FSA Part 1
FSA Part 1
Textile
Why Study Textiles?
Knowledge related to career
responsibilities The products
Impact on
made from the
products and
availability fiber
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• Clothing is one of the human’s basic needs besides food, shelter and medicine.
A term originally applied only
to woven fabrics, now generally applied • History of textiles is almost as old as the history of our civilization.
• Man-made fibers have a history only as long as the 20th century and most fibres that
we are familiar with today have been produced in the last 40 years.
One of the oldest industries in Indian Economy Largest exporter of yarn, 25% market share in world cotton yarn exports
2nd largest industry in India after agriculture 12% of the world’s production of textile fibres and yarn
2nd largest in terms of employment Generation (over 45 million People) 23% of the world’s spindle capacity, ranked 2nd after China
Earns about 27% of its total foreign exchange Highest loom capacity, including handlooms, with a share of 61% in world
https://youtu.be/bVjFP8LTa6c
2nd largest producer of silk
SMART TEXTILES are defined as textiles that can sense and react
to environmental conditions or stimuli, from mechanical, thermal, magnetic,
chemical, electrical, or other sources.
They are able to sense and respond to external conditions (stimuli) in a
predetermined way.
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Handloom Mark
Power loom sector
• The handloom mark launched on 28th June 2006 serves as The power-loom industry plays a pivotal role in a meeting the clothing
guarantee for the buyer that the product being purchased is needs of the country and produces a wide variety of cloth, both grey as
well, as Processed.
genuinely hand woven and not a power looms or mill made The power loom sector contributes about 62 % of the total loom in the
product. world.
More then 60 % of cloth meant for exports comes from
power-loom sector.
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Fabrics
FIBRES
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Fibre to Fabrics
Molecular properties Fibre structure Fibre
Yarn
Properties of fibres Structure of yarn
Fabric
Preparatory process
Non-Woven Structure Properties of yarn Structure of fabric
Dyeing
Finishing
Application/Properties of Finished fabric
Garment
FIBRES
YARNS
• Some examples for natural fibres are cotton, jute, flax, silk, wool, etc.
• Yarns are manufactured from fibres.
• Cotton, jute, flax are got from plants and silk and wool are got from • Produced by combining thousands of fibres and twisting them
animals. together to form a continuous strand.
• There are various types of yarns such as spun yarns, filament
• Some examples for manufactured fibres are polyester, nylon, viscose yarns, flat yarns, textured yarns, novelty or fancy yarns, etc.
rayon, acrylic, etc. • Can be made from natural as well as manmade fibres.
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FABRICS
Types of Fabric
• Fabrics are made from yarns and sometimes directly from fibres also.
Woven Knitted Nonwoven Others
• Various fabric forming techniques include weaving, knitting,
nonwovens, etc.
Warp Knitted Adhesive Braid
• Weaving has the major market, followed by knitting and nonwovens.
Needle
Weft Knitted Lace
Punching
Stitch
Net
Bonding
Thermal
Bonding Felt
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Fabric Fabric
A woven fabric is composed of two Weaving is the interlacement of
basis series of yarn called warp and these yarns to form a fabric.
weft.
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Fabrics Fabrics
Fabrics which are constructed by Knitted fabrics are manufactured
interlocking a series of loops of one on circular or warp knitting machines.
or more yarns by hand
or by machine are
called knitted fabrics.
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Fabrics Fabrics
Non woven fabrics are produced Nonwoven fabrics are made by
without the process of weaving or pressing, bonding, or interlocking
knitting fibers together
directly without
using yarns.
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FINISHING
FINISHING
Most fabrics need additional treatments After finished fabric has been produced, it is usually used
called finishes before they can be used. by other product manufacturers.
For example, special chemicals are used to The finished fabric can be used for producing apparels,
make a fabric water-repellent and suitable for interior furnishings and industrial products.
a raincoat. A particular fabric might be used for several different
The processes are done in finishing plants products such as shirts, curtains, tents, etc.
which are mostly a part of dyeing or printing
houses.
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PUT-UP PUT-UP
This term is used to indicate the way fabric is packaged Now wider widths up to 100 inches and length of 1000 yards
when it is sold. are becoming popular for higher efficiency in manufacturing.
Most fabrics sold to garment and other manufacturers are in Pieces of fabric shorter than 40 yards in length are called
a rolled put-up, where the fabric is wound around a cardboard shorts.
tube.
Jobbers normally are the buyers of these short pieces of
A full roll or piece of woven fabric traditionally contains from
60 to 100 yards (1 yard = 0.9144m). fabric.
Knit fabrics are usually shipped in 35 to 50 pound (0.4536kg) Remnants are usually 1 to 10 yard pieces of cloth.
rolls, in either open width or tubular form.
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Pound goods are usually very short pieces of fabric, less than
1 yard of length.
They are sold in pounds and not by yards.
Fabric that cannot be sold in any other manner is sold
this way.
These goods are bought at the buyer’s risk and receive
lowest price.
End uses include stuffing for furniture and clothes for
dolls.
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• Natural worsted system (also called the long staple system). It should be noted here
• Manmade • Originate from chemical sources
• From regenerated or recycled that shorter wool fibres (<40 mm) can also be processed using the cotton system.
sources
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Addition Polymerization
the monomers rearrange themselves to form a new structure. But there is no loss of an atom or
a molecule.
Addition polymerization results in homo-chain polymers whereas condensation polymerization
results in hetro-chain polymers.
Step-Growth or Condensation Polymerization
Chain-Growth or Addition Polymerization
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• The availability of natural fibres is affected by natural calamities and vagaries of d. Does not possess moisture absorbency
Q.3 In compare to filament yarn, staple fibre yarn possess-
nature.
a. softness b. comfort c. strength d. low cost
• The production of natural fibres involves the use of land which is also required for
growing the agro products.
• Variation in length, fineness, etc. of the natural fibre causes less regular and uniform
yarn than that obtained from manmade fibres.
Textile and Technical Academy
3 Principles of Weaving R. Marks & ATC Robinson The Textile Institute, Manchester
4 Principles of Textile Testing J. E.Booth CBS Publishers & distributors, New Delhi
5NCUTE-Progress Series of IIT, Delhi NCUTE- IIT, Delhi held on 8-12/1/2001, 2-4/09/1999 & TEXTILE SEGMENTS
7-9/10/1999
6 Weaving Mechanism N.N. Banerjee, Smt. T.Banerjee& Mr. A.Banerjee, Berhampur
,W.B.
7Watson’s Textile Design & Colour (Vol 1 & II) By Z. Grosicki, Universal Publishing
Corpn., Mumbai
8 Woven Structure & Design Doris Goerner, WIRA Tech. Publications
9 Fabric Manufacture: A Handbook Alan Newton Intermediate Publishing,1993
FIBRE FIBRE
• A fibre is the smallest part of a fabric. • A textile fiber can be defined as a fiber which
• It is the raw material required for the can be converted in to a yarn or fabric.
production of the fabric. • Differences among the textile fibers result
• It is an individual, fine, hair-like substance. from their chemical compositions, the
• It has comparatively high ratio of length to arrangement of their molecules and the
width, ensuring the flexibility required for external features like shape.
manufacturing and end use. • Fibers can be classified based on source and
chemical composition.
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CLASSIFICATION(SOURCE)
Staple (Cut) Fiber
NATURAL
CLASSIFICATION(SOURCE)
Wool Silk Ramie Cotton
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PROPERTIES
•The properties of fibres can be divided into:
(a)Essential/primary properties
FIBER PROPERTIES
(b)Desired /secondary properties
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manufacturing process. 82
PROPERTIES
LENGTH LENGTH
• Any fiber should have a minimum length to
• All the manmade fibers are examples for
be converted into yarn.
filament fibers.
• The minimum commercial spinnable length
• They can be cut into staple fibers as per the requirement for
of a fiber is 1 cm.
blending with natural fibers.
• Fibers which have a limited length are called
• Some manmade fibers as spandex are always used as filament
as staple fibers.
fibers.
• Fibers which have a continuous length are
• When the fibers are having more length, more possibilities
called as filament fibers.
are there for producing finer yarn.
• All the natural fibers except silk, are examples
for staple fibers. 85 86
FINENESS FINENESS
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STRENGTH STRENGTH
• Tensile strength is a fibre’s ability to withstand stress • The tenacity of a fiber when it is wet may differ from the
in longitudinal direction. tenacity of the same fiber, when it is dry.
• Fibre strength is the force needed to break • Strength may also be described by the force needed to rip a
the fibre. fabric (tearing strength) or to rupture a fabric (bursting
• Also defined as the maximum load, a fibre can strength).
withstand until it is broken.
• It is called as tenacity (breaking tenacity) and expressed in
grams per denier or grams per tex.
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FLEXIBILITY
STRENGTH
• It is the capability of a fiber to bend easily and
• Some fibers such as glass, nylon and polyester are very repeatedly without breaking.
strong, whereas others such as acetate and acrylic are weak. • Stiff fibers are hard to spin into yarns and create fabrics
• Strength contributes greatly to fabric with limited consumer appeal.
durability. • The flexibility of as fiber contributes greatly to the drape of
• In performance fabrics, such as outer wears, uniforms, a fabric.
tirecords, parachutes, strength is a critical property. • Drape is the ability of a fabric to hang in graceful folds,
either on the body or some other form, such as curtains
hanging from a rod.
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FLEXIBILITY CRIMP
CRIMP
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ABSORBENCY ABSORBENCY
• It is the ability of the fiber to take up moisture • Hygroscopic fibers (animal hair fibers)
from the body or from the environment. absorbmoisture without feeling wet.
• It is measured as moisture regain where the moisture in the • All the manmade fibers except rayon, lyocell
material is expressed as a percentage of the weight of the and acetate are hydrophobic.
moisture-free material. • Glass absorbs no water at all.
• Hydrophilic fibers absorb moisture readily. • Absorbency is related to static buildup.
• Hydrophobic fibers have little or no absorbency. • Problems with static are more likely to develop in
hydrophobic fibers because they do not conduct
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electrons readily. 98
moisture.
• Crimp is expressed as follows:
Crimp = (a-b)/b x 100
Hydrophilic: very absorbent where,
a = Straightened length b = Original
Hydrophobic: not absorbent
length
Hygroscopic: Absorbs moisture
without feeling wet.
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ELASTICITY ELASTICITY
• It is defined as the ability of a fiber to return to its original • Elastic recovery is the ability of a fiber to return to its
shape and size, after the removal of deforming forces. original dimension or shape after elongation.
• Elasticity is characterized by elongation and • It is measured as the percentage of return to
elastic recovery. original length.
• Elongation refers to the degree to which a fiber may be • It varies with the amount of elongation and with the length
stretched without breaking. of time the fabric stretched.
• It is measured as percent elongation at break by measuring
the change in length and comparing that to the original
length.
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ELASTICITY ELASTICITY
• Fibers with elastic properties produce more comfortable • Fibers that can elongateat least 100% and still return to their
garment and cause less seam stress. original length are called elastomeric fibers (spandex).
• Complete recovery helps to prevent bagginess from • Creep recovery is the term used to describe a fiber that will
occurring at elbows or knees, and it prevents the garment slowly recover its original length after being stretched.
from becoming loose fitting.
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LUSTRE LUSTRE
COLOUR HAND
• Manmade fibers are usually white, whereas natural fibers • Hand is the way the fiber feels when handled.
vary in shade from white to brown, tan and black. • The hand of the fiber is affected by its shape, surface and
• Camel hair is in tan color. configuration.
• Wool may be from off-white to black. • Fiber shapes vary and include round, flat and
• Natural fibers may be bleached if whiteness is desired. multilobal.
• Both natural and manmade fibers can be • Fiber surfaces also vary having attributes like
dyed to meet consumer preferences. smooth, serrated or scaly.
• Fiber configuration is either crimped or
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HAND RESILIENCY
• Resiliency is the ability of the fiber to springback to shape
• Terms such as soft, crisp, dry, silky, stiff or harsh are used to
after being creased, twisted or distorted.
describe the hand of a textile material.
• It is closelyconnected with wrinkle recovery.
• Filament fibers feel smoother than natural
fibers. • A fabric that has good resiliency does not wrinkle easily and
therefore tends to retain its good appearance.
• Fine diameter fibers are softer and less stiff
than thickfibers. • Thicker fibers possess greater resiliency because there is
more mass to absorb the strain.
• Textured or crimped fibers feel fluffier than
untextured fibers.
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• Shape of the fiber also affects resiliency. • The clothes clinging to the wearer or lint being attracted to the
• Round fibers always possess greater resiliency fabric are the effects of static electricity.
than flat fibers. • It is a frictional electric charge caused by the Rubbing together
• Polyester and wool have outstanding resiliency but of two dis-similar materials.
cotton has poor resiliency. • A spark or shockoccurs when the surface comes into contact
• A resilient fiber creates a problem if a sharp crease is desired with a good conductor and there is a rapid discharge.
in a garment.
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STATIC ELECTRICITY
% Moisture Regain = Weight of water in the sample x 100 ×
=
Oven dry weight of the sample
• Static can also occur in natural fibers, but only if they are very
dry and act as hydrophobic.
• Glass is exceptional hydrophobic fiber, in which no static % Moisture content =
Weight of water in the sample x 100
Original total weight of the sample
=
×
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