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Conxtech Aramco Fabricators 2022

FABRICATION CONXTECH

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Adel Ibrahim
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0% found this document useful (0 votes)
93 views22 pages

Conxtech Aramco Fabricators 2022

FABRICATION CONXTECH

Uploaded by

Adel Ibrahim
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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1

Structural Steel Technology

Presented to:

October 2022
ConXtech Company 2

The turnkey fast track steel solution.


Proven, patented connections. Simply Faster.

2004 Proven
Year Founded Technology

15,000,000+ Flexible
sqft delivered to date Execution Programs

HQ In Saudi
California since 2016
Why use ConXtech? 3

Offsite prefabrication drives construction acceleration

Shifting labor from the jobsite to the factory. Extending factory precision to the jobsite.

End-to-end LEAN process, from manufacturing through erection.


Collar Manufacturing
Collar Corner Manufacturing

Casting Machining
Collar Corner
Raw Material
Collar Flange Manufacturing

Raw Material Forging Machining


5

Proposed Partnership
with Steel Fabricators
ConXtech Technology 6

ConXtech Systems & Primary


Markets
ConXtech Technology 7

Overview of ConXtech Node Moment and Gravity Connection Pieces (the


The “node” – core structural “Node” )
moment and gravity connection Box Column / HSS
pieces (i.e. collar corners, collar
flanges, web extensions and
bolts)
Collar Corners (Cast/Machined) Bolts

Collar Flanges (Forged/Machined) I-Beam

Web Extension
Partnership with Steel Fabricators 8
8

ConXtech Modular Factory


Partnership with Steel Fabricators

ConXtech Fabrication: 4 Simple Stations

1 2

3 4
Partnership with Steel Fabricators 10

ConXtech Sub-Assembly Stations

Column Sub-Assembly: Profile:


Beam Sub-Assembly: Profile:
468 sq. ft
468 sq. ft
Collar Corner Assembly Station 43 m2
Collar Flange Assembly Station 43 m2
Partnership with Steel Fabricators 11
11

ConXtech Beam Cell

Minimal Cell Footprint


2888 ft2 268 m2
Partnership with Steel Fabricators 12
12

ConXtech Column Cell

Minimal Cell Footprint


3268 sq. ft
303 m2
Project Delivery 13
13

Scope Split
Collars delivered to steel fabricators to be welded by fabricator on Beams and Columns

* Green = manufactured by ConXtech and provided to steel fabricator


* Blue = manufactured by steel fabricator
Partnership with Steel Fabricators 14
14

ConXtech Fabrication Documentation and Processes


ConXtech Process
Instructions

Setup

Training

Fab. Process Instructions

Safety

Maintenance and
Calibration

Quality

Adhere to all ConXtech proprietary fabrication processes and procedures as communicated by ConXtech
Partnership with Steel Fabricators 15
Required to be certified by:

ConXtech Fabrication: Quality Control

Meta-data
Fully defined Tracking
generation for
processes in information for
statistical
the form of every ConXtech
analysis and
CPI’s piece fabricated
control
Partnership with Steel Fabricators 16
16

ConXtech Modular Factory

Example: ConXtech 25,000 MT per


year Modular Factory
Equipment/Fixturing

Processes

QC
Overview of Contributions
ConXtech to Provide: Certified Fabricator to Provide:

1. ConXtech Collars including node bolts 1. Sufficient Facility Floor Space for Fixturing Setup
2. Material supply (main steel, secondary steel, accessories, bolts
2. Tekla Detailing & Modeling Tools except for nodes)
3. CCA, CFA, Beam, and Column Station Fixturing 3. Overhead Cranes & Material Handling Equipment
4. Cut & Drill Equipment
4. Quality Fixturing & Gauges 5. Welding Equipment & Weld Consumables
5. Initial Classroom & Practical Training Service 6. Labor
7. Galvanization, painting, coating if required
6. Initial Fixture Deployment & Setup Service 8. Commitment to training and processes
7. Initial Onsite Production Support Service 9. Conventional Hand-Powered Tools (grinders, wire brush, etc.)
10. Conventional Fabrication Equipment (sawhorses, step stools, etc.)
8. Fixture Calibration & Service Manual 11. Completed Quality Data Collection Sheets during Production
9. ConXtech Process Instructions – Fabrication 12. AISC or ISO 9000 Certification
13. Packing and shipping (TBD)
10. ConXtech Process Instructions – Quality
11. Quality Data Collection Tools
12. Quality Data Analysis
13. Fabrication KPI Data Analysis Reporting
Project Delivery 18
18 18

Expected Productivity Metrics Considerations:

Material handling

Cutting, drilling, preparing, and fitting

Welding (a) proprietary pieces to beams and columns and (b)


20 MH/MT 15 MH/MT 10 MH/MT non-proprietary clips, angles, etc. to beams and columns

Quality control measures as defined in ConXtech processes


40-50% Improvement
over Conventional Fabrication Excluded from these metrics are administration / supervision
or coatings.

Metrics include (2) welders per station and (1) material handler
per station and can be subject to overall proficiencies in shop
layout / accessibility and efficiencies in structural design.
ConXtech Company 19

Incremental Fabrication Capacity installed will determine:


Space required Capital Schedule for
at the shop Investment implementation

Capital
Capacity Capacity Required Square Investment with Schedule
MT/YR MT/DY Meter 30% Down Months
Payment
5,000 20 500 $1.25M 6

12,000 50 1,000 $1.75M 8

25,000 100 2,000 $3.00M 12

Standard Contract ready to be issued and negotiated


Partnership with Steel Fabricators 20

“Construction has suffered for decades from remarkably


poor productivity…There is much excitement within the
industry around the potential of Conxtech…”

Key Take aways


Proven technology with a track record of success in USA and in Saudi Arabia
Considerable addressable market for Building and Industrial sectors
Respond to all aspects of Construction challenges
Ready to be deployed at a large scale in Saudi and Middle East
Limited Capex with huge return
No limitation for growth
Support Vision 2030
ConXtech Structural Solutions 21

Q&A

21
Thank You

ConXtech Headquarters
6600 Koll Center Parkway, Suite 210
Pleasanton, CA 94566
T (510) 264-9111 F (510) 264-1181
CA Contractor’s License N0. 855525

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