INSTRUCTION MANUAL

FOR
MINIMUM/MAXIMUM EXCITATION LIMITER
Model: EL 200
Part Numbers: 9 1747 00 110
9 1747 00 113
9 1747 00 114
9 1747 00 115

L Basler Electric
Publication Number: 9 1747 00 995
Date: September, 1992
Revision: C 10 /97

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 WARNING
To prevent personal injury or equipment damage , only
qualified technicians / operators should install, operate ,
or service this device.

CAUTION
Meggers and high potential test equipment should be
used with extreme care , Incorrect use of such
equipment could damage components contained in the
device .

CONFIDENTIAL INFORMATION

of Basler Electric Company , Highland, IL. It is loaned for

confidential use. Subject to return on request and with the
mutual understanding that it will not be used in any manner
detrimental to the interests of Basler Electric Company .

It is not the intention of this manual to cover all details and

variations in equipment, nor does it provide data for every
possible contingency regarding installation or operation.
The availability and design of all features and options are
subject to change without notice. Should further information
be required, call Basler Electric Company, Highland, IL.

REV C
ECA 16371

©1997, Basler Electric Co. , Highland, IL 62249

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 SECTION 1
GENERAL INFORMATION

1- 1. DESCRIPTION
a. The Basler Electric Minimum/Maximum Excitation Limiter (Model: EL 200) performs two func-
tions. As a maximum excitation limiter, it senses the field current output of the voltage regulator
or static exciter and limits the field current to prevent overheating of the field. As a minimum
excitation limiter, it senses the leading volt-ampere-reactive (VAR) output of the generator and limits
any further decrease in excitation (as necessary) to prevent loss of synchronization and end iron
heating during parallel operation.

b. The EL 200 Excitation Limiter has circular characteristic that is compatible with typical genera-
tor reactive capabilities as shown by Figure 1-1.

Figure 1-1. Typical Generator Reactive Capability.

1- 2. APPLICATION
The EL 200 Excitation Limiter can be used with the following Basler voltage regulators and excita-
tion systems: SSR, XR 2001, XR 2002, XR2003, SR-A Series , SR -F Series , SR-E Series, SR-H
Series, SSE, and SER-CB . The EL 200 is designed for use on generating systems and can be
used on a synchronous motor or condenser if the procedures in Chapter 4 are followed exactly.
Additionally , the Basler Electric EL 300 has been designed to fulfill most motor applications and is
preferred over the EL 200 for this type of application.

1- 3. SPECIFICATIONS
Refer to Table 1-1 for the electrical specifications and to Table 1-2 for the physical specifications.

1-1

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 Table 1-1. Electrical Specifications.

Input Voltage: 90 - 139/180 - 264 /342 -528 /540 - 660 Vac , ±10% , 50/60 Hz.
Burden: 12 VA maximum.
Current Transformer 2.5 to 5.0 A full-rated load, 0.8 pf, 5 VA Burden.
Input:
Output: ±8 Vdc.
Drift: Less than 5% of nominal per 50° C change.
Field Current:
EL 200-2: 0.5 to 2 A (P/N 9 1747 00 115)
EL 200-7: 2 to 7 A (P /N 9 1747 00 110):
below 36 A use appropriate EL200 without external transducer.
36 to 100 A use multiple pri turns.
100 to 200 A use transducer P .N. BE14968-001.
200 to 400 A use transducer P .N. BE15681-001.
EL 200-20: 5 to 20 A (P /N 9 1747 00 113)
EL 200-36 : 10 to 36 A (P /N 9 1747 00 114)
Output Contacts 10 A @ 24 Vdc /240 Vac /120 Vac;
Rating: 0.5 A @ 125 Vdc .

Time Delay: 0 to 60 seconds.

Table 1-2. Physical Specifications.

Overall Dimensions: 8.2 inches (208 mm) X 11.5 inches (292 mm) X 4.2 inches (107
mm) .
Weight: 10 lbs (4.6 kg) net.

Storage Temperature -65 °C (-85°F) to +85°C (+185°F)

Range:
Operating Tempera- -40°C (-40°F) to +70°C (+158°F)
ture Range:
Vibration: Withstands the following:
2 to 27 Hz. at 1.3 G 's;
27 to 52 Hz. at 0.036 inch double amplitude;
52 to 1000 Hz . at 5.0 G 's.

Shock: Withstands up to 15 G's in each of three mutually perpendicular

axes.

1- 2

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 SECTION 2
THEORY OF OPERATION
(Refer to Figure 2-1)

2-1. POWER SUPPLY

a. The EL 200 senses the generator voltage through transformer T2. This transformer has taps
for use with the following input voltages: 90-139, 180-264, 342-528, and 540-660 Vac , ±10%, 50/60
Hz.

b. A portion of the transformer (T2) output feeds the regulated power supply to produce a +14 Vdc
and a -14 Vdc output for operating the limiter circuitry. The transformer (T2) also provides refer-
ence signals to the VAR detector , the watt detector , and power to the dc transducer (transformer
T3).

f GEN U rryvs CT
TO LOAD

FTLD
KVAR
REFERENCE
EL 200
CAL VAR . CURVE VAR
? DETECTOR ^ SELECTOR COMPARATOR
( R 1) h a a

T2 FORWARD POLARITY
WATT WATT SELECTED
DETECTOR AMPLIFIER

REVERSE
WATT OUTPUT
REGULATED AMPLIFIER
POWER SUPPLY AMPLIFIER

I
*
ALL CIRCUITRY CALIBRATION
CIRCUIT
DS 4 ( ORG)
TO VR OR EXCITER

REFERENCE
GENERATOR
UNDER
+ EXCITATION
DETECTOR
DELAYED LIMIT
ADJUST ( R 32 )
RE? SE ? T
^— A UNDER
ACTIVE
K1
'T
J EXCITATION
RELAY
i i TIMER FIXED
EXCITER ^ DETECTOR DS3 ( YEL )
OR VOLTAGE
REGULATOR DS1 ( GRN )
INSTANT LIMIT
iy INSTANT
ADJUST ( R 33)
* LIMITER < —* OVER EXCITATION
DETECTOR

A OVER
INVERSE . FIXED DELAYED K 3 j EXCITATION
TIMER ^ ^ TIMER LIMITER RELAY

t
ADJ. ( R 36 ) RESET
t
ADJ. ( R 40) DS 2 ( RED)
D 2693- 18
09 - 26 - 97

Figure 2-1. Excitation Limiter Block Diagram.

2- 2. VAR LIMITING CIRCUITRY

a. Transformer T1 receives a 0 to 5 A signal from an external current transformer (CT) which
senses the generator output current. The output of T1 is passed to the VAR and Watt detectors.

2-1

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 b. The VAR and Watt Detectors convert the ac inputs to dc outputs which represent (by polarity
and amplitude) the VAR and Watt components of the generator output current. The output of the
VAR detector passes through a tapped resistor network (Curve Selector) to the VAR Comparator.
The VAR Comparator makes a comparison of the Curve Selector output with a dc reference
voltage. If the leading VAR component (generator current) is higher than the reference voltage,
the Comparator outputs a signal through the voltage regulator /exciter that will cause an excitation
limiting and thus , prevent operation outside the limit. This VAR limiting action would normally
produce a limiting threshold (Refer to Figure 1-1) that would approach being a horizontal line at the
-0.4 to -0.6 per unit level. To produce the desired output curve, a Watt signal is passed through
the Forward Watt Amplifier (non-linear) to the VAR Comparator. To assure proper operation, a
calibration circuit is provided to set up the proper levels of operation for a wide range of input
current levels.

2- 3. OUTPUT CIRCUITRY
The output amplifier produces either positive or negative signals to drive the regulator or exciter (as
required). The polarity of this signal is determined by the appropriate jumpering of the A -B Polarity
Fanning Terminal Strip.

2- 4. OVER- EXCITATION LIMITING

a. Over-excitation limiting provides an initial fast acting limit of the field current at a pre-selected
high level (allowing for motor-starting, fault clearing, etc.) . After a set period of time (0 to 60 sec-
onds) , the limit will drop to a lower level to prevent field overheating.

b. The dc current output of the exciter or regulator will pass through a winding of the dc transduc -
er (T3). The ac output of T3 will always be proportional to the input. This ac output is rectified,
adjusted, and applied to the Inverse Timer.

c. If an inverse time characteristic is desired, the Inverse Time Adjustment is set for the desired
time and the Fixed Time Adjustment is set fully counter-clockwise (CCW) to zero time. Figure 2-2
illustrates the inverse time characteristics for three different settings of the Inverse Time Adjustment
(fully CW, Mid-Range , and fully CCW).

d. If fixed time characteristic is desired or required, the Inverse Timer is set fully CCW to zero
time, while the Fixed Timer is set to the desired time. After the selected timer has timed out, the
field current becomes limited at the delayed threshold limit.

2- 5. RELAY AND INDICATORS

a. When the under-excitation portion is functioning, the Under-Excitation Detector will illuminate
a green LED on the printed circuit board and energize relay K1. Relay KTs form C contacts are
connected across terminals 10, 11, and 12.

b. When the over-excitation portion is functioning, the Over-Excitation Detector will illuminate a
red LED on the printed circuit board and energize relay K 2. Relay K2' s form C contacts are con-
nected across terminals 20, 21, and 22.

2-2

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 Figure 2-2. Inverse Time Characteristic Curves.

2- 3

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Courtesy of store.ips.us
 SECTION 3
CONTROLS AND INDICATORS

3-1. CONTROLS
For the controls and their functions, refer to Figure 3-1 and Table 3-1.

Table 3-1. Controls .

Control Function

Potentiometer R 1: Used to calibrate the KVAR signal.

Potentiometer R 32: Used to adjust the Delayed Limiter threshold current (Field Current
Calibration).
Potentiometer R 33: Used to adjust the Instant Limiter threshold current.
Potentiometer R 36 : Used to adjust the Inverse Timer.
Potentiometer R 40: Used to adjust the Fixed Timer .

TB 3
CURVE POLARITY R1
SELECT PANNING
STRIP

R 32
R 33

R 40
ODS 4
ODS3 R 36
ODS 2
QDS1

TB 4 D 2 6 9 3 - 19
0 9- 2 6 - 9 7

Figure 3-1. Controls and Indicators .

3-1

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 3- 2. INDICATORS
For the indicators and their functions, refer to Figure 3-1 and Table 3-2.

Table 3-2. Indicators.

Indicator Function

LED DS 1 ( Green ): Illuminates to indicate an under-excitation condition exists.

LED DS 2 (Red): Illuminates to indicate an over-excitation condition exists.
LED DS 3 ( Yellow ): Illuminates to indicate that the Timers are activated .
LED DS 4 ( Orange ): Illuminates to indicate that the leading kVAR curves are calibrated.

3- 2

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 SECTION 4
INSTALLATION AND
CALIBRATION

4-1. MOUNTING
The EL 200 Excitation Limiter should be mounted in a vertical position for maximum convection
cooling. Refer to Figure 4-1 for mounting holes and dimensions.

0.26 ( 7 ) HOLE ( 4 PLACES )

*"5 O

10.25
( 260)

O 10.8
O ( 275 )
O
11 , 5
( 292 )
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N 3 NJ tO
n O
° hO

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®® O
°
o ®®®®®®®®

D 2693 - 20 Q ® ® ® ® ® ® ® ®
09 - 26 - 97 fivi n -n
~

- m m m m /

I
NO OJ Ld Lri /
f >) 4i

4.2
o
( 107 1.7
( 43 )
5.0
( 127 ) 0.34 j
(9)
8.2 ( 208 )

.
Figure 4-1 Outline Drawing.

4- 2. INTERCONNECTION
Connect the EL 200 Excitation Limiter and other equipment in accordance with either Figure 4-2,
4-3, 4-4 , 4-5 , 4-6, 4-7, 4-8 , 4-9, or 4-10 as applicable.

4-1

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 I 1
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TB 2 10
11
UNDER
EXCITATION
o 2 TB1
E1 12
3 A E1 E3 20
CD INTERNAL SENSING E 3 OVER
o 21 EXCITATION
o
TRANSFORMER 175 OHMS
3 CONNECTIONS MUST 3 22
3 CORRESPOND TO PT 2 4
CD SECONDARY VOLTAGE L TB 4
o ~
IB
o
3
6
7
CW C
'
O SR 4 A OR SR 8 A EL 200 09D 2693 -21
- 26- 97
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0) NOTES:
3 1. SEE REGULATOR MANUAL FOR 3- PHASE SENSING
2. A - B- C ROTATION SHOWN . FOR A - C- B ROTATION, REVERSE CONNECTIONS TO TERMINALS 1 k 2
ON THE EL 200 AND THE REGULATOR.
3. WHEN CONNECTING ADDITIONAL BASLER EQUIPMENT, CONTACT FACTORY FOR PROPER WIRING.
4. REGULATOR SHUTDOWN SWITCH. SEE REGULATOR MANUAL.
5. CONNECT VOLTAGE INPUT TO PROPER TAP TO MATCH PT2 SECONDARY VOLTAGE.
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m

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XL EXCITATION
CD 2 TB 1
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21 EXCITATION
</> TRANSFORMER 500 OHMS
CONNECTIONS MUST 3 22
3
CORRESPOND TO PT 2 4
CD SECONDARY VOLTAGE L TB 4
-
o 7 CW TB 1
o
3 6 D2693- 22
3
CD
O
.
SR - E, SR - F SR - H EL 200 09 - 26 -97

O
3 NOTES:
o 1. SEE REGULATOR MANUAL FOR 3- PHASE SENSING
03 2. A - B - C ROTATION SHOWN. FOR A - C- B ROTATION, REVERSE CONNECTIONS TO TERMINALS 1 & 2
IQ
ON THE EL 200 AND THE REGULATOR.
03
3 3. WHEN CONNECTING ADDITIONAL BASLER EQUIPMENT, CONTACT FACTORY FOR PROPER WIRING.
4. REGULATOR SHUTDOWN SWITCH. SEE REGULATOR MANUAL .
5. CONNECT VOLTAGE INPUT TO PROPER TAP TO MATCH PT 2 SECONDARY VOLTAGE.
 1

0 A
5A TO
GENERATOR B
-n LOAD
IQ
C C
CD
PT1 PT 2
4^
4*
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UNDER
3 5 2 EXCITATION
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EL 200 D 2693- 23
m 09 - 26- 97
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o 1000 OHMS APM 2000
</> NOTES: A
1 A- B- C ROTATION SHOWN. FOR A - C- B ROTATION, REVERSE CONNECTIONS TO TERMINALS 1 & 2
.

ON EL 200 AND APM 2000.

2. VOLTAGE SENSING TAPS ON XR AND EL 200 MUST CORRESPOND TO SECONDARY VOLTAGE OF PT 2.
3. WHEN CONNECTING ADDITIONAL BASLER EQUIPMENT, CONTACT FACTORY FOR PROPER WIRING.
4. REGULATOR SHUTDOWN SWITCH. SEE REGULATOR MANUAL.
 1

A
5A TO
n GENERATOR B
LOAD
in
c
CD

cn
o o
PT 1 PT 2
-_
v^A A A _ _J L
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73
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73
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CO
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on QJ 3 1 10
o UNDER
4 2 11 EXCITATION
3 12
El E1
CD
o E3 E3 CT 20
o OVER
3 L 21 EXCITATION
3 500
CP 7 OHMS C 22
o
6 cw
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3
KR
o EL 200
fi)
co
c * 2 4 02693- 24
09 - 26 - 97
Q) APM 300
3
NOTES: *A A
1.A -B- C ROTATION SHOWN . FOR A - C - B ROTATION, REVERSE CONNECTIONS TO TERMINALS 1 & 2
ON EL 200 AND APM 300.
2. VOLTAGE SENSING TAPS ON KR AND EL 200 MUST CORRESPOND TO SECONDARY VOLTAGE OF PT 2.
3. WHEN CONNECTING ADDITIONAL BASLER EQUIPMENT, CONTACT FACTORY FOR PROPER WIRING.
4. REGULATOR SHUTDOWN SWITCH . SEE REGULATOR MANUAL .
 AI
5A
"TI
(2
C
GEN •
n B
c
- TO LOAD
CD
4
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73
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1 TB 2 10
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o F+ F- 2 EXCITATION
2 TB 1
3 El 12
CD El
E3 20
o OVER
o E2 21
3 EXCITATION
3 E3
(D 22
O
L TB 4
o TB1
3 24 C
o 23
2
(2 SSR EL 200 D2693- 25
09 - 26 - 97
CD
3 NOTES :
1 . SEE REGULATOR MANUAL FOR 3- PHASE SENSING
2. A-B - C ROTATION SHOWN . FOR A - C - B ROTATION, REVERSE CONNECTIONS TO TERMINALS 1 & 2
ON THE EL 200 AND THE REGULATOR.
3. WHEN CONNECTING ADDITIONAL BASLER EQUIPMENT, CONTACT FACTORY FOR PROPER WIRING.
4 . CONNECT VOLTAGE INPUT TO PROPER TAP TO MATCH GENERATOR OUTPUT VOLTAGE.
 —
i 1

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5A TO
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Cl D 2693- 26 CO
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3 09 - 26 - 97
NOTES:
o
1. SSE INTERNAL SENSING TRANSFORMER CONNECTIONS MUST CORRESPOND WITH PT1 AND PT2 SECONDARY VOLTAGE.
IQ 2. A -B - C ROTATION SHOWN.
A) 3. EXCITATION LIMITING NOT OPERATIVE IN MANUAL
3 4. EXTERNAL TRANSDUCER REQUIRED.
5. REFER TO SSE MANUAL FOR CONTROL CONNECTIONS.
6. CONNECT EL 200 TERMINAL E 3 CONNECTIONS TO PROPER TAP (PT 3 SECONDARY VOLTAGE ).
7. WHEN CONNECTING ADDITIONAL BASLER EQUIPMENT, CONTACT THE FACTORY FOR PROPER WIRING.
 r-—n
T1
A
5A TO

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G1 K 1 G2 K 2 G3 |K 3 CH B C Rl R 2 F3 F 4
CD A
6 I0
2 UNDER
3 7 CONTROL CHASSIS 1 EXCITATION
El I2
<D Bl
9 1079 02 XXX 2
O E3 20
B2 E1
o B3 21 OVER
3 E2 EXCITATION
C 22
3 C3 E3
fD
o C2 X EL 200
Cl D 2693 - 27 CO
o 09 -26 - 97
3
NOTES:
O
0) 1. SSE INTERNAL SENSING TRANSFORMER CONNECTIONS MUST CORRESPOND WITH PT 1 AND PT 2 SECONDARY VOLTAGE.
CD 2. A - B-C ROTATION SHOWN.
Q) 3. EXCITATION LIMITING NOT OPERATIVE IN MANUAL
3 4. EXTERNAL TRANSDUCER REQUIRED.
5. REFER TO SSE MANUAL FOR CONTROL CONNECTIONS.
6. CONNECT EL 200 TERMINAL E 3 CONNECTIONS TO PROPER TAP (PT 3 SECONDARY VOLTAGE ).
7. WHEN CONNECTING ADDITIONAL BASLER EQUIPMENT, CONTACT THE FACTORY FOR PROPER WIRING.
 DC XDUCER RECTIFIER
BE 15681 001
400 - 800 ADC CHASSIS

F- F-
D 2 6 3 9- 2 8
0 9- 3 0 - 9 7

E1

7 A - SEE * NOTE
SEE * NOTE
"

E3

0 24 48

BE 01315 001
rVA
2 o o o
o 00 o
o <N sf
' CO

F3 F4

EL 200- 7
9 1747 00 110

* NOTE: TO EXTEND RANGE TO 800- 1000 ADC, OPEN

AT " A " AND CONNECT 120 VAC AT E 1 - E 3 ( USUALLY SENSING
VOLTAGE IS AVAILABLE AT 120 VAC )

Figure 4- 9. Interconnection Diagram For EL 200-7, DC Transducer ( 400-800 Adc and 800-
1000 Adc ), and Auxiliary Transformer.

4- 9

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 DC XDUCER RECTIFIER
BE 21279 001
1300- 3000 ADC CHASSIS

F- F-
-
D 2693 29
09 -30- 91

TRANSFORMER ASSY.
9 2407 06 100

El
120 VAC -
E3

E3 F4

EL 200
9 1747 00 110

Figure 4-10. Interconnection Diagram For EL 200-7 , DC Transducer ( 1300- 3000 Adc ), and
Auxiliary Transformer.

4-10

Courtesy of store.ips.us
 4- 3. PRELIMINARY SET- UP
To prepare the EL 200 Excitation Limiter for calibration, proceed as follows :

a. Set the KVAR Adjust potentiometer (R1) fully clockwise.

b. Set the Delayed Current Limiter Threshold Adjust Potentiometer (R 32) fully clockwise.

c. Set the Instant Current Limiter Threshold Adjust potentiometer (R33) fully clockwise.

d. Set the Inverse Timer Adjust potentiometer (R36) fully counter-clockwise.

e. Set the Fixed Timer Adjust potentiometer (R40) fully counter-clockwise.

f. Connect the curve selecting jumper from terminal TS 3-4 to terminal TS3-1, TS3-2, or
TS3-3 depending on the desired leading kVAR curve (refer to Figure 4-11).

Figure 4-11. Leading kVAR Curves.

g - Place the polarity fanning strip (TB 3) in either the A or B position depending on the
polarity required by the voltage regulator. (Refer to Table 4-1) .

4-11

Courtesy of store.ips.us
 Table 4-1. Fanning Strip (TB 3 ) Selection.

Position A Position B

SBSRN SER-CB
SR-A SR-E

XR 2001 SR-H
XR2002 KR-F
XR2003 SSE
SSR

NOTE

When using the SPM 2000 sensing module with any XR series volt-
age regulator , consult with the factory.

h. Tag and disconnect the leads from terminals TB1-L and TB1-C.

i. Tie the leads together.

j- Start the generator and parallel to the bus in the normal manner. Test for normal
operation.

k. Rotate the voltage regulator/ exciter Voltage Adjust rheostat clockwise to increase field
excitation.

Result: Lagging kVAR should flow from the generator into the bus. Field current from
TB 2-F1 of the EL 200 or through the primary of the external transducer should
increase.

Rotate the voltage regulator / exciter Voltage Adjust rheostat counter-clockwise to de-
crease field excitation.

Result: Leading kVAR should flow from the generator into the bus. Field current from
TB 2-F1 of the EL 200 or through the primary of the external transducer should
decrease.

m. Check that the governor can be adjusted to produce any amount of kW between zero
and rated.

n. If operation is normal, unparallel and then shutdown the generator.

o. Reconnect the wires to terminals TB1-L and TB1-C per the tagged identification.

4-12

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 4- 4. OVER-EXCITATION CALIBRATION

NOTE

If a runaway event occurs during the following test , it is probably :

caused by either a reversed polarity of the A-B fanning strip, or re-
versed connections at terminals TB 1-L and TB 1-C .

a.Delayed Current Limit (Field Current) Calibration . The following procedure will set the maxi-
mum continuous allowable field current and is performed as follows:

(1) To avoid stressing the generator system, the calibration procedure in this paragraph
and that contained in sub-paragraph b. tests the limiting action at field current levels
less than those generally selected for delayed current limiting and instant current limit -
ing. In the final steps of each procedure , potentiometer adjustments are performed to
shift the thresholds to the selected levels.

(2) Begin the calibration by selecting a field current level for testing that is approximately
equal to the full-load field current. Divide the test current level by the current level
selected for delayed current limiting.

EXAMPLE:
Chosen Test Current Level 5A
0.714
Selected Delayed Current Level 7A

(3) With R32 fully clockwise, parallel the generator with the bus and set it for 10% of rated
kW output.

(4) Set the voltage regulator's voltage adjust until the field current is equal to the test
current chosen in step (2) .

CAUTION
Continuously monitor the generator system to ensure that the sys-
tem is not overstressed.

(5 ) Rotate R 32 counterclockwise until indicator DS 3 (yellow) illuminates . Continue turning

R 32 until indicator DS2 (red) is illuminated and the field current just begins to
decrease.

(6) Measure the dc voltage at TP 1 with respect to TB 4-C.

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 (7) Multiply the voltage measured in step (6) by the percentage calculated in step (2) .

EXAMPLE:

4.8 V X 0.714 = 3.43 V

(8) While maintaining the field current at the test level, rotate potentiometer R 32 clockwise
until the dc voltage at TP1 is the value calculated in step (7) .

b. Instant Current Limit Calibration . This procedure will set the maximum instantaneous field
forcing current and is performed as follows :

(1) Calibrate the delayed current limiter first (sub-paragraph a . above) .

(2) Divide the value of the desired delayed current limit (sub-paragraph a . , step (2) above)
by the desired instant current limit.

EXAMPLE:
Selected Delayed Current Limit 7A
0.7
Desired Instant Current Limit 10A

(3) Multiply the answer found in the previous step (step (2)) by 0.9 .

EXAMPLE :

0.7 X 0.9 = 0.63

(4) With the field current at the test current level, measure the voltage between TP1 and
TB 4-C.

EXAMPLE:

3.43 V

(5) Multiply the voltage measured in the previous step (step (4)) by the value found in sub-
paragraph b., step (3).

EXAMPLE:

3.43 X 0.63 2.16 V

(6) With the field still at the test level , adjust R 33 such that the voltage measured between
TP 2 and TB 4-C is equal to that calculated in the previous step (step (5)) .

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 c. Final Timer Setting .

(1) If a Fixed Timer characteristic is desired, set potentiometer R 36 counter-clockwise , and

then set potentiometer R 40 to the desired time. Potentiometer R 40 provides an
increasing delay factor when rotated in a clockwise direction.

(2) If an Inverse Timer characteristic is desired, set potentiometer R 40 fully counter-clock-

wise, and then set potentiometer R 36 clockwise for the desired time delay . Rotating
R 40 clockwise will increase the time delay .

4- 5 . UNDER- EXCITATION CALIBRATION

NOTE

If a runaway event occurs during the following test, it is probably :

caused by either a reversed polarity of the A-B fanning strip , or re-
versed connections at terminals TB1-L and TB1 -C.

If the generator is capable of operating at full-rated kW load, the preferred calibration procedure is
given in sub-paragraph a. below . If the generator must be operated at less than full-rated kW (25%
minimum) , perform the calibration procedure given in sub-paragraph b. below.

a. Full- Rated kW Calibration Procedure . To calibrate the Excitation Limiter under-excitation

(minimum) circuitry when full-rated kW loading is possible, proceed as follows:

d) With the generator paralleled and the Excitation Limiter calibrated for over-excitation
(maximum) , adjust the voltage regulator Voltage Adjust rheostat for zero kVARs.

(2) Adjust the governor for rated kW.

(3) Adjust the Excitation Limiter potentiometer R1 until DS 4 (orange) just illuminates.

(4) Adjust the governor for about 10% kW.

(5) Rotate the voltage regulator Voltage Adjust rheostat in the direction of leading kVAR
output until indicator DS1 (green) just illuminates. Further movement of the Voltage
Adjust rheostat should produce no further increase of leading kVAR flow . If the leading
kVARs are not at the desired value, shutdown the system and select a different curve.
Repeat the entire procedure.

.
b Less Than Full - Rated kW Calibration Procedure. To calibrate the Excitation Limiter under-
excitation (minimum) circuitry when less than full-rated kW loading is possible , proceed as follows:

(1) With the generator paralleled and the Excitation Limiter calibrated for over-excitation
(maximum) , adjust the voltage regulator Voltage Adjust rheostat for zero kVARs or
slightly lagging.

(2) Connect the positive lead of a digital dc voltmeter to bottom of R 9 (opposite side of
TP 3) . Connect the negative lead to terminal C.

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 (3) Apply a 25% to 100% kW load to the generator.

EXAMPLE:

25% kW, 1 pf ( unity )

(4) Adjust the KVAR CAL (potentiometer R1) until indicator DS 4 (orange) illuminates.

(5) Measure and record the negative voltage indicated on the digital voltmeter.

EXAMPLE:

Meter reads -1.3 Vdc

(6) Multiply the percentage of load from step (3) by the voltage recorded in step (5) .

EXAMPLE:

25 % X -1.3 V -0.325 Vdc

(7) Adjust potentiometer R1 until the digital dc voltmeter indicates the voltage calculated
in step (6) .

EXAMPLE:

Meter reads -0.325 Vdc

(8) Adjust the generator for about 10% kW.

(9) Rotate the voltage regulator Voltage Adjust rheostat in the direction of leading kVAR
output until indicator DS1 (green) just illuminates. Further movement of the Voltage
Adjust rheostat should produce no further increase of leading kVAR flow . If the leading
kVARs are not at the desired value, shutdown the system and select a different curve.
Repeat the entire procedure.

4-6. MOTOR CALIBRATION AND OPERATION

The Minimum/Maximum Excitation Limiter (EL 200) can be used with synchronous motors and
condensers provided special precautions are taken. The EL 200 requires a special calibration
procedure to ensure proper operation with synchronous motors. The following calibration and
operation procedures must be carefully followed . Failure to do so may result in damage to the
motor.

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 a. Calibration (Refer to Figure 4-12) . Calibration can be accomplished by connecting the EL200
as shown in Figure 4-12. (The difference between Figures 4-12 and 4-13 is the CT connections to
the EL 200. Be sure to follow the interconnects exactly.) The contact across Terminals 1 and 2
(EL 200) disable the minimum excitation limit operation during the starting and synchronization of
the motor. Without this contact , the EL 200 will experience both a minimum and maximum limit
simultaneously. With the contact closed, the limiter can still react to and limit a maximum excitation
condition. Once the motor has synchronized, this contact will open.

SYNC CT 1 STARTER
+ BUS
MOTOR

FIELD
rY'VVN LA _ A

/'VV'Y \ - rvw
^
PT1 PT 2

F- F+

AA 4

SR - A
REGULATOR
1 A F 3 F4
2 1
INTERNAL SENSING
TRANSFORMER 2
CONNECTIONS MUST EL 200
CORRESPOND TO
PT2 SECONDARY E1 E1
VOLTAGE
E3 120
240
E3
480
6 0C
175
CW
6 L

7 C D 2693 - 31
-
0 9 2 6- 9 7

A SEE REGULATOR MANUAL FOR 3- PHASE SENSING

2. -
A -B - C ROTATION SHOWN. FOR A - C B ROTATION, REVERSE CONNECTIONS TO TERMINALS
1 & 2 ON THE EL 200 AND SR - A REGULATOR .

A CONTACTS OPEN AFTER MOTOR HAS SYNCHRONIZED.

/ 4\ FOR REGULATORS OTHER THAN SR - A ’S SEE THEIR RESPECTIVE GENERATOR INTERCONNECT

AND ADD THE CONTACT ACROSS EL 200 TERMINALS 1 AND 2 .

Figure 4-12. EL 200 and Motor Calibration Interconnection Diagram.

(1) Start the motor.

(2) Connect the positive lead of a digital dc voltmeter to TP 3 (junction of R 9 and R10) on
the EL 200 printed circuit board. Connect the negative lead to Terminal C of the EL
200 .

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 (3) Once the motor has been synchronized and the contact across Terminals 1 and 2 of
the EL 200 has opened, apply a 25 to 100% load (slightly leading).

EXAMPLE:

25% Load

(4) Adjust the KVAR CAL (potentiometer R1) until DS 4 (orange) illuminates.

(5) Measure and record the negative voltage indicated on the digital voltmeter.

EXAMPLE:

Meter reads = -1.3 Vdc

(6) Multiply the percentage of load from Step (3) by the voltage recorded in Step (5) .

EXAMPLE:

25 % X -1.3 V = -0.325 Vdc

(7) Adjust potentiometer R1 until the digital dc voltmeter indicates the voltage calculated
in Step (6) .

EXAMPLE:

Meter reads -0.325 Vdc

(8) This concludes the calibration.

b . Operation (Refer to Figure 4- 13 ). Operation can now be made using the interconnection
shown in Figure 4-13. As before, the contacts across the EL 200 Terminals 1 and 2 disable the
minimum excitation limit during motor starting. This prevents the possibility of both a minimum and
maximum limit condition occuring during motor start (inrush current and maximum field current
occuring simultaneously). The limiter will still react to and limit a maximum excitation condition
during motor start. Once the motor has synchronized, the contact across the line current input
(Terminals 1 and 2) opens and the limiter will now react to both maximum and minimum excitation
conditions.

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 SYNC CT 1 STARTER BUS
MOTOR

FIELD
rY v^- o --- A A .
fTYVA rv-VY - N

PT 1 PT 2

F- F+

SR - A
1
REGULATOR F 3 F4
2
INTERNAL SENSING
TRANSFORMER 2
CONNECTIONS MUST EL 200
CORRESPOND TO
PT 2 SECONDARY E1 E1
VOLTAGE
E3 120
240
E3
480
X
60C

6 L

7 C
D 2693 - 32
-
09 26 - 97

A SEE REGULATOR MANUAL FOR 3- PHASE SENSING

2. A - B - C ROTATION SHOWN. FOR A - C - B ROTATION, REVERSE CONNECTIONS TO TERMINALS

1 & 2 ON THE EL 200 AND SR - A REGULATOR .

A CONTACTS OPEN AFTER MOTOR HAS SYNCHRONIZED .

A FOR REGULATORS OTHER THAN SR - A ' S SEE THEIR RESPECTIVE GENERATOR INTERCONNECT
AND ADD THE CONTACT ACROSS EL 200 TERMINALS 1 AND 2.

Figure 4-13. EL 200 and Motor Operation Interconnection Diagram.

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Courtesy of store.ips.us
 SECTION 5
MAINTENANCE INSTRUCTIONS

5-1. PREVENTIVE MAINTENANCE

Periodic inspections of the EL 200 Excitation Limiter should be made on a regular basis to ensure
that the unit is clean and free from accumulations of dust and moisture. When inspecting the unit,
check that all parts are securely mounted and that all electrical connections are clean and secure .

5- 2. CORRECTIVE MAINTENANCE
If a malfunction is detected in the system, use the troubleshooting table in paragraph 5-3. Repair
is limited to the replacement of those parts listed in Table 5-2.

5- 3. TROUBLESHOOTING
The more common malfunctions and their appropriate repair procedures are listed in Table 5-1.

Table 5-1. Troubleshooting Chart.

MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
1. EL 200 EXCITATION LIMITER CAUSES AVR TO GO TO MAXIMUM OUTPUT.

Step 1. Check the fanning strip (TB 3) for proper polarity connection per Table 4-1.

If the polarity is incorrect, reconnect the polarity jumper on the fanning strip.

If the polarity is correct, proceed to step 2.

Step 2. Check for the proper voltage input phasing and connections at terminals TB1-E1 and
TB 1-E3 per Figures 4-2 through 4-8 .

If the voltage input is reversed or improperly connected, reconnect properly .

If the voltage input is connected properly , replace the EL 200 printed circuit board.

2. ORANGE KVAR LIGHT (DS 4 ) WILL NOT TURN ON WHEN CALIBRATING MINIMUM
EXCITATION LIMITER FOR 100% kW.

Check for proper connection of the current sensing transformer (CT) to TB1-1 and TB1-2 in
accordance with Figures 4-2 through 4-8 .

If the current sensing transformer (CT) is connected improperly , or if the leads are
reversed, reconnect the transformer properly .

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 Table 5-1. Troubleshooting Chart - Continued .

MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
3. THE EL 200 DOES NOT MATCH THE GENERATOR CAPABILITY CURVE .

Check that the EL 200 is jumpered (TB 3) for the correct curve (Figure 4-9) in accordance with
paragraph 4-3 f.

If the EL 200 is not jumpered properly , reconnect the jumper per paragraph 4-3f. and
then recalibrate per paragraphs 4- 4 and 4-5.

4 . THE SYSTEM BECOMES UNSTABLE WHEN THE EXCITATION LIMIT IS ATTAINED.

Adjust the voltage regulator Stability potentiometer(s) for maximum stability per the voltage
regulator instruction manual.

5. MAXIMUM EXCITATION LIMITER DOES NOT TRIP THE DELAY LIMIT OR THE
INSTANTANEOUS LIMIT.

Recalibrate the unit per paragraph 4-4 .

6. SYNCHRONOUS MOTOR OPERATION APPEARS FAULTY.

Step 1. Check that the contacts across Terminals 1 and 2 (EL 200) are closed during motor
start and open after the motor is synchronized.

If contacts are not operating as specified, repair contacts /wiring as required.

If contacts are operating as specified, proceed to Step 2.

Step 2. Verify that all connections (especially the CT) are proper per the interconnection dia-
grams.

If all wiring connections are proper , re -calibrate the EL 200.

If the above steps fail to correct the problem, replace the EL 200 printed circuit board .

5-4. REPLACEMENT PARTS

The following list (Table 5-2) describes the only assembly of the EL 200 Excitation Limiter that has
maintenance significance. When ordering any part from Basler Electric Company , always specify
the description of the item, the part number, and the quantity required.

Table 5-2. Replacement Part List.

Basler Part Number Qty Description

9 1747 01 102 1 Printed Circuit Board

5- 2

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 Basler Electric
P.O. BOX 269 , HIGHLAND , ILLINOIS 62249 , U.S . A. PHONE 618-654- 2341 FAX 618-654-2351

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