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Stacker Reclaimer

Elecon manufactures bucket wheel stacker reclaimers that can stack and reclaim crushed bulk materials at high capacities. The document describes the key design features of Elecon's machines including [1] travel bogies for movement, [2] a three-point support structure for stability, [3] a slewing mechanism to rotate the boom, and [4] a hydraulic luffing system to raise and lower the boom. It also provides information on Elecon's global offices and representatives.

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Vinoth Ravi
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2K views

Stacker Reclaimer

Elecon manufactures bucket wheel stacker reclaimers that can stack and reclaim crushed bulk materials at high capacities. The document describes the key design features of Elecon's machines including [1] travel bogies for movement, [2] a three-point support structure for stability, [3] a slewing mechanism to rotate the boom, and [4] a hydraulic luffing system to raise and lower the boom. It also provides information on Elecon's global offices and representatives.

Uploaded by

Vinoth Ravi
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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ELECON STACKER RECLAIMER

Alwasy step ahead in technology

ELECON STACKER RECLAIMER

Wheel on Boom Reclaimer with 40 meters Boom Length handing Iron are at 4000 MTPH capacity at Vizag Port Trust

For continous stacking an reclaiming of crushed bulk materials, economics solutions can only be achieved by the use of combined bucket wheel stacker reclaimer. Elecon bucket wheel stacker reclaimer machine can stack the material to form the stock pile or reclaim the stockpiled material and feed onto the main line conveyor.

DESIGN FEATURES
l TRAVEL BOGIES
Travel bogies are of robust construction and are provided with case hardened steel travel wheels. Travel drive is provided with spiral bevel and helical gear units of dust proof construction with gear casings of fabricated steel.

l THREE-POINT SUPPORT
The lower carriage is of sturdy box type design and is supported on the travel mechanism. It has statically determained three points support which ensures stability and guarantees an even distribution of load over the entire assembly.

l SLEWING MECHANISM
The slewing mechanism has direct current drives. The speed of these motors are variable over a specified range controlled by a potentiometer provided on control desk with the sector-wise position left-O-right. Slewing rang is 105 degrees. The super structure which is of welded plate construction is supported on ball bearing/roller bearing slewing ring.

l BUCKET WHEEL BOOM


The bucket wheel boom is of sturdy welded plate construction or lattice girder construction.

l BUCKET WHEEL
The bucket wheel is cell or cell-less and fitted with replaceable buckets. The tips of the bucket are of wear resisting steel. A hydraulic coupling is provided between the motor and the bucket wheel gear. The bucket wheel drive is reversible type tofacilitate withdrawal of wheels in the event of excessive under cutting. Bucket wheel drive gear is of spiral bevel helical or planetary design.

l HYDRAULIC LUFFING
Hoisting or lowering of the bucket wheel boom is done by hydrulic cylinders and power pack. The upper and lower positions of the bucket wheel boom are limited by control and limit switches.

l BELT WEIGH SCALE


Electronic belt weigh scale is provided optionally on the boom conveyor to measure the flow and also to regulate the reclaiming capacity of the stacker-cum-reclaimer.

l POWER AND CONTROL CABLE REELING DRUMS


Motorised cable reeling drums, complete with suitably rated sliprings, stall torque motor, brush gear unit and swing switch, are provided on the lower frame. The cable reeling drums are suitable to pay out the cable in both the direction from the central feeding point.

l OPERATORS CABIN
The operators cabin is made of sheet metal with provision for adequate ventilation and lighting. Adequate number of glass panels are fitted to provide a panoramic view. Control panel for the entire electrical equipement is also provided. Air-conditioner unit is installed on request.

l LOCKING ARRANGEMENT
Adequate locking arrangement is provided between the super structure and lower structure to make the machine withstand storms and cyclonic winds.

l WIND WARNING DEVICE


The Elecon stacker-reclaimer machine is provided with wind warning device. When the velocity of wind exceeds the set value, the alarm/trip signals in the control systems of the machine activate the audio/visual signal to the machine operator in the operators cabin. The operator thereby applies the rail clamps and stops the travel movement of the machine.

l AUTOMATIC OPERATION
Stacker-cum-reclaimers can be designed for unidirectional flow or instantaneously reversible flow depending upon the application. In case of reversible stacker-cum-reclaimer, with the provision of a tripper car, in combination with an intermediate conveyor, material is conveyed in the same direction as it was stockpiled (this is done by reversing the main line conveyor).

ELECTRICAL EQUIPMENT AND CONTROLS FOR STACKER-RECLAIMER


The stacker-reclaimer machine must run reliably and without interruption, round the clock, if necessary, in all climates and under all conditions. This means top dependability in hottest temperature in any part of the world. The recognition of these curcumstances has formed the basis for the design of the electrical equipement for Elecons stacker-cum-reclaimer. Electrical equipment includes large range and type like HT trailing cable, cable reeling drum, special torque motor, HT switchgear, transformers LT switchgear, variable speed AC or DC drives, resistance boxes, heavy-duty limit switches, safety devices, Motors, Operators desk, wind warning alarm and protection (optional) etc. These are all carefully selected to suit operational requirements, ease of maintenance, vibration and jerks, dusty, hot and humid weather. Various mode of controls exists to meet stacking and relcaiming systems. Special controls and high degree of automation can be provided according to the needs of the customer. Controls and automation design is available with conventional type relay logic as well as with programmable type logic controller. Many more special functions, indications, fault annuciation, alarm, communication and interlocks with central control desk, special type of safety and operational monitoring devices, etc. are available to meet a wide range of needs of various users and consultants.

Stacker-cum-Reclaimer in Operation at Parli Thermal Power Station of Maharashtra State Electricity Board.

CORPORATE OFFICE
Elecon Engineering Company Ltd. Anand Sojitra Road, Vallabh Vidyanagar - 388120, Gujarat, India. Phone : 91-2692-31170, 31070, 31120, Fax : 91-2692-36559 E-mail: Gear division : [email protected] MHE division : [email protected]

SINGAPORE OFFICE
Elecon Singapore Pte. Ltd. 10 Anson Road, #19-13 International Plaza, Singapore - 079903. Phone : 65-227-8258, 65-227-8425, Fax : 65-227-8942 E-mail: [email protected]

AUSTRALIA OFFICE
Elecon Australia Pty Ltd. 16, Dunwell Avenue, Loftus NSW 2232, Australia. Phone: +61 2 9521 3511 Fax: +61 2 9521 3522 E-mail: [email protected]

MARKETING AGENT
EMTICI Engineering Ltd., Phone : +91-2692-30168, 31082, 31419, 31125 Fax : +91-2692-36508 E-Mail : [email protected]

EAST ZONE
CALCUTTA Phone : +91-33-4761861, 4760876, 4760904, 4760926 Fax : +91-33-4761831 E-Mail : [email protected] ASANSOL Phone : +91-341-205901, 202038, 211726 Fax : +91-341-202038 E-Mail : [email protected]

WEST ZONE
AHMEDABAD Ph. No. : +91-79-6406683,84,85,86 Fax No. : +91-79-6401363 E-mail : [email protected]

SOUTH ZONE
CHENNAI Phone : +91-44-4349237, 4349497, 4349643, 4322455 Fax : +91-44-4349643 E-mail : [email protected] BANGALORE Phone : +91-80-2260219, 2281834, 2250082 Fax : +91-80-2281834 E-Mail : [email protected] SECUNDERABAD Phone : +91-40-7844748, 7845250, 7846984 Fax : +91-40-7848317 E-Mail : [email protected]

MUMBAI Phone : +91-22-2821315, 2820725, 2821365, 2870792, 2815693 Fax : E-Mail : +91-22-2870791 [email protected]

DHANBAD Phone : +91-326-306283, 302320 Fax : +91-326-302320 E-Mail : [email protected] JAMSHEDPUR Phone : +91-657-428138, 435382 Fax : +91-657-428015 E-Mail : [email protected]

PUNE Phone : Fax: Email :

+91-20-4330646 +91-20-4330646 [email protected]

NORTH ZONE
NEW DELHI Phone : +91-11-3414339, 3414341, 3414069, 3414634 Fax : +91-11-3709046 E-Mail : [email protected] BILASPUR Phone : +91-7752-47347, 28922, 24122 Fax : +91-7752-23188 E-Mail : [email protected]

CENTRAL ZONE
NAGPUR Phone : +91-712-540771, 531601 Fax : +91-712-531450 E-Mail : [email protected]

VALLABH VIDYANAGAR Phone : +91-2692-30168, 31082, 31419, 31125 Fax : +91-2692-36508 E-Mail : [email protected] VADODARA Phone : +91-265-750739,750740, Fax : +91-265-750739 E-Mail : [email protected]

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