Green Surfactants (Biosurfactants) A Petroleum-Free Substitute For
Green Surfactants (Biosurfactants) A Petroleum-Free Substitute For
org/journal/acsodf Review
identification of novel renewable bioresources for efficient numbers of bactericidal and topical antiseptic properties in
surfactant production. Next-generation renewable surfactant various previous studies.55 Thereby, they are greatly used in the
inventions must be produced effectively, come from reliable and manufacturing of bathroom and hand sanitizers. Cationic
sustainable feedstocks, and have physicochemical characteristics surfactants are often used as fabric softeners, hydrophobic
that are on par with or better than those of petrochemical agents, hydrotropes, etc.55 The cationic head functionality of a
surfactants.41,42 All of these requirements must be met while CS tends to disrupt bacterial cell membranes, and therefore CSs
achieving a low manufacturing cost. The green surfactants are used as antibacterial agents.56,57 However, the use of CSs
currently in use come from two different sources: biosurfactants, should be within specific limits given by regulatory agencies.
which are produced by bacteria as they increase the availability Examples of CSs are methylbenzethonium and benzalkonium
of hydrocarbons, and oleo surfactants, which are sourced from QA (quaternary ammonium). These CSs include quaternary
feedstocks such oils and fats of plant and animal origins.43,44 ammonium compounds [QACs; R1R2R3R4N+X], esters of
Oleochemical-based surfactants are more biocompatible and QACs [RCO−O−CH2CH2−N(CH3)2], and derivatives of
easily biodegradable than petroleum-based ones.45 Fatty acids, pyridines and imidazolines [NC5H5]+·R1�C�N�(CH2)2�
fatty alcohols, fatty amines, and glycerol are the main N�R2+].
oleochemical feedstocks. The development of modern bio- 2.1.3. Zwitterionic Surfactants. Zwitterionic surfactants are
technology has made it feasible to generate many forms of also known as amphoteric surfactants and contain both cationic
biosurfactants from microbes and vegetable oils that are and anionic functionalities in the same molecule.58−60 The
biodegradable, have low toxicity, and behave similarly to anionic part can be varied, wherein the cationic functionality has
synthetic surfactants.46 primary, secondary, or tertiary amines or QACs. The behavior of
There are many negative environmental consequences of the cationic or anionic nature of such a surfactant is usually
using synthetic surfactants, including their high levels of toxicity prone to pH changes. Groups of such surfactants include
and poor biodegradability. These materials have a negative carboxylic acid/quaternary ammonium (e.g., lauryl-N,N-
impact on wastewater treatment as well as aquatic microbial (dimethylammonio)butyrate), sulfuric acid/quaternary ammo-
populations, fish and other aquatic life, and plant photochemical nium (e.g., surfactin), phosphoric acid/quaternary ammonium
energy conversion efficiency.46 With over 15 million tons of (e.g., miltefosine), phospholipids, and miscellaneous (e.g.,
surfactants used worldwide each year and an estimated 60% of lauryldimethylamine N-oxide).
them ending up in the aquatic environment, it is urgently 2.1.4. Nonionic Surfactants. Nonionic surfactants are
necessary to find substitutes that have fewer environmental surfactants which do not undergo ionization in aqueous
impacts.47−49 The origins and natural uses of biosurfactants are solutions. As they do not undergo ionization in aqueous
discussed, along with their benefits over synthetic alternatives, solution, they tend to retain higher stability and are less affected
such as their low toxicity and biodegradability. This review by or prone to strong electrolytes.61−64 They have been known
describes the current methods of surfactant production, the for their excellent compatibility with other surfactants and have
future trends, cleaner and sustainable production methods, and solubilities in both aqueous and organic solvents.64 The
an extensive comparison of performance parameters between inclusion of a polyethylene glycol chain, obtained through
green and petroleum-based surfactants. polycondensation of ethylene oxide, makes a high proportion of
these nonionic surfactants hydrophilic. As the strength of
2. CLASSIFICATION OF SURFACTANTS hydrogen bonds weakens with rising temperature, so do the
For better clarity and ease of understanding, surfactants can be water solubilities of nonionic surfactants. Nonionic surfactants
classified on the basis of their physicochemical properties, their are likely the most often employed in drug delivery
sources, and/or the hydrophilic and hydrophobic moieties applications.63 Polyol esters, polyoxyethylene esters, polox-
present in the molecule. amers, and Pluronics can all be used as nonionic surfactants. As
2.1. Classification of Surfactants According to the previously stated, nonionic surfactants have a unique feature
Charges of Their Headgroups. 2.1.1. Anionic Surfactants. known as a cloud point.64 The cloud point is the temperature at
Anionic surfactants are surfactants that have anionic function- which the nonionic surfactant begins to phase separate from the
alities at their heads. These anionic groups include phosphate, cleaning solution.64 The cleaning solution becomes cloudy as a
sulfate, sulfonate, and carboxylate. They tend to give negatively result of this. As a result, this cloud point is thought to be the
charged surfactant ions when dissolved in water.50−52 Such optimal temperature for detergency. Polyethylene glycol is a
surfactants are finding applicability in shampoos, laundering, significant component of polyoxyethylene esters (PEGs).64
dishwashing formulations, etc.50−52 One class of common soap Nonionic surfactants that are often used are ethers of fatty
surfactants is sodium stearates (comprise >50% of global alcohols. Nonionic surfactants aid in lowering the hardness
usage).53 Some examples of anionic surfactants are dioctyl sensitivity of the surfactant system. Alkylphenolethoxylates
sodium sulfosuccinate (DOSS; used as wetting agent in coatings, [RO(CH2CH2O)nH (R = alkylphenol group)], alcohol
toothpaste, etc.), linear alkylbenzene sulfonates (LASs; used in ethoxylates [CnH2+1(OCH2CH2)NOH], and nonylphenols are
laundry detergents, dishwasher detergents, etc.), and sodium noncharged hydrophilic parts of nonionic surfactants.
lauryl ether sulfate (SLES; used in shampoos, bath products, 2.2. Classification of Surfactants Based on Solubility.
etc.). Subtypes include (i) soaps (CnH2n+1COO−X), (ii) LASs Another way to classify surfactants is based on their solubility
(CnH2n+1SO3−X), (iii) alkyl ether sulfates (AESs; CnH2+1− profiles.65,66 For example, surfactants soluble in water would be
(OCH2CH2)n−OSO3X), and (iv) alcoholic sulfates (R−O− of “hydrophilic” nature, while those soluble in lipids can be
SO3X). It has been seen that anionic surfactants exhibit relatively termed “hydrophobic” (“lipophilic”) surfactants. In this
nontoxic characteristics.54 instance, ionic surfactants are hydrophilic in nature, while
2.1.2. Cationic Surfactants. Cationic surfactants (CSs) have nonionic surfactants can either be hydrophilic or hydrophobic.
positively charged heads and usually find application as good Such characteristics of nonionic surfactants are based on the
emulsifiers. These surfactants have also been reported for balance between the hydrophilic group and the lipophilic group.
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Figure 1. Possible systematic modifications of sugar-based surfactants centered on octyl-β-D-glucoside. Adapted with permission from ref 70.
Copyright 2019 Elsevier.
This is usually quantified on the basis of the hydrophilic− Scheme 1. Synthesis of Sorbitan Esters by Intramolecular
lipophilic balance (HLB) scale. Other indicators are the cloud Dehydration of Sorbitol in the Presence of Acida
point for nonionic surfactants (the temperature at which the
mixture starts to phase separate and two phases appear, thus
becoming cloudy) and the Krafft point for ionic surfactants (the
Krafft point is the minimum temperature at which a surfactant
can form micelles).67
2.3. Sugar-Based Surfactants. Representing 95% of the
world’s biomass volume generated, carbohydrates are the most
abundant organic compounds worldwide.68 Although their
industrial-scale production has been relatively new, sugar-based
a
surfactants have been gaining increasing attention due to their RCOOH: fatty acids. Adapted with permission from ref 68.
advantages with respect to their performance, consumer health, Copyright 1999 John Wiley and Sons.
and environmental compatibility as compared to existing
surfactants.69 Sugar-based surfactants, such as sorbitan esters,
sucrose esters, alkyl polyglycosides, and fatty acid glucamides, derivatize sorbitan esters by reacting them with ethylene oxide to
are gaining popularity due to improvements in performance, form sorbitan ester ethoxylates. Commercially called “Tween”,
consumer health, and environmental compatibility over some polyethoxylated sorbitan monoesters are surfactants ideal for
traditional formulations. The very interesting review published creating oil-in-water emulsions due to their hydrophilicity.68,69
by Gaudin et al.70 describes the impact of the chemical structure Sorbitan esters mainly find use as emulsifiers in pharmaceut-
on amphiphilic properties of sugar-based surfactants. Sugar- icals, foods,3,71 cosmetic products,72−74 emulsion polymer-
based surfactants can also be classified based on their ization,75 explosives, and other specific applications. In contrast
stereochemistry. Figure 1 illustrates possible systematic to traditional nonionic surfactants, sucrose fatty acid esters’
modifications of sugar-based surfactants centered on octyl-β-D- hydrophilic−lipophilic balance (HLB) may be altered by
glucoside. switching from one to eight fatty acid residues attached to a
2.3.1. Sorbitan Esters. Sorbitan esters have been around since sucrose ring. It is quite intriguing to look at how the number of
1938, when the industrial processes to synthesize them were linked fatty acid residue affects the phase behavior and self-
established. There are two processes to manufacture them, one organized structures in a water/sucrose fatty acid ester system.
of which occurs in two steps. The process begins with the In comparison to ionic surfactants, nonionic surfactants have the
conversion of sorbitol into 1,4-sorbitan by dehydration, followed advantage of allowing anything to alter molecular structures,
by esterification with fatty acids of technical grade (Scheme 1).68 particularly the hydrophilic moiety, to produce surfactants with
These two steps can occur independently or simultaneously, a wide range of HLB. For nonionic surfactants of the
with both processes being used industrially to produce sorbitan polyoxyethylene type, the HLB is altered by varying the
esters.68,69 Sorbitan esters are known commercially as “Span” polymerization level of the polyoxyethylene group. Due to this
(e.g., Span 80 is a biodegradable surfactant based on a natural benefit, in water/polyoxyethylene-type surfactant systems, a
fatty acid (oleic acid) and sugar alcohol sorbitol). These esters wide range of surfactant aggregates, both with positive and
are relatively hydrophobic; hence they tend to find applications negative curvatures, are seen in a phase diagram as a function of
in the formation and formulation of water-in-oil emulsions. To the surfactant’s HLB number. The global sorbitan esters market
make these molecules more hydrophilic, it is common to is slated to top USD 756.4 million in 2021. Sales of sorbitan
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esters are expected to grow by 5.6% compound annual growth glycosides, and alkyl polyglycosides that results from both
rate (CAGR) between 2021 and 2031.76 synthesis methods depends on the proportion of glucose/fatty
2.3.2. Sucrose Esters. Sucrose is an organic compound alcohol used as reactants. The product’s surfactant properties are
abundantly produced and is available at high purity at low cost. determined by the length of the carbon chain and the average
Sucrose esters are primarily produced by combining the primary number of glucose units polymerized�the degree of polymer-
hydroxyl group of a nonreducing sugar moiety and a methyl ization.68 The primary attractiveness of APG is due to their
ester of a fatty acid.77 This is achieved using a transesterification environmental compatibility as they have high biodegradability
reaction between sucrose and the fatty acid ester, followed by and low aquatic toxicity. They also possess desirable
further purification to get the desired product (Scheme 2).2 A dermatological properties as they are mild to the skin and eye,
which have made this class of surfactants attractive to personal
Scheme 2. Synthesis of Sucrose Esters by Base Catalyzed care products.48 C12/C14 APGs have applications as liquid
Transesterification with Fatty Acid Methyl Esters dishwashing agents, personal care products, and detergents,
(R′COOMe)a while C8/C10 APGs are used as agrochemicals, hard surface
cleaners, and industrial and institutional cleaners.
Fatty acid glucamides, or N-methylglucamides (NMGAs),48
are an additional class of glucose-derived surfactants produced
industrially. The synthesis procedure involves reacting glucose
with methylamine under reductive conditions to form N-
methylglucamine, which is further converted with a fatty acid
a methyl ester to the respective fatty acid amide (Scheme 4).11 In
Adapted with permission from ref 68. Copyright 1999 John Wiley
and Sons.
comparison to APGs, NMGAs have only one carbohydrate
molecule attached to the chain. However, their physicochemical
properties are comparable to those of APGs.82 Currently,
large range of amphiphilic products can be obtained by NMGAs with C12/C14 and C16/C18 alkyl chains are exclusively
controlling the extent of esterification as well as the choice of used by The Procter & Gamble Company (P&G) in liquid
fatty acid used as the hydrophilic moiety. The most hydrophilic dishwashing agents and powdered and liquid detergents.
products are those with a high content of monoester, while the 2.3.4. Alkyl Polyglycoside (APG) Derivatives. APGs have
least hydrophilic products are those with a higher ratio of been employed as raw materials for the synthesis of specialty
multiple esterification products. This range of hydrophilicity, surfactants intending to slightly adjust the properties of APGs to
along with relatively low dermatological impact, provides this the desired impact due to the simplicity of procurement and
class of surfactants with a versatility that allows it to have a wide availability.78 Despite the fact that a wide variety of items can be
range of applications in personal care products, cosmetic care produced using straightforward techniques, only a small number
applications, food emulsifiers, and certain specialty detergent of goods�methyl glucoside esters and a number of specialized
products.2,48 The sucrose esters market size was valued at USD esters�have successfully entered the market.78
72 million in 2022 and is projected to reach USD 111.6 million By esterification of methyl glucoside with methyl esters of
by 2030, growing at a CAGR of 5.20% from 2023 to 2030.2 oleic or stearic acid, one can enhance the lipophilicity of the
2.3.3. Glucose-Derived Surfactants. Under the umbrella of molecule. Compared to APGs with the same chain length,
glucose-derived surfactants, there are two groups of compounds methyl glucoside esters are sparingly soluble in water and yet
which have been focused upon: alkyl polyglycosides (APGs) and show excellent emulsification properties. Methyl glucoside
alkyl glucamides (or fatty acid glucamides). esters have found applications as emollients, emulsifying and
There is currently an extremely strong interest in the synthesis moisturizing agents, and thickeners in cosmetic products and
of APGs, which is done by a direct reaction between glucose and formulations. The hydrocarbon chain length and degree of
a fatty alcohol, with the alcohol being in large excess to minimize substitution can be altered to obtain specific water-in-oil
and reduce sugar oligomerization and promoting the desired emulsification activity. The series of specialty esters, namely
product (Scheme 3).42 An alternate method is transacetalization citrates, tartrates, and sulfosuccinates, have applications in
between a short-chain alkyl glycoside and a long-chain fatty personal care products.68,78
alcohol.42 The mixture of alkyl oligoglycosides, alkyl mono- 2.4. Classification of Surfactants Based on Feedstocks.
2.4.1. Surfactants Manufactured Using Synthetic or Petro-
Scheme 3. Reaction of Glucose and Fatty Alcohol to Form chemical Feedstocks. Oil, gas, and chemical processing all offer
Alkyl Polyglycosides (APGs) Carrying Units of Glucosea synthetic or petrochemical feedstocks for surfactant manufactur-
ing. The resultant molecules, synthetic alcohols, can be further
processed or reacted to form a variety of surfactant molecules
(including those of alkylation, ethoxylation, or sulfation). Due to
their synthetic nature, the molecular structures of these
compounds may be adjusted during manufacturing to achieve
specialized physical and performance properties of surfactant
molecules. They are also chemically versatile, which allows them
to be compatible with a wide range of other chemicals and
substances. These include petroleum-based surfactants.79 A
recent review by Ng et al.79 summarizes recent advances of
a biosurfactants for waste and pollution bioremediation compared
Adapted with permission from ref 68. Copyright 1999 John Wiley
and Sons. with petroleum-based surfactants.
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a
Adapted with permission from ref 68. Copyright 1999 John Wiley and Sons.
Figure 2. Types of microbial surfactants: (a) mannosylerythritol lipid; (b) surfactin; (c) trehalose lipid; (d) sophorolipid; (e) rhamnolipid.
2.4.2. Surfactants Manufactured Using Renewable Feed- referred to as biosurfactants, lipoproteins and lipopolysacchar-
stocks. These surfactants are also known as “natural based” (also ide have high molecular weights and are usually referred to as
known as “biobased” or “oleo”) surfactants, as they have origins bioemulsifiers.80−84
in natural sources such as microbes, plants, and marine.80 To Glycolipids are the class of low molecular weight molecules
manufacture fatty alcohols, plant oils need to be chemically that have been the subject of the greatest research, with the most
processed (including esterification, hydrogenation, and distil- commonly known being the sophorolipids (sophorose lipids,
lation). Despite differing plant origins, these alcohols are SPLs), rhamnolipids (rhamnose lipids, RMLs), trehalose lipids,
comparable to their synthetic equivalents and hence go through and mannosylerythritol lipids (MELs).85−87 Glycolipids have
the same type of subsequent chemical processing steps to been reported to have wide ranges of applications in
produce the end surfactant. Natural feedstocks may be seen as pharmaceutical formulations.88−90
more environmentally sustainable; nevertheless, other factors Rhamnolipids are glycolipids that contain rhamnose (a
must be acknowledged when assessing sustainability, and all pentose monosaccharide, 6-deoxy-L-mannose) linked to a fatty
aspects of the surfactant life cycle must be examined. acid tail ranging from 8 to 16 carbon carbons in length, although
2.4.2.1. Microbial Surfactants. Microbial surfactants (Figure generally β-hydroxydecanoic acid (C10) is there.91 These
2), or second-generation biosurfactants, are surfactants which biosurfactants are well-known globally, and depending on the
are derived from microbial origins, harnessing the biosynthetic number of rhamnoses present in the molecule groups, their
machinery available in the biotic community to synthesize the architectures can be split into two groups: monorhamnolipids
desired molecule.80−84 Surfactants under this category are also and dirhamnolipids (one rhamnose group).91 The main method
termed “green surfactants” or “biosurfactants”. In contrast to of producing rhamnolipids uses the pathogenic Gram-negative
synthetically produced surfactants, which are typically catego- bacterium, Pseudomonas aeruginosa. Rhamnolipids are fre-
rized according to the characteristics of the polar groups they quently utilized in environmental processes including the
contain, biosurfactants are typically categorized according to the bioremediation of water and soils that have been contaminated
chemical compositions of their molecules and the microbes from by metals, petroleum, or other xenobiotic substances. Apart
which they originated.80−84 from bioremediation rhamnolipids are used in food processing,
With an average mass ranging from 500 to 1500 Da, protein folding, microbial fuel cells, and the creation of
biosurfactants are widely divided into low molecular mass and nanoparticles.92−100
high molecular mass biosurfactants.83 While larger molecular Sophorolipids are another type of glycolipidic biosurfactants
mass biosurfactants are better at stabilizing emulsions, smaller that have sophorose (a hydrophilic disaccharide consisting of
molecular mass biosurfactants are better at lowering surface or two glucose residues connected by a β-1,2 glycosidic linkage)
interfacial tension. While lipopeptides, glycolipids, and connected by a glycosidic linkage to a C16−C18 hydroxylated
phospholipids have low molecular weights and are commonly fatty acid which may or may not be acetylated.101 Sophorolipids
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Figure 3. Types of amino acid based surfactant: (I) linear or single chain; (II) dimeric or gemini; (III) glycerolipid-like/glycolipid-like.
can be either acidic (containing a carboxyl group) or lactonic molecules with higher surfactant properties. Considering this,
(containing a cyclic ester). Yeasts are used for sophorolipid vast varieties of amino acid/peptide structures are available for
production, with strains such as Torulopsis bombicola and building amino acid/peptide based surfactants; one can regulate
Starmerella bombicola being mainly used.102 These molecules the surfactant properties of end molecules.116,117 Moreover,
often have applications in beauty and personal care products, such variety is also applicable due to the structural diversity
household cleaning products, and biopesticides.101−104 among chemical moieties, biological properties, and physico-
Mannosylerythritol lipids are among the biosurfactants with chemical properties. The amino acids and long aliphatic chains
the most exciting potential, as they are widely manufactured can be joined to synthesize three major structures of amino acid
from vegetable oils with the help of Pseudozyma antarctica.105 based surfactants: (1) linear or single chain, I; (2) dimeric or
These biosurfactants are characterized by mannose and gemini, II; and (3) glycerolipid-like structures, III116,117 (Figure
erythritol linked to a fatty acid and are further classified based 3). Linear structures (I) typically made up of an amino acid with
on the length of the hydrophobic fatty acid, degree of saturation, at least one hydrophobic tail. Gemini or dimeric (amphipathic)
and degree of acetylation (mono-, di-, or triacetylated). They are structures (II) consist of two polar heads (two amino acids) and
primarily used in the formulation of beauty and personal care two hydrophobic tails every molecule. Glycerolipid-like
products.105−109 structures (III) can be viewed as monoglyceride, diglyceride,
Trehalose lipids are made by species of the genera and phospholipid analogues. They are made up of one polar
Mycobacterium, Rhodococcus, Corynebacterium, and Nocardia head and one or two hydrophobic moieties that are joined
and consist of trehalose disaccharides coupled with a fatty acid, together by a glycerol skeleton. Natural α-amino acids are
primarily mycolic acid.110,111 The size, structure, degree of coupled by extensive aliphatic chains connected to the α-
unsaturation, and amount of carbon atoms in the trehalolipids COOH, α-amino, or side chains to form a linear, or single-chain,
produced by various organisms differ.111 amino acid surfactant. Hence, the fatty acids or alkyl halides are
The most well-known and well-known biosurfactant in the capable of reacting with the amino groups to yield the respective
lipopeptide family is surfactin, which is also one of the strongest N-acyl or N-alkyl derivatives. On the other hand, N-alkyl amides
biosurfactants ever discovered. This cyclic lipopeptide is made and esters can be created by condensing the carboxyl group of
by the species Bacillus subtilis and contains seven long-chain with alkyl amines or aliphatic alcohols.118−121
hydrophobic amino acids linked to a fatty acid chain by a lactone Gemini surfactants, which have two hydrophilic and two
bond. Due to its antibacterial, antimycoplasmal, antiviral, and hydrophobic groups in each molecule connected by a spacer
antitumoral characteristics, surfactin offers a wide range of chain, are an example of a particular kind of amphipathic
potential biological applications. In the food business, it can also chemicals.122 These molecules, which have good surface activity,
work well as a stabilizer, emulsifier, and surface modifier.112−114 can also be thought of as single-chain conventional surfactant
In 2021, the microbial biosurfactants market was around USD dimers.122,123 Gemini surfactants made of cysteine have been
16.1 million. It is estimated to increase at 3.9% CAGR through created to boost their effectiveness while lowering their
2032.115 environmental impact. Gemini surfactants have had large
2.4.2.2. Amino Acid/Peptide Based Surfactants. Amino numbers of biomedical and pharmaceutical applications
acids as raw materials for surfactant preparations have gained reported very recently.124−127
immense importance since the last century.116,117 Amino acid/ Glycerol-amino acids, a subclass of lipoamino acids that are
peptide based surfactants mostly have applications in the area of similar to mono- and diacylglycerides and phospholipids, are
life sciences and biomedicine as drug carriers, antiviral agents, amino acid glyceride conjugates. They consist of one or two
mediators in DNA, or DNA transfection and gene delivery aliphatic chains joined by ester bonds to the glycerol backbone,
agents in gene therapy.122,123 Previously, they were used for together with an amino acid serving as the polar head, and have
medicinal and cosmeceutical applications; however, they have biological applications, too.128−132
been thoroughly investigated nowadays for many of their As per previously published reports, this class of surfactants
surfactant applications. The chemical structure, length, and can be synthesized via (1) chemical methods, (2) enzymatic
number of fatty acid chains would be varied for nonpolar long- methods, or, usually, (3) a combination of both method-
chain compounds (hydrophobic moiety) coupled with polar ologies.132 Thus, saturated single-chain, double-chain, gemini,
amino acids/peptides (hydrophilic moiety) resulting in and amino acid glycerolipid conjugate surfactants formed from
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various ionic character amino acids have all been found to be “petro-based surfactants” and (II) surfactants derived from
highly biodegradable, with low toxicity, ecotoxicity, and irritant biological origins or “biosurfactants” or “green surfactants”.
effects.
The global amino acid based surfactants market size was 3. PETROLEUM-BASED SURFACTANTS
estimated at USD 528.58 million in 2021 and is projected to (PETRO-BASED SURFACTANTS): THEIR ORIGINS,
reach USD 1163.05 million by 2028, exhibiting a CAGR of ADVANTAGES, AND LIMITATIONS
11.92% during the forecast period.133 Oil, gas, and chemical processing are used to create synthetic or
2.4.2.3. Glycerol-Based Surfactants. Globally, the produc- petrochemical feedstocks (as shown in Figure 4). Through the
tion of emulsifiers is estimated to be of the order of 300 000 t.134 advancement of petrochemical processing, particularly petro-
Esters formed from glycerol and fatty acids are referred to as leum cracking, which yields unsaturated, short-chain hydro-
glycerides, more commonly known as acylglycerols. Glycerol has carbons, it was possible to obtain hydrophobic structures for
three hydroxyl functional groups, all of which can be esterified surfactant molecules through polymerization of these alkenes,
with one, two, or three fatty acids to form specific such as ethylene or propylene, which gives way to surfactants
monoglycerides, diglycerides, and triglycerides.134−136 Fats with C9−C18 carbon chains.138 The derived chemicals can be
and vegetable oils contain triglycerides which can be broken further processed or reacted to create a variety of other
down into monoglycerides and diglycerides (also called partial surfactant molecules, including through alkylation, ethoxylation,
glycerides) due to the activity of natural enzymes. and sulfation (Schemes 5−8 illustrate the chemical pathways
Pure partial glycerides are a type of nonionic surfactant which
show no charge. Pure monoglycerides and diglycerides have Scheme 5. Reaction Forming Alkylbenzene Sulfonic Acid
been proven to be efficient and effective surfactants and hence from Alkylbenzene
have multiple applications.134,136 Glycerol monostearate (GMS)
is a monoglyceride that has been used as a food additive as an
emulsifier, thickening agent, anticaking agent, and preservative;
as an emulsifier for oils and waxes; and as a control release agent
and solidifier for pharmaceutical agents. Magnesium stearate
(MG) and its derivatives make up 75% of the food emulsifiers that lead to the creation of petroleum-based surfactants).
used in the world.136 Because they are made of synthetic materials, manufacturers
Partial glycerides exist majorly in three crystalline forms: α, β, may manipulate the molecular structures to develop products
and β′. The α crystalline forms are the most functional and can with precisely defined physical and performance properties.
be converted into the β form, which are the most stable and They are also chemically adaptable, making a diverse variety of
moderately functional.135
Glycerol-based surfactants can be synthesized through either Scheme 6. Reaction Forming α-Olefin Sulfonates
direct esterification with glycerol and fatty acids or trans-
esterification with glycerol and natural fats/oils or fatty acid
methyl esters. Chemical syntheses of mono- and diglycerides are
done by glycerolysis of fats and oils under high temperatures
with inorganic catalysts.137 The global polyglycerol esters
market was valued at USD 9.8 billion in 2021 and is expected
to reach USD 15.24 billion by 2029, registering a CAGR of
5.60% during the forecast period of 2022−2029.137
Thus, herein this review shall be focusing on two major
categories of surfactants: (I) petroleum-based surfactants or
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Scheme 7. Reaction Forming Alkane Sulfonates 3.1.2. Paraffin Sulfonates, Secondary n-Alkanesulfonates
(SASs). These are used largely in light-duty liquid home
detergents that are liquid (LDLs).143
The polymerization of vinyl polymers uses an SAS as an
emulsifier.47
It serves as an antistatic agent in a variety of polymers,
Scheme 8. Reaction Forming Monoester Sulfosuccinate including polyvinyl chloride (PVC) and polystyrene.47
The water solubility is desirable.47
Its aqueous liquids have low viscosities.47
SAS shows good compatibility with skin.
At low temperature it exhibits biodegradability.47
3.1.3. α-Olefin sulfonates (AOSs).144 AOSs are used in
variety of household, personal care soaps, and detergents.
They are stable over a wide range of pHs.
They are cold water and hard water compatible.
They are good foaming agents and are mild on skin.
They are sulfate free.
3.1.4. Sulfosuccinate Esters. Monoesters are used in
other chemicals and substances compatible with them. They can cosmetics and, when combined with other anionic surfactants,
thus be combined with various elements, such as other help to lessen the irritation that anionic surfactants can cause to
surfactants, to create a completed formulation whose qualities the skin and eyes.145,146
are adapted to the needs of certain applications. Table 1 Amide monoesters are among the anionic surfactants that are
highlights sources, properties, and application of some well- the least irritating to the eyes because they may be manufactured
known petrochemical surfactants. Due to their high toxicity, low electrolyte-free and are entirely soluble in organic sol-
biodegradability, and dependence on petroleum and its vents.145,146
derivatives for their synthesis, synthetic surfactants have come 3.2. Limitations of Petroleum-Based Surfactants.
under fire, particularly from environmental advocacy groups. Petroleum-based surfactants that have been chemically created
These synthetic compounds typically contain lengthy carbon degrade slowly when exposed to microbes. As a result, they
chains, branching, or aromatic groups, which impede biode- could bioaccumulate or produce byproducts that are harmful to
gradation and cause a host of environmental issues. the environment. Early in the 1960s, persistent foams began to
3.1. Advantages. Petro-based surfactants have been in use blanket numerous bodies of water, such as rivers and lakes that
for decades, and gradually, with increasing demand, their received wastewater from big towns, which led to an ecological
production has increased enormously with a huge extent of imbalance since the thick layer of foam inhibited photosynthesis
advancement in technology also. Despite extensive research in and oxygen dissolution.42 This was caused by inefficient
the field of biosurfactants, they are still struggling with the alkylbenzene sulfonates (ABSs). As a result, governments of
research and development stage of production. The actual part developed countries passed environmental laws to limit the use
of the study to infer applications of these surfactants is neglected, of ABSs in detergents around 1965. Because of this, less
due to which petroleum-based surfactants are major promising expensive surfactants like linear alkylbenzene sulfonates were
molecules to serve the demands of humankind. With continuous created. However, surfactants continue to be a concern of
advancements in research, scientists have come up with many sewage treatment facilities, as well as of freshwater resources like
biodegradable petroleum-derived surfactants such as LASs and lakes and rivers, in developing countries.79
paraffin sulfonates, which are used worldwide in various Another problem is the phosphate content in surfactants
industries giving satisfactory results. This type of surfactant is which is responsible for eutrophication. Eutrophication results
economical and has many upper edges compared with other in the abrupt and explosive growth of algae and other plankton
classes of surfactants.139 which consumes the oxygen dissolved in water, suffocating fish
The low shelf life and lack of supply of biosurfactants due to and other aquatic plant and animal life. This indirectly harms
low production yields are major concerns for their compatibility humans as many desirable aquatic species are at a loss or extinct.
in the surfactant industry.140 Decrease in species diversity, increase in plant and animal
Some specific advantages of petroleum-derived surfactants are biomass, increase in turbidity, increase in the rate of
given in sections 3.1.1−3.1.4. sedimentation, and shortening of the lifespan of the lake are
3.1.1. Linear Alkylbenzene Sulfonates (LASs). LASs have an adverse effects owing to eutrophication.79
advantage because of their low price ($2,400−2,800/MT) and Also, petro-based surfactants will soon start facing problems
their superior performance due to a low vapor pressure ((3−5) of raw material shortages due to the rapid depletion and
× 10−13 Pa), with a critical micelle concentration (CMC) of 0.1 exhaustion of petroleum and fossil fuels in the near future.
mg/L. They form clear solutions in water at concentrations up to Hence industries and researchers worldwide have shifted their
250 mg/L. Linear alkylbenzene sulfonic acid is among the most attention to biobased surfactants to tackle this issue.
widely used synthetic surfactants by volume.141 This chemical is Biosurfactants are also fully biodegradable and hence are a
biodegradable and environmentally friendly. better alternative to petroleum-based surfactants.
It has a low salt content and a good water solubility.142 Surfactant specific limitations are given in sections
It is completely compatible with hard water.142 3.2.1−3.2.3.
It is resistant to hydrolysis in hot acid or alkali. 3.2.1. Linear Alkylbenzene Sulfonates (LASs). With the
It is fully ionized; as a result, low pH has no effect on exception of alcohol, sodium alkylbenzene sulfonate (LAS) is
solubility.142 not soluble in organic solvents. The crucial quality for
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elimination in the environment is that LAS readily, quickly, and 3.2.2. Sulfosuccinate Esters. Acidic and hot alkaline solutions
fully degrades in aerobic environments. 147
However, under hydrolyze these surfactants. Dialkyl esters cause skin irritation
(monoesters do not).148
anaerobic conditions, LAS only experiences primary biode- 3.2.3. POE Alkylphenols, Alkylphenol “Ethoxylates” (APEs),
gradation. There has not been any proof that LAS completely RC6H4(OC2H4)nOH. The rates of biodegradation for APEs are
slower than those for other nonionic surfactants such as linear
biodegrades in anaerobic environments. LAS might irritate the alcohol ethoxylates, even though they are fully biodegradable in
skin. aerobic environments.140 Compared to the parent APE, the
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intermediates of aerobic biodegradation are more hazardous to those that make use of the biosynthetic machinery of organisms
fish and other aquatic species.140 Although no evidence of APE of the biotic community (microbes, yeasts, plants, etc.) through
endocrine disrupting activity in actual environmental systems biological processes (biocatalysis or fermentation) to produce
has been established, there are reports that APEs may exhibit it the surfactants, from which the desired product is extracted and
in model systems in laboratory testing. purified (Figures 5−8 highlight downstream processes of some
popular microbial surfactants). Primarily examples of these
4. BIOSURFACTANTS: GREEN GENERATION OF biosurfactants are microbial surfactants such as glycolipids,
SPECIALTY CHEMICALS (ALSO TERMED “GREEN specifically rhamnolipids and sophorolipids, and lipopeptides,
SURFACTANTS”) specifically surfactin, produced in this way. The sources,
The shift from using petrochemicals to using renewable properties, and uses of a few well-known oleochemical-based
materials as starting raw materials for surfactant synthesis has surfactants are highlighted in Table 3.
been promoted by the concept of “going green” due to The structural characteristics of the product green surfactants
environmental concerns as well as legislation and government serve as the foundation for both the classification of these
restrictions over toxic detergents in products, resulting in what substances and the determination of their physicochemical
we now refer to as “green surfactants” as suitable substitutes.54 properties. As with any surfactant, they contain a hydrophobic
This new category of products is more biocompatible, and moiety (saturated, unsaturated, hydroxylated, or branched) and
biodegradable, and meets the rising consumer demand for a hydrophilic moiety (ester, carboxylate, hydroxyl group,
products which are “greener”, that is, milder, more effective, and phosphate, peptide, amino acid, or carbohydrate). As previously
less environmentally impactful. The term “green surfactants” mentioned, such products are considered extremely important
refers to biobased amphiphilic molecules that are either in the current scenario, due to their ecological soundness and
obtained naturally or can be synthesized from renewable raw low (or no) toxicity and high biodegradability. Such green
materials.54 They are also sometimes referred to as “bio- surfactants are also considered vastly versatile compounds due
surfactants”. First-generation biosurfactants are those directly to their applications in the petroleum, chemical, pharmaceutical,
extracted from animal-based or plant-based raw materials or food, metals, textiles, cosmetics, and agriculture industries.54
directly synthesized chemically. Multiple raw materials can be 4.1. Production/Synthesis and Extraction Methods of
used and chemically modified to yield green surfactants or Green Surfactants or Biosurfactants. In this section, we
biosurfactants.54 In particular, triglycerides, carbohydrate outline a few of the methods or routes available for the
sources, and certain organic acids have been extremely useful production of green surfactants or biosurfactants including their
as starting materials in green surfactant synthesis. Examples of biosyntheses.
surfactants produced through chemical synthesis are saponins, 4.1.1. Biosynthesis. The amphiphilic structure in biosurfac-
fatty alcohol sulfates (as shown in Scheme 9), fatty acid methyl tants consists of a long-chain fatty acid and the hydrophilic motif
ester sulfonates (as shown in Schemes 10 and 11), sugar esters, (which includes amino acid, carboxylic acid, phosphate,
etc.).155,156 The synthesis of their hydrophobic and hydrophilic
Scheme 10. Reaction to Form Fatty Acid Methylesters components is carried out by two primary metabolic pathways,
namely hydrocarbon and carbohydrate. The pathways for
synthesis of these two types of precursors are diversified and
rely on distinct sets of enzymes. Because the first enzymes
involved in the synthesis of these precursors are often regulatory
enzymes, there are some commonalities in their synthesis and
regulation. There are detailed descriptions of synthetic pathways
for these the major hydrophobic and hydrophilic motifs
Scheme 11. Reaction to Form Sucroesters available in the literature. However, a comprehensive summary
by Hommel and Ratledge155 may be handy to read. Per Syldatk
and Wagner,157 there are four possibilities which can exist for
synthesis of linkages and involved hydrophilic (HPL) and
hydrophobic (HB) moieties of biosurfactants:158
(1) HPL and HB moieties synthesized de novo by two
independent pathways
(2) HPL synthesized de novo and HB induced by substrate
(3) HB synthesized de novo and HPL substrate dependent
alkyl polyglucosides, and alkanolamines. Table 2 lists the (4) both HB and HPL substrate dependent
sources, properties, and uses of a few well-known oleochem- The chemical synthesis for a biosurfactant depends on the
ical-based surfactants. Second-generation biosurfactants refer to molecule and desired surfactant. Due to the vastness, there is no
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140
140
168
107
ref
enhanced oil recovery; cleanup of oil spills in aquatic media; proposed as concrete additives; in cosmetics
ethoxylated sophorolipids used as skin moisturizers; humectants in cosmetics; sophorolipid esters used in
lipstick and hair products; acidic forms of sophorose lipids used as agents for healing, desquamation, and
macrophage activation; release of bitumen from tar sands; improvement of oral hygiene by getting rid of
moisturizing property similar to those of ceramides; widely used in skin care industry as an antiaging and
detergents to remove tough stains like coffee and vegetable oils; also exhibit antifungal, antibacterial,
moisturizing agent having cytoprotective and antioxidant qualities; also exhibit antibacterial activity
in food industry as surface concentration (CMC) modifier, emulsifier, and stabilizer; incorporated in
bacterial biofilms or preventing growth of further bacterial cultures in the mouth
applications
soap stock.158,159
Since such a process depends on microorganisms, culture
oil, animal
canola oil,
vegetable
safflower
oil refin-
canola oil,
soybean
carbon
source
olive oil,
oil
oil
carbon and nitrogen sources affect the type, quality, and quantity
of biosurfactant production. By altering these conditions, the
Candida sphaerica, Starmerella
Pseudomonas aeruginosa, Pseu-
biosurfactant, too.158,159
domonas cepacia,
sporonmucoides
simple APG by using fatty acid and Candida antarctica lipase has
been carried out under multiple conditions (molten fatty acid or
in various solvents) with different yields obtained.160 As such,
no.
1
of biosurfactants, especially amino acid based esters and boundary layer, cellular membrane, and even the cytosol, by
amines.161 reducing the boundary layer thickness. Additionally, mass
4.1.4. Ultrasonication. Ultrasound refers to sounds inaudible transfer induced by ultrasonication can alter the active sites of
to the human ear and is subdivided into power ultrasound (20− enzymes and therefore alter the enzymatic activity.163 On the
100 kHz), high-frequency ultrasound (20 kHz−2 MHz), and contrary, high-intensity ultrasound can cause cellular membrane
diagnostic ultrasound (above 1 MHz). Practically, ultrasound is disruption and can damage vital macromolecules or even induce
used in two ranges: low-intensity (high-frequency 100 kHz−1 lysis. Hence, the utilization of mild ultrasound can stimulate and
MHz, low power of less than 1 W/cm2) and high-intensity (low-
control microorganism activity along with other processes such
frequency 2−100 kHz, high power of 10−1000 W/cm2).
as fermentation to increase efficiency and productivity.162
Depending on the intensity, the physical technology can have
4.1.5. Hydrodynamic Cavitation (HC). The fundamental
different biological impacts from beneficial to destructive.162
The primary effects are due to the phenomenon of cavitation, idea behind hydrodynamic cavitation is that when a liquid passes
which causes chemical and physical changes. It has been shown through a constriction or small opening, such as an orifice plate,
that ultrasonication increases cell permeability and, in turn, venturi, or throttling valve, the pressure of the liquid increases at
promotes or releases cellular metabolites and/or cells the expense of local pressure, and the pressure around the vena
themselves.162 Ultrasound can be employed in different stages, contracta falls below the threshold pressure, creating cavities.
via probes or bath ultrasound systems. A theory is that low- Due to the persistent pressure reduction, the eventual collapse of
intensity ultrasound promotes mass transfer through the these cavities releases a tremendous amount of energy and can
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result in high-pressure shock waves and free radicals with 4.2. Advantages of Green Surfactants or Biosurfac-
temperatures up to 10 000 K.164 tants. Green surfactants or biosurfactants have lower
The extraction of integral molecules from natural products is toxicities.32,42
effectively done on an industrial scale by the use of efficient cell They have increased effectiveness at extreme temperatures or
disruption techniques such as cavitation. Even though ultra- pH values.
sound-based cavitation has wider applications, HC is a viable They have higher biodegradability; that is, compared to
option due to its efficiency and scale-up application. Depending chemical surfactants, biosurfactants are environmentally bene-
on the tools being used and the type of cell being disrupted, the ficial substances that break down quickly into simpler
mechanism of cell disruption varies. When compared to the metabolites. Different bioremediation and biosorption tech-
ultrasound-assisted approach, the lipid extraction percentage nologies have successfully utilized biosurfactants made from
from wet microalgae using venturi type HC is substantially marine microorganisms.32,42
greater.164,165 They improve hydrocarbon degradation: Biosurfactants, as
4.1.6. Microwave-Assisted Extraction (MAE). The extraction opposed to chemical surfactants, offer special qualities like low
method known as microwave-assisted extraction (MAE) toxicity and high biodegradability, selectivity, and surface
couples microwaves with conventional solvent extraction. By activity. They can also create more stable emulsions. These
applying microwaves for heating in the extraction process, one characteristics make them appealing for improved hydrocarbon
can expedite the kinetics of extraction and make it more recovery methods since they are maintained even at high
efficient.166 temperatures and a variety of pH and salinity ranges.32,42
Microwaves are nonionizing electromagnetic radiation with Biosurfactants have been discovered to be more effective and
frequencies in the range 0.3−300 GHz. The field simultaneously efficient than chemical surfactants in terms of their surface and
provides heating by two mechanisms: dipole rotation and ionic interfacial activities. Furthermore, the CMC values of
conduction. By doing so, one can cause changes in the cell biosurfactants are significantly lower than those of chemical
structure. The process’s acceleration and higher yield may be the surfactants.32,42
outcome of two transport phenomena, mass and heat transfer, 4.3. Limitations of Green Surfactants or Biosurfac-
which both work in the same direction, both from the inside to tants. Large-scale production of biosurfactants is complex and
the outside.167 One of the major benefits that modern MAE difficult.
offers is its solvent-free applications in extracting natural Some biosurfactants may be as toxic as synthetic bio-
products in an environmentally friendly green way. surfactants.
In MAE, extraction occurs by exposing the desired Biosurfactants may compete with the hydrocarbon as a
compounds and cells to the solvent through cell rupture. The preferred substrate.
free water molecules present in the cell matrix are heated, which Biosurfactant production is not economically viable.
results in the localized heating and expansion of the cell itself. As Many research groups are focusing on finding ways to produce
a result, the desired metabolites find it easier to flow out of the biosurfactants at lower costs by employing readily accessible and
cells.166 renewable bioresources as their primary raw materials.
Multiple parameters and factors may affect the MAE The biotechnological methods required in the synthesis of
extraction yield such as (i) extraction time and cycle, (ii) the biosurfactants are somewhat costly, and surfactant purification is
solvent system and solvent to feed ratio, (iii) contact surface area quite difficult. All biotechnology product costs are heavily
and water content, (iv) microwave power and extraction influenced by downstream processing. Different biosurfactants
temperature, and (v) stirring. By optimizing the conditions have been isolated, purified, and categorized using a wide variety
based on these parameters through detailed study and trial and of analytical techniques. There has been a significant amount of
error, one can achieve the best possible yield for MAE.167 research on upstream biosurfactant generation to improve
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Table 3. Properties, Advantages, and Sources of Some Well-Known Oleo-Based Surfactants
no. name source properties applications ref
1 fatty alcohol tallow, palm kernels, coconut oil demonstrate strong emulsifying and dispersing abilities in hard water used in polymerization process as an emulsifying 169, 170
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productivity and yield, but there has not been much done on lipids have been claimed to have the most uses in the cosmetic
downstream purification.176 industry. Chemically altered sophorolipid produced by
4.4. Properties of Biosurfactants. The properties of Torulopsis bombicola has been observed to contain a natural
biosurfactants are summarized in Figure 9.177 moisturizing component. Also, because of their antimicrobial
qualities, sophorolipids play an essential role in the treatment of
body odors, dandruff, and acne. Rhamnolipids find application
in toothpaste, nail care products, and deodorants and serve a
significant role as an antiwrinkle agent. Mannosylerythritol lipids
are utilized in antiaging skincare treatments.177
4.5.2. Applications of Biosurfactants in Contaminated
Soils. Heavy metals are contributing to serious environmental
issues. The most common heavy metals found in contaminated
soils are lead (Pb), mercury (Hg), arsenic (As), cadmium (Cd),
chromium (Cr), zinc (Zn), copper (Cu), and nickel (Ni), which
can cause a variety of health problems in humans, animals, and
plants. Biosurfactants derived from plants and microorganisms
have demonstrated superior performance in removing heavy
metals from contaminated soil.181 There are three major steps
involved in the extraction of heavy metals from soil via washing
with a biosurfactant solution. The sorption of biosurfactant
molecules at the interfaces between sludge (wet soil) and metal
in aqueous solution separates heavy metals adsorbed on the
surface of soil particles. The metal will then be absorbed by
biosurfactants and electrostatically trapped within the micelle.
Figure 9. General properties of biosurfactants. Ultimately, the biosurfactant can be retrieved with the use of the
membrane separation method.181−186
4.4.1. Interfacial Tension. Biosurfactants are more effective 4.5.3. Biosurfactants as Antimicrobial Agents. The rise in
than synthetic surfactants by a factor of 10−40. A study antibiotic resistance is driving research into novel antimicrobial
conducted on biosurfactant-mediated oil recovery by McIner- strategies.186−188 Antibiotic adjuvants or enhancers are com-
ney et al. showed that Bacillus mojavensis strain JF-2 bacteria, pounds that have little or no antimicrobial activity but improve
compared to average values of 28−29 mN/m, reduced antibiotic action or prevent resistance when used in conjunction
interfacial tension by almost 2 orders of magnitude.178 With with antibiotics. Because of their membrane-destabilizing
or without 2,3-butanediol (cosurfactant) present, raising the properties, biosurfactants are being considered as alternative
salinity enhanced the interfacial tension. The interfacial tension antimicrobial agents or as adjuvants for traditional antibiotics in
measured at the lowest point was 0.1 mN/m.178 the situation of increasing drug resistance in pathogenic bacteria
4.4.2. pH and Temperature. The pH and temperature of the and the necessity for new lines of therapy.189−192 A recent review
environment have little impact on the surface activity of many by De Giani et al.190 summarizes perspectives of biosurfactants
biosurfactants. Lichenysin, a biosurfactant produced from with antimicrobial activity.
Bacillus licheniformis JF-2, is unaffected with a pH range of 4.5.4. Biosurfactants in Agriculture. To fulfill the growing
4.5−9.0 and temperatures as high as 50 °C. Similarly, a demands of the human population and to accomplish
lipopeptide produced by B. subtilis LB5a maintained its surface sustainable agriculture, green surfactants are currently necessary.
activity for 6 months at a temperature of 121 °C and in a high salt Biosurfactants produced by bacteria, yeasts, and fungi are some
environment. The biosurfactant is stable at pH 4−10 and high possibilities for green surfactants. In agriculture, biosurfactants
temperatures up to 120 °C, and a NaCl content of up to 10% are employed to get rid of plant diseases and boost nutrient
(w/v) maintains emulsification action.179 bioavailability for helpful plant bacteria.177 The quality of
4.4.3. Biodegradability and Low Toxicity. The best agricultural soil may be significantly increased with biosurfactant
instrument for bioremediation without having any negative remediation. An estimated 0.2 million tons of surfactants are
effects on the environment is biosurfactants. They are far safer used annually in the formulation of crop protection and
than synthetic surfactants and more environmentally friendly. pesticides. The method of hydrophilization utilizing biosurfac-
Environmental bioremediation, enhanced oil recovery, pharma- tants results in good wettability, suppression of pesticide
ceuticals, and food processing have all seen a rise in the use of toxicants, and even dispersion of fertilizers in the soil. The
biosurfactants due to their special qualities, such as increased proliferation of Rhizobacteria in the rhizosphere is accelerated in
biodegradability and lower toxicity. A comparative study on several ways, aiding in the stimulation of plant growth. These
biosurfactants done by Muthusamy et al. between a synthetic biosurfactants enhance the soil’s quality and stimulate plant−
surfactant, Marlon A-350, and a biosurfactant produced by P. beneficial microbial interactions. These biosurfactants have
aeruginosa showed that the biosurfactant was nontoxic. In greater benefits than the synthetic surfactants currently
contrast, the synthetic surfactant was highly harmful in all assays employed in pesticides since they are environmentally safe, are
and its characteristics.180 inexpensive, and help the soil’s beneficial bacteria grow.177
4.5. Applications of Biosurfactants. 4.5.1. Applications 4.5.5. Biosurfactants in Bionanotechnology. Presently, the
in Cosmetics. In comparison to synthetic surfactants, the newly next generation of green chemistry or bioengineering nano-
created biosurfactants are biocompatible, nontoxic, biodegrad- catalyst sources is thought to be composed of biosurfactants
able, and milder on the skin and exhibit greater interfacial generated from microbes and nanoparticles.193 Environmental
activity. Sophorolipids, mannosylerythritol, and rhamnolipids remediation holds great promise for the production of
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nanoparticles by biosurfactant-mediated synthesis. The nano- makes biosurfactants potentially more useful and attractive than
particles produced with biosurfactant must, however, be traditionally used surfactants.213
commercially feasible. Biosurfactant microbes may stabilize 6.1. Critical Micelle Concentration (CMC). Biosurfactants
and reduce nanoparticle formation. Nanoparticles like gold, generally have CMC values ranging from 1 to 200 mg/L, which
silver, and titanium are produced by microorganisms.193 are on the lower side as compared to petroleum- and oleo-based
4.5.6. Biosurfactants in Cancer Therapeutics. Biosurfac- surfactants. One previous study showed the comparison of
tants have a crucial ability to regulate mammalian cell CMCs of biosurfactants derived from B. subtilis EG1 with
functionalities and, thus, would also be used in cancer traditional surfactants. Table 5 indicates the CMCs of given
therapeutics. These molecules have been reported for biosurfactants along with HLB values.
maintaining varieties of functionalities such as cell immune
responses and differentiations, signal transduction, etc. For Table 5. Critical Micelle Concentrations and Hydrophilic−
example, glycolipids were found to growth arrest and apoptosis Lipophilic Balances of the Different Commercial Surfactants
of melanoma B16 cells of mice. The potential applications of Assayed in a Previous Study213
such biosurfactants as antitumor agents have been detailed in
Table 4. Increase in reactive oxygen species (ROS) generation, surfactant CMC (g/L) HLB
suppressing Bcl-2 expression, promoting cytochrome c (Cyto-c) Glucopon 215 0.241 13
release, activation of caspase pathways, inhibiting 12-O- Glucopon 600 0.028 11.2
tetradecanoylphorbol-13-acetate (TPA) induced migration, Glucopon 650 0.073 11.9
colony formation, and invasion through MMP-9 regulation, Findet 10/15 0.152 9.6
apoptosis, DNA damage, etc. can be key pathways adopted by Findet 1214N/23 0.021 14.4
biosurfactants causing anticancer effects.194 Findet 9Q/21.5NF 0.034 12.8
LAS 1.018 −
5. REMEDIATION OF SURFACTANTS
Better management of surfactant usage and disposal has become The findings showed that B. subtilis EG1 producing
a necessity of the hour, at both the industrial and domestic levels. biosurfactant is significantly more effective than synthetic
Strict guidelines should be followed for properly remediating surfactants at reducing surface tension.213
surfactants before disposal. Oxidation-based approaches, photo- Additionally, biosurfactants have the ability to significantly
catalytic degradation, foam fractionation, electrochemical lower interfacial and surface tension. In comparison to synthetic
degradation, and microbial biodegradation are among the surfactants, they are even quite effective under adverse situations
techniques used to treat surfactants.209 In recent years, like high temperatures, acidic pH levels, and salinity.214,215
biosurfactants have attracted prospective interest for use in the 6.2. Emulsification. In applications that require low
environmental remediation of organic and inorganic contami- surfactant concentrations, biosurfactants may be appealing due
nants, particularly in the removal of heavy metals from soil and to their low CMC values and high exhibited emulsifying
water, cosmetics, and pharmaceutical products, as well as in abilities.213 The stabilities of the resulting water-in-oil emulsions
enhanced oil recovery.209−212 Biosurfactants have also applica- varied between the two surfactants, according to a comparison
tions as microbial-enhanced oil recovery (MEOR).210 between rhamnolipid biosurfactant and an amphiphilic
quaternary ammonium salt (containing 75 wt % diacetyl
dimethylammonium chloride in water−isopropanol solvent).
6. COMPARISON WITH ESTABLISHED PRODUCTS Rhamnolipid was 83% less efficient than the quaternary
WITH RESPECT TO PERFORMANCE AND COST ammonium salt at 0.01 wt %, and at 1.5 wt %, its emulsion
Green surfactants, i.e., biosurfactants, are known to have stability was half that of the quaternary ammonium salt (3 min
properties like self-assembly, reduction of surface and interfacial compared to 130 min).216
tension, emulsification, and adsorption which make them At greater concentrations, the emulsion stabilities of the two
applicable in various applications. Also, their low toxicity surfactants vary dramatically. Rhamnolipids stop the binding
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and aggregation of hydrate crystallites at concentrations of 80% of total production costs. A significant barrier to the
0.05% or higher. In comparison to SDS, rhamnolipid has also commercialization of biosurfactants is the economics of
demonstrated greater kerosene emulsification effectiveness in manufacturing.218
the pH range 6−9.
6.3. Toxicity. In general, biosurfactants have low toxicity. 7. SCREENING BIOSURFACTANT EFFICIENCIES
There is numerous research that has investigated the toxicities of
Biosurfactants can be screened with the use of methods such as
biosurfactants in aquatic life, plants, and human cell lines.
the hemolysis test, oil spreading test, drop collapse method,
According to a study, using biosurfactants made from Candida
emulsification index, hydrocarbon overlay agar method, and
lipolytica at concentrations 0.5−2 times the CMC had no impact
blue agar plate method (Figure 10).219
on plant root length or seed germination.81 In a recent study, the
toxicities of natural and synthetic biosurfactants were compared.
In aquatic habitats, both a naturally occurring monorhamnolipid 8. MARKET AND FUTURE PROSPECTS
and a synthetic monorhamnolipid had EC50 levels that were During the forecast period of 2021−2028, the global surfactants
“somewhat hazardous” according to the EPA. Additionally, a market is anticipated to expand at a CAGR of 4.9%, rising from
human cell line’s cytotoxicity and biodegradability (measured by $41.22 billion in 2021 to $57.81 billion in 2028. Surfactants are
the xCELLigence assay) were dependent on the stereochemistry produced by the industry at a rate of approximately 17 million
of the synthetic rhamnolipid.217 metric tons yearly, some of which come into direct contact with
6.4. Cost Analysis. Synthetic surfactants are substantially customers and most of which are eventually released as effluent.
less expensive than biosurfactants when comparing pricing (see In light of this volume, solving green issues is a crucial subject for
Table 6).217 a sector that is dealing with expanding regulation and customer
awareness.219 In 2020, the market for green surfactants was
Table 6. Market Prices of Some Popular Surfactants estimated to be worth close to USD 2.54 billion. The global
green surfactants market is projected to expand at a CAGR of
type of surfactant name of sufactant cost/kg222,223 5.7% from 2022 to 2027, reaching a value of $3.56 billion by
petro-based α-olefin sulfonates $1.00−$2.00 2026. The sector is expanding because of the growing demand
alkyl ether sulfates $0.8−$0.9 for green surfactants made from waste biomass and agricultural
linear alkylbenzene $1.4−$1.7 raw materials.220 The booming personal care sector is
alkyl phenol ethoxylates $2.19 contributing to the continuous rise of the market for green
oleochemical sorbitan monooleates (SPAN) $1.30−$1.50 surfactants. This industry is expanding as a result of the
polysorbate 80 (TWEEN) $1.60−$2.60 increased attention being paid to health, beauty, and personal
microbial surfactants rhamnolipids $25.00−$40.00 hygiene, which in turn is assisting the market for green
sophorolipids $30.00/L surfactants.221 Table 7 displays a list of companies that produce
novel green surfactants or use them in their products advancing
The prices of synthetic surfactants are significantly lower than sustainability in the process. Figure 11 demonstrates a typical
those of biosurfactants. The high cost of production is mainly comparison between synthetic surfactants and biosurfactants.177
due to the fermentation and product purification steps. This has led to a rise in the cultivation of natural oils, the origin
Rhamnolipids still cannot be recovered and purified on an of which, particularly tropical oils, is a major source of concern.
industrial scale using any downstream technique that is both Even though manufacturers have joined groups like the
cost-effective and compelling. For the manufacturing of Roundtable on Sustainable Palm Oil (RSPO), there is still
biosurfactants, downstream processing is responsible for 70− much disagreement over the true cradle-to-gate effects of using
11690 https://doi.org/10.1021/acsomega.3c00591
ACS Omega 2023, 8, 11674−11699
Table 7. Current Marketed Products Containing Green Surfactants
no. company product/surfactant description ref
1 Dow EcoSense SL-60 HA surfactant This is a special emulsifier and glycolipid surfactant for rinse-off and leave-on applications that is 100% bioderived. It is a biosurfactant and natural emulsifier made from sugar 223
ACS Omega
11691
Technologies,
USA
12 Fraunhofer IGB, glycolipid and cellobiose lipid These are used in cleaning products, dishwashing liquids, and pharmaceutical products (bioactive properties). 234
Germany biosurfactants
http://pubs.acs.org/journal/acsodf
Review
■ AUTHOR INFORMATION
■ ABBREVIATIONS
APG, alkyl polyglycoside; LAS, linear alkylbenzene sulfonate;
Corresponding Authors SAS, secondary n-alkanesulfonate; AOS, α-olefin sulfonate;
Amit P. Pratap − Department of Oils, Oleochemicals and APE, alkylphenol “ethoxylate”; HC, hydrodynamic cavitation;
Surfactants Technology, Institute of Chemical Technology, MAE, microwave-assisted extraction; CMC, critical micelle
Mumbai 400019, India; Email: amitpratap2001@ concentration; DOSS, dioctyl sodium sulfosuccinate; LABSA,
gmail.com, [email protected] linear alkylbenzene sulfonic acid; SLES, sodium lauryl ether
Suraj N. Mali − Department of Pharmaceutical Sciences and sulfate; AES, alkyl ether sulfate; CS, cationic surfactant; QAC,
Technology, Birla Institute of Technology, Mesra 835215, quaternary ammonium compound; PEG, polyoxyethylene ester;
India; orcid.org/0000-0003-1995-136X; HLB, hydrophilic−lipophilic balance; CAGR, compound
Email: [email protected] annual growth rate; USD, U.S. dollar; APG, alkyl polyglycoside;
Haya Khader Ahmad Yasin − Department of Pharmaceutical NMGA, N-methylglucamide; P&G, The Procter & Gamble
Sciences, College of Pharmacy and Health Sciences, Ajman Company; SPL, sophorose lipid; RML, rhamnose lipid; MEL,
University, Ajman, United Arab Emirates; Center of Medical mannosylerythritol lipid; DNA, deoxyribonucleic acid; GMS,
and Bio-allied Health Sciences Research, Ajman University, glycerol monostearate; PVC, polyvinyl chloride; AMS, alkylaryl
Ajman, United Arab Emirates; Email: [email protected] monosulfonate; ADS, alkylaryl disulfonate; LAO, linear α-olefin;
MA, maleic anhydride; HPL, hydrophilic; HB, hydrophobic;
Authors OMWE, oil mill waste effluents; FAMEs, fatty acid methyl
Vaishnavi S. Nagtode − Department of Oils, Oleochemicals and esters; NaCl, sodium chloride; MMP-9, metalloproteinase-9;
Surfactants Technology, Institute of Chemical Technology, LoVo, cell line isolated in 1971 from the large intestine of a
Mumbai 400019, India white, 56-year-old, male with grade IV Dukes C colorectal
Clive Cardoza − Department of Oils, Oleochemicals and cancer; HCT-15, HCT-15 cells were isolated from the large
Surfactants Technology, Institute of Chemical Technology, intestine of a male with Dukes C colorectal cancer and can be
Mumbai 400019, India used for cancer and toxicology research; MEOR, microbial-
Srushti M. Tambe − Department of Pharmaceutical Sciences enhanced oil recovery; SDS, sodium dodecyl sulfate; COVID-
and Technology, Institute of Chemical Technology, Mumbai 19, coronavirus disease
400019, India
Pritish Roy − Department of Oils, Oleochemicals and
Surfactants Technology, Institute of Chemical Technology,
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