HOW TO BUILD

TECHNO MODULE

www.elsteel.com The best technical solution at the best possible price

 Lets take you through how to efficiently build a
Techno Module panel board!

We've kept it easy and stuck with the basics and a few tips and tricks, as well
as a selection of Cu connections with the major circuit breaker brands.

These are only the basic steps. For more detailed guidance, please set up a
training session with your supplier of Techno Module.
Also we recommend you check out the Elsteel constructors manual.

We've already attached the screws and brackets in as many parts as possible
to its easy for you to unpack and assemble.
If you keep all the parts and your tools ready at hand before you start,
it'll be quick and easy!

Have fun!

You´re holding a top of the line

quality product in your hands.
Made with love and excellence!
I hope you will enjoy assembling and
using Elsteel products as much as
I enjoy manufacturing it for you.

Fang Logstrup
Managing Director

01
CONTENTS PAGES

1. How to build basic Techno Module / Techno Module Light frame 03 - 20

2. How to transport and install the Techno Module panel 21 - 24

3. How to build main busbar system 25 - 36

4. How to build main busbar system in 'L' shape panel 37 - 44

5. How to assemble Interlock mechanism of the Plug & Power fully withrawable unit 45 - 46

6. How to build Techno Module Light Panel 47 - 50

Latest version available at: www.elsteel.com 02

 HOW TO BUILD BASIC TECHNO MODULE / TECHNO MODULE LIGHT FRAME

Hexagon socket counter sunk screw

M8x16 - 10Nm

Blanking Plug

Hexagon socket counter sunk screw

M8x16 - 10Nm

03
 HOW TO BUILD BASIC TECHNO MODULE / TECHNO MODULE LIGHT FRAME

Hexagon socket counter sunk screw

M8x16 - 10Nm

- Reinforced plinth with

Strengthening Bracket.

Adjustable

22
00

0
80

Note : Please refer page no.19 for Floor Mounting.

Latest version available at: www.elsteel.com 04

 HOW TO BUILD BASIC TECHNO MODULE / TECHNO MODULE LIGHT FRAME

HEAVY DUTY PLINTH

Fixed support
Allen bolt
M6x12 - 8Nm

Blanking plug

Adjustable support
(If necessary)

05
 HOW TO BUILD BASIC TECHNO MODULE / TECHNO MODULE LIGHT FRAME

Allen bolt
M8x20 - 10Nm

BRS 50

Clamping angle
200 200

200 200

Latest version available at: www.elsteel.com 06

 HOW TO BUILD BASIC TECHNO MODULE / TECHNO MODULE LIGHT FRAME

8 M6

Allen bolt M8x25 - 10Nm

M6 9

10

x 2 nos

11

Tip !
It`s easier to align the holes,
if you do the assembly on a work top.

- This is how the top and bottom frames must look.

07
 HOW TO BUILD BASIC TECHNO MODULE / TECHNO MODULE LIGHT FRAME

12

13

Allen bolt M8x20 - 10Nm

14 15
10Nm

Latest version available at: www.elsteel.com 08

 HOW TO BUILD BASIC TECHNO MODULE / TECHNO MODULE LIGHT FRAME

CROSS BAR
10Nm

Modular mark every 200mm

Knock off seal before internal assembly

- The cross bars can be assembled inside the panel in all directions.

09
 HOW TO BUILD BASIC TECHNO MODULE / TECHNO MODULE LIGHT FRAME

FIXING
- Fix hinges, cam receivers and fixing brackets for the doors
and covers. All parts are packed with the doors and covers.
Doors can be fitted hinged left or right.
All cover fixings and door hinges should be fitted during the
basic build process, to ensure these fixing positions are not
used when fitting other internal components.

Covers

Doors

- All the M6 bolts in the system must be tightened to 10Nm.

- See the constructors manual for other type locks.

Latest version available at: www.elsteel.com 10

 HOW TO BUILD BASIC TECHNO MODULE / TECHNO MODULE LIGHT FRAME

Version 2 X X
DOOR

Y5
CAM RECEIVER & HINGE POSITION

Y1

Y1
Y2

Y2
Y3

Y3
Y5

TYPE NUMBER OF CAM RECEIVERS X Y1 Y2 Y3 Y5

DO 2.2 1 - 100 - - 75
DO 2.4 2 - 200 - - 75
DO 2.6 2 - 400 - - 75
DO 2.8 3 - 300 300 300 75
DO 2.10 3 - 400 400 400 75
DO 2.12 3 - 500 500 500 75
DO 2.14 3 - 600 600 600 75
DO 2.16 4 - 400 600 400 75
DO 2.18 4 - 500 600 500 75
DO 2.20 4 - 600 600 600 75
DO 2.22 4 - 700 600 700 75
DO 4.2 1 - 100 - - 75
DO 4.3 1 - 100 - - 125
DO 4.4 2 - 200 - - 75
DO 4.6 2 - 400 - - 75
DO 4.8 3 - 300 300 300 75
DO 4.10 3 - 400 400 400 75
DO 4.12 3 - 500 500 500 75
DO 4.14 3 - 600 600 600 75
DO 4.16 4 - 400 600 400 75
DO 4.18 4 - 500 600 500 75
DO 4.20 4 - 600 600 600 75
DO 4.22 4 - 700 600 700 75
DO 6.2 1 - 100 - - 75
DO 6.3 1 - 100 - - 125
DO 6.4 2 - 200 - - 75
DO 6.6 2 - 400 - - 75
DO 6.8 3 - 300 - 300 75
DO 6.10 3 - 400 - 400 75
DO 6.12 3 - 500 - 500 75
DO 6.14 3 - 600 - 600 75
DO 6.16 4 - 400 600 400 75
DO 6.18 4 - 500 600 500 75
DO 6.20 4 - 600 600 600 75
DO 6.22 4 - 700 600 700 75
DO 8.4 2 - 200 - - 75
DO 8.6 2 - 400 - - 75
DO 8.8 3 - 300 - 300 75
DO 8.10 3 - 400 - 400 75
DO 8.12 3 - 500 - 500 75
DO 8.14 3 - 600 - 600 75
DO 8.16 4 - 400 600 400 75
DO 8.18 4 - 500 600 500 75
DO 8.20 4 - 600 600 600 75
DO 8.22 4 - 700 600 700 75
DO 10.10 5 475 400 400 - 75
DO 10.12 5 475 500 500 - 75
DO 10.14 5 475 600 600 - 75
DO 10.16 6 475 400 600 400 75
DO 10.18 6 475 500 600 - 75
DO 10.20 6 475 600 600 600 75
DO 10.22 6 475 700 600 700 75
DO 12.10 5 575 400 400 - 75
DO 12.12 5 575 500 500 - 75
DO 12.14 5 575 600 600 - 75
DO 12.16 6 575 400 600 400 75
DO 12.18 6 575 500 600 500 75
DO 12.20 6 575 600 600 600 75
DO 12.22 6 575 700 600 700 75

11
 HOW TO BUILD BASIC TECHNO MODULE / TECHNO MODULE LIGHT FRAME

Latest version available at: www.elsteel.com 12

 HOW TO BUILD BASIC TECHNO MODULE / TECHNO MODULE LIGHT FRAME

X X
Version 3
DOOR

Y5
CAM RECEIVER POSITION

Y1

Y1
Y2

Y2
Y3

Y3
Y5

TYPE NUMBER OF CAM RECEIVERS X Y1 Y2 Y3 Y5

DO 2.2 1 - 100 - - 75
DO 2.4 2 - 200 - - 75
DO 2.6 2 - 400 - - 75
DO 2.8 3 - 300 300 300 75
DO 2.10 3 - 400 400 400 75
DO 2.12 3 - 500 500 500 75
DO 2.14 3 - 600 600 600 75
DO 2.16 4 - 400 600 400 75
DO 2.18 4 - 500 600 500 75
DO 2.20 4 - 600 600 600 75
DO 2.22 4 - 700 600 700 75
DO 4.2 1 - 100 - - 75
DO 4.3 1 - 100 - - 125
DO 4.4 2 - 200 - - 75
DO 4.6 2 - 400 - - 75
DO 4.8 3 - 300 300 300 75
DO 4.10 3 - 400 400 400 75
DO 4.12 3 - 500 500 500 75
DO 4.14 3 - 600 600 600 75
DO 4.16 4 - 400 600 400 75
DO 4.18 4 - 500 600 500 75
DO 4.20 4 - 600 600 600 75
DO 4.22 4 - 700 600 700 75
DO 6.2 1 - 100 - - 75
DO 6.3 1 - 100 - - 125
DO 6.4 2 - 200 - - 75
DO 6.6 2 - 400 - - 75
DO 6.8 3 - 300 - 300 75
DO 6.10 3 - 400 - 400 75
DO 6.12 3 - 500 - 500 75
DO 6.14 3 - 600 - 600 75
DO 6.16 4 - 400 600 400 75
DO 6.18 4 - 500 600 500 75
DO 6.20 4 - 600 600 600 75
DO 6.22 4 - 700 600 700 75
DO 8.4 2 - 200 - - 75
DO 8.6 2 - 400 - - 75
DO 8.8 3 - 300 - 300 75
DO 8.10 3 - 400 - 400 75
DO 8.12 3 - 500 - 500 75
DO 8.14 3 - 600 - 600 75
DO 8.16 4 - 400 600 400 75
DO 8.18 4 - 500 600 500 75
DO 8.20 4 - 600 600 600 75
DO 8.22 4 - 700 600 700 75
DO 10.10 5 475 400 400 - 75
DO 10.12 5 475 500 500 - 75
DO 10.14 5 475 600 600 - 75
DO 10.16 6 475 400 600 400 75
DO 10.18 6 475 500 600 - 75
DO 10.20 6 475 600 600 600 75
DO 10.22 6 475 700 600 700 75
DO 12.10 5 575 400 400 - 75
DO 12.12 5 575 500 500 - 75
DO 12.14 5 575 600 600 - 75
DO 12.16 6 575 400 600 400 75
DO 12.18 6 575 500 600 500 75
DO 12.20 6 575 600 600 600 75
DO 12.22 6 575 700 600 700 75

13
 HOW TO BUILD BASIC TECHNO MODULE / TECHNO MODULE LIGHT FRAME

Latest version available at: www.elsteel.com 14

 HOW TO BUILD BASIC TECHNO MODULE / TECHNO MODULE LIGHT FRAME

Version 3
DOOR

Y4
HINGE POSITION

Y1
Y2
Y3
Y4
TYPE NUMBER OF HINGES Y1 Y2 Y3 Y4
DO 2.2 2 100 - - 25
DO 2.4 2 300 - - 25
DO 2.6 2 500 - - 25
DO 2.8 3 400 300 - 25
DO 2.10 3 500 400 - 25
DO 2.12 3 600 500 - 25
DO 2.14 3 700 600 - 25
DO 2.16 4 500 600 400 25
DO 2.18 4 600 600 500 25
DO 2.20 4 700 600 600 25
DO 2.22 4 800 600 700 25
DO 4.2 2 100 - - 25
DO 4.3 2 200 - - 25
DO 4.4 2 300 - - 25
DO 4.6 2 500 - - 25
DO 4.8 3 400 300 - 25
DO 4.10 3 500 400 - 25
DO 4.12 3 600 500 - 25
DO 4.14 3 700 600 - 25
DO 4.16 4 500 600 400 25
DO 4.18 4 600 600 500 25
DO 4.20 4 700 600 600 25
DO 4.22 4 800 600 700 25
DO 6.2 2 100 - - 25
DO 6.3 2 200 - - 25
DO 6.4 2 300 - - 25
DO 6.6 2 500 - - 25
DO 6.8 3 400 300 - 25
DO 6.10 3 500 400 - 25
DO 6.12 3 600 500 - 25
DO 6.14 3 700 600 - 25
DO 6.16 4 500 600 400 25
DO 6.18 4 600 600 500 25
DO 6.20 4 700 600 600 25
DO 6.22 4 800 600 700 25
DO 8.4 2 300 - - 25
DO 8.6 2 500 - - 25
DO 8.8 3 400 300 - 25
DO 8.10 3 500 400 - 25
DO 8.12 3 600 500 - 25
DO 8.14 3 700 600 - 25
DO 8.16 4 500 600 400 25
DO 8.18 4 600 600 500 25
DO 8.20 4 700 600 600 25
DO 8.22 4 800 600 700 25
DO 10.10 3 500 400 - 25
DO 10.12 3 600 500 - 25
DO 10.14 3 700 600 - 25
DO 10.16 4 500 600 400 25
DO 10.18 4 600 600 600 25
DO 10.20 4 700 600 600 25
DO 10.22 4 800 600 700 25
DO 12.10 3 500 400 - 25
DO 12.12 3 600 500 - 25
DO 12.14 3 700 600 - 25
DO 12.16 4 500 600 400 25
DO 12.18 4 600 600 500 25
DO 12.20 4 700 600 600 25
DO 12.22 4 800 600 700 25

15
 HOW TO BUILD BASIC TECHNO MODULE / TECHNO MODULE LIGHT FRAME

Latest version available at: www.elsteel.com 16

 HOW TO BUILD BASIC TECHNO MODULE / TECHNO MODULE LIGHT FRAME

Version 2 Version 3
32.5mm 30.5mm COVER
X1 X2 X1 X2
FIXING BRACKET POSITION

32.5mm

30.5mm
Y3

Y3
Y2

Y2
Y1

Y1
32.5mm

30.5mm
32.5mm 30.5mm

NO. OF NO. OF
TYPE X1 X2 Y1 Y2 Y3
SCREWS (X) SCREWS (Y)
COV 2.2 2 125 - 2 125 - -
COV 2.4 2 125 - 2 325 - -
COV 2.6 2 125 - 2 525 - -
COV 2.8 2 125 - 3 375 350 -
COV 2.10 2 125 - 4 325 275 325
COV 2.12 2 125 - 4 400 325 400
COV 2.14 2 125 - 4 450 425 450
COV 2.16 2 125 - 4 500 525 500
COV 2.18 2 125 - 4 525 675 525
COV 2.20 2 125 - 4 600 725 600
COV 2.22 2 125 - 4 700 725 700
COV 4.3 2 325 - 2 225 - -
COV 4.4 2 325 - 2 325 - -
COV 4.6 2 325 - 2 525 - -
COV 4.8 2 325 - 3 375 350 -
COV 4.10 2 325 - 4 325 275 325
COV 4.12 2 325 - 4 400 325 400
COV 4.14 2 325 - 4 450 425 450
COV 4.16 2 325 - 4 500 525 500
COV 4.18 2 325 - 4 525 675 525
COV 4.20 2 325 - 4 600 725 600
COV 4.22 2 325 - 4 700 725 700
COV 6.3 2 525 - 2 225 - -
COV 6.6 2 525 - 2 525 - -
COV 6.8 2 525 - 3 375 350 -
COV 6.10 2 525 - 4 325 275 325
COV 6.12 2 525 - 4 400 325 400
COV 6.14 2 525 - 4 450 425 450
COV 6.16 2 525 - 4 500 525 500
COV 6.18 2 525 - 4 525 675 525
COV 6.20 2 525 - 4 600 725 600
COV 6.22 2 525 - 4 700 725 700
COV 8.8 3 375 350 3 375 350 -
COV 8.10 3 375 350 4 325 275 325
COV 8.12 3 375 350 4 400 325 400
COV 8.14 3 375 350 4 450 425 450
COV 8.16 3 375 350 4 500 525 500
COV 8.18 3 375 350 4 525 675 525
COV 8.20 3 375 350 4 600 725 600
COV 8.22 3 375 350 4 700 725 700

17
 HOW TO BUILD BASIC TECHNO MODULE / TECHNO MODULE LIGHT FRAME

m
m
.5
37
Covers with Cable Gland

Quick Gland Plate - Foam

(QG)

Quick Gland Plate

(QGP)

* Please refer CM9 1:43 & 1:63 for more details of Quick Gland Plates.

Latest version available at: www.elsteel.com 18

 HOW TO BUILD BASIC TECHNO MODULE / TECHNO MODULE LIGHT FRAME

32.5mm
X1 X2
FLAT COVER

32.5mm
FIXING BRACKET POSITION

Y5
Y4
Y3
Y2
Y1
32.5mm
32.5mm

NO. OF NO. OF
SIZE (W×H) X1 X2 Y1 Y2 Y3 Y4 Y5
SCREWS (X) SCREWS (Y)
200 × 200 2 125 - 2 125 - - - -
200 × 400 2 125 - 2 325 - - - -
200 × 600 2 125 - 3 275 250 - - -
200 × 800 2 125 - 3 375 350 - - -
200 × 1000 2 125 - 4 325 275 325 - -
200 × 1200 2 125 - 4 400 325 400 - -
200 × 1400 2 125 - 6 325 275 125 275 325
200 × 1600 2 125 - 6 325 275 325 275 325
200 × 1800 2 125 - 6 400 325 275 325 400
200 × 2000 2 125 - 6 400 400 325 400 400
200 × 2200 2 125 - 6 425 425 425 425 425
400 × 400 2 325 - 2 325 - - - -
400 × 600 2 325 - 3 275 250 - - -
400 × 800 2 325 - 3 375 350 - - -
400 × 1000 2 325 - 4 325 275 325 - -
400 × 1200 2 325 - 4 400 325 400 - -
400 × 1400 2 325 - 6 325 275 125 275 325
400 × 1600 2 325 - 6 325 275 325 275 325
400 × 1800 2 325 - 6 400 325 275 325 400
400 × 2000 2 325 - 6 400 400 325 400 400
400 × 2200 2 325 - 6 425 425 425 425 425
600 × 600 2 525 - 3 275 250 - - -
600 × 800 2 525 - 3 375 350 - - -
600 × 1000 2 525 - 4 325 275 325 - -
600 × 1200 2 525 - 4 400 325 400 - -
600 × 1400 2 525 - 6 325 275 125 275 325
600 × 1600 2 525 - 6 325 275 325 275 325
600 × 1800 2 525 - 6 400 325 275 325 400
600 × 2000 2 525 - 6 400 400 325 400 400
600 × 2200 2 525 - 6 425 425 425 425 425
800 × 800 3 375 350 3 375 350 - - -
800 × 1000 3 375 350 4 325 275 325 - -
800 × 1200 3 375 350 4 400 325 400 - -
800 × 1400 3 375 350 6 325 275 125 275 325
800 × 1600 3 375 350 6 325 275 325 275 325
800 × 1800 3 375 350 6 400 325 275 325 400
800 × 2000 3 375 350 6 400 400 325 400 400
800 × 2200 3 375 350 6 425 425 425 425 425

19
 HOW TO BUILD BASIC TECHNO MODULE / TECHNO MODULE LIGHT FRAME

37.5mm
Flat Covers

Latest version available at: www.elsteel.com 20

 HOW TO TRANSPORT AND INSTALL THE TECHNO MODULE PANEL

LIFTING AND MOVING THE PANEL BOARD SECTION

1400kg Maximum 1400kg Maximum

600 MAX
600 MAX

Standard Cover

Flat Cover
Ma
xim
um
60
0
Overhead hoisting

Panel size up to 2000×2000×600 Panels with busbar Panel size up to 2000×2000×600

system over 2300kg
require heavy-duty plinth.
Maximum
weight
1800kg for
panel width
maximum
2000mm.
2m (Minimum)

Ø30
Solid steel bar

Maximum weight
1800kg for panel width
maximum 2400mm.
Forklift

21
 HOW TO TRANSPORT AND INSTALL THE TECHNO MODULE PANEL

JOINING TWO PANELS

Panels must be on an even surface.

1 2

47Nm

50

OR

50

Latest version available at: www.elsteel.com 22

 HOW TO TRANSPORT AND INSTALL THE TECHNO MODULE PANEL

SECURING THE PANEL BOARD TO THE FLOOR

Panels must be on an even surface.

70

70

Detail for drilling

Ensure all screws, joints, bolts

etc. are tightened properly
before installation.
Bolt Size Torque Nm
M5 6
2
M6 10
M8 24
M10 47
M12 81

23
 HOW TO TRANSPORT AND INSTALL THE TECHNO MODULE PANEL

CLAMPING ANGLE FOR OUTSIDE PLINTH

SECURING THE PANEL BOARD TO THE FLOOR

Panels must be on an even surface.

30

125
30
125

Detail for drilling

Latest version available at: www.elsteel.com 24

 HOW TO BUILD MAIN BUSBAR SYSTEM

MAIN BUSBAR ARRANGEMENT EXAMPLE

TECHNICAL PROPERTIES

Main Busbar location - Top

Type of main busbar holder - BH/ OMH

Cable entry direction - Bottom

Outgoing units of Outgoing units of

INCOMER 1 COUPLER INCOMER 2
busbar section 1 busbar section 2

Techno Module panel configuration

Incomer 1

Main busbar

PE busbar

Cable entry direction

Front view Rear view Side view

* Separation plates, Doors, Covers are not shown

25
 HOW TO BUILD MAIN BUSBAR SYSTEM

Coupler

Front view
Rear view Side view

Incomer 2

Main busbar

PE busbar

Cable entry direction

Front view Rear view Side view

* Separation plates, Doors, Covers are not shown

Latest version available at: www.elsteel.com 26

 HOW TO BUILD MAIN BUSBAR SYSTEM

MAIN BUSBAR ARRANGEMENT EXAMPLE

TECHNICAL PROPERTIES

Main Busbar location - Bottom

Type of main busbar holder - BH/ OMH

Cable entry direction - Top

Outgoing units of Outgoing units of

INCOMER 1 COUPLER INCOMER 2
busbar section 1 busbar section 2

Techno Module panel configuration

Incomer 1

Cable entry direction

PE busbar

Main busbar

Front view Rear view Side view

* Separation plates, Doors, Covers are not shown

27
 HOW TO BUILD MAIN BUSBAR SYSTEM

Coupler

Front view Rear view Side view

Incomer 2
Cable entry direction

PE busbar

Main busbar

Front view Rear view Side view

* Separation plates, Doors, Covers are not shown

Latest version available at: www.elsteel.com 28

 HOW TO BUILD MAIN BUSBAR SYSTEM

MAIN BUSBAR ARRANGEMENT EXAMPLE

TECHNICAL PROPERTIES

Main Busbar location - Rear

Type of main busbar holder - MAB/ BH

Cable entry direction - Bottom

Outgoing units of Outgoing units of

INCOMER 1 COUPLER INCOMER 2
busbar section 1 busbar section 2

Techno Module panel configuration

Incomer 1

Main busbar

PE busbar

Cable entry direction

Front view Rear view Side view

* Separation plates, Doors, Covers are not shown

29
 HOW TO BUILD MAIN BUSBAR SYSTEM

Coupler

Front view Rear view Side view

Incomer 2

Main busbar

PE busbar
Cable entry direction
Front view Rear view Side view
* Separation plates, Doors, Covers are not shown

Latest version available at: www.elsteel.com 30

 HOW TO BUILD MAIN BUSBAR SYSTEM

MAIN BUSBAR ARRANGEMENT EXAMPLE

TECHNICAL PROPERTIES

Main Busbar location - Rear

Type of main busbar holder - MAB/ BH

Cable entry direction - Top

Outgoing units of Outgoing units of

INCOMER 1 COUPLER INCOMER 2
busbar section 1 busbar section 2

Techno Module panel configuration

Incomer 1

Cable entry direction

PE busbar

Front view Rear view Side view

* Separation plates, Doors, Covers are not shown

31
 HOW TO BUILD MAIN BUSBAR SYSTEM

Coupler

Front view Rear view Side view

Incomer 2
Cable entry direction

PE busbar

Front view Rear view Side view

* Separation plates, Doors, Covers are not shown

Latest version available at: www.elsteel.com 32

 HOW TO BUILD MAIN BUSBAR SYSTEM

MAIN BUSBAR ARRANGEMENT EXAMPLE

TECHNICAL PROPERTIES

Main Busbar location - Rear

Type of main busbar holder - MAB/ BH

Cable entry direction - Bottom

Outgoing units of Outgoing units of

INCOMER 1 COUPLER INCOMER 2
busbar section 1 busbar section 2

Techno Module panel configuration

Incomer 1

PE busbar

Cable entry direction

Front view Rear view Side view

* Separation plates, Doors, Covers are not shown

33
 HOW TO BUILD MAIN BUSBAR SYSTEM

Coupler

Front view Rear view Side view

Incomer 2

PE busbar

Cable entry direction

Front view Rear view Side view

* Separation plates, Doors, Covers are not shown

Latest version available at: www.elsteel.com 34

 HOW TO BUILD MAIN BUSBAR SYSTEM

MAIN BUSBAR ARRANGEMENT EXAMPLE

TECHNICAL PROPERTIES

Main Busbar location - Rear

Type of main busbar holder - MAB/ BH

Cable entry direction - Top

Outgoing units of Outgoing units of

INCOMER 1 COUPLER INCOMER 2
busbar section 1 busbar section 2

Techno Module panel configuration

Incomer 1

Cable entry direction

PE busbar

Front view Rear view Side view

* Separation plates, Doors, Covers are not shown

35
 HOW TO BUILD MAIN BUSBAR SYSTEM

Coupler

Front view Rear view Side view

Incomer 2
Cable entry direction

PE busbar

Front view Rear view Side view

* Separation plates, Doors, Covers are not shown

Latest version available at: www.elsteel.com 36

 HOW TO BUILD MAIN BUSBAR SYSTEM IN "L" SHAPE PANEL

"L" SHAPE PANEL EXAMPLE

* Separation plates, Doors, Covers are not shown

37
 HOW TO BUILD MAIN BUSBAR SYSTEM IN "L" SHAPE PANEL

TECHNICAL PROPERTIES

Type of Main Busbar Holder - OMH 400

Quantity of Cu bars - 02 Cu bars per phase

Ø6.5
15 02 Nos 33

13 31
15.5

15.5
11
50

19

19

50
15.5

15.5
11
31 13
Ø6.5
33 02 Nos 15

Ø6.5 Ø10.1
04 Nos 04 Nos
25

25
25

25

88.5 98.2 98.2 98.2 88.2

471.8

Ø6.5 Ø10.1
04 Nos 04 Nos
25

25
25

25

88.5 98.2 98.2 98.2 88.2

471.8

Latest version available at: www.elsteel.com 38

 HOW TO BUILD MAIN BUSBAR SYSTEM IN "L" SHAPE PANEL

TECHNICAL PROPERTIES

Type of Main Busbar Holder - OMH 600

Quantity of Cu bars - 02 Cu bars per phase

15.4 35

Ø6.5
12.6 02 Nos 32
11.4
15.75

15.75
18.5

18.5
15.75

15.75
11.4
32 12.6
Ø6.5
35 02 Nos
15.4

Ø10.1
04 Nos
25 25

25 25

84.4 188.8 209 188.8 84.4

755.5
Ø10.1
04 Nos
25 25

25 25

84.4 188.8 209 188.8 84.4

755.5

39
 HOW TO BUILD MAIN BUSBAR SYSTEM IN "L" SHAPE PANEL

TECHNICAL PROPERTIES

Type of Main Busbar Holder - OMH 600

Quantity of Cu bars - 03 Cu bars per phase

15.4 35
Ø6.5 Ø10.1 Ø10.1 Ø6.5
12.4 02 Nos 08 Nos 08 Nos 02 Nos 32
11.4
15.75 18.5 15.75

15.75 18.5 15.75

1.4
24.3

24.3
25.7

25.7
1.4

25.7

25.7
24.3

24.3

32

35

Ø6.5 Ø10.1
04 Nos 08 Nos
25.7 24.3
25.7 24.3

24.3 25.7
24.3 25.7

83.8 28.2 160.5 28.2 153.8 160.5 28.2 83.8

755.5

Ø6.5 Ø10.1
04 Nos 08 Nos
25.7 24.3

25.7 24.3
24.3 25.7

24.3 25.7

83.8 28.2 160.5 28.2 153.8 160.5 28.2 83.8

755.5

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 HOW TO BUILD MAIN BUSBAR SYSTEM IN "L" SHAPE PANEL

TECHNICAL PROPERTIES

Type of Main Busbar Holder - OMH 800

Quantity of Cu bars - 02 Cu bars per phase

35.7
15.6 Ø6.5
02 Nos
12.5 32.6
11.6

16
16

18
18

16
16

32.6 12.5
Ø6.5
02 Nos 11.6
35.7 15.6

Ø6.5 Ø10.1
04 Nos 04 Nos
25 25

25 25

85.6 136.6 109.3 109.3 597.9

1038.7

Ø6.5 Ø10.1
04 Nos 04 Nos
25 25

25 25

85.6 136.6 109.3 109.3 597.9

1038.7

41
 HOW TO BUILD MAIN BUSBAR SYSTEM IN "L" SHAPE PANEL

TECHNICAL PROPERTIES

Type of Main Busbar Holder - OMH 800

Quantity of Cu bars - 03 Cu bars per phase

15.6 Ø6.5 Ø10.1 35.7

02 Nos 08 Nos
11.6

12.5 32.6

16
16

25.5

24.5
1

18
18

24.5

25.5
16

16
32.6 Ø6.5 12.5
35.7 02 Nos 15.6 11.6

Ø10.1
08 Nos
24.525.5

24.525.5
25.5 24.5

25.5 24.5
1

85.1 28.3 81.0 28.3 81.0 28.3 108.4 28.3 570.1

Ø10.1
08 Nos
24.525.5

24.525.5
25.5 24.5

25.5 24.5

85.1 28.3 81.0 28.3 81.0 28.3 108.4 28.3 570.1

Latest version available at: www.elsteel.com 42

 HOW TO BUILD MAIN BUSBAR SYSTEM IN "L" SHAPE PANEL

TECHNICAL PROPERTIES

Type of Main Busbar Holder - OMH 800

Quantity of Cu bars - 04 Cu bars per phase

15.6 Ø6.5 35.7

02 Nos
12.5 32.6
11.6
16

16
18

18
16

16
32.6 12.5
Ø6.5
11.6

35.7 02 Nos 15.6

Ø10.1
08 Nos
25 25

25 25

85.6 136.6 109.3 109.3 157.1 136.6 109.3 109.3 85.6

Ø10.1
08 Nos
25 25

25 25

85.6 136.6 109.3 109.3 157.1 136.6 109.3 109.3 85.6

43
 HOW TO BUILD MAIN BUSBAR SYSTEM IN "L" SHAPE PANEL

TECHNICAL PROPERTIES

Type of Main Busbar Holder - OMH 800

Quantity of Cu bars - 06 Cu bars per phase

15.6 Ø6.5 Ø10.1 35.7

02 Nos 08 Nos
11.6

12.5 32.6
24.5

25.5 24.5
24.5 25.5
16 18 16

24.5 25.5

16 18 16
1

1
25.5

32.6 Ø10.1 Ø6.5 12.5

11.6
35.7 08 Nos 02 Nos 15.6

Ø10.1
16 Nos
25.5 24.5

25.5 24.5
24.5 25.5

24.5 25.5
1

85.1 28.3 81 28.3 81 28.3 108.4 28.3 101.5 28.3 81 28.3 108.4 28.3 81 28.3 85.1
1038.7

Ø10.1
16 Nos
25.5 24.5

25.5 24.5
24.5 25.5

24.5 25.5
1

85.1 28.3 81 28.3 81 28.3 108.4 28.3 101.5 28.3 81 28.3 108.4 28.3 81 28.3 85.1
1038.7

Latest version available at: www.elsteel.com 44

 HOW TO ASSEMBLE INTERLOCK MECHANISM OF THE PLUG & POWER FULLY WITHDRAWABLE UNIT

Parts of the interlock mechanism.

Connect the two sheet metal parts
using two screws and washers.
Attach the bracket to the interlock rail with screws and
washers.

Side Flap

Top Flap

Insert the lock rod into the interlock rail and bend the "flaps"
(top and side flaps) of the interlock rail.

Insert the breaker rod through the bracket and secure to the
breaker. Attach the threaded flexible arm to the lock rod. The
short pin must be inserted in the lock rod.

Attach the tightening block to the breaker rod as shown.

The tightening block must align with the threaded flexible arm.

45
HOW TO ASSEMBLE INTERLOCK MECHANISM OF THE PLUG & POWER FULLY WITHDRAWABLE UNIT

Attach the threaded flexible arm to the tightening block as shown.

Make sure the pin is in the middle of the threaded part of the flexible arm.

Turn the rotary handle to the ON position. Make a mark on the bended Remove cir-clip of the shorter pin and take out the bended interlock rod.
interlock rod approximately 5-7mm from the edge. Cut at the mark. Make sure to chamfer (atleast 2mm) the end of the rod.

Put the bended interlock rod back into the interlock rail and secure it with
the cir-clip.

Now bend the rest of the "lock rod guiding flaps" (top & side flaps)
as needed for smooth operation of interlock mechanism.

- There is a very good animation on www.elsteel.com under our login section that shows exactly how to do this if you need more details.

Latest version available at: www.elsteel.com 46

 HOW TO BUILD TECHNO MODULE LIGHT PANEL

POSSIBLE TECHNO MODULE LIGHT ARRANGEMENT FOR TYPICAL MCCB

UP TO 630A

400

316
400
384
366
325
93

600 400 400 Front View

1400

Front View
825

Front View Rear View

47
 HOW TO BUILD TECHNO MODULE LIGHT PANEL

POSSIBLE TECHNO MODULE LIGHT ARRANGEMENT FOR TYPICAL MCCB

UP TO 630A

Front View
14
00
00
20

400

Latest version available at: www.elsteel.com 48

 HOW TO BUILD TECHNO MODULE LIGHT PANEL

POSSIBLE TECHNO MODULE LIGHT ARRANGEMENT FOR TYPICAL MCCB

UP TO 250A
400

316
400
384
366
93 325

600 400 400 Front View

1400
Front View

Front View Front View

49
 HOW TO BUILD TECHNO MODULE LIGHT PANEL

POSSIBLE TECHNO MODULE LIGHT ARRANGEMENT FOR TYPICAL MCCB

UP TO 250A

14 Front View
00
00
20

400

Latest version available at: www.elsteel.com 50

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