Eurotron Microcal 20 DPC User
Eurotron Microcal 20 DPC User
http://www.eurotron.com
MicroCal 20 IS
MicroCal 20 Series
2 channels multifunction calibrators
MicroCal 20 - MicroCal 20 IS
MicroCal P20 - MicroCal P20 IS
MicroCal 20T
Instruction Manual
MM850432 ed. 05e
Instruction Manual MM850432 ed. 05e
INTRODUCTORY NOTE
ATTENTION: THIS MANUAL MUST BE REFERRED TO INSTRUMENTS WITH SERIAL NUMBER 62768 AND FIRMWARE VERSION 6.018 ONWARDS.
This manual has been with all the information you need to install, operate and maintain the two channels multifunction Calibrators MicroCal 20
series and its accessories.
Eurotron has used the best care and efforts in preparing this book and believes the information in this publication are accurate. The Eurotron
products are subjected to continuous improvement, in order to pursue the technological leadership; these improvements could require changes to
the information of this book.
Eurotron reserves the right to change such information without notice.
No part of this document may be stored in a retrieval system, or transmitted in any form, electronic or mechanical, without prior written permission
of Eurotron Instruments S.p.A.
MicroCal 20 DPC Calibrator uses sophisticated analogic and digital technologies. Any maintenance operation must be carried out by qualified
personnel ONLY. Eurotron supplies instructions and operative procedures for any operation on the instrument. We recommend to contact our
technicians for any support requirements.
MicroCal 20 DPC is fully tested in conformity with the directive n°89/336/CEE Electromagnetic Compatibility. Eurotron shall not be liable in any
event, technical and publishing error or omissions, for any incidental and consequential damages, in connection with, or arising out of the use of
this book.
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1 IMPORTANT NOTE
Unless otherwise indicated in the text, the operating instructions contained in this publication apply to both the MICROCAL 20 DPC Multi-Calibrator instruments and the
MICROCAL 20 DPC IS Multi-Calibrator instruments.
ONLY THE INTRINSICALLY SAFE VERSION OF THIS MULTI-CALIBRATOR INSTRUMENT (MICROCAL 20 DPC IS) MAY BE USED IN HAZARDOUS AREAS AND THE FOLLOWING GENERAL WARNINGS AND
CONDITIONS OF USE SUMMARIZED BELOW ARE APPLICABLE. PAGES 113 TO 116 PROVIDE SUPPLEMENTARY INFORMATION FOR THE INTRINSICALLY SAFE VARIANTS
BEFORE USING MICROCAL 20 DPC IS, INTRINSICALLY SAFE VERSIONS OF THIS MULTI-CALIBRATOR, READ THE FOLLOWING WARNINGS AND READ AND FULLY UNDERSTAND THE SPECIAL
CONDITIONS OF USE DETAILED IN THE CHAPTER 15 OF THIS MANUAL.
HIGH-PRESSURE
UNCONTROLLED RELEASE OF HIGH PRESSURE IS HAZARDOUS TO PERSONEL AND MAY CAUSE DAMAGE TO EQUIPMENT. BEFORE CONNECTION OF ANY PRESSURE COMPONENT TO THE CALIBRATOR BE
SURE THAT THE COMPONENTS ARE ISOLATED FROM THE PRESSURE SUPPLY AND ANY INTERNAL PRESSURE IS RELEASED SLOWLY.
! WARNING !
DON'T APPLY A PRESSURE HIGHER THAN 125% FULL SCALE TO THE CALIBRATOR.
IF AN EXCESSIVE PRESSURE, HIGHER THAN THE STATED ONE, IS APPLIED, PERSONNEL MAY RECEIVE INJURIES THAT COULD, IN EXTREME CIRCUMSTANCES BE LETHAL. FURTHERMORE, POSSIBLE
SERIOUS DAMAGES CAN OCCUR TO THE INSTRUMENT, THE USER’S SYSTEM AND EQUIPMENT.
! WARNING !
PRIMARY ELEMENTS (I.E. THERMOCOUPLES, RESISTANCE THERMOMETERS, ETC.) ARE NORMALLY LINKED TO ELECTRICAL POTENTIALS EQUAL OR NEAR TO THE GROUND POTENTIAL. HOWEVER, IN
SOME APPLICATIONS, THERE MAY BE PRESENT A COMMON MODE VOLTAGE TO EARTH.
CHECK FOR VOLTAGE BETWEEN INPUT TERMINALS AND GROUND, AS THIS VOLTAGE CAN BE TRANSMITTED TO OTHER DEVICES CONNECTED TO THE CALIBRATOR.
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1. DO NOT exceed the maximum measurement ratings given on chapter 15 of this manual.
4. If fitted with rechargeable batteries, the batteries must ONLY be charged in a safe area and only with the Eurotron charger supplied for use with the Multi-Calibrator.
5. The RS232 communication circuit may only be used outside the hazardous area.
6. When the Multi-Calibrator, Type MICROCAL 20 DPC IS, is used as a source for intrinsically safe apparatus, that apparatus may not be connected to any other intrinsically
safe circuit simultaneously. The parameters of the apparatus must comply with the output parameters of the Multi-Calibrator.
7. To prevent electrical shocks or damage to the instrument, do not connect more than 30 V between the terminals, or between the terminals and the ground (earth).
The Intrinsic Safety for zone 0 with ATEX certification, class II 1G EEx ia IIC T4 is available. (-20°C from T Ambient to + 50°C)
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2 GENERAL
MicroCal 20 DPC series are two insulated channels, multifunction calibrators. They are hand-held instruments developed to meet all the needs of instrumentation engineers and
Quality managers, both in laboratory and in fieldwork. These units are accurate, rugged, compact and easy to use. They are the best solution to simulate and measure electrical
and physical parameters: Voltage, current, resistance, thermocouple, resistance thermometers, pressure, frequency and pulse.
Advanced flexibility and high performance has been achieved using 32-bit microprocessor and a fast A/D conversion technology. The calibrators memory, has stored inside all data
for normalised IEC, DIN and JIS thermoelectric sensors for both IPTS68 and ITS90 International Temperature Scale. The microprocessor performs automatic linearization and cold
junction compensation to assure high accuracy. It is possible to set the calibrator to execute menu-driven calibration procedure for your instruments in fieldwork.
7 different models are available to meet different needs about test and calibration:
Both Channel 1 (IN) and Channel 2 (IN/OUT) have the following operative mode capability: millivolts, volts, milliamperes (active and passive loop), ohms, temperature with
thermocouples, temperature with resistance thermometers, frequency, and pulse.
Optional single or dual sensors Pressure inputs can be installed inside the calibrator for gauge, absolute and differential measurements.
An external pressure sensor can be installed for measurements up to 700 bar.
Optional auxiliary measurements (EC module) with integrated sensors are: Relative humidity and temperature, Barometric pressure sensor.
Report of Calibration
Each MicroCal is factory calibrated and certified against Eurotron Standards, which are periodically certified by an Internationally recognised Laboratory to ensure traceability, and
shipped with a Report of Calibration stating the nominal and actual values and the deviation errors.
EMC Conformity
The instrument fulfils the prevision of the directive 89/336/CEE Electromagnetic Compatibility.
Quality system
Research, development, production, inspection and certification activities are defined by methods and procedures of the Eurotron Quality System inspected for compliance and
certified ISO9001 by GASTEC, a Dutch notified body.
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Cat. 3925 XP A - BB - C - D
Standard packaging includes: MicroCal 20 XP Basic calibrator (±0.006% rdg accuracy, multifunction CH1 IN + CH2 IN/OUT, 1 or 2 internal pressure capability, external sensor connector), rubber holster,
battery charger, instruction manual, and Eurotron Report of calibration.
Cat. 3926 IS XP A - BB - C - D
Standard packaging includes: MicroCal 20 DPC IS XP calibrator (±0.006% rdg accuracy, multifunction CH1 IN + CH2 IN/OUT, 1 or 2 internal pressure capability, external sensor connector), rubber
holster, battery charger, instruction manual, and Eurotron Report of calibration.
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IMPORTANT: BASIC models cannot install internal pressure sensors. Plus and XP models can install 1 or 2 internal pressure sensors
Table C Options
0 None
1 HART protocol
2 EC module (T+RH%+Barometric internal sensors): not available on ATEX models
3 Extended memory card: not available on ATEX models
Table B Options
0 None
1 HART potocol
2 EC module (T+RH%+Barometric internal sensors)
3 Extended memory card
4 Communication module for MicroCal T
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Table C Options
0 None
1 HART protocol
2 EC module (T+RH%+Barometric internal sensors), not available on ATEX models
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2.3 Accessories
EXTERNAL PRESSURE MODULES - AISI 316SS - ±0.025% F.S. F3280010 External pneumatic hand pump –0.95 to 40 bar
GAUGE F3280015 External Hydraulic hand pump 700 bar
EE812009 from -100 to 100 mbar (1.5 PSI) res. 0.001mbar F3280016 External Hydraulic hand pump 1000 bar
EE812010 from -500 to 500 mbar (7 PSI) res. 0.01mbar
EE812011 from -0.95 to 1 bar (15 PSI) res. 0.01mbar SOFTWARE
EE812012 from -0.95 to 2 bar (30 PSI) res. 0.01mbar BB530203 RS232 adapter cable
EE812013 from -0.95 to 7bar (100 PSI) res. 0.1mbar BB530212 USB cable
EE812014 from -0.95 to 20 bar (300 PSI) res. 0.1mbar BB260198 LogMan
EE812015 from -0.95 to 35 bar (500 PSI) res. 1mbar BB260199 LinMan
EE812016 from 0 to 70 bar (1000 PSI) res. 1mbar BB260215 CalpMan 2007
EE812017 from 0 to 150 bar (2000 PSI) res. 1mbar BB260130 CalpMan 2007 Advanced
EE812018 from 0 to 350 bar (5000 PSI) res. 10mbar BB530204 MicroCal T series communication module
EE812019 from 0 to 700 bar (10000 PSI) res. 10mbar
MISCELLANEOUS
ABSOLUTE EE300040 Electrical signal test lead kit
EE812020 from 0 to 2 bar (30 PSI) res. 0.01mbar BB300122 Tc cable connection kit
EE812021 from 0 to 20 bar (300 PSI) res. 0.1mbar BB880043 Vinyl protection carrying case with shoulder strap
BB880048 ABS carrying case
HAND PUMPS BB880033 Aluminium carrying case
F3280013 External pneumatic hand pump –0.8 to 2 bar BB880049 Rubber holster with shoulder strap
F3280002 External pneumatic hand pump –0.8 to 20 bar
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Pt100 -200 / 850°C 0.01 °C ±(0.01% +0.05°C) ±(0.02% +0.05°C) IN/OUT Thermocouples
OIML -330 / 1570°F 0.01 °F ±(0.01% +0.09°F) ±(0.02% +0.09°F) TC TYPE RANGE RESOL. ACCURACY ACCURACY
Pt100 -200 / 850°C 0.01 °C ±(0.01% +0.05°C) ±(0.02% +0.05°C) Plus / XP models BASIC model
α=.3926 -330 / 1570°F 0.01 °F ±(0.01% +0.09°F) ±(0.02% +0.09°F) Tc J -210 to 1200 °C 0.01 °C ±(0.01% +0.1°C) ±(0.02% +0.1°C)
Pt100 -200 / 650°C 0.01 °C ±(0.01% +0.05°C) ±(0.02% +0.05°C) -35 to 2200 °F 0.01 °F ±(0.01% +0.2°F) ±(0.02% +0.2°F)
α=.3902 -330 / 1210°F 0.01 °F ±(0.01% +0.09°F) ±(0.02% +0.09°F) Tc K -270 to 1370 °C 0.01 °C ±(0.01% +0.1°C) ±(0.02% +0.1°C)
Pt100 -200 / 600°C 0.01 °C ±(0.01% +0.05°C) ±(0.02% +0.05°C) -450 to 2500 °F 0.01 °F ±(0.01% +0.2°F) ±(0.02% +0.2°F)
JIS -330 / 1120°F 0.01 °F ±(0.01% +0.09°F) ±(0.02% +0.09°F) Tc T -270 to 400 °C 0.01 °C ±(0.01% +0.1°C) ±(0.02% +0.1°C)
Pt100 -200 / 600°C 0.01 °C ±(0.01% +0.05°C) ±(0.02% +0.05°C) -450 to 760 °F 0.01 °F ±(0.01% +0.2°F) ±(0.02% +0.2°F)
SAMA -330 / 1120°F 0.01 °F ±(0.01% +0.09°F) ±(0.02% +0.09°F) Tc R -50 to 1760 °C 0.1 °C ±(0.01% +0.2°C) ±(0.02% +0.2°C)
Pt200 -200 / 850°C 0.1 °C ±(0.01% +0.15°C) ±(0.02% +0.15°C) -60 to 3200 °F 0.1 °F ±(0.01% +0.4°F) ±(0.02% +0.4°F)
-330 / 1570°F 0.1 °F ±(0.01% +0.27°F) ±(0.02% +0.27°F) Tc S -50 to 1760 °C 0.1 °C ±(0.01% +0.2°C) ±(0.02% +0.2°C)
Pt500 -200 / 850°C 0.1 °C ±(0.01% +0.1°C) ±(0.02% +0.1°C) -60 to 3200 °F 0.1 °F ±(0.01% +0.4°F) ±(0.02% +0.4°F)
-330 / 1570°F 0.1 °F ±(0.01% +0.2°F) ±(0.02% +0.2°F) Tc B 50 to 1820 °C 0.1 °C ±(0.01% +0.3°C) ±(0.02% +0.3°C)
Pt1000 -200 / 850°C 0.1 °C ±(0.01% +0.1°C) ±(0.02% +0.1°C) 140 to 3300 °F 0.1 °F ±(0.01% +0.6°F) ±(0.02% +0.6°F)
IEC -330 / 1570°F 0.1 °F ±(0.01% +0.2°F) ±(0.02% +0.2°F) Tc C 0 to 2300 °C 0.1 °C ±(0.01% +0.2°C) ±(0.02% +0.2°C)
Pt1000 -200 / 850°C 0.1 °C ±(0.01% +0.1°C) ±(0.02% +0.1°C) 32 to 4150 °F 0.1 °F ±(0.01% +0.4°F) ±(0.02% +0.4°F)
OIML -330 / 1570°F 0.1 °F ±(0.01% +0.2°F) ±(0.02% +0.2°F) Tc G 0 to 2300 °C 0.1 °C ±(0.01% +0.3°C) ±(0.02% +0.3°C)
Cu10 -70 / 150°C 0.1 °C ±(0.01% +0.4°C) ±(0.02% +0.4°C) 32 to 4150 °F 0.1 °F ±(0.01% +0.6°F) ±(0.02% +0.6°F)
-100 / 310°F 0.1 °F ±(0.01% +0.7°F) ±(0.02% +0.7°F) Tc D 0 to 2300 °C 0.1 °C ±(0.01% +0.3°C) ±(0.02% +0.3°C)
Cu100 -180 / 150°C 0.1 °C ±(0.01% +0.05°C) ±(0.02% +0.05°C) 32 to 4150 °F 0.1 °F ±(0.01% +0.6°F) ±(0.02% +0.6°F)
-300 / 310°F 0.1 °F ±(0.01% +0.09°F) ±(0.02% +0.09°F) Tc U -200 to 400 °C 0.1 °C ±(0.01% +0.1°C) ±(0.02% +0.1°C)
Ni100 -60 / 180°C 0.1 °C ±(0.01% +0.05°C) ±(0.02% +0.05°C) -330 to 760 °F 0.1 °F ±(0.01% +0.2°F) ±(0.02% +0.2°F)
-80 / 360°F 0.1 °F ±(0.01% +0.09°F) ±(0.02% +0.09°F) Tc L -200 to 760 °C 0.1 °C ±(0.01% +0.1°C) ±(0.02% +0.1°C)
Ni120 -0 / 150°C 0.1 °C ±(0.01% +0.05°C) ±(0.02% +0.05°C) -330 to 1400 °F 0.1 °F ±(0.01% +0.2°F) ±(0.02% +0.2°F)
32 / 310°F 0.1 °F ±(0.01% +0.09°F) ±(0.02% +0.09°F) Tc N -270 to 1300 °C 0.1 °C ±(0.01% +0.1°C) ±(0.02% +0.1°C)
-450 to 2380 °F 0.1 °F ±(0.01% +0.2°F) ±(0.02% +0.2°F)
Connections: 2, 3 and 4 wires Tc E -270 to 1000 °C 0.1 °C ±(0.01% +0.1°C) ±(0.02% +0.1°C)
Source resistance effects: ±1 µV error for 1000Ω source resistance -450 to 1840 °F 0.1 °F ±(0.01% +0.2°F) ±(0.02% +0.2°F)
Rtd and Ω simulation excitation current: from 0.100 to 2 mA without incremental error Tc F 0 to 1400 °C 0.1 °C ±(0.01% +0.1°C) ±(0.02% +0.1°C)
32 to 2560 °F 0.1 °F ±(0.01% +0.2°F) ±(0.02% +0.2°F)
Rtd and Ω measurement excitation current: 0.2 mA
Note: 0.1°C resolution with temperature lower than –200°C
Rtd cable compensation: up to 100 m Ω (for each wire)
Rtd cable compensation error (Pt100): ±0.005°C/ Ω of total wire Selection °C/°F/K: through the configuration procedure
Maximum load resistance: 1000 Ω at 20 mA Resolution: 0.01°C / 0.01°F
Temperature scale: ITS90 and IPTS68 selectable
IN Frequency/Pulse Reference junction compensation:
RANGE RESOL. ACCURACY internal automatic from -10 °C to +55 °C
BASIC / Plus / XP models external adjustable from -50 °C to +100 °C
1 to 200 Hz 0.001 Hz ±(0.005% rdg + 0.001 Hz) remote with external Pt100 from -10°C to +100 °C (only on XP model)
1 to 2000 Hz 0.01 Hz ±(0.005% rdg + 0.01 Hz) Rj compensation drift: ± 0.002°C/°C (from -10 °C to +45 °C)
1 to 20000 Hz 0.1 Hz ±(0.005% rdg + 0.1 Hz) Rj accuracy: ±0.05°C @ 25°C / ±0.005 °C/°C
Input impedance (Tc ranges): >10 MΩ
Input impedance:
Pressure (option)
Pressure media: AISI 316 SS compatible fluids (water, gas, and oil)
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Temperature compensation: Automatic with built-in calibration matrix from 0°C to Relative Humidity:
50°C. Sensor type:
Engineering units: mbar, bar, Pa, hPa, kPa, MPa, kg/cm2, kg/m2, psi, mmH2O, Range: 0 to 95% RH
cmH2O, mH2O, Torr, atm, lb/ft2, inH2O, ftH2O, inH2O@4°C, ftH2O@4°C, mmHg, Accuracy: ±2% RH
cmHg, mHg, inHg, programmable. Pressure:
Sensor type:
Internal sensors Range:
RANGE RESOL. ACCURACY Accuracy: ±2 mbar
-100 to 100 mbar 0.001mbar ±0.025 % F.S.
-500 to 500 mbar 0. 01mbar ±0. 025 % F.S. Math functions
-0.95 to 2 bar 0.01mbar ±0. 025 % F.S. Calculation functions: hold, max, min, offset, zero, average
0 to 2 bar (ABS) 0.01mbar ±0. 025 % F.S. In/Out data memory: 10 data with manual or automatic recall
-0. 95 to 7 bar 0.1mbar ±0. 025 % F.S. Convert function: displays the electrical equivalent of the engineering unit
-0. 95 to 20 bar 0.1mbar ±0. 025 % F.S. Scale factor: setting with zero and span programmable
0 to 20 bar (ABS) 0.1mbar ±0. 025 % F.S. Square root: in combination with scale factor
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Internal data memory: standard 512 kb – Optional 8Mb with internal card
Power supply: external charger and rechargeable Ni-MH battery
Battery life (typical):
10 h (8 h on IS models) on Tc and mV input/output (backlight Off)
4 h (3 h on IS models) with 20 mA simulation (backlight Off)
Recharging time (typical): 5 h (8 h on IS models) at 90% and 6 h (10 h on IS models)
at 99% with instrument switched off.
Battery charge indication: bar graph on the LCD display (flashing on charge)
Line operation: 100V - 120 V - 230V - 240 Vac with the external battery charger
Line transformer insulation: 2500 Vac
Sealing: IP54
Operating environment temperature range: from -10 °C to +55 °C
Storage temperature range: from 0 °C to +60 °C (excluding batteries)
Humidity: max 95%RH non condensing
Case: Injection moulded polycarbonate case
Weights: net 1.4 Kg gross 2.5 Kg
Dimensions: 290x98x57 mm
Warranty: 2 Years.
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IN Thermocouples Range:
TC TYPE RANGE RESOL. ACCURACY Accuracy:
Plus model Relative Humidity:
Tc J -210 to 1200 °C 0.01 °C ±(0.01% +0.1°C) Sensor type:
-35 to 2200 °F 0.01 °F ±(0.01% +0.2°F) Range: 0 to 95% RH
Tc K -270 to 1370 °C 0.01 °C ±(0.01% +0.1°C) Accuracy: ±2% RH
-450 to 2500 °F 0.01 °F ±(0.01% +0.2°F) Pressure:
Tc T -270 to 400 °C 0.01 °C ±(0.01% +0.1°C)
Sensor type:
-450 to 760 °F 0.01 °F ±(0.01% +0.2°F)
Tc R -50 to 1760 °C 0.1 °C ±(0.01% +0.2°C)
Range:
-60 to 3200 °F 0.1 °F ±(0.01% +0.4°F) Accuracy: ±2 mbar
Tc S -50 to 1760 °C 0.1 °C ±(0.01% +0.2°C)
-60 to 3200 °F 0.1 °F ±(0.01% +0.4°F) Math functions
Tc B 50 to 1820 °C 0.1 °C ±(0.01% +0.3°C) Calculation functions: hold, max, min, offset, zero, average
140 to 3300 °F 0.1 °F ±(0.01% +0.6°F) In/Out data memory: 10 data with manual or automatic recall
Tc C 0 to 2300 °C 0.1 °C ±(0.01% +0.2°C) Convert function: displays the electrical equivalent of the engineering unit
32 to 4150 °F 0.1 °F ±(0.01% +0.4°F) Scale factor: setting with zero and span programmable
Tc G 0 to 2300 °C 0.1 °C ±(0.01% +0.3°C)
Square root: in combination with scale factor
32 to 4150 °F 0.1 °F ±(0.01% +0.6°F)
Tc D 0 to 2300 °C 0.1 °C ±(0.01% +0.3°C)
32 to 4150 °F 0.1 °F ±(0.01% +0.6°F)
Tc U -200 to 400 °C 0.1 °C ±(0.01% +0.1°C) DataLogger
-330 to 760 °F 0.1 °F ±(0.01% +0.2°F) Sources: Voltage, Current, Temperature, Resistance
Tc L -200 to 760 °C 0.1 °C ±(0.01% +0.1°C) Sampling time: 1 sec
-330 to 1400 °F 0.1 °F ±(0.01% +0.2°F) Memory: >1500 readings complete with date and time
Tc N -270 to 1300 °C 0.1 °C ±(0.01% +0.1°C)
-450 to 2380 °F 0.1 °F ±(0.01% +0.2°F)
Tc E -270 to 1000 °C 0.1 °C ±(0.01% +0.1°C)
General
-450 to 1840 °F 0.1 °F ±(0.01% +0.2°F) Accuracy: the above accuracies are stated for 365 days and includes non-linearity,
Tc F 0 to 1400 °C 0.1 °C ±(0.01% +0.1°C) hysteresis, and repeatability. The average temperature coefficient, inside the
32 to 2560 °F 0.1 °F ±(0.01% +0.2°F) temperature compensated range is ±0.002 of rdg/°C (w.t.r. +23°C / +73°F).
Note: 0.1°C resolution with temperature lower than –200°C Compensation temperature range: 0 to 45°C (+32 to +113°F)
Calibration: self learning technique with automatic procedure
Selection °C/°F/K: through the configuration procedure Channel 1-Channel 2 insulation: 250 Vdc
Resolution: 0.01°C / 0.01°F Common mode rejection: 140 dB at ac operation
Temperature scale: ITS90 and IPTS68 selectable Normal mode rejection: 60 dB at 50/60 Hz
Reference junction compensation: Temperature stability: for temperature exceeding the band +18°C to 28°C
internal automatic from -10 °C to +55 °C Span: ±8 ppm/°C
external adjustable from -50 °C to +100 °C Zero: ±0.2 µV/°C
remote with external Pt100 from -10°C to +100 °C (only on XP model) Measurement sampling time: 250 ms
Rj compensation drift: ± 0.002°C/°C (from -10 °C to +45 °C) Display: graphic LCD display with automatic and manual backlight device
Rj accuracy: ±0.05°C @ 25°C / ±0.005 °C/°C Digital interface: full bi-directional RS232
Input impedance (Tc ranges): >10 MΩ Power supply: external charger and rechargeable Ni-MH battery
Battery life (typical):
Environmental condition module (option) 10 h on Tc and mV input/output (backlight Off)
Temperature: 4 h with 20 mA simulation (backlight Off)
Sensor type: Pt100 Recharging time (typical): 5 h at 90% and 6 h at 99% with instrument switched off.
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Battery charge indication: bar graph on the LCD display (flashing on charge)
Line operation: 100V - 120 V - 230V - 240 Vac with the external battery charger
Line transformer insulation: 2500 Vac
Sealing: IP54
Operating environment temperature range: from -10 °C to +55 °C
Storage temperature range: from 0 °C to +60 °C (excluding batteries)
Humidity: max 95%RH non condensing
Case: Injection moulded polycarbonate case
Weights: net 1.4 Kg gross 2.5 Kg
Dimensions: 290x98x57 mm
Warranty: 2 Years. Contract extension up to 5 Years (pressure sensors not
included).
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3 DESCRIPTION
MicroCal 20 DPC (Documenting Process Calibrator) series are hand-held, high accuracy, process multifunction calibrators.
General features include: dual (simultaneous IN-OUT or simultaneous IN-IN) insulated channels, two internal pressure sensors, external pressure modules, automatic calibration
procedure, large graphic and back lighted display.
Rj compensation
Accurate and fast response compensation, through a special low thermal capacity design of binding posts, incorporating a thin film high accuracy Pt100 as cold junction reference. The
internal reference allows the maximum accuracy for the -10°C to +55°C temperature range. It is possible to set manually the compensation temperature (from -50 to +100°C) by
keyboard.
Frequency - Counts
Simulation mode is designed to generate a zero based square pulse, with an adjustable amplitude, at a frequency up to 20 KHz. A pre-set number of pulses may be programmed and
transmitted to test or calibrate totalizers and counters. The instrument can be configured to measure frequency and count pulse (totalise mode). Technical units in Hz, pulse/h and
pulse/m.
Firmware
The firmware is stored on a flash memory and allows a fast and easy upgrade of the instrument using a RS232 and PC software.
Simulation capability
• Auto-ramp and Auto-step capability with Start, End, and Step programmable parameters;
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Instruction Manual MM850432 ed. 05d
• Single and continuous cycle with Start, End, Rises, Soaks, and Falls programmable parameters;
• the signal value setting uses a unique in-line single-digit setting mode or a direct numeric entry;
• direct keyboard access to n.10 programmable memory stored values;
Calculator
A special calculator function is integrated in MicroCal 20 DPC. You can read the value from the input channel, operate on it, and then write the result on the output channel. All
standard math functions are included.
Data logging
The calibrator can be used as a two channel datalogger. The graphic mode allows you to display the trend; the Replay function allows you to generate the electrical signal using the
data stored. The LogMan PC software permits storage of data on the hard-disk.
Switch test
Temperature, signal and pressure switches can be tested using this advanced procedure. The calibrator will hold the display reading when the contact is closed or opened.
Over-Voltage protection
The unit is equipped with an advanced system including thermal fuse (auto repair do not need replacement), high voltage suppressor and resistor-diode voltage limiter.
HART communication
MicroCal 20 DPC has a built-in option for HART calibration and maintenance. No external adapter is required. It support the most popular HART transmitters with device specific
commands (pls. check updated list on web site). The flash memory firmware allows to upgrade to latest models simply using PC software and RS232 cable.
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Instruction Manual MM850432 ed. 05e
CalpMan 2007 calibration procedure manager, is designed to support all Eurotron portable calibrators. It includes an instrumentation database which makes it quick and easy to
generate and manage calibration procedures, set and read data from Eurotron calibrators, store the data on a database and generate a calibration report.
Eurotron CalpMan 2007 help you to document the calibration/inspection activities.
LogMan Software
WindowsTM software to download logged data from internal memory to PC. Data can be saved on disks, loaded from disks, exported in Excel format file.
LinMan Software
WindowsTM software to setup the instrument with TCX, RTDX special linearization. The program allows highly accurate temperature measurement with a calibrated Pt100/TC loading
the coefficients of the Calibration Report.
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Instruction Manual MM850432 ed. 05d
4
8. RS232 connector – HART digital communication (optional) - Female MiniDIN 6pin
8
9. Battery charger connector
5
10. External pressure module connector – Female MiniDIN 8pin
11. Environmental Module (Temperature, Relative Humidity, Barometric) - NOT available on IS
models
12. Digital In/Out connector for Switch Test - NOT available on IS models
11
10
6 7
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Instruction Manual MM850432 ed. 05e
3.1 Keyboard
[ ], [ ] keys 5 keys allows you to change (increase/decrease) the relative digit for Channel 2 output mode.
Numeric pad is used when numeric entry is required. Character pad is used when text entry is required, to
each pressing the letter changes among the related 3 or 4 ones.
[ ],[ ],[ ],[] the arrow keys allow highlighting menu items or selecting one
RCL/STO recall or memory store up to 10 (from 0 to 9) display page. The memories store the channels data and
setup.
Move cursor up when in configuration and setup menu.
STATUS Display auxiliary measuring channels (e.g. environmental temperature, pressure and relative humidity).
Return in measuring mode when in select or menu mode without changes.
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Instruction Manual MM850432 ed. 05d
3.2 Display
The figure shows the features of a typical display. The display shown is in MEASURE and SOURCE mode.
The other parts of the display are as follows:
• Status box: show the operative mode symbols (see the table below).
• Channel 1 box: show the CH1 measured value, engineering unit and input mode.
• Secondary value: show the measure or source value (CH2, Pressure, etc), engineering unit and input or output mode.
Symbols Description
Battery level:
This animated symbol will show the level of charge of the rechargeable batteries.
H Data Hold:
This symbol appears on display when the measures are freezed by pressing the [HOLD] key.
Z Zero function:
This symbol appears on display when the [HOLD] key is keep pressed for more than 2 seconds. It shows that the
relative measuring is active.
L Data Logger:
This symbol appears on display when data jogging is active.
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Instruction Manual MM850432 ed. 05e
R Replay:
This symbol appears on display when the simulation of data function is active
WARNING
FOR THE IS MODELS USE THE EXTERNAL BATTERY CHARGER IN SAFE ZONE ONLY
The Ni-MH rechargeable batteries allows a long time operation and do not need maintenance. The same batteries power both the instrument and the external pressure modules.
Battery life (typical):
10 h (8 h on IS models) on Tc and mV input/output (backlight Off)
4 h (3 h on IS models( with 20 mA simulation (backlight Off)
Recharging time (typical): 5 h (8 h on IS models) at 90% and 6 h (10 h on IS models) at 99% with instrument switched off.
During operation a fully battery symbol “≠” will be displayed on the display. This symbol means that the batteries are completely full. When the batteries will be discharged the symbol
“–” will appear and the instrument still has about 20 minutes operation capability to end the running analysis.
The battery symbol indicates that a full charge is required. Use only the dedicated battery charger supplied by Eurotron together the instrument.
CAUTION: OLD BATTERIES CAN LEAK AND CAUSE CORROSION. NEVER LEAVE RUN DOWN BATTERIES IN THE INSTRUMENT
WARNING
THE INSTRUMENT IS SHIPPED WITH AN AVERAGE LEVEL OF BATTERY CHARGE. AFTER UNPACKING, A FULL CHARGE OF THE BATTERY IS RECOMMENDED, BY CONNECTING THE INSTRUMENT TO THE MAIN
LINE THROUGH THE BATTERY CHARGER (OFF CONDITION) FOR 8/10 HOURS.
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Instruction Manual MM850432 ed. 05d
MicroCal 20 calibrator is designed to be insensitive to transients or noise, the following recommendations should be followed to reduce ac pick up in the signal leads and to ensure a
good performance. The input leads should not be run near ac line wiring, transformers and heating elements. Input/output leads should, if possible, be twisted and shielded with the
shield grounded at the end of the cable. When shielded cables are used the shield must be connected to the negative terminal.
The following figure shows some examples of input/output wiring of the instrument:
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Instruction Manual MM850432 ed. 05e
Resistance / Resistenza
For a better understanding of the appropriate connection when using the instrument to simulate current into industrial 2-wire loop please, note the meaning of the terminal used.
Passive loop
This type of connection is to be used when the external loop is not equipped with the loop power supplied. The calibrator can be, as an example, connected directly to a recorder,
controller, etc. with input circuits configured for current measurements.
Active loop
This type of connection must be used when the external loop is equipped with its loop power supplied. The power supply is not required to be disconnected. The loop circuit must be
opened and the calibrator connections are placed in series on the loop.
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Instruction Manual MM850432 ed. 05d
Banana plug
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Instruction Manual MM850432 ed. 05e
4 GETTING STARTED
4.1 Unpacking
Remove the instrument from its packing case and remove any shipping ties, clamps, or packing materials.
Carefully follow any instructions given on any attached tags.
Inspect the instrument for scratches, dents, damage to case corner etc. that may have occurred during shipment.
If any mechanical damage is noted, report the damage to the shipping carrier and then notify Eurotron directly or its nearest agent, and retain the damaged packaging for inspection.
A label indicates the model and the serial number of the instrument. Refer to this number for any inquiry for service, spare parts supply or application and technical support
requirements. Eurotron will keep a database with all information regarding your instrument.
WARNING
FOR THE IS MODELS USE THE EXTERNAL BATTERY CHARGER IN SAFE ZONE ONLY
4.3 Power up
Press the [ON/OFF] key to switch the instrument on and off. The instrument needs some seconds to check the hardware and to run the autocalibration procedure.
IMPORTANT
WHEN THERMAL FUSES ACTIVATE, YOU SHOULD DISCONNECT THE ELECTRICAL CONNECTIONS FROM THE UNIT AND SWITCH THE INSTRUMENT OFF FOR ABOUT 2 MINUTES. THE THERMAL FUSES WILL BE
AUTOMATICALLY RESTORED AND YOU CAN RESUME YOUR WORK.
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Instruction Manual MM850432 ed. 05d
• Press the [ ] and [ ] keys to highlight the “Date” option. Press the [ ] key to set the system date.
Date
DD [01]
MM [08]
YY [03]
Format [Euro]
• Press the [ ] and [ ] keys to highlight the parameter to set. Press the [ ] key to modify the value.
DD MM YY Format
1 6 1 Euro
2 7 2 USA
3 8 3
4 9 4
5 10 5
Press < > to SET Press < > to SET Press < > to SET Press < > to SET
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Instruction Manual MM850432 ed. 05e
• Press the [ ] and [ ] keys to highlight the time display mode (12H or 24H). Press the [ ] key to set the system time.
Time Time
HH [2] am/pm
MM [30] HH [2]
MM [30]
• Press the [MENU] key. Enter in configuration mode by highlight “Configuration” option (use the [ ] and [ ] keys) and press the [ ] key.
• Press the [ ] and [ ] keys to highlight the “Display” option. Press the [ ] key.
• Highlight the “Light” option and press the [ ] key to change the Backlit configuration.
Light
Auto
On
Off
• Use the [ ] and [ ] keys to highlight the desired backlight mode (AUTO, ON, OFF). Press the [ ] key to store the changes.
• Press [ESC] key to return in measuring mode.
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Instruction Manual MM850432 ed. 05d
• Press [MENU].
• Press the [ ] and [ ] keys to increase and decrease contrast.
• Press [ESC] key to return in measuring mode.
SELECT Display
Ch1 & Ch2
Ch1 & Pressure
Difference
Ch1
Ch2
Press < > to SET
Press the [ ] and [ ] keys to highlight the display mode. Available selections are: Ch1&Ch2, Ch1&ChP, Difference, Ch1, Ch2, ChP, Graph
Press the [ ] key to select the option. Press the [ESC] key to return in measure mode without changes.
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Instruction Manual MM850432 ed. 05e
100.02 100.02
Ch2 Out TcK Rji °C ChP Pl mbar Pl Ch1 10.2 mbar
Ch2 ChP
2 channels Real time graph
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Instruction Manual MM850432 ed. 05d
5 OPERATIONS
The operating mode (i.e., Source, measure) is shown on the display. Channel 1 can only measure electrical parameters; Channel 2 can Sourcing or Measuring (XP model only)
electrical parameter. If internal or external pressure sensors are installed, an additional Pressure channel can be set.
When you turn the calibrator ON, it powers up with the last configuration.
Please refer to Chapter 2.4 for electrical connections.
To zero a measure on one of the 2 channels, you have to press [HOLD/ZERO] key until the numeric pad symbol appears in status box. Now you have to press one of the numeric
keys towards up way [ ] to zero a measure of the channel in the upper part of the display. Otherwise, press [ ] to zero a measure of the channel in the lower part of the display.
Consequently, “Z” appears on the related channel (see par.2.2); to vanish this symbol, the only way is to restart the instrument.
0.0000
Z ch1 mA
ch2 Out TcK Rji °C
100.02
5.3 Storing
MicroCal can store up to 10 configurations with related measures.
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Instruction Manual MM850432 ed. 05e
After memorization of a setup and measure values, those symbols in the status box disappear.
• Press for a short time [RCL/STO], “Rcl” and appear in the status box
• Press a number corresponding to the desired memory position
After recalling a memory, the measure is in hold function (hence, “H” appears).
5.4 Calculator
MicroCal 20 implements a calculator function that allows performing simple mathematical operations or transferring a value to output channel.
• Press [CALC], the calculator box and the related symbol appear
0.0000
0.000000
100.02
• Insert the first value of the operation by means of numeric pad, select the operation by pressing [CALC] (+, -, *, /), insert the second value of the operation, press [=] to show the
result
NOTE: TO INSERT DECIMAL DIGITS, PRESS [SELECT] TO ACT ON DECIMAL DIGITS. BY PRESSING [IN], THE VALUE OF IN CHANNEL IS COPIED IN THE CALCULATOR; BY PRESSING [OUT], THE
CALCULATOR VALUE IS SENT TO THE OUTPUT CHANNEL.
Example: 23 x 4.5
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Instruction Manual MM850432 ed. 05d
If you choose the Channel 1 settings, the calibrator will If you choose the Channel 2 settings, the calibrator will display:
display:
N.B. Channel 2 can measure only on MicroCal 20DPC XP or MicroCal 20T models.
SELECT Ch1 SELECT Ch2
Thermocouple Out
RTD thermometer In
Current Off
Voltage
Resistance
Press < > to SET Press < > to SET
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Instruction Manual MM850432 ed. 05e
• Press the [ ] and [ ] keys to highlight the reference joint (Rj) mode.
Rji Internal reference. The temperature is automatically compensated by the internal sensor.
Rje External reference. The temperature is compensated with the value programmed in “Menu – Unit – Temperature – Rj Ch1 ext” menu.
Rjr Remote reference. The temperature is compensated using the channel 2 as RTD input. This option is available only on MicroCal 20DPC XP and
MicroCal 20T models.
• Press the [ ] key. Press the [ESC] key to return in measure mode without changes.
Rji
TcK
TcJ
TcT
TcR
TcS
Press < > to SET
• Press the [ ] and [ ] keys to highlight the requested type of thermocouple.
• Press the [ ] key to confirm the selection and going in measuring mode. Press the [ESC] key to return in measure mode without changes.
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Instruction Manual MM850432 ed. 05d
MENU
Configuration
Unit
Ramp-Memory scan
Data logger
Advanced
Press < > to SET
• Press the [ ] and [ ] keys to highlight the “Unit” option.
• Press the [ ] key to confirm the selection. Press the [ESC] key to return in measure mode without changes.
Unit Temperature
Temperature Unit [°C]
Pressure [mbar] Rj Ch1 ext [0.0]
Xscale Rj Ch2 ext [0.0]
Scale [ITS 90]
25.0
Use numeric keys
[ENTER] to confirm
Use the numeric pad (red keys) to insert the temperature value (e.g. 25.0°C)
• Press [ENTER] to confirm or [] to go to the upper menu level without changes.
• Press the [ESC] key to return in measure mode without changes.
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Instruction Manual MM850432 ed. 05e
• Press the [SELECT] key until “SELECT CH1” or “SELECT CH2” is shown.
If you choose the Channel 1 setting the calibrator will If you choose the Channel 2 setting the calibrator will display:
display:
N.B. Channel 2 can measure only on MicroCal 20DPC XP or MicroCal 20T models.
SELECT Ch1 SELECT Ch2
Thermocouple Out
RTD thermometer In
Current Off
Voltage
Resistance
Press < > to SET Press < > to SET
RTD thermometer
3 wire
4 wire
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Instruction Manual MM850432 ed. 05d
IMPORTANT
PLEASE SELECT 4 WIRE CONNECTION IF YOU HAVE A 2 WIRE RTD AND USE THE ELECTRICAL CONNECTION AS SHOWN ON 2.4 CHAPTER.
• Press the [ ] key to confirm the selection. Press the [ESC] key to return in measure mode without changes.
3 wire
Pt100 IEC
Pt200 IEC
Pt500 IEC
Pt1000 IEC
Pt100 OIML
Press < > to SET
• Press the [ ] and [ ] keys to highlight the requested type of RTD.
• Press the [ ] key to confirm the selection and going in measuring mode. Press the [ESC] key to return in measure mode without changes.
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Instruction Manual MM850432 ed. 05e
5.5.6 Current
• Press the [SELECT] key until “SELECT CH1” or “SELECT CH2” is shown.
If you choose the Channel 1 setting the calibrator will If you choose the Channel 2 setting the calibrator will display:
display:
N.B. Channel 2 can measure only on MicroCal 20DPC XP or MicroCal 20T models.
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Instruction Manual MM850432 ed. 05e
IMPORTANT
ACTIVE LOOP SELECTION ALLOWS TO SWITCH OFF THE INTERNA POWER SUPPLY.
SELECT THIS FUNCTON WHEN YOU DO NOT NEED THE LOOP SUPPLY TO MAXIMIZE THE MICROCAL BATTERY LIFE.
• Press the [ ] key to confirm the selection and go to measuring mode. Press the [ESC] key to return in measure mode without changes.
5.5.7 Voltage
• Press the [SELECT] key until “SELECT CH1” or “SELECT CH2” is shown.
If you choose the Channel 1 setting the calibrator will If you choose the Channel 2 setting the calibrator will display:
display:
N.B. Channel 2 can measure only on MicroCal 20DPC XP or MicroCal 20T models.
SELECT Ch1 SELECT Ch2
Thermocouple Out
RTD thermometer In
Current Off
Voltage
Resistance
Press < > to SET Press < > to SET
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Instruction Manual MM850432 ed. 05d
Voltage
200mV
2V
20V
If you choose the Channel 1 setting the calibrator will If you choose the Channel 2 setting the calibrator will display:
display:
N.B. Channel 2 can measure only on MicroCal 20DPC XP or MicroCal 20T models.
SELECT Ch1 SELECT Ch2
Thermocouple Out
RTD thermometer In
Current Off
Voltage
Resistance
Press < > to SET Press < > to SET
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Instruction Manual MM850432 ed. 05e
In
Thermocouple
RTD thermometer
Current
Voltage
Resistance
Press < > to SET
Process Function
XScale
LinMan [ ]
If you have select “XScale” option, the display will show: If you have select “LinMan” option, the display will show the list of all sensor
Xscale linearizations you have created using the optional PC software LinMan.
X1 LinMan
X2 My Sensor 1
X3 My Sensor 2
X4 My Sensor 3
Set X1 My Sensor 4
Press < > to SET My Sensor 5
• Press the [ ] and [ ] keys to choose the Xscale function. Press < > to SET
• Press the [ ] key to confirm the selection and go to measuring mode. Press the • Press the [ ] and [ ] keys to choose the sensor name.
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Instruction Manual MM850432 ed. 05d
[ESC] key to return in measure mode without changes. • Press the [ ] key to confirm the selection and go to measuring mode. Press the
(for Xscale function, see par.4.3) [ESC] key to return in measure mode without changes.
5.5.9 Pressure
• Press the [SELECT] key until “SELECT Pressure” is shown.
SELECT Pressure
Pl
Ph
Ph-Pl
Ph+Pl
Pe
Press < > to SET
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Instruction Manual MM850432 ed. 05e
Pressure
mbar
bar
Pa
hPa
kPa
Press < > to SET
• Press the [ ] and [ ] keys to highlight the engineering unit you would like to use in pressure sourcing and measuring.
• Press the [ ] key to confirm the selection and going in measuring mode. Press the [ESC] key to return in measure mode without changes.
• To zeroing the pressure channel, hold down the [HOLD/ZERO] key for 4 seconds while in pressure display mode. The symbol is displayed in the status box. Press the [ ],
[ ] key if you need to zero the upper or the lower display.
5.5.12 Resistance
• Press the [SELECT] key until “SELECT CH1” or “SELECT CH2” is shown.
If you choose the Channel 1 setting the calibrator will If you choose the Channel 2 setting the calibrator will display:
display:
N.B. Channel 2 can measure only on MicroCal 20DPC XP or MicroCal 20T models.
SELECT Ch1 SELECT Ch2
Thermocouple Out
RTD thermometer In
Current Off
Voltage
Resistance
Press < > to SET Press < > to SET
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Instruction Manual MM850432 ed. 05d
In
Thermocouple
RTD thermometer
Current
Voltage
Resistance
Press < > to SET
Resistance
3 wire
4 wire
• Press the [ ] key to confirm the selection. Press the [ESC] key to return in measure mode without changes.
3 wire
500Ω
5kΩ
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Instruction Manual MM850432 ed. 05e
IMPORTANT
MEASURE OF FREQUENCY OR PULSES IS POSSIBLE ONLY ON CHANNEL 1
• Press the [SELECT] key until “SELECT CH1” is shown
SELECT Ch1
Thermocouple Frequency/Pulse
Frequency
RTD thermometer
Current Pulse
Voltage
Resistance
Press < > to SET
Select “Frequency/Pulse”
Press < > to SET select “Frequency” o “Pulse”
• Press the [ ] key to select the option. Press the [ESC] key to return in measure mode without changes
If you select Frequency as a input: If you select Pulse as a input:
Frequency Se scegliete “Pulse” come input, lo strumento mostra:
Range Pulse
Trigger level [2] Measure
Trigger level [2]
Time
Mode [One shot]
Press < > to SET
• Select “Trigger level” to define the threshold level (Volt) Press < > to SET
• Select “Range” to define the frequency level
• Select “Trigger level” to define the threshold level (Volt)
Frequency • Define the time, in seconds, used to perform the measure, with “Time”
200Hz • Select the mode for the measure of pulses: “One shot” or “Continuous”, depending
on which kind of measure you want: over a single time range or continuously.
2kHz
• Select Measure to start the measure. The instrument comes back automatically to
20kHz the measuring page and channel 1 measures a value expressed in p/t
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Instruction Manual MM850432 ed. 05d
NOTE
ABOUT THE GENERATION OF FREQUENCY/PULSE, SEE PAR. 4.6.2
NOTE
PROCEED AS DESCRIBED IN THE MEASURE PAR. 4.5 FOR THE SELECTION OF VARIETIES OF SIGNAL GENERATIONS
To insert the numeric value for a generated signal, it is enough to insert it directly using [ ], [ ] (numeric pad). Each key is located immediately below the digit it acts on: a single click
of [ ] increases the digit of 1 unit, vice versa a single click of [ ] decreases this digit of 1 unit.
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Instruction Manual MM850432 ed. 05e
Example: To insert the value “210.00”, we need to act on numeric pad or with the calculator function
WARNING
FOR IS MODELS CONNECT THE TEMPERATURE GENERATOR IN SAFE ZONE ONLY
MicroCal 20 is able to command a temperature generator of MicroCal T series by Eurotron. In that way, it is possible to set the temperature directly from the calibrator.
Among possible uses, for instance it is possible to realize a system which receives a signal from a temperature transmitter and turns it back on the furnace; moreover, scaling functions
are always available.
0.000 0.000
210.000000 Ch1 mA
Ch2 out RTD °C 4w
1 0 .00 2 1 0 .00
NOTE
THE CONNECTION TO MICROCAL T IS PERFORMED BY MEANS OF THE RS232 SERIAL PORT (6 MINIDIN FEMALE CONNECTOR ON THE LEFT SIDE)
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Instruction Manual MM850432 ed. 05d
Select the desired temperature generator and press the [ ] key to select it
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Instruction Manual MM850432 ed. 05e
If you select “Frequency” as output, the display shows: If you select “Pulse” as input, the display shows:
Frequency Pulse
Square OnOff
Sinusoidal Time
Triangular Mode [One shot]
Amplitude [5] Amplitude [5]
Sin offset [0]
Press < > to SET Press < > to SET
• Select the Amplitude • Define the time (minutes and seconds), over that the generation is performed
• Select the offset with “Sin offset” with Time
• Select the desired waveform: square, sinusoidal, triangular • Select the mode for pulse generation: “One shot” or “Continuous”, depending
• Select the range for the frequency : on which kind of generation you want: over a single time range or continuously
Sinusoidal • Select the Amplitude
200Hz • Select OnOff. The instrument comes back automatically at the measuring
page and channel 2 expresses the value in p/t. Hence it is possible to directly
2kHz set the number of pulses in time unit.
20kHz
When the instrument is in the measures page, it appears in Hold mode. Unlocking
hold by pressing [HOLD], the generation starts with those previously set
Press < > to SET parameters.
• Press the [ ] key to select the option and to enter measure mode
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Instruction Manual MM850432 ed. 05d
MENU Unit
Configuration Temperature
Unit Pressure [mbar]
Ramp-Memory scan Xscale
Data logger
Advanced
Press < > to SET Select the “Unit” option
Press < > to SET Select the “XScale” option.
XScale X1
X1 Unit [°C]
X2 Parameter [50 mA]
X3 In Low [4.000]
X4 In High [20.000]
Disp Low [0.0]
Press < > to SET Select one of the 4 available functions. (e.g. X1)
Press < > to SET
Select and program each of the 8 variables:
Unit: 5 characters length can be programmed for the engineering unit
Parameter: select the voltage or the current input range [200mV, 2V, 20V, 50mA]
In Low: Change this value with the Zero scale
In High: Change this value with the Input Full Scale
Disp Low: Change this value with the Displayed low scale
Disp High: Change this value with the Displayed High scale
Function: Change this value with the linearization function [linear, square, sqrt, log]
Decimals: Change this value with the number of digits to be displayed [0, 1, 2, 3, 4]
• Press the [ESC] key to return in measuring mode.
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Instruction Manual MM850432 ed. 05e
NOTE
BEFORE RUN THE PROCEDURE THE CH2 HAS TO BE SET AS OUTPUT (SEE PAR. 4.6)
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Instruction Manual MM850432 ed. 05d
• Select the “On/Off” key to run the procedure. Press [ESC]: the display shows a page like that:
15.2000
Ch1 mA
Ch2 Ramp mV
100.02 The “ramp” massage is displayed on the channel 2 while the ramp is running.
The phases of the ramp are signed by the arrows beside the “ramp” message: = ascent, = soak up, = slope down, = soak down
Example:
Ch2 on V
From=0, to=1, step=0.1, t up=5, t soak up=3, t down=4, t soak down=4
The simulation starts from 0V, goes to 1V in 5sec with 0.1V steps. After the ascent, the signal is kept at 1V for 3sec and goes down to 0V in 4sec. After other 2sec, the cycle is redone
for a number of times equal to “n.cycles”.
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Instruction Manual MM850432 ed. 05e
5.10 Graph
The graphic display allows showing the real time trend for two channels.
The procedure uses channels configuration. Before run the procedure the channels to be graph has to be set.
Graph
Source [Ch1]
In Low [0.00]
In High [100.00]
Time
Mode [Line]
Press < > to SET
Source: Select the graph channel source. Available settings are: CHP (if internal and/or external pressure sensor are installed), CH1, CH2.
In Low: Set the graph Low scale
In High: Set the graph full scale
Time: Set the sampling time (expressed in min. and sec.)
Mode: set the mode between the options "Dot" and "Line"
• To display the graphic, select the graphic display mode by pressing the [DISPLAY] key and selecting the “Graph” item.
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• Select the “On/Off” key to run the procedure. The display shown the following page:
–
15.2000
Ch1 mA
Ch2 scan 0 mV
100.02 The message “scan” is displayed in the status box when the sequencer is running. A number shows the current step.
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Instruction Manual MM850432 ed. 05d
• If the sequencer is programmed in “AUTO” mode, press the [HOLD] key to pause and to continue the procedure.
• If the sequencer is programmed in “MANUAL” mode, press the [HOLD] key to go to next step.
MENU Advanced
Configuration Switch Test
Unit LeakTest
Ramp-Memory scan HART
Data logger Trx simulator
Advanced Graph
Press < > to SET Select “Advanced”
Press < > to SET Select “Switch Test”
Switch Test
Pressure
Temperature
Switch [Ext]
You can also set the contact input for the switch test by selecting it between the "external", "ch1" or "ch2" options:
Switch Test Switch
Pressure Ext
Temperature Ch1
Switch [Ext] Ch2
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Instruction Manual MM850432 ed. 05e
Pressure
If you have to verify the switch on a pressure, select “Pressure” and the type of the sensor to use, internal or external: Pl
Ph
Pe
If you have to verify the switch on a temperature, select “Temperature” and choose the proper channel.
Switch Test Switch Test During a switch test, at the first line you can read the measure in real time. The second line
shows the status of the switch and the third line indicates the measure held at the moment
10.0 mbar 0.0 mbar of switch commutation.
Contact Open Contact Close
0.0 mbar 15.0 mbar
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Instruction Manual MM850432 ed. 05d
The set waiting time will be start and the following pages will appear
Leak Test
Initial = 100.00
Final = 99.50
Leak = 0.50
Leak time = 60
Leak rate = 0.50
Press enter to store
at the end of the test the following page will appear
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5.15 Alarms
It is possible to enable or disable alarm’s thresholds initially set up by the firm (system alarms) or set custom alarm definable by the user.
Alarm
General [Enable]
User
• Select General and then Enable or Disable the general system alarms
NOTE: WHEN YOU DISABLE THE ALARMS, AT NEXT TURNING ON THE SELECTION WILL BE LOSE AND ALARMS BECOME ACTIVE.
See par.10.1 about error messages.
User
OnOff [off]
Channel [ch1]
Min [0]
Max [100]
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NOTE: IN CASE OF THRESHOLD OVERCOMING, AN ACOUSTIC SIGNAL IS EMITTED UNTIL THE SIGNAL COMES BACK RETURN UNDER THRESHOLD OR THE ALARM IS DISABLED.
• Press [MENU]
MENU Configuration
Configuration Display
Unit Power On [Set Ch]
Ramp-Memory scan Date/time
Data logger Rejection [50 Hz]
Advanced Baud rate [9600]
Press < > to SET Press < > to SET
Select “Configuration” Select “Power On”
> Power On < Safe: Ch1 = voltage, Ch2 = off. This way avoids any risk of damage for the instrument
Safe Set Ch: it set the last channel settings
Set Ch
Set val: it set the last channel settings and the channel 2 output value
Set val
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6 SERIAL COMMUNICATION
WARNING:
CONNECT THE RS232 PORT IN SAFE AREA ONLY
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• Press the [ ] and [ ] keys to highlight the required baud rate value.
• Press the [ ] key to select the option. Press the [ESC] key to return in measure mode without changes.
This software is compatible with all versions of Windows. The program needs the following minimum requirements of the Personal Computer:
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• Connect the instrument to PC through the serial communication cable (BB530203) and turn it on and enter the Firmware Upgrade mode by pressing [MENU]+[ON]
• Select the right COM port (Serial port)
• Select the same communication velocity (expressed in Baud) either on PC (Baud rate) and on the instrument
ATTENTION
SET THE SAME BAUD RATE EITHER ON PC AND THE INSTRUMENT, OTHERWISE NO COMMUNICATION HAPPENS.
IN CASE OF COMMUNICATION PROBLEMS, TRY TO DECREASE THE BAUD RATE.
• Insert in the field “Filename” the position where the file with “HFW” extension is, it means the firmware that has to be transferred to the instrument.
• Press “Program” and wait the complete data transfer
• Press “END” to quit the program
NOTE: EVENTUALLY, PRESS “READ ME” TO READ AN HELP ONLINE.
ATTENTION
IN CASE OF FAILED PROCEDURE, TURN THE INSTRUMENT OFF BY PRESSING [ON/OFF] FOR ABOUT 10SECS AND REPEAT THE OPERATION.
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The RS232/USB adaptor can be used to directly connect the instrument to a computer without the RS232 serial port, but with the USB port only. The adaptor can be used with PCs
under the operating systems Windows™XP and Windows™ 95/98. Depending on the configuration of the computer, the adaptor could be automatically identified or not. If the adaptor
isn’t properly identified you’ll need to manually install its driver, that you can find on the instrument’s software CD.
You need to follow the driver installation below only at first connection of the adaptor. Then, every time you connect the adaptor to your USB port, it will be automatically identified and
it will be ready to operate.
• If you have previously installed a similar adaptor on your pc and the drivers that are about to install are different from those already installed, please uninstall the already installed
drivers FIRST. Please refer to the Driver’s Uninstall procedure of your Operating System.
• Connect the adaptor to a USB port of your computer. This will automatically launch the “Windows Found New Hardware Wizard”, if the adaptor is not automatically identified and
installed on your system.
• The following page will be displayed:
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• select “No, not this time” to avoid the driver search in internet, then click “Next” to proceed with the installation
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• Select the second option: “Install from a list or a specific location (Advanced)”, then click “Next”
• Select the option referring to the following page, flagging “Search for the best driver in these locations”. Press “Browse” to select the file path.
• D:\\EE26032-SW-DRIVER USB-Seriale FTDI, then select the folder referred to your operative system and click “OK”. The driver will be automatically installed on your system.
NOTE: IF WINDOWS XP IS CONFIGURED TO WARN WHEN UNSIGNED (NON-WHQL CERTIFIED) DRIVERS ARE ABOUT TO BE INSTALLED, YOUR COMPUTER WILL BE DISPLAY THE “HARDWARE
INSTALLATION” WARNING PAGE. CLICK ON “CONTINUE ANYWAY” TO CONTINUE WITH THE INSTALLATION. IF WINDOWS XP IS CONFIGURED TO IGNORE FILE SIGNATURE WARNINGS, NO MESSAGE WILL
APPEAR.
At the end Windows will show a message indicating that the installation was successful. Click “Finish” to complete the installation.
WARNING
THE ADAPTOR WILL BE CONFIGURED ON YOUR SYSTEM AS A COMMUNICATION “COM” USB SERIAL PORT, NOT AS A CLASSIC USB PORT. INTO THE DEVICE MANAGER OF YOUR PC THE PORT WILL
APPEAR IN THE “COM AND LPT PORT” CATEGORY.
PLEASE ALSO REMEMBER TO SET BOTH THE CORRECT COM PORT NUMBER AND THE PORT SPEED IN BAUD ON THE SOFTWARE SETTINGS THAT YOU ARE RUNNING, OTHERWISE YOU WILL HAVE ANY
COMMUNICATION BETWEEN THE INSTRUMENT AND THE COMPUTER.
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8 SOFTWARE
The MicroCal 20 software package allows using the MicroCal 20 at its best, using all its capabilities.
Three separate programs are available:
LinMan Software
TM
Windows software to setup the calibrator for special sensor linearization.
Two data input mode are available: a complete 2-dimension table (mV to °C, mA to mbar, ohm to °C, etc.) or RTD Pt100 polynomial coefficients.
This software allows you to insert the calibration corrections for your Pt100 working standards and minimize the errors in temperature measurements.
LogMan Software
WindowsTM software to download logged data from MicroCal internal memory to PC. Data can be saved on disks, loaded from disks, exported in Excel format file.
Off-line procedures
Prepare the calibration procedure on the PC with CalpMan 2007.
Upload one or more Tag calibration routines (test points, error band, etc.) from a PC to the internal memory of the instrument in order to automate in-field tests and calibrations.
Select the appropriate tag name using the keyboard of the calibrator, the calibrator will ask you step by step for all operation and test and calibration data ("As found" and "As left"
values) can be memory stored.
Download your calibration data back to your PC. Print reports or export data.
On-line procedures
CalpMan 2007 calibration procedure manager is also designed to support all Eurotron portable calibrators.
It includes an instrumentation (Standards and Tags) database which makes it quick and easy to generate and manage calibration procedures, set and read data from Eurotron
calibrators, store the data on a database and generate a calibration report.
NOTE: FOR ON-LINE PROCEDURE, PLEASE REF. TO THE MM850290 CALPMAN 2007 INSTRUCTION MANUAL.
The software is Windows compatible. The program requires the following minimum configuration for your PC:
Pentium CPU
20 Mbytes free space on hard disk
Color monitor 800x600
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CD-ROM drive
Microsoft mouse or a compatible one
After executing the program, you can see a menu like that:
Firstly, set up the serial port properly through Option menu. Usually, on the back of PC, you can see COM1 and COM2 ports; be sure that the connection port is the same in the
program.
ATTENTION
SET THE SAME COMMUNICATION RATE (IN BAUD) BOTH ON PC AND ON YOUR INSTRUMENT
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The calibrator can be programmed for memory store input channels measurements. Each measure is recorded complete of the current data and time.
The procedure uses channels configuration. Before run the procedure the channels to be logged have to be set.
• Select the “On/Off” key to run the procedure. The display shows the following page:
L
15.2000
Ch1 mA
Ch2 Out TcK Rji °C
100.02 The symbol “L” on the message box is displayed if data logging is running.
• Return back to menu and in Data Logger item select newly “On/Off” to stop the procedure.
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• Press [MENU]:
select the proper number of column, it means the signal to simulate among those previously stored. Indeed, a log file is divided in many data columns depending on how
many fields (Sources) are active during storing phase.
R
15.2000
Ch1 mA
Ch2 Out TcK Rji °C
100.02 The symbol “R” on the message box is displayed during the data Replay.
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• Return to the menu, Data Logger / Replay and select newly “On/Off” to eventually end the procedure. Otherwise, the function stops after simulation of all data stored.
8.1.3 LogMan
NOW IT IS POSSIBLE TO MOVE TO SOFTWARE SECTION: RUN UTILITIES MANAGER
ATTENTION
AT FIRST USE OF THE SOFTWARE, YOU HAVE TO INSERT THE REGISTRATION CODE IN ORDER TO
USE LOGMAN SOFTWARE
After the registration, the software is completely ready for use. Otherwise, it works
just as a demo version and no data transfer is possible.
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• Be sure that the instrument is connected and switched on, press the button Connect
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The window is a complete image of the content of the memory of instrument and PC.
In the upper side, you can see the browser for log files into MicroCal memory.
In the lower side is instead shown a browser for PC files. Because of choosing LogMan, the PC browser is
automatically opened at “Log files” folder.
NOTE: EVEN FROM EXPLORER WINDOW IT IS POSSIBLE TO SET THE PARAMETERS FOR THE SERIAL PORT BY MEANS OF SETTINGS
To transfer files from the instrument to PC or vice versa, you have to select them (one or more at the same time) and
press the button which defines the direction for data transfer to PC or to the instrument
After the data transfer, the files will appear in the related browser.
NOTE: IF IN THE OPTION MENU “SET DOUBLE CLICK FUNCTION” IS SET AS “TRANSFER SELECTED FILES”, FOR DATA TRANSFER IT IS ENOUGH A SIMPLE DOUBLE CLICK
To show the content of a file, it is enough to select it and click on the View button . After a brief wait, due to data transfer, a window for the visualization is opened with the
detail of the performed memorization.
NOTE: IF IN THE OPTION MENU “SET DOUBLE CLICK FUNCTION” IS SET AS “LAUNCH ASSOCIATED APPLICATION”, TO SHOW THE FILE IT IS ENOUGH A SIMPLE DOUBLE CLICK
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ATTENTION
THE VISUALIZATION OF THE FILENAME IN THE EXPLORER WINDOW DOES NOT IMPLY THAT DATA INSIDE THEM ARE TRANSFERRED TO PC.
TO VISUALIZE THE CONTENT, YOU HAVE TO KEEP ACTIVE THE CONNECTION TO MICROCAL
To save a file, click on Save button and specify name and position of the file in Excel format (“xls” extenstion)
To delete a file, either on PC or on the instrument, you have to select it and press “Canc” button on PC.
8.1.4 Certificates
Utilities Manager implements the feature of visualize calibration certificates of the instrument that are stored inside its memory.
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• to export a certificate press . Then, select the proper format for export (Word, txt, etc…) and the destination
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By all means, before selecting a linearization on your instrument, you have to define it and transfer it in the instrument through LinMan: for that purpose, proceed as following.
IMPORTANT
LINMAN IS A SOFTWARE INCLUDED IN UTILITIES MANAGER. TO ACTIVATE IT YOU MUST REGISTER IT BY MEANS OF A REGISTRATION CODE SUPPLIED WITH THE PROGRAM
THE REGISTRATION PROCEDURE IS SIMILAR TO THAT ONE FOR LOGMAN ABOVE MENTIONED
• Run Utilities Manager and select “Create/edit linearization data” from Tools menu
A new window allows defining a new linearization, it means to set unit and input scale, output unit, decimals and function name.
A numeric table allows defining numeric values which permit to obtain the linearization function.
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If you want to insert polynomial coefficients for a RTD, you have to select “Set RTD parameters” and insert proper numerical values.
-3 -1 -7 -2
Example: for a Pt100 in the range from 0°C to 850°C, the parameters are the following: R0=100 (resistance in ohm at 0°C), A=3.90802 ·10 °C , B=-5.802 ·10 °C , C=0
After defining linearization points, it is possible to show the related graphic through the icon or to save the related file (“mcl” extension) with . Besides, you can load a
To transfer a linearization file to the instrument, it must appear in the Lin folder. In order to do that it is possible just to drag and drop it or to click on the 3rd icon of Explorer “Send file
to instrument” and select the proper file (“mcl”).
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• Be sure that the instrument is connected and switched on, press the button Connect
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The window is a complete image of the content of the memory of instrument and PC.
In the upper side, you can see the browser for linearization files into MicroCal memory.
In the lower side is instead shown a browser for PC files. Because of choosing LinMan, the PC browser is
automatically opened at “Linearization files” folder.
NOTE: EVEN FROM EXPLORER WINDOW IT IS POSSIBLE TO SET THE PARAMETERS FOR THE SERIAL PORT BY MEANS OF
To transfer files from the instrument to PC or vice versa, you have to select them (one or more at the same
time) and press the button which defines the direction for data transfer to PC or to the instrument
After the data transfer, the files will appear in the related browser.
NOTE: IF IN THE OPTION MENU “SET DOUBLE CLICK FUNCTION” IS SET AS “TRANSFER SELECTED FILES”, FOR DATA TRANSFER IT IS ENOUGH A SIMPLE DOUBLE CLICK
To show the content of a file, it is enough to select it and click on the View button . After a brief wait, due to data transfer, a window for the visualization is opened with the
detail of the performed memorization.
NOTE: IF IN THE OPTION MENU “SET DOUBLE CLICK FUNCTION” IS SET AS “LAUNCH ASSOCIATED APPLICATION”, TO SHOW THE FILE IT IS ENOUGH A SIMPLE DOUBLE CLICK
NOTE: NOW IT IS POSSIBLE TO USE THE LINEARIZATION FROM “MATH FUNCTION”, AS SEEN ABOVE.
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However, MicroCal 20 allows storing inside itself all parameters needed for calibration procedures: in this case, we speak about off-line procedures as the MicroCal is disconnected
from PC and it can be moved on the field to perform the required procedures. About procedures off-line, see the following chapter. Anyway, the CalpMan 2007 manual is still useful for
the definition of the procedure.
ATTENTION
AS A PROCEDURE IS TRANSFERRED ON THE CALIBRATOR, PAY ATTENTION TO THE DEFINITION OF COM PORTS FOR ACTUAL AND REFERENCE VALUES.
To transfer data on the calibrator, you need an Upload of information. Hence, be sure that the instrument is switched on and properly connected to PC through serial port.
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• Select “Upload” through “Offline” button and wait for data transfer
Eventually, even from Offline button, it is possible to set the serial port parameters from Options. When necessary, select the options “Delete measure after download” or “Delete all
measure before upload”
NOTE: AFTER UPLOADING DATA OF A CALIBRATION PROCEDURE, IT IS POSSIBLE TO FIND RELATED FILES IN “PROC” FOLDER FROM AN EXPLORER WINDOW OF UTILITIES MANAGER.
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9 CALIBRATION PROCEDURES
Eurotron with CalpMan 2007, coupled with the powerful MicroCal 20 calibrator, grants the possibility to keep these instruments under control.
The calibration data for the required instruments can be stored into the MicroCal 20 memory following the instructions detailed in this manual.
The data of each calibration procedure can be stored together with the name of the TAG, with engineering units, process info, calibration points and a two allowed levels of error.
The calibrator can be used as a generator or as a recorder or both; its input and output terminals can be used to generate, receive and compare info.
After the calibration check, MicroCal 20 will indicate if the checked instrument is within its specifications or if it has to be verified; and a decision can be made by the plant technicians.
The status of every instrument before and after its calibration can be recorded and recalled later.
Benefits to be gained from this system are:
• Optimization of the Maintenance period. By keeping a record of the time required between necessary adjustments, the optimum maintenance period can be determined.
• Print of the Report of Calibration. A calibration report can be printed for each TAG.
• Aid in maintenance planning. Data can be used to analyze the time and cost required for instrument calibrations and can aid in planning manpower, specifying supplier, etc.
Test and calibration data can be memory stored and downloaded to a PC to document the calibration activity that allows building a quality control chart/data bank from a single
calibration sheet to a detailed historical report.
Each instrument, called “Tag”, to be calibrated/inspected is identified by 16 alphanumeric characters.
Three additional lines of 16 characters are available for a more detailed description of the instrument to be calibrated. A typical example is shown below:
The overall capabilities of the combination between MicroCal 20 + CalpMan 2007 software are the following :
MicroCal 20 can store up to 100 Tags
Each Tag can be tested in different calibration steps (Test Point)
Each Tag can be identified with an alphanumeric code of 16 characters
Plant location/Plant section can be identified with three additional lines, everyone of 16 alphanumeric characters
The Operator/Inspector’s name can be written with up to 16 alphanumeric characters
The Test procedure can be prepared in a PC and downloaded into a MicroCal 20 when required
The Test procedure can be eventually directly loaded on the field and downloaded into the PC
Direct test of analog / digital signal and pressure indicators
Direct test of Signal and Pressure Transmitters with comparison between input and electrical signal output
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Direct test of Pressure Transmitters at actual programmed test points or with an automatic calculation of actual errors with inlet pressure in an acceptable deviation band from the
Test Point level.
NOTE
PARAMETERS OF AN OFF-LINE PROCEDURE MUST BE FIRSTLY TRANSFERRED ON THE MICROCAL: SEE PAR.6.2
• Press [CAL PROC] and select the proper Tag from Tag item (in this example, the file is associated to the procedure is “Tag1”)
• Once loaded data calibration, it is possible to check them selecting “Display procedure”. One or more pages appear, interchangeable by pressing [ENTER]:
Even from “Select procedure”, it is possible to set the procedure as “As found” or “As Left”, it means to state whether the instrument is as found or as left after a calibration
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Result
Found
Left
Press [ ] to SET
• Now it is possible to run the procedure by pressing “Run procedure” and to wait for its completion:
OFF_VtoV 1/1
Ref:5.0000V+0.0125
Ref:Out +5.0000 V
Act:In +5.0002 V
Limit: +0.0035
Error: +0.0002
Procedure complete
Press [ENTER]
When the Reference and/or the Actual values are out of limits, the correspondent values will be in reverse mode.
Eventually, abort the procedure by pressing [ESC] key. A confirmation message will be shown on display.
• Finally, press [ENTER] as required at the end of the procedure. The calibrator returns to the measuring mode.
• Returning to procedure menu by pressing [CAL PROC] and selecting “Display results”, it is possible to check step by step the results of the calibration (press [ENTER] to change
the results pages).
SELECT Procedure
Tag [Tag1]
Results [Found]
Display procedure
Display results
Run procedure
Press [ ] to SET
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This document is related to the analysis and the management of a driver for the MicroCal20 (ordering code EE260222), use DLL technology (dynamic library language) for optimize
and simplify the protocol of the communication between PC and MicroCal20.
10.2 Performances
• Management of serial port PC from Com 1 to Com 16
• Possibility set of the BoudRate from 9600bps to 115200bps
• Language of programming standard recognized from all the Microsoft Systems
• Possibility of integration with various types of programming languages
• It uses OCX standard of Windows : MSCOMM32.OCX
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10.3 Interfaces
In order to manage the protocol there is a set of the publics methods (see Ch. 8.3.3} that list all the possible actions available for the instrument.
ATTENTION:
NOTE THAT THE DLL ALWAYS MAST BE REGISTERED WITH THE COMMAND : REGSVR32 PATH\NAME.DLL
In order to manage the protocol there is a set of the publics methods (see Ch. 8.3.3) that list all the possible actions available for the instrument.
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0 none 11 zero
1 overrange 12 freq
2 underrange 13 psfail
3 highrj 14 notavail
4 lowrj 15 comm
5 calc 16 nomodule
6 notready 17 noactive
7 overflow 18 hightemp
8 underflow 19 lowtemp
9 overvoltage
10 overcurrent 22 others
10.4 Data
10.4.1.1 InstrumentFile
The structure InstrumentFile contains:
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1. Idchn Æ 1 IDInstruments
2. Muxchn Æ 0 or 1
3. Direction Æ 0 In ; 1 Out
4. Stepvalue Æ Values num
5. Scalechn Æ…
scale mV low Æ 0
scale mV higth Æ 1
scale v Æ2
scale mA Æ3
scale Ohm Æ4
scale kOhm Æ5
scale freq Æ6
scale Pulse Æ7
scale Tc Æ8
scale Rtd Æ9
6. Decimals Æ 1 (0.0) ; 2 (0.00) ; 3(0.000)
7. tctype Æ…
Tc type J Æ0
Tc type K Æ1
Tc type T Æ2
Tc type F Æ3
Tc type R Æ4
Tc type S Æ5
Tc type B Æ6
Tc type U Æ7
Tc type L Æ8
Tc type N Æ9
Tc type E Æ 10
Tc type C Æ 11
Tc type G Æ 12
Tc type D Æ 13
8. Rtdtype Æ…
Rtd type PT100 Æ0
Rtd type PTOIML Æ1
Rtd type PTUSLAB Æ2
Rtd type PTUS Æ3
Rtd type PTSAMA Æ4
Rtd type PTJIS Æ5
Rtd type PT200 Æ6
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10. Tcrtdeng Æ…
°C Æ0
°F Æ1
K Æ2
11. Ohmwire Æ…
4 wire Æ0
3 wire Æ1
12. direction Æ…
In Æ1
Out Æ0
13. &Measure() As Single Æ return Æ reading values
14. &Errornum() As Integer Æ errorNum Æ <>0 if error
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10.5 Configuration
10.6.1 Compiler
The DLL is compiled with VBasic 6.0 sp5
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11 APPLICATIONS
15.2000
Ch1 mA
Ch2 Out TcK Rji °C
Out
In
SELECT Ch2 Out
Thermocouple
RTD thermometer
Thermocouple
Rji
Rje
TcK
TcJ
Rji
100.02
Off Current Rjr TcT
Voltage TcR
Resistance TcS
Press < > to SET Press < > to SET Press < > to SET
Press < > to SET
Change the output value by using the 6 [ ] keys (You can also use the calculator mode to insert the value).
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15.2000
Ch1 mA
Ch2 Out TcK Rji °C
SELECT Ch2 SELECT Ch2 Thermocouple Rji
Out
In
Thermocouple
RTD thermometer
Rji
Rje
TcK
TcJ
100.02
Off Current Rjr TcT
Voltage TcR
Resistance TcS
Press < > to SET Press < > to SET Press < > to SET
Press < > to SET
Configure one of the available XScale memory (e.g. X1) for: 4-20mA input and 0 to 600°C display.
MENU Unit XScale X1
Configuration Temperature X1 Unit [°C]
Unit Pressure [mbar] X2 Parameter [50 mA]
Ramp-Memory scan Xscale X3 In Low [4.000]
Data logger X4 In High [20.000]
Advanced Disp Low [0.0]
Press < > to SET Press < > to SET Press < > to SET Press < > to SET
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Set the CH1 in input mode and configure it as XScale (e.g. X1).
SELECT Ch1
Thermocouple
RTD thermometer
Current
Voltage
Resistance
Press < > to SET
press the [ ] key until the “Process Function” option is highlighted:
100.13
Ch1 X1 °C
Ch2 Out TcK Rji °C
SELECT Ch1
Voltage
Resistance
Process Function
XScale X1
Xscale
100.00
LinMan [ ] X2
Frequency/Pulse X3
Process Function
Rounding: 0.0000 X4
Set X1
Press < > to SET
Press < > to SET Press < > to SET
Change the output value by using the 6 [ ] keys (You can also use the calculator mode to insert the value).
Read on the upper display the transmitter output.
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EXAMPLE:
• Connect the instrument like in the figure beside. In this case, the calibrator powers the transmitter, then connect the input
channel (1 or 2) as passive loop.
Set one of the available Xscale memories (e.g. X1) for 4-20mA input and a proper pressure range
MENU Unit XScale
Configuration Temperature X1
Unit Pressure [mbar] X2
Ramp-Memory scan Xscale X3
Data logger X4
Advanced
Press < > to SET Press < > to SET Press < > to SET then set the parameters of scaling:
X1 X1
Unit [mbar] In High [20]
Parameter [50 mA] Disp Low [0]
In Low [4] Disp High [100]
In High [20] Function [linear]
Disp Low [0] Decimals [2]
Press < > to SET Press < > to SET in this case: a pressure value of 0-100mbar corresponds to a linear function
in 4-20mA and 2 decimal digits (see par. 4.3)
NOTE: AFTER PROPERLY VISUALIZING THE INPUTS ON THE DISPLAY, ZERO THE MEASURE OF PRESSURE (SEE PAR. 5.2).
REMARK: AS THE AIM OF A CALIBRATION PROCEDURE IS THAT ONE TO CHECK AN ERROR, WE SUGGEST SETTING THE DISPLAY IN ORDER TO SHOW OF BOTH CHANNELS AND THE DIFFERENCE BETWEEN
THEM, WHICH GIVES US STRAIGHTFORWARDLY AN ERROR VALUE (SEE PAR. 4.8)
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• Connect the instruments like in the figure beside, properly setting the inputs in relation to the RTD or Tc used (see par.
5.5.1, 5.5.2 e 5.5.3).
Verify calibration points setting the temperatures on a furnace (wait about 10/15 minutes to stabilize each point) and check for
eventual errors.
NOTE: if you have the linearization file of a RTD, set the corresponding channel with the proper file (see par. 5.5.8), and then
proceed to the certification
REMARK: AS THE AIM OF A CALIBRATION PROCEDURE IS THAT ONE TO CHECK AN ERROR, WE SUGGEST SETTING THE DISPLAY IN ORDER
TO SHOW OF BOTH CHANNELS AND THE DIFFERENCE BETWEEN THEM, WHICH GIVES US STRAIGHTFORWARDLY AN ERROR VALUE.
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12 FLOW-CHARTS
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[ ] T4 [ ] User
[ ] Math[ ] [ ] OnOff
[ ] List [ ] Channel [Ch1, Ch2, Pl, Ph, Pe, RH%, T]
[ ] Define [ ] Min
[ ] Alarm[ ] [ ] Max
[ ] General [Enable, Disable]
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13 MAINTENANCE
The calibrator has been developed and manufactured using high quality components. A correct, systematic maintenance will prevent damage and will increase substantially the life of
the instrument, giving excellent results. Anomalous conditions that require extraordinary maintenance interventions are promptly displayed, either clearly or with an information code.
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13.3 Protections
When you have a too strong current signal, it is possible to permanently damage the instrument. To avoid that, the instrument enters a safe mode automatically: the low impedance
channel is converted to an high impedance to measure a voltage instead of a current. At the same time, an acoustic and visible alarm is emitted
13.4 Storage
If the instrument is left unused for a long time, it is recommended to remove the batteries.
Store the instrument in the original package, at a temperature from -30°C to +60°C, with R.H. less than 90%.
If the instrument has been unused for a month check the battery voltage, and charge the Ni-MH batteries for at least 12 hours.
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14 CERTIFICATES
If the unit should malfunction, it must be returned during the warranty period, transportation prepaid, to Eurotron for evaluation. Upon examination, if the unit is found to be defective it
will be repaired or replaced at no charge.
Direct all warranty and repair requests/inquiries to the Eurotron Customer Service Department. BEFORE RETURNING ANY PRODUCT(S) TO EUROTRON, PURCHASER MUST
OBTAIN AN AUTHORIZED RETURN (AR) NUMBER FROM EUROTRON‘S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING DELAYS).
Please include a copy of the original invoice or a small service charge may be applied.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent breakage in transit.
Eurotron‘s WARRANTY does not apply to defects resulting from any action of the purchaser, including but not limited to mishandling, improper interfacing, operation outside of design
limits, improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of being damaged as a
result of excessive corrosion; or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating conditions outside of Eurotron‘s control.
14.3 Disposal
This symbol indicates that this product is to be collected separately. The following apply only to users in European countries.
• This product is designated for separate collection at an appropriate collection point. Do not dispose of as household waste.
• For more information, contact the retailer or the local authorities in charge of waste management.
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Declaration of Conformity
We : Eurotron Instruments S.p.A.
(Supplier's name)
Multifunction Calibrator series MicroCal 20 (MicroCal 20 DPC – MicroCal P20 – MicroCal 20T)
(Name and type)
to which this declaration relates is in conformity with the following normative documents :
EN 50082-2 (3/95)
IEC 1000-4-2 / IEC 1000-4-4 / IEC 1000-4-11
ENV 50140 - ENV 50141 - ENV 50204
EN 55011
(Title, number and date of issue of normative documents)
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The MICROCAL 20 DPC iS is a ATEX directive compliant calibrator and it is certified as II 1G Eex IA IIC T4.
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ia Explosion protection type: the device or connector energetic level has been limited unitl a secure level. By applying the Ui and Um maximum voltages there are no risk to
cause sparks in the following condition:
• In presence of ALL the not-autorevealing failures with 1,5 of multiplying coefficient for Ui and Um
• In presence of ALL the not-autorevealing failures and one revealing failure with 1,5 of multiplying coefficient for Ui and Um
• In presence of ALL the not-autorevealing failures and two revealing failures with 1 of multiplying coefficient for Ui and Um
IIC Gas Grouping: compatible with the most dangerous gas; A=Propane, B=Ethylene, C=Hydrogen
T4 Temperature Class: maximum ambient operative temperature of 135°C.
The allowed ambient operating temperature is higher of the normal electrical manufacture (from -20°C to +40°C), that's why there is the temperature indication (-20°C Tamb
+50°C)
The T4 temperature class has been adopted. All the temperature classes are as follow:
• T1 = 450°C of maximum superficial temperature
• T2 = 300°C of maximum superficial temperature
• T3 = 200°C of maximum superficial temperature
• T4 = 135°C of maximum superficial temperature
• T5 = 100°C of maximum superficial temperature
• T6 = 85°C of maximum superficial temperature
X The final "X" coefficient is for particular operating modes; in particular the MICROCAL 20 DPC IS is certified for low mechanical risk
1. Do not connect the output terminals to external powered circuits when calibrator sources Volts or milliamps.
2. Make sure that the parameters of both the calibrator and the instrument match.
3. Do not exceed parameters nameplate data.
4. Do not open battery enclosure in a potentially esplosive atmosphere.
5. Do not charge or attempt to charge the batteries.
6. Do not use the serial port.
7. Do not open the calibrator housing when an explosive gas atmosphere may be present.
WARNING
THE BATTERIES MUST ONLY BE CHARGED IN A SAFE AREA AND ONLY WITH THE EUROTRON CHARGER SUPPLIED FOR USE WITH THE MULTI-CALIBRATOR.
Use the charger supplied as standard only. Switch the calibrator "OFF" before connecting the charger. Recharging time period is 8/10 hours from empty to full charge in OFF condition.
Occasional charging over more than 16 hours is permitted.
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During operation a fully battery symbol “≠” will be displayed on the display. This symbol means that the batteries are completely full. When the batteries will be discharged the symbol
“–” will appear and the instrument still has about 20 minutes operation capability to end the running analysis.
The battery symbol indicates that a full charge is required. Use only the dedicated battery charger supplied by Eurotron together the instrument.
CAUTION: OLD BATTERIES CAN LEAK AND CAUSE CORROSION. NEVER LEAVE RUN DOWN BATTERIES IN THE INSTRUMENT
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16 CERTIFICATES
If the unit should malfunction, it must be returned during the warranty period, transportation prepaid, to Eurotron for evaluation. Upon examination, if the unit is found to be defective it
will be repaired or replaced at no charge.
Direct all warranty and repair requests/inquiries to the Eurotron Customer Service Department. BEFORE RETURNING ANY PRODUCT(S) TO EUROTRON, PURCHASER MUST
OBTAIN AN AUTHORIZED RETURN (AR) NUMBER FROM EUROTRON‘S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING DELAYS).
Please include a copy of the original invoice or a small service charge may be applied.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent breakage in transit.
Eurotron‘s WARRANTY does not apply to defects resulting from any action of the purchaser, including but not limited to mishandling, improper interfacing, operation outside of design
limits, improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of being damaged as a
result of excessive corrosion; or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating conditions outside of Eurotron‘s control.
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Declaration of Conformity
to which this declaration relates is in conformity with the following normative documents :
EN 50082-2 (3/95) EN 60079 – 0
IEC 1000-4-2 / IEC 1000-4-4 / IEC 1000-4-11 EN 60079 - 11
ENV 50140 - ENV 50141 - ENV 50204
EN 55011
(Title, number and date of issue of normative documents)
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ATEX Certificate
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INDEX
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