______________________________________________BSM48280H USER MANUAL

______________________________________________BSM48280H USER MANUAL

Content

1. Introduction .................................................................................................................................... 3
1.2 Brief Introduction ..................................................................................................................4
1.3 Product Properties ................................................................................................................4
2. Product Specification ...................................................................................................................... 5
2.1 Performance Parameter ....................................................................................................... 5
2.2 Battery Module ..................................................................................................................... 6
2.2.1 Battery Module Information ..............................................................................................6
3. Installation and Configuration ...................................................................................................... 10
3.1 Preparation for installation .................................................................................................10
3.1.1 Safety Requirement .................................................................................................10
3.1.2 Environmental requirements .................................................................................. 10
3.1.3 Tools and data ..........................................................................................................11
3.1.4 Technical preparation ..............................................................................................11
3.1.5 Unpacking inspection .............................................................................................. 11
3.2 Equipment installation ........................................................................................................12
3.2.1 Installation Steps ..................................................................................................... 12
4. Installation and Configuration ...................................................................................................... 14
4.2 Alarm description and processing ...................................................................................... 14
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1. Introduction
1.1 Important Safety Instructions

Danger!
Please do not put the battery into water or fire, in case of explosion or any other
situation that might endanger your life.
Please connect wires properly while installation, do not reverse connect.
To avoid short circuit, please do not connect positive and negative poles with
conductor on the same device.
Please avoid any form of damage to battery, especially stab, hit, trample or strike.

Danger!
Please shut off the power completely when removing the device or reconnecting wires
during the daily use or it could cause the danger of electric shock.
Please use dry powder extinguisher to put out the flame when encountering a fire
hazard, liquid extinguisher could result in the risk of explosion.
For your safety, please do not arbitrarily dismantle any component in any
circumstances. The maintenance must be implemented by authorized technical
personnel or our company’s technical support. Device breakdown due to unauthorized
operation will not be covered under warranty.

Caution!
Our products have been strictly inspected before shipment. Please contact us if you
find any abnormal phenomena such as device outer case bulging.
The product shall be grounded properly before use in order to ensure your safety.
To assure the proper use please make sure parameters among the relevant device are
compatible and matched.
Please do not mixed-use batteries from different manufacturers, different types and
models, as well as old and new together.

Caution!
Ambient and storage method could impact the product life span, please comply with
the operation environment instruction to ensure device works in proper condition.
For long-term storage, the battery should be recharged once every 6 months, and the
amount of electric charge shall exceed 80% of the rated capacity.
Please charge the battery in 18 hours after it fully discharged or over-discharging
protection mode is activated.
Formula of theoretical standby time: T=C/I (T is standby time, C is battery capacity, I is
total current of all loads).
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1.2 Brief Introduction
BSM48280H lithium iron phosphate battery system is a standard battery system unit, customers can
choose a certain number of BSM48280H according to their needs, by connecting in series to a larger
capacity battery pack, to meet the user's long-term power supply needs. The product is especially
suitable for energy storage applications with high operating temperatures, limited installation space,
long power backup time and long service life.

1.3 Product Properties

BSM48280H energy storage product’s positive electrode materials are lithium iron phosphate,
battery cells are managed effectively by BMS with better performance, the system’s features
as below:

The whole module is non-toxic, non-polluting and environmentally friendly;

Cathode material is made from LiFePO4 with safety performance and long cycle life

Battery management system with better performance, possesses protection

function like over-discharge, over-charge, over-current, abnormal temperature.

Self-management on charging and discharging, Single core balancing function.

Intelligent design configures integrated inspection module.

Flexible configuration, multiple battery modules can be in series for expanding capacity
and power.

Flexible configurations allow series of multi battery for longer standby time.

Self-ventilation with lower system noise.

Less battery self-discharge, then recharging period can be up to 10 months during the
storage.

No memory effect so that battery can be charged and discharged shallowly.

With wide range of temperature for working environment, -10℃ ~ +50℃, circulation
span and discharging performance are well under high temperature.

Small size and light weight, embedded designed module is comfortable for installation and
maintenance;
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2. Product Specification
2.1 Performance Parameter
Table 2-2 BSM48208H performance parameter
Basic Parameters BSMH-51.2*N-280AH
Nominal Voltage (V) 51.2*N
Nominal Capacity (KWH) 14.336*N
Usable Capacity (KWH) 14.336*N*90%
Battery Controller Name BSMC-1500-300
Battery Module Name BSM48280H
Battery Module Quantity N
Battery Module Capacity(KWH) 14.336
Battery Module Voltage(V dc) 51.2
Battery Module Capacity (Ah) 280
Battery System Charge 56*N
Voltage(V dc)
Battery System Charge 140
Current(Normal)
Battery System Charge Current 280
（Max）
Battery System Discharge 44.8*N
lower-Voltage(Vdc)
Battery System Discharge 140
Current (Standard)
Battery System Discharge 280
Current(Normal)
Efficiency 96%
Depth of Discharge RS485/CAN
Working Temperature 0℃~50℃ Charge
-10℃ ~50℃ Disharge
Shelf Temperature -20℃~60℃
Communicaiton RS485/CAN
Certification CE/IEC/UL/UN38.3/MSDS
Design Life 10 years+
Cycle Life >6000
Other:
1）Battery Controller 874*440*235
Dimensions (W*D*H)
2）Battery Module 874*440*235
Dimensions(W*D*H)
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2.2 Battery Module

2.2.1 Battery Module Information

Table 2-2 Module Information

No. Product Type BSM48280H

1 Cell Technology Li-ion(LFP)
2 Battery Module Capacity (KWH) 14.336
3 Battery Module Voltage (Vdc) 51.2
5 Battery Cell Voltage（Vdc） 3.2
6 Battery Cell Capacity (AH) 280
7 Battery Module Cell Quantity in Series and 16S1P
Parallel
8 Battery Module Charge Voltage(Vdc) 56
9 Battery System Charge Current(Standard) 140
10 Battery Module Charge Current(Normal) 140
11 Battery Module Charge Current(Max) 280
12 Battery Module Discharge Lower-Voltage(Vdc) 44.8
13 Battery System Discharge Current (Standard) 140
14 Battery Module Charge Current (Normal) 140
15 Battery Module Charge Current (Max) 280
16 Efficiency 98%
17 Depth of Discharge 90%
18 Dimension(W*D*H, mm) 874*440*235
19 Communication RS485
20 Protection Class IP22
21 Weight 120
22 Operation Life >10 years
23 Operation Cycle Life >6000
24 Operation Temperature 0℃~50℃ Charge
-10℃ ~50℃ Disharge
25 Storage Temperature -20℃~60℃
26 Product Certificate CE/IEC/UL
27 Transfer Certificate UN38.3/MSDS
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2.2.2 Battery Module Front Interface

4 3 6 5

Table 2-3 Interface Definition

Item Name Definition

Positive socket Battery output positive or parallel positive line

1

2 Communication Support RS485 communication between battery module, and

Port IN control module
Battery output positive or parallel positive line
3 Negative socket
4 Grounding Shell ground connection
Communication Support RS485 communication between battery module, and
5
Port OUT control module
FAN For Cooling
6
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2.3 Control Module (internal power supply)

2.3.1 Control Module information

Table 2-4 High voltage control box information

Item Basic Parameters

Related Product 1500V 300A
1 AC supply --
2 System Operation Voltage (Vdc) 0-1500V
3 Nominal Current(A) 300
4 Self-consumption Power(W) 14
5 Dimension (W* D* H, mm) 874*440*235
6 Communication RS485/CAN
7 Protection Class IP20
8 Weight(KGS) 20
9 Operation Life 10+
10 Operation Temperature -20~65
12 Storage Temperature -40~80
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2.3.2Control Module has two types: internal and external power supply

Control Module (BSMC-1500-300) Front Interface

2 7

3 6

4 7

1 9 10 8

Table 2-5 High voltage controller box interface Definition

Item Name Definition

Negative socket battery side Battery side negative socket

1

2 Positive socket battery side Battery side positive socket

3 Communication Port to battery pack Support communication between high voltage

control module and battery pack
4 Communication Port to screen Support RS485/DC 24V to screen
Communication Port to inverter Support RS485/CAN communication between cluster
5
and inverter
DRY CONTACT /
6
7 DRY CONTACT /
BMS OFF/ ON,
8 BMS power switch must be in the “ O N ” state when in use
Power Breaker
9 Breaker
must be in the “ON” state when in use
Battery output negative socket
10 Negative socket power side
Battery output positive socket
11 Positive socket power side
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3. Installation and Configuration

3.1 Preparation for installation
3.1.1 Safety Requirement
This system can only be installed by personnel who have been trained in the power supply
system and have sufficient knowledge of the power system.
The safety regulations and local safety regulations listed below should always be followed during
the installation.
 If operating within the power system cabinet, make sure the power system is not
charged. Battery devices should also be switched off.
 Distribution cable wiring should be reasonable and has the protective measures to avoid
touching these cables while operating power equipment.
 when installing the battery system, must wear the protective items below:

The isolation gloves Safety goggles Safety shoes

3.1.2 Environmental requirements

Working temperature: -10℃ ~ +50℃
Charging temperature range is 0℃~+50℃,
Discharging temperature range is -10℃ ~+50℃
Storage temperature: -20℃~ +60℃
Relative humidity: 5% ~ 85%RH
Elevation: no more than 4000m
Operating environment: Indoor installation, sites avoid the sun and no wind, no conductive
dust and corrosive gas.
And the following conditions are met:
 Installation location should be away from the sea to avoid brine and high humidity
environment.
 The ground for product arrangement shall be flat and level.
 No flammable explosive materials near the installation site.
 The optimal ambient temperature is 15℃~ 30℃
 Keep away from dust and messy zones
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3.1.3 Tools and data
Tools and meters that may be used are shown in table 3-1.
Table 3-1 Tool instrument
NAME
Screwdriver（Slotted、Phillips） Multimeter
Torque wrench Clamp current meter
Diagonal pliers Insulation tape
Pointed nose pliers Temperature meter
Pliers to hold the wire Anti-static bracelet
Stripping pliers Cable tie
Electric drill Tape measure

3.1.4 Technical preparation

Electrical interface check
Devices that can be connected directly to the battery can be user equipment, power supplies,
or other power supplies.
 Confirm whether the user's PV power generation equipment, power supply or other
power supply equipment has a DC output interface, and measure whether the DC power
output voltage meets the voltage range requirements in Table 2-2.
 Confirm that the maximum discharge current capability of the DC power interface of the
user's photovoltaic power generation equipment, power supply or other power supply
equipment should be higher than the maximum charging current of the products used in
Table 2-2.
If the maximum discharge capacity of the DC power interface of the user's photovoltaic
power generation equipment is less than the maximum charging current of the products
used in Table 2-2, the DC power interface of the user's photovoltaic power generation
equipment shall have a current limiting function to ensure the normal operation of the
user’s equipment.
 Verify that the maximum operating current of the battery-powered user equipment
(inverter DC input) should be less than the maximum discharge current of the products
used in Table 2-2.
The security check
 Firefighting equipment should be provided near the product, such as portable dry
powder fire extinguisher.
 Automatic fire fighting system shall be provided for the case where necessary.
 No flammable, explosive and other dangerous materials are placed beside the battery.
3.1.5 Unpacking inspection
 When the equipment arrives at the installation site, loading and unloading should
be carried out according to the rules and regulations, to prevent from being exposed to
sun and rain.
 Before unpacking, the total number of packages shall be indicated according to the
shipping list attached to each package, and the case shall be checked for good condition.
 In the process of unpacking, handle with care and protect the surface coating of the
object.
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 Open the package, the installation personnel should read the technical documents, verify
the list, according to the configuration table and packing list, ensure objects are complete
and intact, if the internal packing is damaged, should be examined and recorded in detail.

Packing list is as follows:

Item Specification Quantity Figure
Battery-BSM48280H 51.2V/280AH N

Copper Medal in N-1

series
User Manual 1

3.2 Equipment installation

3.2.1 Installation Steps
Step 1 Mechanical Installation
(1) Brackets installation:
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Step 2 Electrical installation

(1) Wire Connection

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4. Installation and Configuration

4.1 Battery system usage and operation instructions
After completing the electrical installation, follow these steps to start the battery system.
1. Press the BMS switch ON/OFF button to the ON position, wait BMS open, turn on the break.
2. Check the P+/P- voltage check if the voltage normal.

1. When BMS open, the red light and green light off on the high voltage controller
Box, check the B+/B- side voltage, if the voltage is normal
2. When BMS open, the red light on the high voltage control box lighting,
check the communication cable, if the cable connect good.
3. After confirming that the battery output P side voltage and polarity are correct, turn on the
inverter, close the circuit breaker.
4. Check if the indicator of the inverter and battery connection (communication indicator
and battery access status indicator) is normal. If it is normal, successfully complete the
connection between the battery and the inverter. If the indicator light is abnormal,
please refer to the inverter manual for the cause

4.2 Alarm description and processing

When protection mode is activated or system failure occurred, the alarm signal will be given
through the working status indicator on the front panel of the BSM48280H. The network
management can query the specific alarm categories.
If the fault such as single cell over voltage, charging over-current, under-voltage protection,
high-temp protection and other abnormalities which affects the output, please deal with it
according to Table 4-1.

Table 4-1 Main alarm and Protection

Statue Alarm category Alarm indication Processing
Over-current RED Stop charging and find
Charge state out the cause of the
trouble
High temp Red Stop charging
Discharge state Over-current Red Stop discharging and
find out the cause of
the trouble
High temp Red Stop discharging and
find out the cause of
the trouble
Total voltage Red Start charging
undervoltage
Cell voltage Red Start charging
undervoltage
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Emergency Situations
1) Leaking Batteries
If the battery pack leaks electrolyte, avoid contact with the leaking liquid or gas. If one is
exposed to the leaked substance, immediately perform the actions described below.
Inhalation: Evacuate the contaminated area, and seek medical attention.
Contact with eyes: Rinse eyes with flowing water for 15 minutes, and seek medical attention.
Contact with skin: Wash the affected area thoroughly with soap and water, and seek medical
attention.
Ingestion: Induce vomiting, and seek medical attention.
2) Fire
NO WATER! Only dry powder fire extinguisher can be used; if possible, move the battery pack to
a safe area before it catches fire.
3) Wet Batteries
If the battery pack is wet or submerged in water, do not let people access it, and then contact
Bluesun or an authorized dealer for technical support.
4) Damaged Batteries
Damaged batteries are dangerous and must be handled with the utmost care. They are not fit
for use and may pose a danger to people or property. If the battery pack seems to be damaged,
pack it in its original container, and then return it to Bluesun or an authorized dealer.

If you need any technical help or have any question, please contact the dealer in time.
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______________________________________________BSM48280H USER MANUAL