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In Process Quality Control For Manufactu

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Duy Tuấn Đào
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14 views

In Process Quality Control For Manufactu

Uploaded by

Duy Tuấn Đào
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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In-Process

Quality Control
forManufacturing
WILLIAM E. BARKMAN
Martin Marietta Systems, Inc.
Oak Ridge, Tennessee

MARCEL DEKKER, INC. New York and Basel


Contents

Preface iii

1. Introduction

2. Statistical Descriptions of Process Quality 9


Introduction 9
Populations and Samples 17
Probability Distributions 21
External Reference Distribution 29
Summary 30

3. Deterministic Manufacturing 31

Introduction 31
Types of Manufacturing Operations 35
Machine Accuracy 37
Tooling Accuracy 42

vii
VIM Contents

Error Sources 44
Process Parameters 48
Error Conditions 51
Operating Strategy 60
Summary 68
References 69

4. Statistical Control of Manufacturing Processes 71

Introduction 71
Random Sampling for Acceptance 72
Confidence Limits 75
Control Charts 76
Error Budgets 89
References 92

Sensors 93

Introduction 93
Position Sensors 98
Condition Sensors 109
Sensor Interfaces 114
Sampling Theorem 118
Machine Vision Systems 120
References 122

6. Process M o n i t o r i n g 123

Introduction 123
Postprocess Monitoring 129
In-Process Monitoring 130
Process Models 145
References 151

7. Computer-Controlled Manufacturing 153

Introduction 153
Set-Point Control 156
Programmable Logic Controllers 159
Contents

Numerical Control
Computer Numerical Control
Direct Numerical Control
Computer-Aided Manufacturing
Computer-Integrated Manufacturing
Knowledge-Based Systems
References

8. Computer Networks
Introduction
Data Path Hardware and Associated Jargon
Local and Host Computers
Network Communications
ISO Reference Model
Manufacturing Automation Protocol
System Reliability Enhancement
References

9. System Software
Introduction
Computer Control Executive Programs
Direct Numerical Control Software
Process Monitoring Software
Data Base Software
Process Analysis Software
Error Compensation Software
Modeling Software
References

10. System Integration


Introduction
Hardware Integration
Software Integration
Integration of Statistical Methods
Facility Integration
Summary
References
X Contents

Factory of the Future 255


Introduction 255
Manufacturing Cells 258
Flexible Manufacturing Systems 265
Material Handling 267
Fault Tolerance 269
References 272

Index 275

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