Remote Terminal Units - Data sheet

Binary output 560BOR01

RTU560 product line

Binary output, 16 channels

• 16 output contacts configured as
– 1-pole command
– 2-pole command
– 1.5-pole command in configuration with
23BA23
• Operating voltage 24...125 V DC, 60 W
• Imax: 2 A <= 30 V DC (resistive load)

Application
The module 560BOR01 of the RTU560 product line can R01
C01
O01
be used for the control of 16 binary process signals using Microcontroller
Port A
R02
O02
relay contacts. The allocation of an output signal to the 1
R03

processing functions can be done according to the rules of 8

O03
Flash
R04
configuration. Port B
O04

RAM 9 R05
O05

The module 560BOR01 is capable of processing the 16

DATA bus

R06
RTU I/O bus

O06
following types of signals: CPU
Port D R07

• Single or double commands (SCO or DCO) with 1 or 2

O07

UART R08
pole output Voltage monitoring CMD O08
C02
R17

• Single or double commands (SCO or DCO) with 1.5 or

R09
O09
Output relay control
2 pole output with (1 out of n) check R10
O10

The module allows switching voltages up to 150 V DC or R11

O11

max. 2 A continuous current. ERR R12

O12

R13

The module is available in two versions (rubrics):

O13
24V DC R14
• 560BOR01 R0002 O14

• 560BOR01 R0102 pin and function compatible with

R15
O15

R0002, only an alternative IO controller is used. R16

O16

Figure 1: Block diagram 560BOR01

Characteristics
Binary outputs The binary output unit can execute the following
processing functions on the individual signal types:
Relay contacts are used for the binary outputs. • Control of the command output duration
The 16 outputs are combined into two groups. Each 8 Command monitoring functions:
outputs have a common return. The groups are isolated • (m out of 16) check of the output relays on the module
from one another as well as from the internal electronic. • monitoring of the output bit patterns by reading back
the output state
The supply voltage for the coils of the relays (24 V DC) • switching voltage monitoring (24 V DC coil voltage)
is switched by an internal switching transistor and is before and during output
monitored internally before and during the command • command output duration monitoring
output. During initialization and operation the module executes
a number of tests. If a fault occurs it is reported to the
The command output to the process equipment can be communication unit. All fault conditions impairing the
effected either directly or in conjunction with a command function of the module are displayed as a common fault
output supervision module. The command output signal by a red LED. A failure of the connected module(s)
supervision module covers the (1 out of n) check of the is detected and signalized by the communication unit.
output circuits. Further details can be found in the data
sheet of the command output monitoring module.

Following modules with command output supervision

function are supported:
• 23BA23 (max. 60 V DC)
The 1.5 pole command output is only available in
combination with a command output supervision module.
With the 1.5 pole command output, one output relay of
the 560BOR01 switches the command to the interposing
relay. The process voltage for the interposing relay is
switched by the command output supervision module.

Two output relays are required for each command in case

of 2 pole commands.

Another possibility for direct switching of process

relays on electrical equipment (disconnectors, circuit-
breakers) with high switching capacity is given by using an
additional booster relay connected to the command output
monitoring module 23BA23 (refer to 23BA23 Data sheet).

Before and during command output the module

560BOR01 executes several command monitoring
functions. These tests ensure correct output. With a
command output monitoring module these tests can be
further improved.

If the command monitoring detects a fault the command

will be canceled. The switching of the output relays by the
release relay R17 is only possible after a successful test.
A erroneous driver or a fault in the release relay R17 leads
to a total deactivation of the command output module.

Power supply input

The required power for the module is supplied via the
RTU560 backplane.

I/O controller (IOC)

The micro-controller (MPU) on the module processes all
time critical I/O tasks of the parameterized processing
functions. Moreover it carries out the interactive
communication with theI/O bus. All configuration data and
processing parameters are loaded by the communication
unit via the RTU560 I/O bus.

The module is equipped with a serial interface to the

RTU560 I/O bus on the backplane.
Technical data Mechanical layout
In addition to the RTU500 series general technical data,
Housing type Printed circuit board
the following applies:
Mounting for mounting in RTU560
racks
Binary output channels 560BOR01 Weight 0.3 kg
Outputs 16 Relay contacts,
single pole, normal open,
2 groups of 8 outputs with Connection type
common return RTU560 backplane 48 pole type F DIN 41612
Coil voltage 24 V connector
Max. switching voltage 150 V DC
Continuous current 2 A total current for one
Insulation tests
group with the same
common return Insulation classification IEC 60664-1
according to • Pollution degree 2
Max breaking current 2 A ≤ 30 V DC
(resistive load) 1 A @ 60 V DC • Over voltage category II
0.3 A @ 110 V DC • Altitude: ≤ 3,000 m
0.15 A @ 150 V DC Pollution degree 2
Max. breaking capacity
(inductive load) 13 VA (L/R= 20 ms) Over voltage category II

AC dielectric voltage 2.5 kV, 50 Hz, 1 min Altitude: ≤ 3,000 m

test, IEC 60255-27, IEC AC dielectric voltage 2.5 kV, 50 Hz
61000-4-16, IEC 60870-2-1 test, IEC 60255-27, IEC Test duration: 1 min
(class VW3) 61000-4-16, IEC 60870-2-1
Impulse voltage withstand 5 kV (1.2 / 50 µs) (class VW3)
test of insulation, IEC Impulse voltage withstand 5 kV (1.2 / 50 µs)
60255-27, IEC 60870-2-1 test of insulation, IEC
(class VW3) 60255-27, IEC 60870-2-1
Electrical fast transient / 4 kV (level 4), criterion A (class VW3)
Burst, IEC 61000-4-4 Insulation resistance, IEC > 100 MΩ at 500 V DC
Surge 1.2/50 µs, 4 kV (level 4), criterion A 60255-27
IEC 61000-4-5 Insulation resistance to 500 V DC isolated for 1 min
Conducted disturbances, 10 V (level 3), criterion A earth at 500 V DC, IEC
induced by radio-frequency 60255-27
fields, IEC 61000-4-6 Inverted polarity and voltage 1 V/ min
Conducted, common 30 V continuous distur- ramp delay, IEC 60255-27
mode disturbances in the bance/ 300 V short duration
frequency range 0 Hz to 150 disturbance (level 4),
kHz, IEC 61000-4-16 criterion A
Damped oscillatory wave, 2.5 kV line to earth, 1 kV Immunity test
IEC 61000-4-18 line to line (level 3), criterion Electrostatic discharge 8 kV air / 6 kV contact (level
A IEC 61000-4-2 3)

Performance criteria A
Current consumption for power supplied via RTU560 Radiated radio-frequency 20 V/m (level x)
backplane Electromagnetic field
5 V DC 120 mA IEC 61000-4-3 Performance criteria A

24 V DC 10 mA per active relay Electrical fast transient / 2 kV (level 3)

Burst
IEC 61000-4-4 Performance criteria A
Signaling by LEDs Surge 2 kV (level 3)
IEC 61000-4-5
ERR (red) Common fault information Performance criteria A
for the module
Impulse magnetic field 100 A/m (level 3)
CMD Command output, displayed IEC61000-4-9
during active output time of Performance criteria A
any output relay

Environmental conditions - climatic

Mechanical layout
Operating temperature -25 °C ... 70 °C
Dimensions 160 mm x 100 mm, 3HE EN 60068-2-14
euro card format
Start up -40 °C
4R (20 mm) front panel
EN 60068-2-1
Environmental conditions - climatic
Max. operating temperature, +85 °C
max. 96h
EN 60068-2-2
Relative humidity 5 ... 95 %
EN 60068-2-30 (non condensing)

Ordering information
560BOR01 R0002 1KGT036800R0002

560BOR01 R0102 1KGT036800R0102

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