / Pack- Weight
piece ing per
unit piece
A ... A piece kg

Long starting time class 30

TA450SU 60 1SAZ 611 201 R1005 40 ... 60 A 145 ... 300 1.500
TA450SU 80 1SAZ 611 201 R1006 55 ... 80 A 145 ... 300 1.500
TA450SU 105 1SAZ 611 201 R1007 70 ... 105 A 145 ... 300 1.500
TA450SU 140 1SAZ 611 201 R1008 95 ... 140 A 145 ... 300 1.500
TA450SU 185 1SAZ 611 201 R1001 130 ... 185 A 145 ... 300 1.500
TA450SU 235 1SAZ 611 201 R1002 165 ... 235 A 145 ... 300 1.500
TA450SU 310 1SAZ 611 201 R1003 220 ... 310 A 145 ... 300 1.500

Long starting time class 30, V1000 (EExe)

SST030 99 TA450SU 60 V1000 1SAZ 611 301 R1005 40 ... 60 A 145 ... 300 1.500
TA450SU 80 V1000 1SAZ 611 301 R1006 55 ... 80 A 145 ... 300 1.500
TA450DU TA450SU 105 V1000 1SAZ 611 301 R1007 70 ... 105 A 145 ... 300 1.500
TA450SU 140 V1000 1SAZ 611 301 R1008 95 ... 140 A 145 ... 300 1.500
TA450SU 185 V1000 1SAZ 611 301 R1001 130 ... 185 A 145 ... 300 1.500
TA450SU 235 V1000 1SAZ 611 301 R1002 165 ... 235 A 145 ... 300 1.500
TA450SU 310 V1000 1SAZ 611 301 R1003 220 ... 310 A 145 ... 300 1.500

Mounting kits for TA450 overload relays

DT450 / A 185 1SAZ 501 901 R1001 A 145 ... 185 1 0.500
DT450 / A 300 1SAZ 501 902 R1001 A 260 ... 300 1 0.750

10 ABB STOTZ-KONTAKT GmbH

2CDC 106 014 C0203
 Thermal overload relays with trip class 20
Ordering data for the „New additional Assortment“

Ordering Details Order code Setting range Max.fuse Packing Weight/

gL/gG unit piece
Type A ... A A piece kg

TA25DU trip class 20 for contactors A9 … A40 and (T) AL9 … (T) AL30
TA25DU-1.8-20 1SAZ 211 401 R1025 1.3 … 1.8 10 1 0.170
TA25DU-2.4-20 1SAZ 211 401 R1028 1.7 … 2.4 16 1 0.170
TA25DU-3.1-20 1SAZ 211 401 R1031 2.2 … 3.1 16 1 0.170
TA25DU-4.0-20 1SAZ 211 401 R1033 2.8 … 4.0 20 1 0.170
TA25DU-5.0-20 1SAZ 211 401 R1035 3.5 … 5.0 25 1 0.170
TA25DU-6.5-20 1SAZ 211 401 R1038 4.5 … 6.5 25 1 0.170
SB 7386

TA25DU-8.5-20 1SAZ 211 401 R1040 6.0 … 8.5 32 1 0.170

TA25DU-11-20 1SAZ 211 401 R1043 7.5 … 11 40 1 0.170
TA25DU TA25DU-14-20 1SAZ 211 401 R1045 10 … 14 50 1 0.170
TA25DU-19-20 1SAZ 211 401 R1047 13 … 19 63 1 0.170
TA25DU-25-20 1SAZ 211 401 R1051 18 … 25 80 1 0.170
TA25DU-32-20 (1) 1SAZ 211 401 R1053 24 … 32 (1) 100 1 0.190
(1) with terminal block DX25: 1x16mm2

TA42DU trip class 20 for contactors A30, A40 and (T) AL30, (T) AL40
SB 7361

TA42DU-25-20 1SAZ 311 401 R1001 18 … 25 100 1 0.370

TA42DU-32-20 1SAZ 311 401 R1002 22 … 32 125 1 0.370
TA42DU-42-20 1SAZ 311 401 R1003 29 … 42 160 1 0.370
TA42DU

TA75DU trip class 20 for contactors A50 … A75 and AE50 … AE75
TA75DU-25-20 1SAZ 321 401 R1001 18 … 25 100 1 0.370
TA75DU-32-20 1SAZ 321 401 R1002 22 … 32 125 1 0.370
TA75DU-42-20 1SAZ 321 401 R1003 29 … 42 160 1 0.370
2CDC231001F0003

TA75DU-52-20 1SAZ 321 401 R1004 36 … 52 200 1 0.370

TA75DU-63-20 1SAZ 321 401 R1005 45 … 63 200 1 0.370
TA75DU-80-20 1SAZ 321 401 R1006 60 … 80 250 1 0.370

TA75DU

TA80DU trip class 20 for contactors A95, A110, AE 95 and AE110

TA80DU-42-20 1SAZ 331 401 R1003 29 … 42 160 1 0.400
TA80DU-52-20 1SAZ 331 401 R1004 36 … 52 200 1 0.400
TA80DU-63-20 1SAZ 331 401 R1005 45 … 63 200 1 0.400
SB 7399

TA80DU-80-20 1SAZ 331 401 R1006 60 … 80 250 1 0.400

No Tripping at 1.05 Ie
TA80DU Tripping at 1.2 Ie within 2 hours
Time

Class 30 9 - 30 sec

Class 20 6 - 20 sec

Class 10 4 - 10 sec

Ie (adjusted current)
1.2 Ie 7.2 Ie

ABB STOTZ-KONTAKT GmbH 11

2CDC 106 014 C0203
 Thermal overload relays T...
Technical data

Load rating of auxiliary contacts

Type T7DU TA25DU ...TA450DU/SU

Auxiliary switch NC NO NC NO
95 - 96 97-98 95 - 96 97 - 98

Rated operating voltage Ue V 500 500 500

Rated thermal current Ith A 6 6 10 6
Rated operating current Ie
at AC 15 to 240 V A 1.5 1.5 3 1.5
SB 7386

at AC 15 to 440 V A 0.7 0.5 1.9 0.95

at AC 15 to 500 V A 0.5 0.3 1 0.75
TA25DU
at DC 13 to 24 V A - - 1.25 0.42
to 60 V A - - 0.50 0.17
to 120 V A - - 0.25 0.08
to 250 V A 0.2 0.02 0.12 0.04
Maximum potential difference AC V 500 500
between the NO and NC contacts DC V 440 440
Short-circuit protection gL/gG A 4 4 10 6
STOTZ circuit-breaker type:
S271 A K1 K1 K3 K1
S281 A K1 K1 K3 K1

Function of the thermal overload relays

Press Contacts Relay tripped Relay not tripped
blue button Manual Automatic Manual Automatic
Terminals
L1, L3, L5 NC 95-96 open open closed closed
NO 97-98 closed closed open open
Manual test
Button R Reset – – –
NC 95-96 closes when – – –
Manual or Button‘s
automatic reset
pressed
Frame size
Trip indication light NO 97-98 opens when – – –
TA ... DU
Button‘s
Reset button pressed
Amp setting
range Button R/O Reset – – –
Tripping contact NC 95-96 closes when – opens when opens when
(95,96) Button‘s Button‘s Button‘s
released pressed pressed
Signaling Terminals closes when closes when
contact (97, 98) T1, T2, T3 Button‘s Button‘s
released released
NO 97-98 opens when – – –
Button‘s
pressed

Position of the connection terminals

TA25DU, TA42DU, TA200DU TA450DU/SU

TA75DU, TA80DU
A 468
A 468
A 471

A 467

12 ABB STOTZ-KONTAKT GmbH

2CDC 106 014 C0203
 Thermal overload relays
Accessories
Ordering details

Type Order code Mounting onto: Price / Pack- Weight

piece ing per
unit piece
piece kg

Terminal shroud for TA200

1SFT98099-125

LTA185-AY 1SFN 124 704 R1000 A 145, A 185 1 1.000

between
A145/185
and TA200DU
LTA185-AY LT200/A 1SAZ 401 901 R1001 A 145, A 185 1 0.070
Load Side
TA200DU
2CDC231002F0003

Type Order code For relay/description Price / Pack- Weight

piece ing per
unit piece
piece kg

LT200/A Remote tripping control

The coil serves to remotely trip the thermal overload relays TA25DU, T450/900DU/SU.
The coil is not approved for continuous operation. Pulse duration 0.2 ... 0.35 s.

DS25-A-24
DS25-A-48
1SAZ 201 501 R0001
1SAZ 201 501 R0002
24 V
48 V " Operating- 1
1
0.100
0.100
DS25-A-110 1SAZ 201 501 R0003 110 V voltage Uc 1 0.100
DS25-A-220/380
DS25-A-500
1SAZ 201 501 R0005
1SAZ 201 501 R0006
220/380 V
500 V
! at 50/60 Hz 1
1
0.100
0.100
SST 205 91 R

Remote reset coil

The coil serves to reset the thermal overload relays TA25DU, TA450DU/SU.
DS25-A The overload relay must be set to „manual reset“ for this purpose.
The coil is not approved for continuous operation. Pulse duration 0.2 ... 0.35 s.

DR25-A-24 1SAZ 201 504 R0001 24 V

" Operating- 1 0.100
SST 204 91 R

DR25-A-48 1SAZ 201 504 R0002 48 V 1 0.100

DR25-A-110 1SAZ 201 504 R0003 110 V voltage Uc 1 0.100

DR25-A
DR25-A-220/380
DR25-A-500
1SAZ 201 504 R0005
1SAZ 201 504 R0006
220/380 V
500 V
! at 50/60 Hz 1
1
0.100
0.100

Circuit diagrams

TA25DU with DS25-A TA25DU with DR25-A

ABB 86 6679/1S

ABB 86 6679/2S

ABB 86 6680/1S

ABB 86 6680/2S

ABB STOTZ-KONTAKT GmbH 13

2CDC 106 014 C0203