Keb Inverter
Keb Inverter
ELEVATOR DRIVE
Version 1.62
00.F5.LUB-K162
R
This instruction manual describes the COMBIVERT F5 ELEVATOR DRIVE. Before
working with the unit the user must become familiar with it. This especially applies to
the knowledge and observance of the following safety and warning indications. The
icons used in this instruction manual have following meaning:
c i
Danger Pay Attention Information
Discharge Time Important Help
Caution Warning Tip
Table of Contents
Danger to Life
can cause death or serious injury. During operation they can have live
"energized" un-insulated parts, moving parts, as well as hot surfaces.
Care should be taken to ensure correct and safe operation in order to
minimize risk to personnel and equipment.
Only Qualified
Personnel
nance may only be performed by qualified electrical technical person-
nel. According to this manual "qualified" means: those who are able to
recognize and acknowledge the possible dangerous conditions based
on their training and experience and those who are familiar with the
relevant standards and installation codes as well as the field of power
transmission.
Protect Against damage during transport, installation, and use. Components or covers
Accidental must not be bent or deformed as this may decrease insulation distanc-
Contact es inside the unit resulting in an unsafe condition. On receipt of the unit
visual damage should be reported immediately to the supplier. DO NOT
ATTEMPT TO POWER UP A UNIT WITH VISIBLE PHYSICAL DAMAGE.
This unit contains electrostatically sensitive components which can be
destroyed by in correct handling. For that reason, disassembly of the
unit or contact with the components should be avoided.
Before any installation and connection work can be done the supply
Note Capacitor voltage must be turned off and locked out. After turning off the supply
Discharge Time voltage, dangerous voltages may still be present within the unit as the
bus capacitors discharge. Therefore it is necessary to wait 5 minutes
before working on the unit after turning off the supply voltage.
The low voltage control terminal strip and communication ports are se-
Before putting the motor control into operation be sure the connection
terminals are tight and all covers removed for installation have been
replaced.
The AC motor control or servo system can be adjusted to self initiate an
Damage to
automatic restart in the even of a fault or error condition. The design of
Property and In- the system must take this into account, such that personnel are safe
jury to Persons guarded against potentially dangerous circumstances.
Redundant Safety
Mechanisms
used to control or regulate external systems. However, in the event of
failure of the motor control or servo system there is no guarantee these
software function(s) will continue to provide the desired level of con-
trol. As a result, when operator or machine safety is at stake, external
elements must be used to supplement or override the software function
within the AC motor control or servo system.
General
1. General
1.1 Product description
In selecting the COMBIVERT F5 series inverter, you have chosen a frequency
inverter with the highest quality and dynamic performance.
General
Housing type E, G, H, R, U,
Unit Type F5
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Maximum Surrounding Air Temperature 45°C! The operating temperature
range of the unit is -10°C to + 45°C (14° to +113°F). Operation outside of
this temperature range can lead to shut down of the inverter.
The unit can be stored (power off) in the temperature range -25°C to 70°C
(-13 to +158°F). After prolonged storage, one half year or more, apply volt-
age to the inverter for 2 hours before operating the motor. This will allow the
electrolytic bus capacitors to stabilize before use and result in longer lifetime
of the unit.
The power rating of the inverter must be derated for operation above 3,300
ft (1000 m). Reduce the rated power 1% for each additional 330 ft (100 m).
The maximum elevation for operation is 6,560 ft (2000 m)
The relative humidity shall be limited to 95% without condensation.
CAUTION - RISK OF ELECTRIC SHOCK! Always disconnect supply volt-
age before servicing the F5 Elevator Drive.
After disconnecting the supply voltage, always wait 5 minutes before at-
tempting to change the wiring. The internal DC BUS capacitors must dis-
charge.
All 480V models are suitable for use on a circuit capable of delivering not
more than ___ kA rms symmetrical amperes, 480 volts maximum when pro-
tected by class ___ fuses rated ___ Amperes as specified in table 1.4.4.2 or
when protected by a circuit breaker having an interrupt rating not less than
___ kA rms symmetrical amperes, 480V maximum, rated ___ amperes as
specified in table 1.4.4.2.
12
General
i
Connection of the F5 series inverters to voltage systems configured as a cor-
ner grounded delta, center tap grounded delta, open delta, or ungrounded
delta, may defeat the internal noise suppression of the inverter. Increased high
frequency disturbance in the controller and on the line may be experienced. A
balanced, neutral grounded wye connection is always recommended. The three
phase voltage imbalance must be less than 2% phase to phase. Greater imbal-
ance can lead to damage of the inverter's power circuit.
1.4.3 Disconnect switch
A disconnect switch or contactor should be provided as a means of turning off the
supply voltage when the unit is not in use or when it must be serviced.
Repetitive cycling on and off of the input supply voltage more than once every
two minutes can lead to damage of the inverter.
1.4.4 Fusing
Integral solid state short circuit protection does not provide branch circuit protec-
tion. Branch circuit protection must be provided in accordance with the Manufac-
turer Instructions, National Electrical Code (NFPA70 or CSA22.1) and any addi-
tional local codes.
Branch circuit protection for the F5 must be provided using the fuses as listed in
the tables 1.4.4.1 and 1.4.4.2 below. The class RK5 fuses are recommend. As
an Example, use BUSSMANN type FRS-R for 480V or FRN-R for 230V. Other
manufacturers’ class RK5 fuses are also acceptable.
The minimum voltage rating for protection devices used with 230V inverters shall
be 250VAC. The minimum voltage rating for protection devices used with 460V
inverters shall be 600VAC.
* Semiconductor fuses are manufactured by Siba Fuse Inc. When using this type of fuse,
this is the model number of the fuse is the fuse that must be used.
13
General
16 / G, H 10 50 -- 50 140 06 63 / 63
17 / G, H 10 60 -- 50 140 06 80 / 80
18 / H 10 70 -- 50 140 06 80 / 80
19 / H 10 90 -- 50 140 06 100 / 100
19 / R 100 90 200 -- 150A / DG-frame 3VL 150 UL
20 / H 10 100 -- --
20 / R 100 100 250 -- 150A / DG-frame 3VL 150 UL
21 / R 100 150 300 -- 150A / DG-frame 3VL 150 UL
22 / R 100 175 400 -- 150A / DG-frame 3VL 150 UL
23 / R,U 100 200 500 -- 250A / FG-frame 3VL 250 UL
24 / R,U 100 225 600 -- 250A / FG-frame 3VL 250 UL
25 / U 100 275 700 -- 400A / JG-frame 3VL 400 UL
26 / U 100 300 800 -- 400A / JG-frame 3VL 400 UL
27 / U 100 350 1000 -- 400A / JG-frame 3VL 400 UL
28 / U 100 400 -- -- 400A / JG-frame 3VL 400 UL
* Semiconductor fuses are manufactured by Siba Fuse Inc. When using this type
of fuse, this is the model number of the fuse is the fuse that must be used.
Fuses shall not be installed between the drive and the motor.
In PM motor applications where the drive input current can be lower than the
output current, it is allowed to use a protection device with a lower current rating
thus being able to optimize line side wiring and ancillary components.
1.4.5 Line Chokes
A line choke with minimum 3% impedance is required for all 230 V inverters 50hp
(size 20) and greater. A line choke with minimum 3% impedance is required for
all 480V inverters 100hp (size 23) and greater.
Installation of a line choke is recommended and can be used prevent nuisance
errors and protection caused by voltage spikes. Additionally, the use of a line
choke will double the operational lifetime of the DC bus capacitors in the unit.
14
General
15
General
i
The recommended motor rating is for 4/6 pole standard motors. When using motors with different
numbers of poles, the inverter must be dimensioned based on the motor rated current. Contact the
manufacturer for special frequency motors.
The power rating of the inverter must be de-rated for operation above 3,300 ft (1000 m). Reduce the
rated power 1% for each additional 330 ft (100 m). The maximum elevation for operation is 6,560 ft
(2000 m)
18
Technical Data
Inverter Size 18 19 20 21
Recommended Motor Power [hp] 30 40 50 60
Housing size R R R R
Input Ratings
Supply voltage [V] 180...260 ±0 (230 V rated voltage)
Supply voltage frequency [Hz] 50 / 60 +/- 2
Input phases 3 3 3 3
Rated input current [A] 88 115 143 170
Recommended wire gauge 1) [awg] 3 1 2/O 3/O
Output Ratings
Rated output power [kVA] 35 42 52 62
Rated motor power [kW] 22 30 37 45
Rated output current [A] 80 104 130 154
Peak current (30 seconds) 2) [A] 150 172 217 270
Over current fault (E.OC) trip level [A] 162 207 270 315
Output voltage [V] 3 x 0...V input (3 x 0...255V 2) )
Output frequency [Hz] Generally 0 to 1600Hz (limited by carrier frequency)
1) The wire gauge is based on the maximum fuse rating, copper wire with a 75°C insulation rating, THHW or equivalent. If circuit protection is selected
based on the actual input current, the wire size could be reduced.
2) This is the peak output current limited by hardware regulation. The software current control reserves 5% for closed loop regulation.
3) This is the maximum carrier frequency the power stage can support. The actual operating carrier frequency is adjusted and limited by the control
card.
4) This is the power dissipation at the rated carrier frequency, rated voltage and rated load. Operation at reduced carrier frequencies or reduced load
will decrease this value.
5) Max motor cable length when using shielded cable, KEB EMI filter, and the installation must conform to EN55011 / EN55022.
19
Technical Data
2.2 Technical Data 460V (Size 13 to 19)
Inverter Size 13 14 15
Recommended Motor Power [hp] 7.5 10 15
Housing size E G E G E G H
Input Ratings
Supply voltage [V] 305...500 ±0 (460 V Nominal voltage )
Supply voltage frequency [Hz] 50 / 60 +/- 2
Input phases 3 3 3
Rated input current [A] 15.4 19.6 27.3
Recommended wire gauge 1) [awg] 12 10 10
Output Ratings
Rated output power [kVA] 8.3 11 17
Rated motor power [kW] 5.5 7.5 11
Rated output current [A] 11 14 21
Peak current (30 seconds) 2) [A] 21.6 18 29.7 24.8 36
Over current fault (E.OC) trip level [A] 25.9 21.6 35.6 29.7 43.2
Output voltage [V] 3 x 0…Vsupply
Output frequency [Hz] Generally 0 to 1600Hz (limited by carrier frequency)
Rated switching frequency 3) [kHz] 8 16 8 16 4 8 16
Maximum switching frequency [kHz] 16 16 16 16 16 16 16
Power loss at rated operation 4)
[W] 250 200 320 260 350 290 360
Stall current at 4kHz [A] 12 12 16.5 16.5 24 24 24
Stall current at 8kHz [A] 12 12 16.5 16.5 16 19 24
Stall current at 16kHz [A] 12 12 10 12 10 8.4 15
Braking Circuit
Min. braking resistance [Ohm] 39 50 39 39 39 22
Typ. braking resistance [Ohm] 100 85 56
Max. braking current [A] 21 15 21 21 21 37
Installation Information
Max. shielded motor cable length 5)
[ft] 300 330
Tightening torque for power terminals [in lb] 4.5 11 4.5 11 11 35
Environmental
Max. heat sink temperature TOH [°C] 90°C / 194°F
Storage temperature [°C] -25...70 °C / -13…158°F
Operating temperature [°C] -10...45 °C / 14…113°F
Housing design / protection Chassis / IP20 / Pollution Degree 2
Relative humidity max. 95% without condensation
Approvals
Tested in accordance with… EN 61800-3 /UL508C
Standards for emitted interference EN 55011 Class B / EN 55022 Class A
Standards for noise immunity IEC 1000-4-2 / -3 / -4 / -5/ -6
Climatic category 3K3 in accordance with EN 50178
i
The recommended motor rating is for 4/6 pole standard motors. When using motors with different
numbers of poles, the inverter must be dimensioned based on the motor rated current. Contact the
manufacturer for special frequency motors.
The power rating of the inverter must be de-rated for operation above 3,300 ft (1000 m). Reduce the
rated power 1% for each additional 330 ft (100 m). The maximum elevation for operation is 6,560 ft
(2000 m)
20
Technical Data
Inverter Size 16 17 18 19
Recommended Motor Power [hp] 20 25 30 40
Housing size G H G H H R H R
Input Ratings
Supply voltage [V] 305...500 ±0 (460 V Nominal voltage )
Supply voltage frequency [Hz] 50 / 60 +/- 2
Input phases 3 3 3 3
Rated input current [A] 35 44 52 57
Recommended wire gauge 1) [awg] 8 6 6 4
Output Ratings
Rated output power [kVA] 23 29 35 42
Rated motor power [kW] 15 18.5 22 30
Rated output current [A] 27 34 40 52
Peak current (30 seconds) 2) [A] 49.5 63 75 90
Over current fault (E.OC) trip level [A] 59.4 75.6 90 108
Output voltage [V] 3 x 0…Vsupply
Output frequency [Hz] Generally 0 to 1600Hz (limited by carrier frequency)
Rated switching frequency 3) [kHz] 8 16 4 8 8 16 8 8
Maximum switching frequency [kHz] 16 16 16 16 16 16 16 16
Power loss at rated operation 4) [W] 310 490 360 470 610 850 540 750
Stall current at 4kHz [A] 33 42 42 42 60 50 60 60
Stall current at 8kHz [A] 21.5 33 21.5 42 50 50 54 60
Stall current at 16kHz [A] 9.5 20 - 25 30 40 36 27
Braking Circuit
Min. braking resistance [Ohm] 25 22 25 22 13 9 13 9
Typ. braking resistance [Ohm] 39 28 22 16
Max. braking current [A] 30 37 30 37 63 88 63 88
Installation Information
Max. shielded motor cable length 5)
[ft] 330
Tightening torque for power terminals [in lb] 11 35 11 35 53 35 53
Environmental
Max. heat sink temperature TOH [°C] 90°C / 194°F
Storage temperature [°C] -25...70 °C / -13…158°F
Operating temperature [°C] -10...45 °C / 14…113°F
Housing design / protection Chassis / IP20 / Pollution Degree 2
Relative humidity max. 95% without condensation
Approvals
Tested in accordance with… EN 61800-3 /UL508C
Standards for emitted interference EN 55011 Class B / EN 55022 Class A
Standards for noise immunity IEC 1000-4-2 / -3 / -4 / -5/ -6
Climatic category 3K3 in accordance with EN 50178
1) The wire gauge is based on the maximum fuse rating, copper wire with a 75°C insulation rating, THHW or equivalent. If circuit protection is selected
based on the actual input current, the wire size could be reduced.
2) This is the peak output current limited by hardware regulation. The software current control reserves 5% for closed loop regulation.
3) This is the maximum carrier frequency the power stage can support. The actual operating carrier frequency is adjusted and limited by the control
card.
4) This is the power dissipation at the rated carrier frequency, rated voltage and rated load. Operation at reduced carrier frequencies or reduced load
will decrease this value.
5) Max motor cable length when using shielded cable, KEB EMI filter, and the installation must conform to EN55011 / EN55022.
21
Technical Data
2.2 Technical Data 460V (Size 20 to 26)
Inverter Size 20 21 22 23 24 26
Recommended Motor Power [hp] 50 60 75 100 125 175
Housing size H R R R R U U U
Input Ratings
Supply voltage [V] 305...500 ±0 (460 V Nominal voltage )
Supply voltage frequency [Hz] 50 / 60 +/- 2
Input phases 3 3 3 3 3 3
Rated input current [A] 72 86 105 150 189 254
Recommended wire gauge 1) [awg] 4 3 1 2/O 3/O 350
Output Ratings
Rated output power [kVA] 52 62 80 104 125 173
Rated motor power [kW] 37 45 55 75 90 132
Rated output current [A] 65 77 96 136 172 231
Peak current (30 seconds) 2) [A] 135 112 135 172 230 225 270 375 450
Over current fault (E.OC) trip level [A] 162 135 162 207 276 270 324 450 540
Output voltage [V] 3 x 0…Vsupply
Output frequency [Hz] Generally 0 to 1600Hz (limited by control board and carrier frequency)
1) The wire gauge is based on the maximum fuse rating, copper wire with a 75°C insulation rating, THHW or equivalent. If circuit protection is selected
based on the actual input current, the wire size could be reduced.
2) This is the peak output current limited by hardware regulation. The software current control reserves 5% for closed loop regulation.
3) This is the maximum carrier frequency the power stage can support. The actual operating carrier frequency is adjusted and limited by the control
card.
4) This is the power dissipation at the rated carrier frequency, rated voltage and rated load. Operation at reduced carrier frequencies or reduced load
will decrease this value.
5) Max motor cable length when using shielded cable, KEB EMI filter, and the installation must conform to EN55011 / EN55022.
22
Dimensions
A A C
G
H H B
Front
Back
ØF ØF
Dimensions in inches
23
Power Circuit Terminals
Housing size G Verify input voltage with name plate for proper connection 230V or 480V
L1, L2, L3 3 phase supply voltage
++, - - Connection for DC supply
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Housing size H Verify input voltage with name plate for proper connection 230V or 460V
L1 L2 L3 PE PE ++ -- PB PE U V W
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L1, L2, L3 3 phase supply voltage T1, T2 Connection for temperature sensor
+ +, - - DC supply connection U, V, W Motor connection
+ +, PB Connection for braking resistor PE Connection for earth ground
24
Power Circuit Terminals
Housing size R and U Verify input voltage with name plate for proper connection 230V or 460V
Note always verify input voltage with name plate for proper connection
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L1, L2, L3 3 phase supply voltage T1, T2 Connection for temperature sensor
+ +, - - DC supply connection U, V, W Motor connection
+ +, PB Connection for braking resistor Connection for earth ground M8 stud.
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Wiring diagram 2
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25
Connection of the Power Circuit
Wiring diagram 3
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This is the only way to turn ��
off voltage to the resistor in ��
the event of failure of the
internal braking transistor of
24VDC or 120VAC contactor control voltage
the inverter. Note: a NC thermal switch not PTC device on the resistor is required.
26
Overload Characteristic
300
The overload curves are
dependent on the invert-
270
er housing size.
240
210
180
150
120
90
60
30
Load [%]
0 105 110 115 120 125 130 135 140 145 150 160 170 180 190 200
300
270
240
210
180
150
120
90
60
30
Load [%]
0 105 110 115 120 125 130 135 140 145 150
27
Overload Characteristic
Permanent
current
(0 Hz)
At low speeds (below 3 Hz) the rms current flowing through the power transistors is higher,
reaching 1.4 times the rated 60Hz rms value. This is caused by the low frequency sine wave cre-
ated by the PWM. As a result, the continuous output current must be limited at low speeds to pre-
vent the power transistors from overheating. The COMBIVERT F5 will drop the carrier frequency
to 4kHz if necessary to be able to continue to provide current to the motor. Once the output fre-
quency rises above 3Hz or the current drops below the levels listed below, the carrier frequency
will be returned to the higher value.
230V Maximum stall current (amps at 0Hz)
Inverter Carrier Inverter Size
Housing Frequency 13 14 15 16 17 18 19 20 21
E 8 kHz 24 24
16 kHz 16.8 16.8
G 8 kHz 33 31
16 kHz 33 26
H 8 kHz 53 72.5 109
16 kHz 53 73 92
R 8 kHz 84 100 115 145 180
16 kHz 50 70 70 102 102
29
Installation and Connection
3.1.2 Connection of the In order to prevent a malfunction caused by interference voltages on the
control signals control inputs, the following steps should be observed:
• Establish a true earth ground for all ground connections!
• Do not connect drive signal commons to earth ground!
• Use shielded cable with twisted pair wires!
EMC • Terminate shield wires to earth ground, only at inverter!
• Separate control and power wires by 8" or more!
3.1.3 Digital Inputs • Control and power wires should cross at a right angle!
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20...30 VDC
Ri = 2.1 kΩ
Regulated
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30
Installation and Connection
3.1.5 Voltage Input / The supply to the control circuit through an external voltage source keeps
External Power Supply the control in operational condition even if the power stage is switched
off. To prevent undefined conditions (false triggering), first switch on the
power supply then the inverter.
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20...30V ±0%, 1 A DC regulated
3.1.6 Digital Outputs
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A total of max.
50 mA DC for
both outputs
suppression)!
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The voltage output serves for triggering the digital inputs as well as for
suppling external control devices. Do not exceed the maximum output
current of 100 mA. This output is short circuit protected.
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31
Installation and Connection
3.2 Encoder
ONLY when the inverter is switched off and the voltage
Connections supply is disconnected may the feedback connectors
be removed or connected!
Connect the incremental encoder mounted on the motor to the 15-pin
3.2.1 X3A RS422/TTL Sub-D connector at X3A on the COMBIVERT F5M. This connection
Incremental Encoder provides speed feedback and is imperative to the proper operation of
Input the F5.
The following specifications apply to encoder interface X3A and X3B, channel
1 and 2 respectively:
• Max. operating frequency: 300 kHz.
• Internal terminating resistance: Rt = 120 Ω
• RS422 or TTL level square wave
voltage level: 2...5 Vdc
Input Wiring
A+
B+
approx. approx.
34 Ω 120 Ω
A-
B-
32
Installation and Connection
3. Signal specifications:
Four signals consisting of two square-wave
2...5 V
pulses that are electrically 90° out of phase �� 0V
RLine is the sum of the resistance of the supply wires both +V and com.
The cable shall be kept a minimum of 8 inches (20 cm) away from
all wires having greater than 24VDC on them. For best results run
the encoder cable in a separate conduit from the controller to the
motor.
33
Installation and Connection
3.2.2 X3A TTL Inc. Enc. ONLY when the inverter is switched off and the voltage
In Screw Terminals supply is disconnected may the feedback connectors
be removed or connected!
X3B
Chan
nel 2
X3A
Chan X3
nel 1 Cha B
nnel X3
2
Cha A
nnel
1
15 V
24 V or external
supply via the control
control card
The specified currents are reduced by any current drawn on the second
interface X3B.
For maximum noise immunity, the encoder cable shall consist of individu-
ally shielded twisted pairs with one overall shield. The individual shields
should be connected to 0V (com) pin 8 on the X3A terminal strip and be
kept electrically isolated from the outer shield. The outer shield should
be connected to earth ground on the elevator drive.
The cable shall be kept a minimum of 8 inches (20 cm) away from
all wires having greater than 24VDC on them. For best results run
the encoder cable in a separate conduit from the controller to the
motor.
35
Installation and Connection
3.2.3 X3A Hiperface The Hiperface encoder provides two differential analog channels for
Encoder incremental position and one serial data channel for communication with
the encoder. This serial data channel can provide the drive with the
absolute position of the motor as well as other operating data.
The analog cosine and sine wave signals of tracks A and B have a
voltage of 1 Vpp with an Offset of 2.5 V. This analog voltage is measured
and a high resolution position value is determined as a result. This high
resolution position value is very important for good speed control of a
gearless motor.
i
Therefore it is absolutely necessary to ensure these signals are well
shielded! Noise on the analog signals resulting from breaks in the
shield or improper shield termination will result in vibration in the
motor and poor ride quality.
The internal stored ppr value is compared to the adjusted value in LF.27.
If the two are not the same the drive will trigger the error E.ENCC. Refer
to parameter LF.26 for more information.
Hiperface encoders also provide memory for the user to store a copy of
the motor data. The drive supports the functionality to read and write the
motor data to the encoder. See parameter LF.26 for more information.
36
Installation and Connection
HIPERFACE Cable
Pre-manufactured Hiperface cables offer the best solution against noise and disturbance while at
the same time saving installation time. The cables come in standard lengths of 5m,10m,15m,20m,
25m, and 30m.
Circular connector on
HIPERFACE encoder.
Encoder pin-out X3A pin-out channel 1 Wire color
Technical Data
Input resistance: 120 Ohm
Process data channel: 1Vpp
Parameter channel: EIA RS485 half duplex
Maximum input frequency: 200 kHz
Encoder line number: 1024 inc
Maximum cable length: <100 m (based on signal levels, otherwise see below)
Cable length based on cable resistance
The maximum cable length is calculated as follows:
However, this does not restrict the use of rotary encoder with same
specifications of other manufacturers
If the encoder was exchanged the drive will auto reset the E.ENCC
fault but will remain in configuration mode because the user will need
to learn the new encoder position before operation can continue. See
section 5.11.1
38
Installation and Connection
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39
Installation and Connection
3.2.4 X3A EnDat The EnDat encoder provides two differential analog channels for incremental
Encoder position and one serial data channel with clock for communication with the
encoder. This serial data channel can provide the drive with the absolute
position of the motor as well as other operating data. The EnDat encoder
must be version 2.1 or greater for compatibility reasons.
The analog cosine and sine wave signals of tracks A and B have a
voltage of 1 Vpp with an Offset of 2.5 V. This analog voltage is measured
and a high resolution position value is determined as a result. This high
resolution position value is very important for good speed control of a
gearless motor.
i
Therefore it is absolutely necessary to ensure these signals are well
shielded! Noise on the analog signals resulting from breaks in the
shield or improper shield termination will result in vibration in the
motor and poor ride quality.
The internal stored ppr value is compared to the adjusted value in LF.27.
If the two are not the same the drive will trigger the error E.ENCC. Refer
to parameter LF.26 for more information.
ENDAT encoders also provide memory for the user to store a copy of
the motor data. The drive supports the functionality to read and write the
motor data to the encoder. See parameter LF.26 for more information.
The clock signal serves as synchronisation for the serial data channel.
40
Installation and Connection
EnDat Cable
Pre-manufactured EnDat cables offer the best solution against noise and disturbance while at the
same time saving installation time. The cables come in standard lengths of 5m, 10m, 15m, 20m,
25m and 30m.
However, this does not restrict the use of rotary encoder with same
specifications of other manufacturers
If the encoder was exchanged the drive will auto reset the E.ENCC
fault but will remain in configuration mode because the user will need
to learn the new encoder position before operation can continue. See
section 5.11.1
42
Installation and Connection
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43
Installation and Connection
3.2.5 X3A SIN/COS-SSI The SIN/COS-SSI encoder provides two differential analog channels
Encoder for incremental position and one serial data channel with clock for
communication with the encoder. This serial data channel can provide
the drive with the absolute position of the motor.
The analog cosine and sine wave signals of tracks A and B have a
voltage of 1 Vpp with an Offset of 2.5 V. This analog voltage is measured
and a high resolution position value is determined as a result. This high
resolution position value is very important for good speed control of a
gearless motor.
i
shielded! Noise on the analog signals resulting from breaks in the
shield or improper shield termination will result in vibration in the
motor and poor ride quality.
The clock signal serves as synchronisation for the serial data channel.
44
Installation and Connection
SIN/COS-SSI Cable
Pre-manufactured SIN/COS-SSI cables offer the best solution against noise and disturbance while
at the same time saving installation time. The cables come in standard lengths of 5m, 10m, 15m,
20m, 25m and 30m.
However, this does not restrict the use of rotary encoder with same
specifications of other manufacturers
If the encoder is replaced or disconnected, the drive will trigger an
error or warning that the encoder was changed. The drive will display
the error message E.ENCC and lock out operation by changing LF.3
to configuration mode. No further operation is possible.
If the encoder was exchanged the drive will auto reset the E.ENCC
fault but will remain in configuration mode because the user will need
to learn the new encoder position before operation can continue. See
section 5.11.1
46
Installation and Connection
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47
Installation and Connection
3.2.6 X3B Incremental ONLY when the inverter is switched off and the voltage
Encoder Output supply is disconnected may the feedback connectors
be removed or connected!
The second incremental encoder connection serves as a buffered output
of the motor encoder. This can be used by other control systems for
speed or position control. The output signals are according to the RS422
line driver signal standard.
6 A- 2
7 B- 4
8 N- 6
9 0V com 8
Sub-D Housing Earth GND Inverter Housing
The internal 24VDC power supply has a maximum load capacity of
170mA . The 5V supply has a maximum load capacity of 500mA. Both
of these values assume no loading on the supplies of connection X3A. If
connections or loads are placed on both terminals, the total load between
the two must not exceed these values.
i
For proper noise immunity, the RS422 standard requires a termination
resistor be placed at the device which is receiving the simulated
encoder signal. The resistors shall be connected from A+ to A-, B+
to B-, N+ to N- (only when used).
48
Installation and Connection
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49
4. Operation of the unit
Unplugging the operator while the drive is in operation will result
in immediate shutdown of the drive and will cause the ready relay
to drop and the fault output to activate. If it is necessary to remove
the operator, do so while the elevator is standing still!
#/-")6%24
8# 8$
RS232, RS485
Use only the operator interface X6C for the serial data transfer using
RS232, or 485. The direct connection from PC directly to the Elevator
Drive without operator or using the HSP5 diagnostic port is only possible
with a special cable. Incorrect cabling can lead to the destruction of the
PC-interface. Consult the factory for more information.
Parameter Offset
Parameter Group
Parameter Number
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select the ����� ����� ����� �����
parameter number
parameter group ��� ����� ��� �����
���� ����
1,2,3,4...99
“US”, “LF”, “LP”, “Ld”,
“ru”,“di”, “do”
change between change between
parameter parameter
����� number and
group and �����
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parameter ��� parameter
offset number offset number
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0,1,2,3
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51
Keypad Display
FUNC. Increase/Decrease
SPEED Parameter Value
START START
ENTER FUNC. ENTER FUNC.
F/R SPEED F/R SPEED
STOP STOP
STOP
Changing Parameter Values
All parameter changes are accepted for operation and
saved only after the ENTER key is pressed.
LP-Parameter LP.1...LP.23
These parameters are used to configure the positioning control.
Ld-Parameter Ld.18...Ld.33
These parameters are used to configure the advanced controllers within the drive.
52
Keypad Display
Example:
ENTER
F/R
SAVE
4.7 Error Messages If a malfunction occurs during operation, the drive shuts down
operation and the actual display is overwritten with the error
message. By pressing the “ENTER” key, the error message and the
fault status is cleared. Exception: E.ENCC errors, see parameter
LF.26 for E.ENCC errors.
Example:
Error / Mal- ENTER
function F/R
i
Some errors are automatically reset according
to the adjustment of parameter LF.5. So it is
possible that the error message and the error
status of the drive will clear on its own. Refer to
parameter LF.98 for the fault history.
53
Initial Start Up
5. Initial Start-up
5.1 Selecting The Configuration
Before trying to operate the drive it is necessary to establish the correct mode
of operation. The F5 drive is capable of driving different types of motors both
open and closed loop. Therefore prior to operation, the type of motor and
mode of operation (open or closed loop) must be established.
i
Note: In most cases the elevator control manufacturer will make the
adjustment of the configuration and control mode, sections 6.1,6.2,6.3,
and therefore it is not necessary to make these adjustments in the field. In
this case simply verify parameter LF.4 matches the required configuration
number listed below.
The available motors and modes or configurations are listed below. From this
list it is possible to select the correct configuration setting of the Drive.
To load the configuration go to parameter US.04, set the display to LoAd and
press enter. The display will show Pro9 and the configuration file will be loaded.
The display will confirm whether the load was successful. If the display ultimately
changes to parameter LF.99 and shows noP, the load was successful. If the
file is not completely loaded, the display will show bdPAS for bad operation and
will remain at parameter US.4. In this case power cycle the drive and try to load
the configuration again. Make sure that no inputs are active while trying to load
the configuration. LF.82 should read 0. If still unsuccessful there may be an
incompatibility between the operator and the drive. Contact the manufacturer
for further assistance.
After loading, the configuration can be verified through parameter LF.4. The
same configuration code as that selected in US.10 will be displayed in LF.4.
Also after a successful load US.4 will display PASS.
54
Initial Start Up
Before you begin to enter the motor data verify that parameter LF.3 is
set to conF configuration.
Verify in LF. 4 that the correct motor configuration is loaded and then
follow the steps listed below based on what type of motor you have.
55
Initial Start Up
5.5.2 Induction Motor Enter the motor rated speed (rpm) in LF.11. For IM this value is not
Data the synchronous speed but the full load rpm which is always less than
synchronous speed. An example is a 6 pole motor; the synchronous speed
is 1200 rpm but the rated speed is lower, about 1165 rpm. If the rated speed
is not listed on the nameplate then the value can be approximated as the
synchronous speed less 2.9%, so 1200 rpm - 35 rpm = 1165 rpm.
In LF.14 enter the rated motor voltage. For IM this is the AC voltage at the
rated frequency, i.e. 230V or 480V.
The IM power factor can be entered in LF.15. If this value is not known use the
default value of 0.90. This parameter sets the pre control for the magnetizing
current level. Higher values result in lower magnetizing current. For older
existing high slip or two speed motors use a value of 0.95.
LF.17 is the motor rated torque. With IM this value is calculated and is only
for reference.
For best performance the motor model of the induction motor must be
5.5.3 Auto-Tuning
measured by the drive. Use the following steps to complete the measurement
Induction Motors
for induction motors.
Set up
1) Make sure the rated motor power (LF.10), rated motor speed (LF.11),
rated motor current (LF.12), rated motor frequency (LF.13), rated motor
voltage (LF.14) and rated power factor (LF.15) are entered into the drive
before you begin. If the power factor is not on the name plate use 0.90
as the value.
2) Remove one brake wire from the controller or reduce the brake pick voltage
level, preventing it from picking.
56
Initial Start Up
Learn Process
1) Set LF.3 = S Lrn. This will start the learn process.
2) The display will change to StArt.
3) Press and hold inspection up. The motor contactor should pull in and the
brake should not pick. Motor current will begin to flow, an audible noise
in the motor will be heard, and the drive display will change to LS103 .
4) The drive will measure various parameters in the motor as well as in the
drive’s own power stage. During each measurement the display will
change to signify what is being measured. In the event of problems during
the measurement phase the factory can use the codes to determine what
is happening.
5) Continue holding the inspection switch ON until the drive displays done.
8) Release the inspection switch, the drive will finish by making several
calculations, CALC, and updating the parameters values with the
measured values.
AUTO TUNE COMPLETE!
Errors: In the event the drive can not complete the measurements two
i
error messages may occur.
E.ccd: the measurement of one of the motor paramters was not possible.
Repeat the process and not what code is display just before the error
occurs. Then contact the manufacture for assistance. In some cases
the error can be avoided by preadjusting some motor data.
Remember to put the drive back into run mode in LF.3 and return the
controller adjustments to the previous values!
Reconnect the brake wire!
57
Initial Start Up
5.6 PM Synchronous Motors
5.6.1 Motor Overload The COMBIVERT drive is capable of providing solid state motor overload
protection. If it is desired that the drive provide this protection, turn the
function “on” in parameter LF.08. The drive uses the motor current from
LF.12. As the trigger level.
5.6.2 Motor Data Depending on the motor manufacturer and the installed encoder, it may be
possible to read all motor data from the encoder and preset all data to the
manufacturer’s values therefore eliminating the need to adjust the motor data.
Refer to section 5.8.3 for a description of this process. Otherwise proceed
with the adjustment steps below.
The PM motor power (hp) in LF.10 is calculated from the speed (LF.11) and
torque (LF.17). This value is for reference only.
Enter the motor rated speed (rpm) in LF.11. Note in some cases this speed
may be faster than the actual speed the motor will turn at. This parameter
must agree with parameters LF.13 based on the following equation. Do not
round the numbers enter exactly what is calculated.
Rated Freq. x 120 = Rated Speed
no. of poles
Enter the rated nameplate frequency in parameter LF.13. Again refer to the
calculation above. Do not round this value enter exactly what is calculated.
In LF.14 enter the rated, no load, motor back EMF rms phase to phase
voltage. Follow the steps in section 5.6.3 to measure this value.
LF.17 is the motor rated torque. For PM motors enter the rated motor torque
in lbft. If this value is not listed on the motor you can calculate it as follows.
HP x 5258 = lbft (HP and rpm from motor nameplate)
rpm
LF.18 is the motor stator phase to phase resistance. Follow the steps in
section 5.6.3 to measure this value.
LF.19 is the motor stator leakage inductance. Follow the steps in section
5.6.3 to measure this value.
Set up
1) Make sure the rated motor speed (LF.11), rated motor current (LF.12),
rated motor frequency (LF.13), rated motor torque (LF.17) and contract
speed (LF.20) are entered into the drive before you begin.
2) Remove one brake wire from the controller or reduce the brake pick
voltage level, preventing it from picking.
3) If the controller is providing the speed command via analog or serial
command, set the inspection speed value to zero in the controller to
zero. If the drive is providing the command there is no need to change
the inspection speed in the drive.
Learn Process
1) Set LF.3 = S Lrn. This will start the learn process.
2) The display will change to StArt.
3) Press and hold inspection up. The motor contactor should pull in and the
brake should not pick. Motor current will begin to flow, an audible noise
in the motor will be heard, and the drive display will change to LS103 .
4) The drive will measure various parameters in the motor as well as in the
drive’s own power stage. During each measurement the display will
change to signify what is being measured. In the event of problems during
the measurement phase the factory can use the codes to determine
what is happening.
5) Continue holding the inspection switch ON until the drive displays
done.
8) Release the inspection switch, the drive will finish by making several
calculations, CALC, and updating the parameters values with the
measured values.
AUTO TUNE COMPLETE!
Remember to put the drive back into run mode in LF.3 and return the
controller adjustments to the previous values!
Reconnect the brake wire!
Errors: In the event the drive can not complete the measurements two
i
error messages may occur.
i
FAIL : the measurement sequence was interrupted, i.e. the inspection
switch was release prematurely, or the controller dropped the
enabled signal to the drive. Verify if the controller is droping the
signal by first setting LF.3 to conf and try again. If the controller
still drops the enable and the motor contactor, the problem lies in
the controller.
E.ccd: the measurement of one of the motor paramters was not
possible. Repeat the process and not what code is display just before
the error occurs. Then contact the manufacture for assistance. In
some cases the error can be avoided by preadjusting some motor
data.
5.7 Machine Data It is necessary to enter the machine data such that the drive can establish
the relationship between linear travel, ft/min and rotary speed in rpm at
the motor.
Then enter the sheave diameter in LF.21. If this value is not known, it
can be measured with a tape measure. Some sheave manufacturers
will show the “Minimum Groove Diameter” on a plate attached to the
sheave. This is the diameter to the bottom of the groove, which is normally
about one inch smaller than the actual diameter at which the rope lies.
Therefore, when this dimension is provided, add one inch to it and enter
that value into LF.21.
LF.22 is the machine gear ratio. It is often listed on the machine as a ratio
of gear teeth such as 55:2. In this case divide the ratio (55/2 = 27.5) and
enter the value. If the ratio is not known, skip ahead to LF.23 and then
see LF.25 for an estimated gear ratio which can be entered into LF.22.
Remember for gearless jobs the gear ratio is 1.00.
LF.23 is the roping ratio. For most geared applications it is 1:1. For
gearless application the rope ratio is typically 2 but can be higher.
LF.25 is the estimated gear ratio. If the gear ratio is not known, take the
value from LF.25 and enter it into LF.22.
60
Initial Start Up
5.8 Encoder
Feedback Parameters LF.26...LF.29 and optionally parameters LF.76 and LF.77 are
used to establish the encoder feedback.
5.8.1 Encoder card
verification The most important point is to verify that the installed feedback card matches
the encoder type on the motor. The drive supports many different types
of encoders, some of which require different feedback cards as options.
Parameter 0.LF.26 displays the type of encoder feedback card which is
currently installed. From the list below verify the encoder interface on the
drive matches the encoder on the motor.
61
Initial Start Up
5.8.2 Encoder serial ENDAT, HIPERFACE, and SIN/COS-SSI encoders support serial
com. verification communication between the encoder card on the drive and the encoder.
This serial communication transmits the digital position value and well as
other data about the motor and the encoder. The encoder can trigger
faults and advise the drive of the problem. Therefore with these types of
encoders it is necessary to verify that serial communication is functioning
normally. Parameter 2.LF.26, displays the status of the encoder / encoder
interface. When everything is functioning normally the display will show
conn. If there is an error, the drive will first stop operation with an E.ENCC
error and then will display the encoder error code from 2.LF.26 and then
a text message representing the code. All diagnostics of the encoder
interface should be handled through parameter 2.LF26. For more
information refer to parameter LF.26.
5.8.3 Loading motor When ENDAT or HIPERFACE encoders are used on PM motors, the
data from encoder motor manufacturer may pre-load the encoder with the motor data at the
factory. In this case the motor data as well as commutation position, can
then be read out from the encoder and loaded into the drive, and thus
simplify the set up and commissioning process.
62
Initial Start Up
5.8.4 Other encoder Enter in LF.27 the pulses per revolution of the encoder, i.e. 1024, 2048,
adjustments 4096 etc.
LF.28 can be used to swap the encoder channels such that the encoder is
incrementally counting in the same direction as the motor. Initially leave this
parameter set to 0 or no reversal. Whether or not reversal is necessary will
be determined later in section 5.11
LF.29 sets the sample time for the speed measurement. Initially the default
setting of 4 mSec will work fine.
5.9 Controller The speed and torque controller are adjusted in parameters LF.30 through
Settings LF.36. For initial start up the default settings will work. Once the elevator is
running at high speed, it might be necessary to come back to adjust LF.31...
LF.33. Parameters LF.34 and 35 are adjusted automatically by the drive and
should require no adjustment by the user.
LF.30 is the one parameter which will need to be adjusted for initial operation.
If operating open loop set LF.30 = 0 and if operation is closed loop speed or
torque control initially set LF.30 = 2. Once the proper direction of rotation
is established LF.30 can be changed to a value of 4 if torque control is
ultimately desired.
5.10 Speed and The speeds are adjusted through parameters LF.41...LF.47. The profile is
adjusted through parameters LF.50...LF.56.
Profile Settings
When operating with digital speed selection and control, each speed must
be adjusted respectively.
The default settings listed on page 106 for the profile parameters LF.50...
LF.56 are a good place to start. When operating with analog speed or torque
control, only high speed must be adjusted to the contract speed value. In
selecting analog control in parameter LF.2, the profile generator in the drive
is automatically turned off.
63
Initial Start Up
5.11.1 Absolute Encoder The following will outline the procedure for aligning an absolute encoder
Setup (no ropes) to the pole of a permanent magnet motor and the following encoders:
Hiperface, Endat, SIN/COS. The motor must be mounted in place and
HIPERFACE, ENDAT,
be electrically connected to the elevator controller. The motor encoder
SIN/COS Encoders
must also be connected to the controller. The motor must be able to
spin freely either by mechanically releasing the brake or through normal
electrical release.
i
If at any point during the set up process, if the drive should give the
error E.ENCC, the display will change automatically to 2.LF.26 and
display the error code from the encoder. Refer to parameter LF.26
for further information.
Initial Steps
1) Verify the motor is correctly connected to the drive, i.e. phase U->U,
V->V, W->W. With PM motors you can not have an arbitrary phasing.
If direction reversal is required, the system direction can be reversed
in LF.28 after the pole position is learned.
2) Verify the correct mode of operation. LF.4 should be set to either PCLSd
or P9LSS. If this is not the case see parameter US.10 to change the
configuration mode.
3) If not already done, enter the motor nameplate data and machine
data in parameters LF.10 to LF.25. Learn the motor with the auto tune
function, see sections 5.6.2 and 5.6.3.
4) Verify the correct encoder feedback card is installed in the drive. See
parameter 0.LF.26. Enter the encoder ppr in parameter LF.27. Make
sure the sample time (LF.29) is set to 4mSec.
Alignment Process
1) Set LF.3 = P Lrn. The display should confirm with StArt
2) Press and hold the inspection up switch. Motor current will begin to
flow in one phase and the current will ramp up to the motor’s rated
value. The motor sheave should turn slowly and then stop when the
motor rotor has lined up with one of the motor poles. The display
should show the actual position value of the encoder. As the motor
moves this value will change. When the motor rotor has aligned with
a pole, the value will stabilize. At this point, the alignment has been
found.
Continue holding the inspection switch as the drive will then try to
move the motor clockwise and counter clockwise to verify the motor’s
rotation is consistent with the encoder’s. The motor should return to
nearly the same position.
64
Initial Start Up
If the motor keeps rotating for more than 30 seconds, the phasing between
the encoder and the motor is not correct. Change LF.28 as described in
step 4 below and repeat the process.
4) If the drive triggers the error E.ENC1, the encoder’s counting maybe
backwards. Release the inspection switch. The drive will then automatically
swap the encoder channels by changing the value of LF.28 and then
display retry. Go back to step 2.
If the drive displays E.ENC1 again the motor is not able to rotate freely.
Release the inspection switch and verify the brake is opening completely
and that there is not excessive friction. The sheave should be able to turn
by hand. Verify the motor phasing U to U, V to V etc.
If it is still not possible to learn the position try the old method by setting
LF.3 = conf and LF.77 to 2206.
5) Once the this process is complete, donE will be displayed. Release the
inspection switch and make note of the final position number from LF.77
in the job information. This position number is valid only for this motor
and encoder. If the encoder is physically removed from the motor, this
process will need to be done again.
2) Run the motor on inspection up and down. The speed displayed in LF.89
should be stable and should match the command speed value in LF.88.
Additionally the motor current in LF.93 should be near zero. If the current
is not near zero (< 5 amps), the pole position may be off. Try to relearn
the position by repeating the alignment process.
3) If the motor rotates in the wrong direction refer to section 5.11.4 to reverse
the system rotation.
4) If the motor uses an EnDat or HIPERFACE encoder, the values may now
be stored in the encoder. Refer to parameter 3.LF.26.
5) For high speed runs under load, it may be necessary to raise 0.LF36 to
a higher value. This value should not be set to a value higher than the
motor manufacturer’s peak torque value, usually 2.0 to 2.4 times the
motor’s rated torque.
65
Initial Start Up
5.11.2 Absolute Encoder The following will outline the procedure for aligning an absolute encoder for
Setup (with ropes) use with a permanent magnet motor and the following encoders: HIPERFACE,
ENDAT, SIN/COS. The motor must be mounted in place and be electrically
connected to the elevator controller. The motor encoder must also be
connected to the drive. In this case the ropes are already on the motor.
i
At a certain point in the process, it will be necessary to put balanced
load into the car to carry out this adjustment.
If at any point during the set up process, if the drive should give the
error E.ENCC, the display will change automatically to 2.LF.26 and
display the error code from the encoder. Refer to parameter LF.26 for
further information.
Initial Steps
1) Verify the motor is correctly connected to the drive, i.e. phase U->U,
V->V, W->W. With PM motors you can not have an arbitrary phasing.
If direction reversal is required, the system direction can be reversed in
LF.28 after the pole position is learned.
2) Verify the correct mode of operation. LF.4 should be set to either PCLSd
or P9LSS. If this is not the case see parameter US.10 to change the
configuration mode.
3) If not already done, enter the motor nameplate data and machine data in
parameters LF.10 to LF.25. Learn the motor with the auto tune function,
see sections 5.6.2 and 5.6.3.
4) Verify the correct encoder feedback card is installed in the drive. See
parameter 0.LF.26. Enter the encoder ppr in parameter LF.27. Make sure
the sample time (LF.29) is set to 4mSec.
Balance the car such that when the brake opens, the car does not move at all.
It might be necessary to let the car drift until it reaches an equilibrium.
66
Initial Start Up
Alignment Process
1) Set LF.3 = P Lrn. The display should confirm with StArt
2) Press and hold the inspection up switch. Motor current will begin to flow in one
phase and the current will ramp up to the motor’s rated value. The motor sheave
should turn slowly and then stop when the motor rotor has lined up with one of the
motor poles. The display should show the actual position value of the encoder. As
the motor moves this value will change. When the motor rotor has aligned with a
pole, the value will stabilize. At this point, the alignment has been found.
Continue holding the inspection switch as the drive will then try to move the motor
clockwise and counter clockwise to verify the motor’s rotation is consistent with
the encoder’s. The motor should return to nearly the same position.
If the motor keeps rotating for more than 30 seconds, the phasing between the
encoder and the motor is not correct. Change LF.28 as described in step 4 below
and repeat the process.
4) If the drive triggers the error E.ENC1, the encoder’s counting maybe backwards.
Release the inspection switch. The drive will then automatically swap the encoder
channels by changing the value of LF.28 and then display retry. Go back to step
2.
If the drive displays E.ENC1 again the motor is not able to rotate freely. Release
the inspection switch and verify the brake is opening completely and that there
is not excessive friction. The sheave should be able to turn by hand. Verify the
motor phasing U to U, V to V etc.
If it is still not possible to learn the position try the old method by setting LF.3 =
conf and LF.77 to 2206.
5) Once the this process is complete, donE will be displayed. Release the inspection
switch and make note of the final position number from LF.77 in the job information.
This position number is valid only for this motor and encoder. If the encoder is
physically removed from the motor, this process will need to be done again.
2) Run the motor on inspection up and down. The speed displayed in LF.89 should
be stable and should match the command speed value in LF.88. Additionally the
motor current in LF.93 should be near zero. If the current is not near zero (< 5
amps), the pole position may be off. Try to relearn the position by repeating the
alignment process.
3) If the motor rotates in the wrong direction refer to section 5.11.4 to reverse the
system rotation.
67
Initial Start Up
4) If the motor uses an EnDat or HIPERFACE encoder, the values may now
be stored in the encoder. Refer to parameter 3.LF.26.
5) For high speed runs under load, it may be necessary to raise 0.LF36 to
a higher value. This value should not be set to a value higher than the
motor manufacturer’s peak torque value, usually 2.0 to 2.4 times the
motor’s rated torque.
2) Pick two floors in the middle of the shaft which are far enough apart such
that the car reaches contract speed
3) Run the car between these floors and monitor LF.94 (peak phase current).
Note the peak value for both the up and down run. The stored maximum
value is cleared by pressing the down arrow. Make several runs to
establish the average value in each direction.
4) Add 2000 to the value in LF.77 and run the car again between the same
two floors. If the current value goes down then go to step 5. If the current
value goes up go to step 6.
5) Add 2000 more to the value in LF.77 and run the car again. If the peak
current in LF.94 goes down further, add 2000 more and try again. Keep
doing this until the motor current begins to rise again. The value with
the lowest current is the best value. Jump to step 7.
6) If the current went up initially, then lower LF.77 by 2000 and run the car
again. If the peak current in LF.94 goes down further, subtract 2000
more and try again. Keep doing this until the motor current begins to rise
again. The value with the lowest current is the best value.
7) Return the value of LF.77 to the value which gave the lowest current.
Make note of this value in the job information for future reference.
68
Initial Start Up
Run the car again in both the up and down direction. The motor should
now be running in a controlled manner but possibly in the wrong direction,
meaning up inspection drives the car down or down inspection drives the
car up. Parameter LF.28 can also be used to correct this. If LF.28 = 0
then change the value to 2. If LF.28 = 1 then change the value to 3. Now
the motor should be controlled and run in the correct direction.
69
Parameter Description - Basic Set Up
6. Parameter Description
6.1 US-Parameters
This parameter allows the user to select which mode the drive will
operate in. The possibilities are closed loop induction motor, closed
loop permanent magnet motor, and low speed gearless modes. Select
Select configuration
from the list below and then load the configuration file into the drive
through parameter US.4.
70
Parameter Description - Basic Set Up
Other US parameters These US parameters are special parameters which are not needed
in every application. They are turned off by default by the control
manufacturer. The following serves only as a list of these parameters.
For further adjustment refer to section 8.0.
US.14 Comm Error Para Address
US.15 Comm Error Data
US.16 E.OL2 function
US.17 Pretorque Timer-Ramp Up
US.18 Pretorque Timer-Ramp Dwn
US.19 Field Weakening Corner
US.20 Max speed for max Ki
US.21 Speed for min Ki
US.22 Speed dependent Kp Gain
US.23 Min KPgain at high speed
US.24 KD speed gain
US.25 Phase current check
US.26 Encoder diagnostic
US.27 Power Unit Code
US.28 Analog input zero volt clamp
US.29 HSP5 Watchdog Time
US.31 KP Synth. Pre-Torq.
US.32 KI Synth. Pre-Torq.
US.33 E.dOH Function
US.34 Analog Pattern Gain
US.35 Reference Splitting
US.36 Baud Rate X6C (DIN66019)
71
Parameter Description - Basic Set Up
When LF.2 = AbSPd or A SPd then: 0 ... ±10V = 0 ... ± max. system speed
(LF.20)
72
Parameter Description - Basic Set Up
used for pre-torque input. Additionally with this setting the
analog output (X2A.5) for motor speed becomes unipolar
as well.
In a torque controlled system the maximum speed is
controlled by the elevator control not the drive. However
for safety reasons the drive will internally limit the speed to
110% of LF.20 or contract speed.
Terminal X2A.14.5 is used to activate the starting and stopping
routine. The directions below must be followed in the exact
sequence they are listed:
Start: 1.) Enable X2A.16=on
2.) Select direction input X2A.14
3.) Drive commences current check and
magnetizes the motor when ready it will activate
the DRO output X2A.27...29.
4.) Controller gives analog torque signal
Stop: 1.) Analog signal => 0V
2.) Direction X2A.14 = off
3.) Enable X2A.16=off after the sum of the times
adjusted in LF.78 and LF.79.
used for pre-torque input.
Terminals X2A.14 and X2A.15 are used to activate the start and
stop routine. The directions below must be followed in the exact
sequence they are listed:
Start: 1.) Enable on X2A.16=on
2.) “Direction” input terminal (X2A.14 = on or
X2A.15) = on
3.) Drive commences current check and
magnetizes the motor when ready it will
activate the DRO output X2A.27...29.
4.) Give analog speed signal
Stop: 1.) Analog signal => 0V
2.) Terminal X2A.14 / X2A.15 = off
3.) Enable X2A.16=off after the sum of the times
adjusted in LF.78 and LF.79.
74
Parameter Description - Basic Set Up
The status word provides the status of the drive in addition to the
output conditions.
The actual torque provides the torque value back to the controller.
i
In this mode parameter changes on the keypad are locked out
while LF.3 = run or conF. Parameters can be viewed at any
time. With the car stopped, change LF.2 = StoP to change the
parameters manually via the keypad.
75
Parameter Description - Basic Set Up
While the display shows E.BUS press and hold both the ENT
and the START key. The display will show the previously
displayed parameter and allow navigation of the parameters.
The internal fault will not reset until the serial communication
has been reestablished
Binary speed setting uses preset digital values in the drive as com-
mand speeds. The drive creates the driving profile between selected
speeds. The inputs are binary coded to allow up to seven speeds.
Additionally in this mode, more advanced and multiple profiles can
be established. See parameters LF.41...LF.56. One speed can be
pre-defined as an emergency run speed in which the drive operates
automatically under emergency operation conditions. See parameter
LF.61 for more details.
This parameter is used to put the drive into different modes. The
modes are defined below.
Drive configuration
Value range: run Run mode. All normal functions.
conF Configuration mode. Used in special cases to
trouble shoot operation
StoP Drive stopped. Motor can not run, drive will not
respond. When using serial com, this mode
allows parameter changes.
S Lrn System Learn. Auto tunes the drive to the
motor. Refer to section 5.5.3 and 5.6.3 for
instructions.
I Lrn Inertia Learn. Learns the system inertia and
activates the FFTC.
P Lrn Pole Learn. Learns the pole positions of PM
motors. Refer to section 5.11.1 and 5.11.2 for
instructions.
i
This parameter is time limited for safety. Once conF is activated
you have 90 seconds to complete the task at hand. After the
timer runs out, the mode will change to StoP. It will be necessary
to change back to conF thus resetting the timer to continue. Once
all set up is complete set this parameter to run.
A short cut exists to toggle between run and Stop. From whatever
parameter is currently being viewed, press and hold the FUNC
and STOP button to change LF.3=Stop. The display will show
“Stop” and return to the previous parameter. It is now possible
to change the parameter value. Press ENT to store the value.
Likewise, to toggle to run mode, press and hold the FUNC and
START key. The display will confirm by displaying run and then
return to the previous parameter.
77
Parameter Description - Basic Set Up
Possible displays:
ICLSd = Closed loop induction
I9LSS = Closed loop induction gearless
PCLSd = Closed loop permanent magnet
P9LSS = Closed loop permanent magnet gearless
Drive fault auto reset The number adjusted in this parameter determines how many times
per hour the elevator drive will automatically reset faults. Before
resetting the fault, the drive will wait 4 seconds to allow everything
to stop or stabilize. It is not fault specific, so with the default setting
of 5, if the drive experiences 6 different faults in one hour the unit
will latch the last fault and not reset. See parameter LF.98 for fault
history information.
78
Parameter Description - Basic Set Up
This parameter is used to activate and select the type of motor overload
function. Depending on the setting of this parameter, the Elevator Drive will
Electronic trigger a drive fault E.OH2 causing the motor to stop. The trigger level is
motor overload established in parameters LF.9 or LF.12
protection
Value range: off...on
Default setting: off
Adjustment value: as required
The trip curve is in accordance with VDE 0660 Part 104, UL508C section 42,
and NFPA 70 Article 430 part C. It is defined as follows:
% motor current
79
Parameter Description - Motor Data
i
The following parameters configure the COMBIVERT Elevator Drive to the particular
motor. Correct adjustment of these parameters is critical for proper operation of the
system. Depending on the mode of operation the units and or range of acceptable
values may change. Parameters LF10 through LF.19 have dual functions depending
on the type of motor.
This parameter sets the current threshold in amps above which the
IM Elevator drive activates the motor overload function.
Electronic
Unit: ampere
motor overload
Value range: 1.0...1.1 x drive rated current
current
Default setting: 8.0A
Adjustment value: in accordance with motor nameplate
Unit: ampere
Value range: 1.0... drive peak current
Default setting: 3 times LF.12
Adjustment value: in accordance with the motor
80
If this parameter is set too low, it may interfere with operation
of the elevator, resulting in shut downs.
Parameter Description - Motor Data
The power value is calculated from the torque and speed. Therefore
PM this parameter becomes read only.
Unit: rpm
IM Value range : 10.0....6000.0 or 500.0
(based on config mode)
Rated motor speed
Default setting: 1165.0 or 150.0
(based on config mode)
You may not enter the motor-synchronous speed (e.g. 1800
rpm for a 4 pole motor, 1200 rpm for a 6 pole motor, and 900
rpm for a 8 pole motor). Ask the manufacturer for the motor
rated speed if you cannot find it on the name plate or use
the following example to estimate the rated speed.
LF.11 Valid Adjustment Range From this parameter along with the rated frequency in LF.13,
for 60Hz motors the COMBIVERT Elevator Drive calculates the number of motor
poles. As a result there are
limits as to how low the value 4 poles 1201...1799 rpm
can be adjusted for a motor 6 poles 901...1199 rpm
with a certain number of poles.
8 poles 721...899 rpm
Refer to the table to the right
for the valid adjustment range 10 poles 601...719 rpm
of 60Hz motors.
81
Parameter Description - Motor Data
Unit: rpm
PM Value range : 10.0....6000.0 or 500.0
(based on configuration mode)
Rated motor speed
Default setting: 1165.0 or 150.0
(based on configuration mode)
82
Parameter Description - Motor Data
Enter the no load phase to phase back EMF rms voltage at rated
PM speed (LF.11).
i
Note: On older software versions this parameter displayed
volts peak at 1000 rpm. So the value was significantly higher
(i.e. greater than 1000V). When upgrading to the newer soft-
ware this value must be recalculated using the new method
(Vrms at rated speed)
To convert the old value from V1.3 to the new value for V1.6
use the following equation:
This parameter is not the efficiency of the motor but the ratio of
IM the magnetizing current to the total phase current of the motor.
Lower power factor values will increase the magnetizing cur-
Power factor rent to the motor and thus increase the field strength resulting in
tighter control of the motor. Higher values decrease the magne-
tizing current and the field strength.
Unit: 1
Value range: 0.50...1.00
Default setting: 0.90
Adjustment value: in accordance with the motor name plate
If the drive tries to demand more torque than the motor can produce
given the available voltage and actual motor speed, it is possible
that the breakdown torque of the motor will be exceeded and as
a result the motor will appear to stall and run at less than desired
speed.
Unit: rpm
Value range: 0.0...6000 rpm
Default setting: 960.0 rpm
Initial adjustment value: approx. 80% of synchronous
speed
Unit: lb ft
Value range: 1...10000 lb ft
Default setting: Calculated
Unit: lb ft
Value range: 1...10000 lb ft
Default setting: 18 lb ft
Adjustment value: enter the motor name plate value
If the torque is not listed on the name plate you may use the the
following equations to calculate the torque:
OR
Torque [lb ft] = Name plate kW x 7043
Nameplate Speed (rpm)
OR
Torque [lb ft] = Name plate Nm
1.355
85
Parameter Description - Motor Data
PM motor resistance For PM motors enter the phase to phase resistance value.
Some motor manufacturers list the per phase value therefore
PM you must multiply by two. This value can also be measured
by the drive’s auto-tune function, see parameter LF.3. Incorrect
settings of this parameter could lead to oscillation in the current
control and audible noise in the motor, since the regulator values
for the current control are calculated from this value.
Unit: ohms
Value range: 0.000...49.999
Default setting: 1.000
Adjustment value: enter the motor resistance value
Unit: mH
Value range: 0.01...500.00
Default setting: 1.00
Adjustment value: enter the value from the manufacturer’s
data sheet.
86
Parameter Description - Machine Data
The following parameters relate to the machine data of the elevator. It is important
to enter the correct values, such that both the motor and the car run at the correct
speed.
i If the motor does not run at the correct speed do not adjust
this parameter! See parameter LF.22.
Unit: Inches
Value range: 7.00...80.00 in
Default setting: 24.00 in
Traction sheave
Adjustment value: measure the sheave diameter
diameter
Enter the actual gear ratio. If the ratio is not known, see param-
eter LF.25 and enter the value from LF. 25 into LF.22
Gear reduction ratio
Unit: 1
Value range: 1.00 ... 250.00
Default setting: 30.00
Adjustment value: in accordance with the gear name plate,
i
The ratio can be determined by counting the revolutions of the
motor during one rev of the traction sheave.
87
Parameter Description - Machine Data
Unit: 1
Value range: 1...8 (1:1...8:1)
Roping ratio Default setting: 1
Adjustment value: in accordance with the system data
Unit: pounds
Value range: 0...30000lbs
Default setting: 0 lb
Load weight Adjustment value: in accordance with the system
Note: If LF.20 = 0.00 ft/min the value of LF.25 will be the same
as the last calculated value.
Unit: .01
Value range: 1.00...99.99
88
Parameter Description - Encoder Set Up
This parameter is used to manage the encoder interface and its
surrounding functionality. Depending on the type of encoder and
encoder interface only some of these functions are supported. The
Encoder interface parameter has been expanded using an offset number to denote the
function.
The key strokes below can be used to navigate to the desired offset
number.
change between
parameter
group and
parameter
number
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89
Parameter Description - Encoder Set Up
This parameter displays the type of encoder feedback installed in the drive.
It is also used to reset E.ENCC error. Under normal operation this parameter
dispalys the type of encoder feedback card installed in the drive. See the list
below.
Additionally, if an E.ENCC error has occurred, and the problem has been
corrected, the error can be reset by displaying the value of 0.LF.26 and pressing
ENTER. This is the only way to manually reset the E.ENCC error. See 2.LF.26
below for more information on E.ENCC errors.
This parameter displays the type of encoder connected to the drive. It is only
supported by HIPERFACE, EnDAt or SIN/COS-SSI encoders.
Operator Encoder
Display Type
noEnc No Encoder Detected
SCS67 SCS 60/70
SCn67 SCM 60/70
SinCo SIN/COS no abs.
SinCo SIN/COS abs.
SSI SSI abs.
SrS56 SRS 50/60
Srn56 SRM 50/60
EnDat EnDat
EnDat EnDat Single Turn
EnDat EnDat Multi. Turn
EncUn Encoder Undefined
90
Parameter Description - Encoder Set Up
This parameter displays the status of the connected encoder along with error
messages and in case of a malfunction. It is only supported by HIPERFACE,
EnDAt or SIN/COS-SSI encoders.
Refer to the table on the following page for possible displays and their
meanings.
i
When the status of the encoder interface changes to a value other than
“communication established” conn, and the drive is enabled, the drive
will trigger and E.ENCC fault. Press enter and the drive will change the
display to this parameter and show the fault code. Once the problem
has been corrected, the E.ENCC fault can be cleared by displaying the
value of parameter 0.LF.26 and pressing enter.
91
Parameter Description - Encoder Set Up
2LF26 Fault Codes
Display Description Fault cause and solution
conn Serial Com. Established Position values are being transferred to the encoder, encoder
and serial interface are working.
EncId Unknown encoder ID Encoder is an unknown type and does not support the required
serial communication protocol. Encoder is the wrong type, i.e.
EnDat connected to a HIPERFACE feedback card. Solution:
verify encoder type.
bdCbi Cable break. inc. channels The interface looks at each incremental channel for the idle
voltage value of 2.5V with reference to common (pin 13). If this
voltage is not present an error will be triggered with this fault
code. Solution: check all signal connections, replace cable with
new. 1)
bdCba Cable break. abs. channels The interface looks at each data or clock channel for the idle
voltage value of 2.5V with reference to common (pin 13). If this
voltage is not present an error will be triggered with this fault
code. Solution: check all signal connections, replace cable with
new. 1)
PoSde Position deviation too high The position deviation between the incremental channels and
the absolute values is greater than 2.8 degrees. On SIN/COS
the comparison is made between occurrences of the zero pulse.
Too many or too few counts between the zero pulse will trigger
this error. Normally, this is caused by a bad encoder cable and/
or poor shielding and grounding of the cable. Solution: replace
the cable. 1)
BdPPr Enc. ppr does not match Compares the internal value of ppr stored inside the encoder
with the setting of LF.27. If they do not match this error code
will be activated. Solution: verify correct encoder ppr and enter
it in LF.27.
BdInt Interface Card not The serial interface card is not recognized by the main CPU of
the drive. Replace the feedback card.
recognized
bdSuP Bad internal enc. supply The internal power supply of the encoder has failed
OHEnc Encoder over heat Encoder temp is measure by the encoder and the error is passed
on to the drive via serial com.
OSEnc Encoder over speed Actual speed has exceeded the max speed of the encoder.
ErEnc Internal encoder failure Internal encoder signals are incorrect or out of tolerance. Replace
the encoder
ErEnc Internal encoder failure Replace encoder
FrtEn Formatting the encoder The encoder will be formatted according to the prescribed
structure. This will allow further read/write cycles to occur.
nEEnc New encoder found The feedback card has recognized that a new or different encoder
is now connected to the drive. Therefore it is necessary to confirm.
Reenter the values in LF.26,LF.27,LF.77. This message can also
occur if the cable is incorrectly wired or the encoder is damaged.
Try to swap the cables or encoders in this case.
noFrt Encoder memory not Encoder memory structure is not valid and therefore can not be
read
formatted
EncBS Encoder is busy The encoder is busy during data transfer and cannot accept the
transmission.
OFF No com to Enc. Card There is no communication between the encoder and the
drive.
1) If the cable is coiled up in the control panel, try uncoiling it out onto the floor in case this is the problem.
92
Parameter Description - Encoder Set Up
When the encoder is supplied pre installed from the motor manufacturer,
the motor manufacturer can store the motor data information in the encoder.
This allows the end user to simply read out the motor data from the encoder
and thus avoid having to enter the motor data, auto tune the motor, or learn
the encoder position.
Start
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will read encoder
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the parameter
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using the new
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93
Parameter Description - Encoder Set Up
Start
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The parameters which are saved in the encoder are the following:
LF.10...LF.19, LF.34...LF.36, LF.77
If in the process of reading or storing the data there is a problem. The display will give an
error message. The most common cause of these problems is a bad encoder cable.
94
Parameter Description - Encoder Set Up
If the incremental encoder pulse number is not
correctly adjusted, the elevator drive can run very
slowly, or over-speed is possible or other unforeseen
conditions may occur. Therefore, it is absolutely
necessary to adjust this parameter correctly.
This parameter can be used to swap the two encoder channels, reverse
the direction of the entire system, or both swap encoder channel and
Encoder channel swap / reverse the system direction. See also section 5.11.4
direction
Unit: 1
Value range: 0...3
Default setting: 0
Adjustment value: 0 nothing reversed
1 encoder change A <--> B swapped
2 motor rotation reversed
3 motor rotation reverse and A<-->B
swapped
Unit: -
Value range: 0_5, 1, 2, 4 , 8, 16, 32 mSec
Default setting: 4 mSec
Adjusted value: based on application requirements
Adjustment values
0 Open loop induction motor operation for construction, inspection
and test purposes only.
1 Open loop induction motor operation with sensorless motor
management, Valid when LF.2 = AbSPd, d SPd, A SPd, SErSP,
bnSPd
2 Closed loop speed control. Valid when LF.2 = AbSPd,
d SPd, A SPd, SErSP, bnSPd
3 Closed loop speed control with pre-torque input active. Valid when
LF.2 = AbSPd, d SPd, A SPd and using a load weight system
to provide a pre-torque signal to the drive. Analog inputs X2A.3
and X2A.4 serve as the pre-torque input.
4 Closed loop torque control. Valid when LF.2 = A tor. Both ana-
log inputs serve as torque inputs and are internally summed to-
gether.
5 Closed loop speed control with synthesized pre-torque. Valid
when LF.2 = AbSPd, d SPd, A SPd, SErSP, bnSPd. Provide a
synthesized pre-torque without a load weigher. See parameters
US.17, US.18, US.31 and US.32 for further adjustment.
i
When using induction motors, the COMBIVERT F5 can be run open loop in
inspection to verify whether the encoder functions normally. By setting the
parameter LF.30 = 0, the inverter runs the motor open loop. The encoder
feedback (motor speed) is displayed in parameter LF.89 but has no effect on
the operation of the motor. Therefore, this mode can be used to verify whether
the encoder is functioning properly. Generally, when running empty car up
the actual motor speed in LF.89 should be equal to the set speed in LF.88. If
these values are off by more than 20 rpm when running empty car up, there is
most likely an encoder or encoder cable problem.
When using permanent magnet synchronous motors only closed loop operation
(2,3,4,5) is permitted.
Running the COMBIVERT open loop, in automatic mode, at high speed or
leveling speed can result in high motor currents and or poor performance.
Always verify that this parameter is set correctly before running in automatic
mode!
96
Parameter Description - Control Settings
The proportional gain of the speed controller is split into two values,
one for acceleration and constant run and one for deceleration. This
provides the greatest degree of flexibility. The default values are set
Kp speed accel. the same for both and will work for most applications. However if the
motor does not track the speed command tight enough, then the value
should be increased. If the motor makes audible noise or vibration
in the car, then the gain value should be reduced. Adjustment steps
Kp speed decel. of +/- 250 are reasonable.
Unit: 1
Value range: 1...32767
Factory setting : 3000 Accel. , 3000 Decel.
The integral gain of the speed controller is split into two values, one for
acceleration and constant run and one for deceleration. The default
values are a good staring point and will work for most applications.
Ki speed accel.
Higher integral values can lead to jerks in the acceleration or
deceleration.
Unit: 1
Ki speed decel.
Value range: 1...32767
Default setting: 350 Accel. , 250 Decel.
This gain value is effective only at low speeds. This value is added to
the I term gain in LF.32 to provide greater control and more stability.
Ki speed offset accel. This offset acceleration gain will assist the motor in catching the load
during starting. It is especially important for high efficiency geared or
gearless applications. Values of 2,000 to 5,000 are useful.
Ki speed offset decel.
The offset deceleration gain will allow the system track the command
speed tightly at low speed. Often lower values are required than for
starting. Values of 500 to 2,000 are useful.
Unit: 1
Value range: 0...8000
Default setting: 3000 Accel. , 1000 Decel.
The offset gain value is tapered off beginning at about 8 ft/min and the
offset reaches zero at 24ft/min. The corner speeds can be adjusted
through parameters US.20 and US.21.
97
Parameter Description - Control Settings
The peak torque limit prevents the motor from exceeding its
breakdown torque limit. If the torque limit is reached, the acceleration
process will take longer with a full load. This can also cause the car to
Maximum torque
over shoot the floor during deceleration. This value can be raised.
Note: For PM motors to run with 100% load in the car, it
may be necessary to raise this value to 200%...240% of
LF.17 based on the motor manufacturers rated peak
torque.
98
Parameter Description - Control Settings
i
If the display often shows the error message E.OL2, then this
parameter should be set to zero. Some power stages only sup-
port 8Khz. On these units it is not possible to change to this
value.
Unit: 1
Value range: 0 = switching frequency constantly 8 kHz
1 = 16kHz with automatic reduction
Default setting: 0
Adjusted value: as needed
99
Parameter Description - Driving Profile
The run profile is defined by up to seven different speeds and up to three different
sets of accelerations and decelerations. Various combinations of these are
available depending on the mode of control adjusted in parameter LF.2. The
following section describes the adjustment of the speeds and profiles.
100
Parameter Description - Driving Profile
101
Parameter Description - Driving Profile
The run profile is defined by jerks, acceleration, and deceleration. Each jerk, accel
and decel holds three different values and is indexed through the offset number
(lead number in from of the parameter number). These different values make
up three different run profiles which are either assigned based on the selected
speed or through another parameter. The adjustment range for each is the same
although the default values vary.
i
When adjusting a profile, change the offset number first and then go to each
parameter. The profile number will not change when switching between
parameters making it easy to adjust one complete profile. Refer to section
4.3 for selecting the profile number.
In general higher values result in a hard/fast profile, while lower values give
softer, slower transitions.
Empirical values: 2.00...3.00 for retirement homes, hospitals,
apartment buildings
3.00...5.00 for office buildings, banks etc.
When LF.2 is set to AbSPd, A SPd or A Tor, the values of all profiles are
automatically set to the maximum values
“oFF” thus turning off the ramp generator.
When LF.2 is set d SPd or bnSPd the default values are loaded in all
profiles.
Acceleration jerk
Deceleration jerk
Deceleration
Sets the jerk and rate of deceleration during the transition from
leveling speed to stop.
Unit: feet per second3
Value range: off, 0.30...32.00 ft/s3
Stop jerk Default value: 2.00 ft/s3
103
Parameter Description - Driving Profile
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104
Parameter Description - Driving Profile
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Important! If the high speed, intermediate speeds or high leveling speeds
are turned off and leveling speed is not activated immediately afterward, the
drive will use the stop jerk in LF.56 for the slowdown profile. This will result
in a very slow deceleration of the car and may cause the car to overshoot the
desired stopping point. Leveling speed must always be activated to ensure
the normal deceleration profile.
105
Parameter Description - Driving Profile
106
Parameter Description - Special Functions
Triggers a drive warning if the actual motor speed deviates from the com-
manded speed by more than the window defined in parameter LF.58 and
for the length of time defined in LF. 59. This function only works in close
Speed following error loop speed control mode, ie. LF30=2,3 or 5.
Sets the +/- window for the speed following error in percent of the
set speed.
Speed difference
Unit: %
Value range: 0...30%
Default setting: 10%
Adjustment value: as necessary
Defines the length of time the following error can exist before the fault is
triggered.
Following error timer Unit: Seconds
Value range: 0.0...1.0 sec.
Default setting: 1.0 sec.
Adjustment value: as necessary
i
When trying to trouble shoot the cause of this fault, it helps to increase
LF.58 and LF.59 to the maximum values to prevent the fault from
triggering.
107
Parameter Description
When active the under voltage fault level is reduced to 160VAC. The input
phase failure detection is shut off, and the torque limit is reduced to the
rated torque of the motor.
i
Note: If a 460V unit is being powered from a 230V UPS system, the
maximum car speed can be 50% of contract speed. Higher speeds
will result in loss of control due to low DC bus voltage
A setting of SPd1, SPd2 or SPd3 can not be used if the one floor
positioning function (LP.1 = P onE) of the drive is activated.
108
Parameter Description
Unit: -
Value range: 0.25 … 2.00
Default setting: 1
Adjusted value: depends on the required torque
109
Parameter Description
This time delay allows the brake to release before the motor starts
turning. The drive will hold the speed command at zero, including
Speed Start Delay analog commands, for the adjusted time.
Unit: seconds
Value range: 0.0...3.0 s
Default setting: 0.3 s
Adjusted value: 0.3 s
i
Note: When the pre-torque function is active (LF.30 = 3 or 5),
the speed pick delay is the sum of the pre-torque ramp timers
US.17 and US.18. Proper adjustment of these timers will
automatically provide the required speed pick delay.
This time delays the release on the brake when the BRK output is
used in the brake control circuit.
Brake Release Delay
Unit: seconds
Value range: 0.0...3.0 s
Default setting: 0.05 s
Adjusted value: 0.05 s
110
Parameter Description
If the position value is already known, simply enter the value in this
parameter. If it is not known then follow the procedure in section
5.11.1 to measure the position. If the encoder was pre-programmed
by the motor vendor, this value can be read out from the encoder in
parameter 3.LF.26. Refer to section 5.8.3.
If the position is not known, then the drive will
determine the correct position value. This process
is best done when the motor is free to turn,
i.e. without the ropes on the main sheave.
If the it is not possible to remove the ropes from the sheave then it
can be possible to make this measurement with a balanced car.
This parameter determines how long the drive will maintain full
current and control of the motor after the direction inputs, X2A.14
and X2A.15 have been turned off. After the adjusted time, motor
Brake engage time current will continue to flow, however the analog input will be
clamped and the speed control gains will be reduced. This time
should be adjusted longer than the actual required time for the
brake to mechanically drop.
i
Note: when using digital speed selection the selected speed
input must be turned off before or at the same time as the
direction input is turned off. When using analog or serial speed
control, the command speed should be brought to zero before
turning off the direction signal.
Unit: seconds
Value range: 0.00 … 3.00 Seconds
Default setting: 0.50 Seconds
Once the time in LF.78 has expired, current will continue flowing
to the motor, but the drive will ramp the motor torque down to zero
over the time adjusted in LF.79. This provides a smooth transition
Current hold time of the load to the brake and a quiet de-energization of the motor.
This time should be adjusted such that the drive shuts off the
current before the controller drops the drive enable (X2A.16) and
opens the motor contactor. If the drive enable is dropped before
the current is shut off, it is possible the drive will respond with
base block protection “BBL” with can prevent further operation for
1 to 3 seconds depending on the drive size. Therefore the times
should be adjusted to prevent this. Additionally during this time
the speed control is turned off to prevent the motor from driving
against the brake.
i
The total time between the drop of the direction signals
(X2A.14 & X2A.15) and the turn off of motor current is LF.78
+ LF.79. The time delay for dropping the enable (X2A.16) and
the opening of the motor contact should be greater than the
sum of LF.78 and LF.79.
Unit: seconds
Value range: 0.00 … 3.00 Seconds
Default setting: 0.30 Seconds
112
Diagnostic Parameters
Software version
113
Diagnostic Parameters
Terminal X2A
This parameter displays the status of the digital inputs on terminal X2A.
Each input has a specific value. See the table below for decoding.
X2A Input state
Terminal Description
Value Number(s) Function1)
0 none none No signals are active on terminal X2A.10 to
X2A.17
1 X2A.16 EN Only the enable signal is active on X2A.16. Drive
will not run until one of the direction signals on
X2A.14 or X2A.15 are active
2 X2A.17 RST Only the fault reset signal is active on X2A.17
4 X2A.14 U Only the up signal is active on X2A.14. Drive will
not run until enable signal on X2A.16 is active.
5 X2A.16,X2A.14 EN,U Both the enable and up signals are active. This
is normal during operation.
8 X2A.15 D Only the down signal is active on X2.4. Drive will
not run until enable signal on X2.1 is active.
9 X2A.16,X2A.15 EN,D The enable and down signals are active. This is
normal during operation.
16 X2A.10 I1 Only the option input signal at X2A.10 is active.
Drive will not run until enable signal on X2A.16
and direction signal on X2A.14 or X2A.15 are
active.
17 X2A.10,X2A.16 EN,I1 Both the enable and option input signals are
active. A direction signal is required to allow
operation.
21 X2A.10, X2A.14, EN,U,I1 Enable, up and option input signals are active.
In analog speed mode, the drive should run.
X2A.16
25 X2A.10, X2A.15, EN,D,I1 Enable, down and option input signals are
active. In analog speed mode, the drive should
X2A.16 run.
32 X2A.11 L Only the Leveling speed signal at X2A.11 is
active. Drive will not run until enable signal on
X2A.16 and direction signal on X2A.14 or X2A.15
are active.
33 X2A.11,X2A.16 EN,L Both the Enable and Leveling speed signals
are active. A direction signal is required to allow
operation.
37 X2A.11, X2A.14, EN,U,L Enable, Up and Leveling speed signals are
active. The drive should run in binary speed
X2A.16 mode.
41 X2A.11, X2A.15, EN,D,L Enable, Down and Leveling speed signals are
active. The drive should run in binary speed
X2A.16 mode.
1) Function is described for Binary speed selection (LF.2 = bnSPd). If using digital speed
selection use terminal number and table for LF.2=d SPd on page 73.
114
Diagnostic Parameters
Terminal Description
Value Number(s) Function
64 X2A.12 HL Only the High Leveling speed signal at X2A.12
is active. Drive will not run until enable signal on
X2A.16 and direction signal on X2A.14 or X2A.15
are active.
65 X2A.12,X2A.16 EN,HL Both the Enable and High Leveling speed
signals are active. A direction signal is required to
allow operation.
69 X2A.12, X2A.14, EN,U,HL Enable, Up and High Leveling speed signals
are active. The drive should run in binary speed
X2A.16 mode.
73 X2A.12, X2A.15, EN,D,HL Enable, Down and High Leveling speed signals
are active. The drive should run in binary speed
X2A.16 mode.
96 X2A.11, X2A.12 INS Only the Inspection speed signal is active. Drive
will not run until enable signal on X2A.16 and
direction signal on X2A.14 or X2A.15 are active.
97 X2A.11, X2A.12, EN,INS Both the Enable and Inspection speed signals
are active. A direction signal is required to allow
X2A.16 operation.
101 X2A.11, X2A.12, EN,U,INS Enable, Up and Inspection speed signals are
active. The drive should run in binary speed
X2A,14, X2A.16 mode.
105 X2A.11, X2A.12, EN,D,INS Enable, Down and Inspection speed signals
are active. The drive should run in binary speed
X2A,15, X2A.16 mode.
128 X2A.13 H Only the High speed signal is active. Drive will
not run until enable signal on X2A.16 and direc-
tion signal on X2A.14 or X2A.15 are active.
129 X2A.13, X2A.16 EN,H Both the Enable and High speed signals are ac-
tive. A direction signal is required to allow opera-
tion.
133 X2A.13, X2A.14 EN,U,H Enable, Up and High speed signals are active.
The drive should run in binary speed mode.
X2A.16
137 X2A.13, X2A.15 EN,D,H Enable, Down and High speed signals are ac-
tive. The drive should run in binary speed mode.
X2A.16
115
Diagnostic Parameters
Terminal X2A
This parameter displays the status of the digital outputs on terminal
X2A Output state X2A. Each output has a specific value. If more than one output is
active, the sum of the value is displayed.
Value table:
Operation phase
Display Speed
0 = Zero Speed
1 = Low speed selected or analog deceleration
2 = High speed run selected or analog start & run
3 = PreTorque Ramp down phase (US.18)
4 = PreTorque Ramp up phase (US.17)
5 = No Direction Selected
6 = no meaning
7 = no meaning
116
Diagnostic Parameters
Displays the motor set speed in rpm, calculated from the system
data.
Motor command speed
Displays the actual motor speed in rpm measured from the motor
encoder .
Actual motor speed
Actual motor speed should always be the same sign (polarity) as
LF.88 and within 20 rpm. Otherwise there is a problem with the
encoder, the encoder cable, or the setting of parameters LF.28.
i
To verify the encoder operation with induction motors, run
the elevator drive in open loop (LF.30=0), set the inspection
speed (LF43) to 50% of contract speed and run the car empty
up. The actual motor rpm value displayed in LF.89 should be
nearly equal to the value displayed in LF.88. If the value in LF.89
varies by more than +/- 10 rpm or the value is greater or less
than LF.88 by more than 20 rpm, there is a problem with either
the encoder or the encoder cable.
117
Diagnostic Parameters
Displays the last 8 drive faults which occurred. The fault list can be
viewed by changing the number to the left of the LF on the display.
This number is the parameter offset number. Zero is the newest fault
Last fault and 7 is the oldest. See the adjustment steps below to view the fault
messages. A list of common faults, their causes, and trouble shooting
tips is located on the following pages.
118
Diagnostic Parameters
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and parameter
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119
Error Messages
Occurs when the specified peak • Short circuit on the motor leads
output current is exceeded or • Ground fault on the motor leads – verify motor
wiring
Over current if there is a ground fault. • Contacts on motor contactor are damaged or
burned causing arcing - check and replace
• Inverter poorly grounded
• Incorrect motor data – verify data LF10-LF19
• Shorted output transistor
Time dependent overload at low • Stand still current of the motor is too high – re-
speed. See overload curve on duce the switching frequency of the inverter to
page 28. 8kHz (LF.38 = 0) see also US.16.
Low speed • Motor data is not adjusted properly
overload Error can not be rest until dis-
• Inverter sized too small
play shows E.nOL! • High mechanical load (friction) on gear,
guides, rails…etc
• Motor wired incorrectly
120
Error Messages
The external motor temperature • Resistance at the terminals T1/T2 > 1650 Ohm
• Motor temperature sensor indicating an over-
sensor tripped heated motor
Motor over • Factory jumper between T1/T2 missing
temperature
Over temperature
cooled down
• Speed was greater than 110% of the contract
Error over speed speed entered in LF.20. Speed is measured by
the motor encoder.
Over speed • Verify motor data LF.10 – LF.19 and LF.27
• If the encoder position in LF.77 is wrong this
error can occur on starting.
• Electrical noise on the encoder cable can also
cause this error.
• When driving a PM motor, if parameter LF.14
is adjusted too high, E.OS may be triggered at
the beginning of the run.
This occurs for a short time dur-
• Input voltage is wrong or to low
ing the power up of the drive, but • Braking resistor connected to the wrong termi-
DC Bus will clear automatically if every- nals or braking transistor is not functioning
charging error thing is OK • Hardware failure –replace inverter
Error signal loss or during • One or more of the signals A+, A-, B+, B-, Z+,
Z- are missing.
absolute position search: wrong • One or more of the differential signals is
Encoder signal rotation direction or too much latched, i.e. both A+ and A- at are +5V at the
loss drag same time. Check the encoder connections
as well as the signal levels. All + and - signals
should be opposite ( 0V and >2.0V) while the
motor is standing still.
• If learning encoder position on a PM motor
verify brake is picking fully. Or if the ropes are
on try moving the car to a different part of the
hoist way. Lastly the PM motor phasing may
be incorrect.
121
Error Messages
Error Power Unit Code Changed. • The unit will automatically configure itself for
Indicates the power unit code the new power stage and clear the error.
has changed. This is typically • The drive will keep a history of all changes for
Power unit code future reference.
experienced when exchanging • To manually clear this error, go to parameter
changed
control cards. US.27, press “function” and then “enter” and
the error should clear.
Error current check. Prior to every • One or more motor leads is not connected.
• Motor contactor is not closing or not closing in
run the drive sends current to each time - verify switching time of contactor
phase of the motor to verify the • Motor contactor contacts are burnt or dam-
Error current connection. Afterward, the drive aged - Inspect contactor
check applies magnetizing current and • Motor windings are damaged. Measure motor
monitors whether the motor is resistance.
• Drive is not able to generate acceptable cur-
magnetized or not. rent levels - after checking everything above it
the problem could be drive related.
• The phase current check can be bypassed by
setting US.25 = 1
122
Diagnostic Parameters
This message precedes most faults • Indicates the output transistors have
and also occurs if the drive enable is been safely shut off and are being
blocked from further operation.
Base block time turned off while the car is running.
This indicates the power stage is not • Typically the result of a hardware failure.
ready for operation. Replace the drive.
No Power Unit
7.0 Run Parameters The run parameters display operational values within the elevator
drive. They can be used for trouble shooting or calibration purposes.
Each parameter is listed below along with a description of what
it displays. Some parameters may display information only
used by factory service personnel during diagnostic or repair.
It is not necessary to understand the function of each of these
parameters.
ru. 0 This parameter displays the operational status of the inverter. The status codes are
defined with parameter LF.99.
Inverter state
ru. 1 This parameter displays the set speed or commanded value. This value is before
the ramp generator.
Set speed
Units: rpm
ru. 2 This parameter displays the actual commanded speed of the motor. This is the
speed the motor should turn at.
Command
speed Units: rpm
ru. 7 This is the processed actual speed value as measured by the motor encoder.
Actual speed Units: rpm
value
ru. 9 This is the raw measured speed value as measured by the encoder connected to
input X3A.
Encoder 1
speed Units: rpm
This is the raw measured speed value as measured by the encoder connected to
ru.10 input X3B.
Encoder 2
speed Units: rpm
124
Diagnostic parameters
ru.11 This is the internal torque command value which is fed into the current controller.
Commanded
Units: Nm
torque
ru.12 This is the actual torque value which is calculated from the motor current.
Actual torque Units: Nm
ru.13 This is the load level of the inverter. 100% equals rated load.
ru.14 This is the peak load level of the inverter. 100% equals rated load. The highest
value is stored. The stored value can be reset by pressing the up or down key. It
Peak load will also reset when the power is turned off.
Units: %
ru.15 This is the actual phase current flowing to the motor. The currents in the three
phases are averaged.
Phase current
Units: Amps
This is the peak phase current. The highest value is stored. The stored value can
ru.16 be reset by pressing the up or down key. It will also reset when the power is turned
Peak current off.
Units: Amps
ru.17 This is the per phase value for the reflected rotor current. This current is the torque
producing component of the phase current and will be proportional to the torque.
Torque current
Units: Amps
ru.18 This is the actual value of the DC bus voltage. Normally it will be 1.4 times higher
DC bus than the input line voltage.
voltage
Units: Volts
ru.19 Peak DC bus voltage. The highest value is stored. The stored value can be reset
by pressing the up or down key. It will also reset when the power is turned off.
Peak DC bus
Units: Volts
voltage
125
Diagnostic parameters
ru.20 This is the actual phase to phase output voltage to the motor.
Output voltage
Units: Volts
ru.21 The raw status of the input terminals. Each input is binary weighted according to the
table below. If an input is activated the value corresponding to the input is displayed.
Input terminal If multiple inputs are activated the sum of the values is displayed. This parameter
state includes software linked inputs.
ru.22 This is the processed status, after filters, software switches etc. of the inputs. The
same weighting scheme applied as in parameter ru.21.
Input terminal
state
This is the state of the internal output conditions. Multiple active conditions results
ru.23 in the sum of the values.
Output terminal
state Condition Value
0 1
1 2
2 4
3 8
4 16
5 32
6 64
7 128
126
Diagnostic parameters
This is the state of the internal output flags. Multiple active flags result in the sum
ru.24 of the values.
Output flag
state Flag Value
0 1
1 2
2 4
3 8
4 16
5 32
6 64
7 128
ru.25 This is the state of the actual outputs. Multiple active outputs result in the sum of
the values.
Output status
Output Function Value
X2A.18 At Speed 1
X2A.19 FLT 2
X2A.24...26 RDY 4
X2A.27...29 DRO 8
A Software Link 16
B Software Link 32
C Software Link 64
D Software Link 128
ru.27 This parameter displays the value of the actual pattern signal applied between
terminal X2A.1 and X2A.2. The value is in percent +/- 100.0% = +/- 10.00V. This
Analog pattern value is unfiltered and unprocessed.
raw
Units: %
ru.28 This parameter displays the processed analog pattern value. Filters, offsets and
gains are applied to this value. Again 100.0% = 10.00V on the input.
Analog pattern
processed
Units: %
127
Diagnostic parameters
ru.29 This parameter displays the value of the actual pre-torque signal applied between
terminal X2A.3 and X2A.4. The value is in percent +/- 100.0% = +/- 10.00V. This
Analog pre-
value is unfiltered and unprocessed.
torque raw
Units: %
ru.30 This parameter displays the processed analog pre-torque value. Filters, offsets and
gains are applied to this value. Again 100.0% = 10.00V on the input.
Analog
pre-torque
processed Units: %
This parameter displays the value of the analog signal applied to an option interface
ru.31 board. The value is in percent +/- 100.0% = +/- 10.00V. This value is unfiltered
Analog option and unprocessed.
raw
Units: %
ru.32 This parameter displays the processed analog option value. Filters, offsets and
gains are applied to this value. Again 100.0% = 10.00V on the input.
Analog option
processed Units: %
ru.33 Analog output 1 preamp display. The value is in percent +/- 100.0% = +/- 10.00V.
Analog Out 1 Units:%
preamp
ru.34 Analog output 1 post amp display. The value is in percent +/- 100.0% = +/-
10.00V.
Analog Out 1
post-amp Units:%
ru.35 Analog output 2 preamp display. The value is in percent +/- 100.0% = +/- 10.00V.
ru.36 Analog output 2 post amp display. The value is in percent +/- 100.0% = +/-
10.00V.
Analog Out 2
post-amp Units:%
128
Diagnostic parameters
ru.39 Overload counter display. Once the load of the drive goes above 100% this counter
begins to increment. IF the load drops below it decrements. If the Counter reaches
Overload 100 the drive will shut down with an E.OL error.
counter
ru.41 Run counter counts the time actual providing power to the motor and running the
elevator.
Run counter Units: hours
ru.42 This is the percent utilization of the DC bus voltage. 100% means the DC bus is
100% utilized and the output voltage is equal to the input voltage. If this value
Modulation reaches 100% or goes above 100% as a result of over modulation, loss of control
grade of the motor will occur.
Units: %
ru.45 This is the actual carrier frequency the drive is operating at. Under certain conditions
the drive may lower the carrier frequency in order to provide more current at low
Actual
frequencies.
switching
frequency
ru.46 Displays the motor temperature. This value is only valid when the motor has a KTY
thermal sensor installed and that sensor is connected to the T1/T2 terminals.
Motor
temperature Units: °C
ru.54 Display the value of the internal position counter.
Position
counter Units: counts
129
Advanced Parameters
ru.81 This is the actual electrical power going to the motor. A negative value means power
being generated by the motor.
Active Motor
Power Units: kW
ru.85 Displays the peak speed as measured by the motor encoder. Can be rest by pressing
the down arrow key or after power off.
Peak Motor
Speed Units: rpm
ru.87 Only for Induction motors, displays the actual magnetizing current. The value will
drop as contract speed is reached because the flux controller is adjusting for field
Magnetizing
Current weakening.
i
All remaining ru parameters are not important for the function of the elevator drive
and therefore are not documented here.
130
Advanced Parameters
US. 14 In the event of a communication error between the operator and the drive. The
operator stores for diagnostic purposes, the address of the parameter it was trying
Comm error
para address to communicate with.
US. 15 In the event of a communication error between the operator and the drive. The
operator stores for diagnostic purposes, the data it was trying to send to the
Comm error
parameter in the drive.
para data
US. 16 The E.OL2 function is designed to protect the inverter from dangerous currents
when operating at very low output frequencies. With some geared motors and
E.OL2 function mainly with gearless motors the drive is forced to provide high currents at output
frequencies below 3 Hz. This causes considerable thermal loading on the power
transistors. In an attempt to protect itself the drive will monitor the load current when
operating below 3 Hz. If the safe value is exceeded, the drive will trigger the error
E.OL2. See section 2.7 for a table with the actual current values. A value of 0 in
US.16 provides this function.
A value of 16 takes into consideration the actual temperature of the power modules.
If the temperature is lower, the threshold level for the output current is raised allowing
more current to flow before triggering the error.
A value of 64 will cause the drive to automatically lower the carrier frequency when
the output current reaches the E.OL2 limit. By doing so the actual threshold value
is raised preventing E.OL2 and the drive keeps running. It is possible that under
certain cases the carrier frequency might become low enough to be audible.
131
Advanced Parameters
US. 17 The function of this parameter is dependent on which mode of pre-torque is selected
in LF.30.
Pre-torque
LF.30 = 3 analog pre-torque from load weigher
timer ramp up
This timer controls the build time for the Pre-torque function. Once the direction input
is activated this timer begins counting. In the mean time the current check takes
place and then finally the motor is magnetized. At this point the analog pre-torque
value is evaluated and the torque begins to build on the motor. If this value is set
too short the torque build will stop before the current check is done or before it has
reached its nominal value. As a result it will appear that the Pre-torque function
does not work. If the value is too long the actual pre-torque made by the motor will
appear to over compensate.
US. 18 The function of this parameter is dependent on which mode of pre-torque is selected
in LF.30.
Pre-torque
LF.30 = 3 analog pre-torque from load weigher
timer ramp
This timer controls the ramp down time for the analog pre-torque function. Once
down
the pre-torque is established it is necessary to ramp the command torque down
to provide a smooth transition when the brake releases. Without any ramp, the
turn off of pre-torque will be abrupt and with too much ramp time the actual start of
movement will be influenced.
This parameter provides a better adjustment of the field weakening torque curve.
US. 19 Under certain situations, if the input voltage is sagging too low or the motor has very
Field high slip, it is possible that the voltage limit might be reached. This can be confirmed
weakening by monitoring ru.42. If ru.42 reaches 100% or more the drive is operating at the
corner speed voltage limit and potentially can cause poor control of the motor.
To prevent this from happening the drive has an adjustable torque curve which
prevents the voltage limit from being reached. The value of this parameter is normally
calculated when the motor data is loaded in the LF parameters. After entering the
data, this value can be fine tuned.
Unit: 1 rpm
Value range: 0..4000
Default setting: calculated from motor data
Adjustment values: increment /decrement by steps of 10%
Torque Limit
Torque (lbft) Curve
LF.36
1.5xTrated
Trated
Speed
LF.16 US.19 (rpm)
133
Advanced Parameters
These parameters can be used to tailor the KI Offset gain to a specific speed range
US. 20 at low speed. Worm gear applications require a smaller KI Offset value but over
Max. speed for a broader speed range. Whereas a gearless motor will require a much higher KI
max. KI Offset value but at only the very lowest speed. With these two parameters the
Offset can be tailored to the application. The default values are applicable to worm
gear applications.
US. 21 US.20
Unit: 1 ft/min
Speed for min Value range: 0..1600
KI Default setting: 8 ft/min
US.21
Unit: 1 ft/min
Value range: 0..1600
Default setting: 24 ft/min
Total
Integral
Gain
LF.32+LF.33
LF.33
LF.32
Speed
US.20 US.21 (ft/min)
134
Advanced Parameters
These parameters allow the KP gain to be scaled dependent on the command speed
US. 22 of the elevator. In some cases it is beneficial to reduce the gain at high speed to
Speed minimize system response to hoistway vibrations or disturbances. Parameter US.22
dependent KP turns the variable gain function on or off and parameter US.23 adjusts the value to
gain which the gain is reduced.
US.22
US. 23 Unit: -
Value range: off, on
Min KP gain at Default setting: off
high speed
US.22
Unit: 1
Value range: 0..32000
Default setting: 1000
KP value
LF.31
US.23
time
Speed
High
Speed
LF.42
time
US. 24 This acts as a derivative gain for the speed control. Generally the use of the derivative
term is not necessary. However, there are some applications, where it could be
KD speed gain useful. An example of which would be if for some reason it was necessary to keep
the KP and KI gain values very low to prevent oscillation. In this case the KD gain
could be used to maintain stability.
Unit: -
Value range: 0...32000
Default setting: 0
Recommended adjustment: 500 - 1500
135
Advanced Parameters
This parameter can be used to select what type of current check is performed.
US. 25 Additionally it determines whether or not the brake on/off message is displayed. In the
Phase current event there is a problem getting a consistently positive phase check, it is possible to
check switch to only a magnetizing current check. The possibilities are defined below.
Value Function
0 Off (for temporary adjustment only)
1 Magnetization current check with brake on/off display
2 Magnetization current check without brake on/off display
3(default) Phase current check with brake on/off display
4 Phase current check without brake on/off display
136
Advanced Parameters
US. 27 Each voltage and size power stage has its own unique ID code. This parameter
displays the ID number of the power stage. In the event the control card is replaced,
Power unit when the new control card is installed the drive will display the message E.PUCH
code indicating that the ID of the power stage has changed since the last power on
sequence. Before you are able to proceed further it is necessary to confirm the new
ID number through this parameter. Simply display the ID number and press enter.
This will clear the error message E.PUCH and allow the unit to go into operation.
US. 28 This parameter can be used to suppress noise on the analog speed pattern. When
adjusted to a value greater than zero it will act as a hysteresis level above which the
Analog input analog signal must rise before the drive begins to act on it. With a negative value
noise clamp the drive applies the same hysteresis to constant speed, i.e. at high speed.
US. 29 This parameter adjusts the serial watchdog on the HSP5 com. link between
the operator and the drive. If the operator is removed from the drive, the serial
HSP5 communication stops. If it does not restart before this timer expires the drive will
Watchdog time trigger a fault and stop the operation of the motor.
A setting of 0 or OFF turns off the watchdog allowing operation of the drive
with the operator removed. Note this mode of operation is recommended only
for trouble shooting purposes.
137
Advanced Parameters
This parameter sets the proportional gain of the synthesized pre-torque. The
US. 31 default value should work in most cases. However when using normal 1024 TTL
KP synthesized encoders, it may be necessary to lower this value to 1000.
pre-torque
US. 32 This parameter sets the integral gain of the synthesized pre-torque. The default
value should work in most cases. However when using normal 1024 TTL
KI synthesized encoders, it may be necessary to lower this value to a lower number.
pre-torque
US. 33 This parameter can be used to activate the temperature sensor input (T1 T2) on
the drive. With this input activated, if the resistance between T1 and T2 becomes
E.dOH function greater than 1650 ohms, the drive will trigger an E.dOH error indicating that the
temperature sensor is too hot. Note: there is a 60 second time delay between
when the sensor triggers and when the drive triggers the fault.
US. 34 The analog pattern can be scaled directly through this parameter. As an example
if the analog signal is +/- 0...5 V, the pattern gain can be changed to 2.00 to
Analog pattern
gain provide full scale control of the motor speed.
US. 35 This function creates a slope between two successive speed values which are
transferred serially. This parameter should be adjusted for a time double the actual
Reference
serial update rate of the speed command. The function smooths out the relative
splitting
course steps which can occur during rapidly changing speed commands.
138
Advanced Parameters
This parameter sets the external serial communication baud rate at connector
US. 36 X6C. This com. port supports the DIN 66019 II standard.
Serial Com.
Baud Rate
Value range: 0 : 1200 bps
1 : 2400 bps
2 : 4800 bps
3 : 9600 bps
4 : 19200 bps
5 : 38400 bps
6 : 55500 bps
139
9.0 Input/Output Configuration
di. 0 Determines whether the inputs are PNP (sourcing) or NPN (sinking). This setting
is applied globaly to all inputs.
Input Type
Unit: -
Value Range: PnP, nPn
Factory Setting: PnP
di. 3 This parameter controls a digital noise filter which can be used to mask relay bounce
or other unwanted momentary signals. This filter applies to all digital inputs except
Noise Filter
the enable input at X2A.16. The enable input is processed immediately
Unit: mSec
Value Range: 0 ... 127 mSec
Factory Setting: 5 mSec
140
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141
Input/Output Configuration
9.2 Digital Output The digital output parameters can be used to configure the digital
Parameters outputs for operation. Normally these parameters only need to be
adjusted by the Elevator control builder.
do. 42 Can be used to invert the function of the output. As an example, normally on
becomes normally off. Each output is assigned a value. To invert the output set
Output this parameter to that value. To invert more than one output set this parameter to
Inversion the sum of the values. Example X2A.18 = 1 and X2A.19 = 2, to inverter both set
this parameter equal to 3.
Value Output Terminal
1 X2A.18 +24VDC solid state output
2 X2A.19 +24VDC solid state output
4 X2A.24..26 form C relay output
8 X2A.27..29 form C relay output
Unit: -
Value Range: 0...15
Factory Setting: 0
do.80 This parameter determines the function of the +24VDC solid state drive output
X2A.18. The function can be selected from the table on the following page.
Output
X2A.18 Factory Setting: ASd
do.81 This parameter determines the function of the +24VDC solid state drive output
X2A.19. The function can be selected from the table on the following page.
Output
X2A.19
Factory Setting: FLt
do.82 This parameter determines the function of the relay output X2A.24..26. The function
can be selected from the table on the following page.
Output
X2A.24..26
Factory Setting: rdy
do.83 This parameter determines the function of the relay output X2A.27..29. The function
can be selected from the table on the following page.
Output
X2A.27..29
Factory Setting: dro
142
Input/Output Configuration
Switching conditions for the digital outputs. Only one condition can be assigned to each
output.
Designator Function
FLt Fault - indicates there is a drive fault. Output activates when there is a drive
fault, E.xxx
Rdy Ready - indicates the drive is ready for operation. Output activates when the
drive and ready for operation and there are no active faults E.xxx
dro Drive On - indicates the drive is on and in control of the motor. Output activates
after the following conditions are met: enable input active, direction input active,
motor phase current check passed, motor magnetizing current OK. The output
turns off when one of the following occurs: enable input is turned off, direction
input is turned off and the motor speed has decelerated to zero speed and timer
LF.78 has expired, drive fault E.xx, current to the motor is interrupted for any
other reason.
ASd At Speed - indicates the actual speed is tracking the command speed. Output
is active as long as the actual speed matches the commanded speed. If during
operation the actual speed is greater than or less than the commanded value, the
output will turn off. See also parameters LF.57, LF.58, LF.59 for adjustment.
HSd High Speed Run - indicates when the actual motor speed is above twice the
value adjusted in LF. 41 (leveling speed). The output turns on when the actual
speed is greater than 2 x LF.41. When the actual speed drops below 1.5 times
LF.41 the output turns off. The speed is measured by the motor encoder.
brC Brake Control - for controlling the brake. Output activates after the following con-
ditions are met: enable input active, direction input active, motor phase current
check passed, motor magnetizing current OK. The output turns off when one of
the following occurs: enable input is turned off, direction input is turned off, drive
fault E.xx, current to the motor is interrupted for any other reason.
Mcc Main Contactor Control - for controlling the main motor contactor. Output acti-
vates after the following condition is met: enable input active. The output turns
off when one of the following occurs: enable input is turned off, drive fault E.xx.
Note: when using this input, it is necessary to qualify the direction signal(s)
through an auxiliary contact on the main contact for proper timing.
143
Input/Output Configuration
9.3 Timing Graph - Analog Control
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144
Input/Output Configuration
Event Sequence
1) Drive is enabled, outputs assigned to Mcc activate.
2) Direction signal is given. Note if Mcc output function is used, direction signals
must be qualified by the closing of the main contactor.
3) The drive performs a current check to be sure the motor is connected and
that rated magnetizing current is produced. This current check requires about
300mSec to complete.
4) If pretorque is not used the analog input is clamped for the period adjusted in
LF.70. If pre-torque is used, the drive is applying pre-torque to the motor during
this time. In either case motion can not occur so the controller must delay the
pattern by at least the amount adjusted in LF.70 or the sum of the timer values
in US.17 and US.18. After this time the controller can begin to ramp the analog
command. This time should be adjustable to accommodate different brake release
times.
5) Once the actual speed is above two times the leveling speed adjusted in LF.41,
the HSD output function turns on.
6) If there is speed deviation during the run that exceeds the adjustment of LF.58
and LF.59, the ASD output turns off.
7) Once the speed deviation corrects itself, the ASD output turns on again.
8) When the elevator decelerates below, 1.5 times the leveling speed adjusted in
LF.41, the HSD output turns off.
9) When the analog speed pattern is reaches zero, the controller should drop the
direction signal. Exception, in the event of re-leveling leave the direction signal
active and simply provide the re-leveling command with the analog pattern signal.
When the direction turns off the timer in LF.78 begins. Additionally, the Brk
output function turns off when the direction signal is turned off. If the controller
is controlling the brake, the brake should be set at this time.
10) The drive maintains full control and current to the motor for the time period
adjusted in LF.78. After which, the drive will reduce speed control gains and
begin to ramp the motor current down to zero over the time adjusted in LF.79.
11) After the sum of the times in LF.78 and LF.79 the motor current is zero and it
is safe to disable the drive and open the main contactor. Since LF.78 and LF.79
are adjustable to account for variable brake drop times, the corresponding time
delay should also be adjustable in the controller.
12) Drive is disabled and the Mcc output turns off.
145
Input/Output Configuration
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146
Input/Output Configuration
Event Sequence
1) Drive is enabled, outputs assigned to Mcc activate.
2) Direction signal is given. Note if Mcc output function is used, direction signals must
be qualified by the closing of the main contactor.
3) The drive performs a current check to be sure the motor is connected and that rated
magnetizing current is produced. This current check requires about 300mSec to
complete.
4) The high speed signal is given. Note this signal can be given together with the
direction signals or afterward.
5) If pretorque is not used the speed is held at zero the period adjusted in LF.70. If
pre-torque is used, the drive is applying pre-torque to the motor during the total
time in US.17 and US.18. These times are adjustable to accommodate different
brake release times. The drive begins to accelerate the motor based on the adjusted
pattern.
6) Once the actual speed is above two times the leveling speed adjusted in LF.41,
the HSD output function turns on.
7) If there is speed deviation during the run that exceeds the adjustment of LF.58 and
LF.59, the ASD output turns off.
8) Once the speed deviation corrects itself, the ASD output turns on again.
9) The high speed signal is removed and the drive begins to decelerate the elevator
to the floor. Note variations in the turn off of the high speed signal will result in
inconsistent approach to the floor. Therefore this signal must have minimal delay
in processing from the controller.
10) When the elevator decelerates below, 1.5 times the leveling speed adjusted in
LF.41, the HSD output turns off.
11) When the elevator reaches the floor, the controller should drop the direction signal.
Exception, in the event of re-leveling leave the direction signal active and simply
provide the re-leveling command by selecting leveling speed. When the direction
turns off the timer in LF.78 begins. Additionally, the Brk output function turns off
when the direction signal is turned off. If the controller is controlling the brake, the
brake should be set at this time.
12) The drive maintains full control and current to the motor for the time period adjusted
in LF.78. After which, the drive will reduce speed control gains and begin to ramp
the motor current down to zero over the time adjusted in LF.79.
13) After the sum of the times in LF.78 and LF.79 the motor current is zero and it is
safe to disable the drive and open the main contactor. Since LF.78 and LF.79 are
adjustable to account for variable brake drop times, the corresponding time delay
should also be adjustable in the controller.
14) Drive is disabled and the Mcc output turns off.
147
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148
10.0 Advanced Drive Data
10.1 Elevator Drive Data These parameters provide access to advance elevator drive
parameters related to the motor model, system mechanical model,
and advanced control settings. These values should only be
changed when instructed to do so by the manufacturer.
Ld.18 Sets the corner speed for field weakening. Normally about 80% of
synchronous speed.
Field weakening corner
Ld.19 Sets the rate of decay of the motor flux in the field weakening range
above the speed adjusted in Ld.18.
Field weakening curve
Ld.22
Rotor resistance This is the per phase induction motor rotor resistance.
Ld.25 Sets the output voltage level the drive will regulate. The drive will
prevent the output voltage from going above this value by reducing
Vmax regulation the magnetizing current. 50...110%
KP current
System inertia
Ld.31 Feed forward torque control filter. Provides a filter on the output
of the FFTC.
FFTC filter 0=off, 1=2msec, 2=4mSec, 3=8mSec, 4=16mSec, etc.
Ld.32 Determines the relative gain of the feed forward torque command.
100% = unity command
FFTC gain
150
11.0 Position Control
11.1 One Floor Position These parameters are used to configure the position controller in
Control the drive. In order to use this function, the elevator control must
be designed to give the proper signal sequence ensuring correct
operation.
This parameter turns the position controller on and off and also is used
LP.1 to activate the teach function.
One floor positioning
Settings
OFF: Drive operates as a standard unit without
positioning control
tEAch: Used to learn the slowdown distance
P onE: One floor positioning is active
i
The general restrictions for using positioning control are as
follows:
- The control mode in LF.2 must be bnSPd
- There must be an encoder on the motor and that encoder must be
connected to interface X3A.
- Emergency Power Modes (LF.61 = SPd1, SPd2, SPd3,) are not
available.
- Before each run at high speed the drive must be disabled and re-
enabled to reset the position control.
- Re-leveling can occur at the end of the run without dropping the
enable signal.
Principle of operation:
When LP.1 = P onE and high speed is selected at the beginning of the
run, the drive enters positioning active (PA) mode and starts to accelerate
the car up to high speed. When the car passes the slowdown sensor
in the hoist way, the controller turns off the high speed command to the
drive and activates either leveling or high leveling. At this moment the
drive recognizes that the car is at the learned slowdown distance and then
proceeds to create a slowdown profile to bring the car to the floor.
If the car is running at contract speed, the drive simply calculates the
decel profile based on the adjusted values in LF.53,LF.54,LF.55, and then
decelerates the car accordingly down to leveling speed. Once at leveling
speed, the elevator runs until floor level is reached and then the leveling
speed and direction are turned off causing the elevator to stop.
If the car is still accelerating (<80% contract speed) when the slowdown
is reached (e.g. on a one floor run), the drive realizes this and calculates
a profile to continue the acceleration, up to a calculated max. one floor
speed and then proceeds to decelerate the elevator down to leveling
speed. In this case the alternate in distance adjusted in LP.4 is used.
151
Position Control
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152
Position Control
First verify that the value in LP.2 is at least 6-8 inches lower than the actual
slowdown distance as measured in the hoist-way with a tape measure. This
distance reduction accounts for the delay in the controller. If LP.2 is too high ,
adjust the profile in parameters 0.LF.53, 0.LF.54, 0.LF.55 to achieve a lower
value. Note: after changing the profile parameters, LP.2 will automatically
re-calculate.
LP.2 This parameter shows the minimum required slow down distance,
based on the adjusted profile in parameters LF.53, LF.54, LF.55
Min. slowdown dist. and LF.42, to slow down from contract speed.
This value is the actual distance the drive uses to calculate the
LP.3 actual deceleration profile. When the distance is learned, the
Slowdown distance measured value minus one inch is automatically loaded here.
LP.4 When this value is adjusted other than zero, the drive looks for the
rising edge of a signal at terminal X2A.17. When the drive sees
Correction distance the edge, it resets the position counter with actual distance to the
floor to the value adjusted in this parameter.
In example, the leveling zone is 6 inches above and below the floor.
Therefore adjust LP.4 = 6.0 inches. The leveling zone signal is
passed through to the drive’s X2A.17 input terminal. When the car
enters leveling zone, the input goes active and the drive resets the
actual position value to 6 inches. This eliminates any accumulated
error while the system was running.
This shows the actual position in inches from the slowdown point.
LP.12 When the controller gives the slowdown command by turning off
Current position high speed and enabling leveling speed the position value is reset
to zero and begins to increment from there. The value displayed at
the end of the run is the total distance traveled from the slowdown
point.
154
A.1 Parameter List Reference
Para. Name E R Res. Lower Upper Default Unit
Limit Limit
LF.2 Signal/Operating Mode E R/W 1 1 4 6: bnspd text
LF.3 Drive configuration E R/W 1 0 3 2: Stop text
LF.4 Drive Mode E R 1 0 4 - text
LF.5 Drive Fault Auto Reset E R/W 1 0 10 5 -
LF.8 Electronic Mtr Protection E R/W 1 0 1 0: OFF text
LF.9 Electronic Mtr Protection Current IM E R/W 0.1 1 110% Rtd 8.0 A
PM 300% of LF.12 300% of LF.12 A
LF.10 Rated Motor Power IM E R/W 0.1 0.5 125 5 hp
PM R 0.1 0.5 125 5 hp
LF.11 Rated Motor Speed E R/W 0.1 10 6000 1165 rpm
(500.0) (150.0)
LF.12 Rated Motor Current E R/W 0.1 1 110%Rtd 8 A
155
Parentheses designate value in gearless modes
Parameter List Reference
156
Parameter List Reference
157
Parameter List Reference
Para. Name E R Res. Lower Upper Default Unit
Limit Limit
di.0 Input type E R/W 1 0 = PNP 1 = NPN 0 -
di.3 Noise Filter E R/W 1 0 127 5 mSec
158
A.2 Customer Parameter Values
LF.34 KP Current -
LF.35 KI Current -
159
Customer Parameter Values
Para. Name Customer Value Unit Advanced Parameters
Para. Name Customer Unit
LF.61 Emergency Power Mode - Value
LF.67 Pre-torque Gain - US.16 E.OL2 function -
LF.68 Pre-torque Offset % US.17 Pre - Torque Timer ramp sec
LF.69 Pre-torque Direction - up
LF.70 Speed Start Delay s US.18 Pre - Torque Timer ramp sec
dwn
LF.71 Brake Release Delay s
US.19 Field Weakening Corner rpm
LF.76 Encoder multiplier - Speed
Absolute Encoder US.20 max speed for max KI fpm
LF.77 Position -
US.21 speed for min KI fpm
LF.78 Brake Engage Time s
US.22 Speed Dependent KP -
LF.79 Current Hold Time s Gain
LF.80 Software Version - US.23 Min KP Gain at High -
Speed
LF.81 Software Date -
US.24 KD speed gain -
US.25 Phase Current Check -
LP.1 One Floor Positioning -
US.26 Encoder Diagnostic -
LP.2 Min. Slowdown Dist. inch
US.27 Power Unit Code -
LP.3 Slowdown Distance inch
Analog Input Noise
LP.4 Correction Distance inch US.28 Clamp %
LP.21 Scaling Increments High - US.29 HSP5 Watchdog Time mS
LP.22 Scaling Increments Low - KP Synthesized Pre-
LP.23 Scaling Distance inch US.31 Torque -
KI Synthesized Pre-
US.32 Torque -
Para. Name Customer Value Unit
US.33 EdOH function -
Ld.18 Field Weakening Corner rpm
US.34 Analog Pattern Gain -
Ld.19 Field Weakening Curve
US.35 Reference Splitting mSec
Ld.20 Stator Resistance
US.36 Baud Rate mSec
Ld.21 Sigma Inductance
Ld.22 Rotor Resistance
Ld.23 Mag. Inductance Digital I/O Handling
Ld.24 Motor Control Para. Name Customer Unit
Value
Ld.25 Vmax Regulation
di.0 Input Type -
Ld.27 KP Current
di.3 Noise Filter mSec
Ld.28 KI Current
Ld.30 System Inertia kgcm2
do.42 Digital Output Inversion -
Ld.31 FFTC Filter -
do.80 Output X2A.18 -
Ld.32 FFTC Gain %
do.81 Output X2A.19 -
Ld.33 Torque Command Filt. -
do.82 Output X2A.24...26 -
160
161
07/2008
© KEB 00.F5.LUB-K162