Effect of Polypropylene Fibers On The Mode I, Mode II, and Mixed-Mode Fracture Toughness and Crack Propagation in Fiber-Reinforced Concrete
Effect of Polypropylene Fibers On The Mode I, Mode II, and Mixed-Mode Fracture Toughness and Crack Propagation in Fiber-Reinforced Concrete
A R T I C LE I N FO A B S T R A C T
Keywords: Concrete is the most commonly used material in civil engineering and also the most conventional and cheap
Crack propagation material available in the market. Concrete cracking and fracturing may cause irreparable damages to concrete
Fracture toughness structures. Hence, fiber-reinforced concretes have been introduced in recent years as a strategy to eliminate
Fiber-reinforced concrete these drawbacks to a large extent. In this study, crack propagation and the fracture toughness of concrete
Brazilian disc
specimens without polypropylene (PP) fibers and those containing 0.2, 0.35, and 0.5 vol% of PP fibers were
Mode I
Mode II
investigated through testing the straight notched Brazilian disc specimens. Furthermore, crack propagation from
Mixed-mode I/II the pre-existing cracks in the specimens was investigated, and the mode I, mode II, and mixed-mode I/II fracture
toughness were also calculated. The Brazilian disc (BD) test was performed on the specimens at different in-
clination angles of 0, 15, 28.83, 60, 75, and 90° relative to the direction of pre-existing cracks. According to the
experimental results, at angles less than 75° (0 < α less than 75), the wing cracks initiated from the tip of pre-
existing cracks, and as the loading continues, the path of crack propagation and growth approaches the loading
direction. At angles equal to or greater than 75°, the crack initiated with a distance d from the crack tip. This
distance was larger in the fiber-free specimens than in the fiber-reinforced specimens. The results showed that
the mode I, mode II, and mixed-mode I/II fracture toughness of the specimen containing 0.35 vol% of PP fibers
were higher than the fracture toughness of the fiber-free specimens or those containing other PP fiber levels.
⁎
Corresponding author.
E-mail address: [email protected] (M. Hosseini).
https://doi.org/10.1016/j.tafmec.2020.102723
Received 7 May 2020; Received in revised form 22 July 2020; Accepted 27 July 2020
Available online 30 July 2020
0167-8442/ © 2020 Elsevier Ltd. All rights reserved.
M. Hatami Jorbat, et al. Theoretical and Applied Fracture Mechanics 109 (2020) 102723
used per cubic meter of concrete. Considering a density of 0.9 for the PP Table 1
fibers, a total of 0.9 to 2.7 kg of fibers is used per cubic meter of con- The mix design of the concrete reinforced with PP fibers.
crete [7]. Weight per cubic meter of concrete (kg) Components
Polypropylene (PP) fibers have been synthesized of the PP homo-
polymer resin as a cheap raw material in different shapes and sizes with 350 Type 2 Portland cement
1150 Gravel
different properties [8]. PP fibers are used to reduce the brittleness of
700 Sand
concrete and, thereby, its sensitivity to cracking [9]. Commonly, PP 1.82, 3.185, 4.55 Fibers
fibers with a length of 12 and 18 mm are used for mixing with concrete 0.2, 0.35, 0.5 Fibers (vol% of concrete)
[10]. To prevent concrete spalling in fires, 0.35 vol% of PP fibers should 0.8 Superplasticizer (wt% of the cement)
be used in the concrete mix design [3]. 0.4 Water/cement ratio
2
M. Hatami Jorbat, et al. Theoretical and Applied Fracture Mechanics 109 (2020) 102723
Table 2 and 90°. According to the results, the crack propagated from its tip at
Specifications of the PP fibers [28] inclination angles less than 60°. In contrast, at inclination angles larger
18 Diameter (μm) than 75°, the tensile cracks in the specimens occurred close to the center
of the crack. It seems that at inclination angles less than 60°, propa-
0.91 Density (g/cm3) gation of pre-existing cracks led to the failure of specimens. However,
5 Modulus of elasticity (GPa)
the fracture was not affected by the cracks formed at inclination angles
0.5 Tensile strength (GPa)
140–150 Softening point (°C)
equal to or larger than 75° due to the decrease in the mode I stress
160–170 Melting point (°C) intensity factor at the crack tip.
Golewski and Sadowski [22] examined the effect of fly ash (FA)
additive on the parameter KIIIc. In order to determine the fracture
Table 3 toughness KIIIc a special device was manufactured. Experimental in-
Physical properties of the conventional and PP fiber-reinforced concrete spe- vestigation under Mode III loading was carried out both on young and
cimens. mature concrete composites (after 3, 7, 28, 90, 180 and 365 days). A
Effective porosity Longitudinal waves Fiber type Fiber percentage 20% addition of FA as well as a 30% addition of FA causes a reduction
(%) velocity(m/s) in fracture toughness of young concrete. After 28 days of curing, a
significant increase of the KIIIc was noticed in composites with a 20%
6.37 4892 — conventional
additive of FA while concrete mixtures with a 30% additive of FA still
concrete
6.53 4838 pp 0.2 had lower analyzed fracture mechanics parameters.
6.61 4784 pp 0.35 Golewski in another research investigated effect of siliceous fly ash
6.82 4721 pp 0.5 additive on the critical stress intensity factor KIIIc of plain concrete
(after 28 days of curing). The analysis of the results revealed that a 20%
FA additive causes increase in KIIIc, while a 30% FA additive causes
Table 4 decrease in fracture toughness. Furthermore, it was observed that the
Mechanical properties of the conventional and PP fiber-reinforced concrete
results obtained during fracture toughness tests are convergent with the
specimens.
values of the compression strength tests [23].
Brazilian tensile Uniaxial compressive Fiber type Fiber percentage Macroscopically, the fracture surfaces of specimens were planar.
strength (MPa) strength (MPa) Scanning microscopic observations (SEM) indicate that in the fracture
5.42 35.29 — conventional surfaces, multilevel cracks occur in the shape of semicircles [24].
concrete SEM observations indicated that the longest cracks in interfacial
5.51 34.18 pp 0.2 transition zone between paste and coarse aggregates took place in the
5.92 37.09 pp 0.35 concretes containing 30% FA [25].
5.59 36.24 pp 0.5
Luo et al. [26] studied crack initiation and propagation in BD spe-
cimens of marble rock at inclination angles of 0, 18, 36, 54, and 72°.
of concretes reinforced with steel fibers and reported that the com- When the crack was parallel to the loading direction, new cracks were
pressive strength of concretes reinforced with 0.5, 1.5, and 2% of steel formed at the crack tip and began to propagate along the loading di-
fibers increased by 7, 15.3, and 12.9%, respectively. Choi and Yuan rection. Wing cracks were formed at the tip of cracks at low inclination
[17] found that the compressive strength of concrete reinforced with 1 angles (β = 18°). With increasing the inclination angle, the initiation of
and 1.5% of PP fibers decreased by 0.4 and 16.5%, respectively, wing cracks deviated from the crack tip towards the center of the disc.
whereas the tensile strength of the concrete reinforced with the same PP In the case where the crack angle was perpendicular to the loading
levels increased by 16 and 16.6%, respectively [17]. Karahan and Atis direction, the wing cracks did not initiate from the pre-existing crack
[9] showed that the compressive strength of the concrete reinforced tip. With increasing the load, the wing cracks propagated towards the
with 0.05% of fibers increased by 2.4%, but that of the concrete re- loading point. Once the wing cracks moved through the specimen, the
inforced with 0.1 and 0.2% of fibers decreased by 1.9 and 3%, re- secondary cracks, which were relatively parallel to the main central
spectively. This decrease in the compressive strength can be attributed crack (coplanar secondary cracks), were only formed at relatively large
to the presence of voids caused by fibers as well as weak bonding be- inclination angles (β = 54°, 72°).
tween the fibers and cement grains. Aslani and Najadi [18] added The centrally straight-notched Brazilian disc (CSNBD) concrete
0.38 vol% of steel fibers and 0.55 vol% of PP fibers to the concrete and specimens without PP fibers and those containing 0.2, 0.35, and 0.5 vol
observed an increase of 10 and 2.7% in the compressive strength of the % of PP fibers were tested to predict crack propagation and fracture
reinforced concrete, respectively. The tensile strength of the concrete toughness. Furthermore, crack propagation from the pre-existing cracks
reinforced with steel fibers increased by 19%, but that of the concrete in the specimens as well as the mode I, mode II, and mixed-mode I/II
reinforced with PP fibers decreased by 3.5%. Taheri Fard et al. [19] fracture toughness were calculated. The Brazilian disc test was per-
found that the compressive strength of the concrete reinforced with 0.1, formed on the specimens at inclination angles of 0, 15, 28.8, 45, 60, 75,
0.2, and 0.3% of PP fibers reduced by 2.5, 4.9, and 11.5%, respectively. and 90° relative to the direction of pre-existing cracks. The effects of
Few studies are available on the mixed-mode fracture toughness and various levels of PP fibers on the mode I, mode II, and mixed-mode I/II
crack propagation in concretes. Erarslan [20] tested cracked chevron fracture toughness as well as crack propagation were investigated si-
notched Brazilian disc (CCNBD) concrete specimens at crack inclination multaneously. According to the literature, the BD tests have been
angles (β) of 0, 30, 45, and 70°. As the crack inclination angle increased mainly conducted to evaluate the fracture toughness and crack propa-
relative to the loading direction (β greater than 30°), the crack initia- gation in rocks or fiber-free concrete and mortar. In addition to the
tion site was displaced towards the center of the pre-existing crack. At fiber-free concrete, the novelty of this study is to test concrete speci-
an inclination angle of 0°, the crack was formed perpendicular to the mens reinforced with PP fibers.
tensile stress plane and propagated parallel to the loading direction.
With increasing the inclination angle, the crack grew curvilinearly to- 2. Experimental work
wards the loading point. Qazvinian et al. [21] tested centrally straight-
notched Brazilian disc (CSNBD) specimens made of pozzolanic cement, 2.1. Preparation of specimens
plaster and water at crack inclination angles of 0, 15, 30, 45, 60, 75,
The same mix design was used to prepare the concrete specimens
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M. Hatami Jorbat, et al. Theoretical and Applied Fracture Mechanics 109 (2020) 102723
Table 5
Fracture toughness of the conventional and PP fiber-reinforced concrete specimens.
Specimen code Loading angle (°) Fiber content (vol% of concrete) Fracture mode Crack initiation angle (°) KIC)MPa∙m1/2( KIIC)MPa∙m1/2( Keff)MPa∙m1/2(
4
M. Hatami Jorbat, et al. Theoretical and Applied Fracture Mechanics 109 (2020) 102723
Table 5 (continued)
Specimen code Loading angle (°) Fiber content (vol% of concrete) Fracture mode Crack initiation angle (°) KIC)MPa∙m1/2( KIIC)MPa∙m1/2( Keff)MPa∙m1/2(
study the effect of PP fibers on the mode I, mode II, and mixed-mode I/
II fracture toughness and crack propagation in the fiber-reinforced
concrete, a total of 21 Brazilian discs specimens containing 0.2 vol% PP
fibers, 21 specimens containing 0.35 vol% PP fibers, 21 specimens
containing 0.5 vol% PP fibers, and 21 specimens without PP fibers were
prepared with the same mix design with an average thickness and
diameter of 25 and 75 mm, respectively. A crack with an average length
of 15 mm was created in the center of the Brazilian disc. Fig. 4 displays
the mold used for preparation of BD specimens.
The fracture toughness of the specimens was calculated at inclina-
tion angles of 0, 15, 28.8, 45, 60, 75, and 90° with respect to the central
crack and relative to the loading direction.
Table 2 presents specifications of the PP fibers used for preparation
of specimens.
1.5
1.25
1
KIC, KIIC , Keff (MPa·m1/2)
0.75
0.5
0.25
0
-0.25 0 10 20 30 40 50 60 70 80 90 100
KIC- 0.2 PP
-0.5
-0.75 KIIC- 0.2 PP
-1 KĞī-0.2 PP
-1.25 KIC-0 PP
-1.5 KIIC-0 PP
α (°)
KĞī-0 PP
Fig. 6. KIC-α, KIIC-α, and Keff-α diagrams for the concrete reinforced with 0.2 vol% of PP fibers.
5
M. Hatami Jorbat, et al. Theoretical and Applied Fracture Mechanics 109 (2020) 102723
1.75
1.5
1.25
1
1.75
1.5
1.25
1
KIC, KIIC , Keff (MPa·m1/2)
0.75
0.5
0.25
0
-0.25 0 10 20 30 40 50 60 70 80 90 100
-0.5 KIC- 0.5 PP
-0.75 KIIC- 0.5 PP
-1
KĞī-0.5 PP
-1.25
-1.5 KIC-0 PP
-1.75 KIIC-0 PP
α (°)
KĞī-0 PP
Fig. 8. KIC-α, KIIC-α, and Keff-α diagrams for the concrete reinforced with 0.5 vol% of PP fibers.
KIC-α
0.75
0.5
0.25
KIC (MPa·m1/2)
0
-0.25 0 15 28.83 45 60 75 90
-0.5
-0.75 0-PP
-1 0.2-PP
-1.25 0.35-PP
0.5-PP
-1.5
-1.75
α (°)
Fig. 9. The changes in the mode I fracture toughness of the concrete reinfoced with different PP fiber contents with respect to crack inclination angle.
Fmax a Fmax a
KIC = NI KIIC = NII
√ π Rt (1) √ π Rt (3)
a 2
a 2 NII = [2 + (8cos 2 α − 5) ⎛ ⎞ ]sin2α
NI = 1 − 4sin2 α+ 4sin2 α (1 − 4cos 2 α) ⎛ ⎞ R
⎝ ⎠ (4)
⎝R ⎠ (2)
where KIC and KIIC, respectively, represent the mode I and mode II
fracture toughness, Fmax the fracture (failure or breaking) load, R the
6
M. Hatami Jorbat, et al. Theoretical and Applied Fracture Mechanics 109 (2020) 102723
KIIC-α Where Keff shows the effective value of the mixed-mode I/II fracture
1
toughness [30].
3. Results
KIIC (MPa·m1/2)
0.75
0-PP
0.25 4. Analysis of results
0.2-PP
0.35-PP
0 According to the results, the effective porosity increased by 2.5, 3.8,
0.5-PP
0 15 28.83 45 60 75 90 and 7.1% relative to the fiber-free concrete by adding 0.2, 0.35, and
α (°) 0.5 vol% of PP fibers, respectively. Adding 0.2 vol% of PP fibers caused
3.15% reduction in the compressive strength and 1.7% increase in the
Fig. 10. The changes in the mode II fracture toughness of the concrete re-
tensile strength. Adding 0.35 and 0.5 vol% of PP fibers increased the
infoced with different PP fiber contents with respect to crack inclination angle.
compressive strength by 5.1 and 2.7%, respectively, and the tensile
strength by 9.2 and 3.1% relative to the fiber-free concrete, respec-
disc radius, t the disc thickness, a the half-length of the crack, α the tively. The optimal PP fiber content is 0.35 vol% to achieve the highest
crack angle relative to the loading direction, and NI and NII, respec- compressive and tensile strengths.
tively, the dimensionless coefficients for the mode I and mode II when To study crack propagation in different fracture modes, diagrams
a/R is equal to or less than 0.3. The crack angle (α) equals 0 for cal- were plotted and the fracture of specimens was captured with special
culating the pure mode I fracture toughness. To calculate the angle in software, and the results were presented. Figs. 6, 7, and 8 show KIC-α,
the pure mode II, NI in Eq. (2) should be set to 0 [29]. KIIC-α, and Keff-α diagrams for the concrete reinforced with various PP
fiber contents.
K eff = KIc 2 + KIIc 2 (5) As seen, the mode I fracture toughness of the concrete reinforced
7
M. Hatami Jorbat, et al. Theoretical and Applied Fracture Mechanics 109 (2020) 102723
Fig. 12. Fracture of the concrete specimens reinforced with 0.35 vol% of PP fibers.
100 concrete with and without PP fibers are almost the same at inclination
90 angles of 75 and 90°.
Crack iniƟaƟŽn angle (°)
8
M. Hatami Jorbat, et al. Theoretical and Applied Fracture Mechanics 109 (2020) 102723
100 increased by 34.8% for the concrete reinforced with 0.35 vol% of PP
90 fibers. As mentioned, the wing cracks begin to grow away from the pre-
Crack initiation angle (°)
80 tensile cracks are branched off with an angle of 52° relative to the crack
70 direction and reach the upper and lower boundaries. In the specimens
60 with an inclination angle of 60° under pressure loading, the wing cracks
50 are branched off with an angle of 79° relative to the crack direction and
40 reach the upper and lower boundaries. In the specimens with an in-
30 clination angle of 75° under pressure loading, the tensile cracks are
0.5-PP branched off with an angle of 87° relative to the crack direction and
20
close to the crack tip, reaching the upper and lower boundaries. In the
10 0-PP specimens with an inclination angle of 90° (horizontal crack), a crack is
0
first branched off away of the crack tip in the lower semi-circle of the
0 10 20 30 40 50 60 70 80 90 100
disc and then reaches the lower boundary. Two cracks are then bran-
α (°) ched off the main crack tip and reach the upper boundary.
Fig. 15. The relationship of the loading direction and pre-existing crack (α)
with the crack initiation angle for the concrete reinforced with 0.5 vol% of PP 5. Conclusion
fibers.
- Comparison of the mechanical properties of the specimens with and
mode I fracture toughness, and the maximum fracture toughness was without PP fibers showed that the optimal PP fiber content to
obtained by adding 0.35 vol% of PP fibers to the concrete. achieve the highest compressive and tensile strengths was 0.35 vol%
As seen in the bar charts, the maximum mode II fracture toughness relative to the concrete. The compressive and tensile strengths of the
was obtained by adding 0.35 vol% of PP fibers to the concrete. Figs. 11 concrete reinforced with 0.35 vol% of PP fibers increased by 4.8 and
and 12 show the fractured conventional concrete and the concrete re- 11.6%, respectively. The compressive and tensile strengths de-
inforced with 0.35 vol% of PP fibers at different inclination angles. creased with a further increase in the PP fiber content.
Figs. 13, 14, and 15 show the relationship of the loading direction - Comparison of the diagrams obtained for the specimens containing
and pre-existing crack (α) with the crack initiation angle for the con- different PP levels showed that the specimen reinforced with
cretes reinforced with 0.2, 0.35, 0.5 vol% of PP fibers, respectively. 0.35 vol% of PP fiber content had the highest fracture toughness.
The diagram shows that the crack initiation angle increases with - In all tested specimens, the crack initiation angle increased with
increasing the crack inclination angle relative to the loading angle. increasing the crack inclination angle. The wing cracks then pro-
Crack propagation began from the pre-existing crack tip at inclination pagated towards the disc edge in a curvilinear path parallel to the
angles equal to or less than 60°. At inclination angles equal to or larger loading direction. Interestingly, the crack initiated with a larger
than 75°, the wing cracks propagate away from the crack tip. With angle in the fiber-reinforced specimens and then propagated to-
increasing the loading angle and the crack assuming a horizontal di- wards the loading point at the disc edge.
rection, this angle eventually reaches 90°, which is consistent with the - At crack inclination angles equal to or less than 60°, the crack in-
results reported in the literature. Among the recent studies in this re- itiated with the growth of wing cracks of the crack tip. With in-
gard, a research work by Xian Qai et al can be cited. According to their creasing the crack inclination angles to 75 and 90°, the crack in-
results, when the loading angle reaches 90°, the crack propagation itiated with a distance of d from the crack tip. By adding the PP
angle reaches it maximum value of 90° [31]. Bobet (2000) found that fibers, the specimens were fractured at inclination angles of 75 and
the crack is expected to occur parallel to the maximum pressure load, 90° such that the distance d was lower than that in the fiber-free
and the wing cracks are directed to the loading point in a curvilinear concrete specimens. In other words, unlike the fiber-free specimens,
path [32]. The interesting point observed in this study is that the wing the fiber-reinforced concrete specimens began to fail from the center
cracks grow with a larger curvature at any PP fiber contents and are of the disc.
then aligned with the loading direction. Accordingly, the crack initia- - The force required for the failure of the specimens decreased as the
tion angle in the fiber-reinforced specimens is larger than that in the crack inclination angle increased from 0 to 45°, and then increased
fiber-free specimens. This effect is observed at all angles at a PP fiber as the inclination angle increased from 45 to 90°.
content of 0.35 vol%. At an angle of 45°, the crack initiation angle - The fracture load for the specimens containing 0.35 vol% of PP fiber
content was higher than that in other reinforced specimens.
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M. Hatami Jorbat, et al. Theoretical and Applied Fracture Mechanics 109 (2020) 102723
10