Testing Machines and Testing Systems For Paper Board and Tissue Products
Testing Machines and Testing Systems For Paper Board and Tissue Products
BB 290.1.11.18
Intelligent Testing
1 The ZwickRoell Group
Contents Page
1.1 Passion and expertise 2
1.2 The basis of a successful partnership: 3
1.3 Reliable test results 3
2 Paper Applications
2.1 Tests on paper 4
2.2 Tests on corrugated board and solid board 9
2.3 Tests on tissue products 14
3 Products
3.1 Testing machines for quasi-static applications 16
3.2. testXpert III testing software 18
3.3 Specimen grips 20
3.4 Extensometers 20
3.5 Modernization and retrofits for testing machines 21
4 Services
4.1 Laboratory for materials and components 22
testing
2
1.2 The basis of a successful partnership: innovative employees, innovative products!
Applications
The right solutions
Over 1,100 people are employed at our headquarters Whether for static materials testing or the various forms
in Ulm, Germany. Many of them have been with us for of fatigue testing—we have the right solutions. We offer
years—decades even. Their knowledge, ability and com- products for hardness testing as well as instruments for
mitment are what lies behind the worldwide success of impact testing and for melt index determination.
the ZwickRoell Group.
And for that rare occasion when we don’t have a solution
We are present in over 50 countries around the world. that fits, our experts will find one—from the smallest cus-
tomization to a fully automated testing system or a test
bench for special purposes.
Products
Reliable test results are a funda-
mental and hot topic in materials
testing. With each materials and
components test we ask the same
questions:
standards?
ZwickRoell's machine and software
solutions provide accuracy, repeat-
ability and reproducibility, as well as
complete traceability of test results.
Fig.1. Reliable test results with machine and software solutions from ZwickRoell
3
2 Paper Applications and filling machines, the paper or teristics as per DIN 55437-3 up to
board must be flexible within de- a bending angle of 120°. Accurate,
2.1 Tests on paper fined limits. At paper feed change- high-resolution measuring technolo-
over, uniform stiffness properties gy eliminates the need for a change
2.1.1 Two-point flexure test on are also essential for smooth op- of load cell.
paper eration of the packaging machine.
ZwickRoell's two-point flexure test
Bending stiffness is of critical impor- kit covers two applications: mea- 2.1.2 Internal bond test /
tance in the onward processing of surement of bending stiffness as Z-direction tensile test
paper and board. To enable reliable per DIN 53121 and ISO 5628 and
and easy operation of packaging determination of creasing charac- In the internal bond test (Z-direc-
tion tensile test) the internal bond
strength between layers is deter-
mined in accordance with TAPPI T
541 (or ISO 15754).
The bond strength between the lay-
ers of multi-layer materials (duplex
or coated papers) is measured. This
determines processability during
printing or after coating. Loading is
in the form of a force applied per-
pendicular to the specimen surface.
To avoid the testing equipment influ-
encing the separation of the layers,
the force must also remain perpen-
dicular to the specimen at failure,
making high transverse stiffness and
absolute parallelity of the specimen
grips a primary essential.
4
important for their onward process-
ing in automatic systems. The co-
efficient of friction can be measured
Applications
approaching zero.
This causes most of the load to be
applied to the cellulose fibers and
less to the total fabric of the paper.
Products
Standards
Fig.1. Internal bond test (Z-direction tensile Fig.1. Zero-span tensile test
test)
5
2.1.5 Short-span compression
test (SCT)
6
2.1.7 Corrugating medium test the bursting strength of paper in volume-flow must also be main-
(CMT) accordance with ISO 2758. The tained during the test with a high
bursting strength of board and pa- degree of accuracy.
Applications
ematically in order to obtain their within a few seconds and the maxi- can be tested.
crush resistance. mum pressure must be determined
with absolute precision, the mea-
surement speed of the testing in-
2.1. Burst test struments must be correspondingly
high. If results are to be compared
The burst test determines the between different laboratories, the
maximum resistance (in kPa) of a measurement speeds of the instru-
specimen to an increasing pressure. ments must be identical. A constant
ZwickRoell burst testers determine
Products
Standards
7
2.1.10 Wet tensile test on pa- 2.1.11 Compressibility proper- The compressibility test provides in-
per ties formation regarding the behavior of
In the development of high-quality paper during offset printing.
In the wet tensile test the strength of offset printing paper the force-de- The paper is loaded up to nominal
the paper (or tissue) in a wet state is formation ratio in the compression load in the printing device;
determined. Wet tensile tests on pa- test is crucial for clean print results. force and strain are measured
per are performed to EN ISO 3781 Missing during this process. The deforma-
or TAPPI T 456. half-tone dots are just as undesir- tions are of a magnitude of 10 µm,
able as an unclear print image. necessitating a high-resolution ex-
If paper is used or processed in a tensometer.
wet condition, wet strength is one
of the key material properties.
Fig.1. Dry tensile test on paper Fig. 2. Wet tensile test on paper
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The ZwickRoell Group
2.2 Tests on corrugated Performing the determination is sim- • development of material flaws,
board and solid board ple and requires only relatively small such as plastic deformation
specimen sizes. during the manufacturing/mold-
ing processes, development of
Applications
2.2.1 Buckling resistance
The value depends on various ba- vacuum lines etc.
This three-point flexure test is per- sic parameters:
formed to determine the buckling
resistance of corrugated board to • SCT of the initial papers 2.2.4 Four-point flexure test
DIN 54608. The test is used for • Flute geometry
advanced characterization of multi- • Quality of the corrugated board In the four-point flexure test the
wall corrugated products. adhesion bending stiffness of corrugated
board is determined in accordance
with DIN 53121 or ISO 5628. The
four-point flexure test delivers reli-
able stiffness values in the machine
and transverse directions. This
is particularly important for mini-
Products
flute corrugated board, where the
stiffness of the board plays a sig-
nificantly greater role than with stan-
dard flute heights.
Standards
Fig.1. Buckling resistance of corrugated board, DIN 54608 Fig. 2. Four-point flexure test
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2.2.3 Box crush and stacking rugated board with flutes positioned 2.2.5 Flat crush test (FCT)
tests vertically. It is important that forces
are applied exactly perpendicular to Flat crush tests (FCT) are performed
In the box crush and stacking crush the specimen during these tests. to EN ISO 3035 or TAPPI T 825. In
tests the strength or stackability of the flat crush test, a single-flute cor-
corrugated board boxes or folding The edge crush resistance is in- rugated board specimen is loaded
boxes is determined. cluded in the McKee formula and is perpendicular to its surface. The
therefore of particular importance resistance this corrugated board
In the box crush test the package for quality control in corrugated presents to the force provides an
is loaded up to nominal load or to board factories. An essential re- indication of its behavior during pro-
failure; in the stacking crush test a quirement of this test is that the cessing and in use.
stipulated force is maintained at a specimen has clean, parallel and
constant level for a specified dura- perpendicular edges and the ma- It is important that forces are ap-
tion or until the box fails. terial must be free of existing dam- plied exactly perpendicular to the
age. Knives are not ideal for cutting specimen during these tests.
2.2.4 Edge crush test (ECT) specimens and lever shears are Characteristic curve
not suitable at all. Good results are
The edge crush test (ECT), to EN achieved with a twin-blade circular • Depending on individual flute
ISO 3037 or TAPPI T 811, provides saw. heights, the highest flutes
information on the strength of cor- collapse first, then the middle
ones, followed by the remaining
flutes at the end of the test.
• The crush energy and curve
provide indications of the level
of any pre-damage which may
be present as the curve is fun-
damentally different in the event
of pre-damage to the board.
Fig.1. Box crush test and stacking crush test Fig. 2. Edge crush test (ECT)
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• If the corrugated board has 2.2.7 Test creasing 2.2. Burst test
been pre-damaged, the curve
is fundamentally different. The Using a materials testing machine The burst test determines the
Applications
forces occur. The result obtained in The creasing channel and creasing sential to maintain the gripping force
this test is the energy absorbed in knife can be changed quickly and to ensure reproducible test results.
puncturing the material. easily.
Particular attention must be paid to
A materials testing machine is used the dynamics of the testing equip-
for this test. ment.
Products
Standards
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As a burst test is performed within Determination of the compressive 2.3.5 Pin adhesion test
a few seconds and the maximum strength of corrugating medium to
pressure must be determined with DIN 5014 (draft). In the pin adhesion test as per Tappi
absolute precision, the measure- T 821 the upper We can also assist
ment speed of the testing instru- The specimen is secured between in the event of capacity bottlenecks
ments must be correspondingly two clamps, with a 1 mm offset or perform cross-validation tests
high. If results are to be compared from the sheet plane. and lower layers of a glued strip of
between different laboratories, the corrugated board are separated
measurement speeds of the instru- A compressive load is then applied from the fluting by means of steel
ments must be identical. parallel to the paper plane. This pins.
results in a double flexure load on
A constant volume flow must also a test length of 4 mm. At maximum The test result is the maximum force
be maintained during the test with a load failure of the structure occurs occurring in relation to the overall
high degree of accuracy. in the form of buckling. length of the glue line.
Standards
12
The ZwickRoell Group
Applications
Fig.2. Pin adhesion test
Products
Standards
Fig.1. Compressive strength of a specimen clamped in an S-shape (S-test) Fig. 3. Short-span compression test
13
2.3 Tests on tissue
products
14
2.3.3 Wet tensile test on tis-
sue paper and products
Applications
Fig. 2. Wet tensile test on tissue paper using the simple Finch device
Products
Standards
15
3 Products and Services component testing situations. Our umn zwickiLine, which offers a
five models in the 200 N to 2500 powerful, flexible testing solution
3.1 Testing machines for kN force range offer a wide choice for a wide range of materials and
quasi-static applications of test strokes and speeds, with components. This materials testing
high-quality load frames combined machine is equally ideal for research
The ZwickRoell Group is the world’s with intelligent drive systems. All and development and for routine
leading supplier of static materials systems feature simple, flexible quality assurance testing. A wide
testing machines, developed by integration of load cells, specimen range of equipment options enables
our experts for use in numerous grips and extensometers. The static zwickiLine to be used for tests on
demanding testing situations and testing machine is the classic test- plastics, rubber, metals, compos-
in a wide range of applications. Our ing solution for reliable validation of ites, paper, board, textiles, foams
static testing machines have been characteristic values of materials and components.
specifically designed for tensile, and components.
compression and flexure tests, ProLine
together with shear and torsion zwickiLine Our ProLine materials testing ma-
tests, making them ideal for use in Included in our testing machines chines were primarily developed
the most demanding materials and rated up to 5 kN is the single-col- for performing standardized tests
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on materials and components in a is a choice between profile-framed force ranges, customized solutions
force range of up to 100 kN. When and column-type machines. featuring hydraulic high-capacity
combined with our intuitive testX- testing machines are available. Our
Applications
Products
Standards
17
Fig. 1. Workflow based on working processes: administrator's view, with full functionality - www.testXpert.de
3.2 testXpert® III testing soft- A workflow based on your lab Intelligent user management allows
ware processes you to define user roles or import
• Set up testing system—config- user roles direct from Windows
Intuitive and workflow-based ure all machine-related settings accounts via LDAP. The user can
from the very start! for your testing application focus on the task at hand right from
testXpert III is the result of close • Configure test—set all test-re- the start and avoid input errors.
collaboration with users in materials lated parameters, such as testXpert III is workflow-based
testing and the experience gained selecting results with the intelli- throughout, keeping training time to
from over 30,000 successful testX- gent wizard a minimum and enabling efficient,
pert installations. With its intuitive, • Run test—experience fast and reliable testing.
structured operation, testXpert III easy navigation through the
is easy to use right from the start. entire test sequence. System Configuration Build-
Informative icons and clear visual View results – verify all test er—a unique software concept
linking of related items assist the data, also in secure mode System Configuration Builder allows
user, while reducing mouse move- you to preset and save all relevant
ment and clicks.
Fig.2. View optimized for the tester (left); intelligent wizard for test configuration (right)
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testing system and safety settings
such as crosshead position, fixture
separation or sensor configuration
Applications
and who is responsible?" Fig.1. Saved test arrangements can be recreated following a change of test arrangement,
allowing tests to be performed using identical settings.
testXpert III guarantees reliable test
results and maximum security for
users and the testing system.
Products
exported to all your usual evalua-
tion/analysis platforms.
Standard-compliant testing
testXpert III offers over 600 pre-
pared Standard Test Programs,
preconfigured to test standard Fig. 2. Structured workflow with clear visual association of related content
requirements and with integrated
results tables and statistics. Stan-
dard-compliant testing can start
immediately—testXpert III will take
care of the rest!
Standards
19
3.3 Specimen grips
3.3 Extensometers
videoXtens
videoXtens uses image processing,
allowing high-accuracy non-contact
determination of transverse and
longitudinal strain.
lightXtens long-travel Fig. 2. Specimen grips, ring crush test Fig.5. Pneumatic grips, tensile test
extensometer
The mechanical long-travel exten-
someter is used when tensile modu-
lus is not required.
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3.5 Modernization and retrofit- Benefits offered by modernizations • Safety for operator and ma-
ting for testing machines include: chine, with retrofitting of safety
• Spare part availability for a mini- technology (e.g. safety doors)
Applications
well as for resonance testing ma- • Load cells—sensitive and ro-
chines and hardness testers. bust with the highest accuracy
class
Modernization takes place either • Specimen grips and test fixtures
on-site at the customer's premises Modular design enables easy
Fig. 2. Xforce load cells
or, if required, at ZwickRoell's site in and flexible retrofitting
Ulm. In the latter case, a complete • Extensometers—maximum
overhaul, painting, and CE marking measuring precision Stan-
may be performed. dard-compliant measurement
to ISO 9513
Products
Fig. 3. Specimen grips and extensometers
can be retrofitted whenever required
Standards
Fig. 1. Modernization of a static materials testing machine with testControl II Fig. 4. Temperature chambers can also be
retrofitted
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4 ZwickRoell Services
Fig. 3. The ZwickRoell Academy offers an interesting and wide-ranging training program for
new students and advanced learners alike.
Fig. 1. ZwickRoell provides continuous support throughout the entire life-cycle of materials testing systems.
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5 Test Standards and Test Devices
Applications
• Edge crush test (ECT) EN ISO 3037, Tappi T 811
• Compressibility no standard
• Pin adhesion test (PAT) Tappi T 821
• Test creasings DIN 55437-1
• Friction test ISO 15359, Tappi T 549
• Ring crush test (RCT) ISO 12192, Tappi T 822
• Box crush test (BCT) EN ISO 12048, Tappi T 804
• Plybond resistance DIN 54516
• Stacking test EN ISO 12048, EN ISO 2234
• Compressive strength of a DIN 5014 (currently at draft stage)
specimen clamped in an S-shape (S-test)
• Short-span compression test (SCT) DIN 54518, ISO 9895, Tappi T 826
• Cobb water absorption test EN 20535, ISO 535, Tappi T 441
• Tear growth test EN ISO 11897
Products
• Tensile test on paper (wet initially) DIN 54514
• Tensile test on paper (wet) ISO 3781, Tappi T 456
• Tensile test on paper (dry) EN ISO 1924-2/3, Tappi T 494
• Tensile test on paper (zero span) Tappi T 231
• Tensile test on tissue (wet) EN ISO 12625-5
• Tensile test on tissue (dry) EN ISO 12625-4
Standards
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ZwickRoell
August-Nagel-Str. 11
D-89079 Ulm
Phone +49 7305 10 - 0
Fax +49 7305 10 - 11200
[email protected]
www.zwickroell.com