firmware which do not execute their programming instructions due to such

defects. HP does not warrant that the operation of the software, firmware, or
hardware shall be uninterrupted or error free.

If HP is unable, within a reasonable time, to repair or replace any product to a

condition as warranted, Buyer shall be entitled to a refund of the purchase upon
return to HP.

Limitation of Warranty

The foregoing warranty shall not apply to defects resulting from:

1. Improper or inadequate maintenance by Buyer,

2.Buyer-supplied interfacing,

3. Unauthorized modification or misuse,

4. Operation outside of the environmental specifications for the product, or

5. Improper site preparation and maintenance.

THE WARRANTY SET FORTH ABOVE IS EXCLUSIVE AND NO OTHER

WARRANTY, WHETHER WRITTEN OR ORAL, IS EXPRESSED OR IMPLIED. HP
SPECIFICALLY DISCLAIMS THE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

CAUTION Use of accessories other than those recommended by Hewlett-Packard may

compromise product performance.

Nellcor is a registered trademark of Nellcor, Inc.

© Copyright Hewlett-Packard Company 1992, 1993, 1994, 1996

iii
 Printing History

August 1992 Edition 1

October 1992 Edition 2

February 1993 Edition 3

November 1994 Edition 4

August 1996 Edition 5

Safety Summary

Safety Symbols Marked on the Defibrillator

The following symbols are used on the defibrillator.

On (Do not confuse with 1 Joule)

o —

Off (Standby)
<+ [e> Sito

On/Off
Ground

Shock hazard
Caution - See operating instructions

Meets IEC type BF leakage current requirements and is defibrillator

~

protected.

Meets IEC type CF leakage current requirements and is defibrillator

protected. -

Equipotential (rear of unit, adjacent to AC input)

© Protective earth (ground)

Please see Chapter 3, Performance Verification and Maintenance, for safety

‘requirements that apply to the defibrillator.

iv
 Conventions Used in This Manual

WARNING v Warning statements describe conditions or actions that can result in personal
injury or loss of life.

CAUTION Y Caution statements describe conditions or actions that can result in damage to the
— —— — eguipment or software,

NOTE Notes contain additional information on defibrillator usage.

TEXT represents the messages that appear on the display.

key represents keys on the front panel.

represents lighted indicators on the key panel.

Preface

This manual contains service information for the Hewlett-Packard CodeMaster

XL+ and XL Defibrillator/Monitor. The information and procedures in this manual
apply to both models unless otherwise specified.

This manual is organized as follows:

Chapter 1—Introduction. Contains a general description of the defibrillators,

lists of technical specifications, and lists of options and accessories.

Chapter 2—Installation and Configuration. Summarizes the defibrillator

installation and explains how to configure the defibrillator for specific customer
requirements.

Chapter 3—Performance Verification and Maintenance. Explains how to

check the defibrillator's performance using built-in tests, and lists maintenance
procedures and safety requirements that apply to the defibrillator.

Chapter 4—Theory of Operation. Provides an overview of how the defibrilla-

tor works and describes the operation of the major subassemblies.

Chapter 5—Troubleshooting. Contains procedures and error codes to aid the

service person in localizing faults to a replaceable subassembly.

Chapter 6—Removal and Replacement. Contains procedures for removing

and replacing each of the defibrillator's major subassemblies.

Chapter 7—Parts Lists. Lists part numbers for the defibrillator's replaceable
parts, and provides assembly drawings.

Appendix A—Connector Pin Assignments. Identifies and defines the signals

assigned to the subassembly interconnections.

Index.
Contents

Introduction
The CodeMaster XL+ and XL Defibrillator/Monitor 1-1
MTRO-00836L Cart 1-2
Inquiries 1-3
Specification Data 1-3
Options and Accessories 1-8
CodeMaster XL+.and XL Defibrillator/Monitor 1-8
Country Options. 1-8
Pacer Option—CodeMaster XL+ only 1-12
SpO» Option 1-12
Paddles and Pad Options 1-12
ECG Cable/Connector Options 1-13
Hardware Options 1-13
Sync Cable Options 1-13
Documentation Options 1-14
Standard Accessories Supplied 1-14
Cart 1-14

Installation and Configuration

Introduction 2-1
Installation 2-1
Line Voltage Settings 2-2
Installing and Charging the Battery 2-2
Loading the Recorder Paper 2-6
Connecting Paddles, Patient Cables and SpO: sensors 2-8
Defibrillator Connector 2-8
ECG Input Connector 2-14
SpO, Connector 2-17
Configuration 2-17
Displaying the Setup/Diagnostic Menu 2-18
Displaying/Printing Configuration Settings 2-20
Changing Configuration Settings 2-23
Disabling the Internal Pace Pulse Detection Marker 2-25
Shock Advisory Algorithm Measurement Matrix Print (optional) 2-26

Performance Verification and Maintenance

Introduction 3-1
Test Intervals 3-1
Performance Verification Tests 3-1
Defibrillator Calibration 3-2

Contents-1
Contents

Battery Capacity Test 3-2

Sync Cardioversion Test with External Monitor 3-2
Equipment List 3-3
Performance Verification 3-4
Visual Inspection 3-4
Delivered Energy Level Test 3-5
Pacer Test 3-5
SpO, Test 36
SpO。 Internal Self-Test 3-6
SpOz Functional Test 3-6
HR Alarm Test 3-6
ECG Simulation 3-7
Sync Cardioversion Test with External Monitor 3-7

Setup/Diagnostic Menu Tests 3-10

Defibrillator Calibration 3-13
Test Prerequisites 3-13
Calibrating the Defibrillator 3-13
Defibrillator Test 3-14
Test Prerequisites 3-15
Testing the Defibrillator 3-15
ECG Monitor Test 3-18
Test Prerequisites 3-18
Testing the ECG 3-18
PCI Calibration 3-21
CRT Test 3-21
Test Prerequisites 3-21
Testing the CRT 3-21
Recorder Test 3-23
Test Prerequisites 3-23
Testing the Recorder 3-23
Controls Test 3-25
Indicator Test 3-26
Testing the Indicators 3-27
Battery Capacity Test 3-28
Testing the Battery Capacity 3-28
Pacer Test (Option—XL+ Only) 3-30
Test Prerequisites 3-30
Testing the Pacer 3-30
Printing the System (Error) Log 3-31
Preventive Maintenance 3-32
Care and Cleaning 3-32
Cleaning and Sterilizing the Internal Paddles 3-33
Steam Sterilizing the Internal Paddies 3-33
Prevacuum Sterilization 3-33

Contents-2
 Contents

Flash Sterilization 3-33

Gravity Sterilization 3-34
Ethylene Oxide Sterilization 3-34
Cleaning the Printhead and Paper Sensor 3-34
Safety Tests 3-36
Defibrillator Checklist 3-37
Visual Inspection 3-37
Performance Tests 3-37
Charge Energy Level 3-37
Pacer 3-37
SpOz 338
ECG Simulation 3-38
Setup/Diagnostic Menu Tests 3-38
Cómments: 3-38

Theory of Operation
Introduction 4-1
Circuit References 4-1

Control Board 4-2

Defibrillator Processor Functional Group 44
Defibrillation Control 4-4
Charging 44
Discharging 4-5
System Monitoring 4-5
Keyboard and Indicator Interface 4-6
The Monitor Processor Functional Group 4-7
Central Processing 4-7
Display Control 4-7
Recorder Control 4-7
Interface to the Option Slot 4-8
Digital Signal Processor 4-8
Power Supply Interface 4-8
Digital Backup Supply 48
Power Failure Detector 4-8
Switch A Control 4-8
LED Drivers 49
Miscellaneous Analog Functions 4-9
Power-Up/Down Processes 4-10
OFF State 4-10
Power-Up 4-10
Power-Down 4-10
Power Supply 4-11

Contents-3
 Contents

AC/DC Converter 4-11

Battery Charger Control 4-12
DC/DC Converter 4-12

High Voltage Board 4-13

Battery Connector 4-13
Safety Relay Drive 4-14
Patient Relay Drive 4-14
High Voltage Charger ' 4-14

Patient Circuit 4-15

ECG Front End Board 4-17
Power Supplies 4-18
Leads Input Protection 4-19
Paddles Input Protection 4-19
Cal Pulse 4-19
Data Communication 4-19
Pre-Discharge Impedance 4-19
Paddles in Pocket 4-19

CRT Deflection Board 4-20

Vertical Deflection ‘4-22
Horizontal Deflection 4-22
Video 4-22

Pacer Board 4-23

Power Supply 4-23
Pulse Control 4-23
Pacer Current 4-24
Patient Isolation. 4-24
SpO, Board 4-24
Floating Section 4-25
Photo Amplifier. 4-26
Excessive Light Detection 4-26
Ambient Light Rejection 4-26
Amplification 426
Phase Separation - Dark Subtract Filter 4-26
Multiplexer 4-27
A/D Converter 4-27
LED Drivers 4-27
Grounded Section 4-28
Microprocessor System 4-28
Communication 4-28
Power Supply 4-28
Patient Isolation 4-28

Contents-4
 Contents

Recorder Interface Board 4-29

Keypanel Boards 4-29
Defibrillator-Pacer Patient Connections 4-30
Standard External Paddles 4-30
Internal Paddles 4-30
External Adhesive Pads 430

Troubleshooting
Introduction 65-1
Maintenance Philosophy - 5-1
Troubleshooting Guide 5-1
Verify the Failure 51.
Check the Error (System) Log 5-1
Using the Troubleshooting Tables 5-2
Using Setup/Diagnostic Tests in Troubleshooting 5-2
Verification after Repair 5-2
Test Equipment 5-3
Safety Considerations 5-3
The System Log 5-4
Error Codes 5-6
Clearing the Error Log 58

" Troubleshooting Tables 5-8

Testing the Power Supply 5-19

Removal and Replacement

Introduction 6-1
Tool Requirements 6-2

Removing the Battery 6-3

Opening the Defibrillator Chassis 6-4
Removing the Recorder 6-6
Removing the Recorder Platen Assembly 6-8
Removing and Disassembling the Keypanel Assembly 6-9
Removing the Pacer Keypad Assembly 6-10
Removing the Pacer Board 6-11
Removing the Power Supply Assembly 6-12

Contents-5
 Contents

Removing the CRT Assembly and Sp0, Board 6-14

Removing the Control Board 6-16
Removing the ECG Front End Board 6-19
Removing the High Voltage Charger and Relay Assembly 6-21
Removing the High Voltage Capacitor 6-24
Removing the Patient Inductor 6-26
Adjusting the CRT 6-30
Adjusting the Internal Delivered Energy Calibration 6-33
Replacing the Lithium Battery 6-36
Replacing the Power Supply Fuses 6-38
Replacing the Battery Fuse 6-39
Verifying Operation After Service 6-41

“Parts Lists
Introduction 7-1
The CodeMaster Models 7-1

Ordering Information 7-2

Calling for Assistance 7-3
United States of America 7-3
Canada 7-3

Cart Parts and Repair 7-32

Connector Pin Assignments

Control Board Connectors A-3
Front End Board A-17
ECG Out Connector Α-20
QRS Volume Control А-20
Defibrillator Connector A-20 |
Keypanel Board A-22
Pacer Keypanel Board A-23

Contents-6
 Contents

Pacer Board A-23

Power Supply Board A-24
High Voltage Board A-26
Patient Inductor A-28
CRT Deflection Board А-28
SpO。 Board A-31
Recorder Interface Board A-32
Battery Board - A-32
Battery Assembly A-33
HV Capacitor A-33
Patient Relay A-33
50-Ohm Load Assembly A-34
ECG In Connector A-34
AC Line Module A-34
Energy Select Switch A-34

Index

Contents-7 ©
List of Figures

Figure 1-1. CodeMaster XL+ Defibrillator/Monitor 1-2

Figure 2-1. Accessing the Battery Compartment 2-3
Figure 2-2. Installing the Battery 2-4
Figure 2-3. Loading the Paper 2-7
Figure 2-4. External Paddle Set 2-8
Figure 2-5. Pads Adapter Cable and External Adhesive Pads 2-9
Figure 2-6. Internal Paddles 2-10
Figure 2-7. Opening Lock 2-12
Figure 2-8. Connecting External Paddles, Adhesive Pads, or Internal
Paddles 2-13
Figure 2-9. An ECG Patient Cable 2-14
Figure 2-10. Connecting a Patient Cable 2-16
Figure 2-11. Connecting an SpO, Sensor 2-17
Figure 2-12. Setup/Diagnostic Menu 2-18
Figure 2-13. Configuration Default Settings —Setup Menu 1 2-21
Figure 2-14. Configuration Default Settings—Setup Menu 2 2-22
Figure 3-1. Sync Cardioversion Test Setup 3-8
Figure 3-2. Setup/Diagnostic Menu 3-11
Figure 3-3. Calibrate Defibrillator Screen 3-14
Figure 3-4. Defibrillator Test Screen 3-16
Figure 3-5. ECG (Monitor) Test 3-19
Figure 3-6. CRT Test: Test Pattern 3-22
Figure 3-7. Recorder Test: Test Pattern 3-24
Figure 3-8. Controls Test 3-25
Figure 3-9. Indicators Test 3-27
Figure 3-10. Battery Capacity Test 3-29

Contents-8
 List of Figures

Figure 3-11. Pacer Test 3-30

Figure 3-12. Cleaning the Printhead or Paper Sensor 3-35
Figure 4-1. Control Board Block Diagram 4-3
Figure 4-2. Power Supply Block Diagram 4-11
Figure 4-3. High Voltage Board Block Diagram 4-13
Figure 4-4. Patient Circuit Block Diagram 4-15
Figure 4-5. Damped Sinusoidal Waveform Parameters 4-16
Figure 4-6. ECG Front End Block Diagram 4-18
Figure 4-7. CRT Assembly Block Diagram 4-20
Figure 4-8. Pacer Block Diagram 4-23
Figure 4-9. SpO, Board Block Diagram 4-25
Figure 5-1. System (Error) Log Format 5-4
Figure 6-1. Accessing the Battery 6-3
Figure 6-2. Opening the Defibrillator Chassis 6-4
Figure 6-3. Removing the Recorder 6-7
Figure 6-4. Configuring the Keypanel Circuit Board 6-10
Figure 6-5. Removing the Pacer Board 6-11
Figure 6-6. Removing the Power Supply Board. 6-13
Figure 6-7. Removing the CRT Assembly 6-15
Figure 6-8. Removing the Control Board Cables and Connectors 6-17
Figure 6-9. Removing the Control Board 6-18
Figure 6-10. Removing the ECG Front End Board 6-20
Figure 6-11. Removing the High Voltage Charger and Relay
Assembly 6-23
Figure 6-12. Removing the High Voltage Capacitor 6-25
Figure 6-13. High Voltage Connection Diagram (front view) 6-28

Contents-9
List of Figures

Figure 6-14. High Voltage Connection Diagram (schematic) 6-29

Figure 6-15. CRT Adjustments 6-31
Figure 6-16. CRT Test Pattern 6-32
Figure 6-17. R139 Potentiometer 6-34
Figure 6-18. Replacing the Lithium Battery 6-37
Figure 6-19. Replacing the Power Supply Fuses 6-38
Figure 6-20. Replacing the Battery Fuse 6-40
Figure 7-1. Top Case Parts List 7-4
Figure 7-2. Top Case—Inside 7-8
Figure 7-3. Bottom Case 79 |
Figure 7-4. Bottom Case 7-10
Figure 7-5. Battery Door Assembly 7-14
Figure 7-6. Key Panel Assembly 7-15
Figure 7-7. High Voltage Assembly 7-19
Figure 7-8. CRT Assembly 7-20
Figure 7-9. Recorder Assembly 7-22
Figure 7-10. External Paddles Assembly—Apex 7-24
Figure 7-11, External Paddles Assembly—Sternum, with PCI 7-25
Figure 7-12, External Paddles Assembly—Sternum, without PCI 7-26
Figure 7-12. 7-26
Figure 7-13. External Paddles Connector Assembly 7-29
Figure A-1. Interconnect Block Diagram A-2

Contents-10
List of Figures

Contents-11
List of Tables

Table 1-1. Physical Specifications 1-3

Table 1-2. Environmental Specifications 1-4
Table 1-3. Electrical Specifications 1-4
Table 1-4. Power and Battery Specifications 1-6
Table 1-5. External Pacer (Optional—XL+ only) 1-6
Table 1-6. SpOs Monitor (Optional) 1-7
Table 1-7. Shock Advisory (Optional) 1-7
Table 1-8. Country Option Configurations 1-8
Table 1-9. Codemaster XL+ (M1722A/B) Documentation Part
Numbers 1-10
Table 1-10. Codemaster XL (M1723A/B) Documentation Part
Numbers 1-10
Table 1-12. Power Cord Part Numbers 1-11
Table 1-11. CodeMaster XL/XL+ (M1722A/B & M1723A/B) Shock Ad-
visory Documentation 1-11
Table 2-1. Paddles/Pads Sets, Adapter Cables for Defibrillator
Connector 2-11 |
Table 2-2. Patient Cables and Lead Sets 2-15
Table 2-3. Displaying/Printing a Configuration Setting 2-20
Table 2-4. Changing a Configuration Setting 2-23
Table 2-5. Configuration Settings—Setup Menu 1 2-24
Table 2-6. Configuration Settings—Setup Menu 2 2-25
Table 3-1. Equipment List 3-3
“Table 3-2. Performing a Setup/Diagnostic Test 3-12
Table 3-3. Defibrillator Test Limits 3-18
Table 3-4. Controls Test Steps 3-26
Table 4-1. PADID Voltage Value vs. Paddles Type 4-6
Table 4-2. Specifications for Damped Sinusoidal Output
Waveforms 4-17
Table 4-3. CRT Specifications 4-21

Contents-12
 List of Tables
一 个

Table 4-4. Control Signal Specifications 4-21

Table 5-1. Error Codes 5-6
Table 5-2. Audible Indicators 5-9
Table 5-3. On-screen System Messages 5-10
Table 5-4. On-screen Defibrillator/Monitor Messages 5-10
Table 5-5. On-screen Pacer Messages (Option—-XL+ only) 5-12
Table 5-6. SpO2 Messages (Option) 5-12
Table 5-7. Printed Failure Messages 5-13
Table 5-8. Operation Problems 5-13
Table 5-9. Power Supply and Battery 5-14
Table 5-10. Recorder Problems 5-15
Table 5-11. Display and Logic 5-16
Table 5-12. Panel Keys 5-17
Table 5-13. Defibrillator Problems 5-17
Table 5-14. Pacer Problems 5-18
Table 7-1. Top Case Parts List 7-4
Table 7-2. Top Case—Inside Parts List 7-8
Table 7-3. Bottom Case Parts List 7-10
Table 7-4. Battery Door Assembly Parts List 7-14
Table 7-5. Keypanel Assembly Parts List 7-15
Table 7-6. High Voltage Assembly Parts List 7-19
‘Table 7-7. CRT Assembly Parts List 7-21
Table 7-8. Recorder Assembly Parts List 7-22
Table 7-9. Paddle Assembly Parts List 7-27
Table 7-10. External Paddles Connector Assembly Parts List 7-29
Table 7-11. Supplies List 7-30

Contents-13
 List of Tables

Table A-1. Control Board Connections A-3

Table A-2. Control Board J1 to Pacer Keypanel Board J1 A-3
Table A-3. Control Board J2 to Front End Board J2 A-4
Table A-4. Control Board J3 to ECG Out Connector A-6
Table A-5. Control Board J4 to QRS Volume Control A-6
Table A-6. Control Board J5 to Defibrillator Connector J1 A-7
Table A-7. Control Board J6 to Keypanel Board Al A-8
Table A-8. Control Board J7 to Pacer Board Ji A-10
Table A-9. Control Board J8 to Power Supply Board J2B A-10
Table A-10. Control Board J9 to High Voltage Board J2 A-12
" Table A-11. Control Board J10 to Patient Inductor A-13

© Table A-13. Control Board J12 to SpO2 Board PL A-14

Table A-14. Control Board J13 to Recorder Interface Board J1 A-16
Table A-15. Front End Board Connections A-17
Table A-16. Front End Board J1 to ECG In Connector (8-pin
ECG) A-18 、
Table A-17. Front End Board J1 to ECG In Connector (6-pin
ECG) A-18 |
Table A-18. Front End Board J1 to ECG In Connector (12-pin
ECG) A-19
Table A-19. Front End Board J61, J62, J63, J65, J66 A-19
Table A-20. Defibrillator Connector J1 A-20
Table A-21. Keypanel Board Connections A-22
Table A-22. Keypanel Board 32 to Energy Select Switch A-22
Table A-23. Keypanel Board J3 to SpOz Board P2 A-23

Contents-14
 List of Tables

Table A-24. Pacer Board Connections A-23

Table A-25. Pacer Board J51, P51. A-23
Table A-26. Power Supply Board Connections A-24
Table A-27. Power Supply J1 to AC Input Cable A-24
Table A-28. Power Supply J2A to High Voltage Board JI A-25
Table A-29. High Voltage Board Connections A-26
Table A-30. High Voltage Board J3, J5, J6, J8 A-26
Table A-31. High Voltage Board to Battery Board A-27
Table A-32. Patient Inductor A-28
Table A-33. CRT Deflection Board Connections A-28
‘ Table A-34. CRT Deflection Board J2 to CRT Deflection Yoke A-29
Table A-35. CRT Deflection Board J3 to CRT Socket Board J5 A-30
Table A-36. CRT Deflection Board J4 to CRT Socket Board J5 A-30
Table A-37. SpOz Board Connections A-31
Table A-38. SpOz Board to SpOz Input Connector A-31
Table A-39. Battery Board Connections A-32
Table A-40. Battery Board J4 to Battery Assembly JI A-32
Table A-41. Patient Relay A-33

Contents-15
List of Tables

Contents-16