ZI Haneboesch Phone: +352 58 22 82 1 E-mail : sales@airtech.

lu
L-4562 Differdange Fax : +352 58 49 35 Website: www.airtech.lu
LUXEMBOURG

TABLE OF CONTENTS
Toolmaster®/ Tooling materials
Name Description Page

Tooling prepregs and surface coats

TMFP 3100 Light weight fibreglass/ epoxy tooling prepreg, 120 °C cure 1
TMFP 3200 Heavy weight fibreglass/ epoxy tooling prepreg, 120 °C cure 2
TMGP 4000 Light weight carbon/ epoxy tooling prepreg, 120 °C cure 3
TMGP 4100 Medium weight carbon/ epoxy tooling prepreg, 120 °C cure 4
TMGP 4200 Heavy weight carbon/ epoxy tooling prepreg, 120 °C cure 5
LTC-F5500 Light weight fibreglass/ epoxy curing tooling prepreg, 60 °C cure 6
LTC-F5600 Heavy weight fibreglass/ epoxy curing tooling prepreg, 60 °C cure 7
LTC-G1400 Light weight carbon/ epoxy curing tooling prepreg, 60 °C cure 8
LTC-G1600 Heavy weight carbon/ epoxy curing tooling prepreg, 60 °C cure 9
CEP-G3 Carbon tooling prepreg with service temperature of 232 °C 10
CEP-G12 Carbon tooling prepreg with service temperature of 232 °C 11
CEP-F7500 Fibreglass tooling prepreg with service temperature of 232 °C 12
CEP-F7544 Fibreglass tooling prepreg with service temperature of 232 °C 13
Beta 8610 film adhesive High temperature adhesive 14
Tooling resins and surface coats
TMR 2001A/ TMH 2001B High temperature laminating resin for room temperature cure 15
TMSF 5001A/ TMH 5001B Surface fill to be used with TMR 2001A resin 16
TMH 7000B Fast curing hardener for TMSF 5001A/ TMR 2001A 17
TMSF 5005A/ TMH 5005B Hard surface fill to be used with TMR 2001A resin 18
TMSFR 5100A/ TMSFHR 5100B Surface coat with reflow to be used with TMFP/ TMGP prepregs 19
Tooling cloths, surface veils and quick set filler pastes
Airfill 2 High temperature quick setting filler paste 20
Carbon and fibreglass fabrics Fabrics for resin infusion and standard laminate tooling 21
Non-woven surface veils Carbon, fibreglass, aramid veils 22
Machinable master systems
Modelmaster A160 Epoxy based modelling board 23
Modelmaster B182 Low CTE epoxy based modelling board 24
Modelmaster A110 High temperature epoxy tooling board 25
SB610PS High temperature low CTE epoxy tooling board 26
TB650 Medium temperature epoxy tooling board 27
Masterbond 16 Modelling board adhesive 28

Catalogue position: Toolmaster®/ Tooling materials

As the conditions or methods of use, including storage, are beyond our control, Airtech Europe does not assume any responsibility for the performance of his material for any
particular use. The material is sold «as is». Airtech Europe disclaims, and buyer waives, any and all implied warranties, including without limitation the implied warranties
of merchantability and of fitness for particular use. The information contained herein represents typical properties and should not be used for specification purposes.
 ZI Haneboesch Phone: +352 58 22 82 1 E-mail : [email protected]
L-4562 Differdange Fax : +352 58 49 35 Website: www.airtech.lu
LUXEMBOURG

TABLE OF CONTENTS
Toolmaster®/ Tooling materials
Name Description Page

Masterbond 25 Modelling board adhesive 29

Masterseal TK27 Master model and mold sealer 30
Masterseal TK28 Master model and mold sealer 31
Tooling back-up and support structures
Masterbar® 300 High temperature fibreglass/ epoxy structural tubes 32
Masterbar® 400 High temperature carbon fibre/ epoxy structural tubes 33
Masterbar® composite tube fitting Composite tube fitting 34
Masterflex ‘‘S’’ series Flexible spiral square tube 35
High temperature carbon/ epoxy tooling board and
Toolmaster® TB-G48 and TB-F48 36
High temperature fibreglass/ epoxy tooling board
Toolguard High temperature silicone lay-up mold edge protection 37
Tool edge protection
Impression Master VMRS Re-usable elastomeric, conforming tooling 38

Catalogue position: Toolmaster®/ Tooling materials

As the conditions or methods of use, including storage, are beyond our control, Airtech Europe does not assume any responsibility for the performance of his material for any
particular use. The material is sold «as is». Airtech Europe disclaims, and buyer waives, any and all implied warranties, including without limitation the implied warranties
of merchantability and of fitness for particular use. The information contained herein represents typical properties and should not be used for specification purposes.
 ZI Haneboesch Phone: +352 58 22 82 1 E-mail : [email protected]
L-4562 Differdange Fax : +352 58 49 35 Website: www.airtech.lu
LUXEMBOURG

DATA SHEET TMFP 3100

Toolmaster® light weight fibreglass/ epoxy tooling prepreg
DESCRIPTION
TMFP 3100 light weight prepreg is used with TMFP 3200 heavy weight prepreg to produce molds with a
medium temperature initial cure and high temperature capabilities after post cure. This product is also ideal for
Airpad reinforcement.

TECHNICAL DATA
Fibre type Fibreglass
Weaving style 7500
Weight 325 g/m²
Resin content (by weight) 45 +/-3 %
Nominal cured ply thickness 0,28 mm
Volatiles 0,7 %
Processing shrinkage 0,08 %
Density, cured 1,9 g/cm3
Service temperature 204 °C
Coefficient of thermal expansion 12,6 x 10-6 °C-1
Tensile modulus 23 GPa (22 °C) / 19 GPa (177 °C)
Flexural modulus 26 GPa (22 °C) / 25 GPa (177 °C)
Compressive strength 379 MPa (22 °C) / 289 MPa (177 °C)
Shelf life 12 months at -17 °C
6 months at +5 °C
40 days at room temperature
SIZES

Width Length Minimum order quantity

48,3 cm 45,7 m 1 roll

APPLICATION
Cure cycle:
A minimum of 1,7 bar is recommended when using TMSFR 5100 surface fill. 5,5 bar are recommended when not using
surface fill. Apply full vacuum throughout the cure cycle.
> Heat to 71 °C at 1-3 °C/ minute and hold for 2 hours.
> Heat to 94 °C at 1-3 °C/ minute and hold for 1 hour.
> Heat to 121 °C at 1-3 °C/ minute and hold for 2 hours.
> Cool to below 48 °C before removing vacuum.

Post cure:
> Place Toolmaster® tool in oven - supporting as necessary.
> Heat up at 1-3 °C /minute to 120 °C and hold for 1 hour.
> Heat up at 1-3 °C /minute to 150 °C and hold for 1 hour.
> Heat up at 1-3 °C /minute to 177 °C and hold for 1 hour.
> Heat up at 1-3 °C /minute to 196 °C and hold for 2 hours.
> Cool down at 1-3 °C /minute to below 48 °C prior to removal.

Catalogue position: Toolmaster®/ Tooling materials

As the conditions or methods of use, including storage, are beyond our control, Airtech Europe does not assume any responsibility for the performance of his material for any
particular use. The material is sold «as is». Airtech Europe disclaims, and buyer waives, any and all implied warranties, including without limitation the implied warranties
of merchantability and of fitness for particular use. The information contained herein represents typical properties and should not be used for specification purposes. P. 
 ZI Haneboesch Phone: +352 58 22 82 1 E-mail : [email protected]
L-4562 Differdange Fax : +352 58 49 35 Website: www.airtech.lu
LUXEMBOURG

DATA SHEET TMFP 3200

Toolmaster® heavy weight fibreglass/ epoxy tooling prepreg

DESCRIPTION
TMFP 3200 heavy weight prepreg is used in combination with TMFP 3100 light weight prepreg to produce
molds with a medium temperature initial cure and high temperature capabilities after post cure.

TECHNICAL DATA
Fibre type Fibreglass
Weaving style 7544
Weight 617 g/m²
Resin content (by weight) 37 +/-3 %
Nominal cured ply thickness 0,48 mm
Volatiles 0,7 %
Processing shrinkage 0,08 %
Density, cured 1,9 g/cm3
Service temperature 204 °C
Coefficient of thermal expansion 12,6 x 10 -6 °C-1
Tensile modulus 23 GPa (22 °C) / 19 GPa (177 °C)
Flexural modulus 26 GPa (22 °C) / 25 GPa (177 °C)
Compressive strength 379 MPa (22 °C) / 289 MPa (177 °C)
Shelf life 12 months at -17 °C
6 months at +5 °C
40 days at room temperature
SIZES

Width Length Minimum order quantity

48,3 cm 33,5 m 1 roll

APPLICATION
Cure cycle:
A minimum of 1,7 bar is recommended when using TMSFR 5100 surface fill. 5,5 bar are recommended when not using
surface fill. Apply full vacuum throughout the cure cycle.
> Heat to 71 °C at 1-3 °C/ minute and hold for 2 hours.
> Heat to 94 °C at 1-3 °C/ minute and hold for 1 hour.
> Heat to 121 °C at 1-3 °C/ minute and hold for 2 hours.
> Cool to below 48 °C before removing vacuum.

Post cure:
> Place Toolmaster® tool in oven - supporting as necessary.
> Heat up at 1-3 °C /minute to 120 °C and hold for 1 hour.
> Heat up at 1-3 °C /minute to 150 °C and hold for 1 hour.
> Heat up at 1-3 °C /minute to 177 °C and hold for 1 hour.
> Heat up at 1-3 °C /minute to 196 °C and hold for 2 hours.
> Cool down at 1-3 °C /minute to below 48 °C prior to removal.

Catalogue position: Toolmaster®/ Tooling materials

As the conditions or methods of use, including storage, are beyond our control, Airtech Europe does not assume any responsibility for the performance of his material for any
particular use. The material is sold «as is». Airtech Europe disclaims, and buyer waives, any and all implied warranties, including without limitation the implied warranties
of merchantability and of fitness for particular use. The information contained herein represents typical properties and should not be used for specification purposes. P. 
 ZI Haneboesch Phone: +352 58 22 82 1 E-mail : [email protected]
L-4562 Differdange Fax : +352 58 49 35 Website: www.airtech.lu
LUXEMBOURG

DATA SHEET TMGP 4000

Toolmaster® light weight carbon/ epoxy tooling prepreg
DESCRIPTION
TMGP 4000 light weight prepreg is used in combination with TMGP 4200 to produce molds with medium
temperature initial cure and high temperature capabilities after post cure.

TECHNICAL DATA
Fibre type Carbon
Yarn type 3K
Weaving style Plain weave
Weight 190 g/m²
Resin content (by weight) 47 +/-3 %
Nominal cured ply thickness 0,28 mm
Volatiles 0,6 %
Processing shrinkage 0,02 %
Density, cured 1,58 g/cm3
Service temperature 204 °C
Coefficient of thermal expansion 2,7 x 10-6 °C-1
Tensile modulus 64 GPa (22 °C) / 50 GPa (177 °C)
Flexural modulus 51 GPa (22 °C) / 44 GPa (177 °C)
Compressive strength 427 MPa (22 °C) / 283 MPa (177 °C)
Shelf life 12 months at -17 °C
6 months at +5 °C
40 days at room temperature
SIZES

Width Length Minimum order quantity

61 cm 45,7 m 1 roll

APPLICATION
Cure cycle:
A minimum of 1,7 bar is recommended when using TMSFR 5100 surface fill. 5,5 bar are recommended when not using
surface fill. Apply full vacuum throughout the cure cycle.
> Heat to 71 °C at 1-3 °C/ minute and hold for 2 hours.
> Heat to 94 °C at 1-3 °C/ minute and hold for 1 hour.
> Heat to 121 °C at 1-3 °C/ minute and hold for 2 hours.
> Cool to below 48 °C before removing vacuum.

Post cure:
> Place Toolmaster® tool in oven - supporting as necessary.
> Heat up at 1-3 °C /minute to 120 °C and hold for 1 hour.
> Heat up at 1-3 °C /minute to 150 °C and hold for 1 hour.
> Heat up at 1-3 °C /minute to 177 °C and hold for 1 hour.
> Heat up at 1-3 °C /minute to 196 °C and hold for 2 hours.
> Cool down at 1-3 °C /minute to below 48 °C prior to removal.

Catalogue position: Toolmaster®/ Tooling materials

As the conditions or methods of use, including storage, are beyond our control, Airtech Europe does not assume any responsibility for the performance of his material for any
particular use. The material is sold «as is». Airtech Europe disclaims, and buyer waives, any and all implied warranties, including without limitation the implied warranties
of merchantability and of fitness for particular use. The information contained herein represents typical properties and should not be used for specification purposes. P. 
 ZI Haneboesch Phone: +352 58 22 82 1 E-mail : [email protected]
L-4562 Differdange Fax : +352 58 49 35 Website: www.airtech.lu
LUXEMBOURG

DATA SHEET TMGP 4100

Toolmaster® medium weight carbon/ epoxy tooling prepreg
DESCRIPTION
TMGP 4100 medium weight prepreg can be used with TMGP 4000 light weight prepreg to produce molds with
a medium temperature initial cure and high temperature capabilities after post cure. This product is also ideal
for Airpad reinforcement.
TECHNICAL DATA
Fibre type Carbon
Yarn type 6K
Weaving style 2x2 twill
Weight 365 g/m²
Resin content (by weight) 42 +/- 3 %
Nominal cured ply thickness 0,36 mm
Volatiles 0,6 %
Processing shrinkage 0,02 %
Density, cured 1,58 g/cm3
Service temperature 204 °C
Coefficient of thermal expansion 2,7 x 10-6 °C-1
Tensile modulus 64 GPa (22 °C) / 50 GPa (177 °C)
Flexural modulus 51 GPa (22 °C) / 44 GPa (177 °C)
Compressive strength 427 MPa (22 °C) / 283 MPa (177 °C)
Shelf life 12 months at -17 °C
6 months at +5 °C
40 days at room temperature
SIZES

Width Length Minimum order quantity

61 cm 45,7 m 1 roll

APPLICATION
Cure cycle:
A minimum of 1,7 bar is recommended when using TMSFR 5100 surface fill. 5,5 bar are recommended when not using
surface fill. Apply full vacuum throughout the cure cycle.
> Heat to 71 °C at 1-3 °C/ minute and hold for 2 hours.
> Heat to 94 °C at 1-3 °C/ minute and hold for 1 hour.
> Heat to 121 °C at 1-3 °C/ minute and hold for 2 hours.
> Cool to below 48 °C before removing vacuum.

Post cure:
> Place Toolmaster® tool in oven - supporting as necessary.
> Heat up at 1-3 °C /minute to 120 °C and hold for 1 hour.
> Heat up at 1-3 °C /minute to 150 °C and hold for 1 hour.
> Heat up at 1-3 °C /minute to 177 °C and hold for 1 hour.
> Heat up at 1-3 °C /minute to 196 °C and hold for 2 hours.
> Cool down at 1-3 °C /minute to below 48 °C prior to removal.

Catalogue position: Toolmaster®/ Tooling materials

As the conditions or methods of use, including storage, are beyond our control, Airtech Europe does not assume any responsibility for the performance of his material for any
particular use. The material is sold «as is». Airtech Europe disclaims, and buyer waives, any and all implied warranties, including without limitation the implied warranties
of merchantability and of fitness for particular use. The information contained herein represents typical properties and should not be used for specification purposes. P. 
 ZI Haneboesch Phone: +352 58 22 82 1 E-mail : [email protected]
L-4562 Differdange Fax : +352 58 49 35 Website: www.airtech.lu
LUXEMBOURG

DATA SHEET TMGP 4200

Toolmaster® heavy weight carbon/ epoxy tooling prepreg
DESCRIPTION
TMGP 4200 heavy weight prepreg is used with TMGP 4000 light weight prepreg to produce molds with a
medium temperature initial cure and high temperature capabilities after post cure.

TECHNICAL DATA
Fibre type Carbon
Yarn type 12K
Weaving style 2x2 Twill
Weight 644 g/m²
Resin content (by weight) 37 +/- 3 %
Nominal cured ply thickness 0,66 mm
Volatiles 0,6 %
Processing shrinkage 0,02 %
Density, cured 1,58 g/cm3
Service temperature 204 °C
Coefficient of thermal expansion 2,7 x 10-6 °C-1
Tensile modulus 64 GPa (22 °C) / 50 GPa (177 °C)
Flexural modulus 51 GPa (22 °C) / 44 GPa (177 °C)
Compressive strength 427 MPa (22 °C) / 283 MPa (177 °C)
Shelf life 12 months at -17 °C
6 months at +5 °C
40 days at room temperature
SIZES

Width Length Minimum order quantity

61 cm 22,9 m 1 roll

APPLICATION
Cure cycle:
A minimum of 1,7 bar is recommended when using TMSFR 5100 surface fill. 5,5 bar are recommended when not using
surface fill. Apply full vacuum throughout the cure cycle.
> Heat to 71 °C at 1-3 °C/ minute and hold for 2 hours.
> Heat to 94 °C at 1-3 °C/ minute and hold for 1 hour.
> Heat to 121 °C at 1-3 °C/ minute and hold for 2 hours.
> Cool to below 48 °C before removing vacuum.

Post cure:
> Place Toolmaster® tool in oven - supporting as necessary.
> Heat up at 1-3 °C /minute to 120 °C and hold for 1 hour.
> Heat up at 1-3 °C /minute to 150 °C and hold for 1 hour.
> Heat up at 1-3 °C /minute to 177 °C and hold for 1 hour.
> Heat up at 1-3 °C /minute to 196 °C and hold for 2 hours.
> Cool down at 1-3 °C /minute to below 48 °C prior to removal.

Catalogue position: Toolmaster®/ Tooling materials

As the conditions or methods of use, including storage, are beyond our control, Airtech Europe does not assume any responsibility for the performance of his material for any
particular use. The material is sold «as is». Airtech Europe disclaims, and buyer waives, any and all implied warranties, including without limitation the implied warranties
of merchantability and of fitness for particular use. The information contained herein represents typical properties and should not be used for specification purposes. P. 
 ZI Haneboesch Phone: +352 58 22 82 1 E-mail : [email protected]
L-4562 Differdange Fax : +352 58 49 35 Website: www.airtech.lu
LUXEMBOURG

DATA SHEET LTC-F5500

Toolmaster® light weight fibreglass/ epoxy low temperature curing
tooling prepreg
DESCRIPTION
LTC-F5500 light weight prepreg is used in combination with LTC-F5600 heavy weight prepreg to produce molds
with a low temperature initial cure and high temperature capabilities after post cure.

TECHNICAL DATA
Fibre type Fibreglass
Weaving style 7500
Weight 325 g/m²
Resin content (by weight) 45 +/- 3 %
Nominal cured ply thickness 0,28 mm
Volatiles 0,4 %
Processing shrinkage 0,08 %
Density, cured 1,85 g/cm3
Service temperature 180 °C
Coefficient of thermal expansion 12,6 x 10-6 °C-1
Tensile modulus 21 GPa (22 °C) / 19 GPa (177 °C)
Flexural modulus 25 GPa (22 °C) / 20 GPa (177 °C)
Compressive strength 372 MPa (22 °C) / 228 MPa (177 °C)
Shelf life 12 months at -17 °C
6 months at +5 °C
5-7 days at room temperature
SIZES

Width Length Minimum order quantity

48,3 cm 0,61 m 25 sheets (7,43 m²)

APPLICATION
Cure cycle:
A minimum of 1,7 bar is recommended when using TMSFR 5100 surface fill. A minimum of 5,5 bar is recommended when
not using surface fill. Apply full vacuum throughout the cure cycle.
> Heat from room temperature to 49 °C at 1-3 °C/ minute and hold for 2 hours.
> Heat to 60 °C at 1-3 °C/ minute.
> Hold at 60 °C +5/-0 for 12 hours.
> Cool to below 48 °C before removing vacuum.

Post cure:
> Heat from room temperature to 92 °C and hold for 1 hour.
> Heat to 120 °C and hold for 2 hours.
> Heat to 147 °C and hold for 1 hour.
> Heat to 177 °C and hold for 1 hour.
> Heat to 196 °C and hold for 2 hours.
> Cool to below 48 °C at a rate of 1 °C to 3 °C/ minute.

Do not apply solvents to the mold surface prior to post cure.

Catalogue position: Toolmaster®/ Tooling materials

As the conditions or methods of use, including storage, are beyond our control, Airtech Europe does not assume any responsibility for the performance of his material for any
particular use. The material is sold «as is». Airtech Europe disclaims, and buyer waives, any and all implied warranties, including without limitation the implied warranties
of merchantability and of fitness for particular use. The information contained herein represents typical properties and should not be used for specification purposes. P. 
 ZI Haneboesch Phone: +352 58 22 82 1 E-mail : [email protected]
L-4562 Differdange Fax : +352 58 49 35 Website: www.airtech.lu
LUXEMBOURG

DATA SHEET LTC-F5600

Toolmaster® heavy weight fibreglass/ epoxy low temperature curing
tooling prepreg
DESCRIPTION
LTC-F5600 heavy weight prepreg is used in combination with LTC-F5500 prepreg to produce molds with a low
temperature initial cure and high temperature capabilities after post cure.

TECHNICAL DATA
Fibre type Fibreglass
Weaving style 7544
Weight 617 g/m²
Resin content (by weight) 37 +/- 3 %
Nominal cured ply thickness 0,48 mm
Volatiles 0,4 %
Processing shrinkage 0,08 %
Density, cured 1,85 g/cm3
Service temperature 180 °C
Coefficient of thermal expansion 12,6 x 10-6 °C-1
Tensile modulus 21 GPa (22 °C) / 19 GPa (177 °C)
Flexural modulus 25 GPa (22 °C) / 20 GPa (177 °C)
Compressive strength 372 MPa (22 °C) / 228 MPa (177 °C)
Shelf life 12 months at -17 °C
6 months at +5 °C
5-7 days at room temperature
SIZES

Width Length Minimum order quantity

48,3 cm 0,61 m 50 sheets (14,86 m²)

APPLICATION
Cure cycle:
A minimum of 1,7 bar is recommended when using TMSFR 5100 surface fill. A minimum of 5,5 bar is recommended when
not using surface fill. Apply full vacuum throughout the cure cycle.
> Heat from room temperature to 49 °C at 1-3 °C/ minute and hold for 2 hours.
> Heat to 60 °C at 1-3 °C/ minute.
> Hold at 60 °C +5/-0 for 12 hours.
> Cool to below 48 °C before removing vacuum.

Post cure:
> Heat from room temperature to 92 °C and hold for 1 hour.
> Heat to 120 °C and hold for 2 hours.
> Heat to 147 °C and hold for 1 hour.
> Heat to 177 °C and hold for 1 hour.
> Heat to 196 °C and hold for 2 hours.
> Cool to below 48 °C at a rate of 1 °C to 3 °C/ minute.

Do not apply solvents to the mold surface prior to post cure.

Catalogue position: Toolmaster®/ Tooling materials

As the conditions or methods of use, including storage, are beyond our control, Airtech Europe does not assume any responsibility for the performance of his material for any
particular use. The material is sold «as is». Airtech Europe disclaims, and buyer waives, any and all implied warranties, including without limitation the implied warranties
of merchantability and of fitness for particular use. The information contained herein represents typical properties and should not be used for specification purposes. P. 
 ZI Haneboesch Phone: +352 58 22 82 1 E-mail : [email protected]
L-4562 Differdange Fax : +352 58 49 35 Website: www.airtech.lu
LUXEMBOURG

DATA SHEET LTC-G1400

Toolmaster® light weight carbon/ epoxy low temperature curing
tooling prepreg
DESCRIPTION
LTC-G1400 light weight prepreg is used in combination with LTC-G1600 heavy weight prepreg to produce
molds with a low temperature initial cure and high temperature capabilities after post cure.

TECHNICAL DATA
Fibre type Carbon
Yarn type 3K
Weaving style 2x2 Twill
Weight 193 g/m²
Resin content (by weight) 55 +/- 3 %
Nominal cured ply thickness 0,30 mm
Volatiles 0,6 %
Processing shrinkage 0,02 %
Density, cured 1,58 g/cm3
Service temperature 180 °C
Coefficient of thermal expansion 2,7 x 10-6 °C-1
Tensile modulus 52 GPa (22 °C) / 47 GPa (177 °C)
Flexural modulus 49 GPa (22 °C) / 31 GPa (177 °C)
Compressive strength 400 MPa (22 °C) / 221 MPa (177 °C)
Shelf life 12 months at -17 °C
6 months at +5 °C
5-7 days at room temperature
SIZES

Width Length Minimum order quantity

48,3 cm 0,61 m 25 sheets (7,43 m²)

APPLICATION
Cure cycle:
A minimum of 1,7 bar is recommended when using TMSFR 5100 surface fill. A minimum of 5,5 bar is recommended when
not using surface fill. Apply full vacuum throughout the cure cycle.
> Heat from room temperature to 49 °C at 1-3 °C/ minute and hold for 2 hours.
> Heat to 60 °C at 1-3 °C/ minute.
> Hold at 60 °C +5/-0 for 12 hours.
> Cool to below 48 °C before removing vacuum.

Post cure:
> Heat from room temperature to 92 °C and hold for 1 hour.
> Heat to 120 °C and hold for 2 hours.
> Heat to 147 °C and hold for 1 hour.
> Heat to 177 °C and hold for 1 hour.
> Heat to 196 °C and hold for 2 hours.
> Cool to below 48 °C at a rate of 1 °C to 3 °C/ minute.

Do not apply solvents to the mold surface prior to post cure.

Catalogue position: Toolmaster®/ Tooling materials

As the conditions or methods of use, including storage, are beyond our control, Airtech Europe does not assume any responsibility for the performance of his material for any
particular use. The material is sold «as is». Airtech Europe disclaims, and buyer waives, any and all implied warranties, including without limitation the implied warranties
of merchantability and of fitness for particular use. The information contained herein represents typical properties and should not be used for specification purposes. P. 
 ZI Haneboesch Phone: +352 58 22 82 1 E-mail : [email protected]
L-4562 Differdange Fax : +352 58 49 35 Website: www.airtech.lu
LUXEMBOURG

DATA SHEET LTC-G1600

Toolmaster® heavy weight carbon/ epoxy low temperature curing
tooling prepreg
DESCRIPTION
LTC-G1600 heavy weight prepreg is used in combination with LTC-G1400 light weight prepreg to produce
molds with a low temperature initial cure and high temperature capabilities after post cure.

TECHNICAL DATA
Fibre type Carbon
Yarn type 12K
Weaving style 2x2 Twill
Weight 644 g/m²
Resin content (by weight) 40 +/- 3 %
Nominal cured ply thickness 0,66 mm
Volatiles 0,6 %
Processing shrinkage 0,02 %
Density, cured 1,58 g/cm3
Service temperature 180 °C
Coefficient of thermal expansion 2,7 x10-6 °C-1
Tensile modulus 52 GPa (22 °C) / 47 GPa (177 °C)
Flexural modulus 49 GPa (22 °C) / 31 GPa (177 °C)
Compressive strength 400 MPa (22 °C) / 221 MPa (177 °C)
Shelf life 12 months at -17 °C
6 months at +5 °C
5-7 days at room temperature
SIZES

Width Length Minimum order quantity

48,3 cm 0,61 m 50 sheets (14,86 m²)

APPLICATION
Cure cycle:
A minimum of 1,7 bar is recommended when using TMSFR 5100 surface fill. A minimum of 5,5 bar is recommended when
not using surface fill. Apply full vacuum throughout the cure cycle.
> Heat from room temperature to 49 °C at 1-3° C/ minute and hold for 2 hours.
> Heat to 60 °C at 1-3 °C/ minute.
> Hold at 60 °C +5/-0 for 12 hours.
> Cool to below 48 °C before removing vacuum.

Post cure:
> Heat from room temperature to 92 °C and hold for 1 hour.
> Heat to 120 °C and hold for 2 hours.
> Heat to 147 °C and hold for 1 hour.
> Heat to 177 °C and hold for 1 hour.
> Heat to 196 °C and hold for 2 hours.
> Cool to below 48 °C at a rate of 1 °C to 3 °C/ minute.

Do not apply solvents to the mold surface prior to post cure.

Catalogue position: Toolmaster®/ Tooling materials

As the conditions or methods of use, including storage, are beyond our control, Airtech Europe does not assume any responsibility for the performance of his material for any
particular use. The material is sold «as is». Airtech Europe disclaims, and buyer waives, any and all implied warranties, including without limitation the implied warranties
of merchantability and of fitness for particular use. The information contained herein represents typical properties and should not be used for specification purposes. P. 
 ZI Haneboesch Phone: +352 58 22 82 1 E-mail : [email protected]
L-4562 Differdange Fax : +352 58 49 35 Website: www.airtech.lu
LUXEMBOURG

DATA SHEET CEP-G3

Carbon tooling prepreg with service temperature of 232 °C
DESCRIPTION
A high temperature tooling prepreg with an initial cure as low as 121 °C. Airtech CEP materials are NOT based
on BMI technology, but instead, a unique cyanate/ epoxy chemistry.
TECHNICAL DATA
Fibre type Carbon
Yarn type 3K
Weaving style 2x2 Twill
Weight 193 g/m²
Resin content (by weight) 37 +/- 3 %
Nominal cured ply thickness 0,28 mm
Volatiles <0,5 %
Service temperature 232 °C
Glass transition temperature 260 °C
Coefficient of thermal expansion 2,7 x 10-6 °C-1
Tensile strength 0,75 GPa (22 °C) / 0,67 GPa (232 °C)
Tensile modulus 64,1 GPa (22 °C) / 48,2 GPa (232 °C)
Flexural strength 0,87 GPa (22 °C) / 0,15 GPa (232 °C)
Flexural modulus 55,1 GPa (22 °C) / 18,6 GPa (232 °C)
Compressive strength 0,57 GPa (22 °C) / 0,12 GPa (232 °C)
Compressive modulus 64,8 GPa (22 °C) / 61,3 GPa (232 °C)
Water absorption < 0,8 % after 64 hours water boil
Shelf life 12 months at -17 °C
6 months at +5 °C
20 days at room temperature
SIZES
Width Length Minimum order quantity
61 cm 45,7 m 1 roll

APPLICATION
A minimum of 5,5 bar is recommended when curing this system. Apply full vacuum throughout the cure cycle (zero or
minimal bleeding).
Cure cycle:
> Heat from room temperature to 79 °C at 1-3 °C/ minute and hold for 1 hour.
> Heat to 93 °C at 1-3 °C/ minute and hold for 1,5 hour.
> Heat to 179 °C at 1-3 °C/ minute and hold at 179 °C +5/-0 for 4,5 hours.
> Cool to below 48 °C before removing vacuum.
Alternate 121 °C cure cycle:
> Heat from room temperature to 79 °C at 1-3 °C/ minute and hold for 1 hour.
> Heat to 93 °C at 1-3 °C/ minute and hold for 1,5 hour.
> Heat to 121 °C at 1-3 °C/ minute and hold at 121 °C +5/-0 for 12 hours.
> Cool to below 48 °C before removing vacuum.
Post cure for 147 °C tool use:
> Heat from room temperature to 92 °C and hold for 1 hour.
> Heat to 120 °C and hold for 1 hour.
> Heat to 147 °C and hold for 1 hour.
> Heat to 218 °C and hold for 8 hours.
> Cool to below 48 °C at a rate of 1 °C to 3 °C/ minute.
Post cure for 232 °C tool use:
> Heat from room temperature to 92 °C and hold for 1 hour.
> Heat to 120 °C and hold for 1 hour.
> Heat to 147 °C and hold for 1 hour.
> Heat to 246 °C and hold for 8 hours.
> Cool to below 48 °C at a rate of 1 °C to 3 °C/ minute.

Catalogue position: Toolmaster®/ Tooling materials

As the conditions or methods of use, including storage, are beyond our control, Airtech Europe does not assume any responsibility for the performance of his material for any
particular use. The material is sold «as is». Airtech Europe disclaims, and buyer waives, any and all implied warranties, including without limitation the implied warranties
of merchantability and of fitness for particular use. The information contained herein represents typical properties and should not be used for specification purposes. P. 10
 ZI Haneboesch Phone: +352 58 22 82 1 E-mail : [email protected]
L-4562 Differdange Fax : +352 58 49 35 Website: www.airtech.lu
LUXEMBOURG

DATA SHEET CEP-G12

Carbon tooling prepreg with service temperature of 232 °C
DESCRIPTION
A high temperature tooling prepreg with an initial cure as low as 121 °C. Airtech CEP materials are NOT based
on BMI technology, but instead, a unique cyanate/ epoxy chemistry.
TECHNICAL DATA
Fibre type Carbon
Yarn type 12K
Weaving style 2x2 Twill
Weight 644 g/m²
Resin content (by weight) 37 +/- 3 %
Nominal cured ply thickness 0,66 mm
Volatiles <0,5 %
Service temperature 232 °C
Glass transition temperature 260 °C
Coefficient of thermal expansion 2,7 x10-6 °C-1
Tensile strength 0,71 GPa (22 °C) / 0,72 GPa (185 °C)
Tensile modulus 58,6 GPa (22 °C) / 72,4 GPa (185 °C)
Flexural strength 0,56 GPa (22 °C) / 0,43 GPa (185 °C)
Flexural modulus 51,5 GPa (22 °C) / 46,8 GPa (185 °C)
Compressive strength 0,38 GPa (22 °C) / 0,23 GPa (185 °C)
Compressive modulus 65,9 GPa (22 °C) / 66,6 GPa (185 °C)
Water absorption < 0,8 % after 64 hours water boil
Shelf life 12 months at -17 °C
6 months at +5 °C
20 days at room temperature
SIZES
Width Length Minimum order quantity
61 cm 22,9 m 1 roll

APPLICATION
A minimum of 5,5 bar is recommended when curing this system. Apply full vacuum throughout the cure cycle (zero or
minimal bleeding).
Cure cycle:
> Heat from room temperature to 79 °C at 1-3 °C/ minute and hold for 1 hour.
> Heat to 93 °C at 1-3 °C/ minute and hold for 1,5 hour.
> Heat to 179 °C at 1-3 °C/ minute and hold at 179 °C +5/-0 for 4,5 hours.
> Cool to below 48 °C before removing vacuum.
Alternate 121 °C cure cycle:
> Heat from room temperature to 79 °C at 1-3 °C/ minute and hold for 1 hour.
> Heat to 93 °C at 1-3 °C/ minute and hold for 1,5 hour.
> Heat to 121 °C at 1-3 °C/ minute and hold at 121 °C +5/-0 for 12 hours.
> Cool to below 48 °C before removing vacuum.
Post cure for 147 °C tool use:
> Heat from room temperature to 92 °C and hold for 1 hour.
> Heat to 120 °C and hold for 1 hour.
> Heat to 147 °C and hold for 1 hour.
> Heat to 218 °C and hold for 8 hours.
> Cool to below 48 °C at a rate of 1 °C to 3 °C/ minute.
Post cure for 232 °C tool use:
> Heat from room temperature to 92 °C and hold for 1 hour.
> Heat to 120 °C and hold for 1 hour.
> Heat to 147 °C and hold for 1 hour.
> Heat to 246 °C and hold for 8 hours.
> Cool to below 48 °C at a rate of 1 °C to 3 °C/ minute.

Catalogue position: Toolmaster®/ Tooling materials

As the conditions or methods of use, including storage, are beyond our control, Airtech Europe does not assume any responsibility for the performance of his material for any
particular use. The material is sold «as is». Airtech Europe disclaims, and buyer waives, any and all implied warranties, including without limitation the implied warranties
of merchantability and of fitness for particular use. The information contained herein represents typical properties and should not be used for specification purposes. P. 11
 ZI Haneboesch Phone: +352 58 22 82 1 E-mail : [email protected]
L-4562 Differdange Fax : +352 58 49 35 Website: www.airtech.lu
LUXEMBOURG

DATA SHEET CEP-F7500

Fibreglass tooling prepreg with service temperature of 232 °C
DESCRIPTION
A high temperature tooling prepreg with an initial cure as low as 121 °C. Airtech CEP materials are NOT based
on BMI technology, but instead, a unique cyanate/ epoxy chemistry.

TECHNICAL DATA
Fibre type Fibreglass
Weaving style 7500
Weight 325 g/m²
Resin content (by weight) 35 +/- 3 %
Nominal cured ply thickness 0,28 mm
Volatiles <0,5 %
Service temperature 232 °C
Glass transition temperature 260 °C
Coefficient of thermal expansion 12,6 x 10-6 °C-1
Tensile strength 0,31 GPa (22 °C) / 0,24 GPa (232 °C)
Tensile modulus 28,3 GPa (22 °C) / 16,5 GPa (232 °C)
Flexural strength 0,49 GPa (22 °C) / 0,09 GPa (232 °C)
Flexural modulus 26,9 GPa (22 °C) / 14,4 GPa (232 °C)
Compressive strength 0,43 GPa (22 °C) / 0,09 GPa (232 °C)
Compressive modulus 33,8 GPa (22 °C) / 31,0 GPa (232 °C)
Shelf life 12 months at -17 °C
6 months at +5 °C
20 days at room temperature
SIZES
Width Length Minimum order quantity
48,3 cm 45,7 m 1 roll

APPLICATION
A minimum of 5,5 bar is recommended when curing this system. Apply full vacuum throughout the cure cycle (zero or
minimal bleeding).
Cure cycle:
> Heat from room temperature to 79 °C at 1-3 °C/ minute and hold for 1 hour.
> Heat to 93 °C at 1-3 °C/ minute and hold for 1,5 hour.
> Heat to 179 °C at 1-3 °C/ minute and hold at 179 °C +5/-0 for 4,5 hours.
> Cool to below 48 °C before removing vacuum.
Alternate 121 °C cure cycle:
> Heat from room temperature to 79 °C at 1-3 °C/ minute and hold for 1 hour.
> Heat to 93 °C at 1-3 °C/ minute and hold for 1,5 hour.
> Heat to 121 °C at 1-3 °C/ minute and hold at 121 °C +5/-0 for 12 hours.
> Cool to below 48 °C before removing vacuum.
Post cure for 147 °C tool use:
> Heat from room temperature to 92 °C and hold for 1 hour.
> Heat to 120 °C and hold for 1 hour.
> Heat to 147 °C and hold for 1 hour.
> Heat to 218 °C and hold for 8 hours.
> Cool to below 48 °C at a rate of 1 °C to 3 °C/ minute.
Post cure for 232 °C tool use:
> Heat from room temperature to 92 °C and hold for 1 hour.
> Heat to 120 °C and hold for 1 hour.
> Heat to 147 °C and hold for 1 hour.
> Heat to 246 °C and hold for 8 hours.
> Cool to below 48 °C at a rate of 1 °C to 3 °C/ minute.
Catalogue position: Toolmaster®/ Tooling materials
As the conditions or methods of use, including storage, are beyond our control, Airtech Europe does not assume any responsibility for the performance of his material for any
particular use. The material is sold «as is». Airtech Europe disclaims, and buyer waives, any and all implied warranties, including without limitation the implied warranties
of merchantability and of fitness for particular use. The information contained herein represents typical properties and should not be used for specification purposes. P. 12
 ZI Haneboesch Phone: +352 58 22 82 1 E-mail : [email protected]
L-4562 Differdange Fax : +352 58 49 35 Website: www.airtech.lu
LUXEMBOURG

DATA SHEET CEP-F7544

Fibreglass tooling prepreg with service temperature of 232 °C
DESCRIPTION
A high temperature tooling prepreg with an initial cure as low as 121 °C. Airtech CEP materials are NOT based
on BMI technology, but instead, a unique cyanate/ epoxy chemistry.

TECHNICAL DATA
Fibre type Fibreglass
Weaving style 7544
Weight 617 g/m²
Resin content (by weight) 35 +/- 3 %
Nominal cured ply thickness 0,48 mm
Volatiles <0,5 %
Service temperature 232 °C
Glass transition temperature 260 °C
Coefficient of thermal expansion 12,6x10-6 °C-1
Tensile strength 0,31 GPa (22 °C) / 0,24 GPa (232 °C)
Tensile modulus 28,3 GPa (22 °C) / 16,5 GPa (232 °C)
Flexural strength 0,49 GPa (22 °C) / 0,09 GPa (232 °C)
Flexural modulus 26,9 GPa (22 °C) / 14,4 GPa (232 °C)
Compressive strength 0,43 GPa (22 °C) / 0,09 GPa (232 °C)
Compressive modulus 33,8 GPa (22 °C) / 31,0 GPa (232 °C)
Shelf life 12 months at -17 °C
6 months at +5 °C
20 days at room temperature
SIZES
Width Length Minimum order quantity
48,3 cm 33,5 m 1 roll

APPLICATION
A minimum of 5,5 bar is recommended when curing this system. Apply full vacuum throughout the cure cycle (zero or
minimal bleeding).
Cure cycle:
> Heat from room temperature to 79 °C at 1-3 °C/ minute and hold for 1 hour.
> Heat to 93 °C at 1-3 °C/ minute and hold for 1,5 hour.
> Heat to 179 °C at 1-3 °C/ minute and hold at 179 °C +5/-0 for 4,5 hours.
> Cool to below 48 °C before removing vacuum.
Alternate 121 °C cure cycle:
> Heat from room temperature to 79 °C at 1-3 °C/ minute and hold for 1 hour.
> Heat to 93 °C at 1-3 °C/ minute and hold for 1,5 hour.
> Heat to 121 °C at 1-3 °C/ minute and hold at 121 °C +5/-0 for 12 hours.
> Cool to below 48 °C before removing vacuum.
Post cure for 147 °C tool use:
> Heat from room temperature to 92 °C and hold for 1 hour.
> Heat to 120 °C and hold for 1 hour.
> Heat to 147 °C and hold for 1 hour.
> Heat to 218 °C and hold for 8 hours.
> Cool to below 48 °C at a rate of 1 °C to 3 °C/ minute.
Post cure for 232 °C tool use:
> Heat from room temperature to 92 °C and hold for 1 hour.
> Heat to 120 °C and hold for 1 hour.
> Heat to 147 °C and hold for 1 hour.
> Heat to 246 °C and hold for 8 hours.
> Cool to below 48 °C at a rate of 1 °C to 3 °C/ minute.
Catalogue position: Toolmaster®/ Tooling materials
As the conditions or methods of use, including storage, are beyond our control, Airtech Europe does not assume any responsibility for the performance of his material for any
particular use. The material is sold «as is». Airtech Europe disclaims, and buyer waives, any and all implied warranties, including without limitation the implied warranties
of merchantability and of fitness for particular use. The information contained herein represents typical properties and should not be used for specification purposes. P. 13
 ZI Haneboesch Phone: +352 58 22 82 1 E-mail : [email protected]
L-4562 Differdange Fax : +352 58 49 35 Website: www.airtech.lu
LUXEMBOURG

DATA SHEET Beta 8610 film adhesive

High temperature adhesive

DESCRIPTION
Beta 8610 film adhesive is a high temperature film adhesive with unlimited out time at room temperature. Beta
8610 film is non-sag and will not run or puddle at room temperature or during cure. Beta film is ideal for use in
assembly of Airtech CEP or BMI tools and fixtures or any non-flight application where long out time and high
temperature performance is required.

TECHNICAL DATA

Colour Yellow
Carrier type 104 glass scrim
Hardness > 80 Shore D
Glass transition temperature 231 °C
Tensile lap shear at 25 °C 20,68 MPa
Tensile lap shear at 204 °C 10,62 MPa
Tensile lap shear at 232 °C 5,93 MPa
Weight 488 g/m²

Shelf life 12 months at 22 ° C

SIZES
Width Length Minimum order quantity
35,5 cm 30,5 m 1 roll

NOTES
Preferred cure/ postcure cycle:
> Place tool or fixture to be bonded in oven - supporting as necessary.
> Heat to 79 °C at 1-3 °C/ minute and hold for 1 hour.
> Heat to 177 °C at 1-3 °C/ minute and hold for 2 hours.
> Heat to 232 °C at 1-3 °C/ minute and hold for 1 hour.
> Cool to below 66 °C before removing from oven.

Cure cycle:
> Place tool or fixture to be bonded in oven - supporting as necessary.
> Heat to 79 °C at 1-3 °C/ minute and hold for 1 hour.
> Heat to 177 °C at 1-3 °C/ minute and hold for 4 hours.
> Cool to below 66 °C before removing from oven.

Post cure:
> Place tool or fixture in oven - supporting as necessary.
> Heat up at 1-3 °C/ minute to 232 °C and hold for 1 hour.
> Cool to below 66 °C before removing from oven.

Catalogue position : Toolmaster® / Tooling materials

As the conditions or methods of use, including storage, are beyond our control, Airtech Europe does not assume any responsibility for the performance of his material for any
particular use. The material is sold «as is». Airtech Europe disclaims, and buyer waives, any and all implied warranties, including without limitation the implied warranties
of merchantability and of fitness for particular use. The information contained herein represents typical properties and should not be used for specification purposes. P. 14
 ZI Haneboesch Phone: +352 58 22 82 1 E-mail : [email protected]
L-4562 Differdange Fax : +352 58 49 35 Website: www.airtech.lu
LUXEMBOURG

DATA SHEET TMR 2001A / TMH 2001B

High temperature laminating resin for room temperature cure
DESCRIPTION
TMR 2001 is a two part lightly filled high temperature epoxy laminating system. TMR 2001 has improved
workability vs. standard laminating systems and provides long working time for fabrication of larger and more
complicated tools. TMR 2001 has very high heat resistance and will provide long term service in oven and
autoclave applications. TMR 2001A and TMH 2001B are considered a low hazard potential safety system and
does not contain any regulated or restricted raw materials.
TMR 2001A and TMH 2001B do not contain VCHD, MDA or any aniline derivatives.

TECHNICAL DATA

Material type Epoxy laminating system
Colour Black : Amber (A : B)
Mix ratio by weight 100 : 9 (A : B)
Gel time 3-4 hours (100 g at 22 °C)
Viscosity mixed 5200 cps
Density 1,4 g/cm3
Service temperature 204 °C
Flexural strength 304,7 Mpa (25 °C) / 118,4 Mpa (177 °C)

Shelf life 12 months at 22 °C

SIZES

Packaging Part A Part B

1 gallon / 9 Lbs 1 pint / 1 Lbs
1 gallon kit
(3,78 l / 4,08 Kg) (0,47 l / 0,454 Kg)
5 gallon / 40 Lbs ½ gallon / 3,75 Lbs
5 gallon kit
(18,93 l / 18,14 Kg) (1,89 l / 1,7 Kg)
56,25 gallon / 450 Lbs 5 gallon / 41 Lbs
1 drum kit
(213 l / 204,12 Kg) (18,93 l / 18,6 Kg)

APPLICATION
Cure schedule with unsupported post cure:
> Cure on the pattern for 36 to 48 hours at room temperature (minimum 22 °C) under vacuum bag.
> Remove from the pattern.
> Post cure for 3 hours at 66 °C, 3 hours at 121 °C, 3 hours at 177 °C and 3 hours at 191 °C.
Laminate should be post cured 14 °C over the expected service temperature for three hours. Material may be post cured up
to 218 °C to facilitate higher temperature cures.

Consult our Toolmaster® manual for detailed application instructions.

Please note that part A resins and part B hardeners are sold individually by US measurement container size shown above
and are grouped for proper mix ratio. Volume per container will vary depending on product weight shown above. Metric
conversions shown for container size above are for reference purposes only.

Catalogue position: Toolmaster®/ Tooling materials

As the conditions or methods of use, including storage, are beyond our control, Airtech Europe does not assume any responsibility for the performance of his material for any
particular use. The material is sold «as is». Airtech Europe disclaims, and buyer waives, any and all implied warranties, including without limitation the implied warranties
of merchantability and of fitness for particular use. The information contained herein represents typical properties and should not be used for specification purposes. P. 15
 ZI Haneboesch Phone: +352 58 22 82 1 E-mail : [email protected]
L-4562 Differdange Fax : +352 58 49 35 Website: www.airtech.lu
LUXEMBOURG

DATA SHEET TMH 7000B

Fast curing hardener for TMSF 5001A / TMR 2001A

DESCRIPTION
Fast curing hardener for use with TMSF 5001A surface coat and TMR 2001A high temperature laminating resin.
TMH 7000B has been formulated for small tool fabrication and back-up structure attachment.

TECHNICAL DATA

Mix ratio by weight using TMSF 5001 A 100 : 12 (A : B)
Pot life 50 minutes (100 g at 22 °C)

Mix ratio by weight using TMSF 2001 A 100 : 16,5 (A : B)

Pot life 60 minutes (100 g at 22 °C)

SIZES

Packaging type Packaging size

1 quart / 1,2 Lbs

1 quart kit
(0,95 l / 0,59 Kg)
1 gallon / 6 Lbs
1 gallon kit
(3,78 l / 2,93 Kg)
5 gallon / 43 Lbs
5 gallon kit
(18,93 l / 21,02 Kg)

APPLICATION
Cure schedule with unsupported post cure:
> Cure on the pattern for 8 to 10 hours at room temperature (minimum 22 °C) under vacuum bag.
> Remove from the pattern.
> Post cure for 3 hours at 66 °C, 3 hours at 121 °C, 3 hours at 177 °C and 3 hours at 191 °C.
Laminate should be post cured 14 °C over the expected service temperature for three hours. Material may be post cured up
to 202 °C to facilitate higher temperature cures.

Please note that part A resins and part B hardeners are sold individually by US measurement container size shown above
and are grouped for proper mix ratio. Volume per container will vary depending on product weight shown above. Metric
conversions shown for container size above are for reference purposes only.

Catalogue position: Toolmaster®/ Tooling materials

As the conditions or methods of use, including storage, are beyond our control, Airtech Europe does not assume any responsibility for the performance of his material for any
particular use. The material is sold «as is». Airtech Europe disclaims, and buyer waives, any and all implied warranties, including without limitation the implied warranties
of merchantability and of fitness for particular use. The information contained herein represents typical properties and should not be used for specification purposes. P. 17
 ZI Haneboesch Phone: +352 58 22 82 1 E-mail : [email protected]
L-4562 Differdange Fax : +352 58 49 35 Website: www.airtech.lu
LUXEMBOURG

DATA SHEET TMH 7000B

Fast curing hardener for TMSF 5001A / TMR 2001A

DESCRIPTION
Fast curing hardener for use with TMSF 5001A surface coat and TMR 2001A high temperature laminating resin.
TMH 7000B has been formulated for small tool fabrication and back-up structure attachment.

TECHNICAL DATA

Mix ratio by weight using TMSF 5001 A 100 : 12 (A : B)
Pot life 50 minutes (100 g at 22 °C)

Mix ratio by weight using TMSF 2001 A 100 : 16,5 (A : B)

Pot life 60 hours (100 g at 22 °C)

SIZES

Packaging type Packaging size

1 quart / 1,2 Lbs

1 quart kit
(0,95 l / 0,59 Kg)
1 gallon / 6 Lbs
1 gallon kit
(3,78 l / 2,93 Kg)
5 gallon / 43 Lbs
5 gallon kit
(18,93 l / 21,02 Kg)

APPLICATION
Cure schedule with unsupported post cure:
> Cure on the pattern for 8 to 10 hours at room temperature (minimum 22 °C) under vacuum bag.
> Remove from the pattern.
> Post cure for 3 hours at 66 °C, 3 hours at 121 °C, 3 hours at 177 °C and 3 hours at 191 °C.
Laminate should be post cured 14 °C over the expected service temperature for three hours. Material may be post cured up
to 202 °C to facilitate higher temperature cures.

Please note that part A resins and part B hardeners are sold individually by US measurement container size shown above
and are grouped for proper mix ratio. Volume per container will vary depending on product weight shown above. Metric
conversions shown for container size above are for reference purposes only.

Catalogue position: Toolmaster®/ Tooling materials

As the conditions or methods of use, including storage, are beyond our control, Airtech Europe does not assume any responsibility for the performance of his material for any
particular use. The material is sold «as is». Airtech Europe disclaims, and buyer waives, any and all implied warranties, including without limitation the implied warranties
of merchantability and of fitness for particular use. The information contained herein represents typical properties and should not be used for specification purposes. P. 17
 ZI Haneboesch Phone: +352 58 22 82 1 E-mail : [email protected]
L-4562 Differdange Fax : +352 58 49 35 Website: www.airtech.lu
LUXEMBOURG

DATA SHEET TMSF 5005A / TMH 5005B

Hard surface fill
DESCRIPTION
TMSF 5005A and TMH 5005B is a black silicone-carbide filled surface coat resin designed to be used with our
TMR 2001 high temperature epoxy laminating resin and all our infusion resin systems. The resin and hardener
are of the low toxicity category, as they do not contain VCHD or MDA. TMSF 5005 is a thixotropic paste that
yields a smooth mixed viscosity for easy application and minimum sag on vertical surfaces. TMSF 5005 is
extremely hard and will be difficult to sand after cure. Because of the small amount of hardener used with this
product, take extra care to ensure a complete and thorough mix.

TECHNICAL DATA

Material type Silicone-carbide filled surface coat
Colour Black : Amber (A : B)
Mix ratio by weight 100 : 10 (A : B)
Gel time 8-10 hours (100 g at 22 °C)
Service temperature 204 °C

Shelf life 12 months at 22 °C

SIZES

Packaging Part A Part B

1 quart / 2,75 Lbs ½ pint / 0,31 Lbs
1 quart kit
(0,95 l / 1,25 Kg) (0,24 l / 0,14 Kg)
1 gallon / 11 Lbs 1 pint / 1,14 Lbs
1 gallon kit
(3,78 l / 4,99 Kg) (0,48 l / 0,515 Kg)

APPLICATION
Please consult our Toolmaster® manual for detailed application instructions.

Please note that part A resins and part B hardeners are sold individually by US measurement container size shown above
and are grouped for proper mix ratio. Volume per container will vary depending on product weight shown above. Metric
conversions shown for container size above are for reference purposes only.

Catalogue position: Toolmaster®/ Tooling materials

As the conditions or methods of use, including storage, are beyond our control, Airtech Europe does not assume any responsibility for the performance of his material for any
particular use. The material is sold «as is». Airtech Europe disclaims, and buyer waives, any and all implied warranties, including without limitation the implied warranties
of merchantability and of fitness for particular use. The information contained herein represents typical properties and should not be used for specification purposes. P. 18
 ZI Haneboesch Phone: +352 58 22 82 1 E-mail : [email protected]
L-4562 Differdange Fax : +352 58 49 35 Website: www.airtech.lu
LUXEMBOURG

DATA SHEET TMSFR 5100A / TMSFHR 5100B

Surface coat with reflow for our prepreg tooling systems

DESCRIPTION
TMSFR 5100A and TMSFHR 5100B is a two part surface coat that can be used with our standard curing TMGP
and TMFP prepregs or our low temperature curing LTC prepregs. The surface coat will eliminate surface pitting,
provide a protective layer to prevent fibre damage and provide a smooth surface for applying scribe lines.

TECHNICAL DATA

Material type Filled epoxy surface coat
Colour Black : Amber (A : B)
Mix ratio by weight 100 : 12 (A : B)
Pot life 48 hours
Service temperature 204 °C

Shelf life 12 months at 22 °C

SIZES

Packaging Part A Part B

1 quart / 2 Lbs 1 pint / 0,3 Lbs
1 quart kit
(0,95 l / 0,907 Kg) (0,47 l / 0,136 Kg)
1 gallon / 12 Lbs 1 quart / 1,5 Lbs
1 gallon kit
(3,78 l / 5,44 Kg) (0,95 l / 0,680 Kg)

APPLICATION
> Please consult our Toolmaster® manual on CD for detailed application instructions.
> The thickness of surface coat to be applied should not exceed 50 µm. This will represent approximatively 323 g/m².

Please note that part A resins and part B hardeners are sold individually by US measurement container size shown above
and are grouped for proper mix ratio. Volume per container will vary depending on product weight shown above. Metric
conversions shown for container size above are for reference purposes only.

Catalogue position: Toolmaster®/ Tooling materials

As the conditions or methods of use, including storage, are beyond our control, Airtech Europe does not assume any responsibility for the performance of his material for any
particular use. The material is sold «as is». Airtech Europe disclaims, and buyer waives, any and all implied warranties, including without limitation the implied warranties
of merchantability and of fitness for particular use. The information contained herein represents typical properties and should not be used for specification purposes. P. 19
 ZI Haneboesch Phone: +352 58 22 82 1 E-mail : [email protected]
L-4562 Differdange Fax : +352 58 49 35 Website: www.airtech.lu
LUXEMBOURG

DATA SHEET Airfill 2

High temperature quick setting filler paste

DESCRIPTION
Airfill 2 is a high temperature polyester quick setting filler paste that can stand up to 232 °C. Airfill 2 is typically
used for pattern work, temporary mold repairs, trim and drill tools and assembly fixtures, gel-coat repairs.
The thixotropic flow behaviour of Airfill 2 allows an easy application and good coverage.

TECHNICAL DATA

Material type Polyester
Colour Black : White (A : B)
Mix ratio by weight 100 : 1 (A : B)
Pot life 1 7-15 minutes (100 g at 22 °C)
Mix ratio by weight 100 : 2 (A : B)
Pot life 2 5 minutes (100 g at 22 °C)
Maximum use temperature 232 °C
Hardness 90 Shore D

Shelf life 12 months at 22 °C

SIZES

Packaging Part A Part B

1 quart / 3,57 Lbs 10 oz quart / 0,063 Lbs
1 quart kit
(0,95 l / 1,62 Kg) (0,29 l / 0,0284 Kg)
1 gallon / 14,18 Lbs 40 oz quart / 0,25 Lbs
1 gallon kit
(3,78 l / 6,43 Kg) (1,18 l / 0,1136 Kg)

APPLICATION
Please consult our Toolmaster® manual on CD for detailed application instructions.

Please note that a slight color change at high temperature is normal. Ingredients may separate during long term storage,
mix thoroughly before use.

Catalogue position: Toolmaster®/ Tooling materials

As the conditions or methods of use, including storage, are beyond our control, Airtech Europe does not assume any responsibility for the performance of his material for any
particular use. The material is sold «as is». Airtech Europe disclaims, and buyer waives, any and all implied warranties, including without limitation the implied warranties
of merchantability and of fitness for particular use. The information contained herein represents typical properties and should not be used for specification purposes. P. 20
 ZI Haneboesch Phone: +352 58 22 82 1 E-mail : [email protected]
L-4562 Differdange Fax : +352 58 49 35 Website: www.airtech.lu
LUXEMBOURG

DATA SHEET Carbon and fibreglass fabrics

Fabrics for resin infusion and standard laminate tooling

Product name Yarn type Weaving style Weight Thickness Roll sizes

TMGC 6000 3K carbon Plain 198 g/m² 0,30 mm 122 cm x 91,4 m

TMGC 6002T 3K carbon 2x2 twill 198 g/m² 0,30 mm 122 cm x 91,4 m

TMGC 6001 6K carbon 2x2 twill 340 g/m² 0,64 mm 122 cm x 91,4 m

TMGC 6003 12K carbon 2x2 twill 644 g/m² 0,89 mm 122 cm x 91,4 m

TMFC 7500 Fibreglass Plain 325 g/m² 0,28 mm 97 cm x 114,3 m

TMFC 7544 Fibreglass 2 end plain 617 g/m² 0,51 mm 97 cm x 114,3 m

NOTES
> Other weights available upon request.
> Minimum order quantity required.

Catalogue position: Toolmaster®/ Tooling materials

As the conditions or methods of use, including storage, are beyond our control, Airtech Europe does not assume any responsibility for the performance of his material for any
particular use. The material is sold «as is». Airtech Europe disclaims, and buyer waives, any and all implied warranties, including without limitation the implied warranties
of merchantability and of fitness for particular use. The information contained herein represents typical properties and should not be used for specification purposes. P. 21
 ZI Haneboesch Phone: +352 58 22 82 1 E-mail : [email protected]
L-4562 Differdange Fax : +352 58 49 35 Website: www.airtech.lu
LUXEMBOURG

DATA SHEET Non-woven surface veils

Carbon, fibreglass, aramid

Product name Yarn type Weight Thickness Roll sizes

TMNWG50 Carbon 17 g/m² 0,15 mm 122 cm x 91,4 m

TMNWF50 Fibreglass 17 g/m² 0,15 mm 122 cm x 91,4 m

TMNWA45 Aramid 13 g/m² 0,15 mm 122 cm x 91,4 m

NOTES
> Other weights available upon request.
> Minimum order quantity required.

Catalogue position: Toolmaster®/ Tooling materials

As the conditions or methods of use, including storage, are beyond our control, Airtech Europe does not assume any responsibility for the performance of his material for any
particular use. The material is sold «as is». Airtech Europe disclaims, and buyer waives, any and all implied warranties, including without limitation the implied warranties
of merchantability and of fitness for particular use. The information contained herein represents typical properties and should not be used for specification purposes. P. 22
 ZI Haneboesch Phone: +352 58 22 82 1 E-mail : [email protected]
L-4562 Differdange Fax : +352 58 49 35 Website: www.airtech.lu
LUXEMBOURG

DATA SHEET Modelmaster A160

Epoxy based modelling board

DESCRIPTION
Modelmaster A160 was designed for fabricating easily machinable models and masters with excellent
dimensional stability. Modelmaster A160 is an epoxy based material designed specially for use with our LTC
60 °C curing tooling prepregs. Modelmaster A160 is the ideal master material. The low coefficient of thermal
expansion at 71 °C makes this product unique. Modelmaster blocks also can be bonded together or repaired
with Masterbond 16 adhesive and can be sealed with Masterseal TK27 or Masterseal TK28. After applying
adhesive, blocks can be clamped together or vacuum bagged for better pressure distribution.

TECHNICAL DATA


Colour Beige
Density 520,6 Kg/m³
Coef. of thermal expansion (22 °C - 71 °C) 74 x10-6 °C-1
Glass transition temperature 72 °C
Tensile strength 19 MPa
Flexural strength at 25 °C 24 MPa
Flexural modulus at 22 °C 1100 MPa
Compressive strength 25 MPa
Compressive modulus at 25 °C 1083 MPa
Hardness 61 +/- 2 Shore D

SIZES

Thickness Width Length Product shape

5,08 cm 61 cm 1,52 m Board

10,16 cm 61 cm 1,52 m Board

15,24 cm 61 cm 1,52 m Board

NOTES
> For bonding, please refer to our product data sheet Masterbond 16.
> For sealing, please refer to our product data sheet Masterseal TK27 or Masterseal TK28.

Catalogue position: Toolmaster®/ Tooling materials

As the conditions or methods of use, including storage, are beyond our control, Airtech Europe does not assume any responsibility for the performance of his material for any
particular use. The material is sold «as is». Airtech Europe disclaims, and buyer waives, any and all implied warranties, including without limitation the implied warranties
of merchantability and of fitness for particular use. The information contained herein represents typical properties and should not be used for specification purposes. P. 23
 ZI Haneboesch Phone: +352 58 22 82 1 E-mail : [email protected]
L-4562 Differdange Fax : +352 58 49 35 Website: www.airtech.lu
LUXEMBOURG

DATA SHEET Modelmaster B182

Low CTE epoxy based modelling board

DESCRIPTION
Modelmaster B182 is a material designed for fabricating machined models and masters. Modelmaster B182 has
good surface finish, machinability, and low CTE. Modelmaster B182 also is an epoxy based material designed
specifically for use with our LTC 60 °C curing tooling prepregs or our 121 °C curing Toolmaster® prepregs.
Modelmaster B182 has a lower coefficient of thermal expansion and a higher glass transition temperature than
conventional modeling boards.
Modelmaster B182 blocks can be bonded together or repaired with Masterbond 25 adhesive and can be sealed
with Masterseal TK27 or Masterseal TK28. After applying adhesive, blocks can be clamped together or vacuum
bagged for better pressure distribution.

TECHNICAL DATA


Colour Blue
Density 660 Kg/m³
Coef. of thermal expansion (22 °C - 71 °C) 34 x10-6 °C-1
Glass transition temperature 126 °C
Tensile strength 24 MPa
Flexural strength at 25 °C 31 MPa
Flexural modulus at 22 °C 2310 MPa
Compressive strength 48 MPa
Compressive modulus at 25 °C 2137 MPa
Hardness 68 +/- 2 Shore D

SIZES

Thickness Width Length Product shape

5,08 cm 61 cm 1,52 m Board

10,16 cm 61 cm 1,52 m Board

15,24 cm 61 cm 1,52 m Board

NOTES
> For bonding, please refer to our product data sheet Masterbond 25.
> For sealing, please refer to our product data sheet Masterseal TK27 or Masterseal TK28.

Catalogue position: Toolmaster®/ Tooling materials

As the conditions or methods of use, including storage, are beyond our control, Airtech Europe does not assume any responsibility for the performance of his material for any
particular use. The material is sold «as is». Airtech Europe disclaims, and buyer waives, any and all implied warranties, including without limitation the implied warranties
of merchantability and of fitness for particular use. The information contained herein represents typical properties and should not be used for specification purposes. P. 24
 ZI Haneboesch Phone: +352 58 22 82 1 E-mail : [email protected]
L-4562 Differdange Fax : +352 58 49 35 Website: www.airtech.lu
LUXEMBOURG

DATA SHEET Modelmaster A110

High temperature epoxy tooling board

DESCRIPTION
Modelmaster A110 is an epoxy modelling material for fabrication of machined models and master patterns. It
exhibits superior surface finish and machinability. Excellent thermal stability maintains dimensional tolerances
through temperature variations due to its low coefficient of thermal expansion and high glass transition
temperature.

TECHNICAL DATA


Colour Blue
Density 670 Kg/m³
Coef. of thermal expansion (22 °C - 71 °C) 32,8 x10-6 °C-1
Glass transition temperature 143 °C
Tensile strength 24,1 MPa
Flexural strength at 25 °C 31,7 MPa
Flexural modulus at 22 °C 2413 MPa
Compressive strength 56,5 MPa
Hardness 68 +/- 2 Shore D

SIZES

Thickness Width Length Product shape

5,08 cm 61 cm 1,52 m Board

10,16 cm 61 cm 1,52 m Board

15,24 cm 61 cm 1,52 m Board

NOTES
For sealing, please refer to our product data sheet Masterseal TK27 or Masterseal TK28.

Catalogue position: Toolmaster®/ Tooling materials

As the conditions or methods of use, including storage, are beyond our control, Airtech Europe does not assume any responsibility for the performance of his material for any
particular use. The material is sold «as is». Airtech Europe disclaims, and buyer waives, any and all implied warranties, including without limitation the implied warranties
of merchantability and of fitness for particular use. The information contained herein represents typical properties and should not be used for specification purposes. P. 25
 ZI Haneboesch Phone: +352 58 22 82 1 E-mail : [email protected]
L-4562 Differdange Fax : +352 58 49 35 Website: www.airtech.lu
LUXEMBOURG

DATA SHEET SB610PS

High temperature low CTE epoxy tooling board

DESCRIPTION
SB610PS is an epoxy syntactic modelling material for the easy fabrication of highly accurate models and master
patterns.
SB610PS has a high glass transition temperature and a low coefficient of thermal expansion.

TECHNICAL DATA


Colour Blue
Density 623 Kg/m³
Coef. of thermal expansion (22 °C - 71 °C) 28,2 x10-6 °C-1
Glass transition temperature 158 °C
Flexural strength at 25 °C 31,6 MPa
Compressive strength 40 MPa
Hardness 69 +/- 2 Shore D

SIZES

Thickness Width Length Product shape

5 cm 61 cm 1,52 m Board

10 cm 61 cm 1,52 m Board

NOTES
For sealing, please refer to our product data sheet Masterseal TK27 or Masterseal TK28.

Catalogue position: Toolmaster®/ Tooling materials

As the conditions or methods of use, including storage, are beyond our control, Airtech Europe does not assume any responsibility for the performance of his material for any
particular use. The material is sold «as is». Airtech Europe disclaims, and buyer waives, any and all implied warranties, including without limitation the implied warranties
of merchantability and of fitness for particular use. The information contained herein represents typical properties and should not be used for specification purposes. P. 26
 ZI Haneboesch Phone: +352 58 22 82 1 E-mail : [email protected]
L-4562 Differdange Fax : +352 58 49 35 Website: www.airtech.lu
LUXEMBOURG

DATA SHEET TB650

Medium temperature epoxy tooling board

DESCRIPTION
TB650 is an epoxy syntactic modelling material for the easy fabrication of highly accurate models and master
patterns.
TB 650 features:
> can be machined or hand carved.
> high maximum use temperature.
> low coefficient of thermal expansion.

TECHNICAL DATA


Colour Green
Density 680 Kg/m³
Coef. of thermal expansion (22 °C - 71 °C) 38 x10-6 °C-1
Glass transition temperature 117 °C
Tensile strength 31,4 MPa
Flexural strength at 25 °C 41,7 MPa
Flexural modulus at 22 °C 1816 MPa
Compressive strength 45,5 MPa
Hardness 69 +/- 2 Shore D

SIZES

Thickness Width Length Product shape

4,9 cm 50 cm 1m Board

4,9 cm 100 cm 1m Board

12,3 cm 50 cm 1m Board

12,3 cm 100 cm 1m Board

NOTES
> For bonding, please refer to our product data sheet Masterbond 25.
> For sealing, please refer to our product data sheet Masterseal TK27 or Masterseal TK28.

Catalogue position: Toolmaster®/ Tooling materials

As the conditions or methods of use, including storage, are beyond our control, Airtech Europe does not assume any responsibility for the performance of his material for any
particular use. The material is sold «as is». Airtech Europe disclaims, and buyer waives, any and all implied warranties, including without limitation the implied warranties
of merchantability and of fitness for particular use. The information contained herein represents typical properties and should not be used for specification purposes. P. 27
 ZI Haneboesch Phone: +352 58 22 82 1 E-mail : [email protected]
L-4562 Differdange Fax : +352 58 49 35 Website: www.airtech.lu
LUXEMBOURG

DATA SHEET Masterbond 16

Modelling board adhesive
DESCRIPTION
Masterbond 16 is a two part thixotropic epoxy paste adhesive ideally suited for bonding Modelmaster A160
machinable modeling board. Masterbond 16 can also be used as a repair paste for Modelmaster A160.
Masterbond 16 cures to the same hardness as Modelmaster A160 allowing for uniform machining and hand
finishing.

TECHNICAL DATA

Colour Brown : White (A : B)
Mix ratio by weight 100 : 100 (A : B)
Pot life 90 minutes (100 g at 22 °C)
Density 0,72 g/cm3
Maximum use temperature 71 °C
Compressive strength 22,1 MPa

Shelf life 12 months at 22 °C

SIZES

Packaging Part A Part B

1 gallon / 4,5 Lbs 1 gallon / 4,5 Lbs
1 gallon kit
(3,78 l / 2,04 Kg) (3,78 l / 2,04 Kg)
5 gallon / 22,5 Lbs 5 gallon / 22,5 Lbs
5 gallon kit
(18,93 l / 10,21 Kg) (18,93 l / 10,21 Kg)

APPLICATION
Room temperature cure:
Handling/machining requires 18-24 hours cure.

Heat cure :
4 hours at 66 °C.

Catalogue position: Toolmaster®/ Tooling materials

As the conditions or methods of use, including storage, are beyond our control, Airtech Europe does not assume any responsibility for the performance of his material for any
particular use. The material is sold «as is». Airtech Europe disclaims, and buyer waives, any and all implied warranties, including without limitation the implied warranties
of merchantability and of fitness for particular use. The information contained herein represents typical properties and should not be used for specification purposes. P. 28
 ZI Haneboesch Phone: +352 58 22 82 1 E-mail : [email protected]
L-4562 Differdange Fax : +352 58 49 35 Website: www.airtech.lu
LUXEMBOURG

DATA SHEET Masterbond 25

Modelling board adhesive
DESCRIPTION
Masterbond 25 is a two part syntactic, thixotropic epoxy paste adhesive ideally suited for bonding
Modelmaster B182 machinable modeling board. Masterbond 25 has excellent machinability and can be used
as a repair paste for minor machine errors. Masterbond 25 cures to the same hardness as Modelmaster B182
allowing for uniform machining and hand finishing.

TECHNICAL DATA

Colour Blue : White (A : B)
Mix ratio by weight 3 : 1 (A : B)
Pot life 120 minutes (100 g at 22 °C)
Density 0,62 g/cm3
Maximum use temperature 149 °C
Compressive strength 24,8 MPa

Shelf life 12 months at 22 °C

SIZES

Packaging Part A Part B

1 gallon / 4,5 Lbs 1 quart / 1,5 Lbs
1 gallon kit
(3,78 l / 2,04 Kg) (0,95 l / 0,68 Kg)
5 gallon / 22,5 Lbs 2 gallon / 7,5 Lbs
5 gallon kit
(18,93 l / 10,21 Kg) (7,57 l / 3,4 Kg)

APPLICATION
Room temperature cure:
Handling/machining requires 18-24 hours cure.

Post cure:
> Heat at 1- 3 °C/ minute to the intended use tmperature (up to 121 °C maximum) and hold for 1 hour.
> Cool down at 1- 3 °C/ minute to below 70 °C.

Do not exceed the maximum use temperature of the Mastermodel material.

Catalogue position: Toolmaster®/ Tooling materials

As the conditions or methods of use, including storage, are beyond our control, Airtech Europe does not assume any responsibility for the performance of his material for any
particular use. The material is sold «as is». Airtech Europe disclaims, and buyer waives, any and all implied warranties, including without limitation the implied warranties
of merchantability and of fitness for particular use. The information contained herein represents typical properties and should not be used for specification purposes. P. 29
 ZI Haneboesch Phone: +352 58 22 82 1 E-mail : [email protected]
L-4562 Differdange Fax : +352 58 49 35 Website: www.airtech.lu
LUXEMBOURG

DATA SHEET Masterseal TK27

Master model and mold sealer

DESCRIPTION
Masterseal TK27 is a solvent free low viscosity two part epoxy developed for sealing our Modelmaster
machinable epoxy modeling boards and other porous surfaces.
Masterseal TK27 can also be used to restore vacuum integrity to composite and metal production molds.

TECHNICAL DATA

Material type Epoxy
Mix ratio by weight 100 : 28 (A : B)
Pot life 67 minutes (100 g at 22 °C)
Viscosity mixed 240 cps
Density 1,07 g/cm3
Hardness 82 Shore D

Shelf life 12 months at 22 °C

SIZES

Packaging Part A Part B

1 quart / 2 Lbs 1 pint / 0,66 Lbs
1 quart kit
(0,95 l / 0,907 Kg) (0,47 l / 0,299 Kg)
1 gallon / 7 Lbs 1 quart / 2 Lbs
1 gallon kit
(3,78 l / 3,18 Kg) (0,95 l / 0,907 Kg)
5 gallon / 45 Lbs 2 gallon / 13 Lbs
5 gallon kit
(18,93 l / 20,41 Kg) (7,57 l / 5,9 Kg)

APPLICATION
Apply a thin layer by spraying, using a squeegee or a clean lint free cloth. Allow to stand at room temperature for 2 hours
then repeat process if required. Lightly sand if required after cure.
Cure:
Room temperature: 12-16 hours, at 66 °C: 2 hours
Post cure:
Post cure at the intended use temperature for one hour to a maximum temperature of 182 °C and apply mold release.
Application instructions for restoring tool face or vacuum integrity to composite or metal molds:
> Prepare tool surface to be coated by sandblasting or manually abrading with heavy grit sandpaper.
> Solvent wipe to remove all contaminates and completely dry.
> Vacuum bag the complete face side of the tool and draw partial vacuum (0,17 and 0,34 bar).
> Apply a thin layer to the back side of the tool by spraying, squeegee or brush.
> Allow the cure at room temperature overnight or accelerate tack by curing at 66 °C for 2 hours.
> Post cure tool to 182 °C for 2 hours.
> Check tool for vacuum integrity. Apply additional coats if required.

Note: Light sanding may be required when Masterseal TK27 is applied to the tool face for resurfacing.

Please note that part A resins and part B hardeners are sold individually by US measurement container size shown above
and are grouped for proper mix ratio. Volume per container will vary depending on product weight shown above. Metric
conversions shown for container size above are for reference purposes only.

Catalogue position: Toolmaster®/ Tooling materials

As the conditions or methods of use, including storage, are beyond our control, Airtech Europe does not assume any responsibility for the performance of his material for any
particular use. The material is sold «as is». Airtech Europe disclaims, and buyer waives, any and all implied warranties, including without limitation the implied warranties
of merchantability and of fitness for particular use. The information contained herein represents typical properties and should not be used for specification purposes. P. 30
 ZI Haneboesch Phone: +352 58 22 82 1 E-mail : [email protected]
L-4562 Differdange Fax : +352 58 49 35 Website: www.airtech.lu
LUXEMBOURG

DATA SHEET Masterseal TK28

Master model and mold sealer

DESCRIPTION
Masterseal TK28 is a non-silicone based solution for application to new or freshly cleaned composite mold
surfaces, to seal the surface before application of the release agent. It is specifically recommended to eliminate
surface micro-porosity in epoxy and polyurethane model masters.

TECHNICAL DATA

Material type Non silicone solution
Density 0,80 g/cm3
Maximum use temperature 480 °C
Coverage 20-25 m²/litre

Shelf life 12 months at 22 °C

Storage conditions Store in tightly sealed containers to prevent evaporation.

SIZES

Packaging type Packaging size

0,26 gallon
Can
(1 litres)

APPLICATION
> Before use, agitate the can.
> Apply 2 to 3 coats of Masterseal TK28 sealer.
> Pour Masterseal TK28 on the clean dry 100% cotton cloth and apply thin uniform film over approximately 1 m2 area.
> If a high gloss finish is desired, gently wipe the wet film with a second clean dry cloth (spreading the film). Do not wipe
dry.
> Repeat in adjacent areas, ensuring overlap.
> Allow the master model and mold sealer to dry completely and wait 15 minutes between coats.
> Apply the second coat using the same technique.
> Wait at least 30 minutes before applying topcoat.

Catalogue position: Toolmaster®/ Tooling materials

As the conditions or methods of use, including storage, are beyond our control, Airtech Europe does not assume any responsibility for the performance of his material for any
particular use. The material is sold «as is». Airtech Europe disclaims, and buyer waives, any and all implied warranties, including without limitation the implied warranties
of merchantability and of fitness for particular use. The information contained herein represents typical properties and should not be used for specification purposes. P. 31
 ZI Haneboesch Phone: +352 58 22 82 1 E-mail : [email protected]
L-4562 Differdange Fax : +352 58 49 35 Website: www.airtech.lu
LUXEMBOURG

DATA SHEET Masterbar® 300

High temperature fibreglass/ epoxy structural tubes
DESCRIPTION
Masterbar® 300’s are hollow fibreglass/ epoxy tubes used as back-up structures and assembly fixtures. They are
ideally suited for use with Toolmaster® fibreglass tooling prepregs and laminating resins.
The advantages of using Masterbar® 300: lighter and less costly tools, more efficient airflow in autoclave or
oven, faster and more even heat up rates, continuous as well as initial cost savings.

TECHNICAL DATA

Material type Fibreglass/ epoxy
Coef. of thermal expansion 8,46 x10-6 °C-1
Service temperature 204 °C

SIZES

Thickness Width Height Length

0,125 inch (0,32 cm) 2 inch (5,08 cm) 2 inch (5,08 cm) 12 feet (3,66 m)

0,125 inch (0,32 cm) 3 inch (7,62 cm) 3 inch (7,62 cm) 12 feet (3,66 m)

0,250 inch (0,64 cm) 4 inch (10,16 cm) 4 inch (10,16 cm) 12 feet (3,66 m)

APPLICATION
> Masterbar® 300 replaces costly ‘’egg crating’’ with honeycomb or solid laminate boards.
> Masterbar® 300 can be bonded together using our TMR 2001 resin and/ or held in place using mechanical fasteners.
> Assemblies can be easily joined by using our composite tube fittings (C.T.F.’s) also found in this section.

Notes:
> Custom lengths are available for special order. Minimums may apply.
> Tubes must be post-cured at use temperature before use.

Catalogue position: Toolmaster®/ Tooling materials

As the conditions or methods of use, including storage, are beyond our control, Airtech Europe does not assume any responsibility for the performance of his material for any
particular use. The material is sold «as is». Airtech Europe disclaims, and buyer waives, any and all implied warranties, including without limitation the implied warranties
of merchantability and of fitness for particular use. The information contained herein represents typical properties and should not be used for specification purposes. P. 32
 ZI Haneboesch Phone: +352 58 22 82 1 E-mail : [email protected]
L-4562 Differdange Fax : +352 58 49 35 Website: www.airtech.lu
LUXEMBOURG

DATA SHEET Masterbar® 400

High temperature carbon fibre/ epoxy structural tubes
DESCRIPTION
Masterbar® 400’s are hollow carbon fibre/ epoxy tubes used as back-up structures and assembly fixtures. They
are ideally suited for use with Toolmaster® graphite tooling prepregs and laminating resins.
The advantages of using Masterbar® 400: lighter and less costly tools, more efficient airflow in autoclave or
oven, faster and more even heat up rates, continuous as well as initial cost savings.

TECHNICAL DATA

Material type Carbon fibre/ epoxy
Coef. of thermal expansion 2,5 x10-6 °C-1
Service temperature 204 °C

SIZES

Thickness Width Height Length

0,125 inch (0,32 cm) 2 inch (5,08 cm) 2 inch (5,08 cm) 12 feet (3,66 m)

0,125 inch (0,32 cm) 3 inch (7,62 cm) 3 inch (7,62 cm) 12 feet (3,66 m)

0,250 inch (0,64 cm) 4 inch (10,16 cm) 4 inch (10,16 cm) 12 feet (3,66 m)

APPLICATION
> Masterbar® 400 replaces costly ‘’egg crating’’ with honeycomb or solid laminate boards.
> Masterbar® 400 can be bonded together using our TMR 2001 resin and/ or held in place using mechanical fasteners.
> Assemblies can be easily joined by using our composite tube fittings (C.T.F.’s) also found in this section.

Notes:
> Custom lengths are available for special order. Minimums may apply.
> Tubes must be post-cured at use temperature before use.

Catalogue position: Toolmaster®/ Tooling materials

As the conditions or methods of use, including storage, are beyond our control, Airtech Europe does not assume any responsibility for the performance of his material for any
particular use. The material is sold «as is». Airtech Europe disclaims, and buyer waives, any and all implied warranties, including without limitation the implied warranties
of merchantability and of fitness for particular use. The information contained herein represents typical properties and should not be used for specification purposes. P. 33
 ZI Haneboesch Phone: +352 58 22 82 1 E-mail : [email protected]
L-4562 Differdange Fax : +352 58 49 35 Website: www.airtech.lu
LUXEMBOURG

DATA SHEET Masterbar® composite tube fitting

DESCRIPTION
Masterbar® composite tube fittings (C.T.F.’s) are used in conjunction with Masterbar® structural tubes where the
square tubes intersect and also in areas where the mold face skin attaches to the back-up structures. C.T.F.’s are
also ideally suited for light weight composite assembly fixtures and gages. C.T.F.’s are mechanically fastened
and bonded to the Masterbar® providing superior dimensional stability. C.T.F.’s further simplify assembly of the
back-up structure and reduce labor cost. These patented fittings are fabricated from Toolmaster® epoxy tooling
prepreg and are available in high temperature graphite and fibreglass.
There are different configurations of fittings to accommodate most assembly requirements.

TECHNICAL DATA

Material type Fibreglass/ Epoxy (Masterbar® 300) or
Graphite/ Epoxy (Masterbar® 400)
Service temperature 204 °C

SIZES

Thickness Width Height

0,12 inch (0,30 cm) 2 inch (5,08 cm) 2 inch (5,08 cm)

0,12 inch (0,30 cm) 3 inch (7,62 cm) 3 inch (7,62 cm)

0,25 inch (0,63 cm) 4 inch (10,16 cm) 4 inch (10,16 cm)

APPLICATION
Notes:
> Sale and use of the product covered by US Patent n° 5100255.
> Fittings should be post cured with the back-up structure.
> Masterbar® 400 and Masterbar® 300 angles also available for corner reinforcement.
> Other thicknesses are available on request.
> Ask for our brochure to see different types of single parts or see our online catalogue: www.airtech.lu.

Part Number description code (please use this code when placing order):
> Masterbar® 300 CTF - XX - X (Masterbar® 300 CTF = High temperature fibreglass/ epoxy tube fitting, XX = Fitting style,
X = Masterbar® size in inch)
> Masterbar® 400 CTF - XX - X (Masterbar® 400 CTF = High temperature graphite/ epoxy tube fitting, XX = Fitting style,
X = Masterbar® size in inch)

Catalogue position: Toolmaster®/ Tooling materials

As the conditions or methods of use, including storage, are beyond our control, Airtech Europe does not assume any responsibility for the performance of his material for any
particular use. The material is sold «as is». Airtech Europe disclaims, and buyer waives, any and all implied warranties, including without limitation the implied warranties
of merchantability and of fitness for particular use. The information contained herein represents typical properties and should not be used for specification purposes. P. 34
 ZI Haneboesch Phone: +352 58 22 82 1 E-mail : [email protected]
L-4562 Differdange Fax : +352 58 49 35 Website: www.airtech.lu
LUXEMBOURG

DATA SHEET Masterflex ‘’S’’ series

DESCRIPTION
The Masterflex ‘’S’’ series is a flexible spiral square tube used as a reinforcing hat section stiffener on the
backside of the tool face. Masterflex stiffens the tool face to avoid dimensional stability problems. This is
achieved by overlaying our tooling prepreg or wet lay-up plies over the Masterflex. They are constructed of
spirally woven pre-stiffened carbon or fibreglass cloth and are easily conformable to the mold configuration.

TECHNICAL DATA

Material type Fibreglass or Graphite

SIZES

Thickness Width Height Length

0,68 inch (1,72 cm) 2 inch (5,08 cm) 2 inch (5,08 cm) 4 feet (1,22 m)

0,68 inch (1,72 cm) 2 inch (5,08 cm) 3 inch (7,62 cm) 4 feet (1,22 m)

0,68 inch (1,72 cm) 2 inch (5,08 cm) 4 inch (10,16 cm) 4 feet (1,22 m)

APPLICATION
Consult our Toolmaster® technical manual appendix 2 ‘’Building integral stiffeners using Masterflex’’ for vacuum bagging
procedure.

Notes:
> Other sizes available on special request. Minimum quantities may apply.
> Minimum order on stock sizes is 4 feet (1,22 m).

Catalogue position: Toolmaster®/ Tooling materials

As the conditions or methods of use, including storage, are beyond our control, Airtech Europe does not assume any responsibility for the performance of his material for any
particular use. The material is sold «as is». Airtech Europe disclaims, and buyer waives, any and all implied warranties, including without limitation the implied warranties
of merchantability and of fitness for particular use. The information contained herein represents typical properties and should not be used for specification purposes. P. 35
 ZI Haneboesch Phone: +352 58 22 82 1 E-mail : [email protected]
L-4562 Differdange Fax : +352 58 49 35 Website: www.airtech.lu
LUXEMBOURG

DATA SHEET Toolmaster® TB-G48 and TB-F48

High temperature carbon/ epoxy tooling board
High temperature fibreglass/ epoxy tooling board

DESCRIPTION
Toolmaster® TB-G48 and Toolmaster® TB-F48 are high temperature solid laminate tooling boards fabricated
from high quality woven fabric and epoxy resin. Tooling boards are pressure bonded and have easily removable
release ply on each side to provide surfaces suitable for bonding.

TECHNICAL DATA

Material type Carbon/ Epoxy (TB-G48) or
Fibreglass/ Epoxy (TB-F48)
Service temperature 204 °C

SIZES

Thickness Width Length

1/4 inch (6,35 mm) 4 feet (1,22 m) 8 feet (2,44 m)

APPLICATION
Uses:
> Lay-up mold back-up structures.
> Stiffening ribs.
> Assembly and bonding fixtures.
> Shop aides.

Note: Other sizes available on request. Minimum order may apply to non-stock items.

Catalogue position: Toolmaster®/ Tooling materials

As the conditions or methods of use, including storage, are beyond our control, Airtech Europe does not assume any responsibility for the performance of his material for any
particular use. The material is sold «as is». Airtech Europe disclaims, and buyer waives, any and all implied warranties, including without limitation the implied warranties
of merchantability and of fitness for particular use. The information contained herein represents typical properties and should not be used for specification purposes. P. 36
 ZI Haneboesch Phone: +352 58 22 82 1 E-mail : [email protected]
L-4562 Differdange Fax : +352 58 49 35 Website: www.airtech.lu
LUXEMBOURG

DATA SHEET Toolguard

High temperature silicone lay-up mold edge protection

DESCRIPTION
Toolguard is a high temperature, extruded silicone that provides protection to the mold and the operator
during transportation and handling. Toolguard can be permanently bonded to the mold edge using RTV
silicone adhesive. The product is available in two sizes that cover most mold edge thickness.

TECHNICAL DATA

Material type Silicone
Colour Black
Maximum use temperature 257 °C
Hardness 50 Shore A

SIZES

Product reference Tool Edge thickness Length

Toolguard 1 6-8 mm 100 feet (30,50 m)

Toolguard 2 10-13 mm 100 feet (30,50 m)

APPLICATION
> Bond area should be clean, dry and free from release agents and contaminates.
> Apply General Electric 554004 Silicone Primer per manufacturer’s instructions to bond area on the mold (optional).
> Apply General Electric RTV 106 Silicone Rubber Adhesive (or equivalent) to the bond area and apply Toolguard.
> Allow adhesive to cure for 24 hours minimum at room temperature.

Catalogue position: Toolmaster®/ Tooling materials

As the conditions or methods of use, including storage, are beyond our control, Airtech Europe does not assume any responsibility for the performance of his material for any
particular use. The material is sold «as is». Airtech Europe disclaims, and buyer waives, any and all implied warranties, including without limitation the implied warranties
of merchantability and of fitness for particular use. The information contained herein represents typical properties and should not be used for specification purposes. P. 37
 ZI Haneboesch Phone: +352 58 22 82 1 E-mail : [email protected]
L-4562 Differdange Fax : +352 58 49 35 Website: www.airtech.lu
LUXEMBOURG

DATA SHEET Impression Master VMRS

Re-usable elastomeric, conforming tooling

DESCRIPTION
Impression Master was developed by Lockheed Martin Company in conjunction with Wright Patterson Air
Force Base, to design inexpensive re-usable tooling. Impression Master, under license from Lockheed Martin
is a silicone rubber bag filled with a conforming material that can, under vacuum, take a duplicate impression
of any surface. To repair a damaged part, Impression Master is placed over a ‘’good’’ part on a plane, car, etc.
Impression Master will form to the ‘’good’’ part and hold its shape. A repair can then be made on the Impression
Master with the damaged part. The repair is made, vacuum bagged to a Viton rubber strip on the face of the
Impression Master and heated in an oven or with a conventional hot bond unit. When vacuum is released, the
Impression Master returns to the original, soft form, ready to be used again.

SIZES

Width Length Weight

41 cm 66 cm 6,1 Kg

61 cm 61 cm 7,4 Kg

90 cm 90 cm 15 Kg

107 cm 107 cm 18,4 Kg

NOTES
> Other sizes can be custom made to your specifications.
> WARNING: do not cut or puncture Impression Master or the contents may leak out. The contents should
not be inhaled.

Storage case:
A high quality protective shipping/ storage case is sold with each Impression Master to protect against cuts or
punctures.
Catalogue position: Toolmaster®/ Tooling materials

As the conditions or methods of use, including storage, are beyond our control, Airtech Europe does not assume any responsibility for the performance of his material for any
particular use. The material is sold «as is». Airtech Europe disclaims, and buyer waives, any and all implied warranties, including without limitation the implied warranties
of merchantability and of fitness for particular use. The information contained herein represents typical properties and should not be used for specification purposes. P. 38