CTV SVP02E EN - 01092015 Programming Guide
CTV SVP02E EN - 01092015 Programming Guide
SAFETY WARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and
servicing of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific
knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could
result in death or serious injury. When working on the equipment, observe all precautions in the literature
and on the tags, stickers, and labels that are attached to the equipment.
WARNING
Proper Field Wiring and Grounding Required!
Failure to follow code could result in death or serious injury. All field wiring MUST be
performed by qualified personnel. Improperly installed and grounded field wiring poses FIRE
and ELECTROCUTION hazards. To avoid these hazards, you MUST follow requirements for field
wiring installation and grounding as described in NEC and your local/state electrical codes.
Failure to follow code could result in death or serious injury.
© 2014 Trane All rights reserved Proprietary and Confidential, Do Not Distribute Outside Trane CTV-SVP02E-EN
Introduction
WARNING
Personal Protective Equipment (PPE) Required!
Installing/servicing this unit could result in exposure to electrical, mechanical and chemical
hazards.
• Before installing/servicing this unit, technicians MUST put on all PPE required for the work
being undertaken (Examples; cut resistant gloves/sleeves, butyl gloves, safety glasses, hard
hat/bump cap, fall protection, electrical PPE and arc flash clothing). ALWAYS refer to
appropriate Material Safety Data Sheets (MSDS)/Safety Data Sheets (SDS) and OSHA
guidelines for proper PPE.
• When working with or around hazardous chemicals, ALWAYS refer to the appropriate MSDS/
SDS and OSHA/GHS (Global Harmonized System of Classification and Labelling of
Chemicals) guidelines for information on allowable personal exposure levels, proper
respiratory protection and handling instructions.
• If there is a risk of energized electrical contact, arc, or flash, technicians MUST put on all PPE
in accordance with OSHA, NFPA 70E, or other country-specific requirements for arc flash
protection, PRIOR to servicing the unit. NEVER PERFORM ANY SWITCHING,
DISCONNECTING, OR VOLTAGE TESTING WITHOUT PROPER ELECTRICAL PPE AND ARC
FLASH CLOTHING. ENSURE ELECTRICAL METERS AND EQUIPMENT ARE PROPERLY RATED
FOR INTENDED VOLTAGE.
Failure to follow instructions could result in death or serious injury.
Copyright
This document and the information in it are the property of Trane, and may not be used or
reproduced in whole or in part without written permission. Trane reserves the right to revise this
publication at any time, and to make changes to its content without obligation to notify any person
of such revision or change.
Trademarks
All trademarks referenced in this document are the trademarks of their respective owners.
Revision History
This document reflects the following features and enhancements:
• Addition of support for models CVHH and CDHH.
• Addition of Generic Monitoring for all supported models.
• Addition of Manual Overrides tab screen in Tracer TU.
• General UC800 setpoint changes for all models.
CTV-SVP02E-EN Proprietary and Confidential © 2014 Trane, Do Not Distribute Outside Trane 3
Introduction
4 Proprietary and Confidential © 2014 Trane, Do Not Distribute Outside Trane CTV-SVP02E-EN
Table of Contents
Preparing for Chiller Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Obtaining and Installing the Tracer TU Service Tool . . . . . . . . . . . . . . . . . . . . 8
Summary of Major Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
CenTraVac Reference Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Additional Equipment You Will Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Starting Tracer TU and Connecting to the Controller . . . . . . . . . . . . . . . . . . . . . . 10
Navigating to the Chiller Settings Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
The Equipment Utility Configuration Tab Screen . . . . . . . . . . . . . . . . . . . . . . . . . 14
Configuration Tab Screen Setpoint Reference Tables for All Models . . . . . 16
1. MAIN Box: Unit Type Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2. UC800 Box: Chiller Controller (UC800) Settings . . . . . . . . . . . . . . . . . . 17
3. OPTIONS Box: Features and Options . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4. OPTIONS SETUP Box: Settings Supporting Specified Options . . . . . 27
5. NAMEPLATE Box: Chiller Nameplate Values . . . . . . . . . . . . . . . . . . . . 29
Configuration Tab Screen Setpoint Reference Tables for CVHE, CVHF,
CVHG, CVHH, CVHL, and CVHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
1. STARTER Box (Non-AFD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2. STARTER Box (AFD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Configuration Tab Screen Setpoint Reference Tables for CDHF, CDHG,
and CDHH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
1. CIRCUIT 1 and CIRCUIT 2 Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
2. STARTER 1 and STARTER 2 Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
This document covers the major tasks you need to perform in the following order:
1. Specify the unit type and configuration variables (Chiller Configuration screen).
2. Verify or set all setpoints for the application and job site conditions (Service Setpoints, Field
Startup, and Purge screens under the Tracer TU Equipment tab).
3. Enter manual overrides, such as Evaporator Pump Control, Condenser Pump Control, Oil Pump,
and Compressor Control Signal using the Manual Override dialog box.
4. Monitor settings and datapoints. (Unit Summary and Unit Status screens).
The following figure shows the CVHE, CVHF, CVHG, CVHH, CVHL, and CVHS version of the Unit
Summary screen. (The CDHF, CDHG, and CDHH version is slightly different as it contains some dual
entries.)
Figure 2. CVHE, CVHF, CVHG, CVHH, CVHL, and CVHS Version of the Unit Summary
Tab Screen
The Status
Utility has
a set of
corresponding
horizontal tabs.
The Tracer TU
screens are
subdivided using
group boxes
rather than tabs.
The Unit Summary screen provides a common presentation format for all chiller models. (See “The
Status Utility - Unit Summary Tab Screen,” p. 86 for more information.)
Data logging also starts automatically at this time without any intervention on your part.
Note: When session logging starts, Tracer TU creates a log file to store the operating data.
Occasionally, you may need to perform file maintenance tasks on your laptop hard drive to
eliminate old files. A message appears when your hard drive approaches its storage
capacity.
You can now navigate to the Chiller Settings screens as described in the subsection that follows.
1. Main box
2. UC800
Box
3. Options
box
4. Options
Setup box
5. Starter box
6. Nameplate
box
Figure 6 shows the CDHF and CDHG, and CDHH (Duplex chiller) version of the Equipment Utility
Configuration tab screen, which includes the following expanding boxes: Main, UC800, Options,
Options Setup, Circuit 1, Circuit 2, Starter 1, Starter 2, and Nameplate.
Figure 6. CDHF, CDHG, and CDHH (Duplex Chiller) Version of the Configuration Tab
Screen
Tracer TU
Configuration Default and Chiller nameplate
screen item other selections Data Help information
1 2 3 4
1. Unit Type For single MODL (type) Select unit type from the model
compressor number. (It will also be the first four
units: (4) digits of the chiller model
Default: CVHE number.)
CVHF
CVHG
CVGF
CVHS
CVHL
CVHH
For a Duplex
chiller:
Default: CDHF
CDHF
CDHG
CDHH
Figure 7. The CVHE/-F/-G/-H/-L/-S Version of the UC800 Box on the Equipment Utility
Configuration Tab Screen
Set to Chiller
Sales Order
selection TONS
(PTON on
Nameplate).
Set to
COMPRESSOR
SIZE (NTON on
Nameplate)
Starter Type
selection within
this box
determines the
content of the
Starter
expanding box.
Selection of AFD
will change the
Starter Tab
items.
Note: Screen items may vary slightly depending on the chiller model.
Tracer TU
Configuration Default and other Chiller nameplate
screen item selections data Help information
1 2 3 4
1. Unit Capacity CDHE, F, G, H, L, S: See selection for Programs the Chiller software to the
Default: 500 tons performance Tons; chiller Sales Order Performance
PTON (value) tons.
(0 - 3000 tons)
CDHF, G, H:
Default: 1250 tons
(0 – 6000 tons)
2. Compressor CDHE, F, G, H, L, S: NTON Selects the proper Compressor Map
Size Default: 500 tons for Compressor Control signal
algorithm. Set to the NTON of the
(0 - 3000 tons)
compressor.
CDHF, G, H:
Default: 1250 tons
(0 - 6000)
3. Number of Default: 2 NSTG Provides number of compressor
Compressor (1 - 3) stages for CVHH and CDHH.
Stages
4. Manufacturing LaCrosse, Taicang
Location
Tracer TU
Configuration Default and other Chiller nameplate
screen item selections data Help information
5. Starter Type Default: Unit USTR, RSTR, CSTR, Programs the Chiller software to the
Note: This setting Mount Wye-Delta UXL, RXL, CXL, CVAC, correct starter type. Select Unit
appears here if you (See list in Help RPIR, CPIR, Starter Type:
are connected to a Information column.) RATR,CATR,USID,FSI • Unit Mount Wye-Delta
CVHE, CVHF, CVHG, D, WSID, CSOL,
• Remote Mount Wye-Delta
CVHL, CVHS, or UAFD, UATR, SRTY
• High Fault Remote Wye-Delta
CVHH unit. If you (value)
• Customer Supplied Wye-Delta
are connected to a
CDHF, CDHG, or • Unit Mount Across Line
CDHH, it appears in • Remote Mount Across Line
the Circuit 1-2 • Customer Supplied Across Line
boxes. (See “1.
• Customer Supplied Vacuum
CIRCUIT 1 and
Circuit Breaker
CIRCUIT 2 Boxes,”
p. 41.) • Unit Mount Primary Reactor
• Remote Mount Primary Reactor
Note: This item
does not exist in • Customer Supplied Primary
CVHS. Reactor
• Unit Mount Auto Transformer
• Remote Mount Auto Transformer
• Customer Supplied Auto
Transformer
• Unit Mount Non-comm Solid
State
• Floor Mount Non-comm Solid
State
• Wall Mount Non-comm Solid
State
• Industiral High Fault Remote
Solid State
• Customer Supplied Non-comm
Solid State
• Unit Mount AFD
• Remote Mount Comm AFD
• Remote Mount Non-Comm AFD
Tracer TU
Configuration Default and other Chiller nameplate
screen item selections data Help information
6. Condenser CVHE, CVHF, CVHG, CDTY STD, CDTY Sets the HPC setting. Nameplate
High Pressure CVHL, and CVHS ASME will indicate CDTY STD for 15
Cutout Default: 15 psig (CVHH is HPCO) setting or CDTY ASME for 25
(-5 to 500 psig) setting. See also condenser limit
setpoint.
CVHH Default: 50
psig For CVHS, set to Maximum
Refrigerant Working Pressure.
(-5 to 500)
For CVHH, reference nameplate
HPCO for setting.
7. Impeller CVHE, F, G, L, and S On CVHE, F, G, L use Sets the compressor impeller
Diameter Default: 275 CPIM (value) diameter. This is utilized in control
Note: This setting (210 to 345) algorithms. Nameplate will indicate
appears here if you CVHH Default: 699 On CVHS use IMP1 CPIM or IMP1 (Value). See the
are connected to a (127 to 880) and IMP2. Reference control panel nameplate value.
CVHE, CVHF, or [CPD1 is impeller circuit 1 and CPD2
note.
CVHG, CVHL, is impeller circuit 2]
CVHS, and CVHH For CVHS, you must calculate the
On CVHH use IMP1
unit. If you are following value:
(value in mm)
connected to a
CDHF, CDHG, or
CDHH, it appears in
the Circuit 1-2
boxes. (See “1.
CIRCUIT 1 and
CIRCUIT 2 Boxes,”
p. 41.)
6. Outdoor Air Default: Not CWR YES Installs Outdoor air temp sensor.
Temp Sensor Installed Nameplate will indicate CWR YES
Selections: when installed. Local outdoor air
temperature sensor 4R13 required
Installed, Not
when INSTALLED is selected. Used
Installed
for chilled water reset outdoor type
reset.
16. Solid State Oil Default: Not Choose Not Installed. (This item is
Heater Control Installed intended for future upgrades.)
Note: This item Selections:
does not exist in Not Installed
CVHS.
Installed
19. IGV Actuators Default: Single IGVA SNGL, IGVA Selection for IGV Actuator:
Note: Only visible on DUAL, IGVA DUL2,
CVHF, CVHG, Selections: IGVA DUL3, IGVA DUL4 Single (if NTON is less than 1470 and
CVHH chillers.
Single not 620, 760, 870,1070, 1100 or
Dual 1300)
Dual2 Dual (if NTON is 1470, 1720, CVHH)
Dual3 Dual2 (if NTON is 620, 760, 870,
Dual4 1070 or 1300)
Dual3 (if NTON 1100)
Dual4 (CVHS)
20. Operating Default: Not OPST YES Nameplate will indicate OPST YES
Status Installed when factory installed on unit.
Programmable Selections: Installation of one relay card
Relays One Relay Card requires module 1A8 OPST Quad
relay output module. Installation of
Installed
two relay cards requires Module 1A8
Two Relay Cards
and 1A9 OPST Quad relay output
Installed module.
22. Compressor Default: Utility GENR YES Selects special control Algorithms
Power Source Selections: when power source is generator to
Notes: be interfaced to the control system.
Utility
• If you are If Yes then 2A7 Pilot relay for Start/
Engine / stop, and 2A8 up to speed/frequency
connected to Generator
CDHF,CDHG, or and Starter Drive Fault, and 2A9
CDHH (Duplex Speed signal output modules are
chiller), this required. Select Not installed for
setting appears in Utility source power and for std on
the Circuit 1-2 site backup generators
boxes. See “1.
CIRCUIT 1 and
CIRCUIT 2
Boxes,” p. 41)
• Not available if
Starter Type is
AFD.
• This item does not
exist in CVHS.
23. %RLA and Default: Not CDRP YES or Installs the External Output [VDC
Condenser Installed GBAS YES only] modules 1A15 for A)
Refrigerant Selections: refrigerant pressure output, and B)
Pressure Output % compressor RLA signal.
Not Installed
Note: Standard on Nameplate will indicate CDRP YES or
Installed
CVHH and GBAS YES when factory installed on
CDHH. unit. Requires 1A15 Dual analog
output module if installed. 1A15 J2-
1 to J2-3 (Grd) for
percent RLA output. 1A15 J2-4 to J2-
5 (Grd) for Refrigerant pressure
output.
Tracer TU
Configuration Default and other Chiller nameplate
screen item selections data Help information
1 2 3 4
1. ECWS Default: 34F GBAS YES Minimum setting for the ECWS analog
Minimum (0 to 49 F) signal (Item 7, Table 3, p. 20)
Temperature (2 Vdc or 4 mA will equal to this
Note: Standard on minimum setpoint value.)
CVHH & CDHH.
2. ECWS Default: 65° F GBAS YES Maximum setting for the ECWS analog
Maximum (50 to 75) signal (Item 7, Table 3, p. 20).
Temperature (10 Vdc or 20 mA will equate to this
Note: Standard on maximum setpoint value.)
CVHH & CDHH.
3. EHWS Default: 80° F EXOP YES Used with External Hot Water Setpoint
Minimum (80 to 100) (see Item 5, Table 3, p. 20.
Temperature • Nameplate will indicate EXOP YES
when factory installed on unit. EHWS
Minimum setting for the analog
signal.
• 2 Vdc or 4 mA will equal to this
minimum setpoint value. Default is
80F.
4. EHWS Default: 140° F EXOP YES Used with External Hot Water Setpoint
Maximum (101 to 140) (see Item 5, Table 3, p. 20).
Temperature • Nameplate will indicate EXOP YES
when factory installed on unit. EHWS
Maximum setting for the analog
signal.
• 10 Vdc or 20 mA will equate to this
maximum setpoint value. Default is
140.
5. ECLS Minimum Default: 40 GBAS YES Minimum setting for the ECLS analog
% RLA (20 to 69) signal (Item 8, Table 3, p. 20).
Note: Standard on (2 Vdc or 4 mA will equal to this
CVHH & CDHH. minimum setpoint value.)
6. ECLS Maximum Default: 100 GBAS YES Maximum setting for the ECLS analog
% RLA (70 to 100) signal (item 8, Table 3, p. 20).
Note: Standard on (10 Vdc or 20 mA will equate to this
CVHH & CDHH. maximum setpoint value.)
Table 4. Equipment Utility - Configuration Tab Screen: Options Setup Box (continued)
Tracer TU
Configuration Default and other Chiller nameplate
screen item selections data Help information
7. Module 1 & 2 • None OPSI YES The schematic diagrams reflect the
Programmable • Chiller Running defaults.
Status Relays • Chiller Latching
Alarm Indicator
• Chiller Limit Mode
Indicator
• Chiller Non-Latching
Alarm Indicator
• Chiller Maximum
Capacity Indicator
• Chiller Head Relief
Request Indicator
• Purge Alarm
8. ICS Address Default: 65 Not shown on UCP Sets Tracer Summit address for 1A14
Comm4 (32 to 100) Nameplate Comm module.
Select in accordance with Site Tracer
defined address.
9. Rfgt Pressure Default: HPC Not shown on UCP Defines output of External Output
Output Type Setting nameplate Module 1A15. Selection determines
Delta P whether the Refrigerant output
corresponds to the Condenser (HPC)
HPC Setting
pressure, or the delta (DELP) pressure
Head Pressure between the condenser and
Control
evaporator. Requires module 1A15.
10. Min Delta Rfgt Default: 0 psid Not shown on UCP Further defines refrigerant differential
Pressure (0 to 30) nameplate pressure Vdc output signal of External
Output output module 1A15 when DELTA
PRESSURE output type is selected.
• This setting is the minimum setting
value for the delta analog signal.
• 2 Vdc will equate to this minimum
value.Default is 0 psid (0 psid is
typical setting)
11. Max Delta Default: 30 psid Not shown on UCP Further defines refrigerant differential
Rfgt Pressure (0 to 30) nameplate pressure Vdc output of External output
Output module 1A15 when DELTA PRESSURE
output type is selected.
• This setting is the maximum setting
for the delta analog signal.
• 10 Vdc will equate to this maximum
value. Default is 30 Psid (6 psid is
typical setting)
12. Evaporator Default: 30 Not shown on Default 30 psid for Trane supplied
Differential (0 to 50) nameplate. transducer. Set to label on the
Water Pressure differential pressure transducer (4B1).
Range
13. Condenser Default: 30 Not shown on Default 30 psid for Trane supplied
Differential (0 to 50) nameplate. transducer
Water Pressure Set to label on the differential pressure
Range transducer (4B2).
Table 4. Equipment Utility - Configuration Tab Screen: Options Setup Box (continued)
Tracer TU
Configuration Default and other Chiller nameplate
screen item selections data Help information
14. Monitoring Default: 0 Allows up to 8 additional input types
Temperature (0 - 8) for generic monitoring
Sensors
15. Monitoring Default: 0 Allows up to 8 additional input types
Pressure (0 - 8) for generic monitoring
Transducers
16. Monitoring Default: 0 Allows up to 8 additional types of
Dual Current (0 - 4) inputs (2 points per module) for
Loop Input generic monitoring.
Modules
17. Monitoring Default: 0 Allows up to 8 additional types of
Dual Low Voltage (0 - 4) inputs (2 points per module) for
Binary Input generic monitoring.
Modules
18. Monitoring Default: 0 Allows up to 8 additional types of
Dual High Voltage (0 - 4) inputs (2 points per module) for
Binary Input generic monitoring.
Modules
Tracer TU Configuration
screen item Help information
1. Product Model Number The specific model number of the unit.
2. Product Serial Number The individual product serial number.
3. Product Sales Order The sales order number under which the chiller
was sold to the customer.
CVH- Configuration Tab Screen Setpoint Reference Tables for CVHE, CVHF,
CVHG, CVHH, CVHL, and CVHS
The following options appear in the CVHE, CVHF, CVHG, CVHH, CVHL, and CVHS version of the
Starter box in the Equipment Utility Configuration tab screen.
Note: The Starter 1 and Starter 2 boxes that appear on the Duplex chiller version (CDHF, CDHG, or
CDHH) of the Equipment Utility Configuration screen contain nearly the same options,
except for RTD Type (Item # 22 on the AFDD, E, F Table, Table 7, p. 33) See “2. STARTER 1
and STARTER 2 Boxes,” p. 42.
The items displayed in the boxes differ depending on whether the unit has a non-AFD or AFD
starter. (See the Knowledge Center for related cases.)
Tracer TU
Configuration Default and Chiller nameplate
screen item other selections data Help information
1. Stop Delay [3 seconds SDTM 3 Sets the time period for the main
Time (Contactor default], 1-30 processor to look for current after the
Interrupt Failure) setting range stop command is executed.
Interpreted as a stuck contactor if
current exists after this time period. 3
seconds is the default.
2. Unit Line [460 Volts VOLT (value) Use UCP Nameplate Volts
Voltage default], 180-
15,000 setting
range
3. Voltage [20 default], VTRA (value) Use UCP Nameplate Value For Starter
Transformer 0-700 setting Duplex chiller: by Others determine Overall Potential
Ratio (Potential range VTR1 (value) Transformer Ratio. [Need to know
Transformer VTR2 (value) primary PT ratio in the starter by
Ratio) others]: ie if 600 volt to 30 volt
transformer is used for 480, then 600/
30 = 20
4. Rated Load [500 Amps PRLA (value) Use design selection amps which may
Amps (RLA) default], 0-2500 be less than the nameplate value.
setting range Note: USE ONLY WHOLE NUMBERS (no
decimals)
Tracer TU CVH-
Configuration Default and Chiller nameplate
screen item other selections data Help information
5. CT Meter Scale [0 Amps CTMS (value) Use UCP Nameplate Current
default], Duplex chiller:Transformer Meter Scale for all but
0-2000 setting CTM1 (value) customer supplied starters. CTMS is
range CTM2 (value) determined as follows:
SINGLE CT with one pass: The CTMS
Tracer TU CTV Information Configuration
when one CT with one pass (primary
The CT's have a number on them that reflects the ext number
turn) is utilized will be equal to the “CT
of the part number: x1358 0269. Use this table to determine
rated AMPS” value.
Trane Current Transformer rating (one pass) by extension.
SINGLE CT with multiple passes:
(secondary resistance shown for reference)
When 2,3,4 passes are used then the
“CT rated AMPS” value is divided by the
Ext 01 = 100 Amps (23.5 ohms) Ext 07 = 700 (128 ohms)
number of passes to create the CTMS
Ext 02 = 150 (35) Ext 08 = 1000 (235) value.
Ext 03 = 200 (46) Ext 09 = 50 (11.5) DUAL CT: Dual CT's are not a TV menu
Ext 04 = 275 (65) Ext 10 = 75 (17) choice. If dual CT's are used they must
Ext 05 = 400 (68) Ext 11 =1400 (280) be considered with the above math.
Ext 06 = 500 (89) Ext 12 =1800 (340) When dual* CT’s are present the CTMS
value must be calculated considering
With multiple passes: the additional CT. In this case the (“CT
Ext 10 with two passes = 37.5 (set to 38) rated AMPS / passes) is multiplied by
Ext 09 with three passes = 16.6 (set to 17) 0.72(or divide by 139) which is then
Ext 09 with four passes = 12.5 (set to 13) correctly adjusted for the second CT
Note: USE ONLY WHOLE NUMBERS
(no decimals) *2nd Ct is
TRR00975 (x1358-0266-01)
NOTE: The UC800 uses the RLA and CTMS to setup the current overload. These two items are all that
are required. (There is no overload setting 1 and 2 as in UCP2)
CVH- Tracer TU
Configuration Default and Chiller nameplate
screen item other selections data Help information
10. Overload [Linear default] LINR, EXPO Selects the overload algorithm type.
Type Exponential Select Linear for all Centrifugal
Linear compressor applications
11. Phase [Enable default] ENBL, DSBL Enables Phase reversal protection.
Reversal Enable Always select enable.
Protection
Disable
12. Contactor [Disable ENBL, DSBL Enables Contactor integrity test.
Integrity Test default] Disable unless requested to have
Enable contactor tested prior to each start.
Disable
13. Phase [700 PRGT 700 Sets Time period until trip on Phase
Reversal Grace Milliseconds reversal. Set to 700 milliseconds. With
Period default] Phase reversal disabled time is 2.64
20-1000 seconds
14. Surge [Enable default] SRPR ENBL, DSBL Enables Surge Detection.
Protection Disable
Enable
15. Momentary [Enable default] MPLP ENBL, DSBL Enables Momentary Power Loss (MPL).
Power Loss Disable Potential transformers are required for
Protection Enable MPL. For help with troubleshooting MPL
at startup see the related Knowledge
Center cases.
16. Restart [30 Sec default] RISS 30 Starter module configured minimum
Inhibit Stop to 0-255 setting time between stop to start. Time delay
Start Time range to allow motor to demagnetize. (Note:
This is not the “Restart Inhibit Timer”
which is a Tracer TU Setpoint screen
item and has a 20 minute default
value.)
17. Surge [20% default] SGSY 20 Sets surge sensitivity. Example if surge
Sensitivity 0-100 setting sensitivity is set to 20%: The surge
range event has to be a single (or multiple)
phase amps rise or drop greater than
“20%” of the Average RLA.
18. Power Loss [15 Sec default] PLRT 15 Time delay (in seconds) upon power
Reset Time 0-255 setting restoration to clear diagnostic.
range
19. RTD Type [75 Ohm @ 75°F There are two motor types. Check the
Note: If you are default] chiller Motor nameplate to confirm the
connected to CDHF, 100 Ohm @ 0C RTD value.
CDHG, or CDHH Reliance Motor:
(Duplex chiller), 75 Ohms @ 75 Deg. F
this setting appears Ram Motor:
in the Circuit 1-2 100 Ohms @ 32 Deg. F. /
boxes. (See “1. 0 Deg. C.
CIRCUIT 1 and
CIRCUIT 2 Boxes,”
p. 41)
Tracer TU item
description Default, Range Chiller nameplate Help information
1. Surge [Enable default] SRPR ENBL, DSBL Enables Surge DIAGNOSTIC upon 7
Detection Disable minutes of surge detection. Drive
Enable senses for repetitive surge events.
Rapid increase of average current of
more than the surge sensitivity (% of
RLA setting) within approx. 1 second.
With this feature enabled a surge
diagnostic will be generated after 7
minutes of this condition.
2. Surge [20% default] SGSY 20 Example if surge sensitivity is set to
Sensitivity 0-100 setting 20%: The surge event has to be a
range single (or multiple) phase amps rise or
drop greater than “20%” of the
Average RLA. When this is sensed, the
displayed mode on the AdaptiView
display or Tracer TU shows surge for a
minimum of one minute.
3. Power Loss [60 Sec default] PLRT 60 Time Drive waits upon power
Reset Time 0-255 setting restoration to clear power loss
range diagnostic, and from stop to start.
4. Unit Line [460 Vac VOLT (value) Set to Nameplate Volts
Voltage default],
180-8000
5. Unit Motor [460 default],
Voltage 180-15000
6. Motor NP FLA [0 Amps TVA (value) Set to maximum amps of CTV MOTOR.
(TVA) default],
0-2000
7. Motor NP RLA [1 Amps Compressor Motor Set to Design RLA at selection.
default], 1-2000 RLA (value)
8. Motor NP [0 kW default], CPKW (value) Use Nameplate CPKW (Value) of
Power 0-4000 MOTOR
9. Motor NP Hertz [60 Hz default], HRTZ (value) Use Nameplate Hertz Value
5-250
10. Motor NP RPM [3600 RPM TRPM (value) Use nameplate RPM
(TRPM) default],
60-24000
11. Stator [0 MicroOhms SRES (value) Use nameplate SRES value
Resistance default], 0- (Stator resistance in micro-ohms)
10,000,000
12. Flux Current [0 Amps FAMP (value) Use nameplate FAMP value
Ref. default] (Motor no-load amps)
0-1200
20. Flying Start [2000 default] FLSG 2000 Sets the response of the flying start
Gain 20 to 32767, function.
Default is 2000
21. Use Trane [YES default] UTRD YES Select YES. Sets all other ADF settings
Defaults No to Trane Defined Defaults. Only select
“NO” here when directed to use the
Rockwell OIM to set specific defaults
differently.
22. RTD Type [75 Ohm @ 75°F There are two motor types.
Note: If you are default] Check the chiller Motor nameplate to
connected to CDHF, 100 Ohm @ 0C confirm the RTD value.
CDHG, or CDHH
(Duplex chiller),
this setting appears
in the Circuit 1-2
boxes. (See “1.
CIRCUIT 1 and
CIRCUIT 2 Boxes,”
p. 41)
23. Line Side [Not Installed
Items default]
Installed
Not Installed
Note: IF ANY CHANGES ARE MADE THE LOAD CONFIGURATION BUTTON BECOMES PRESENT. CHANGES WILL NOT
TAKE EFFECT UNLESS THIS BUTTON IS PRESSED AFTER ALL ENTRIES ARE CHANGED TO YOUR SATIFACTION
Note: Document settings on log sheet for future reference.
Note: THESE SETTINGS ARE ON DOCUMENTED ON THE AFD STARTUP LOG SHEET Starter Configurations.
(Selections based on sales order variables.
Tracer TU
Configuration Default and Chiller nameplate
screen item other selections data Help information
1. Stop Delay [3 seconds SDTM 3 Sets the time period for the main
Time (Contactor default] processor to look for current after the
Interrupt Failure) 1 to 30 stop command is executed. Interpreted
as a stuck contactor if current exists
after this time period. 3 seconds is the
default.
2. Unit Line [460 Volts VOLT (value) Use UCP Nameplate Volts
Voltage default]
180 to 15,000
3. Voltage [20 default], VTRA (value) Use UCP Nameplate Value For Starter
Transformer 0 to 700 Duplex chiller: by Others determine Overall Potential
Ratio (Potential VTR1 (value) Transformer Ratio. [Need to know
Transformer VTR2 (value) primary PT ratio in the starter by
Ratio) others]: ie if 600 volt to 30 volt
transformer is used for 480, then 600/
30 = 20
4. Rated Load [500 Amps PMRA (value) Use design selection amps which may
Amps (RLA) default] be less than the nameplate value.
0 to 2500 Note: USE ONLY WHOLE NUMBERS (no
decimals)
5. CT Meter Scale [0 Amps CTMS (value) Use UCP Nameplate Current
default], Duplex chiller:Transformer Meter Scale for all but
0 to 2000 CTM1 (value) customer supplied starters. CTMS is
CTM2 (value) determined as follows:
SINGLE CT with one pass: The CTMS
Tracer TU CTV Information Configuration
when one CT with one pass (primary
The CT's have a number on them that reflects the ext number
turn) is utilized will be equal to the “CT
of the part number: x1358 0269. Use this table to determine
rated AMPS” value.
Trane Current Transformer rating (one pass) by extension.
SINGLE CT with multiple passes:
(secondary resistance shown for reference)
When 2,3,4 passes are used then the
“CT rated AMPS” value is divided by the
Ext 01 = 100 Amps (23.5 ohms) Ext 07 = 700 (128 ohms)
number of passes to create the CTMS
Ext 02 = 150 (35) Ext 08 = 1000 (235) value.
Ext 03 = 200 (46) Ext 09 = 50 (11.5) DUAL CT: Dual CT's are not a TV menu
Ext 04 = 275 (65) Ext 10 = 75 (17) choice. If dual CT's are used they must
Ext 05 = 400 (68) Ext 11 =1400 (280) be considered with the above math.
Ext 06 = 500 (89) Ext 12 =1800 (340) When dual* CT’s are present the CTMS
value must be calculated considering
With multiple passes: the additional CT. In this case the (“CT
Ext 10 with two passes = 37.5 (set to 38) rated AMPS / passes) is multiplied by
Ext 09 with three passes = 16.6 (set to 17) 0.72(or divide by 139) which is then
Ext 09 with four passes = 12.5 (set to 13) correctly adjusted for the second CT
Note: USE ONLY WHOLE NUMBERS
(no decimals) *2nd Ct is
TRR00975 (x1358-0266-01)
NOTE: The UC800 uses the RLA and CTMS to setup the current overload. These two items are all that
are required. (There is no overload setting 1 and 2 as in UCP2)
10. Overload [Linear default] LINR, EXPO Selects the overload algorithm type.
Type Exponential Select Linear for all Centrifugal
Linear compressor applications
11. Phase [Enable default] ENBL, DSBL Enables Phase reversal protection.
Reversal Disable Always select enable.
Protection Enable
12. Contactor [Disable DSBL, ENBL Enables Contactor integrity test.
Integrity Test default] Disable unless requested to have
Enable contactor tested prior to each start.
Disable
13. Phase [700 PRGT 700 Sets Time period until trip on Phase
Reversal Grace Milliseconds reversal. Set to 1000 milliseconds. With
Period default] Phase reversal disabled time is 2.64
20-1000 seconds
14. Surge [Enable default] SRPR ENBL, DSBL Enables Surge Detection.
Protection Disable
Enable
15. Momentary [Enable default] MPLP ENBL, DSBL Set to Disable.
Power Loss Disable (Enables Momentary Power Loss (MPL).
Protection Enable Potential transformers are required for
MPL. For help with troubleshooting MPL
at startup see the related Knowledge
Center cases.)
Table 9. Equipment Utility - Configuration Tab Screen: Starter Box (AFDN and CVHS Drives)
Tracer TU Item Default and Chiller
Description other selections Nameplate Help Information
1. RTD Type [75 Ohm @ 75° F RTDT (Value) Specifies the motor winding RTD
Note: This item does default] Type.
not exist in CVHS. 100 Ohm @ 0°C 75OH = 75 Ohm @ 75° F,
10OH = 100 Ohm @ 0° C
2. Motor Type Default: Surface MTP1 SPM Specifies the motor type. Do not
(MTP1) Permanent or IPM change unless instructed by
Technical Support.
Magnet
(Surface Permanent
Magnet / Internal
Permanent Magnet)
3. Surge Protection [Enable default] SRPR ENBL Selects whether the Surge diagnostic
is active or not. Drive senses for
(SRPR) Enable/Disable
repetitive surge events. Rapid
increase of average motor current of
more than the surge sensitivity (% of
RLA setting) within approx. 1 minute.
With this feature enabled a surge
diagnostic will be generated after 7
minutes of this condition.
DSBL = Disable Surge Protection
ENBL = Enable Surge Protection
4. Line Supply [Not Installed LSCT NIST Note: Setting was removed after
Protect Interlock default] UC800 software version 9.07.
(LSCT) Not Installed/ Selects whether the Line Supply
Installed Protect Interlock option is installed or
not.
NIST = Not installed
INST = Installed
5. Ground Fault [Installed GRFL Selects whether the Ground Fault
Detection default] Detection option is installed or not.
(GRFL) Installed NIST - Not installed
Not Installed INST - Installed
6. Input Transformer [1.00 default] ITTR 1.00 Specifies the Input Transformer
Turns Ratio 0.01-2.00 range Turns Ratio.
(ITTR) ITTR = Value
7. Surge Sensitivity [20 default] SGSY 20 Specifies the Surge Sensitivity value.
(SGSY) 0-100% range Example if surge sensitivity is set to
20%: The surge event has to be a
single (or multiple) phase amps rise
or drop greater than “20%” of the
Average motor RLA. When this is
sensed, the displayed mode on the
AdaptiView display or Tracer TU
shows surge for a minimum of one
minute.
SGSY = Value
Table 9. Equipment Utility - Configuration Tab Screen: Starter Box (AFDN and CVHS Drives)
CVH-
Tracer TU Item Default and Chiller
Description other selections Nameplate Help Information
8. Magnetizing [85 default] MZAP (Value)
Current 0-1200 range Specifies the Magnetizing Current of
Note: This item does the motor in Amps.
not exist in CVHS. MZAP = Value
9. Unit Line Voltage [460 default] IVLT (Value) Specifies the Unit Line Voltage in
(IVLT) 180-8000 range Volts.
IVLT = Value
10. Unit Line Current [60 Amps Default] PRLA Specifies the Unit Line Current in
(PRLA) 0-2000 range Amps. Equal to the line current at the
Note: CVHS only. top of the nameplate.
PRLA = Value
11. Motor Nameplate [460 default] VOLT (Value)
Specifies the Motor Nameplate
Voltage 180-800 range
Voltage in Volts.
Note: This item does
VOLT = Value
not exist in CVHS.
12. Actual Motor [460 default] AMVF (Value) Specifies the actual motor voltage in
Voltage 180-800 range volts (AMF = Value).
(AMVF)
Note: CVHS only.
13. Motor Nameplate [285 default] NMRA (Value) Specifies the Motor Nameplate RLA
RLA 0-2000 range in Amps.
(NMRA) NMRA = Value
14. Drive Module [350 default] DAMP (Value) Specifies the Drive Module Rated
Rated Amps 0-2000 range Amps in Amps.
(DAMP) DAMP = Value
15. Motor Nameplate [157.2 default] CPKW (Value) Specifies the Motor Nameplate
Power 0-4000.0 range Power in kW.
(CPKW) CPKW = Value
16. Motor Nameplate [60 default] HRTZ (Value)
Specifies the Motor Nameplate
Frequency 50-1500 range
Frequency in Hertz
Note: This item does
HRTZ = Value
not exist in CVHS.
17. Actual Motor [240 default] MHTZ (Value) Specifies the actual motor frequency
Frequency 50-1500 range in hertz.
(MHTZ) MHTZ = Value
Note: CVHS only.
18. Compressor RPM [3600 default] RPM (Value) Specifies the compressor RPM in
(RPM) 50-24000 range RPM.
RPM = Value
19. Motor Nameplate [3300 default] SRES (Value) Specifies the Motor Nameplate
Stator Resistance 0-100000000 range Stator Resistance in uohms.SRES =
(SRES) Value
20. Start [10 default] MACT (Value) Specifies the Start Acceleration Time
Acceleration Time 1-99 range in seconds.
(MACT) MACT = Value
21. Flying Start [Enable default] FLST ENBL Selects whether the Flying Start
Enable Disable/Enable function is active or not.
(FLST) DSBL = Disable flying start
ENBL = Enable flying start
Table 9. Equipment Utility - Configuration Tab Screen: Starter Box (AFDN and CVHS Drives)
CVH-
Tracer TU Item Default and Chiller
Description other selections Nameplate Help Information
22. Line Supply [300 default] PTIT (Value) Note: Setting was removed after
Protect Interlock 0-1800 range UC800 software version 9.07.
Timeout Specifies the Line Supply Protect
(PTIT) Interlock Timeout in seconds.
PTIT = Value
23. Active Harmonic [Enable default] HRDP DSBL This feature helps to reduce incoming
Damping Disable/Enable power distortion when a 5%TDD filter
is installed. (Enabled when
(HRDP)
RCTP=24) It should be disabled when
a 5%TDD filter is not installed.
(Disabled when RCTP=6)
24. Active [2 default] Note: Setting removed beginning
Harmonics Damping 0-255 range with UC800 software version 9.10.
Harmonics Software version 9.02 and 9.07
default value is 30. If setting is
present, set to 2 for all
configurations. If setting is not
present, then is set internally.
25. Active [0 default] Note: Setting removed beginning
Harmonics Damping 0-65535 range with UC800 software version 9.10.
Phase Swap Software version 9.02 and 9.07
default value is 16. If setting is
present, set to 0 for all
configurations. If setting is not
present, then is set internally.
26. Reset to Defaults [NO default] RSDD NO Selects whether the Reset to Defaults
(RSDD) YES/NO function is active or not.
No = No Reset to Defaults
Yes = Yes Reset to Defaults
27. Rectifier Type [6 default] RCTP (Value) Specifies the Rectifier Type.
(RCTP) 6,24 6 = 6 pulse
24 = 24 Pulse
28. Input Choke [1 default] ICIM (Value) Specifies the Input Choke Impedance
Impedance 0-8 range in percent.
(ICIM) ICIM = Value
29. Motor Nameplate [143 default] MNMF (Value) Specifies the Motor Nameplate
Magnet Flux 25-250 range Magnet Flux value.
(MNMF) MNMF = Value
Note: CVHS only.
30. Motor Nameplate [125 default] MDXI (Value) Specifies the Motor Nameplate
D-Axis Inductance 10-1000 range D-Axis Inductance value.
(MDXI) MDXI = Value
Note: CVHS only.
31. Motor Nameplate [125 default] MDQI (Value) Specifies the Motor Nameplate
Q-Axis Inductance 10-1000 range Q-Axis Inductance value.
(MDQI) MDQI = Value
Note: CVHS only.
32. Auto Reset [60 default] ARET (Value) Specifies the Auto Reset Timeout in
Timeout 15-255 range seconds.
ARET = Value
33. Motor Leakage [140 default] MLI1 (Value) Property that the drive control
SigmaLs Inductance (1 to 65000) algorithm uses to control the motor.
(MLI1)
Configuration Tab Screen Setpoint Reference Tables for CDHF, CDHG, CDH-
and CDHH
The following expanding boxes and options appear on the CDHF, CDHG, and CDHH version of the
Equipment Utility Configuration tab screen.
Tracer TU
Configuration Default and Chiller nameplate
screen item other selections Data Help information
1 2 3 4
1. Starter Type [Unit Mount SRTY (value) Programs the Chiller software to the
Wye-Delta USTR, RSTR, CSTR, correct starter type. Select Unit
default] UXL, RXL, CXL, CVAC, Starter Type:
(See list in Help RPIR, CPIR, • Unit Mount Wye-Delta
Information RATR,CATR,USID,FSID, • Remote Mount Wye-Delta
column.) WSID, CSOL, UAFD,
• High Fault Remote Wye-Delta
UATR
• Customer Supplied Wye-Delta
• Unit Mount Across Line
• Remote Mount Across Line
• Customer Supplied Across Line
• Customer Supplied Vacuum Circuit
Breaker
• Unit Mount Primary Reactor
• Remote Mount Primary Reactor
• Customer Supplied Primary
Reactor
• Unit Mount Auto Transformer
• Remote Mount Auto Transformer
• Customer Supplied Auto
Transformer
• Unit Mount Non-comm Solid State
• Floor Mount Non-comm Solid State
• Wall Mount Non-comm Solid State
• Industiral High Fault Remote Solid
State
• Customer Supplied Non-comm
Solid State
• Unit Mount AFD
• Remote Mount Comm AFD
• Remote Mount Non-Comm AFD
Table 10. Equipment Utility - CDHF, CDHG, and CDHH Configuration Tab Screen: Circuit 1 and
Circuit 2 Boxes (continued)
Tracer TU
Configuration Default and Chiller nameplate
screen item other selections Data Help information
2. Compressor [Utility (Not GENR YES Selects special control Algorithms
Power Source Installed) when power source is generator to
default] be interfaced to the control system.
Utility If Yes then 2A7 Pilot relay for Start/
Engine/ stop, and 2A8 up to speed/frequency
Generator and Starter Drive Fault, and 2A9
(Installed) Speed signal output modules are
required. Select Utility for Utility
source power and Engine/Generator
for onsite backup generators.
3. Impeller [CDHF and On CDHF & CDHG use Sets the compressor impeller
Diameter CDHG default CPD1 diameter. This is utilized in control
275] (value) and CPD2 algorithms. Nameplate will indicate
(210 to 345) (value) CPIM or IMP1 (Value). See
[CDHH default On CDHH use IMP1 nameplate value. [CPD1 is impeller
699] circuit 1 and CPD2 is impeller circuit
(value in mm)
2].
(127 - 880)
4. RTD Type [75 Ohm @ 75°F There are two RTD types: 75 Ohm
default] and 100 Ohm.
100 Ohm @ 0C Reliance Motor:
75 Ohms @ 75 Deg. F
Ram Motor:
100 Ohms @ 32 Deg. F. /
0 Deg. C.
The best practice is to measure the
RTD resistance at the compressor
motor winding temperature sensor
module (1A26).
Note that the LLIDs appearing on this list are dependent on selections made previously on the
Configuration screen. Initially, the LLIDs will show up as red squares (see the COMM4 Module item
near the top of the table) indicating they are unbound. Binding is a process by which a particular
LLID is assigned to monitor or control a particular function or component. All LLIDs required for
a configuration must be bound (green circle) to complete this section.
Binding devices
Use the following procedure to bind the configured LLIDs.
1. Select the LLID to be bound and click on the Bind button in the task bar.
For example when binding the Motor Start Command LLID, a dialog box appears asking
“Motor Start Command. Is the desired device alone selected?”
2. Locate the targeted LLID in the control panel, unit or starter and place the Trane provided
magnetic screwdriver (South pole magnet) near the LED under the SW1 arrow.
The green LED turns on at the device.
CVH- Equipment Utility - Setpoints Tab Screen for CVHE, CVHF, CVHG,
CVHH, CVHL, and CVHS
The Setpoints tab screen that appears when you are connected to a single chiller unit (CVHE, CVHF,
CVHG, CVHH, CVHL, and CVHS) contains the active setpoints shown in Table 11 throughTable 13.
You can modify these setpoint values by entering new values using entry boxes, sliders, and drop-
down list boxes, or you can return the value to its default, by clicking the corresponding Default
button. (See the Knowledge Center for related cases.)
Table 11. Equipment Utility - CVHE/-F/-G/-H/-L/-S Setpoints Tab Screen: Chiller Setpoints Box (continued)
12. Evaporator Water Flow Point 1 Default: 264 gpm / 1000 lpm Flow, WFC Option; GPM Flow at point 1. (design
(0 to 10568 gpm / 0 to 40000 lpm) GPM, factory set)
13. Evaporator Pressure Drop Point 1 Default: 1.45 PSI / 10 kPaD Diff Pressure, WFC Option; Pressure at flow
(0 to 210 kPaD) (0-30.46 psid) point 1. (design PD in PSID, factory set)
14. Evaporator Water Flow Point 2 Default: 423 gpm / 1600 lpm Flow, WFC Option; GPM Flow at point 2.
(0 to 10568 gpm / 0 to 40000 lpm) (second point on same flow curve, factory set)
15. Evaporator Pressure Drop Point 2 Default: 4.35 PSI / 30 kPaD Diff Pressure, WFC Option; Pressure at flow
(0 to 210 kPaD) (0-30.46 psid) point 2. (second flows PD in PSID, factory set)
16. Evaporator Fluid Specific Gravity Default: 1 WFC Option
(range 0 to 2) Use “1.00” for 100% water
17. Evaporator Fluid Specific Heat Default: 1 WFC Option
(range 0 to 2) Use “1.00” for 100% water
18. Evap Low Water Flow Warning Default: 1 -2 gpm/ton * PTON Option: Evap Diff Water Pressure sensing
Setpoint 0 to 75700.2 lpm option required. This is a setpoint that takes a
gpm value, which sets the point at which the
2400 GPM
“low flow” warning turns on.
(range 0 to 10000 gpm)
Low Flow Warning - The default setpoint is
calculated internally at 1.2 gpm/ton. So the
default value is 1.2 times the PTON* set in the
configuration. Example for 500 performance
ton chiller: 1.2 gpm/ton X 500PTON = 600
gpm.
The low flow warning needs to be set at startup
using the following guidelines:
• Set the Low Flow setpoint to be above the
point where the external proof of flow device
“Opens”. This allows the warning to be
annunciated before the loss of flow occurs.
• The proof of flow cutout device should cutout
at or above the minimum flow point for the
machines particular bundle (See the sales
catalog for minimum flows or submittal.)
The reset of the low flow is 0.1 GPM/ton. In
the above example, this is 1.3 gpm/ton x
500PTONs = 650 gpm.
* PTON is performance tons whereas NTON is
nominal tons used to define compressor. Use
PTON in this calculation.
19. Initiate Evap Water Flow Zero Default: No WFC Option; Set to yes to enable Evap Diff
Adjustment (No/Yes) Water Pressure Zero Offset.
20. Evap Diff Water Pressure Zero Default: 0.00 PSID Adjust this value up or down to implement
Offset (-1.45/5.80) offset. Ensure that not flow is present when
setting.
21. Condenser Water Flow Point 1 Default: 264 gpm / 1000 lpm WFC Option; GPM Flow at point 1.
(0 to 10568 gpm) / (0 to 40000 (design GPM, factory set)
lpm)
Table 11. Equipment Utility - CVHE/-F/-G/-H/-L/-S Setpoints Tab Screen: Chiller Setpoints Box (continued)
CVH-
Setpoint Default, (Min, Max) Help Information
22. Condenser Pressure Drop Point 1 Default: 1.45 PSI / 10 kPa WFC Option; Pressure at flow point 1.
(0 to 30.46 psid) / (0 to 210 kPa) (design PD in PSID, factory set)
23. Condenser Water Flow Point 2 Default: 423 gpm / 1600 lpm WFC Option; Pressure at flow point 1.
(0 to 10568 gpm) / (0 to 40000 (design PD in PSID, factory set)
lpm)
24. Condenser Pressure Drop Point 2 Default: 4.35 PSID / 30 kPa WFC Option; Pressure at flow point 2.
(0 to 30.46 psid / 0 to 210 kPa / ) second flows PD in PSID, factory set)
25. Initiate Cond Water Flow Zero Default: No WFC Option; Set to yes to enable Cond Diff
Adjustment (No/Yes) Water Pressure Zero Offset.
26. Cond Diff Water Pressure Zero Default: 0.00 PSID Adjust this value up or down to implement
Offset (-1.45/5.80) offset. Ensure that no flow is present when
setting.
27. Minimum Capacity Limit Default: 0% Creates a minimum boundary of the
(0 to 79%) Compressor Load signal. Used to decrease
chillers unloading level. Forces chiller to remain
loaded to cause machine to reach differential to
stop temp. Used frequently on chillers with AFD
starters to avoid low end surge.
28. Maximum Capacity Limit Default: 100% Creates a maximum boundary of the
(21 to 100%) Compressor Load Signal.
29. Chiller Start Initial Capcity Default: 0% Sets initial control signal level. Set to 10% for
Command (0 to 100%) AFDE drives.
Note: For CVHS set to 20%.
10. High Compressor Refrigerant Default: 200° F / 93.3° C The discharge refrigerant temperature exceeded
Discharge Temperature Cutout (170° F min to 220° F max) the High Discharge Temp Cutout setpoint for 1
Note: Does not exist in CVHS. (76.7° C to 104.4° C) second. For CenTraVac units, the High Compressor
Refrigerant Discharge Temperature cutout set point
is available in Setpoints screen (Equipment tab) in
Tracer TU.
11. Low Diff Lube Pressure Cutout Default: 5 PSID Set to Default value 5 psid. Set lower if experiencing
Setpoint (2.5 to 35 psid) Low Differential Lubrication Pressure Diagnostics.
Note: CVHS only. Contact Technical Support if diagnostic is occurring
frequently.
12. Check Lube Filter Diagnostic Default: Disable Enables a Check Lube Filter Diagnostic to enunciate
Note: CVHS only. Disable/Enable when the Differential lube pressure drops to a
specified amount.
13. Check Lube Filter Setpoint Default: 6 PSID Sets the trip point for the Check Lube Filter
Note: CVHS only. (0 - 60 psid) Diagnostic.
CDH- Equipment Utility - Setpoints Tab Screen for CDHF, CDHG, and CDHH
The Setpoints tab screen that appears when you are connected to a Duplex chiller (CDHF, CDHG,
and CDHH) contains the active setpoints shown in Table 14 through Table 16. You can modify these
setpoint values by entering new values using entry boxes, sliders, and drop-down list boxes, or you
can return the value to its default, by clicking the corresponding Default button. (See the Knowledge
Center for related cases.)
11. Evaporator Water Flow Point 1 Default: 264.2 gpm / 1000 lpm Flow, WFC Option; GPM Flow at point 1. (design
(0 to 10568 gpm/ 0 to 40000 lpm) GPM, factory set)
12. Evaporator Pressure Drop Point 1 Default: 1.45 PSI / 10 kPaD Diff Pressure, WFC Option; Pressure at flow
(0 to 30.46) (0 to 210 kPaD) point 1. (design PD in PSID, factory set)
13. Evaporator Water Flow Point 2 Default: 423 gpm / 1600 lpm Flow, WFC Option; GPM Flow at point 2. (second
(0 to 40000 lpm) point on same flow curve, factory set)
14. Evaporator Pressure Drop Point 2 Default: 4.35 PSI / 30 kPa Diff Pressure, WFC Option; Pressure at flow
(0 to 30.46) (0 to 210 kPa) point 2. (second flows PD in PSID, factory set)
15. Evaporator Fluid Specific Gravity Default: 1 (0 to 2) WFC Option
Use “1.00” for 100% water
16. Evaporator Fluid Specific Heat Default: 1 (0 to 2) WFC Option
Use “1.00” for 100% water
Table 14. Equipment Utility - CDHF, CDHG, CDHH Setpoints Tab Screen: Chiller Setpoints Box (continued)
19. Evap Diff Water Pressure Zero Default: 0.00 PSID Adjust this value up or down to implement
Offset (-1.45/5.80) offset. Ensure that no flow is present when
setting.
20. Condenser Water Flow Point 1 Default: 264.2 gpm / 1000 lpm WFC Option; GPM Flow at point 1.
(0 to 10568 gpm) (0 to 40000 lpm) (design GPM, factory set)
21. Condenser Pressure Drop Point 1 Default: 1.45 PSID / 10 kPaD WFC Option; Pressure at flow point 1.
(0.00 to 30.46 psid) (design PD in PSID, factory set)
(0 to 210 kPaD)
22. Condenser Water Flow Point 2 Default: 423 gpm / 1600 lpm WFC Option; Pressure at flow point 1.
(0 to 10568 gpm / 0 to 40000 lpm) (design PD in PSID, factory set)
23. Condenser Pressure Drop Point 2 Default: 4.35 PSID / 30 kPa WFC Option; Pressure at flow point 2.
(0 to 30.46 psid / 0 to 210 kPa) second flows PD in PSID, factory set)
24. Initiate Cond Water Flow Zero Default: No WFC Option; Set to yes to enable Cond Diff
Adjustment (No/Yes) Water Pressure Zero Offset.
25. Cond Diff Water Pressure Zero Default: 0.00 PSID Adjust this value up or down to implement
Offset (-1.45/5.80) offset. Ensure that no flow is present when
setting.
26. Minimum Capacity Limit Default: 100% Creates a minimum boundary of the
(0 to 100%) Compressor Load signal. Used to decrease
chillers unloading level. Forces chiller to remain
loaded to cause machine to reach differential to
stop temp. Used frequently on chillers with AFD
starters to avoid low end surge.
27. Maximum Capacity Limit Default: 100% Creates a maximum boundary of the
(0 to 100%) Compressor Load Signal.
Table 14. Equipment Utility - CDHF, CDHG, CDHH Setpoints Tab Screen: Chiller Setpoints Box (continued)
CDH-
Setpoint Default (Min to Max) /(Options) Help Information
28. Staging Off Boundary Default: 30% (0% to 49%) When the chiller capacity command drops below
the staging off boundary, it will turn off the lag
compressor.
29. Staging On Boundary Default: 40% (0% to 49%) When the chiller capacity command rises above
the staging on boundary, it will turn on the lag
compressor.
30. Chiller Start Initial Capacity Default: 0% When the chiller needs to be loaded faster after
Command (0 to 100%) start, the Start Initial Capacity Command is
changed to a value greater than 0. After the
compressor has started, the inlet guide vanes
will be driven open based on the speciified Start
Initial Capacity Command value. A value of 10%
is recommended for AFDE chillers.
3. Low Diff Oil Pressure Cutout Stpt Default: 12PSID / 82.74 kPaD Oil Pressure setting
Ckt x (9 to 35 PSID)
(62.1 to 241.3 kPaD)
4. Low Oil Temperature Inhibit Default: 95°F / 35.0 °C Setting used when enhanced oil protection is
Setpoint (80 °F to 140 °F) disabled.
(26.7 °C to 60.0 °C)
5. Check Oil Filter Diagnostic Ckt x Default: Disable (Either Ckt1 or Ctk2 is displayed depending on
(Enable, Disable) which box you are viewing.)
6. Check Oil Filter Setpoint Ckt x Default: 15 PSID / 103.4 kPaD Diff Pressure
(9 to 60 psid) (Either Ckt1 or Ctk2 is displayed depending on
(62.1 to 413.7 kPaD) which box you are viewing.)
7. Check Oil Heater Setpoint Ckt x Default: 4 hours The oil heater setpoint is used to control the Oil
(0 to 24 hours) Tank Temperature within +2.5 or - 2.5 F of the
setpoint. A value of 1 hour is recommended for
Date center and critical applications.
8. Front Panel Circuit Lockout Default: Not Locked Out When set to 'Locked' the chiller will not run this
(Cktx) (Locked Out, Not Locked Out) circuit.
Equipment Utility - Field Startup Tab Screen for CVHE, CVHF, CVHG, CVH-
CVHH, CVHL, and CVHS
The settings in the (1) Feature Settings, (2) Manual Settings, and (3) Timers expanding boxes that
appear on the single unit version of the Field Startup tab screen provide control of chiller hardware
functions or features.
Table 18. Equipment Utility - CVHE/-F/-G/-H/-L/-S Field Startup Tab Screen: Feature Settings
CVH- (continued)
14. Inlet Guide Vane Max Steps First Default: 50000 steps Set to equal number of steps for full vanes
Stage (1000 to 53960) stroke. (Factory set, advise to document this
value)
15. Inlet Guide Vane Max Steps Default: 50000 steps ext capacity units only. Set to equal number of
Second Stage (1000 to 53960) steps for full vanes stroke. (Factory set, advise
to document this value)
16. Low Refrigerant Temperature Default: 32°F/ 0.0°C default Safety trip point for low refrigerant temp. For Ice
Cutout (-35°F to 36°F) making this must be set at startup.
(-37.2°C to 2.2°C) Note: With Verification for Freeze protection,
this will be set to “0°F “ to make ice.
17. Condenser Limit Setpoint Default: 93% of the HPC Reference point (% of HPC setting) for
(PSIG) condenser limit control.
(80 to 120)
18. Restart Inhibit Diagnostic Default: Enable; Enabled diagnostic message
(Enable, Disable)
19. Restart Inhibit Free Starts Default: 3 # of free starts allowed before Restart Timer
(1 to 5) begins
20. Restart Inhibit Start to Start Default: 20 min Restart Time
(10 to 30 min)
21. Local Atmospheric Pressure Default: 14.7 PSIA / 101.4 Set to Jobsite conditions
kPaA
(5.0 to 20.0 psia)
(34.5 to 137.9 kPaA)
Table 18. Equipment Utility - CVHE/-F/-G/-H/-L/-S Field Startup Tab Screen: Feature Settings
(continued) CVH-
Setpoint Default, (Min to Max) (Options) Help Information
22. High Evaporator Water Temp Default: 105 °F / 40.6°C Evap pump contacts open if the LCWT reaches
Cutout (80 °F to 150 °F) this temp.
(26.7 °C to 65.6 °C)
23. High Evaporator RFGT Temp Default: 110 °F / 43.3 °C Check evaporator pressure and temperature.
Warning (32 °F to 158 °F)
(0.0 °C to 70.0 °C)
24. Ice Building Feature Default: Disable Front Panel Enable/Disable of option
(Enable, Disable)
25. External Base Loading Setpoint Default: Enable Front Panel Enable/Disable of option
(Enable, Disable)
26. Current Limit Softload Start Default: 40 %RLA Current control setpoint will go to this XX% RLA
Point (20 to 100) setpoint at startup then soft load to active
current limit setpoint.
Note: If using “No LOAD” start sequence, (Item
1, Table 25, p. 63)“Start Sequence Type”,
setting the Current Limit softload Start
point to 100 provides the fastest start
time.
27. Phase Unbalance Limit Default: Enable When Enabled, the chiller capacity limit feature
Protection (Enable, Disable) is active and will de-rates the chiller capacity
when the unbalance of one phase is greater than
20%.The limit feature can be disabled however
current unbalance protection and ultimate trip,
Starter config. Items, remain active as
configured.
28. Over/Under Voltage Protection Default: Enable Enables / disables the under/over voltage
Note: Does not exist in CVHS or AFDN. (Enable, Disable) protection. Potential Transformers inputs
remain required at the Starter module non-AFD)
and MPL remains active, only U/o Voltage
protection is selectable by this setpoint. Must
hold +/-10%, Must Trip +/- 15%.
(Enabled with Unit mounted Starters and later.
Run-in stand constraints required disabled with
other starter types.)
Table 18. Equipment Utility - CVHE/-F/-G/-H/-L/-S Field Startup Tab Screen: Feature Settings
CVH- (continued)
Table 19. Equipment Utility - CVHE/-F/-G/-H/-L/-S Field Startup Tab Screen: Manual Settings (continued)
CVH-
Setpoint Default, (Min, Max) (Options) Help Information
5. Exhaust Circuit Pressure Test Default: Disable See the EarthWise™ Purge System with Tracer
(Enable, Disable) AdaptiView™ Control Operation and
Maintenance Guide (PRGD-SVX01A-EN).
6. Exhaust Circuit Pumpout Test Default: Disable See the EarthWise™ Purge System with Tracer
Note: This item does not exist in CVHS (Enable, Disable) AdaptiView™ Control Operation and
or AFDN. Maintenance Guide (PRGD-SVX01A-EN).
7. Exhaust Circuit Vacuum Test Default: Disable See the EarthWise™ Purge System with Tracer
(Enable, Disable) AdaptiView™ Control Operation and
Maintenance Guide (PRGD-SVX01A-EN).
2. AFD Estimated Input Power Default: 1.000 Allows field calibration of the Input Power
Calibration (0.001 to 2.000) displayed.
3. AFD Estimated Input Voltage Default: 1.000 Allows field calibration of the Input Voltage
Calibration (0.001 to 2.000) displayed.
Table 21. Equipment Utility - CVHS Field Startup Tab Screen: Adaptive Frequency Drive
CVH-
Setpoint Default (Min, Max) (Options) Help Information
5. Maximum Speed Default: 6500 rpm Maximum operating speed setpoint.
(3000 to 6500)
6. Surge Speed Increase (RPM) Default: 60 rpm Amount of RPM increased per 5 second intervals
(0 to 200) while in surge mode. (For example, in 60 seconds
will raise RPM 720, or until it reaches the max
speed setting. (Discuss with technical service
before using this setpoint.)
Table 22. Equipment Utility - CVHE/-F/-G/-H/-L/-S Field Startup Tab Screen: Head Pressure Control (continued)
CVH-
Setpoint Default (Min, Max) (Options) Help Information
6. Output Voltage at Desired Default: 2.0 Vdc default This adjustable setting provides the control with a
Minimum Flow (0 to 10.0 in 0.1 volt increments) single point of the characteristic of the device
being controlled (for example, the device’s signal
voltage input that corresponds to the Desired
Minimum Flow point described in this table).
During normal operation, this value sets one of
the extremes of the analog output range. Note
that this characterization can be estimated, or
directly measured in the field with flow
instrumentation. However, neither accuracy of
this setting, nor linearity of the device’s signal
input to flow output characteristic is necessary for
reasonably good operation. When in doubt,
simply assume linearity in estimating this setting.
Setting this value higher than the value for the
next item implies a reverse acting device.
7. “Off State” Output Command Default: 2.0 Vdc This parameter sets the voltage that the output
(0 to 10 Vdc in 0.1 volt assumes after initialization and after the
increments or finer) compressor and condenser water pump have
been shut off under automatic control.
8. Damping Coefficient Default: 0.5 This adjustment can be used to make the control
(0.1 to 1.8 in .1 increments) output more or less aggressive for a given system
delta pressure error. An initial estimate of the
coefficient is the ratio of the incremental flow to
the total flow range over the first half of the
actuator operating range. For example, assume
the device produces 45% flow at 2.0 Vdc, (the set
minimum), and 100% flow at 10 Vdc. At half
stroke, the voltage would be 6.0 Volts. Further
assume that the flow is determined to be
approximately 80% flow at that stroke midpoint of
6.0 Vdc. Since the incremental flow is from 45%
to 80%, that yields a 35% change to the
midstroke postion. Dividing this by the total
possible change over the full output voltage range
(100% - 45% = 55%) gives a result of 35% / 55%
or 0.64 for the Damping Coefficient. (A value 1
would in theory be the perfect setting for a linear
actuator, but using half the theoretical value is
safer. Setting the coefficient too large can cause
instability.)
2. Hot Gas Bypass Feature Default: Disable With HGBP the chiller can be falsely loaded with
(Enable, Disable) condenser refrigerant to the compressor suction
to prevent the chiller from cycling off at low load
periods.
Table 23. Equipment Utility - CVHE/-F/-G/-H/-L/-S Field Startup Tab Screen: Hot Gas Bypass
CVH-
Setpoint Default (Min, Max) (Options) Help Information
3. Hot Gas Bypass Maximum Timer Default: Enable Front Panel Enable/Disable of option Case
Enable (Enable, Disable)
4. Hot Gas Bypass Maximum Timer Default: 30 min Estimated time for the HGBP valve to travel from
Setpoint (0 to 480) closed to the HGBP open position.
5. Hot Gas Bypass Valve Travel Time Default: 19 sec Max time allowed in mode. Will cycle chiller off
(5 to 180) when time expires.
7. TIMERS Box
The settings shown in Table 24 appear on the Timers expanding box on the CVHE, CVHF, CVHG,
CVHH, CVHL, and CVHS version of the Field Startup tab screen.
Table 24. Equipment Utility - CVHE/-F/-G/-H/-L/-S Field Startup Tab Screen: Timers
5. Evaporator Water Pump Off Delay Default: 1 minute Time chilled water pump will remain on after post
(0 to 30) lube terminates. (Cooling mode use only)
6. Capacity Control Softload Time Default: 900 seconds Time for at start or change of water temp setpoint
(0 to 7200) to reach setpoint target.
Note: If using “No LOAD” start sequence, (Item 1,
Table 25, p. 63) “Start Sequence Type”,
setting the softload time to 180 provides the
fastest start time.
A value of 120 seconds is recommended for AFDE
starters.
7. Current Limit Control Softload Default: 600 seconds Time for at start or change of current limit setpoint
Time (0 to 7200) to reach setpoint target.
Note: If using “No LOAD” start sequence, (Item 1,
Table 25, p. 63) “Start Sequence Type”,
setting the Current Limits off load time to 0
provides the fastest start time.
8. Re-Optimization Timer Default: 12 hours Background timer triggered re-optimization will
(1 to 255) occur if this timer expires during a continuous
chiller run time. This forces re-optimization if the
chiller continues to operate with steady loads for
the length of the timer. A chiller “Stop” via stop or
system satisfied “waiting for a need to cool”, or re
-optimization based on the sensitivity, or a surge
event, will reset the timer to the “setpoint”
amount. (Remaining time shown in Motor report.)
Table 24. Equipment Utility - CVHE/-F/-G/-H/-L/-S Field Startup Tab Screen: Timers (continued)
CVH-
Setpoint Default (Min, Max) (Options) Help Information
9. Daily Pumpout Limit Default: 10 minutes Used to set the allowable amount of daily Pumpout
(1 to 50) time permitted by the purge. A base line should be
established for a given chiller and if the purge daily
rate changes and goes above the setpoint then an
alarm is issued. Service needs to then determine
why this occurred. The condition may be caused
by a leak in the chiller.
10. Disable Daily Pumpout Limit Default: 0 hours For this set points specified time (0 to 72 hr) the
(0 to 72) user can disable alarms associated with exceeding
the daily pumpout limit. Moving this from “0”
during a regen cycle will terminate the regen
cycle.
11. Starter Power Demand Time Default: 15 minutes Sets time period
Period (1 to 60 minutes)
Table 25. Equipment Utility - CVHE/-F/-G/-H/-L/-S Field Startup Tab Screen: Level 4 Gains and Start Sequence
CVH- (continued)
Table 25. Equipment Utility - CVHE/-F/-G/-H/-L/-S Field Startup Tab Screen: Level 4 Gains and Start Sequence
(continued) CVH-
Default (Min, Max) /
Setpoint (Options) Help Information
15. Impeller Stall Limit Setpoint Default: 4.0% Impeller stall is chiller operation at high compressor
(1.0 to 200.0%) pressure coefficients close to full surge when one or
more compressor stages stop performing effective
compression. AdaptiView controls are looking at the
percentage of error of the leaving water
temperature relative to Evap dT over a spectrum of
frequencies for a given period of time and making
a determination if impeller stall is detected or not.
In the event impeller stall is detected, the corrective
action for impeller stall recovery is the same action
as for full surge. Lowering this value makes the
controls more sensitive to the stall condition while
increasing this value make the controls less
sensitive.
16. Max System Diff Pressure Default: 34.0 PSID Sets the maximum system differential pressure
Setpoint (20.00 to 50.00 PSID) limit. Differntial pressure is established as the
Note: This setting is viewable and evaporator pressure subtracted from the condenser
adjustable only on CVHH and CDHH pressure to create a differential pressure value. A
chillers. The setting in not viewable and High Differential Refrigerant Pressure diagnostic is
is fixed at 28 PSID for CVHE, F, G, L, S called out if the calculated differential pressure
and CDHF, G chillers. exceeds the Maximum System Differential Pressure
Setpoint for 10 continuous minutes.
17. Condenser Low Flow Ignore Default: Disable This feature ignores the flow switch when the
(Enable or Disable) differential pressure is below the low flow ingnore
differential pressure setting to allow the differential
pressure to rise. When the pressure is above the
Condenser Low Flow Ignore DP Setting normal
condenser flow proving is applied.
Condenser Low Flow Ignore Requirements:
• This feature is only available in cooling mode.
When the chiller is set to heating mode the feature
is disabled regardless as to the setting of the
enable/disable setting.
• Condenser flow proving is enforced any time the
differential pressure is above the DP setting.
Condenser flow proving is not enforced if the
differential pressure falls below the DP setting.
This is true even if the differential pressure rises
above the setting, proves flow, and then falls
below the setting. The chiller will still run without
a flow proving diagnostic even is flow is lost.
Table 25. Equipment Utility - CVHE/-F/-G/-H/-L/-S Field Startup Tab Screen: Level 4 Gains and Start Sequence
CVH- (continued)
2. Compressor Running Time Default 00 : 00 (Hrs : Min) Allows settings of starts. (Used to set starts after
(00:00 to 455627:13) software download, or with UC800 replacement)
3. Absorptive Capacity Default: 100% This setpoint allows the user to manually set the
(0.0 to 200.0) Absorptive capacity in the event of a purge
replacement, or service.
4. Carbon Regen Cycles Default: 0 This setpoint allows the user to manually set the
(0 to 1000) number of Carbon Regeneration Cycles in the event
of a purge replacement, or service.
5. Pumpout Time Since Last Regen Default: 0:00 min:sec This setpoint allows the user to manually set the
(00:00 to 99999:59) Pumpout Time Since Last Regeneration in the event
of a purge replacement, or service.
6. Pumpout Total at Last Default: 0:00 min:sec This setpoint allows the user to manually set the
Regeneration (00:00 to 99999:59) Pumpout Total at Last Regeneration in the event of
a purge replacement, or service.
Table 26. Equipment Utility - CVHE/-F/-G/-H/-L/-S Field Startup Tab Screen: Level 4 Starts and Runtime
3. Data Recorder Temperature Default: 1.1 ºF This is the amount of change that must take place
Change Delta (0 to 5) before it is stored in the log.
4. Data Recorder Pressure Change Default: .5 PSID This is the amount of change that must take place
Delta (0 to 5) before it is stored in the log.
5. Data Recorder Percent Change Default: 1% This is the amount of change that must take place
Delta (0 to 5) before it is stored in the log.
6. Data Recorder Count Change Default: 30 This is the amount of change that must take place
Delta (0 to 120) before it is stored in the log.
Equipment Utility - Field Startup Tab Screen for CDHF, CDHG, and CDH-
CDHH
The settings in the (1) Feature Settings, (2) Feature Settings Circuit 1, (3) Feature Settings Circuit 2,
(4) Manual Settings, (5) Adaptive Frequency Drive, and (6) Timers expanding boxes on the CDHF,
CDHG, and CDHH version of the Field Startup tab screen provide control of chiller hardware
functions or features.
Figure 11. Field Startup Tab Screen for CDHF, CDHG, and CDHH (Duplex Chiller)
Table 29. Equipment Utility - CDHF, CDHG, CDHH Field Startup Tab Screen: Feature Settings (continued)
CDH-
Setpoint Default (Min, Max) Help Information
4. Return Maximum Reset Default: 5 °F/2.8 °C
(0 °F to 20 °F)
(0.0 °C to 11.1 °C)
5. Outdoor Reset Ratio Default: 10%
(-80 to 80)
6. Outdoor Start Reset Default: 90 °F/32.2 °C
(50 °F to 130°F
(10.0 °C to 54.4°C)
7. Outdoor Maximum Reset Default: 5 °F / 2.8 °C
(0.0 °F to 20.0 °F)
(0.0 °C to 11.1 °C),
8. External Chilled Water Setpoint Default: Disable Front Panel Enable/Disable of option
(Enable, Disable)
9. External Current Limit Setpoint Default: Disable Front Panel Enable/Disable of option
(Enable, Disable)
10. Front Panel Ice Termination Default: 27°F / -2.8 °C Optional item, shown when installed
Setpoint default
(20°F to 32°F)
(-6.7°C to 0.0°C)
11. Evaporator Design Delta Temp Default: 10°F / 5.6°C Set to the Evaporator design delta temp in
(4 °F to 40 °F) F/C (typically 10°F). Control algorithm uses
(2.2 °C to 22.2 °C) entering evaporator temp in the feed forward logic.
(Cooling mode use only) - Confirm that actual GPM
through machine is at design. Percent of total
compressor load is based on the given evap delta T
compared to the full load delta T. If design water flow
is not attainable, then determine a new full load
Design delta temperature at the given GPM
provided.
12. Condenser Design Delta Temp Default: 10°F / 5.6°C Set to the Condenser design Delta temp in
(40 °F to 4 °F) F/C. Control algorithm use entering temp in feed
(2.2 °C to 22.2 °C) forward logic. (Heating mode use only)
13. Evaporator Leaving Water Temp Default: 36°F / 2.2°C Safety trip point for low temp water.
Cutout (-10°F to /36°F,) (NOTE: With verification for freeze protection, this
(-23.3 °C to 2.2 °C) will be set to 12-14F for Ice Mode)
14. Low Refrigerant Temp Cutout Default: 32°F/ 0.0°C Safety trip point for low refrigerant temp. For Ice
(-35 °F to 36 °F) making this must be set at startup.
(-37.2 °C to 2.2 °C) Note: With Verification for Freeze protection, this
will be set to “0°F “ to make ice.
15. Local Atmospheric Pressure Default: 14.7 PSIA / 101.4 Set to Jobsite conditions
kPaA
(34.5 to 137.9 kPaA)
16. High Evaporator Water Default: 105°F / 40.6°C Evap pump contacts open if the LCWT reaches this
Temperature Cutout 80-150°F / 26.7 to 65.6°C temp.
17. Ice Building Feature Default: Disable Front Panel Enable/Disable of option
18. External Base Loading Setpoint Default: Disable Front Panel Enable/Disable of option
Table 29. Equipment Utility - CDHF, CDHG, CDHH Field Startup Tab Screen: Feature Settings (continued)
CDH-
Setpoint Default (Min, Max) Help Information
19. Current Limit Softload Start Default: 40% RLA Current control setpoint will go to this XX% RLA
Point 20 to 100 setpoint at startup then soft load to active current
limit setpoint. Note: If using “No LOAD” start
sequence, (Item 1, Table 25, p. 63) “Start
Sequence Type”, setting the Current Limit softload
Start point to 100 provides the fastest start time.
20. Control Algorithm Flow Default: Enable (Default of Enabled when water flow option is not
Compensation (Enable, Disable) installed has no control effect).
COOLING MODE ONLY: only with Evap water
Differential pressure sensing (GPM/Tons)
installed from the Options expanding box (Item 12,
Table 3, p. 20) on the Configuration screen.
Enabled: Allows sensed evaporator water flow
changes to adjust [compensation] the LWT control
when enabled. Therefore, when enabled (default) it
is imperative that the water flow sensing option is
set up properly. See Items 12 to 22. Table 11,
p. 46).
Disabled: Disables the compensation input to the
LWT controls.
21. Over/Under Voltage Protection Default: Enable Enabled with Unit mounted Starters and later.
(Enable, Disable) (Disabled with other starter types.) Enables /
disables the under/over voltage protection.
Potential Transformers inputs remain required at the
Starter module non-AFD) and MPL remains active,
only U/o Voltage protection is selectable by this
setpoint. Must hold +/-10%, Must Trip +/- 15%
22. Phase Unbalance Limit Default: Enable When Enabled, the chiller capacity limit feature is
Protection (Enable, Disable) active and will de-rates the chiller capacity when the
unbalance of one phase is greater than 20%.The
limit feature can be disabled however current
unbalance protection and ultimate trip, Starter
config. Items, remain active as configured.
Table 29. Equipment Utility - CDHF, CDHG, CDHH Field Startup Tab Screen: Feature Settings (continued)
CDH-
Setpoint Default (Min, Max) Help Information
23. Minimum Capacity Timer Default: Enabled
(Enable, Disable)
24. Staging Sequence Default: Balanced Defines how the compressors are started and
(Circuit 1 Lead, Circuit 2 Lead, stopped.
Combined) When capacity control has a choice among
compressors to start, the preferred compressor to
start is called the lead compressor. When capacity
control has a choice among compressors to stop, the
preferred compressor to stop is called the lag
compressor. Balanced Starts and Hours: This
sacrifices a small efficiency improvement gained
with the fixed sequence methods to roughly equalize
wear between two compressors. Circuit 1 Lead:
When running chilled water temperature at selected
conditions, compressor 1 is the most efficient
compressor to operate at part load. Compressors on
Duplex chillers are not sized exactly the same.
Because the water paths are connected in series,
refrigerant conditions are slightly different and the
compressors are sized accordingly. At low loads,
where only one compressor is running, and design
leaving water temperature settings, compressor 1
will be operating closer to its selection point
compared to running only compressor 2. In this
situation, the best part load efficiency occurs if
compressor 1 is running. Circuit 2 Lead: If chilled
water reset is used, compressor 2 is the most
efficient compressor to operate at part load. If the
leaving water temperature is reset and the chiller
only needs one compressor, then compressor 2
would be running closer to its selection point and
would be the most efficient compressor to operate.
Combined Start: starts both compressors in close
succession to minimize the time it takes for the
chiller to reach full load. Some process applications
do not need staging as much as they need the chiller
to start and generate capacity as fast as possible.
This method starts both compressors, slightly
staggered to prevent doubling of the current inrush,
but generally controls the chiller as if there were
only one compressor.
2. Purge Regen. Cycle Ckt1 Default: Auto See the EarthWise™ Purge System with Tracer
(Auto, On) AdaptiView™ Control Operation and Maintenance
Guide (PRGD-SVX01C-EN).
3. Purge Regen. Cycle Ckt2 Default: Auto See the EarthWise™ Purge System with Tracer
(Auto, On) AdaptiView™ Control Operation and Maintenance
Guide (PRGD-SVX01C-EN).
4. Exhaust Circuit Pressure Test Default: Disable See the EarthWise™ Purge System with Tracer
Ckt1 (Enable, Disable) AdaptiView™ Control Operation and Maintenance
Guide (PRGD-SVX01C-EN).
5. Exhaust Circuit Pressure Test Default: Disable See the EarthWise™ Purge System with Tracer
Ckt2 (Enable, Disable) AdaptiView™ Control Operation and Maintenance
Guide (PRGD-SVX01C-EN).
6. Purge Exhaust Circuit Test Ckt1 Default: Disable See the EarthWise™ Purge System with Tracer
(Enable, Disable) AdaptiView™ Control Operation and Maintenance
Guide (PRGD-SVX01C-EN).
7. Purge Exhaust Circuit Test Ckt2 Default: Disable See the EarthWise™ Purge System with Tracer
(Enable, Disable) AdaptiView™ Control Operation and Maintenance
Guide (PRGD-SVX01C-EN).
Table 31. Equipment Utility - CDHF, CDHG, and CDHH Field Startup Tab Screen: Manual Settings (continued)
CDH-
Setpoint Default (Options) Help Information
8. Exhaust Circuit Vacuum Test Ckt 1 Default: Disable See the EarthWise™ Purge System with Tracer
(Enable, Disable) AdaptiView™ Control Operation and Maintenance
Guide (PRGD-SVX01C-EN).
9. Exhaust Circuit Vacuum Test Ckt 2 Default: Disable See the EarthWise™ Purge System with Tracer
(Enable, Disable) AdaptiView™ Control Operation and Maintenance
Guide (PRGD-SVX01C-EN).
10. Clear Restart Inhibit Ckt1 Disable: False Resets the restart inhibit time to zero.
(True, False)
11. Clear Restart Inhibit Ckt2 Disable: False Resets the restart inhibit time to zero.
(True, False)
Table 33. Equipment Utility - CDHF, CDHG, and CDHH Field Startup Tab Screen: Head Pressure Control
CDH-
Setpoint Default (Min, Max) (Options) Help Information
7. “Off State” Output Command Default: 2.0 Vdc This parameter sets the voltage that the output
(0 to 10 Vdc in 0.1 volt assumes after initialization and after the
increments or finer) compressor and condenser water pump have
been shut off under automatic control.
8. Damping Coefficient Default: 0.5 This adjustment can be used to make the control
(0.1 to 1.8 in .1 increments) output more or less aggressive for a given system
delta pressure error. An initial estimate of the
coefficient is the ratio of the incremental flow to
the total flow range over the first half of the
actuator operating range. For example, assume
the device produces 45% flow at 2.0 Vdc, (the set
minimum), and 100% flow at 10 Vdc. At half
stroke, the voltage would be 6.0 Volts. Further
assume that the flow is determined to be
approximately 80% flow at that stroke midpoint of
6.0 Vdc. Since the incremental flow is from 45%
to 80%, that yields a 35% change to the
midstroke postion. Dividing this by the total
possible change over the full output voltage range
(100% - 45% = 55%) gives a result of 35% / 55%
or 0.64 for the Damping Coefficient. (A value 1
would in theory be the perfect setting for a linear
actuator, but using half the theoretical value is
safer. Setting the coefficient too large can cause
instability.)
5. TIMERS Box
The settings shown in Table 34 appear on the Timers expanding box on the CDHF, CDHG, and CDHH
version of the Field Startup tab screen.
Table 34. Equipment Utility - CDHF, CDHG, and CDHH Field Startup Tab Screen: Timers
Table 34. Equipment Utility - CDHF, CDHG, and CDHH Field Startup Tab Screen: Timers (continued)
CDH-
Setpoint Default (Min, Max) Help Information
8. Current Limit Control Softload Default: 600 Seconds Time for at start or change of current limit setpoint
Time (Range 0 to 7200) to reach setpoint target.
Note: If using “No LOAD” start sequence, (Item 1,
Table 25, p. 63) “Start Sequence Type”, setting
the Current Limits off load time to 0 provides
the fastest start time.
9. Starter Power Demand Time Default: Default 15 minutes Sets time period
Period (Range 1 to 60 minutes)
10. AFD Re-Optimization Timer Default: 12 hours Background timer triggered re-optimization will
(1 to 255) occur if this timer expires during a continuous chiller
run time. This forces re-optimization if the chiller
continues to operate with steady loads for the
length of the timer. A chiller “Stop” via stop or
system satisfied “waiting for a need to cool”, or re
-optimization based on the sensitivity, or a surge
event, will reset the timer to the “setpoint” amount.
(Remaining time shown in Motor report.)
11. Daily Pumpout Limit Ckt1 Default: 10 minutes (1 to 50),
12. Disable Daily Pumpout Limit Default: 0 hours For this set points specified time (0 to 72 hr) the
Ckt1 (Range 0 to 72) user can disable alarms associated with exceeding
the daily pumpout limit. Moving this from “0” during
a regen cycle will terminate the regen cycle.
13. Daily Pumpout Limit Ckt2 Default: 10 minutes
(1 to 50)
14. Disable Daily Pumpout Limit Default: 0 hours For this set points specified time (0 to 72 hr) the
Ckt2 (Range 0 to 72) user can disable alarms associated with exceeding
the daily pumpout limit. Moving this from “0” during
a regen cycle will terminate the regen cycle.
15. Starter Power Demand Time Default: 15 minutes Sets time period
Period (1 to 60 minutes)
Table 35. Equipment Utility - CDHF, CDHG, and CDHH Field Startup Tab Screen: Level 4 Gains and Start
Sequence (continued) CDH-
Setpoint Default (Min, Max) Help Information
6. Chilled Water Control Feed Default: 80 FF Gain = Forward information from an increasing
Forward Gain (0 to 200%) or decreasing Evap delta temp as compared to the
Evap Delta T setpoint setting. (A high number
means increased reaction to changes in Entering
Evaporator Water Temperature.
Note: Experience has shown that 80 provides better
stability for the majority of sites.)
7. Evap/Cond Lift Corrections Default: 25% The main purpose of this item is to adjust the
(0 to 100) algorithm for cool tower water. Adjustment (%)
made to the chiller water control algorithm gain
when operational conditions are not at nominal 44F/
85F. (beneficial with leaving chilled water temps
above 44 and/or when cooler tower water below
85).
Note: Compensation to “control gain” with respect to
the evaporator to condenser differential
pressure; gain is reduced as the impeller
lift is reduced, gain is increased as the
impeller lift is increased
8. Cond Entering Water Temp Cal Default: 0.0
Offset (-2.0 to 2.0 ºF / -1.1 to 1.1 ºC)
9. Cond Leaving Water Temp Cal Default: 0.0
Offset (-2.0 to 2.0 ºF / -1.1 to 1.1 ºC)
10. Evap Entering Water Temp Cal Default: 0.0
Offset (-2.0 to 2.0 ºF / -1.1 to 1.1 ºC)
11. Evap Leaving Water Temp Cal Default: 0.0
Offset (-2.0 to 2.0 ºF / -1.1 to 1.1 ºC)
12. Evap Sat Rfgt Temp Cal Offset Default: 0.0
Ckt1 (-2.0 to 2.0 ºF / -1.1 to 1.1 ºC)
13. Evap Sat Rfgt Temp Cal Offset Default: 0.0
Ckt2 (-2.0 to 2.0 ºF / -1.1 to 1.1 ºC)
14. Cond Sat Rfgt Temp Cal Offset Default: 0.0
Ckt1 (-2.0 to 2.0 ºF / -1.1 to 1.1 ºC)
15. Cond Sat Rfgt Temp Cal Offset Default: 0.0
Ckt2 (-2.0 to 2.0 ºF / -1.1 to 1.1 ºC)
Table 35. Equipment Utility - CDHF, CDHG, and CDHH Field Startup Tab Screen: Level 4 Gains and Start
CDH- Sequence (continued)
3. Absorptive Capacity Default: 0% This setpoint allows the user to manually set the
(0.0 to 100.0) Absorptive capacity in the event of a purge
replacement, or service.
4. Carbon Regen Cycles Default: 0 This setpoint allows the user to manually set the
(0 to 1000) number of Carbon Regeneration Cycles in the event
of a purge replacement, or service.
5. Pumpout Time Since Last Regen Default: 0:00 min:sec This setpoint allows the user to manually set the
(00:00 to 99999:59) Pumpout Time Since Last Regeneration in the event
of a purge replacement, or service.
6. Pumpout Total at Last Default: 0:00 min:sec This setpoint allows the user to manually set the
Regeneration (00:00 to 99999:59) Pumpout Total at Last Regeneration in the event of
a purge replacement, or service.
Table 36. Equipment Utility - CDHF, CDHG, and CDHH Field Startup Tab Screen: Level 4 Starts and Runtime (continued)
CDH-
Setpoint Default (Min, Max) Help Information
7. Pumpout-Life Default: 0:00 min:sec This setpoint allows the user to manually set the
(00:00 to 99999:59) Pumpout Life in the event of a purge replacement,
or service.
8. Refrigeration-Life Default: 0:00 hr:min This setpoint allows the user to manually set the
(00:00 to 99999:59) Refrigeration Life in the event of a purge
replacement, or service.
6. Purge Liquid Temperature Limit Default: 45°F/7.2°C Defines the setpoint for the purge liquid temp
Ckt2 (32° to 50°F / 0.0° C to 10°C) inhibit feature.
Figure 13. The CDHF, CDHG, and CDHH Version of the Unit Summary Screen
The data presented on the Unit Summary tab screen is divided into separate categories delimited
by expanding boxes, including Evaporator, Condenser, Setpoints, Motor, and so on. (The content
of this screen may vary slightly depending upon the type of chiller to which you are connected.)
For example, a CVHS Unit Summary screen does not include oil pump settings, because it is
lubricated with refrigerant. You will see Lube Pump Command and Lube Pump Differential Pressure
in the Compressor Status box in place of the Oil Pump Command and Oil Pump Pressure.
The gray alert boxes in the screen header (top right) draw your attention to the following
information:
• The current top level operating mode and submode
• The presence of any active alarms
• Any currently active manual overrides
Note: You can click these boxes to see the Alarms screen or the Modes boxes on the Unit Status
screen.
The Status Utility - Unit Status Screen for CVHE, CVHF, CVHG, CVHH, CVH-
and CVHL
The Unit Status tab screen displays real-time datapoint and setpoint values for a device. The data
is organized by general device and subsystem categories.
Access the Unit Status tab screen by clicking the Status Utility tab on the right side of the Tracer
TU window, then click the Unit Status tab on the horizontal row of tabs along the top of the screen
area.
5. CHILLER Box
CVH-
Table 44 lists settings that may be included in the Chiller expanding box on the CVHE, CVHF, CVHG,
CVHH, and CVHL version of the Unit Status screen.
Table 44. Status Utility - CVHE/-F/-G/-H/-L Unit Status Tab Screen: Chiller Expanding Box
6. EVAPORATOR Box
Table 45 lists settings that may be included in the Evaporator expanding box on the CVHE, CVHF,
CVHG, CVHH, and CVHL version of the Unit Status screen.
Table 45. Status Utility - CVHE/-F/-G/-H/-L Unit Status Tab Screen: Evaporator Expanding Box
8. CIRCUIT Box
Table 47 lists settings that may be included in the Circuit expanding box on the CVHE, CVHF, CVHG,
CVHH, and CVHL version of the Unit Status screen.
Table 47. Status Utility - CVHE/-F/-G/-H/-L Unit Status Tab Screen: Circuit Expanding Box
9. MOTOR Box
Table 48 lists settings that may be included in the Motor expanding box on the CVHE, CVHF, CVHG,
CVHH, and CVHL version of the Unit Status screen.
Table 48. Status Utility - CVHE/-F/-G/-H/-L Unit Status Tab Screen: Motor Expanding Box
Table 48. Status Utility - CVHE/-F/-G/-H/-L Unit Status Tab Screen: Motor Expanding Box (continued)
CVH-
Ref # Setting Name Ref # Setting Name
23. Starter Average Phase Voltage [volts] 34. Starter Input Power Consumption
24. Starter Current L1 35. Starter Energy Consump. Last Reset
25. Starter Current L1 (% RLA) 36. Starter Power Demand
26 Starter Current L2 37. Starter Test Mode
27. Starter Current L2 (% RLA) 38. Starter Voltage Phase AB
28. Starter Current L3 39. Starter Voltage Phase BC
29. Starter Current L3 (% RLA) 40. Starter Voltage Phase CA
30. Starter Motor Power Factor 41. Time of Last Reset
31. Starter Energy Consump. NonReset 42. Transition Complete
32. Starter Energy Consump. Resettable 43. Starter Test mode (Enable/Disable)
33. Starter Max Current
Table 50. Status Utility - CVHE/-F/-G/-H/-L Unit Status Tab Screen: AFD Expanding Box
The Status Utility - Unit Status Screen for CDHF, CDHG, and CDHH CDH-
The Unit Status tab screen displays real-time datapoint and setpoint values for a device. The data
is organized by general device and subsystem categories.
Access the Unit Status tab screen by clicking the Status Utility tab on the right side of the Tracer
TU window, then click the Unit Status tab on the horizontal row of tabs along the top of the screen
area.
Figure 15. The CDHF, CDHG, and CDHH Version of the Unit Status Screen
Note: The Chiller Modes and Diagnostic Modes boxes are the same as those on the single unit
(CVHE, CVHF, CVHG, CVHH, CVHL, and CVHS) version of the Unit Status screen. Refer to
Table 41, p. 88 and Table 43, p. 88 for lists of their contents.
4. CHILLER Box
Table 55 lists settings that may be included in the Chiller expanding box on the CDHF, CDHG, and
CDHH version of the Unit Status screen.
Table 55. Status Utility - CDHF, CDHG, and CDHH Unit Status Tab Screen: Chiller Expanding Box
Table 55. Status Utility - CDHF, CDHG, and CDHH Unit Status Tab Screen: Chiller Expanding Box (continued)
CDH-
Ref # Setting Name Ref # Setting Name
17. Maximum Capacity Limit 23. Need to Make Ice
18. Maximum Capacity Relay 24. Outdoor Air Temp
19. Minimum Capacity Limit 25. Power Up Delay Inhibit
20. Minimum Capacity Time Remaining 26. Power-Up Start Delay
21. Need to Cool 27. Refrigerant Monitor
22. Need to Heat 28. Refrigerant Type
5. EVAPORATOR Box
Table 56 lists settings that may be included in the Evaporator expanding box on the on the CDHF,
CDHG, and CDHH version of the Unit Status screen.
Table 56. Status Utility - CDHF, CDHG, and CDHH Unit Status Tab Screen: Evaporator Expanding Box
3. Evaporator Refrigerant Pressure Ckt1/Ckt2 7. High Pressure Cutout Circuit (On/Off) Ckt1/Ckt2
4. Evaporator Saturated Refrigerant Temperature
Ckt1/Ckt2
COMPRESSOR Box
Table 65 lists settings that may be included in the Compressor expanding box on the CVHS version
of the Unit Status screen.
Table 65. Status Utility - CVHS Unit Status Tab Screen: Compressor Expanding Box
MOTOR Box
lists settings that may be included in the Motor expanding box on the CVHS version of the Unit
Status screen.
Table 66. Status Utility - CVHS Unit Status Tab Screen: Motor Expanding Box
Table 66. Status Utility - CVHS Unit Status Tab Screen: Motor Expanding Box (continued)
CVH-
Ref # Setting Name Ref # Setting Name
17. Average Motor Current 27. Motor Winding Temp #1
18. Average Motor Current % RLA 28. Motor Winding Temp #2
19. BAS Current Limit Setpoint 29. Restart Inhibit Time (MP)
20. Current Limit SoftLoad Target 30. Speed Command
21. Ext Current Limit Setpt 31. Starter Energy Consump. NonReset
22. Ext Current Limit Setpt 32. Starter Energy Consump. Resettable
23. Front Panel Current Limit Setpoint 33. Starter Energy Consump. Last Reset
24. Motor Frequency 34. Starter Max Current
25. Motor Speed 35. Starter Power Demand
26. Motor Temperature
Tracer TU is not responding or the screen is Look in the lower right hand corner of the Tracer TU
blank. screen. It should say “Connected Local USB”. If not, the
connection has been lost. Restart Tracer TU by clicking the
Connection icon (lightening bolt) in the upper left of the
Tracer TU window.
Found New Hardware (Popup message) If the popup message does not appear, run the Tracer TU
(Windows 7) installation file, Tracer TU Setup.exe
6. Select the version number from the Version drop-down list box.
7. Click Upgrade Device.
A message box appears asking you to confirm your decision to upgrade the UC800.
8. Click OK.
Upgrade Procedure
Perform the following steps to upgrade the AFD3 firmware:
1. Start Tracer TU and click Work Offline on the Startup Task Panel.
2. Select Utilities > AFD3 Firmware Utility to bring up the AFD3 Firmware Utility dialog box.
3. Select the Upgrade radio button.
4. Select the firmware you want to download from available options on the Options drop-down
list.
5. Click Next and enter site information.
The Customer, Chiller, and Drive information is used to create a unique folder for backup files.
6. Physically connect your PC to the USB port (CONSOLE) on the AFD3 drive using the same USB
cable you use to connect to the UC800.
(Should the utility fail to detect the AFD3, unplug and replug the USB cable.)
7. Click Next to start the download.
The Saving Setup Values dialog box appears while the current configuration and events are
backed up. A visual meter tracks the progress of the backup. (The backup file is saved under the
MyDocuments\Firmware Wizard\History folder.)
8. Click Next to proceed with the download.
A visual meter indicates the progress of the download.
9. Click Next when the download is complete.
Communication with the AFD3 drive is reestablished ,the previously backed up configuration
values are reloaded, and the drive is rebooted. Finally, the Upgrade Complete dialog box
appears displaying a completion message.
10. (Optional) Select check boxes to display the log file, setups archive file, or event history file
produced during the upgrade operation.
11. Click Finish.
(The files you selected in step 10 will continue to be displayed on your screen.)
Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice.