Mix Proportion Design Specification

Strength C20

Date 2023/3/1

Approval

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 CONTENTS

A. Technical indicators and requirements ............................................................. 3

B. Design Reference .............................................................................................. 3

C. Materials ...........................................................................................................4

D. Design Procedure ..............................................................................................4

E. Properties, mechanical properties and durability of the mixture ....................... 6

F. Determine the mix ratio .................................................................................... 7

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A. Technical requirements

Construction site Structure serial number PIL-C20-180-3

Strength Grade C20 Cast way： Pumping

Designed Slump 180±20（㎜） / /

Chloride ion (water soluble) ≤0.3% Environmental class /

W/c ratio： ≤0.5 Aggregate size： 5~31.5 ㎜

B. Design Reference

《Ready-mixed Concrete》 GB/T 14902-2012

《specification for mix proportion design of ordinary concrete》 JGJ 55-2011

《Standard test method for mechanical properties of ordinary concrete》 GB/T 50081-2019

《Standard for performance test methods of ordinary fresh concrete》 GB/T 50080-2016

《 Standard for test method of long - term performance and durability of

GB/T 50082-2009
ordinary concrete》

《Standard for inspection and evaluation of durability of concrete》 JGJ/T 193-2009

《Standard for quality control of concrete》 GB 50164-2011

《Technical specification for testing chloride ion content in concrete》 JGJ/T 322-2013

《Standard for durability design of concrete structures》 GB/T 50476-2019

《Expansive agents for concrete》 GB/T 23439-2017

《 Technical specification for the application of shrinkage compensated

JGJ/T 178-2009
concrete》

《Code for construction of building foundation engineering》 GB 51004-2015

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C. Materials

Material Specification Report Number

Cement SINGA MERAH；OPC；Type I 2303001

Fly Ash /

Fine aggregate Kalimantan，Nature sand，AreaⅡMedium sand；

Bali_K500 ， Crushed Stone ， 5 ～ 10:10 ～ 20:20 ～ 30 ratio ：

Coarse aggregate
15%:55%:30%
PT.FAR EAST CONMIX INDONESIA ， Polycarboxylic Acid
Water-reducer HK20230114-01
Performance Water Reducer，HK-1

Expansion-agent PT.FAR EAST CONMIX INDONESIA，HKUEX-Ⅰ

W a t e r Drinking Water KA-R2.01846

D. Design Procedure
1、Designed strength
According to 《 specification for mix proportion design of ordinary concrete 》 JGJ
55-2011 ，When the prepared strength is less than C60 and there is no historical data, the

prepared strength of underwater pile is calculated according to the following formula：

f cu , 0  f cu ,k  1.645 =20+1.645×4.0= 26.6 ㎫
2、Determine W/C ratio
W aa f b
 =(0.53×55.2)÷(26.6+0.53×0.20×55.2）=0.90
B f cu , 0  aa ba f b

aa ab ：refer to JGJ55 Table 5.1.2；

Here is the theoretical calculation value. Combined with the durability requirements of
concrete in the design document (GB/T Durability Design Standard for Concrete Structures
GB/T 50476-2019) and relevant experience and actual situation of local raw materials, the
minimum water-binder ratio is set as 0.50.
3、Determination of water consumption
Design maximum slump to 200 ㎜, design ratio use coarse aggregate particle size of 31.5 ㎜

(gravel), table 5.2.1-2(JGJ 55) check table can be slump 90 ㎜ water consumption: 205 ㎏ ;

(Theoretical value and actual value should be verified in combination with local materials)

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 '
mwo  205+(200-90)/20×5=205+110÷20×5=205+27.5=232 ㎏/m³
According to the water reducing agent report, the water reducing rate β is 27% :
'
mw0  mwo 1     232×(1－27%)＝169 ㎏/m³
The above values are calculated values, and the water consumption of mixing after

correction by test mixing is: 169kg;

4、Calculate the amount of cementing material

The amount of concrete cementing material per side ( mb 0 ) shall be calculated according
to the following formula:
mw 0
mb 0  =169÷0.50=338 ㎏/m³
W /B
5、Calculate the amount of coarse and fine aggregate (saturated surface dry)
According to the reference of Article 5.4 in JGJ 55-2011, Design Specification for
Common Concrete Mix, and combined with similar engineering experience, sand rate
(  s ) is selected as: 45%; At the same time, adopt the mass method to calculate the mix
ratio, the initial setting of single concrete mass ( mcp ) : 2370 ㎏/m³; Then:
mg 0  ms 0  mcp  m f 0  mc 0  mw0  mad 0 =2370-338-169＝1863 ㎏/m³
ms 0  ms 0  mg 0    s ＝1863×45%≈838 ㎏/m³
mg 0  1863-838＝1025 ㎏/m³
ms 0 : Amount of fine aggregate for single concrete ； mg 0 : Amount of coarse aggregate for single concrete；
 s : sand rate；
Through the calculation of stone screening, the distribution ratio of 5~31.5 continuous
gradation is as follows:
Total Mass 5~10 10~20 20~30
15% 55% 30%
1025
154 564 307

6、Calculate the amount of admixture

mWR  mc 0   AD  338×2.5%= 8.45kg （Dosage of water reducer）
7、Initial mix ratio
Water Cement FA / F-agg C-agg Water-reducer EX-agent /

169 338 / / 838 1025 8.45 / /

8、Adjustment of mix ratio

After the initial mix design is completed, the test mix is carried out on the basis of the
calculation of the mix ratio, and the calculated water-binder ratio remains
unchanged.

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 calculated Mix ratio Test the mix ratio

water
density/ Dosage
Air
Water
Density/ Dosage
Air
ρc,t content/% ρc,c content/%

169 2378 8.45 2 169 2401 8.45 2.6

Adjusted Water Cement / / Sand Gravel Addmixture Addmixture

Mix / / / / / / / /

Adjust the mix ratio according to Article 6.2 in JGJ55:

 c ,t   c ,c   c ,c ＜2% ，No adjustment！  c ,t  c ,c: Are the measured and calculated values of apparent
density respectively（㎏/m³）;

E. Properties, mechanical properties and durability of the mixture

According to the test methods of GB/T 50080-2016 and Standard for Test Methods of
Mechanical Properties of Ordinary Concrete, the test methods of mixed compounds are
shown in the following table:
Test results of properties and mechanical properties of the mixture

Report Temperat compressive strength（㎫）

/ /
number ure℃ 3days 7days 14days 28days

/ / / 28 23.48 28.44 33.92 33.8 /

According to Article 6.2.4 of JGJ55-2011, "Ordinary Concrete Mix Design Regulations",

the content of water-soluble chloride ions in the mix shall be determined after the mix ratio
adjustment; Applicable to "Technical Specification for Testing chloride ion Content in
Concrete" JGJ/T 322; As follows：
Mix number Base mix ratio / /
Water soluble chloride
ion content（%） / / /
plain concrete:≤1.0%；prestressed concrete：≤0.06%；reinforced
Technical
requirements concrete(dry：≤0.3%；Moisture does not contain chlorine：≤0.2%；Moist
chlorine：≤0.1%；corrosive environment：≤0.06%)
The chloride ion content of concrete meets the technical
conclusion
requirements

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 Calculation of alkali content in concrete
Water Ex Water-p
Water Cement FA / Sand Gravel reducer agent roof
Mass per cube,kg 169 338 838 1025 8.45 0
Alkali content,% 0 0.55 0 0 1.82 0
Alkali content of
individual materials 0 1.859 0 0 0.154 0
Total alkali content
of per cube 2.013
Technical
＜3.0 kg/m³
requirement
Conclusion The total alkali content of concrete meets the technical requirements.

F. Determine the mix ratio

According to the above test results, on the premise of ensuring the performance,
compressive strength and durability of ready-mixed concrete and combining with the
principle of economic and reasonable, the theoretical mix ratio is selected as follows:
`

Material Amount of Single Concrete（㎏/m³）

Water-re Expansive
water cement Fine Agg Coarse Agg ducer agents /
Nature
OPC 5~10 10~20 20~30 CONMIX CONMIX /
sand

169 338 838 154 564 307 8.45 0 /

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 PROVINSINUSA TENGGARA BARAT
PEMERINTAHAN
DINAS KESEHATAN
BALAI LABORATORIUM KESEHATAN PENGUJIAN DAN KALIBRASI
KAN
Laboratorium Penguji
LP-4014DN
-
JIn. Catur Warga Mataram 83231 Telp. (0370) 7841918 Email. [email protected]

LAPORAN HASIL UJI (LHU) LABORATORIUM

I
No. KA-R2.01846/LHU/BLKPK/IX/ 2022

No. Sampel KA-R2.01846 Petugas Sampling Sampling Mandiri

Tgl. Registrasi 20-09-2022 Titik Sampling Maluk Sumbawa
Jenis Uji Kimia Air Ordinat Sampling
Jenis Air Permukaan (Sumur
Sampel or) Metode Sampling
Pelanggan PT. PENGEMBANGAN INDUSTRI LOGAM Kondisi Lingk
Telepon 0811515267 Tgl. Sampling :20-09-2022
Alamat Prof. Dr. Latumenten No. 33 Season City Tgl. Uji 20-09-2022
Unit Jakarta Barat
Ruko A.19/20,., Tgl. Selesai 29-09-2022

No Parameter Baku Mutus

Hasil Satuan Metode
Klas 1 Klas 2 Klas 3 Klas 4
pH 6,94 6-9 6 9 6 - 9 6 9 SNI 6989.11:2019
---- -----
Phosphat"
-----------------
0,046 mg/L 0,2 0,2 1,0 WI-M-K/7.2.21/BLKPK

Nitrat (NO3-N) <0,02 mg/L 10 10 20 20

-- W-M-K/7.2.25/BLKPKk
4 Ammonia (NH3-N)* 0,062
- mg/L 0,1 0,2 0,5 SNI 06-6989.30-2005
-- -
5 Nitrit (NO2-N)* <0,005 mg/L 0,06 0,06 0,06 APHA 4500 NO2 B
2017
Sulfat" 300 300 300
38,2 mg/L
------
400 SNI 6989.20-2019

Khlorida" 87,1 mg/L 300 300 600

-- ---- SNI 6989.19:2009
-
Besi Terlarut* 0,054
*****-*** mg/ 0,3 APHA 3500 Fe B 2017
9 Mangan 0,0462 mg/L 0,1
Terlarut SNI 6989-84:2019
10 Magnesium* 14,6 mg/L n/a n/a n/a
-- --. n/a SNI 6989-82:2018
11 <0,010
Alumunium
-------- -
mg/L n/a n/a nla n/a SNI 6989-82:2018
----- ----
12
Natrium 21,3 mg/L n/a n/a na n/a SNI 6989-82:2018

13 173 mg/L n/a n/a

Kalsium
- n/a n/a SNI 6989-82:2018
--
14 Alkalinitas 324 mg/ n/a nla n/a n/a WI-M-K/7.2.30/BLKPK

B) Peraturan Pemerintah Republik Indonesia No. 22 Tahun 2021 Lampiran VI )Terakreditasi n/a :Not Available

NTAHMajaian, 29-09-2022
an.
KepaaBalaí Laboratòriumesehatan Pengujian dan Kalibrasi
Koordinator Kimia Kesehatan
Laboratorium

DINASKESEHATAA

PebaLAt SANPEL DLUAR TANGGUNG JAWAB

BALAI LABORATOU
KESEHATAN PENGUIAR DAN ALIA

BALAL LASORAM ORAUNN KESEHATAN 8MATARAN

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Catatan
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2. LHU tidak dapat digandakan, kecuali atas BLKPK
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F7.8.4/BLKPK :02 Mei 2019 Hal. 1/2
KA-R2.01846