BOA Spot ID

Quick Start Guide

BOA Spot ID Quick Start 1 Version 1.0; 2016-07-19

 Notice
BOA Spot ID Quick Start Guide
Document Number 405-00064-00

Copyright © 2016 Teledyne DALSA Incorporated.

All rights reserved.

All copyrights in this manual, and the hardware and software described in it, are the
exclusive property of Teledyne DALSA Incorporated and its licensors.
Claim of copyright does not imply waiver of Teledyne DALSA Incorporated or its licensors
other rights in the work. See the following Notice of Proprietary Rights.

NOTICE OF PROPRIETARY RIGHTS

This manual and the related hardware and software are confidential trade secrets and the
property of Teledyne DALSA Incorporated and its licensors. Use, examination,
reproduction, copying, transfer and/or disclosure to others of all or any part of this manual
and the related documentation are prohibited except with the express written consent of
Teledyne DALSA Incorporated.

The information in this document is subject to change without notice. Teledyne DALSA
Incorporated makes no representations or warranties with respect to the contents of this
manual and specifically disclaims any implied warranties of merchantability or fitness for a
particular purpose. Teledyne DALSA Incorporated assumes no responsibility for errors or
omissions in this document.

Teledyne DALSA logo is a trademark of Teledyne DALSA Incorporated. All other

trademarks are the property of their respective owners.

Teledyne DALSA Industrial Products

Information: [email protected]
Support: [email protected]
Web: http://www.teledynedalsa.com/visionsystems

700 Technology Park Drive

Billerica, MA, USA 01821

Tel 1.978.670.2002 Fax 1.978.670.2010

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Certifications

Declaration of Conformity
Manufacturer Teledyne DALSA Industrial Products Incorporated
700 Technology Park Drive
Billerica MA 01867
USA
CE We declare that this product has been tested to comply with the
EC Directive for a class A digital device in accordance with
EN55022/CISPR22.
FCC We declare that this product has been tested and found to
comply with the limits for a class A digital device, pursuant to
Part 15 of the FCC rules. These limits are designed to provide
reasonable protection against harmful interference in a
residential installation.
This equipment generates, uses and can radiate radio frequency
energy and may cause harmful interference to radio
communication.
Other Certifications
IP67 This product meets the requirements for industrial applications
that require IP67 wash down protection - requires fitted sealing
lens cover and sealing plugs on unused connectors.
CFR 21 Part 11 This product provides the tools needed for users to implement
an auditing program that could be in compliance with CFR 21
Part 11. These tools include:
• System or software backup and restore
• System software security (password login and access limits)
• Protection of system backup files from modification.
• Time stamp information on data output.

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Handling Precautions
Care should always be exercised when handling and operating your BOA Spot Vision
Sensor. Even though the system is encased within a rugged, industrial enclosure,
incorrect use or handling can result in damage to your investment. To prevent this, we
recommend following these precautions:

• Do not look directly into the LED ring light during operation! The light is extremely
bright and may cause pain or damage your vision.
• Avoid “hot-plugging” cables and devices. Always shut the system down and remove
power before connecting or disconnecting anything to it.
• Do not use in a Free-standing operation. Mount the BOA Spot properly to prevent it
from falling accidentally. Mounting holes are provided on each side of the BOA Spot.
• Always use the BOA Spot sensor within its recommended operating conditions.
Refer to the complete specifications on page 25.
• Do not install BOA Spot in a location that will expose it to excessive heat, humidity,
vibration, impact, corrosive substances, flammable substances, static electricity or
Electro Static Discharge (ESD).
• Never expose the internal electronics by opening the enclosure.
• Do not attempt to modify the BOA Spot or open the case. This unit has no field-
replaceable components (beyond replacing the Lens or Ring-light). Tampering with
the unit will void the product warranty.

Warranty
Teledyne DALSA warrants the BOA Spot Vision Sensor against defects in materials and
workmanship for a period of twenty four (24) months from the date of delivery. Teledyne
DALSA and its representatives expressly disclaim any and all other warranties.
Your sole remedy shall be repair or replacement of the BOA Spot Vision Sensor product
and associated optional components, provided that the defective product is returned
within the warranty period.
If you need to return the BOA Spot Vision Sensor, you must contact the Teledyne DALSA
representative who sold you the product. Do not return your product to Teledyne DALSA
without prior authorization.
Teledyne DALSA assumes no liability for damages resulting from the use of this manual.

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Table Of Contents

Introduction Product Overview …………………….......................... 6

Code Reading Considerations …………………….......................... 7

Code Variability …………………….......................... 8
Inspection Capabilities …………………….......................... 9
Components …………………….......................... 10
Lens, Cover & Light Options …………………….......................... 11
FOV and Reading Distances …………………….......................... 12

Installation Connections & Pin-outs …………………….......................... 17

Cable Configurations …………………….......................... 19

Mounting Options …………………….......................... 22

Dimensional Drawings …………………….......................... 23

Specifications General Specifications …………………….......................... 25

Input Specifications …………………….......................... 26

Output Specifications ……………………......................... 28
PL-101 Specifications ………………………………………. 30
PL-101 Wiring Diagrams ………………………………………. 31
Serial Port Connection ………………………………………. 32
Software Setup How to Access BOA Spot …………………….......................... 33

Configure Client PC …………………….......................... 34

Configure BOA Spot ………………………………………. 38
iDiscover Utility …………………….......................... 39
BOA Spot Web Server …………………….......................... 40
Firmware Upgrading …………………….......................... 41
Application Settings …………………….......................... 42
Application Interface ………………………………………. 43
Getting Started ………………………………………. 44
Emulator Software Complementary Programs ……………………………………… 51

Troubleshooting Common Startup Issues …………………….......................... 53

..

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Introduction
BOA Spot ID Overview
BOA Spot is a fully integrated vision sensor that has been designed for industrial ID
(Barcode, 2D Matrix and Text) applications. Packaged complete with application
software, BOA Spot ID offers a robust, easy-to-deploy fixed code reader and inspection
tool for the factory floor.
BOA Spot Vision Sensors are rugged devices that can be integrated into existing
production lines, machinery or moving equipment. They are supported by standard
industrial M12 cables to further simplify and reduce implementation costs.
Rated for IP67 deployment when fitted with the M12 lens and lens cover, BOA Spot
vision sensors can be mounted in wash down factory environments without the need for
additional protective enclosures. The product is also available with a C-mount lens
option for greater image quality, operating distance and lighting flexibility.

BOA Spot ID Models

• BVS-SP-0640M-IDS-XXX-Y – 640x480 sensor with standard reader tools
• BVS-SP-1280M-IDS-XXX-Y – 1280x960 sensor with standard reader tools
• BVS-SP-0640M-IDE-XXX-Y – 640x480 sensor with expanded tool set
• BVS-SP-1280M-IDE-XXX-Y – 1280x960 sensor with expanded tool set

In addition to reading barcodes, the IDE model offers advanced capabilities for reading
printed text, verifying the position and content of labels, or verifying the presence,
absence and integrity of features on parts.
Upgrading from IDS to the IDE:
The IDS model can be field upgraded via a license to support the IDE advanced
features. The upgrade can be purchased through our local reseller and will require
sending the serial number and MAC ID of the device. The upgrade license is entered in
the highlighted field on the Applications page of the web server (as shown below). More
information on this is provided later in this document.

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Code Reading Considerations
BOA Spot ID offers fast decoding of 1D and 2D codes printed or directly marked on a
variety of surfaces, including paper, plastic and metal. The decoder is robust and able
to read poorly printed, worn or environmentally degraded codes in any orientation.

Guidelines for reliable code reading are as follows:

1D Codes
• Minimum distance between bars = 1.5 pixels (2.5 pixels for low contrast)
• Minimum bar width = 1.5 pixels (2.5 pixels for low contrast)
2D Codes
• Minimum cell size = 2 x 2 pixels
• Minimum dot diameter = 2 pixels
All Codes
• Non-DPM = Maximum ROI size = 1280 x 960
• DPM = Maximum ROI area = 614,400 pixels (i.e. 1280 x 480, 1024 x 600, 960 x 640,
800 x 768 and anything smaller, such as 640 x 480)
• Use “Invert” preprocessor to decode light-on-dark barcodes
• With the exception of “low contrast”, the control parameters described on the next
page are mutually exclusive. Only one can be enabled at a time.

General deployment guidelines:

•Choose a lens that satisfies the FOV and minimum bar/module size
•Adjust working distance to maximize the code FOV wherever possible
•BOA Spot ID with integrated light is a good choice for high contrast codes printed on
non-reflective surfaces
•BOA Spot ID with external dark field light is better for dot peened codes
•BOA Spot ID with external diffuse off-axis light is better for curved or highly reflective
surfaces.
•Increase light and reduce shutter time to stop motion for fast moving applications

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Compensating for Code Variability
The variability between surface type and printing method can result in significant
changes in code appearance from part to part. The IDS and IDE models includes image
filters and control parameters to enhance readability for poor print quality or direct part
marking (DPM). The IDE model also includes advanced algorithms specifically
designed for challenging DPM applications.

Control Parameter Model Description

Enable decoding of low contrast 1D codes (D-on-L or L-
Low Contrast IDS/IDE
on-D) with a minimum module size of 2.5 pixels.

Enable contrast enhancement preprocessor to

Enhance Contrast IDS/IDE
improve readability of 1D or 2D.

Helps improve 1D decoding when print quality is poor

1D Security Level IDS/IDE
or module size is marginal.

Enable decoding of basic laser/chemical etch DPM

Basic Etch IDS/IDE
codes

Enable decoding of basic dots DPM codes, including

Basic Dots IDS/IDE
inkjet marks.

Basic Inkjet IDS/IDE Enable decoding of poor quality inkjet DPM codes.

Enables decoding of good quality, centered codes

Basic Perspective IDS/IDE
with severe perspective distortion

Enables robust algorithm for decoding dark on light

Dot peen D-on-L IDE
dot peened codes

Enables robust algorithm for decoding light on dark

Dot peen L-on-D IDE
dot peened codes

Enables robust algorithm for decoding laser and

Laser & Chemical Etch IDE
chemically etched codes

Total time in ms that the advanced algorithm is

DPM Timeout IDE
allowed to run. A value "0" indicates no timeout

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BOA Spot ID Inspection Capabilities
The following table shows the tools available in the IDS & IDE models. Detailed
information about each of the tools is available in the on-line help.

Tool Icon Model Description

Use to decode: Code 11, 32, 39, 93, 128,

Barcode IDS & IDE I25, UPC-A/E, EAN-8/13, Databar,
BC412, Pharmacode and more
Use to decode: Data matrix, QR Code,
2D Matrix IDS & IDE
PDF417, MicroPDF and more

Use to count characters or features on a

Count IDS & IDE
label or part.
Use to detect a single edge point for
Point IDS & IDE position measurement or as a locator for
aligning other tools
Use to enhance picture quality to
Preprocessor IDS & IDE
accentuate features of interest.
Use to find or count edge transitions for
Edge Count IDE determining label position and or
alignment
Use to verify product features, such as
Verify IDE labels or logos. Trains on a series of good
samples to learn acceptable variation.
Use to read printed, stamped or etched
OCR IDE
characters on labels or parts.
Use to add text or draw shapes, to label or
Graphics IDE highlight tool results or features in the
image area
Use to train and match features for
Match IDE inspection or tool alignment. Supports
multiple matches and 360° orientation.

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BOA Spot Components
BOA Spot Vision Sensors are shipped with the components listed below. Take a few
moments to verify that everything has arrived in good condition. If your product has
been visibly damaged during shipment or is missing parts, please contact your Teledyne
DALSA representative immediately.
Standard components (ship with every BOA Spot Vision Sensor):
Component Description
BOA Spot Sensor BOA Spot Fully integrated vision system with 640x480 or 1280x960
BVS-SP-0640M-IDL-TFF-C monochrome sensor, lens, processing engine, embedded software,
BVS-SP-1280M-IDL-TFF-C communications and light control.
(L= feature level: S or E); (T = lens type: M= M12, C=C Mount);
(FF* = focal length in mm: 06, 08, 12, 16); (C= Ring-Light Color:
R=red, B=blue, W=white*)
Mounting Screw Kit M4 screws for mounting the BOA Spot (Qty 4)

* Lens and ring-light are only specified for the M12 version, not available with C Mount lens.

Optional components (sold separately):

Component Description
Cables
A-BVS-E8S-X M12-RJ45 Ethernet cordset (X= length: 5=5 m, 10=10 m)
A-BVS2-IO12S-X M12 single-ended IO cordset (X= length: 5=5 m, 10=10 m)

BVS-PL-101 Panel Link breakout module. Provides convenient panel access to

BOA Spot I/O and serial port
A-BVS-PL101S-X M12 IO cordset to PL-101 (X= length: 5=5 m, 10=10 m)

BVS-PL-100 Panel Link breakout module for Passive Power on Ethernet

A-BVS-SP-LCG-45 Lens Cover for C Mount lens option. Required for IP67 compliance.
(45 mm internal lens length)

A-BVS-M12-P M12 plug for IP67 compliance

A-BVS-SP-M12-LKIT M12 lens kit (includes 6, 8, 12 & 16 mm lenses)
Lights Various Lighting options available from Teledyne DALSA
Filters Various C-Mount filters available from Teledyne DALSA

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Lens, Cover, and Light Options
M12 Lens
The BOA Spot Vision Sensor can be ordered with an M12 lens in several focal lengths
(6, 8, 12, 16 mm). The M12 option comes with a special IP67 cover, that allows you to
change focus without removing the cover.
The M12 Lens and cover support an LED ring-light that is mounted inside the cover.
The ring-light is available in White, Red, or Blue and specified at time of order.

M12 Lens, Cover, and LED ring M12 cover rotates to adjust focus

C-Mount Lens
The BOA Spot Vision Sensor can be ordered
with support for a C-Mount lens. Lenses are sold
separately.
There is an optional IP67 Lens cover that may be
ordered separately.
There is no internal light option with the C-Mount
lens.
Optional filters can be ordered separately for use
with the C-Mount lens.

C-Mount Lens
shown with Optional Cover

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Field Of View (FOV) and reading Distances
6 mm Lens
The following table shows the field of view (FOV) widths of the 6 mm lens focused to
205 mm at various working distances for the M640 & M1280 model sensors.

Distance in mm Approx FOV (mm) 2D min cell (mil) 1D min bar (mil)
640 Model 1280 Model
65 25 x 19 50 x 38 3 2.5
82 32 x 24 64 x 48 4 3
103 40 x 30 80 x 60 5 4
205 81 x 61 162 x 122 10 7.5

100
Min Focus

80
Distance

60
40
20
0
20
40
60
80
100
mm

0 20 40 60 80 100 120 140 160 180 200 220

mm

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Field Of View (FOV) and reading Distances
8 mm Lens
The following table shows the field of view (FOV) widths of the 8 mm lens focused to
415 mm at various working distances for the M640 & M1280 model sensors.

Distance in mm Approx FOV (mm) 2D min cell (mil) 1D min bar (mil)
640 Model 1280 Model
50 16 x 12 32 x 24 2 1.5
103 32 x 24 64 x 48 4 3
210 40 x 30 80 x 60 5 4
415 80 x 60 160 x 120 10 7.5

100
Min Focus

80
Distance

60
40
20
0
20
40
60
80
100
mm

0 20 60 100 140 160 200 240 280 320 360 400

mm

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Field Of View (FOV) and reading Distances
12 mm Lens
The following table shows the field of view (FOV) widths of the 12 mm lens focused to
410 mm at various working distances for the M640 & M1280 model sensors.
Distance in mm Approx FOV (mm) 2D min cell (mil) 1D min bar (mil)
640 Model 1280 Model
90 16 x 12 32 24 2 1.5
130 24 x 18 48 x 36 3 2.5
170 32 x 24 64 x 48 4 3
210 40 x 30 80 x 60 5 4
410 80 x 60 160 x 120 10 7.5

100
Min Focus

80
Distance

60
40
20
0
20
40
60
80
100
mm

0 40 80 120 160 200 240 280 320 360 400 440

mm

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Field Of View (FOV) and reading Distances
16 mm Lens
The following table shows the field of view (FOV) widths of the 16 mm lens focused to
550 mm at various working distances for the M640 & M1280 model sensors.

Distance in mm Approx FOV (mm) 2D min cell (mil) 1D min bar (mil)
640 Model 1280 Model
120 16 x 12 32 x 24 2 1.5
225 32 x 24 64 x 48 4 3
280 40 x 30 80 x 60 5 4
550 80 x 60 160 x 120 10 7.5

100
Min Focus

80
Distance

60
40
20
0
20
40
60
80
100
mm

0 50 100 150 200 250 300 350 400 450 500 550
mm

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Product Support
In addition to this Quick Start Guide, the following information is available:
1.On-line help: Fingertip help is available on every screen (panel) of the BOA Spot
Software User Interface.
2.Additional manuals and documentation are included on the CD that ships with the
product.
3.Factory support is available by email at: [email protected].
4.Call, fax or email your local representative who sold you the product.

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Installation
Connecting the BOA Spot Vision Sensor
This section details how to connect the BOA Spot Vision Sensor with its associated
components and factory environment.

Camera Connectors and Indicators

I/O PWR 12 Pin

LAN 8 Pin

Designator Definitions
LAN 10/100 BaseT Ethernet connection. Provides the primary
interface for configuring the sensor, developing the application
and monitoring results.
Note: The BOA Spot can be powered from the Ethernet cable
directly (Passive Power over Ethernet or PPoE).
I/O PWR Provides access to the sensor I/O – 3 IN, 3 OUT, RS-232. Also
provides PWR input (24-30V). Note: The power is common to
both connectors.
LED 1 Blue Solid = Sensor booted, not configured (no Solution file)
Green Solid = Solution loaded, ready to run
Green blink = Solution loaded & running, acquisition in process
Red = Sensor Fault
LED 2 Blue blink = Booting (should stop after 20 seconds)
Green = Inspection Pass (runtime decision result)
Blue = Inspection Recycle (runtime decision result)
Red = Inspection Fail (runtime decision result)
LED LAN Blue = Warm reset or reboot
Red/Green/Yellow = Network activity

NOTE: The BOA Spot does not support the IEEE 802.3af standard Power over Ethernet
(PoE) and should not be directly connected to a PoE supported router.

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Cable Pinouts
The BOA Spot Vision Sensor is compatible with M12 factory cables as show below:

LAN Connector Pinout

NOTE: the BOA Spot LAN
M12 Name RJ45
connector is different than
1 PWR * 5 specified in the ProfiNet
interconnection technology guide.
2 NC 7

3 GND * 8

4 TDX- 2

5 RDX+ 3

6 TDX+ 1 A-BVS-E8S-X
7 NC 4

8 RDX- 6

* For Passive Power over Ethernet

I/O-PWR Connector Pinout

M12 Name Wire

1 PWR Brown

2 GND Blue

3 OUT2 White

4 OUT CMN Green

5 IN0 / TRIG Pink

6 IN2 Yellow

7 IN CMN Black
8 RS232 TX Gray
A-BVS2-IO12S-X
9 RS 232 RX Red

10 OUT 1 Purple

11 OUT 0 Gray/Pink

12 IN 1 Red/Blue

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Cable Configurations
The BOA Spot Vision Sensor offers flexible cabling to suit a number of application
configurations:
1. For typical applications, both the Ethernet and I/O-PWR cables are connected to
provide flexibility between the sensor and the control environment. In this
configuration, power is usually supplied by the I/O-PWR cable. Note: Power is
common to both BOA Spot connectors. Either or both cables can supply power
provided they come from the same power source. Do not connect different power
sources to the BOA Spot connectors. Note: The PL-101 is for this configuration.
2. For single cable applications that do not require I/O, the Ethernet cable can be used
to supply power (referred to as “Passive Power over Ethernet” or PPoE) and
communications between the sensor and the control environment. Power is
supplied by connecting a DC voltage source between 12-30V to conductors (PWR
and GND) on the Ethernet RJ45 connector. In this configuration, the sensor I/O is
unavailable. Note: The PL-100 module supplies Passive Power on the Ethernet
connection.
3. For single cable applications that do not require an Ethernet connection at runtime,
the I/O-PWR cable provides limited communications and power between the sensor
and the control environment. Note: The PL-101 is for this configuration. An Ethernet
connection is still required for setup.

Panel Link Modules

The PL-101 and PL-100 are optional modules that provide a safe and convenient way
to interface with BOA Spot. The PL-101 provides an isolation barrier between the
factory and the sensor I/O (differential isolation) and allows convenient panel wiring.
The PL-100 provides convenient Passive Power on the Ethernet connector.

RJ45
PL-101 PL-100
A-BVS2-PL-101 A-BVS-PL-100

RJ45

NOTE: The BOA Spot does not support the IEEE 802.3af standard Power over Ethernet
(PoE) and should not be directly connected to a PoE supported router.

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Ethernet and I/O Setup

1. Connect the M12-8 male end of the Ethernet cordset (A-BVS-E8S-X) to the M12-8
female connector labeled “LAN” on the sensor.
2. Connect the RJ45 end of the Ethernet cordset to the RJ45 on the client PC, PLC
or factory LAN (PC is only required for setup)
3. Connect sensor PWR, GND, trigger and I/O from the control panel to the breakout
screw terminals on the PL-101.
4. Connect one end of the M12-12 male IO-PWR cordset (A-BVS-PL101S-X) to the
M12-12 female connector on the sensor labeled “IO/PWR”. Connect the other end
of the cable to the M12-12 female connector on the PL-101.

BOA Spot

A-BVS-E8S-X

A-BVS-PL101S-X

Setup client PC

A-BVS-PL-101

Power

Inputs

Outputs

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Ethernet Only Setup

1. Connect the M12-8 male end of the Ethernet cordset (A-BVS-E8S-X) to the M12-8
female connector labeled “LAN” on the sensor.
2. Connect the RJ45 end of the Ethernet cordset to the RJ45 connector labeled
“CAM LAN” on the Panel Link breakout module (A-BVS-PL-100)
3. Connect the RJ45 labeled “LAN” on the breakout module to the controlling PC,
PLC or the factory LAN
4. Connect sensor PWR and GND to the breakout screw terminals labeled “PWR”.

NOTE: The trigger button on the PL-100 does not function in this configuration.

BOA Spot

A-BVS2-E8S-X

A-BVS-PL-100

Power

Setup client PC

Optionally, the IO-PWR cordset (A-BVS2-IO12S-X) can be connected to the PL-100,

to access 2 of the 3 inputs and 2 of the 3 outputs. The trigger button does function
with the IO-PWR cable.

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Mounting Options
The BOA Spot Vision Sensor provides M4 holes on the sides of the sensor for
convenient mounting as shown in the following illustrations.

Surface Mount

We recommend using more than two screws in high vibration environments

Thru Fit Mount

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BOA Spot Mechanical Dimensions

Top View

Side Side
View View

Note: All dimensions in mm

Bottom View

Back View

C Mount Lens
Cover

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Panel Link Mechanical Dimensions

PL-101 Top View

PL-101 Side View

Note: All dimensions in mm PL-100 Top View

PL-100 Side View

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Product Specifications

General Specifications
This following table lists the specifications of the BOA Spot Vision Sensor:

Specification Definition

Memory Storage 256MB Storage; 256MB Program

Image Sensor 1/3” CMOS; 3.75 μm pixel size, Global Shutter
Resolution 640x480 and 1280x960
Type Monochrome Progressive Scan
Exposure 22 us to 1000 ms
Acquisition full-frame integration, 640x480 45 f/s, 1280x960 30 f/s
Maximum achievable speed is application dependent
Lens M12 or C Mount (factory configured)
I/O Trigger 1 opto-isolated hardware trigger input
Software trigger via Ethernet or internal timer
Inputs 2 General purpose opto-isolated.
Outputs 3 General purpose opto-isolated
Strobe 1 output may be used to sync an external light source
Status Network + 2 application assigned LEDs
Network Ethernet 10/100 BaseT
Serial RS232 1 Port on I/O connector
Power 24 V on I/O or Ethernet connectors (not IEEE 802.3af PoE compliant)
Device (BOA Spot) 5.64 Watts; 235 mA maximum @ 24 V
Lamp (LED Ring-Light) 9.74 Watts; 406 mA maximum @ 24 V
Mechanical Material Machined Aluminum with anodize/paint finish
Mounting 8 x M4
Size 58.2 mm x 61.2 mm x 53 mm with M12 lens cover,
58.2 mm x 61.2 mm x 91.5 mm with C Mount lens cover
Environment Temp -10°C (14°F) to 50°C (122°F) Operating (-60°C to 80°C) Storage
Protection IP67 with cables attached
Shock 70 G
Certification FCC Class A and EU CE

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Input Specifications
The BOA Spot Vision Sensor provides three (3) dedicated opto-isolated, polarity
independent inputs. One of the inputs provides the acquisition Trigger function, while
the other two are general purpose.

Specification Definition
Voltage ON 11-30 V
OFF 0-3 V (12 V nominal threshold)
Current ON 8.0 mA typical (24 V applied)
Protection Resistance 3.0 K Ohms
Isolation 4000 V RMS
Common pin Input PWR or GND
Switch Time ON 20 Microseconds
OFF 10 Microseconds
Latency Trigger 62 Microseconds from trigger input to start of acquisition

The active polarity of each input is configured in iNspect for BOA Spot application, as
detailed on page 47. The sensor includes a noise filter on the input which is also
configurable.
To connect with an NPN source, connect the sensor’s input (pin 5, 6 or 12) to the NPN
source output and the sensor’s common input (pin 7) to PWR. When the source output
turns ON, the sensor’s input will be pulled down turning the opto-coupler ON.
To connect with an PNP source, connect the sensor’s input (pin 5, 6 or 12) to the PNP
source output and the sensor’s common input (pin 7) to GND. When the source output
turns ON, the sensor’s input will be pulled up turning the opto-coupler ON.

Input Diagram
NPN Wiring PNP Wiring

7 5

5
7

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Job Switching Using Inputs
BOA Spot can store up to 32 Solutions (job files) that can be loaded on demand via a
hardware switch. The switch uses the general purpose GPI1 & GPI2 inputs. A PLC, or
other hardware controlling device, sets a HIGH signal on the “job change” line (GPI1)
and sends a series of pulses on the “job select” line (GPI2) equal to the solution #. i.e.
solution 12 = 12 pulses.

The pulse train requires a 1 millisecond (1 ms) setup and hold time between any edge
transition. When a solution switch is detected, BOA Spot will abort the current
inspection (if running) and switch immediately.
To use the BOA Spot inputs for job switching, select the “Job Change” and “Job Select”
functions in the Input control setup panel as shown.

Note: OS 151209 or later, Hardware version 21414 or later, and Firmware version 1997
or later is required to support the “hardware switch” operation described on this page.

Note: Job switching is also supported through the software user interface and the script
tool. These methods are described later in this manual.

BOA Spot ID Quick Start 27 Version 1.0; 2016-07-19

Output Specifications
The BOA Spot Vision Sensor provides three (3) dedicated opto-isolated, solid state
relay outputs. One may be used as “strobe” pulse output for an external light source. Or
all three can be used as general purpose outputs.

Specification Definition
Voltage (Vin) Load 30 V maximum
Current GPO[0:2] 160 mA max @ 20°C (drives to OCMN when active)
Protection Fuse PTC fuses to 160 mA at 20°C or 100 mA at 70°C
Common pin Out PWR or GND
Switch Time ON 150 Microseconds typical
OFF 50 Microseconds typical

The active polarity of each output is configured in iNspect for BOA Spot application as
detailed on page 48.
To connect with an NPN input source, connect the sensor’s output (pin 3, 10 or 11) to
the NPN source input and the sensor’s common output (pin 4) to GND. When the
sensor’s output turns ON, the opto switch closes and OUTX = 0 (current flows through
load).
To connect with an PNP input source, connect the sensor’s output (pin 3, 10 or 11) to
the PNP source input and the sensor’s common output (pin 4) to PWR. When the
sensor’s output turns ON, the opto switch closes and OUTX = output common.

Output Diagram

Supply 12-30V
PNP Wiring Supply 12-30V NPN Wiring

PNP 4

3
3

4 NPN

Ground
Ground

BOA Spot ID Quick Start 28 Version 1.0; 2016-07-19

Output Considerations

A hardware output is a signal with a fixed programmed pulse duration and fixed
programmed offset relative to the incoming Trigger signal. Set one output to PASS and
another to FAIL. If processing is not complete when the output decision is scheduled, a
FAIL output will result. This method guarantees a PASS or FAIL output at a predictable
offset for every trigger.

Trigger Period

Trigger
Pulse Duration

Output
Pulse Offset

Image Max Image Flexible application time

Spot processing Acquisition Processing

A software output is a signal with a fixed pulse output duration but has a variable offset
relative to the Trigger signal. The variability depends on the total processing time per
image. Set one output to PASS and another to FAIL. Software will determine which
output to pulse at the end of processing. This method guarantees a PASS or FAIL
output for every trigger, but does not guarantee timing.

Trigger Period

Trigger
Pulse Duration

Output
Variable Offset

Variable
Image Max Image timing
Spot processing Acquisition Processing

BOA Spot ID Quick Start 29 Version 1.0; 2016-07-19

PL-101 Specifications
The PL-101 module offers additional isolation for the BOA Spot sensor and simplifies
wiring at the control panel. The PL-101 is connected to the sensor through a single M12
cable. When using the PL-101, Power input PWR must be 24 Volts.
The I/O and RS-232 connections of BOA Spot are available through the PL-101.
Specification for these signals are as follows:

Specification Definition

Voltage Load 24 V maximum

Current GPO[0:1] 200 mA max @ 20°C
Protection Fuse PTC fuses to 200 mA at 20°C or 150 mA at 70°C
Common ICMN/OCMN PWR or GND as wired on respective OPTOs
Switch Time GPO[0:1] 800 Microseconds (ON or OFF, includes sensor switch time)

PL-101 Connections

I/O connection to 9 pin DSUB for

BOA Spot serial connection

Manual Trigger for

debugging

Control panel I/O

connections

BOA Spot ID Quick Start 30 Version 1.0; 2016-07-19

PL-101 Wiring Diagrams

Current Sinking Outputs (NPN) Current Sourcing Outputs (PNP)

Out0/Strb Out0/Strb

Out1 Out1

Out2 Out2
+
24V OCMN OCMN
─ +
24V
─

Molex connector terminals

Current Sinking Inputs (PNP)

Current Sourcing Inputs (NPN)

In0/Trig
In0/Trig

In1
In1

In2
In2
+
24V ICMN
ICMN ─
+
24V
─

BOA Spot ID Quick Start 31 Version 1.0; 2016-07-19

Serial Port Connection
The RS-232 serial port is exposed through the I/O connector and available on the PL-
101 module. By default, the serial port settings are set as follows:

Port definition Setting

Baud Rate 115200
Data Bits 8
Parity None
Stop Bits 1
Flow Control None

These port settings can be changed through the GUI by configuring the “RS232 Stream
Settings” in the Setup Control panel. Refer to the on-line help for details.

RS-232 Hardware Configuration

Electrically, three (3) signals are required to make a serial port connection between
BOA Spot and another device as shown below. RS232 is a “point-to-point” connection,
so the Receive and Transmit lines must be crossed in the cable.

BOA Spot I/O M12-12 Connector 3rd Party DSUB-9 Connector

Pin Name Color Pin Name

9 RS232 RX Red 3 TX

2 GND Blue 5 GND

8 RS232 TX Gray 2 RX

1,4,7 Not required 1,4,6,7,8,9 Not required

Note: It is important to establish a common ground between BOA Spot and the
connecting 3rd party device.

BOA Spot ID Quick Start 32 Version 1.0; 2016-07-19

Software Setup & Access
How to Access BOA Spot

The BOA Spot Vision Sensor is supplied with the vision software embedded. The
application runs directly on the device and does not require a PC connection at runtime.
However, a PC client is required to access, setup and store a solution (job file) on the
device. We provide two methods for accessing the application from the client PC
(normally Method 2 is not required):

• Method 1: Web Interface (first choice)

The iNspect for BOA Spot application is accessed directly using the web server
interface through Microsoft Internet Explorer. CD not required, BOA Spot will self-
install any needed software on the client PC. You need to know the IP address of
your BOA. This Method is covered in this section.

• Method 2: Using the BOA Spot Emulator (alternate choice)

The iNspect for BOA Spot application is accessed indirectly using the “Connect to a
BOA Spot Sensor” shortcut from the Emulator installation. BOA Spot CD is required.
Version on CD must match firmware on BOA Spot. The “Connect to a BOA Spot
sensor” shortcut will automatically scan your network for available BOA Spot
sensors, you do not need to know the IP addresses. This Method is covered later in
the manual.

Note: For Either Method, you must configure the network options of the client PC.
Follow the instructions on the next page.

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Configure the Client PC for BOA Spot Access

BOA Spot is compatible with computers running Windows 7 or 8.1. PC Security settings
and the Network Interface should be configured for the BOA Spot. You must have
Administrator Privileges to perform the steps below.
Note: The paths to some tools depend on the Windows configuration and appearance
settings. Some items may appear in the left or the right pane in menus.
A: System Performance Settings
This will increase the performance of your PC in general, and will make the BOA Spot
client application perform better. However, this turns off the visual effects of Aero on W7
or W8. The application will work incorrectly if you do not perform these steps.

1. Open the Control Panel. Click on

“System” & Security”. Click on “Advanced
Settings” or the “Advanced” tab.
2. Under “Performance”, click on “Settings”.
Click the “bubble” beside “Adjust for Best
Performance”. Then click the check boxes
beside “Smooth edges of screen fonts”
and “Use visual styles on windows and
buttons”. The performance setting will
change to “Custom”.
3. Click “OK”. The appearance will change to
resemble Windows Classic.

B: User Account Control (UAC) Settings

UAC will interfere with loading and running the BOA Spot iNspect application software.
If your PC is in a closed factory environment not connected to the Internet, it is safe to
turn off UAC. If your PC is connected to an office network and the Internet, this may not
be safe. You may wish to choose the next higher security setting, and manually approve
at the prompts.

BOA Spot ID Quick Start 34 Version 1.0; 2016-07-19

1. Open the Control Panel. Click on “System & Security”. Click on “Change User
Account Control”.
2. Pull the slider all the way to the bottom and then click “OK”.

C: Windows Firewall
BOA Spot communicates with the PC through the Network connection. Windows
Firewall will block this communication. It is easiest to turn off the firewall. If you must
connect to an office network or to the Internet you can turn the firewall back on.
1.Open the Control Panel. Click on “System and Security”. Click on “Windows Firewall”.
If you get a message that says the service is not running, click “No” (do not start the
firewall). Skip forward to “D. Internet Explorer.”
2.Click “Turn Windows Firewall on or off”. Click the bubble beside “Off (not
recommended)” in all categories. Click “OK”.
Note: If you prefer to leave the Firewall on, you can run the Application and approve
each process as it gets reported by the firewall as “potentially unsafe”. Return to the
Windows Firewall, and click on “Allow a program or feature through Windows Firewall”
and verify what processes are being allowed or denied.

BOA Spot ID Quick Start 35 Version 1.0; 2016-07-19

D: Internet Explorer
1.Open Internet Explorer. If there is no menu bar, click on “Tools” and select “Menu bar”.
2.Pull down the Tools menu, and select “Internet Options”. Click the “Security” tab.

3. Click on “Trusted Sites”.

4. Pull the “Allowed level” slider to the
bottom.
Note: the slider does not appear if
changes have already been made to
the default settings. The slider does
not appear on the GEVA systems,
because this change has already been
made.
3. Click the “Sites” button.

6. Clear the check box beside “Require

server verification (https) for all sites”.
7. In the upper field, type the IP Address of
your BOA Spot.
8. Click the “Add” button, then click “Close”.

BOA Spot ID Quick Start 36 Version 1.0; 2016-07-19

7. In the Internet Options menu, click on the
“Custom level” button.

7. In the popup menu, scroll down to find

“ActiveX controls and plug-ins”.
8. Change the “Download unsigned ActiveX
controls” to “Prompt”.
9. Disable “Automatic prompt for ActiveX”.
10. Enable “Run ActiveX controls and plug-ins”
11. Click “OK” to close the Security Settings.
12. Click “OK” to close Internet Options.

BOA Spot ID Quick Start 37 Version 1.0; 2016-07-19

Configure the BOA Spot Address
Take note of the following before attempting to access the application:

1. BOA Spot sensors are preconfigured with a default static IP address of

192.168.0.100
2. There are two ways you can change the address to match your network or PC:
using the iDiscover Utility (page 39) or using the web server interface (page 40)
using Internet Explorer 6 or later. iDiscover is installed by the Emulator software,
and is available on the CD.
3. BOA Spot supports both DHCP and Static IP addressing (preferred since the
address does not change). Make note of the IP address you configure the sensor
for.
NOTE: A power cycle is required before the new address will take effect.
4. If you incorrectly set, or forgot, the new address of your BOA Spot, you can run the
“iDiscover” utility. This program is installed automatically when you click on the
“iNspect” or “Upgrade Device” hot links in the web server interface. You can also
manually copy iDiscover from the BOA Spot CD, or run it directly from the CD.
iDiscover works in most, but not all cases. We highly recommend keeping a record
of the IP address.
5. In most cases you will need administrator privileges on your PC to access BOA
Spot. It may be necessary to customize the security settings on your browser to
download and run ActiveX controls.
6. If for any reason you can not access BOA Spot from your internet browser, you can
install the emulator application from the CD and connect to the sensor through this
interface (see page 51).

BOA Spot ID Quick Start 38 Version 1.0; 2016-07-19

The iDiscover BOA Utility
The iDiscover utility attempts to discover all BOA Spot sensors connected to the local
network. iDiscover is installed on the client PC when a BOA Spot sensor is first
connected, or as part of the emulator installation.
The iDiscover program can be launched in one of three ways:
a. If the PC has previously been used to interface a BOA Spot Vision Sensor, then the
iDiscover program resides in the windows System32 directory. To invoke, open the
command prompt (“Start>Programs>Run”), type “iDiscover” and click “OK”
b. If the PC has not previously been used to interface a BOA Spot sensor, you must
first install the BOA Spot Emulator software. Once installed, the program can be
invoked from the iDiscover shortcut (“Start>Programs>Teledyne DALSA>iNspect
Express Emulator for BOASpot>Discover BOASpot Cameras”).
c. A separate copy of iDiscover is provided on the CD that ships with BOA Spot. You
can copy this to your PC, or run it directly from the CD. Right-click and select “Run
as Administrator”.
The left panel shows the MAC addresses of all reachable BOA Spot sensors. Blue
cameras have compatible addresses. Red cameras have incompatible addresses.
1.Click on a camera, to populate the associated network configuration on the right.
2.You can then change the BOA Spot IP address to match the associated NIC settings
displayed in the panel above, and then click “Apply”.
3.Connect to a compatible BOA Spot by clicking on a camera in the left, and then
clicking on “Connect To Device”. This will open the web server (next page, step 3).

BOA Spot ID Quick Start 39 Version 1.0; 2016-07-19

The BOA Spot Web Server
The BOA Spot web server is a portal through which the BOA Spot Vision Sensor can be
set up and configured for an application. The web server is accessed from a PC (client)
using Microsoft Internet Explorer version 6 or higher as follows:
1.If you have not yet changed the default address, the PC used to access BOA Spot
initially will need to be configured on the same network neighborhood, but with a
different address (i.e. 192.168.0.101). Consult your system administrator for instructions
on how to do this. The subnet mask should be set automatically to 255.255.255.0
2.Open Internet Explorer on the PC connected to the sensor. Enter the BOA Spot
address in Internet Explorer’s address bar: 192.168.0.100 and click “Go” or enter.
3.The BOA Spot web server interface is displayed in the browser, as shown below.
4.The web server provides a quick snapshot of the state of the BOA Spot and provides
controls for language selection, IP address setup, firmware upgrading and image
backup or restore. The web server is the portal into the BOA Spot iNspect application
and can be set up to prevent unauthorized access.
5.The static IP address can be changed to match your Local Area Network. Click on the
“Setup Device” hot link to change the network address. Remember to keep a record of
what the new address is set to. The BOA Spot must be rebooted after an address
change.
6.Click on the “iNspect” hot link to launch the application. The software will ask to
install some components on the client PC when it connects for the first time. These
components set up the remote access to the device.
7.Using the application interface, set up an inspection and store the “Solution” on the
sensor. Exit the application and return to the web server interface.

5 6

BOA Spot ID Quick Start 40 Version 1.0; 2016-07-19

Firmware Upgrading from the Web Server
BOA Spot firmware may need to be updated
occasionally to add new features or fix reported
problems. To do this, click on the “Upgrade
Device” hotlink to launch the upgrade control. To
upgrade, simply browse to the location of the
upgrade binary file (obtain from your Teledyne
DALSA representative) on the connected PC and
click the upgrade button. Note: Export your
saved solution files before upgrading the
firmware.
The upgrade control also supports backup and restore of the entire BOA Spot sensor
image. This is useful for safekeeping and sensor replication.
Note: An alternative upgrade utility called “iUpgrade All” is also accessible through the
Window’s start menu if the BOA Spot Emulator Software is installed.

The iAssistant Utillity

After a firmware upgrade, it is recommended that the connecting PC be “cleaned” of old
or stale software components associated with the previous firmware. To do this, either:
•Open the program from the windows shortcut if the Emulator software has been
installed (page 51). Windows Start>All Programs>Teledyne DALSA>iNpsect Express
Emulator for BOASpot>iAssistant
•Open the windows command prompt, enter “iAssistant” and click go.
•On a 64-bit system, navigate to C:\Windows\SysWOW64. Right-click on
“\iassistant.exe” and select “Run as Administrator”.

When the iAssistant

application launches,
click the “Clean” button.
Then click “Close”.

BOA Spot ID Quick Start 41 Version 1.0; 2016-07-19

Web Server Application Settings
Some hardware changeable parameters of BOA Spot sensors are available on the
“Application Setup” page of the web server. To access, click the “Home” link and then
click the “Application Setup” link on the far right to access the following:

• You can enable or disable displaying a Recycle tolerance.

• You can select which solution the sensor loads at startup. Note: This can also be
controlled from the script function.
• You can enable using a Template Solution (i.e. default settings for all solutions).
• You can upgrade an IDS model to the IDE model as indicated earlier in this guide.

Note: The sensor must be rebooted by clicking the “Apply Configure” button before
changes take effect. Close the Web Browser while the BOA Spot reboots.

When the inspection “Solution” is set up and stored on the sensor, the Ethernet
connection can be disconnected and the inspection will run autonomously (providing
you are not communicating with 3rd party equipment using Ethernet)
The sensor can store up to 32 Solutions in its flash storage memory. These solutions
can be switched using the GUI or via PLC control, or hardware switch (page 27).
The BOA Spot administrator can setup user accounts. With password control enabled,
the web server will prompt users for a valid login.

BOA Spot ID Quick Start 42 Version 1.0; 2016-07-19

BOA Spot Application Interface
The application interface has three panels. The left panel is for Instruction and Setup.
The large right panel is for displaying the Image and drawing tools. The bottom right
panel is for Configuration and displaying Status. The top right panel is the Navigation
bar.
Definition: Inspection job files are called “Solutions”. You configure and save a
“Solution” to the BOA Spot memory. BOA Spot runs or switches between Solutions
stored in its memory. You can also export your Solutions to the client PC for backup.
Navigation bar

Image
& Tool
Instruction Drawing
& Setup

Configuration & Status

The BOA Spot application will open to the “Select Solution” panel (shown above) if
there is no Solution currently running. The application opens to the “Run” panel if a
Solution is currently running. The run status is displayed at the top of the Instruction &
Setup panel.
• When you apply power to the BOA Spot, it will load and start running Solution0, if you
have “Auto Load” enabled, and if there is a Solution0 saved in the BOA Spot memory.
(You can also select which solution to auto-load via the web interface.)
• If there is no Solution0, or you do not have “Auto Load” enabled, BOA Spot opens to
the Select Solution panel and waits for you to load a Solution, or start a new Solution.
• If BOA Spot is running, it will continue running and inspecting when you close the
quit or application window. The application window runs on the PC only.

BOA Spot ID Quick Start 43 Version 1.0; 2016-07-19

Getting Started
The following steps show how to setup a basic Solution on BOA Spot. More detailed
information is available by clicking the help button in the Navigation bar.
1. Click on “Select Solution” in the Navigation bar.

2. Click on the “Start New Solution” button in the Configuration panel.

3. Click on “Sensor Setup” in the Navigation bar.

Setup the trigger source, exposure and light controls for your application.
Use the interactive features to adjust the lens aperture and focus. The goal is to
achieve an optimal high contrast image.

Optimize image range

Maximize distance between green bars to optimize dynamic range.

Optimize image focus

Matching numbers indicate lens is at optimal focus.

BOA Spot ID Quick Start 44 Version 1.0; 2016-07-19

4. Click on “Tool Setup” in the Navigation bar.

5. Click on the green “Take a Picture” button to snap an image.

If using triggered acquire, click the button to the right (will show as green)

6. Click on the tool you want to use in the “Select Tools” panel.

* IDS model tools shown

Draw the Region Of Interest (ROI) on the image in which the tool will inspect.
This can be the whole image or a subset of the image. You can construct a
single or multiple ROIs if required.
By default the tool reads the first code
it finds. You can change the expected
number in the tool property panel
(mouse right-click on ROI to open).

BOA Spot ID Quick Start 45 Version 1.0; 2016-07-19

7. Optionally: Click on “Setup Communications” in the Navigation bar.

This panel is where you would setup connections to outside devices (i.e. PLCs or
storage devices) for control/status communication and/or an FTP connection for
storing images.

Select connection method

Set up connection method

Add connection method

Delete connection method

Set up image logging via FTP

Set up discrete I/O (next page)

After a connection has been established, the script tool is used to define what is
communicated between BOA Spot and the connected device(s). Typically this is
inspection results or application controls, such as selecting which solution to run
for a given process.
Refer to the BOA Spot Communication Guide and Script Guide for more detailed
information.

BOA Spot ID Quick Start 46 Version 1.0; 2016-07-19

Image Logging

Two methods of image logging are supported. If a client PC is connected at runtime,

images can be logged directly to the PC drive. If no client is connected at runtime,
Image logging can be setup to a networked device using the FTP protocol.
Note: Image logging affects performance and is not recommended for time critical
applications.

Setting up Inputs

The BOA Spot application provides options for controlling the inputs. These are
selected in “Setup Connections” in the “Configuration” panel as shown below. Click
on the GUI table cells to change the control parameters.

Click the trigger “Polarity”

cell to change the trigger
input polarity.

Each input supports a noise filter called “debounce”. A signal must remain active for
the duration of the debounce to be considered valid. The debounce settings range
from 1us to 64ms. GPI0 is a special input that is used either as a Trigger or general
purpose input. When used for triggering, the polarity of this input is programmable.
BOA Spot inputs are available to the script tool for synchronizing with external
events. They can also be used as “Job Change” and “Job Select” inputs for
hardware job switching (refer to page 27).

BOA Spot ID Quick Start 47 Version 1.0; 2016-07-19

Setting up Outputs

The BOA Spot application provides two options for controlling the outputs. These
are selected in “Setup Connections” in the “Configuration” panel as shown below.
Click on the GUI table cells to set the Driver, polarity and associated pulse
parameters.

Click a cell in the

Click a cell in the
“Driver” column to
“Polarity” column to
change the output
change the output
source. GPO2 can
polarity.
also select a
“Strobe Pulse”.

Note: The Strobe driver uses the offset/duration settings defined in the sensor
panel. The active polarity only affects the external STROBE output.

Each BOA Spot output can be configured by an equation in the script tool or a
programmable pulse based the inspection result (either Pass, Fail or Recycle):
Script Setting: Use the script tool to configure an output to provide a
programmable level or a pulse based on the application need (Note: the GUI
pulse settings are disabled in this mode – shown as dark gray above). Script
selection is non-deterministic, meaning the output timing may vary if the processor
is heavily loaded. This may occur, for example, when the trigger and inspection
times are close and BOA Spot is serving images to a connected PC.
Example: A script equation that generates an active high 10 ms pulse based on a
PASS result would be:
If (Result = 1) Global.GPO[0] = pulse( 1, 0 ,10)

BOA Spot ID Quick Start 48 Version 1.0; 2016-07-19

 Soft Pulse Setting: Selecting this setting will automatically define scripts
based on the pulse settings defined in the GUI. This offers a convenient
alternative to learning the script tool if you only need to generate a pulse
output.
Pulse Setting: This mode offers a deterministic output with an offset and
duration synchronized to the incoming trigger. In this mode, the output will
pulse IF the result is TRUE and the total inspection time is less than the
pulse offset from the trigger. If the pulse offset is too short, BOA Spot will not
generate a pass pulse even if the inspection passes. In this case, BOA Spot
will always generate a FAIL pulse if FAIL is selected on any output. This
would result in false rejects if the output is being used to control a directional
device.
Min Pulse Offset = Exposure Time + Acquisition Time + Inspection Time
Example: Pulse 10 ms on GPO0 for a PASS result OR pulse 30 ms on
GPO1 for a FAIL result. Sensor exposure time is 9 ms, acquisition time is
~16 ms and inspection time is ~35 ms. Minimum Pulse Offset = 9+16+35=60
ms. IF the minimum offset is satisfied, BOA Spot will output a PASS pulse on
a good result, ELSE BOA Spot will output a FAIL pulse instead. The duration
of the pulse is not significant in this decision. However, setting the pulse
longer than the trigger period is not advised. The maximum pulse offset and
duration is 16 seconds.
Note: Processing overhead can also affect the minimum pulse offset
requirement. It is good practice to calibrate this time based on your typical
expected usage of the system (i.e. inspection time overhead + system
access overhead)

8. Optionally: Click on “Edit Script” in the Navigation bar.

BOA Spot offers a basic scripting tool for application control. If you are setting
up a complex inspection (not typical with BOA Spot) or handshaking with
connected devices, the script tool provides a lot of flexibility.
You do not need to use the script tool for basic applications. Refer to the on-line
help for more details.

BOA Spot ID Quick Start 49 Version 1.0; 2016-07-19

9. Click on “Run Solution” in the Navigation bar.

Here you can test the solution to see if it meets the inspection objective.

10. Click on “Save Solution” in the Navigation bar.

When you are satisfied with the solution, you can save it on the BOA Spot
vision sensor using this panel. You can save up to 32 solutions.

Choose a name and ID# for the solution, then click the “Save Solution” button.
The solution can be automatically loaded on power up, or by using discrete I/O
or by using commands from a connected device.
The same panel allows you to export solutions to a connected client PC for
backup. You must save a solution to the device before it can be exported.

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BOA Spot Emulator
The BOA Spot Emulator & Complementary Programs
The BOA Spot Vision Sensor is shipped with a full-featured emulator that allows you to
prepare or debug solutions offline. The emulator is available on the CD that ships with
the BOA Spot and is easy to install (load CD into your CD drive and follow the
installation wizard).
The emulator installation offers a number of complementary programs and an alternate
way to access the BOA Spot application for users who do not wish to use the standard
web browser interface. After the installation is complete, the following related shortcuts
will be available from the windows start menu:
Start>All Programs>Teledyne DALSA>iNspect Express Emulator for BOASpot>

Launch Emulator Config

Open online Help
Connect not using browser
Discover BOA Spot
sensors
Launch iAssistant program
Launch emulator
Start output logging
Generate solution report
Uninstall
Upgrade BOA firmware
Open user directory

Note: When you access BOA Spot through this interface, it is important that you
maintain version compatibility between the vision sensor and the client.

BOA Spot ID Quick Start 51 Version 1.0; 2016-07-19

The BOA Spot Emulator Configurator
This utility provides a quick and easy way to setup the emulator. It is launched from the
windows start menu:
Start>All Programs>Teledyne DALSA>iNspect Express Emulator for BOA
Spot>BOASpot Emulator Config
Select the BOA Spot model, and location of the stored images, then click “Launch
Emulator”. If the images don’t match the standard BOA Spot resolutions exactly, clear
the “Use Matching Image Files” option.

The emulator installation provides some 640x480 images to get started. These are
selected when the “Use Default Location” box is checked. The application data
directories are hidden under Windows 7 and 8, but they are accessible using the
“Browse Images” or “Browse Solutions” buttons.

BOA Spot ID Quick Start 52 Version 1.0; 2016-07-19

Troubleshooting Common Problems
Problems Changing the Address
Problem: BOA Spot disappears in iDiscover after clicking “Apply”. Does not reappear.
Reason: BOA Spot must be rebooted for the new address to take effect.
Solution: Close iDiscover. Cycle power to the BOA Spot. Wait for the boot to complete
(about 20-30 seconds). Re-open iDiscover. BOA Spot should now appear.
Problem: Address does not change. BOA Spot still has the factory default address.
Reason: Possibly more than one BOA Spot on the network with the same (old or new)
address. This can happen if multiple BOA Spots at the factory default are connected.
Solution: Disconnect the BOA Spot that does not change, verify that there are not
other BOA Spots at that address. Connect one at a time to change the addresses.

Problems Connecting to BOA Spot

Problem: Cannot connect to the BOA Spot. Cannot open the Home page, or cannot open
the iNspect application window.
Reason 1: A solution may be running in a very fast loop, repeating too fast to allow
communication. This sometimes happens when experimenting with a minimal Solution.
Solution 1: Disconnect the trigger to pause the program, or disable “Auto Load” and
reboot the BOA Spot. If this works, increase the internal timer or add to your Solution.
Reason 2: Low on memory. The 256MB Program memory is used to cache acquired
images, intermediate results, Match templates, and Solution files for quick switching.
Solution 2: Reboot the BOA Spot. A reboot clears cached Solutions, images, results.
Problem: When I click the “iNspect” link, an error message says ActiveX cannot be
installed or security settings are preventing ActiveX installation.
Reason 1: Internet Explorer Security settings, or Windows Firewall.
Solution 1: Refer to instructions on pages 34-37 on configuring the PC for BOA Spot.
Disable the firewall. Refer to “Internet Explorer Security Settings” on page 54.
Reason 2: 64-bit Internet Explorer 8. On 64-bit GV 3000 or GV 300 systems until
August 11, 2015, the Taskbar shortcut pointed to the 64-bit version of Internet Explorer
8, which is not completely functional. The shortcut was redirected to the 32-bit version
of Internet Explorer on August 13, 2015 (both versions are installed on all 64-bit
systems). “About Internet Explorer” will explicitly show “64-bit version”.
Solution 2: Reboot the system, run iAssistant, and click “Clean” then reboot again
before using the 32-bit Internet Explorer. Use iDiscover or the Emulator Start Menu
shortcuts to access the BOA Spot. These point to the 32-bit version of Internet Explorer.

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Problem: Unreliable connection.
Reason 1: Internet Explorer Security settings, or Windows Firewall.
Solution 1: Refer to instructions on pages 34-37 on configuring the PC for BOA Spot.
Disable the firewall. Refer to “Internet Explorer Security Settings” on this page.
Reason 2: Low on memory. The 256MB Program memory is used to cache acquired
images, intermediate results, Match templates, and Solution files for quick switching.
Solution 2: Reboot the BOA Spot. A reboot clears cached Solutions, images, results.
Reason 3: Running and looping too fast for communication.
Solution 3: Disconnect the trigger to pause the program, or disable “Auto Load” and
reboot the BOA Spot. If this works, try increasing the internal timer or adding tools.

Internet Explorer Security Settings

If you have difficulty connecting to the BOA Spot
reliably, your network security settings may be
interfering. Note: Close all open windows before
changing and applying these settings.
1. Open Internet Explorer. If there is no menu bar,
click on “Tools” and select “Menu bar”.
2. Pull down the Tools menu, and select “Internet
Options”.

3. In the Internet Properties, click the “Advanced”

tab. Scroll down to the “Security” section.
4. Clear the checkbox for “Enable memory
protection to help mitigate online attacks”.
5. Clear the 3 checkboxes beside certificates, and
signatures.
6. Click “OK”.

Problem: After updating the firmware, I cannot reconnect to the BOA Spot.
Reason: The old support files may still be on your system if you did not “Clean” it.
Solution: Run iAssistant. Click “Clean”. Reboot the system and connect to the BOA
Spot. When you click on links on the home page new support files will be installed.
Also make sure you are not using the 64-bit version of Internet Explorer 8. Open
Explorer and then open “About Internet Explorer”. “64-bit Edition” is explicitly shown.
iDiscover and the Emulator Start Menu shortcuts point to the 32-bit Internet Explorer.

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Problem: I cannot reconnect to the BOA Spot. I keep getting a message to run
iAssistant and clean the system. But running iAssistant and cleaning is not fixing this
problem.
Reason: Either the BOA Spot or the PC may be “stuck” with a running process that
does not quit when is should. Sometimes using sensors with different firmware versions
(BOA, BOA2XA, BOA Spot) can cause this problem.
Solution: 1) Disable auto load (if possible) and reboot the BOA Spot. 2) Reboot the
PC. 3) Run iAssistant again, and click the “Clean” button. 4) Reboot the PC again.
5)_Now reconnect to the BOA Spot. New support files should be installed.

Problems Running BOA Spot Solutions

Problem: Always outputs a Fail pulse, even when the Monitor shows a Pass result.
Reason: The pulse offset may need to be increased, to allow for the inspection time.
Solution: Please refer to the formula on page 49, under “Pulse Setting”.
Problem: The Solution file will not load.
Reason 1: The Solution does not match the current BOA Spot (resolution or model).
Solution 1: Try loading the Solution in the Emulator and see what model is displayed. If
you have trouble, try changing the resolution or model in the Emulator before loading.
Reason 2: If the Solution file will not load in the Emulator, it may be corrupted.
Solution 2: Create a new Solution, or use an earlier version of this solution (if
available) from before the loading problem began.

Problem: Program Switching is disabled.

Reason: Solution switching is disabled when you edit solution files, and when you
export Solutions. Switching is re-enabled when you save or load a Solution.
Solution: Save the current solution, or go to the Select Solution panel and load a
solution. Note: Loading a Solution in the Run panel does not re-enable switching.

Problem: Display controls are disabled in the Run panel. Cannot change the display.
Reason: These controls are disabled when image logging is enabled.
Solution: Disable image logging to allow changing the display settings.
Problem: History Log disabled in the Run panel.
Reason: The History Log is disabled by default to save on memory.
Solution: History Log is enabled from the Connections panel.

BOA Spot ID Quick Start 55 Version 1.0; 2016-07-19