G1329A - B 1260 Infinity Preparative Autosampler User Manual 06.2010 (Eng)
G1329A - B 1260 Infinity Preparative Autosampler User Manual 06.2010 (Eng)
Preparative Autosampler
User Manual
Notices
© Agilent Technologies, Inc. 2006, Warranty receive no greater than Restricted Rights as
2008-2010 defined in FAR 52.227-19(c)(1-2) (June
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States and international copyright laws. either express or implied, with regard Safety Notices
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laboratory use. dance with the terms of such license. hazard. It calls attention to an
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Contents
Contents
5 Optimizing Performance 61
Optimization for Lowest Carry-over 62
Fast Injection Cycle and Low Delay Volume 66
Precise Injection Volume 68
3
Contents
7 Maintenance 75
Introduction into Maintenance and Repair 76
Overview of Main Repair Procedures 80
Early Maintenance Feedback (EMF) 82
Maintenance Functions 84
Simple Repairs 85
4
Contents
10 Appendix 137
General Safety Information 138
Lithium Batteries Information 142
Radio Interference 143
Sound Emission 144
Agilent Technologies on Internet 145
5
Contents
6
1
Introduction to the Autosampler
Introduction to the Autosampler 8
Sampling Sequence 10
Injection Sequence 11
Sampling Unit 13
Needle-Drive 14
Analytical head / preparative head 14
Injection-Valve 15
Transport Assembly 16
Early Maintenance Feedback (EMF) 18
Electrical Connections 19
Agilent 1200 Infinity Interfaces 21
Agilent Technologies 7
1 Introduction to the Autosampler
Introduction to the Autosampler
8
Introduction to the Autosampler 1
Introduction to the Autosampler
the column. During injection and analysis, the valve unit directs the flow
through the autosamplers which ensures that the sample is injected
completely into the column, and that any sample residue is removed from the
metering unit and needle from before the next sampling sequence begins.
Different valves are available for the standard and preparative autosamplers.
Control of the vial temperature in the thermostatted autosampler is achieved
using an additional Agilent 1200 Infinity module; the ALS thermostat. Details
of this module are given in the Agilent 1200 Infinity thermostatted
autosampler Supplemental Manual.
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9
1 Introduction to the Autosampler
Sampling Sequence
Sampling Sequence
10
Introduction to the Autosampler 1
Sampling Sequence
Injection Sequence
Before the start of the injection sequence, and during an analysis, the injection
valve is in the mainpass position (Figure 2 on page 11). In this position, the
mobile phase flows through the autosamplers metering device, sample loop,
and needle, ensuring all parts in contact with sample are flushed during the
run, thus minimizing carry-over.
When the sample sequence begins, the valve unit switches to the bypass
position (Figure 3 on page 11). Solvent from the pump enters the valve unit at
port 1, and flows directly to the column through port 6.
11
1 Introduction to the Autosampler
Sampling Sequence
Next, the needle is raised, and the vial is positioned below the needle. The
needle moves down into the vial, and the metering unit draws the sample into
the sample loop (Figure 4 on page 12).
When the metering unit has drawn the required volume of sample into the
sample loop, the needle is raised, and the vial is replaced in the sample tray.
The needle is lowered into the needle seat, and the injection valve switches
back to the mainpass position, flushing the sample onto the column (Figure 5
on page 12).
12
Introduction to the Autosampler 1
Sampling Unit
Sampling Unit
The sampling unit comprises three main assemblies: needle drive, metering
device, and injection valve.
The replacement sampling unit excludes the injection valve and metering head assemblies.
NOTE
The sampling units for the standard and the preparative autosamplers are
different.
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13
1 Introduction to the Autosampler
Sampling Unit
Needle-Drive
The needle movement is driven by a stepper motor connected to the spindle
assembly by a toothed belt. The circular motion of the motor is converted to
linear motion by the drive nut on the spindle assembly. The upper and lower
needle positions are detected by reflection sensors on the sampling unit flex
board, while the needle-in-vial position is determined by counting the motor
steps from the upper needle-sensor position.
14
Introduction to the Autosampler 1
Sampling Unit
Injection-Valve
The two-position 6-port injection valve is driven by a stepper motor. Only five
of the six ports are used (port 3 is not used). A lever/slider mechanism
transfers the movement of the stepper motor to the injection valve. Two
microswitches monitor switching of the valve (bypass and mainpass end
positions).
No valve adjustments are required after replacing internal components.
Motor type 4 V, 1.2 A stepper motor 4 V, 1.2 A stepper motor 4 V, 1.2 A stepper motor
Number of ports 6 6 6
15
1 Introduction to the Autosampler
Transport Assembly
Transport Assembly
The transport unit comprises an X-axis slide (left-right motion), a Z-axis arm
(up-down motion), and a gripper assembly (rotation and vial-gripping).
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The transport assembly uses four stepper motors driven in closed-loop mode
for accurate positioning of the gripper assembly for sample-vial transport. The
rotational movement of the motors is converted to linear motion (X- and
Z-axes) by toothed belts connected to the drive spindles. The rotation (theta
axes) of the gripper assembly is transferred from the motor by a toothed belt
and series of gears. The opening and closing of the gripper fingers are driven
by a stepper motor linked by a toothed belt to the planetary gearing inside the
gripper assembly.
16
Introduction to the Autosampler 1
Transport Assembly
The stepper motor positions are determined by the optical encoders mounted
onto the stepper-motor housing. The encoders monitor the position of the
motors continually, and correct for position errors automatically (e.g. if the
gripper is accidentally moved out of position when loading vials into the vial
tray). The initialization positions of the moving components are sensed by
reflection sensors mounted on the flex board. These positions are used by the
processor to calculate the actual motor position. An additional six reflection
sensors for tray recognition are mounted on the flex board at the front of the
assembly.
17
1 Introduction to the Autosampler
Early Maintenance Feedback (EMF)
The early maintenance feedback (EMF) feature monitors the usage of specific
components in the instrument, and provides feedback when the user-setable
limits have been exceeded. The visual feedback in the user interface provides
an indication that maintenance procedures should be scheduled.
For details on EMF counters and how to use them, see “Early Maintenance
Feedback (EMF)” on page 82.
18
Introduction to the Autosampler 1
Electrical Connections
Electrical Connections
• The GPIB connector is used to connect the module with a computer. The
address and control switch module next to the GPIB connector determines
the GPIB address of your module. The switches are preset to a default
address and is recognized once after power is switched ON.
• The CAN bus is a serial bus with high speed data transfer. The two
connectors for the CAN bus are used for internal Agilent 1200 Infinity
module data transfer and synchronization.
• One analog output provides signals for integrators or data handling
systems.
• The interface board slot is used for external contacts and BCD bottle
number output or LAN connections.
• The REMOTE connector may be used in combination with other analytical
instruments from Agilent Technologies if you want to use features such as
start, stop, common shut down, prepare, and so on.
• With the appropriate software, the RS-232C connector may be used to
control the module from a computer through a RS-232C connection. This
connector is activated and can be configured with the configuration switch.
See your software documentation for further information.
• The power input socket accepts a line voltage of 100 – 240 volts AC ± 10%
with a line frequency of 50 or 60 Hz. Maximum power consumption is
300 VA. There is no voltage selector on your module because the power
supply has wide-ranging capability. There are no externally accessible
fuses, because automatic electronic fuses are implemented in the power
supply. The security lever at the power input socket prevents the module
cover from being taken off when line power is still connected.
Never use cables other than the ones supplied by Agilent Technologies to ensure proper
NOTE functionality and compliance with safety or EMC regulations.
19
1 Introduction to the Autosampler
Electrical Connections
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20
Introduction to the Autosampler 1
Agilent 1200 Infinity Interfaces
21
1 Introduction to the Autosampler
Agilent 1200 Infinity Interfaces
22
2
Site Requirements and Specifications
Site Requirements 24
Power Consideration 24
Power Cords 25
Bench Space 26
Environment 26
Physical Specifications 27
Performance Specifications 28
Agilent Technologies 23
2 Site Requirements and Specifications
Site Requirements
Site Requirements
Power Consideration
The autosampler power supply has wide-ranging capability (see Table 4 on
page 27). Consequently there is no voltage selector in the rear of the
autosampler. There are also no externally accessible fuses, because automatic
electronic fuses are implemented in the power supply.
The thermostatted autosampler comprises two modules, the standard or
preparative autosampler and the thermostat (G1330B). Both modules have a
separate power supply and a power plug for the line connections. The two
modules are connected by a control cable and both are turned on by the
autosampler module.
Damaged electronics
WA R N I N G
Disconnecting or reconnecting the sampler to thermostat cable when the power
cords are connected to either of the two modules will damage the electronics of the
modules.
➔ Make sure the power cords are unplugged before disconnecting or reconnecting the
sampler to thermostat cable.
24
Site Requirements and Specifications 2
Site Requirements
Power Cords
Different power cords are offered as options with the module. The female end
of all power cords is identical. It plugs into the power-input socket at the rear
of the module. The male end of each power cord is different and designed to
match the wall socket of a particular country or region.
The absence of ground connection and the use of an unspecified power cord can
WA R N I N G
lead to electric shock or short circuit.
Electric Shock
➔ Never operate your instrumentation from a power outlet that has no ground
connection.
➔ Never use a power cord other than the Agilent Technologies power cord designed
for your region.
25
2 Site Requirements and Specifications
Site Requirements
Bench Space
The autosampler dimensions and weight (see Table 4 on page 27) allow the
instrument to be placed on almost any laboratory bench. The instrument
requires an additional 2.5 cm (1.0 inch) of space on either side, and
approximately 8 cm (3.1 inches) at the rear for the circulation of air, and room
for electrical connections. Ensure the autosampler is installed in a horizontal
position.
The thermostatted autosampler dimensions and weight allow the instrument
to be placed on almost any laboratory bench. The instrument requires an
additional 25 cm (10 inches) of space on either side for the circulation of air,
and approximately 8 cm (3.1 inches) at the rear for electrical connections.
Ensure the autosampler is installed in a level position.
If a complete Agilent 1200 Infinity Series system is to be installed on the
bench, make sure that the bench is designed to carry the weight of all the
modules. For a complete system including the thermostatted autosampler it is
recommended to position the modules in two stacks, see “Optimizing the Stack
Configuration” on page 37. Make sure that in this configuration there is 25 cm
(10 inches) space on either side of the thermostatted autosampler for the
circulation of air.
Environment
Your module will work within specifications at ambient temperatures and
relative humidity as described in Table 4 on page 27.
26
Site Requirements and Specifications 2
Physical Specifications
Physical Specifications
Safety standards: IEC, CSA, Installation Category II, Pollution For indoor use only. Research
UL Degree 2 Use Only. Not for use in
Diagnostic Procedures.
27
2 Site Requirements and Specifications
Performance Specifications
Performance Specifications
Type Specification
Safety features Leak detection and safe leak handling, low voltages in maintenance
areas, error detection and display
Injection range 0.1 – 100 µl in 0.1 µl increments Up to 1500 µl with multiple draw
(hardware modification required)
Carryover Typically < 0.1%, < 0.05% with external needle cleaning
Sample viscosity range 0.2 – 50 cp
Injection cycle time Typically 50 s depending on draw speed and injection volume
28
Site Requirements and Specifications 2
Performance Specifications
Type Specification
Safety features Leak detection and safe leak handling, low voltages in maintenance
areas, error detection and display
Precision Typically < 0.5% RSD of peak areas from 5 – 2000 µl, Typically
< 1% RSD of peak areas from 2000 – 5000 µl, Typically < 3% RSD of
peak areas from 1 – 5 µl
Carryover Typically < 0.1%, < 0.05% with external needle cleaning
Injection cycle time 50 s for draw speed 200 µl/min, ejection speed 200 µl/min, injection
volume 5 µl
29
2 Site Requirements and Specifications
Performance Specifications
Type Specification
Safety features Leak detection and safe leak handling, low voltages in maintenance
areas, error detection and display
Precision Typically < 0.25% RSD of peak areas from 5 – 100 µl, Typically
< 1% RSD of peak areas from 1 – 5 µl,
Carryover Typically < 0.1%, < 0.05% with external needle cleaning
Injection cycle time 50 s for draw speed 200 µl/min, ejection speed 200 µl/min, injection
volume 5 µl
30
Site Requirements and Specifications 2
Performance Specifications
Type Specification
Safety features Leak detection and safe leak handling, low voltages in maintenance
areas, error detection and display
Precision Typically < 0.5% RSD of peak areas from 5 – 2000 µl, Typically
< 1% RSD of peak areas from 2000 – 5000 µl, Typically < 3% RSD of
peak areas from 1 – 5 µl
Injection cycle time Typically 50 s, depending on draw speed and injection volume
31
2 Site Requirements and Specifications
Performance Specifications
32
3
Installing the Autosampler
Unpacking the Autosampler 34
Damaged Packaging 34
Delivery Checklist 34
Optimizing the Stack Configuration 37
Installing the Autosampler 41
Installing the Thermostatted Autosampler 44
Flow Connections 48
Installing the Sample Tray 50
Transporting the Autosampler 51
Agilent Technologies 33
3 Installing the Autosampler
Unpacking the Autosampler
Damaged Packaging
Upon receipt of your autosampler, inspect the shipping containers for any
signs of damage. If the containers or cushioning material are damaged, save
them until the contents have been checked for completeness and the
autosampler has been checked mechanically and electrically. If the shipping
container or cushioning material is damaged, notify the carrier and save the
shipping material for the carriers inspection.
Delivery Checklist
Ensure all parts and materials have been delivered with the autosampler. The
instrument box contains the instrument and an Accessory kit. A separate box
contains the reference manual and the power cable.
In Table 9 on page 35 and Table 10 on page 36 are listed the content of each
accessory kit.
Please report missing or damaged parts to your local Agilent Technologies
sales and service office.
34
Installing the Autosampler 3
Unpacking the Autosampler
Cover insulation no PN
35
3 Installing the Autosampler
Unpacking the Autosampler
36
Installing the Autosampler 3
Optimizing the Stack Configuration
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37
3 Installing the Autosampler
Optimizing the Stack Configuration
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38
Installing the Autosampler 3
Optimizing the Stack Configuration
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39
3 Installing the Autosampler
Optimizing the Stack Configuration
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40
Installing the Autosampler 3
Installing the Autosampler
Module is partially energized when switched off, as long as the power cord is
WA R N I N G
plugged in.
Risk of stroke and other personal injury. Repair work at the module can lead to
personal injuries, e. g. shock hazard, when the module cover is opened and the
instrument is connected to power.
➔ Never perform any adjustment, maintenance or repair of the module with the top
cover removed and with the power cord plugged in.
➔ The security lever at the power input socket prevents that the module cover is taken
off when line power is still connected. Never plug the power line back in when cover
is removed.
Personal injury
WA R N I N G
To avoid personal injury, keep fingers away from the needle area during autosampler
operation.
➔ Do not bend the safety flap away from its position, or attempt to remove the safety
cover (see Figure 13 on page 42).
➔ Do not attempt to insert or remove a vial from the gripper when the gripper is
positioned below the needle.
41
3 Installing the Autosampler
Installing the Autosampler
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42
Installing the Autosampler 3
Installing the Autosampler
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Figure 14 Cable Connections
If the front cover is not installed the autosampler is in a not ready condition and operation is
NOTE inhibited.
The sampler is turned ON when the line power switch is pressed and the green indicator
NOTE lamp is illuminated. The detector is turned OFF when the line power switch is protruding
and the green light is OFF.
43
3 Installing the Autosampler
Installing the Thermostatted Autosampler
Module is partially energized when switched off, as long as the power cord is
WA R N I N G
plugged in.
Risk of stroke and other personal injury. Repair work at the module can lead to
personal injuries, e. g. shock hazard, when the module cover is opened and the
instrument is connected to power.
➔ Never perform any adjustment, maintenance or repair of the module with the top
cover removed and with the power cord plugged in.
➔ The security lever at the power input socket prevents that the module cover is taken
off when line power is still connected. Never plug the power line back in when cover
is removed.
Damaged electronics
WA R N I N G
Disconnecting or reconnecting the autosampler to ALS thermostat cable when the
power cords are connected to either of the two modules will damage the electronics
of the modules.
➔ Make sure the power cords are unplugged before disconnecting or reconnecting the
autosampler to ALS thermostat cable.
44
Installing the Autosampler 3
Installing the Thermostatted Autosampler
Personal injury
WA R N I N G
To avoid personal injury, keep fingers away from the needle area during
Autosampler operation.
➔ Do not attempt to insert or remove a vial or a plate when the needle is positioned.
8dcYZchVi^dcYgV^cijWZ
LVhiZWdiiaZ
45
3 Installing the Autosampler
Installing the Thermostatted Autosampler
6 Place the air channel adapter into the autosampler tray base. Make sure the
adapter is fully pressed down. This assures that the cold airstream from the
Thermostat is correctly guided to the tray area of the Autosampler.
6^gX]VccZaVYVeiZg
The sampler is turned ON when the line power switch is pressed and the green indicator
NOTE lamp is illuminated. The detector is turned OFF when the line power switch is protruding
and the green light is OFF.
46
Installing the Autosampler 3
Installing the Thermostatted Autosampler
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47
3 Installing the Autosampler
Flow Connections
Flow Connections
Do not extend the waste capillary of the autosampler. The siphoning effect might empty the
NOTE complete seat capillary introducing air into the system.
48
Installing the Autosampler 3
Flow Connections
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Figure 18 Hydraulic Connections
49
3 Installing the Autosampler
Installing the Sample Tray
If the thermostatted autosampler tray pops out of position the air channel adapter is not
NOTE inserted correctly.
50
Installing the Autosampler 3
Transporting the Autosampler
51
3 Installing the Autosampler
Transporting the Autosampler
52
4
Using the Autosampler
Solvent Information 54
Sample Trays 56
Choice of Vials and Caps 58
Agilent Technologies 53
4 Using the Autosampler
Solvent Information
Solvent Information
Flow Cell
Avoid the use of alkaline solutions (pH > 9.5) which can attack quartz and thus
impair the optical properties of the flow cell.
Prevent any crystallization of buffer solutions. This will lead into a
blockage/damage of the flow cell.
If the flow cell is transported while temperatures are below 5 °C, it must be
assured that the cell is filled with alcohol.
Aqueous solvents in the flow cell can built up algae. Therefore do not leave
aqueous solvents sitting in the flow cell. Add small % of organic solvents (e.g.
Acetonitrile or Methanol ~5%).
Solvents
Brown glass ware can avoid growth of algae.
Always filter solvents, small particles can permanently block the capillaries.
Avoid the use of the following steel-corrosive solvents:
• Solutions of alkali halides and their respective acids (for example, lithium
iodide, potassium chloride, and so on).
• High concentrations of inorganic acids like nitric acid, sulfuric acid
especially at higher temperatures (replace, if your chromatography method
allows, by phosphoric acid or phosphate buffer which are less corrosive
against stainless steel).
• Halogenated solvents or mixtures which form radicals and/or acids, for
example:
2CHCl3 + O2 → 2COCl2 + 2HCl
This reaction, in which stainless steel probably acts as a catalyst, occurs
quickly with dried chloroform if the drying process removes the stabilizing
alcohol.
54
Using the Autosampler 4
Solvent Information
55
4 Using the Autosampler
Sample Trays
Sample Trays
Half-Tray Combinations
Half-trays can be installed in any combination enabling both 2 ml-and
6 ml-vials to be used simultaneously.
56
Using the Autosampler 4
Sample Trays
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57
4 Using the Autosampler
Choice of Vials and Caps
58
Using the Autosampler 4
Choice of Vials and Caps
59
4 Using the Autosampler
Choice of Vials and Caps
60
5
Optimizing Performance
Optimization for Lowest Carry-over 62
Using the Automated Needle Wash 63
Using an Injector Program 64
General Recommendation to Lowest Carry-over 65
Fast Injection Cycle and Low Delay Volume 66
Overlapped Injection Mode 66
General Recommendations for Fast Injection Cycle Times 67
Precise Injection Volume 68
Draw and Eject Speed 68
Choice of Rotor Seal 70
Agilent Technologies 61
5 Optimizing Performance
Optimization for Lowest Carry-over
62
Optimizing Performance 5
Optimization for Lowest Carry-over
63
5 Optimizing Performance
Optimization for Lowest Carry-over
For example:
Outside wash of needle in vial 7 before injection
Injector program:
Draw x.x (y) µl from sample
NEEDLE WASH vial 7
Inject
Wait (equilibration time - see text above)
Valve bypass
Wait 0.2 min
Valve mainpass
Valve bypass
Valve mainpass
Overlapped injection together with additional injection valve switching is not possible.
NOTE
64
Optimizing Performance 5
Optimization for Lowest Carry-over
65
5 Optimizing Performance
Fast Injection Cycle and Low Delay Volume
Short injection cycle times for high sample througput is one of the most
important requirements in analytical laboratories. In order to shorten cycle
times, you can:
• shorten the column length
• use high flow rates
• apply a steep gradient
Having optimized these parameters, further reduction of cycle times can be
obtained using the overlapped injection mode.
Having the valve in bypass position can increase the carry-over in the system.
NOTE
The injection cycle times also depend on the injection volume. In identically
standard condition, injecting 100 µl instead of 1 µl, increase the injection time
by approximately 8 sec. In this case and if the viscosity of the sample allows it,
the draw and eject speed of the injection system has to be increased.
66
Optimizing Performance 5
Fast Injection Cycle and Low Delay Volume
For the last injection of the sequence with overlapped injections it has to be considered
NOTE that for this run the injection valve is not switched as for the previous runs and
consequently the injector delay volume is not bypassed. This means the retention times are
prolonged for the last run. Especially at low flow rates this can lead to retention time
changes which are too big for the actual calibration table. To overcome this it is
recommended to add an additional “blank” injection as last injection to the sequence.
67
5 Optimizing Performance
Precise Injection Volume
68
Optimizing Performance 5
Precise Injection Volume
Eject Speed
The default eject speed setting is 200 µl/min for the standard autosampler and
1000 µl/min for the preparative autosampler. When using large injection
volumes, setting the eject speed to a higher value speeds up the injection cycle
by shortening the time the metering unit requires to eject solvent at the
beginning of the injection cycle (when the plunger returns to the home
position).
An “EJECT” statement in an injector program also uses the eject speed setting
which is configured for the autosampler. A faster eject speed shortens the time
required to run the injector program. When using viscous samples, a high eject
speed should be avoided.
69
5 Optimizing Performance
Choice of Rotor Seal
Strong oxidizing acids such as concentrated nitric and sulfuric acids are not compatible
NOTE with PEEK.
70
6
Troubleshooting and Diagnostics
Agilent Lab Monitor & Diagnostic Software 72
Overview of the Sampler’s Indicators and Test Functions 73
Agilent Technologies 71
6 Troubleshooting and Diagnostics
Agilent Lab Monitor & Diagnostic Software
The Agilent Lab Advisor Software is a standalone product that can be used
with or without data system. Agilent Lab Advisor helps to manage the lab for
high quality chromatographic results and can monitor in real time a single
Agilent LC or all the Agilent GCs and LCs configured on the lab intranet.
Agilent Lab Advisor provides diagnostic capabilities for all Agilent 1200
Infinity HPLC modules. This includes tests and calibrations procedures as well
as the different injector steps to perform all the maintenance routines.
Agilent Lab Advisor also allows users to monitor the status of their LC
instruments. The Early Maintenance Feedback (EMF) feature helps to carry
out preventive maintenance. In addition, users can generate a status report for
each individual LC instrument. The tests and diagnostic features as provided
by the Agilent Lab Advisor Software may differ from the descriptions in this
manual. For details refer to the Agilent Lab Advisor help files.
This manual provides lists with the names of Error Messages, Not Ready
messages, and other common issues.
72
Troubleshooting and Diagnostics 6
Overview of the Sampler’s Indicators and Test Functions
Status Indicators
The autosamplers are provided with two status indicators which indicate the
operational state (prerun, run, and error states) of the instrument. The status
indicators provide a quick visual check of the operation of the autosampler .
Error Messages
In the event of an electronic, mechanical or hydraulic failure, the instrument
generates an error message in the user interface. For details on error
messages and error handling, please refer to the Agilent Lab Monitor &
Diagnostic Software.
Maintenance Functions
The maintenance functions position the needle arm, gripper assembly, and
metering device for easy access when doing maintenance.
Step Commands
The step functions provide the possibility to execute each step of the sampling
sequence individually. The step functions are used primarily for
troubleshooting, and for verification of correct autosampler operation after
repair.
73
6 Troubleshooting and Diagnostics
Overview of the Sampler’s Indicators and Test Functions
74
7
Maintenance
Introduction into Maintenance and Repair 76
Simple Repairs 76
Exchanging Internal Parts 76
Safety Flap, Flex Board 76
Transport Assembly Parts 76
Updating the Firmware 77
Warnings and Cautions 78
Using the ESD Strap 78
Cleaning the module 79
Overview of Main Repair Procedures 80
Early Maintenance Feedback (EMF) 82
EMF Counters 82
Using the EMF Counters 83
Maintenance Functions 84
Simple Repairs 85
Needle Assembly 86
Needle-Seat Assembly 89
Stator Face 91
Rotor Seal 94
Metering Seal and Plunger 98
Gripper Arm 102
Interface Board 104
Agilent Technologies 75
7 Maintenance
Introduction into Maintenance and Repair
Simple Repairs
The autosampler is designed for easy repair. The most frequent repairs such as
change and needle assembly change can be done from the front of the
instrument with the instrument in place in the system stack. These repairs are
described in Table 18 on page 85.
76
Maintenance 7
Introduction into Maintenance and Repair
77
7 Maintenance
Introduction into Maintenance and Repair
78
Maintenance 7
Introduction into Maintenance and Repair
79
7 Maintenance
Overview of Main Repair Procedures
'
(
,
&
Figure 21 Main Assemblies
80
Maintenance 7
Overview of Main Repair Procedures
1 Power supply
2 ASM board
3 Transport assembly
81
7 Maintenance
Early Maintenance Feedback (EMF)
Maintenance requires the exchange of components in the flow path which are
subject to mechanical wear or stress. Ideally, the frequency at which
components are exchanged should be based on the intensity of usage of the
instrument and the analytical conditions, and not on a predefined time
interval. The early maintenance feedback (EMF) feature monitors the usage of
specific components in the instrument, and provides feedback when the
user-setable limits have been exceeded. The visual feedback in the user
interface provides an indication that maintenance procedures should be
scheduled.
EMF Counters
The autosampler provides two EMF counters. Each counter increments with
autosampler use, and can be assigned a maximum limit which provides visual
feedback in the user interface when the limit is exceeded. Each counter can be
reset to zero after maintenance has been done. The autosampler provides the
following EMF counters:
82
Maintenance 7
Early Maintenance Feedback (EMF)
83
7 Maintenance
Maintenance Functions
Maintenance Functions
Certain maintenance procedures require the needle arm, metering device, and
gripper assembly to be moved to specific positions to enable easy access to
components. The maintenance functions move these assemblies into the
appropriate maintenance position.
84
Maintenance 7
Simple Repairs
Simple Repairs
The procedures described in this section can be done with the autosampler in
place in the stack. You will do some of these procedures on a more frequent
basis.
Exchanging the needle When needle shows indication of 15 minutes See “Needle Assembly” on page 86
assembly damage or blockage
Exchanging the seat When the seat shows indication of 10 minutes See “Needle-Seat Assembly” on page 89
assembly damage or blockage
Exchanging the rotor After approximately 30000 to 30 minutes See “Rotor Seal” on page 94
seal 40000 injections, or when the
valve performance shows
indication of leakage or wear
Exchanging the When autosampler reproducibility 30 minutes See “Metering Seal and Plunger” on
metering seal indicates seal wear page 98
Exchanging the gripper When the gripper arm is defective 10 minutes See “Gripper Arm” on page 102
arm
85
7 Maintenance
Simple Repairs
Needle Assembly
When When the needle is visibly damaged
When the needle is blocked
Personal injury
WA R N I N G
To avoid personal injury, keep fingers away from the needle area during autosampler
operation.
➔ Do not bend the safety flap away from its position, or attempt to insert or remove a
vial from the gripper when the gripper is positioned below the needle.
86
Maintenance 7
Simple Repairs
1 Select Needle Down until the needle screw is aligned 2 Remove the sample-loop fitting from the needle fitting.
with the hole in the safety cover.
3 Loosen the fixing screw, and lift out the needle. 4 Insert the new needle. Align the needle in the seat, then
tighten the screw firmly.
87
7 Maintenance
Simple Repairs
5 Reconnect the sample-loop fitting to the needle fitting. 6 Use Needle Up to lift the needle to a position
approximately 2mm above the seat.
88
Maintenance 7
Simple Repairs
Needle-Seat Assembly
When When the seat is visibly damaged
When the seat capillary is blocked
1 Disconnect the seat-capillary fitting from the injection 2 Use a small flat-head screwdriver to ease out the needle
valve (port 5). seat.
89
7 Maintenance
Simple Repairs
3 Insert the new needle-seat assembly. Press the seat 4 Connect the seat-capillary fitting to port 5 of the injection
firmly into position. valve.
5 Use “Down” to position the needle approximately 2 mm 6 Ensure the needle is aligned with the seat. If required,
above the seat bend the needle slightly until the needle is aligned
correctly.
Next Steps:
90
Maintenance 7
Simple Repairs
Stator Face
When Poor injection-volume reproducibility
Leaking injection valve
1 Remove all capillary fittings from the injection-valve ports 2 Loosen each fixing bolt two turns at a time. Remove the
. bolts from the head.
91
7 Maintenance
Simple Repairs
3 Remove the stator head and stator face. 4 Place the stator face in place on the stator head. Ensure
the pins on the stator engage in the holes in the stator
head.
5 Install stator head and stator face. Tighten the bolts 6 Reconnect the pump capillaries to the valve ports (see
alternately two turns at a time until the stator head is Figure 18 on page 49).
secure.
92
Maintenance 7
Simple Repairs
7 Slide the waste tube into the waste holder in the leak tray. 8 On completion of this procedure: Install the front cover.
93
7 Maintenance
Simple Repairs
Rotor Seal
When Poor injection-volume reproducibility
Leaking injection valve
94
Maintenance 7
Simple Repairs
1 Remove all capillary fittings from the injection-valve ports. 2 Loosen each fixing bolt two turns at a time. Remove the
bolts from the head.
3 Remove the stator head, stator face and stator ring. 4 Remove the rotor seal and isolation seal.
95
7 Maintenance
Simple Repairs
5 Install the new rotor seal and isolation seal. Ensure the 6 Install the stator ring with the short of the two pins facing
metal spring inside the isolation seal faces towards the towards you at the 12 O’Clock position. Ensure the ring
valve body. sits flat on the valve body.
7 Place the stator face in place on the stator head. 8 Install stator head and stator face. Tighten the bolts
alternately two turns at a time until the stator head is
secure.
96
Maintenance 7
Simple Repairs
9 Reconnect the pump capillaries to the valve ports (see 10 Slide the waste tube into the waste holder in the leak tray.
Figure 18 on page 49).
97
7 Maintenance
Simple Repairs
1 Remove the two capillaries from the metering-head 2 Remove the two fixing bolts, and pull the head assembly
assembly. away from the sampler. Notice that the closed side of the
metering head faces upwards.
98
Maintenance 7
Simple Repairs
3 Remove the two fixing bolts from the base of the metering 4 Disassemble the metering head assembly.
head assembly.
5 Use a small screwdriver to carefully remove the seal. 6 Install the new seal. Press the seal firmly into position.
Clean the chamber with lint-free cloth. Ensure all
particular matter is removed.
99
7 Maintenance
Simple Repairs
7 Place the piston guide on top of the seal. 8 Reassemble the metering head assembly. Carefully insert
the plunger into the base. The closed side of the metering
head must be on the same side as the lower one of the
two capillary drillings.
9 Install the fixing bolts. Tighten the bolts securely. 10 Install the metering head assembly in the autosampler.
Ensure the large hole in the metering head is facing
downwards.
100
Maintenance 7
Simple Repairs
101
7 Maintenance
Simple Repairs
Gripper Arm
When Defective gripper arm
1 Identify the slit below the gripper motor and the gripper 2 Rotate the arm approximately 2.5cm (1 inch) to the left
arm release button. and insert the straightened paper clip into the slit.
Wjiidc
ha^i
102
Maintenance 7
Simple Repairs
3 Rotate the gripper arm slowly from left to right and apply a 4 Hold the paper clip in place, press the gripper release
gentle pressure to the paper clip. The clip will engage on button and rotate the gripper arm to the right.
an internal catch and the rotation of the arm will be
blocked.
5 The gripper arm will come off. 6 Replace the gripper arm by holding the paper clip in place,
pushing the gripper arm into the holder and rotating the
gripper arm to the left.
Next Steps:
103
7 Maintenance
Simple Repairs
Interface Board
When At installation or when defective.
Electronic boards are static sensitive and should be handled with care so as not to
CAUTION
damage them. Touching electronic boards and components can cause electrostatic
discharge (ESD).
ESD can damage electronic boards and components.
➔ Be sure to hold the board by the edges and do not touch the electrical components.
Always use an ESD protection (for example, an ESD wrist strap) when handling
electronic boards and components.
HXgZlh
104
8
Parts and Materials for Maintenance
Main Assemblies 106
Analytical-Head Assembly 108
Vial Trays 111
Standard Autosampler Accessory Kit G1329-68725 112
Preparative Autosampler Accessory Kit G2260-68705 113
Maintenance Kit G1313-68730 for G1329A 114
Maintenance Kit G1313-68719 for G1329B 115
Multi-Draw Kit G1313-6871 116
900 µl Injection Upgrade Kit G1363A for G1329A 117
External Tray G1313-60004 118
Main Assemblies
&% &
'
+ *
106
Parts and Materials for Maintenance 8
Main Assemblies
3 Analytical head assembly (100 µl) for G1329A and G1329B 01078-60003
Preparative head assembly (900 µl) for G1329A (P<200Bar) G1313-60007
Preparative head assembly (900 µl) for G2260A (P<400Bar) G2260-60007
107
8 Parts and Materials for Maintenance
Analytical-Head Assembly
Analytical-Head Assembly
3 Adapter 01078-23202
108
Parts and Materials for Maintenance 8
Analytical-Head Assembly
&
'
+
,cdih]dlc
109
8 Parts and Materials for Maintenance
Analytical-Head Assembly
2 Screws 0515-0850
3 Adapter 01078-23202
2 Screws 0515-0850
3 Adapter 01078-23202
110
Parts and Materials for Maintenance 8
Vial Trays
Vial Trays
3 Spring G1313-09101
4 Tray base for G1329A / G1329B / G2260A (includes items 4, 5). G1329-60000
&
*
'
111
8 Parts and Materials for Maintenance
Standard Autosampler Accessory Kit G1329-68725
Label halftray no PN
Cover insulation no PN
112
Parts and Materials for Maintenance 8
Preparative Autosampler Accessory Kit G2260-68705
Label halftray no PN
113
8 Parts and Materials for Maintenance
Maintenance Kit G1313-68730 for G1329A
114
Parts and Materials for Maintenance 8
Maintenance Kit G1313-68719 for G1329B
115
8 Parts and Materials for Maintenance
Multi-Draw Kit G1313-6871
3 Union 5022-6515
116
Parts and Materials for Maintenance 8
900 µl Injection Upgrade Kit G1363A for G1329A
117
8 Parts and Materials for Maintenance
External Tray G1313-60004
118
9
Identifying Cables
Cable Overview 120
Analog Cables 122
Remote Cables 125
BCD Cables 130
External Contact Cable 132
CAN/LAN Cables 133
Auxiliary Cable 134
RS-232 Cables 135
Cable Overview
Never use cables other than the ones supplied by Agilent Technologies to ensure proper
NOTE functionality and compliance with safety or EMC regulations.
120
Identifying Cables 9
Cable Overview
LAN cable Twisted pair cross over LAN cable, (shielded 3m long) (for 5023-0203
point to point connection)
Twisted pair cross over LAN cable, (shielded 7m long) (for 5023-0202
point to point connection)
121
9 Identifying Cables
Analog Cables
Analog Cables
1 Shield Ground
2 Not connected
3 Center Signal +
4 Connected to pin 6
5 Shield Analog -
6 Connected to pin 4
7 Key
8 Not connected
122
Identifying Cables 9
Analog Cables
1 Not connected
2 Shield Analog -
3 Center Analog +
123
9 Identifying Cables
Analog Cables
1 Not connected
2 Black Analog -
3 Red Analog +
124
Identifying Cables 9
Remote Cables
Remote Cables
125
9 Identifying Cables
Remote Cables
126
Identifying Cables 9
Remote Cables
START and STOP are connected via diodes to pin 3 of the 3394 connector.
NOTE
127
9 Identifying Cables
Remote Cables
128
Identifying Cables 9
Remote Cables
129
9 Identifying Cables
BCD Cables
BCD Cables
Connector G1351-81600 Wire Color Pin Agilent Signal Name BCD Digit
module
Green 1 BCD 5 20
Violet 2 BCD 7 80
Blue 3 BCD 6 40
Yellow 4 BCD 4 10
Black 5 BCD 0 1
Orange 6 BCD 3 8
Red 7 BCD 2 4
Brown 8 BCD 1 2
not connected 14
130
Identifying Cables 9
BCD Cables
1 1 BCD 5 20
2 2 BCD 7 80
3 3 BCD 6 40
4 4 BCD 4 10
5 5 BCD0 1
6 6 BCD 3 8
7 7 BCD 2 4
8 8 BCD 1 2
9 9 Digital ground
NC 15 +5V Low
131
9 Identifying Cables
External Contact Cable
5 1
10 6
15 11
One end of this cable provides a 15-pin plug to be connected to Agilent 1200
Infinity module’s interface board. The other end is for general purpose.
White 1 EXT 1
Brown 2 EXT 1
Green 3 EXT 2
Yellow 4 EXT 2
Grey 5 EXT 3
Pink 6 EXT 3
Blue 7 EXT 4
Red 8 EXT 4
132
Identifying Cables 9
CAN/LAN Cables
CAN/LAN Cables
Both ends of this cable provide a modular plug to be connected to Agilent 1200
Infinity module’s CAN or LAN connectors.
CAN Cables
LAN Cables
133
9 Identifying Cables
Auxiliary Cable
Auxiliary Cable
White 1 Ground
Green 3
Yellow 4
Grey 5 DC + 5 V IN
Pink 6 Vent
134
Identifying Cables 9
RS-232 Cables
RS-232 Cables
RS-232 cable, instrument to PC, 9-to-9 pin (female) This cable 24542U
has special pin-out, and is not compatible with connecting G1530-60600
printers and plotters.
RS-232 cable kit, 9-to-9 pin (female) and one adapter 9-pin 34398A
(male) 25-pin female. Suited for instrument to PC.
Cable Printer Serial & Parallel, is a SUB-D 9 pin female vs. 5181-1529
Centronics connector on the other end (NOT FOR FW
UPDATE).
This kit contains a 9-pin female to 9-pin female Null Modem 34398A
(printer) cable and one adapter. Use the cable and adapter to
connect Agilent Technologies instruments with 9-pin male
RS-232 connectors to most PCs or printers.
135
9 Identifying Cables
RS-232 Cables
136
10
Appendix
General Safety Information 138
Lithium Batteries Information 142
Radio Interference 143
Sound Emission 144
Agilent Technologies on Internet 145
General
This is a Safety Class I instrument (provided with terminal for protective
earthing) and has been manufactured and tested according to international
safety standards.
138
Appendix 10
General Safety Information
Operation
Before applying power, comply with the installation section. Additionally the
following must be observed.
Do not remove instrument covers when operating. Before the instrument is
switched on, all protective earth terminals, extension cords,
auto-transformers, and devices connected to it must be connected to a
protective earth via a ground socket. Any interruption of the protective earth
grounding will cause a potential shock hazard that could result in serious
personal injury. Whenever it is likely that the protection has been impaired,
the instrument must be made inoperative and be secured against any intended
operation.
Make sure that only fuses with the required rated current and of the specified
type (normal blow, time delay, and so on) are used for replacement. The use of
repaired fuses and the short-circuiting of fuse holders must be avoided.
Some adjustments described in the manual, are made with power supplied to
the instrument, and protective covers removed. Energy available at many
points may, if contacted, result in personal injury.
Any adjustment, maintenance, and repair of the opened instrument under
voltage should be avoided whenever possible. When inevitable, this has to be
carried out by a skilled person who is aware of the hazard involved. Do not
attempt internal service or adjustment unless another person, capable of
rendering first aid and resuscitation, is present. Do not replace components
with power cable connected.
Do not operate the instrument in the presence of flammable gases or fumes.
Operation of any electrical instrument in such an environment constitutes a
definite safety hazard.
Do not install substitute parts or make any unauthorized modification to the
instrument.
Capacitors inside the instrument may still be charged, even though the
instrument has been disconnected from its source of supply. Dangerous
voltages, capable of causing serious personal injury, are present in this
instrument. Use extreme caution when handling, testing and adjusting.
139
10 Appendix
General Safety Information
140
Appendix 10
General Safety Information
Safety Symbols
Table 31 Safety Symbols
Symbol Description
The apparatus is marked with this symbol when the user should refer to the instruction manual
in order to protect risk of harm to the operator and to protect the apparatus against damage.
Indicates eye damage may result from directly viewing the light produced by the deuterium lamp
used in this product.
The apparatus is marked with this symbol when hot surfaces are available and the user should
not touch it when heated up.
A WARNING
WA R N I N G
alerts you to situations that could cause physical injury or death.
➔ Do not proceed beyond a warning until you have fully understood and met the
indicated conditions.
A CAUTION
CAUTION
alerts you to situations that could cause loss of data, or damage of equipment.
➔ Do not proceed beyond a caution until you have fully understood and met the
indicated conditions.
141
10 Appendix
Lithium Batteries Information
Lithium batteries may not be disposed-off into the domestic waste. Transportation of
WA R N I N G
discharged Lithium batteries through carriers regulated by IATA/ICAO, ADR, RID,
IMDG is not allowed.
Danger of explosion if battery is incorrectly replaced.
➔ Discharged Lithium batteries shall be disposed off locally according to national
waste disposal regulations for batteries.
➔ Replace only with the same or equivalent type recommended by the equipment
manufacturer.
Lithiumbatteri - Eksplosionsfare.
WA R N I N G
Ved udskiftning benyttes kun batteri som anbefalt av apparatfabrikanten.
➔ Brukt batteri returneres appararleverandoren.
Bij dit apparaat zijn batterijen geleverd. Wanneer deze leeg zijn, moet u ze niet weggooien
NOTE maar inleveren als KCA.
142
Appendix 10
Radio Interference
Radio Interference
143
10 Appendix
Sound Emission
Sound Emission
Manufacturer’s Declaration
This statement is provided to comply with the requirements of the German
Sound Emission Directive of 18 January 1991.
This product has a sound pressure emission (at the operator position) < 70 dB.
• Sound Pressure Lp < 70 dB (A)
• At Operator Position
• Normal Operation
• According to ISO 7779:1988/EN 27779/1991 (Type Test)
144
Appendix 10
Agilent Technologies on Internet
For the latest information on products and services visit our worldwide web
site on the Internet at:
http://www.agilent.com
Select Products/Chemical Analysis
It will provide also the latest firmware of the Agilent 1200 Infinity modules for
download.
145
Index
Index
146
Index
147
Index
T
temperature 28
theta-axis 16
transport assembly 16
transport mechanism 8
transport 58
U
unpacking the autosampler 34, 34
V
valve capillaries 48
vial contents temperature 28
148
Index
149
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In This Book
*G2260-90000*
*G2260-90000*
G2260-90000
Agilent Technologies