Manual Italtinto2
Manual Italtinto2
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Copyright This software user’s manual and all related documents are subject to copyright, and all rights are
reserved. No part of this document shall be photocopied, reproduced or transferred without
preventive authorization by Italtinto Plastics & Coatings (Italia) Spa; except for those copies that
will be used by the buyer for backup purposes.
All the information contained in this document will carefully be checked, therefore, we will not be
responsible for any eventual imprecisions.
Italtinto reserves the right to modify the software described and its user’s manual at any time
without notice.
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Introduction
This manual describes the functions of software PROSCAN for managing Italtinto dispensers.
Highly qualified personnel must perform software and hardware installation, in order to interface the electronics of the
dispenser properly. All parameters concerning the system’s dispense constant have been entered during pre-installation.
Here are some of the main features of the software:
manual dispensing
The program’s way of operating is simple and intuitive thanks the adopted interface graphics. Guidance and learning
periods are extremely reduced, by allowing you to take advantage of all the system’s performances in a really short period
of time and without impairing daily workloads.
The program’s main functions are contained in the main window and the paint selected will be dispensed in just a few
seconds.
The main requirement for running software PROSCAN is component .NET Framework 4.
NET Framework is a Windows component, which supports typesetting and the running of applications and last
generation Web services. Download.Net Framework at: http://msdn.microsoft.com/it-it/library/5a4x27ek.aspx
1 GHz 1 GHz
512 MB 1 Gb
600 MB 1.5 GB
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1. Demo mode
At first installation PROSCAN start in DEMO mode. Info are displayed on title bar left side
Demo version allows the customer to use all functions of the software except the dispensing, all operations of the
dispenser are simulated.
To switch to trial mode, customer must enter the serial number of the dispenser in the dedicated field. Once switched to
trial mode PROSCAN will turn to full version, you have time 30 days to enter a valid license ID.
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2. Activation
After the trial period, a license activation is requested when starting the software. It is necessary to have an internet
connection to register on line, otherwise a manual registration is also available
The license activation window will be displayed
Insert the License ID you received with the order and press ‘Activation’
In case internet connection is not available, contact service and provide them the code that appears in the ‘Unique Key’
field after pressing the ‘Activation’ button
Send the ‘Unique Key’ to the service and wait for the ‘Activation key’.
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3. Main Screen
The condition/status of the dispenser is shown on the lower right part , No comm = dispenser not selected; dispenser
off or not connected
All you need to dispense is available on the main screen. The first step is selecting the product requested.
2. research field
5. Shades window
Fig.1
4. Select a color
On the drop-down-list, located on the left side (Fig. 1.1), you will find all the available
products. Once the product has been selected, you can move on and select the color
fandeck, by clicking on the drop-down-list, which is on the right
After selecting fandeck, (Fig. 1.3) all colors of the selected product are shown in the shades
window (Fig. 1.5) . All it takes is a click to select the color you wish.
Search field: enter the color code in the search field, if the typed text is partial, software will show a list of all
shades that contain the characters typed in the research field. Instead, if the typed color code in the field is complete,
software will directly show all the colors with same code of all products available. (Fig. 2)
If you select a product in the dropdown list and type the code or part of it in the search field, will be displayed the shade
or shades that belong to the selected product (Fig. 3)
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If you select both product and fandeck in the dropdown list and type the code or part of it in the search field, software
will display only the shade or shades that belong to the selected product and fandeck (Fig. 4)
Reset button: press the button to cancel product and fandeck selection, or search field
Fig.2
Fig.3
Fig.4
Before dispensing a color it is necessary to choose the size of the can. All available volumes for the selected product will
be shown in the drop-down-list. Select the can you wish with a click. The formula which appears on the side will
automatically be calculated each time you change a can. It’s also available a
customizable can size field. Select the last blank line and enter a volume, pressing
‘Enter’ the recipe will be automatically re-calculated and get ready to dispense
Enter here the can size you want to dispense, then press ‘enter’
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6. Dispense
When all information is completed, the color is loaded, you can move on to DISPENSE the formula, or add it to QUEUE.
In the window QUEUE, you find the current color selected, press
the button ‘Add to queue’ (if you need to dispense more than 1
can, type the number of cans in the field. Once saved the colors
in the queue, press ‘Close’ to return to main screen
To dispense, the status of the dispenser must show ‘Ready’ and the can must be placed correctly between photocells.
Pop up message can be enabled and disabled by ticking the box option
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7. Personal memory and manual formulation (grams and milliliters)
By clicking on the ‘PERSONAL MEMORY’ icon, you will have a chance to:
Save a color in the personal memory, by indicating the client, code color and other parameters of
reference by modifying the formulation,
Manually dispense a formula you immediately wish to dispense or to keep in the memory. After
activating the function, the window displayed will show the current shade loaded by the program, or if
not available the window will appear empty, just to fill with your personal formula
If the volume of colorant input in manual formula exceeds the ratio with the can size selected,
to avoid the overflow, a warning message is displayed. In case it needs to select a bigger can
size to allow the loading of the formula.
If the operator wants to dispense anyway, keeping the selected can size (e.g. because he wants
to save the color with the correct can size) is possible to tick the box
A second message ask to confirm the operation, click yes to load the formula
Enter formula in grams, milliliters or shots. It is now possible to modify the formula or create a new one directly in
different units, such as grams and milliliters
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In first column are displayed GRAMS, in
second column is displayed the
DENSITY, in third columns the values in
MILLILITERS. The column Dp/Oz shows
the shots without rounding, the column
ROUNDED shows the real shots dispensed
The user can input data in the desired unit: ml, grams or shots, automatically the software will convert the formula.
Important: Density values are required to allow the conversion. Go to SETUP to open Calibration software to enter the
density for each colorant see pag. 30
Saved colors are available in the drop list of the products clicking on ‘Personal memory’ (1)
Once clicked on Personal Memory, customers will be displayed in the drop-down list of fandeck (2)
Adjusting formula in %
Select a percentage to modify the formula, in the blank field you can enter a customized value
Click on ‘0’ to return to the original formula. All colorants will be modified
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8. Editing the stored formulas
When personal memory is loaded, stored formulas are listed in the fandeck drop-down list, the
button turns on EDIT mode press the button to modify or delete the loaded formula
Customers will appear on the fandeck When a stored formula is loaded, the button
drop-down-list. turns into EDIT MODE
Press ‘Manual’ to modify the formula. Press ‘Delete’ to cancel the current
Press ‘Clear’ to enter a new formula formula from personal memory
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9. Label printing and configuration
This function allows, if system is connected to a printer, printing a label that includes the
characteristics of the color, which was or will be dispensed. Here are the parameters
included:
Label allows up to 5 lines: Color, Product, Base, Group*, Date. Move the lines pressing “>” and “<” from current
parameters panel and default panel
The lines which will be printed are in current parameters panel. The order can be set by “Up” e “Down” buttons.
Tick the formula box to print the formula in COLOR field.
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Replace the field COLOR with the
formula
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10. Setup
By clicking on the ‘Setup’ button you will access the settings configuration.
Unlock – the unlock button accesses the password window which allows you to modify the locked fields which are
shown in a grey background. Calibration values ‘Drop’ and ‘Oz’ are usually calculated using Italtinto CAL software
and then automatically updated into the software
The password is different for the two levels of access: "user" and "administrator". The 'administrator’ can have full
access without any restrictions.
The ‘user’ can have limited access to the setup, the option enabled depend on the configuration set by the
administrator.
In ‘Permission’ window, the administrator can set which are the options that are allowed to the user
Permission window
Administrator can
enable the options
that are available for
the user
User and Administrator have to follow the same procedure to change password. Click on ‘change password’
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When you change password, needs to
enter a secret answer
In case you forget the password, click on ‘forgot password’ to open the window below, Enter the ‘secret answer’ and the
last password will be displayed
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Canister
Code - enter the name of the colorant respecting the positioning on the machine
The icons next to the bar can be used for modifying the color of the bar, increasing the
level, decreasing the level. Each ‘click’ increase 200ml the colorant level if no figures
are input in the field between the icons. The increment at each ‘click’ can be
customized easily, just type the volume in ml. into the field (up to 2500 ml)
WARNING! The discharge of colorant is automatically calculated by the dispenser after every dispensed formula
it is the operator’s duty to update the level each time colorant is added.
Press the ‘Save’ button to memorize the changes you made
Purge settings – it’s possible to set an interval to purge canister in HARDWARE page. Enter the number of days
to purge the canister from last dispensing.
Capacity of canister in ml
Puge status
status of canister purge
Graphic level
it needs to purge, dispensing blocked
dispensing allowed
Level of canister in ml
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Advanced setting of canisters
Click on the colored bar to open advanced settings
window where it is possible to set up properties of
selected canister:
Low speed – tick the box to enable the slow
speed of the canister (speed can be modified in
configuration panel)
Code – canister name or code
Drop0 – enter the calibration factor (automatic
procedure from Italtinto CAL software)
Drop – enter the calibration factor (automatic
procedure from Italtinto CAL software)
Oz - enter the calibration factor (automatic
procedure from Italtinto CAL software)
Price – enter the price per liter of colorant. It will
be displayed calculated for each formula (if
requested). See chapter 20
Cost – enter cost of colorants It will be displayed calculated for each formula (if requested)
Purge – status of purge red or white
Level – current level
Capacity – capacity of canister
Refill – enter quantity of colorant refilled and press SAVE
Click on the icon to open the color palette to set the color of the bar
canister configuration
select purge
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12. SETUP ‘Settings’ page
after clicking on the ‘bases’ button you will see a window with a table on which you
can enter the prices and cost of the bases related to the previously selected product.
Price and cost can be displayed on main screen, if option is selected in SETUP
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Export shades price
BASES window allows to export price of all shades organized by fandeck and can size
Select a product from the list Select fandeck Select can size Press the button ‘Export prices’
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this feature allows to manage the quantities of colorants and bases in stock.
Input the quantity of colorants and bases you have in stock, PROSCAN will
calculate the dispensed colorant, when the quantity is under the limit you will get the warning of low quantity.
Tick the options to get the warning message at start up and to load the info about colorants and bases from
configuration files
The first table from the left shows the consumption of colorants
If your system allows encrypted .clf files, you have the chance to import the file
directly from the PC. Just press the button and select the path where is stored the file,
click open and the file will be copied in the Proscan folder. The previous formula book file will be renamed as backup
file. In case of failure of the new formula book, just delete it and rename
This feature allows to make a backup of the most important files and registration
data. It’s recommended to set the backup path in a flash drive. In case of re installation
in the same computer (with no hardware changes) the RESTORE function will recover the license ID and activation key
automatically
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Select the path where the
files will be stored
Price management – this feature allows to increase or decrease in % all prices set
in the software
Input the percentage to modify prices, select which prices, if only colorants or bases or both
Press the button ‘Increase or ‘Decrease’ to change prices.
A backup file is created every time price are modified; format will be .xml for colorants and .prx for bases. The program
creates up to 5 backup files into ‘Backup’ folder, then the newer will delete the oldest.
Buttons “Restore colorants prices’” and “Restore bases price” allow restoring prices from backup files
It is possible to export or import the colorants price. Just press the button “Export colorant price” or “Import colorant
price”
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Click on the button to load an old formula book
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Press this button to show the log of dispensed colors
Open Stop Drop – to open/close the Stop drop device for maintenance or cleaning.
Software is blocked until Stop drop is closed
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General
Manual Stop Drop tick
the box in case the machine
is equipped with ‘manual
stop drop’. The box ‘Stop
drop’ must be clear
Stop Drop tick the box in
case the machine is
equipped with ‘automatic
stop drop’. The box ‘Manual
Stop drop’ must be clear
Clean at Start tick the
box to set up a cleaning
nozzles cycle every time the
machine is switched on. A
can must be placed between
the sensors to allow the
cleaning. If the can is not
present, the cycle will not be
carried out. The clean
nozzles operation can also
be carried out by software,
pressing the button in
‘Setup’ window
Lifter option available only for CD2406/ i450 machine to enable the automatic lifter
Speed percentage for dense colorants it’s possible to enter a % value to reduce the step motor speed during
uphill to allow dense colorant to be better sucked (option in HARDWARE window must be ticked
Mix
At start tick the box to set up a mixing cycle every time the machine is turned on.
Interval if enabled, set up the interval of the mixing cycle in hours. This option is disabled if machine is equipped
with mixing motors. The option is enabled if machine is equipped with traditional mixing system
Duration set the duration of the mixing cycle in minutes, only when the machine is turned on.
Motors interval this option is enabled only if machine is equipped with mixing motors, press the button to set the
duration of the mixing interval. Number of canister groups depends on the hardware of the machine
Recirculation the box to set up a recirculation cycle every time the machine is turned on.
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Groups are fixed
It is possible to set OFF and ON time for each group. Take care to
fill canisters following specific needs of mixing. Assemble on the
machine, in the same group, canister filled with similar colorants
(same rheological properties). Set the position of canisters in
‘Level’ page.
Select the time OFF in the drop down list, it’s the interval in hours between each mixing cycle
Select the time ON to set the duration of the mixing cycle
It is possible to configure time OFF and time ON for each group. Take care to fill canisters belonging to same group with
colorants of same properties. Groups start from position 1.
To apply changes press ‘set’ and then ‘save’ in the main window
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14. Formula book update
Proscan offer two options to update automatically the formula book, on line via server or off line by UPGRADE button
On Line : At start Proscan check on line if any update is available, both formulas and program. If an update is available,
the following pop up window is displayed
Off Line: Press the button to start the process (see chapter 21)
Language Select the language from the drop list and restart the software to apply changes
General
- Display gr if selected, the icon will be displayed. Clicking on it a pop up window will show the loaded formula
converted in gr. rounded to the nearest value. Density of colorants must be set into calibration window
- Show Canister Prices show / hide the colorant price in the SETUP / Levels page
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Hide grams and ml in personal memory this option allows to hide the conversion in gr. And ml. in personal memory
window (Manual dispense)
Reading
- Manual – color and folder selection are performed manually by entering the code in the
fields and by selecting the product
- Bar code – color and folder are selected through bar code reading
Port COM Dispenser select the COM port which the machine is connected to
Label Heading This field can be customized (i.e. name of the store) and will be printed
on the first line of the label
Unit Measure you can choose the unit to display on the screen, Dp; Oz; ml. According
to the form, you can select the fractions of ounces, between 1/384 and 1/32. If the Oz.
option is selected, formulas will be shown with a Y to indicate 1 Oz. and the rest in units.
Example: if we select 1/96 and write 100 units, 1Y4 will be shown as 1Y indicates 96/96 (1 ounce) and 4 refers to the
units. (96+4=100). Each time the unit is changed, software shall be restarted in order to allow modifications to become
effective.
Read carefully: If unit ‘ml’ is selected, it is necessary to use a formula book which is formatted in milliliters and the
dispenser’s hardware must be enabled to dispense in milliliters, as a unit. Please contact the service before operating
Once the software is installed, check the UNIT MEASURE; please set in Dp. if your formulabook is calculated in Oz. then
select ‘Fraction’. The fraction will be displayed on the toolbar of the main screen (on left top)
If the UNIT MEASURE is not set correct, formulas could not be visible
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Refilling Warnings
It is possible to set two alarm level thresholds for the colorant left in the canister.
Alert Level: set the volume of colorant at which the first warning will be displayed. The
dispensing is allowed after pressing OK in the warning pop-up
Minimum Level: set the volume of colorant at which the warning of missing colorant
will be displayed. The dispensing is not allowed until the canister is refilled. Minimum
level can’t be less than 500ml
The user must always update the colorant level in the SETUP/Levels window after refilling the canister
DISPENSER TYPE
Select the type of dispenser clicking on the thumbnail, then press OK
SERIAL NUMBER
Enter the serial number of the machine to switch from DEMO to TRIAL mode (serial number can’t
be modified)
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MOTOR STEP
Set the correct configuration for the step motor screw of the machine
PROSCAN detect which kind of screw is assembled on the machine and shows the factor in DISPENSER MOTOR STEP
If the selection doesn’t match, PROSCAN will show a pop-up message of wrong configuration
Drop for purge: set the desired quantity of colorant to purge (1= 0.077 ml)
Days for purge alert: set the number of days from last dispensing
Max canister to purge: set the number of canister to purge together
After number of days set is passed, PROSCAN will show the pop-up message below
Please remove can and click OK to dispense the formula Replace the purge can with the BASE to make the color and then press OK
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To dispense without purge, press NO, enter the admin password to allow the dispensing.
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17. Canister Position
position 1
Position 1 to 8 Position 16 to 9
Position 16
When all canister codes are properly set, press ‘Save’ to save the
modifications you made
To customize images, just replace the existing ones. Name, size and format must be the same
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splash_688x566.png = image of splash screen, displayed when program start
PROSCAN software is able to manage a multiple dispense of the same colorant. If you set the colorant code in two or
more positions (up to 4) in the setting window, it is possible to dispense the same colorant from different canisters at
the same time by significantly reducing time. When colorant recipe is more than 1 Oz. the multiple dispense will be
activated
A and B colorant in the example figure will be dispensed at the same time from their respective canisters if the
formulation provides major quantities than 1 Ounce
If one or more positions are available for installing additional canisters, compatibly with system configuration, you can
use this useful PROSCAN feature.
If more than one canister, with the same name, are present in the configuration of the dispenser (which means
containing the same colorant), without activating any option, these will automatically be managed by the software;
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When the recipe is more than 1 Ounce, the multiple dispensing will be activated improving the speed and the autonomy.
Double canister dispensing means double speed.
PROSCAN software is able to manage a scanner for bar codes in order to read paints and products, which will be used
with the system.
If you wish to use the bar code, it is necessary to select the correct option in ‘Setup’ by clicking on ‘Save’ before exiting
It is necessary to set base codes for each product. Select the product on the main screen, go to SETUP setting page and
then click on ‘Barcode’; you will see a table as shown in the figure below. The bar code reader must be connected to the
PC and recognized correctly
Select the field related to the base and can size you wish, then scan the code of the can, the code will automatically be
transferred to the field selected. Select the following field and repeat this operation until all codes are set properly. Click
on ‘Ok’ to save data
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After entering all codes related to all product bases, software will be ready to manage the reading of each paint code
On the main screen, cursor must be in the research field, otherwise activate the field with a click
Use reader to obtain paint code. The code will automatically appear in the research field and all paints having the same
code will be shown
The can size field will be activated after selecting the color you wish
If the can field is enabled, the base code reading will be enabled. Read the can and if the base is correct, software will
enable dispense by clicking on the ‘Dispense’ button
The bar code system is useful for avoiding errors when choosing the base. If the type of base you selected is not
suitable with the one indicated by the formula, the ‘’Dispense’ button will not be enabled.
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21. How to display price of colorant and base
1. Press SETUP in the main window (enter password); Input the colorant price and cost in your local currency (price
is per litre – chapter 11)
Edit the price field for each colorant, then press OK to save and exit
2. Second step is to enter the Base Price (see chapter 12). Select a product, go to SETUP/Settings, unlock by password,
then press ‘Bases’ button and enter price and cost for each base and can size. Save and exit.
3. To show/hide the color cost click on the can drawing area
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If ‘show cost’ is selected, cost of base and colorant are displayed
Click on button UPGRADE to enable the procedure for updating the software or database
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If the process is successfully completed the below message will be displayed. PROSCAN will be re started to apply
changes
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The window below shows the updating process
A: existing database
B: new product files (not present in current database)
C: product files available for update process. Left side, current file – Right side, new version of file. Tick the box to add
files to the update process
A B
The program will carry out the update replacing the old product files with the ones selected
Once the update is completed, PROSCAN will be restarted
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A copy of all files replaced is available in the folder ‘Archive’ in the same PROSCAN folder. Click on to
load an old product file, it will be loaded alone. Click on button to restore again the existing database.
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24. Flink mode
PROSCAN can work as an interface to dispense formulas created by competitor’s software through the Flink file format.
In competitor’s software, the dispenser must be configured as Flink
Go to SETUP window, enter the password to unlock SETTING page and select Flink
Once selected the file, click on SAVE and re start the PROSCAN, the software will look like picture below.
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Formula loaded from Flink file is ready to dispense
The program refreshes the formula every 30 seconds automatically. In case you create a new shade from competitor’s
software does not need to press LOAD again.
PROSCAN SETUP - Take care to set the colorants name and sequence in order to match the same in
competitor’s software
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25. Calibration
Go to SETUP page of CAL software. The program loads the same canister configuration of
PROSCAN, enter the density values for each colorant in Sg fields. Click on to save
and exit
Enter the density for each colorant
Select Protocol
Ounce calibration
To select a canister for calibration it is necessary to click on the corresponding side button (arrow). All the
information related to the color will be uploaded on the right side of the table.
After selecting the canister, the background of the box relative to the color code will change and turn
yellow
At this point you can proceed with the three colorant dispense. In case of manual use, without having the balance
connected to the system, values obtained must be entered manually in the appropriate boxes (Weight), then button
‘W’ must be pressed to get the calculation.
In the ‘Setup’ page, the ‘balance’ option must be on ‘Select’ – then the ‘W’ button will be activated.
Press 'Dispense' to dispense 1 ounce of color, read the weight displayed on the balance and enter it to the '1st
dispensing'. We obtain the difference, in absolute value and in percentage, between the theoretical weight and the
one, which was measured by clicking on "W". If the balance is connected to the software, it is not necessary to enter
the released weight manually, but it will automatically be displayed after the machine finishes the dispensing and set
to 'Ready'. When the balance is connected, button 'W' is disabled.
Repeat the operation three times.
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Select canister to show data
related to density and
theoretical weight
Press the arrow to select the
canister you wish to calibrate
If the values obtained are out of tolerance, then it is necessary to adjust calibration by reducing or increasing the value
in the Oz field related to the canister requiring calibration.
Proceed the same way for all the other canisters requiring calibration.
If user considers it necessary, the procedure can also be interrupted before performing the three releases by clicking on
'Save' and the value obtained will be stored
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Drop (Dp0 & Dp1) calibration factor
The drop calibration procedure is performed just as we performed the ounce calibration, so it is necessary to repeat
the steps in Ounce chapter.
Repeat the same operations also for Dp0. Click on to activate the calibration for 1/384 of Oz. (0,077 ml)
Calibration Accepted
Once performed the calibration of a canister is possible to flag it as accepted or not.
Pressing the button ‘YES’ and ‘NO’ a green or red background will be displayed in the field ‘Cal. Status’ . This is an useful
feature, once the job is done, to remember which canister is calibrated and which not. The approval procedure is not
automatic, the operator will decide to accept the calibration after the three dispensing results.
Once terminated the calibration procedure, click on SAVE and close the program. Automatically the PROSCAN software
will be loaded with all calibration factors updated.
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Manual dispensing
The procedure to perform the verification of manual dispensing is the same as the one described in the
previous chapters
'Manual' feature may be useful to verify the amount of color dispensed apart from fixed volumes as a single drop or
ounce. As a matter of fact, it is possible to set any number of drops for the selected canister in the 'Drops' field, the
software will automatically calculate the corresponding theoretical weight. By pressing 'Dispense', the machine will
dispense the amount of color which is set in the 'Drops' field. Enter the weight that is displayed in the “1st dispensing'
field and press' W' to calculate it.
The units in the field ‘Drops’ are 1/96 of Oz. (0.308 ml)
In MANUAL section is not possible to modify drop (Dp) and ounce (Oz) calibration factors.
If out of tolerance data is detected after verification, then adjustments on calibration factors can only be performed in
sections Dp and Oz
The calibration of the Dp factor is irrelevant for volumes roughly > 10/96 of an ounce
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Fast Calibration
If is you wish to use the 'Fast Calibration' feature, it is necessary to connect a compatible balance to the
software because it must work automatically.
This practical feature allows you to perform the calibration of a drop (Dp) automatically.
Select the canister you wish to calibrate by checking the box on the side, and then press the "Fast Calibration" button.
The software will automatically perform the operations described in the previous chapters. A unit of the fraction
selected in the setup will be released for each selected canister; therefore, weight will be obtained, compared with
the theoretical one and in case it is out of tolerance (red background), the Dp factor will automatically be modified
and the procedure will be repeated. If a normal value is not obtained after 5 releases and relative changes to the Dp
factor, the software will move on to the calibration of the following canister and will highlight the non-calibrated
canister with a red background.
At the end of the procedures click on 'Save' before shutting down. The values , which are still out of tolerance, marked
by a red background, can be controlled manually in the 'DP' section or repeat Fast Calibration by selecting the
canisters you wish to re-calibrate only
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Balance connection
CAL software allows the connection of a balance to set automatically the RESET function and the reading of the weight
directly in the software in order to save time and mistakes.
The compatible balances are from METTLER TOLEDO and KERN brands
Once the balance is connected via RS-232 port, set it in the SETUP section of CAL
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