GB 50727-2011 Code For Acceptance of Construction Quality of Anticorrosive Engineering of Industrial Equipment and Pipeline
GB 50727-2011 Code For Acceptance of Construction Quality of Anticorrosive Engineering of Industrial Equipment and Pipeline
NATIONAL STANDARD
OF THE PEOPLE’S REPUBLIC OF CHINA
中华人民共和国国家标准
P GB 50727-2011
工业设备及管道防腐蚀工程施工质量
验收规范
GB 50727-2011
This Code was developed by China Petroleum & Chemical Engineering Survey and
Design Association and National Administrative Center of Standardization of Chemical
Construction jointly with organizations concerned according to the requirements of "Notice
on Printing <2008 Development and Revision Plan (Second Batch) of National Standards Of
Engineering Construction> ( JIANBIAO 2008] No. 105) of Ministry of Housing and
Urban-Rural Development.
During the process of formulating this Code, after extensive investigation and careful
summarization of practical experience, with reference to relevant international and foreign
advanced standards and based on widely soliciting opinions, the drafting group finalized this
code finally through review.
This code consists of 15 chapters and 4 appendixes, with the main contents as follows:
general provisions, terms, basic requirements, matrix face treatment, block lining, lining of
fiber reinforced plastics, rubber lining, plastic lining, lining of glass flake, lead lining, lining
of spray coating polyurea, lining of neoprene latex cement mortar, paint coating, thermal
sprayed metal coating and subsection (sub-subsection) project acceptance etc.
Provisions printed in bold type in this code are mandatory ones and must be enforced
strictly.
Ministry of Housing and Urban-Rural Development is in charge of the administration of
this standard and the explanation of the compulsory provisions, China Association of
Engineering Construction Standardization - Chemical Engineering Subcommittee is
responsible for the routine management and National Administrative Center of
Standardization of Chemical Construction is responsible for the explanation of specific
technical contents. During the process of implementing this Code, if there are any comments
or suggestions, please send to National Administrative Center of Standardization of Chemical
Construction (address: Room 1-1-1107, Renhe Business, No. 28, Huai'an East Road,
Qiaodong District, Shijiazhuang City, Hebei Province; postal code: 050020).
Chief development organizations, participating development organizations, participating
organizations, chief drafting staff and chief examiners of this code:
Chief Development Organization:China Petroleum and Chemical Engineering Survey
and Design Association
National Administrative Center of Standardization of Chemical Construction
Participating development organization: China National Chemical Engineering Third
construction Co., Ltd.
Shanghai Fuchen Chemicals Co., Ltd.
East China University of Science and Technology
China MCC20 Group Corp., Ltd.
China Petroleum Jilin Chemical Engineering & Construction Co., Ltd.
Qinyang Huamei limited
Wenzhou Zhaoflon Co., Ltd.
I
Shanghai Ruipeng Chemical Material Science & Technology Co., Ltd.
Dalian Chemical Research & Design Institute
Central Research Institute of Building and Construction of MCC Group Co., Ltd.
Shanxi Petroleum and Chemical Engineering and Construction Co., Ltd.
Kaidi Northwest Rubber Limited
Hangzhou Shower Rubber Engineering Co., Ltd.
Hubei Huaning Anticorrosion Technic Share Co., Ltd.
Participating development organizations: Shanghai Huajiang thermal insulation &
anti-corrosion engineering Co., Ltd.
SWD Polyurethane (Shanghai) Co., Ltd.
Chief drafting staff: Lu Tian, Li Xiangren, Lu Shiping, Hou Ruigang, Yang Youjun, Sun
Shibo, Chen Hongzhang, Chen Guolong, Chai Huamin, Wang Yongfei, Wang Donglin, Huang
Jinliang, Li Jingbo, Jiang Jingbo, Zhang Qinghu, Yu Jian, Li Qiuli
Chief reviewers: He Jinyuan, Tang Xiangming, Zhuang Jiyong, Yu Bo, Shen Yuefeng,
Wang Juan, Pan Shihong, Zhang Shiguang, Liu Quanhao, Yu Hansheng, Shen Zhicong, Wang
Xun, Wang Ruijun, Wang Lixia and Chen Qinglin
II
Contents
Foreword......................................................................................................................................I
1 General Provisions................................................................................................................1
2 Terms.................................................................................................................................... 2
3 Basic Requirements.............................................................................................................. 3
4 Pretreatment of Matrix Face................................................................................................. 6
5 Block lining.......................................................................................................................... 8
6 Lining of Fiber Reinforced Plastics....................................................................................12
7 Rubber Lining.....................................................................................................................15
7.1 General Requirement............................................................................................... 15
7.2 Requirement for Quality of Raw Material............................................................... 16
7.3 Lining....................................................................................................................... 16
8 Lining of Plastics................................................................................................................ 19
8.1 General Requirement............................................................................................... 19
8.2 Requirement for Quality of Raw Material............................................................... 20
8.3 Soft Polyvinyl Chloride Plate Lining.....................................................................20
8.4 Fluoroplastics Plate Lining Equipment....................................................................21
8.5 Plastic Lined Pipeline...............................................................................................21
9 Glass Flake Lining..............................................................................................................22
9.1 General Requirement............................................................................................... 22
9.2 Requirement for Quality of Raw Material and Manufactured Products.................. 22
9.3 Lining....................................................................................................................... 23
10 Lead Lining.......................................................................................................................25
10.1 General Requirement............................................................................................. 25
10.2 Requirement for Quality of Raw Material............................................................. 25
10.3 Lead Lining............................................................................................................ 25
10.4 Enameling Lead..................................................................................................... 26
11 Spray Coating Polyurea Lining........................................................................................ 27
12 Lining of Neoprene Latex Cement Mortar....................................................................... 29
12.1 General Requirement............................................................................................. 29
12.2 Requirement for Quality of Raw Material and Manufactured Products................ 29
12.3 Lining..................................................................................................................... 29
13 Coating Layer of Coatings................................................................................................31
14 Heat Spray Coating of Metal............................................................................................ 33
15 Acceptance of Subsection (Sub-subsection) Project.........................................................35
Appendix A Quality Acceptance Record for Inspection Lot................................................. 36
Appendix B Quality Acceptance Records of Sub-item Project............................................. 37
Appendix C Quality Acceptance Record of Subsection (Sub-subsection) Project................38
Appendix D Examination Records of Quality Assurance Information................................. 39
Explanation of Wording in this Code....................................................................................... 40
List of Quoted Standards.......................................................................................................... 41
3
1 General Provisions
1.0.1 This code was prepared with a view to unify the methods for industrial equipment and
pipeline anti-corrosion quality acceptance of project construction, strengthen technical
management and construction process control, strengthen acceptance and guarantee
engineering quality.
1.0.2 This Code is applicable to quality acceptance for newly-built, renovated and extended
steel- and cast iron-manufactured industrial equipment and pipeline anti-corrosion project
construction.
1.0.3 This Code shall be applied matching the current national standards "Unified Standard
for Constructional Quality Acceptance of Industrial Installation Engineering" (GB 50252) and
"Code for Anticorrosive Engineering Construction of Industrial Equipment and Pipeline" (GB
50726).
1.0.4 The quality acceptance of industrial equipment and pipeline anti-corrosion project
construction shall not only the requirements stipulated in this code but also comply with those
in the current relevant ones of the nation.
1
2 Terms
2
3 Basic Requirements
4
2 Project principal of the construction organization (general supervision engineer)
organized the project manager and technical, quality director etc. of the construction
organization to conduct acceptance.
3.3.5 Where anticorrosive engineering is constructed by subcontractor, its General
Contractor shall be fully responsible for the quality. Subcontractor shall conduct inspection
and acceptance on the contracting works according to the procedure specified in this Code.
On completion of sub-contract project, the relevant information on the project shall be
delivered to the General Contractor.
5
4 Pretreatment of Matrix Face
Lead lining, plastic plate non-bonded lining Grade Sa1 or Grade St2
Inspection method: observing and comparing the standard photos for different grades.
4.2.2 Grinding material shall meet the design requirements and shall be provided with
certain hardness and impact ductility; the grinding material shall be purified and shall be free
from oil contamination, its water content shall not be greater than 1%.
Inspection method: inspecting product delivery certificate, material test report or site
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sampling re-inspection report.
4.2.3 As for the thread, sealing surface and smooth surface, measures shall be taken to
perform protection and mistaken spray is forbidden.
Inspection method: conducting visual inspection.
(II) General Item
4.2.4 Matrix face roughness grade after spray treatment shall be in accordance with those
specified in Table 4.2.4.
Table 4.2.4 Matrix Face Roughness Grade
Roughness reference value Ry(μm)
Grade
Ball-like abrasive Angular grinding material
Note: Ry refers to the distance between outline peak line and outline valley line.
7
5 Block lining
Binding strength (MPa) with acid resistant brick ≥1.0 ≥1.2 ≥1.2
Note: heat resisting limiting temperature in this table is only applicable to the anticorrosive engineering with heat resisting
requirements.
9
Inspection method: inspecting the material test report or site sampling re-inspection
report.
5.2.5 The quality of resin mortar shall be in accordance with those specified in Table 5.2.5.
Table 5.2.5 Quality of Resin Mortar
Vinyl Unsaturated polyester resin
Epoxy Furan Phenolic
Item ester Bisphenol A Dimethylbenzene Isophthalic Orthophthalic
resin resin resin
resin type type type type
Compressive strength
≥80 ≥80 ≥70 ≥80 ≥80 ≥80 ≥70 ≥70
(MPa)
With acid
resisting
≥3 ≥2.5 ≥2.5 ≥3 ≥1.5 ≥1.5 ≥1.5 ≥1.0
bricks and
Binding tiles
With
anticorrosive ≥6 — — — — — ≥2.5 ≥2.5
carbon brick
Inspection method: inspecting the material test report or site sampling re-inspection
report.
(II) General Item
5.2.6 The construction mixture ratio of water glass material and resinous material shall be
determined after field test.
Inspection method: inspecting test report.
5.3 Masonry-lining Block by Daut
(I) Dominant item
5.3.1 The block materials bonding course of cement lining shall be satiated, compact, firmly
bonded and completely solidified. Plane block material bricking-up is free from slippage, and
vertical plane block material bricking-up is free from deformation. Mortar joint shall be
squeezed tightly, satiated, the surface shall be smooth and free from crack and air hole.
Thickness and width of binding layer shall be in accordance with those specified in Table
5.3.1.
Table 5.3.1 Thickness and Mortar Joint Width of Block Binding Layer (mm)
Sodium silicate daub lining Resin daub lining
Material name Binding layer Mortar joint Binding layer Width of mortar
thickness width thickness joint
Inspection method: as for surface course examination, tapping method shall be adopted
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for examination; mortar joint examination may adopt inspection with a ruler and inspection
on construction record; as for flaw detection, 5X~10X magnifier may be adopted for
examination; as for resin solidification, wiping method with white cotton ball dipping acetone
may be adopted for examination.
(II) General Item
5.3.2 Normal temperature curing time for daub shall be in accordance with those specified
in Table 5.3.2.
Table 5.3.2 Normal Temperature Curing Time for Daub (d)
Daub name Curing time
11
6 Lining of Fiber Reinforced Plastics
Inspection method: Inspection method: inspecting material test report or site sampling
re-inspection report.
(II) General Item
6.2.4 Construction mixture ratio of fiber reinforced plastics materials shall be determined
after site test.
Inspection method: inspection test report.
6.3 Lining
(I) Dominant item
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6.3.1 Gel content of glass fiber cloth in lining of fiber reinforced plastics shall not be less
than 45% , the gel content of glass fiber chopped strand mat shall not be less than 70 % and
that of glass fiber surfacing mat shall not be less than 85 %.
Inspection method: examination is conducted according to the relevant requirements of
the current national standard "Test Method for Resin Content of Glass Fiber Reinforced
Plastics" (GB/T 2577).
6.3.2 Appearance inspection of backing layer shall meet the following requirements:
1 The allowable maximum bubble diameter of lining surface shall be 3mm and the
number of bubbles with the diameter no greater than 3mm per square meter shall be less than
3. Lining surface shall be flat and smooth and free from whitening.
2 Bonding between backing layer and matrix shall be firm, and free from such
phenomena as layering, delamination, bare fiber and obviously irregular color and lustre.
Inspection method: conducting visual inspection and inspecting with a ruler.
6.3.3 Thickness of backing layer shall meet the design requirements and the allowable
deviation shall be -0.2 mm.
Inspection method: inspecting construction records and inspecting with a magnetic
thickness tester.
6.3.4 Pinhole inspection shall be conducted on lining layer. In test, lining layer shall be free
from punch-through. Test voltage and travel speed of probe head shall be determined through
test according to different film thickness.
Inspection method: inspecting with a spark pinhole detector.
6.3.5 Examination on curing degree shall meet the following requirements:
1 Resin shall be solidified completely and the surface shall be free from such phenomena
as viscin thread or flowing.
Inspection method: examination is conducted by wiping method with white cotton ball
dipping acetone.
2 Resin solidification degree shall not be less than 85 % or shall meet the design
requirements.
Inspection method: conduct examination according to the relevant requirements of the
current national standard "Test Method for Hardness of Reinforced Plastics by Means of
Barcol Impresser" (GB/T 3854).
(II) General Item
6.3.6 Normal temperature curing time for lining of fibre reinforced plastics shall be in
accordance with those specified in Table 6.3.6.
Table 6.3.6 Normal Temperature Curing Time of Lining of Fibre Reinforced Plastics (d)
Fibre reinforced plastic resin name Curing time
14
7 Rubber Lining
15
be taken;
Inspection method: inspecting with a thermometer and humidity meter and inspecting
construction record.
7.1.6 Construction of tank equipment lining should be conducted in the sequence of tank
wall, tank top and tank bottom.
Inspection method: conducting visual inspection and inspecting construction record
7.2 Requirement for Quality of Raw Material
Dominant Item
7.2.1 Quality of rubber plate and adhesive shall meet the design requirements or the relevant
requirements of the current national standard “Rubber Lining - Part 1: Anticorrosion Lining
for Equipment" (GB 18241.1).
Inspection method: conducting visual inspection, and inspecting product delivery
certificate, material test report or site sampling re-inspection report.
7.2.2 Any rubber plate with such phenomena as prevulcanization and deterioration shall not
be used.
Inspection method: conducting visual inspection.
7.2.3 Rubber plate beyond warranty period shall be subject to re-inspection and the rubber
plate rejected in re-inspection shall not be used.
Inspection method: inspecting re-inspection report.
7.2.4 The adhesive shall be free from such phenomenon as early cross-linking.
Inspection method: conducting visual inspection.
7.3 Lining
(I) Dominant Item
7.3.1 Overlapping shall be adopted for the joint of the rubber lining. The overlapping
direction shall be consistent with the medium flow direction. Where the thickness of the
rubber plate is 2mm, the overlapping width shall be 20mm~25mm; where the thickness of
the rubber plate is 3mm, the overlapping width shall be 25mm~30mm; where the thickness of
the rubber plate is greater than or equal to 4mm, the overlapping width shall be 35mm. The
overlapping width at equipment corner shall be 50mm. During lining of multi-layer rubber
plate, joints of the upper layer and the lower layer shall be staggered and the staggered
distance shall not be less than 100mm.
Inspection method: conducting visual inspection, inspecting with a ruler and inspecting
construction record.
7.3.2 T-shaped joint shall be adopted for the connector. The staggered distance of the
T-shaped joint shall be greater than 200mm and it shall be free from continuous joint.
Inspection method: conducting visual inspection, inspecting with a ruler and inspecting
construction record.
7.3.3 After lining, the rubber plate shall be free from missing pressing and scraping; and air
between adhesive surfaces shall be emptied. The overlapping joint of the rubber plate shall be
pressed tightly and the edge shall have smooth transition, without upwarp, disbonding,
hollowing or other phenomena.
Inspection method: conducting visual inspection, inspecting with a ruler and inspecting
by tapping with an inspection hammer.
7.3.4 Rubber plate lined to flange sealing surface shall be flat and smooth without radial
16
groove or bulge greater than 1mm.
Inspection method: conducting visual inspection and inspecting with a ruler.
7.3.5 Flange rubber lining of equipment with sulfurized body shall meet the following
requirements:
1 Laying off shall be conducted according to outside diameter dimension of the flange,
its inside diameter dimension shall be 30mm~60mm larger than that of flange hole, and 30°
groove shall be made;
2 The flange surface-lined vulcanized rubber plate shall be pressed tightly. The
non-vulcanized rubber plate of flange pipe lining shall be turned to the upper edge of groove
of vulcanized rubber plate on flange surface (Figure 7.3.5) and pressed tightly. The overlap
joint shall not only be firmly bonded with the rubber plate on the bottom layer, but also be
smooth without phenomena such as warping, rag, hollowing or delamination.
17
7.3.9 Hardness of the vulcanized rubber plate shall not only meet the relevant requirements
of the current national standard "Rubber Lining - Part 1: Anticorrosion Lining for Equipment"
(GB 18241.1), but also meet the following requirements:
1 Quantity of measuring points for hardness: for vulcanization of the vulcanizing tank,
quantity at each tank shall not be less than 5 points and arithmetic average shall be taken; for
the equipment with vulcanized body, no less than 2 places shall be taken at each rubber lining
surface, quantity of measuring points at each place shall be 3 and arithmetic average shall be
taken. The hot-water vulcanized and naturally vulcanized equipment may be conducted on the
test plate which is vulcanized together with the equipment, quantity of test plates at each
rubber lining surface shall not be less than 2 and quantity of measuring points at each test
plate shall not be less than 3 and arithmetic average shall be taken. The arithmetic average of
the above measuring points shall be within the range of the hardness value provided by the
rubber plate manufacturer;
2 Surface at the measuring point shall be flat and smooth, without phenomena such as
mechanical damage or foreign matter;
3 Environment of the measuring points shall meet the relevant requirements of the
current national standard "Rubber - General Procedures for Preparing and Conditioning Test
Pieces for Physical Test Methods" (GB/T 2941). The rubber plate manufacturer shall provide
hardness conversion tables of such rubber plate under different temperatures and standard
temperature.
Inspection method: conducting the inspection and inspecting construction record
according to the requirements of the current national standard "Rubber Vulcanized or
Thermoplastic - Determination of Indentation Hardness - Part 1: Duromerer Method (Shore
Hardness) (GB/T 531.1).
(II) General Item
7.3.10 Chamfered edge of rubber plate shall be straight and even with consistent width, and
width of its chamfered edge shall be 10mm~15mm. The included angle between the inclined
plane and bottom plane shall not be greater than 30°.
Inspection method: conducting visual inspection and inspecting with a ruler.
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8 Lining of Plastics
19
(II) General Item
8.1.8 Appearance quality of the lining shall be flat and smooth without visible oil stain or
carbon black-spot.
Inspection method: conducting visual inspection and inspecting with a 5X magnifier.
8.1.9 Plastic lining and the enclosure shall be fitted tightly without obvious interlayer or
gap.
Inspection method: inspecting by tapping with a rubber hammer.
8.2 Requirement for Quality of Raw Material
Dominant Item
8.2.1 Quality of soft polyvinyl chloride plate and electrode, fluoroplastics plate (PTFE plate,
ethylene-tetrafluoroethylene copolymer plate and polyvinylidene fluoride plate) and electrode
shall meet the design requirements.
Inspection method: conducting visual inspection, measuring with a vernier caliper and
inspecting product delivery certificate, material test report or site sampling re-inspection
report.
8.2.2 Quality of neoprene adhesive and polyisocyanate materials shall meet the design
requirements.
Inspection method: inspecting product delivery certificate, material test report or site
sampling re-inspection report.
8.2.3 Lining plates for pressure vessels shall be subject to pinhole inspection and tensile
strength re-inspection.
Inspection method: conducting spark pinhole inspection according to the requirements of
Article 8.1.7 in this code and inspecting tensile strength re-inspection report.
8.2.4 Quality of PTFE, polyacrylonitrile, polyethylene and polyvinyl chloride (PVC) pipes
shall meet the design requirements or the requirements of relevant current national standard.
Inspection method: conducting visual inspection, measuring with a vernier caliper and
inspecting product delivery certificate and material test report.
8.3 Soft Polyvinyl Chloride Plate Lining
(I) Dominant Item
8.3.1 Before bonding soft polyvinyl chloride plate, alcohol or acetone shall be used for
decontamination and degreasing treatment; the bonding surface shall be roughened to no
reflection. Where thin full-applying adhesive method is adopted, the shedding place of 3mm
thick plate shall not be greater than 200mm2, that of 0.5mm~1mm thick plate shall not be
greater than 100mm2 and spacing between dedonding places shall not be less than 500mm.
The lining and the enclosure shall be fitted tightly, without phenomena such as debonding and
dead level.
Inspection method: conducting visual inspection, inspecting with a ruler and inspecting
adhesive brushing construction record or inspecting by tapping with a rubber hammer.
(II) General Item
8.3.2 For soft polyvinyl chloride plastic plate, construction setting-out and laying off shall
be accurate; pre-splicing shall be conducted before welding or bonding.
Inspection method: conducting visual inspection and inspecting with a ruler.
8.3.3 At the overlapping joint of the soft polyvinyl chloride plate, heat fusion method shall
be adopted for welding. During welding, spot welding is firstly conducted at overlapping
20
inseam of the upper and lower plates every 200mm for fixation and then heat gun is adopted
for fusing the body and pressure welding. At the overlapping joint, electrode shall be used for
full welding and joint sealing.
Inspection method: conducting visual inspection and inspecting with a ruler.
8.3.4 Border adhibiting method and fixing method with depression bar or screw are adopted
for the construction of the soft polyvinyl chloride plastic plate; internal surface of the
equipment shall be flat and smooth without phenomena such as bump or pit. Construction
dimension shall meet the design requirements.
Inspection method: conducting visual inspection, inspecting with a ruler and inspecting
construction record.
8.4 Fluoroplastics Plate Lining Equipment
(I) Dominant Item
8.4.1 Strength of hot air weld of ethylene-tetrafluoroethylene copolymer and polyvinylidene
fluoride plate and that of the hot pressure weld of polytetrafluoroethylene plate shall meet the
design requirements and the surface shall be free from pinhole.
Inspection method: conducting visual inspection and conducting 100% spark pinhole
inspection at the weld.
(II) General Item
8.4.2 Welding groove of ethylene-tetrafluoroethylene copolymer and polyvinylidene
fluoride plate shall meet the design requirements; welding speed and welding parameter shall
meet the requirements of welding procedure qualification.
Inspection method: conducting visual inspection, inspecting welding procedure
specification and welding procedure qualification of hot gas welding and extrusion welding,
and inspecting construction record.
8.4.3 Geometric structure and welding parameter of hot pressure welding knife of
polytetrafluoroethylene plate shall meet the requirements of welding procedure qualification.
Inspection method: conducting visual inspection, inspecting welding procedure
specification and welding procedure qualification of hot pressure welding, and inspecting
construction record.
8.5 Plastic Lined Pipeline
(I) Dominant Item
8.5.1 Gap between the plastic lined pipeline arc, fillet weld, steel pipe and the flange shall
meet the design requirements.
Inspection method: conducting visual inspection and inspecting with a ruler.
8.5.2 Flanged edge shall be flat and smooth and should be free from wave surface; the
maximum diameter of excircle of the flanged edge shall meet the design requirements.
Inspection method: conducting visual inspection and inspecting with a ruler.
(II) General Item
8.5.3 Quality of pipeline substrate surface treatment shall meet the design requirements or
the relevant requirements of Article 4.2.1 in this code.
Inspection method: conducting visual inspection and inspecting construction record.
21
9 Glass Flake Lining
Impact strength (500g×25cm ) Without crack or peeling Without crack or peeling Without crack or peeling
22
Bisphenol A type
Item Vinyl ester resin Epoxy resin
unsaturated polyester resin
Tensile-shear
Bonding strength ≥12 (prime coat) ≥10 (prime coat) ≥14 (prime coat)
method
(MPa)
Pull-off method ≥8 (prime coat) ≥7 (prime coat) ≥10 (prime coat)
Heat-resistant
Alternate hot and For 150℃(1h) and 25℃ water (10min), 10 cycles without crack or peeling
type
cold caloric test
Ordinary type For 130℃(1h) and 25℃ water (10min), 10 cycles without crack or peeling
Inspection method: inspecting material test report or site sampling re-inspection report.
(II) General Item
9.2.3 Quality of glass flake mixture shall meet the those specified in Table 9.2.3.
Table 9.2.3 Quality of Glass Flake Mixture
Item Flake daub material Flake coating
State in vessel During stirring of the mixture, it shall be free from caking and foreign matter.
Scraping and applying can be conducted Spraying, rolling and brushing can be
Construction process
smoothly without sagging conducted smoothly without sagging
Inspection method: conducting visual inspection and inspecting material test report.
9.3 Lining
(I) Dominant Item
9.3.1 The glass flake lining layer shall have flat and smooth surface and uniform color,
without obvious unevenness, missing coating, flowing, bubble or crack. The surface layer and
base layer shall be firmly bonded, without phenomena such as flaking or disbonding.
Inspection method: conducting visual inspection and inspecting by tapping with a
wooden hammer.
9.3.2 Glass flake lining layer surface shall be cured completely, without tackiness. Hardness
value shall meet the design requirements or 90% greater than the index provided by the
supplier.
Inspection method: inspecting curing degree of the surface by wiping with a cloth soaked
with diluent. The hardness is inspected according to the requirements of the current national
standard "Test Method for Hardness of Reinforced Plastics by Means of Barcol Impresser"
(GB/T 3854).
9.3.3 Thickness of the glass flake lining layer shall meet the design requirements and its
allowable deviation is -0.2mm.
Inspection method: inspecting with a magnetic thickness tester.
9.3.4 The glass flake lining layer shall be subject to pinhole inspection, the inspection
voltage should not be less than 3000V/mm, the travel speed of the probe is not greater than
0.3m/s and the lining layer shall be free from breakdown.
Inspection method: inspecting with a spark pinhole detector.
23
(II) General Item
9.3.5 Coating interval time of glass flake lining under different temperatures shall meet the
those specified in Table 9.3.5.
Table 9.3.5 Coating Interval under Different Temperatures
24
10 Lead Lining
25
Inspection method: conducting visual inspection and inspecting with a ruler.
3 Lead plate and equipment inwall shall be fitted tightly, without unevenness.
Inspection method: conducting visual inspection and inspecting by hammering.
4 Lead-lined plate surface shall be free from mechanical damage, dent or reduction.
The weld shall be flat, smooth and uniform, without phenomena such as missing welding,
false welding, shrinkage cavity, staggered joint or undercut; and the internal weld shall be free
from phenomena such as interlayer, gas cavity or incomplete penetration.
Inspection method: conducting visual inspection, and inspecting by cutting and pressure
test.
10.4 Enameling Lead
(I) Dominant Item
10.4.1 Construction of enameling lead shall be conducted according to the structure and
thickness specified in the design.
Inspection method: conducting visual inspection.
(II) General Item
10.4.2 Construction quality of enameling lead shall meet the following requirements:
1 Enameled substrate surface treatment grade shall meet the relevant requirements of
Table 4.2.1 in this code;
Inspection method: conducting visual inspection.
2 For construction by direct enameling lead method; thickness of each enameling lead
should be 2mm~4mm and the enameling width should be 15mm~25mm;
Inspection method: conducting visual inspection and inspecting with a ruler.
3 For construction by indirect enameling lead method, the tin layer shall be thin and
uniform and the tinning thickness shall be 15μm~20μm;
Inspection method: conducting visual inspection or inspecting with a magnetic thickness
tester.
4 Enameling lead layer and substrate surface shall be fitted tightly, without phenomena
such as disbonding or flaking;
Inspection method: inspecting by hammering and inspecting with an ultrasonic detector.
5 Enameling lead layer shall be consistent in thickness and the thickness shall meet the
design requirements. If there is no requirement for the thickness deviation in the design, the
allowable thickness deviation is 0~25%;
Inspection method: conducting visual inspection and inspecting with a magnetic
thickness tester.
6 Enameling lead layer surface shall be flat, smooth and uniform, without defects such
as micro-porous, crack, shrinkage cavity, slag inclusion, bulge, gas cavity and weld beading.
The enameling lead layer shall be free from foreign matters such as interlayer, slag inclusion
and oxide.
Inspection method: conducting visual inspection, inspecting in a section view and
inspecting pitting corrosion.
26
11 Spray Coating Polyurea Lining
27
method) with the substrate shall not be less than 3.5MPa.
Inspection method: inspecting with a coating adhesion (pull-off method) instrument.
(II) General Item
11.0.8 Lining coating surface shall be flat and smooth, with consistent color and luster, and
without defects such as obvious sharp protrusion, cracking and sharp scratch. Lining layer
surface is allowed to have a small amount of coating gel particle, partially overspray or shell
layer whose length is less than 200mm in per square meter of area or the quantity of swelling
shall not be greater than 2.
Inspection method: conducting visual inspection.
11.0.9 Painting construction conditions, coating auxiliary system, construction process and
coating interval time of spray coating polyurea lining shall meet the design requirements.
Inspection method: inspecting construction record and record of concealed work.
28
12 Lining of Neoprene Latex Cement Mortar
Inspection method: inspecting product delivery certificate, material test report or site
sampling re-inspection report.
(II) General Item
12.2.3 Mix ratio of neoprene latex cement mortar shall be determined through test.
Inspection method: inspecting test report.
12.3 Lining
(I) Dominant Item
12.3.1 Integral surface layer and base layer of the neoprene latex cement mortar shall be
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bonded firmly, without phenomena such as disbonding and flaking.
Inspection method: conducting visual inspection and inspecting by knocking.
12.3.2 Integral surface layer surface of the neoprene latex cement mortar shall be flat and
smooth, without phenomena such as obvious crack, peeling, dusting and pitted surface.
Inspection method: conducting visual inspection and inspecting with a 5X~10X
magnifier.
12.3.3 Integral lining surface layer of the neoprene latex cement mortar and the corner,
structural member, reserved hole and pipeline inlet /outlet shall be fitted tightly and bonded
firmly, with flat and smooth joint and without leakage or hollowing.
Inspection method: conducting visual inspection, inspecting by tapping method and
inspecting record of concealed work.
(II) General Item
12.3.4 Thickness of neoprene latex cement mortar surface layer shall meet the design
requirements.
Inspection method: inspecting with a thickness gauge or a 150mm steel ruler.
12.3.5 Allowable deviation for surface evenness of integral surface layer shall not be greater
than 5mm.
Inspection method: inspecting with a 2m straight ruler and wedge plug ruler.
12.3.6 Slope inspection of integral surface layer of neoprene latex cement mortar shall meet
the requirements of Article 5.3.6 in this code.
12.3.7 After plastering of neoprene latex cement mortar, where the surface gets dry till
tack-free, it shall be subject to wet curing for 7d and then natural curing for 21d before use.
Inspection method: inspecting construction record and record of concealed work.
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13 Coating Layer of Coatings
13.0.1 This Chapter is applicable to the construction quality acceptance of the coating layer
of coatings.
13.0.2 The inspection quantity of coating layers of coatings shall meet the requirements of
Article 4.1.2 of this Code.
13.0.3 The Inspection quantity of varieties, specifications and characteristics of coating
shall meet the following requirements:
1 Random examination shall be carried out by different categories from each of the batch
materials according to the design requirements. The sample size may be determined through
negotiation between the construction unit and the Supplier;
2 Where one item of sampling inspection results is unqualified, sampling re-inspection
shall be carried out. If there is still one index unqualified, the quality of the product shall be
judged as rejected.
(I) Dominant Item
13.0.4 The variety, model, specification and performance quality of coating shall meet the
design requirements.
Inspection method: inspecting product delivery certificate, material test report and site
sampling re-inspection report.
13.0.5 Coating construction condition, coating auxiliary system, construction process and
coating interval time of the coating shall meet the design requirements.
Inspection method: inspecting construction record and record of concealed work.
13.0.6 Coating thickness shall be uniform, the quantity of coating layers and thickness shall
meet the design requirement. Where the coating thickness is less than the quantity of
measuring points for the thickness specified in the design, it shall not be greater than 10%,
meanwhile, the measured thickness at measuring point shall be no less than 90% of the
thickness specified in the design.
Inspection method: inspecting construction record and inspecting with a magnetic
thickness tester.
(Ⅱ) General Item
13.0.7 Surface of the coating layer shall be smooth and uniform in color and lustre without
such defects as sagging, wrinkling, peeling, re-rust and missing coating.
Inspection method: conducting visual inspection or inspecting with a 5~10X magnifier.
13.0.8 Adhesion of coating layer shall meet the design requirement, and the adhesion of
coating layer and steel substrates (cross-cut method) shall not be greater than Grade 2. The
adhesion of coating layer and steel substrates (pull-off method) shall not be less than 5MPa.
Inspection method: inspecting with a coating layer adhesion (cross-cut method) or
adhesion (pull-off method) instrument.
Inspection quantity: inspecting 3 places per l0m2 of the equipment, the measuring point
at each place shall be no less than 3. Pipeline shall be inspected every 50m, quantity of the
measuring points at each place shall be no less than 3.
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13.0.9 During the pinhole test for coating layer of coatings, quantity of pinhole leakage
points for the coating layer of coatings of equipment shall be not greater than 2 per square
meter, and quantity of the pinhole leakage points at pipeline every 5m of coating layer shall
be not greater than 1. Inspection voltage shall be determined according to the technical
requirements of coating products.
Inspection method: inspecting with a high voltage spark detector or low voltage leak
detector.
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14 Heat Spray Coating of Metal
14.0.1 This Chapter is applicable to the construction quality acceptance of heat spray
coating of zinc and zinc-aluminum alloy, aluminum and aluminum magnesium alloy heat
spray coating.
(I) Dominant Item
14.0.2 The chemical composition of zinc and zinc alloy wires, aluminum and aluminum
alloy wires used for heat spray shall meet the design requirement or the relevant requirements
of current national standard "Thermal Spraying - Wires, Rods and Cords for Flame and Arc
Spraying - Classification and Technical Supply Condition" (GB/T 12608).
Inspection method: inspecting product delivery certificate and product chemical
composition analysis report.
14.0.3 Spray coating thickness shall meet the design requirements, the minimum local
thickness of coating shall be no less than the specified value of design.
Inspection method: inspecting according to the requirements of current national standard
"Non-magnetic Coatings on Magnetic Substrates - Measurement of Coating Thickness -
Magnetic Method" (GB/T 4956).
Inspection quantity: inspecting 3 places per 10m2; quantity of measuring points in 0.01m2
reference plane at each place shall be no less than 10.
14.0.4 Spray coating appearance shall be dense shaped, smooth, and uniform in color and
luster, surface shall be free from cracks, peeling off, blistering, spot exposed on the substrate
and coarse insoluble or unfirm metallic particles.
Inspection method: conducting visual inspection and inspecting by sweeping with
fingers.
Inspection quantity: 15%~30% of the coating area.
(Ⅱ) General Item
14.0.5 Roughness of substrate surface after treatment shall adopt roughness reference
sample plate for comparison and inspection. Jet or projectile surface treatment roughness of
different coatings shall meet the requirements of Table 14.0.5.
Table 14.0.5 Jet or Projectile Surface Treatment Roughness of Different Coatings (Rz)
Minimum value/maximum value of surface treatment roughness
Heat spray coating Coating design thickness (mm)
(μm)
0.10~0.15 40/63
Zn, ZnAl15
0.20 63/80
Al, AlMg5
0.30 80/100
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or any contamination.
Inspection method: conducting visual inspection.
Inspection quantity: complete inspection.
14.0.7 Coatings whose design thickness is greater than or equal to 0.10mm shall be sprayed
alternatively layer by layer; number of layers sprayed by sections or zones shall be consistent
with each other, thickness of each layer shall be uniform.
Inspection method: inspecting the layered spraying construction record.
14.0.8 Parallel lap width of spray coating layer shall meet the following requirements:
1 Spraying lap width of ordinary spray gun shall be 1/3 of the spray width.
2 Spraying lap width of secondary atomize spray gun shall be 1/4 of the spray painting
width.
Inspection method: inspecting with a ruler.
Inspection quantity: not less than 5% of the coating area.
14.0.9 Bonding strength of spray coating layer and substrates shall meet the following
requirements:
1 Where qualitative test method is adopted, coating shall not stripped from the substrates.
Inspection method: inspecting according to the requirements of current national standard
"Metallic and Other Inorganic Coatings - Thermal Spraying - Zinc, Aluminum and Their
Alloys" (GB/T 9793) for the lattice test.
2 Where the quantitative determination method is adopted, tensile adhesive strength shall
meet the design requirements.
Inspection method: tensile adhesive strength shall be inspected according to the
requirements of current national standard "Thermal Sprayed Coatings - Determination of
Adhesion Strength" (GB/T 8642).
Inspection quantity: 3 specimens are tested every 150m2, in case of less than 150m2, it is
calculated by 150m2.
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15 Acceptance of Subsection (Sub-subsection) Project
15.0.1 The acceptance of the construction quality of inspection lot, sub-item project,
subsection (sub-subsection) project in the industrial equipment and pipeline insulation project
must be conducted on the basis of the qualified self-checking of construction organization, the
quality of those inspection lots constituting the sub-item project shall meet the corresponding
quality standards as specified in this code.
15.0.2 Acceptance of inspection lot, sub-item project, construction quality are all qualified,
then carry out the acceptance of subsection ( sub-subsection) project.
15.0.3 During the acceptance of engineering, the following information shall be submitted:
1 Delivery certificate of various anti-corrosive materials, finished products and
semi-finished products, material test report or site sampling re-inspection report.
2 The mixture ratio of corrosion resistant cement, mortar, glass fiber reinforced plastic
and coating as well as the test report of main technical performance;
3 Test report and site sampling re-inspection report on the mixture ratio of
multi-components and their designated performance indexes.
4 Design alteration notice, technical document of material substitution as well as
treatment records of significant technical problems during the construction process.
5 Construction records of concealed project;
6 Repair or Rework Records;
7 Hand-Over Summary Sheet of Industrial Equipment and Pipeline Anticorrosive
engineering.
15.0.4 During acceptance of the anticorrosive engineering with special requirements, test
report of added relevant technique index shall be provided according to the contract.
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Appendix A
Name of sub-divisional
Acceptance part
work
Technical director of
Construction units The Project Manager
sub-item director
Inspection
acceptance record
Provisions in construction quality
Inspection record of construction units of development
acceptance specification
(supervision)
units
Dominant 2
Item 3
Item
3
General
4
Item
5
Dominant item
Test item items are inspected, thereinto, are qualified, qualification rate: %
General
Inspection
Item Others
results
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Appendix B Quality Acceptance Records of Sub-item Project
Table B Quality Acceptance Records of Sub-Item Project
Name of unit item
name of divisional
Inspection lot number
item
Technical director of
Subcontractor Subcontract director
subcontractor
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Appendix C Quality Acceptance Record of Subsection
(Sub-subsection) Project
Project technical
Construction units The Project Manager
director
Inspection
Inspection lot Acceptance conclusion of
Serial No. Name of sub-item project suggestion of
number construction(supervision)unit
construction units
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Appendix D Examination Records of Quality Assurance
Information
Serial Examination
Name of information Copies Examiner
No. suggestion
2 Material mixture ratio and the test report of the main performance
Conclusions:
Project director of construction unit: Project director of development organization:(general supervising engineer)
Date: date:
Note: 1 The examination items may be added according to the facts for special purpose.
2 The quality certificate, certificate of conformity, test (inspection) sheet or contents of records shall be complete,
accurate and actual; Their hard copies shall indicate the storing units of the original ones and shall be with the signature and seal
of the units to which the hard copy belongs.
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Explanation of Wording in this Code
1 Words used for different degrees of strictness are explained as follows in order to mark
the differences in executing the requirements in this code:
1) Words denoting a very strict or mandatory requirement:
"Must" is used for affirmation, "must not" for negation;
2) Words denoting a strict requirement under normal conditions:
"Shall" is used for affirmation, "shall not" or "should not" for negation;
3) Words denoting a permission of a slight choice or an indication of the most suitable
choice when conditions permit:
"Should" is used for affirmation, “should not” for negation;
4) "May" is used to express the option available, sometimes with the conditional permit.
2 "Shall comply with…" or "Shall meet the requirements of…" is used in this code to
indicate that it is necessary to meet the requirements stipulated in other relative standards and
codes.
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List of Quoted Standards
41