https://www.pdfmanual4trucks.

com/
HYDRAULIC PUMP (SELECTABLE JOYSTICK Figure 20-63-13
CONTROL) (SJC) (CONT'O)

Disassembly And Assembly (Cont'd)

Figure 20-63-11

NOTE: Inspect the charge pump center section (Item

1) [Figure 20-63-13]. If excessive wear or
damage is visible, the pump must be
replaced.
Inspect the wear plate (Item 1) and the section seal (Item Figure 20-63-14
2) [Figure 20-63-11] and replace as needed.

NOTE: Position the wear plate (Item 1) [Figure 20-63­

11] inlets and traps as shown with the bronze
side toward the gears.

NOTE: Inspect the pump end section (Item 3) and

bushings (Item 4) [Figure 20-63-11]. If
excessive wear or damage is visible, the
pump must be replaced.

Figure 20-63-12

Remove the idler gear (Item 1) [Figure 20-63-14] from

the pump.

Remove the charge pump center section (Item 1) [Figure

20-63-12] from the auxiliary pump.

T300 Bobcat Loader

20-63-6 Service Manual
 https://www.pdfmanual4trucks.com/
HYDRAULIC PUMP (SELECTABLE JOYSTICK Figure 20-63-17
CONTROL) (SJC) (CONTD)

Disassembly And Assembly (Cont'd)

Figure 20-63-15

NOTE: Inspect the drive gear (Item 1) [Figure 20-63­

17]. If excessive wear or damage is visible, the
pump must be replaced.

Figure 20-63-18
NOTE: Inspect the idler gear (Item 1) [Figure 20-63­
15]. If excessive wear or damage is visible, the
pump must be replaced.

Figure 20-63-16

Remove the wear plate (Item 1) and section seal (Item 2)

[Figure 20-63-18] from the front section of the pump.

Remove the locating pins (Item 3) [Figure 20-63-18]

from the front section of the pump.
Remove the drive gear (Item 1) [Figure 20-63-16] from
the pump.

T300 Bobcat Loader

20-63-7 Service Manual
 https://www.pdfmanual4trucks.com/
HYDRAULIC PUMP (SELECTABLE JOYSTICK Figure 20-63-21
CONTROL) (SJC) (CONT'D)

Disassembly And Assembly (Cont'd)

Figure 20-63-19

Remove the Pre-load seal (Item 1) [Figure 20-63-21]

from the front section of the pump.

Figure 20-63-22

Inspect the wear plate (Item 1) and the section seal (Item
2)[Figure 20-63-19] and replace as needed.

NOTE: Position the wear plate (Item 1) [Figure 20-63­

19] inlets and traps as shown with the bronze
side toward the gears.

Figure 20-63-20

Inspect the load seal {Item 1) and the Pre-load seal (Item
2) [Figure 20-63-22] and replace as needed.

Remove the load seal (Item 1) [Figure 20-63-20] from

the front section of the pump.

T300 Bobcat Loader

20-63-8 Service Manual
 https://www.pdfmanual4trucks.com/
HYDRAULIC PUMP (SELECTABLE JOYSTICK
CONTROL) (SJC) (CONT'D)

Disassembly And Assembly (Cont'd)

Figure 20-63-23

Inspect the pump end section and bushings (Item 1)

[Figure 20-63-23]. If excessive wear or damage is
visible, the pump must be replaced.

Figure 20-63-24

Replace the end section shaft seal (Item 1) [Figure 20­

63-24].

T300 Bobcat Loader

20-63-9 Service Manual
https://www.pdfmanual4trucks.com/

o ca ®

T300 Bobcat Loader

20-63-10 Service Manual
 https://www.pdfmanual4trucks.com/
HYDRAULIC PUMP (HI FLOW) (SELECTABLE reaches 3250-3300 PSI. At 3250-3300 PSI the flow
JOYSTICK CONTROL) (SJC) should be at 0 GPM. Turn the restrictor (Item 2) [Figure
20-64-1] counter clockwise to free flow. Shut the front
Hydraulic Pump Test auxiliary hydraulics off.
The tools listed will be needed to do the following If flow and pressure specs are not obtained, go to the
procedure: Inline Standard Hydraulic Pump Test. (See Page 20-61­
2.) If flow and pressure specs are obtained continue on to
MEL10103 Hydraulic Tester the next paragraph.
MEL 10106 - Hydraulic Test Kit
With the engine running at low idle RPM. Press the Front
Figure 20-64-1 Auxiliary button. Engage the front auxiliary with the
trigger on the right handle. Make sure the tester is
connected correctly. If no flow is indicated on the tester,
the hoses are connected wrong. With the hoses
connected correctly, increase the engine speed to full
RPM*.

Warm the fluid to 140°F. (60 c C.) by turning the restrictor

control on the tester to about 1000 PSI (6895 kPa).

NOTE: DO NOT EXCEED 3300 PSI.

Turn the restrictor control (Item 2) [Figure 20-64-1] on

the tester counter clockwise, to obtain free flow, the flow
should be at 20 GPM. Press the High Flow button. The
flow should increase to 30 GPM. Start turning the
restrictor clockwise, causing more restriction on the flow.
The GPM should drop off slightly until the pressure
reaches approximately 2700 PSI. At approximately 2700
PSI the flow should start decreasing rapidly until the
pressure reaches 3250-3300 PSI. At 3250-3300 PSI the
Install a hydraulic tester (Item 1) [Figure 20-64-1] onto flow should be at 0 GPM. Turn the restrictor control (Item
the front auxiliary quick couplers. 2) [Figure 20-64-1] counter clockwise to free flow. Shut
the front auxiliary hydraulics off.
This procedure will require a operator in the cab and one
operator running the tester. If the specs from above are reached, the high flow
hydraulic pump is OK.
Start the engine and run at low idle RPM. Press the Front
Auxiliary button. Engage the front auxiliary with the If the flow and pressure were not obtained, go to the
trigger on the right handle. Make sure the tester is Inline High Flow Hydraulic Pump Test (See Page 20-64­
connected correctly. If no flow is indicated on the tester, 4.)
the hoses are connected wrong. With the hoses
connected correctly, increase the engine speed to full *Refer to SPECIFICATIONS Contents Page SPEC-01 for
RPM*. system relief pressure and full RPM.
Warm the fluid to 140°F. (60°C.) by turning the restrictor
control clockwise on the tester so it reads about a 1000
PSI (6895 kPa).

NOTE: DO NOT EXCEED 3300 PSI.

Turn the restrictor control (Item 2) [Figure 20-64-1] on

the tester counterclockwise to obtain free flow, the flow
should be at 20 GPM. Start turning the restrictor
clockwise, causing more restriction on the flow. The GPM
should drop off slightly until the pressure reaches
approximately 2800 PSI. At approximately 2800 PSI the
flow should start decreasing rapidly until the pressure
T300 Bobcat Loader
20-64-1 Service Manual
 https://www.pdfmanual4trucks.com/
HYDRAULIC PUMP (HI FLOW) (SELECTABLE Figure 20-64-2
JOYSTICK CONTROL) (SJC) (CONT'D)

In line Hydraulic Pump Test (Standard)

The tools listed will be needed to do the following

procedure:

MEL 10103 - Hydraulic Tester

MEL 10106 - Hydraulic Test Kit

A WARNING
Put jackstands under the front axles and rear corners
of the frame before running the engine for service.
Failure to use jackstands can allow the machine to
At the control valve, disconnect the standard (auxiliary)
fall or move and cause injury or death.
W-2017-0286
pump OUTLET hose (Item 1) [Figure 20-64-2] from the
tubeline.

Lift and block the loader. (See Contents Page 10-01.) Figure 20-64-3

Raise the lift arms and install an approved lift arm support
device. (See Contents Page 10-01.)

A WARNING
Never work on a machine with the lift arms up unless
the lift arms are secured by an approved lift arm
support device. Failure to use an approved lift arm
support device can allow the lift arms or attachment
to fall and cause injury or death.

Raise the operator cab. (See Contents Page 10-01.)

Connect the INLET hose (Item 1) [Figure 20-64-3] from
the tester to the OUTLET hose (Item 1) [Figure 20-64-2]
of the pump. Connect the OUTLET hose (Item 2) [Figure
20-64-3] from the tester to the tubeline (Item 2) [Figure
20-64-2] which goes to the control valve.

Lower the cab down.

T300 Bobcat Loader

20-64-2 Service Manual
 https://www.pdfmanual4trucks.com/
HYDRAULIC PUMP (HI FLOW) (SELECTABLE Record the flow (GPM) at 2700 PSI, this is the high
JOYSTICK CONTROL) (SJC) (CONT'D) pressure flow. The high pressure flow must be at least
80% of free flow.
Inline Hydraulic Pump Test (Standard) (Cont'd)
HIGH PRESSURE FLOW (GPM) X 100
FREE FLOW (GPM)

IMPORTANT A low percentage may indicate a failed pump.

The hydraulic tester must be in the fully open
*Refer to SPECIFICATIONS Contents Page SPEC-01 for
position before you start the engine.
1-2024-0284
system relief pressure and full RPM.

Figure 20-64-4
EXAMPLE: TESTER
CONNECTION

1~-1'-"-'v- Reservoir

Hydraulic Control
Valve

BH-196

Sample tester connection shown [Figure 20-64-4].

This procedure will require a operator in the cab and one

operator running the tester.

Start the engine and run at low idle RPM. Make sure the
tester is connected correctly. If no flow is indicated on the
tester, the hoses are connected wrong. With the hoses
connected correctly, increase the engine speed to full
RPM*.

Warm the fluid to 140°F. (60°C.) by turning the restrictor

control (Item 1) [Figure 20-64-4] on the tester clockwise
to about 1000 PSI (6895 kPa).

NOTE: DO NOT EXCEED 3300 PSI.

Open the restrictor control. and record the free flow

(GPM) at full RPM.

T300 Bobcat Loader

20-64-3 Service Manual
 https://www.pdfmanual4trucks.com/
HYDRAULIC PUMP (HI FLOW) (SELECTABLE Raise the operator cab. (See Contents Page 10-01.)
JOYSTICK CONTROL) (SJC) (CONT'D)
Figure 20-64-6
Inline Hydraulic Pump Test (High Flow)

The tools listed will be needed to do the following

procedure:

MEL10103 - Hydraulic Tester

MEL 10106 - Hydraulic Test Kit

A WARNING
Put jackstands under the front axles and rear corners
of the frame before running the engine for service.
Failure to use jackstands can allow the machine to
fall or move and cause injury or death.
W-2017-0286
Remove the left side access cover.

Lift and block the loader. (See Contents Page 10-01.) Disconnect the high flow pump OUTLET hose (Item 1)
[Figure 20-64-6] from the fitting (Item 2) [Figure 20-64­
Figure 20-64-5 6] on the tubeline.

Figure 20-64-7

Install a jumper hose (Item 1) [Figure 20-64-5] onto the

front auxiliary quick couplers.
Connect the INLET hose (Item 1) [Figure 20-64-7] from
Raise the lift arms and install an approved lift arm support the tester to the OUTLET hose (Item 1) [Figure 20-64-6]
device. (See Contents Page 10-01.) of the pump. Connect the OUTLET hose (Item 2) [Figure
20-64-7] from the tester to the fitting (Item 2) [Figure 20­
64-6] on the tubeline.

A WARNING Lower the cab down.

Never work on a machine with the lift arms up unless

the lift arms are secured by an approved lift arm
support device. Failure to use an approved lift arm
support device can allow the lift arms or attachment
to fall and cause injury or death.
W-2059-0598

T300 Bobcat Loader

20-64-4 Service Manual
 https://www.pdfmanual4trucks.com/
HYDRAULIC PUMP (HI FLOW) (SELECTABLE readings are not obtained go to the High Flow Relief
JOYSTICK CONTROL) (SJC) (CONT'D) Pump Adjustment (See Contents Page 20-64-6). If the
pressure readings are correct, continue on to the next
Inline Hydraulic Pump Test (High Flow) (Cont'd) paragraph.

Open the restrictor control and record the free flow

(GPM) at full RPM.
IMPORTANT Record the flow (GPM) at 2500 PSI, this is the high
pressure flow. The high pressure flow must be at least
The hydraulic tester must be in the fully open
80% of free flow.
position before you start the engine.
1-2024-0284
0/0 = HIGH PRESSURE FLOW (GPM) X 100
FREE FLOW (GPM)
Figure 20--64-8
EXAMPLE: TESTER
CONNECTION A low percentage may indicate a failed pump.

'''''''''~V- Reservoir *Refer to SPECIFICATIONS Contents Page SPEC-01 for

system relief pressure and full RPM.

Hydraulic Control
Valve

BH·196

Sample tester connection shown [Figure 20-64-8].

This procedure will require a operator in the cab and one

operator running the tester.

Start the engine and run at low idle RPM. Press the Front
Auxiliary button. Press the High Flow button. Engage the
front auxiliary with the trigger on the right handle. Make
sure the tester is connected correctly. If no flow is
indicated on the tester, the hoses are connected wrong.
With the hoses connected correctly, increase the engine
speed to full RPM*.

Warm the fluid to 140°F. (60°C.) by turning the restrictor

control (Item 1) [Figure 20-64-8] clockwise on the tester
to about 1000 PSI (6895 kPa).

NOTE: DO NOT EXCEED 3300 PSI.

Turn the restrictor control clockwise on the tester to 3300

PSI and the flow should go to zero GPM. If the pressure
T300 Bobcat Loader
20-64-5 Service Manual
 https://www.pdfmanual4trucks.com/
HYDRAULIC PUMP (HI FLOW) (SELECTABLE support device can allow the lift arms or attachment
JOYSTICK CONTROL) (SJC) (CONT'D) to fall and cause injury or death.
W-2059-0598
High Flow Relief Adjustment Procedure

The tools listed will be needed to do the following Figure 20-64·10

procedure:

MEL 10103 - Hydraulic Tester

MEL 10106 - Hydraulic Test Kit

A WARNING
Put jackstands under the front axles and rear corners
of the frame before running the engine for service.
Failure to use jackstands can allow the machine to
fall or move and cause injury or death.
W-2017·0286

Lift and block the loader. (See Contents Page 10-01.)

Remove the left side access cover.
Remove the right rear tire.
Disconnect the high flow pump OUTLET hose (Item 1)
Figure 20-64-9 [Figure 20-64-10] from the fitting (Item 2) [Figure 20-64­
10] on the tubeline.

Figure 20-64-11

Install a jumper hose (Item 1) [Figure 20-64-9] onto the front

auxiliary quick couplers.

Raise the lift arms and install an approved lift arm support Connect the INLET hose (Item 1) [Figure 20-64-11] from
device. (See Contents Page 10-01.) the tester to the OUTLET hose (Item 1) [Figure 20-64­
10] of the pump. Connect the OUTLET hose (Item 2)
[Figure 20-64-11] from the tester to the tubeline (Item 2)
[Figure 20-64-10] at the control valve.

A WARNING Lower the cab down.

Never work on a machine with the lift arms up unless

the lift arms are secured by an approved lift arm
support device. Failure to use an approved lift arm

T300 Bobcat Loader

20-64-6 Service Manual
 https://www.pdfmanual4trucks.com/
HYDRAULIC PUMP (HI FLOW) (SELECTABLE Figure 20-64-14
JOYSTICK CONTROL) (SJC) (CONT'D)

High Flow Relief Adjustment Procedure (Cont'd)

Figure 20-64-12

Start the engine and run at low idle RPM. Press the Front
Auxiliary button. Press the High Flow button. Engage the
front auxiliary with the trigger on the right handle. Make
sure the tester is connected correctly. If no flow is
indicated on the tester, the hoses are connected wrong.
Remove the right side track. (See Contents Page 40-01.) With the hoses connected correctly, increase the engine
speed to full RPM*.
Remove the three access cover mounting bolts (Item 1)
and the cover (Item 2) [Figure 20-64-12] from the frame. Warm the fluid to 140°F. (60 c C.) by turning the restrictor
control clockwise on the tester to about 1000 PSI (6895
Figure 20-64-13 kPa).

NOTE: DO NOT EXCEED 3300 PSI.

Turn the restrictor control clockwise on the tester to

causing more restriction on the flow. The GPM should
drop off slightly until the pressure reaches approximately
2600 PSI. At approximately 3100 PSI the flow should
start decreasing rapidly until the pressure reaches 3250­
3300 PSI. At 3250-3300 PSl the flow should be at 0
GPM. Turn the restrictor counter clockwise to free flow.
Shut the front auxiliary hydraulics off.

If the specs from above are reached, the pump is OK.

If the pump is unable to reach 3300 PSI the relief plug

(Item 1) [Figure 20-64-14] will need to be turned
clockwise a 1/4 turn and retested with the procedure
Remove the cap (Item 1) [Figure 20-64-13] from the
above. (1/4 turn equals 200 PSI.)
pump.
NOTE: If the relief plug has been turned in 1/4 turn and
This procedure will require a operator in the cab and one the pressure remains the same, go to the
operator running the tester. relief valve removal and installation section.
(See Contents Page 20-01.) If relief valve has
been checked and is OK, go to the high flow
pump disassembly and assembly section.
(See Contents Page 20-01.)

If the pump reaches 3300 PSI and there is flow, the relief
plug must be turned counter clockwise 1/4 turn and
retested with the procedure above.

T300 Bobcat Loader

20-64-7 Service Manual
 https://www.pdfmanual4trucks.com/
HYDRAULIC PUMP (HI FLOW) (SELECTABLE Figure 20-64-16
JOYSTICK CONTROL) (SJC) (CONT'D)

High Flow Relief Valve Removal and Installation

A WARNING
Put jackstands under the front axles and rear comers
of the frame before running the engine for service.
Failure to use jackstands can allow the machine to
fall or move and cause injury or death.
W-2017-o286

Lift and block the loader. (See Contents Page 10-01.)

Remove the right side track. (See Contents Page 40-01.) Remove the three access cover mount bolts (Item 1) and
the access cover (Item 2) [Figure 20-64-16] from the
Figure 20-64-15 frame.

Figure 20-64-17

Install a jumper hose (Item 1) [Figure 20-64-15] onto the

front auxiliary quick couplers.
Remove the relief valve (Item 1) [Figure 20-64-17] from
Raise the lift arms and install an approved lift arm support the pump.
device. (See Contents Page 10-01.)
Installation: Tighten the relief valve to 30-35 ft.-Ibs. (41­
47 Nm) torque.

A WARNING
Never work on a machine with the lift arms up unless
the lift arms are secured by an approved lift arm
support device. Failure to use an approved lift arm
support device can allow the lift arms or attachment
to fall and cause injury or death.
W-2059-0598

T300 Bobcat Loader

20-64-8 Service Manual
 https://www.pdfmanual4trucks.com/
HYDRAULIC PUMP (HI FLOW) (SELECTABLE
JOYSTICK CONTROL) (SJC) (CONT'D)

High Flow Relief Valve Removal and Installation

(Cont'd)

Figure 20-64-18

Inspect the relief valve and replace the two a-rings (Item
1) and washer (Item 2) [Figure 20·64-18].

If the relief valve is bad, it must be replaced as a

complete unit.

Figure 20-64-19

Inspect the a-ring (Item 1) [Figure 20-64-19] on the relief

valve adjustment plug for damage and replace as
needed.

T300 Bobcat Loader

20-64-9 Service Manual
 https://www.pdfmanual4trucks.com/
HYDRAULIC PUMP (HI FLOW) (SELECTABLE Figure 20-64-20
JOYSTICK CONTROL) (SJC) (CONT'D)

Removal And Installation

,A DANGER
AVOID DEATH
• Disconnecting or loosening any hydraulic
tubeline, hose, fitling, component or a part
failure can cause lift arms to drop.
• Keep out of this area when lift arms are
raised unless supported by an approved
lift arm support. Replace if damaged. 57051 SW 02 6717343

A. WARNING At the back side of the gear pump, disconnect and cap
Never work on a machine with the lift arms up unless the hose from the outlet fitting (Item 1) of the standard
the lift arms are secured by an approved lift arm flow pump. Disconnect and cap the hose from the High
support device. Failure to use an approved lift arm Flow pump outlet fitting (Item 2) [Figure 20-64-20].
support device can allow the lift arms or attachment
to fall and cause injury or death. Figure 20-64-21
W-2059-0598

Raise the lift arms and install an approved lift arm support
device. (See Contents Page 10-01.)

Stop the engine. Raise the seat bar.

Lift and block the rear of the loader. (See Contents Page
10-01.)

Raise the operator cab. (See Contents Page 10-01.)

Drain the hydraulic fluid from the reservoir. (See

Contents Page 20-01.)

Open the rear door of the loader.

At the front side of the gear pump, disconnect and cap
Remove the hoses from the Power Bob-Tach block. (If so
the two hoses (Item 1) [Figure 20-64-21] from the inlet
equipped.) (See Contents Page 20-01.)
fitting of the hydraulic pump.

T300 Bobcat Loader

20-64-10 Service Manual
 https://www.pdfmanual4trucks.com/
HYDRAULIC PUMP (HI FLOW) (SELECTABLE Figure 20-64-24
JOYSTICK CONTROL) (SJC) (CONT'D)

Removal And Installation (Cont'd)

Figure 20-64-22

At the bottom side of the gear pump, remove the two

pump bolts (Item 1) [Figure 20-64-24] from pump
support bracket.

Remove the pump support bracket (Item 2) [Figure 20­

At the right side access hole, disconnect the electrical 64-24] from the loader.
connector (Item 1) [Figure 20-64-22] from the high flow
pump solenoid. Remove the hydraulic pump from the hydrostatic pump.
Figure 20-64-23 Remove the O-ring from the hydraulic gear pump.

Installation: Use a new O-ring when installing the

hydraulic pump.

See Contents Page 20-01 for the proper Hydraulic Pump

Disassembly And Assembly procedure.

Remove the two mounting bolts (Item 1) [Figure 20-64­

23] from the hydraulic pump.

Installation: Tighten the mounting bolts to 27-37 ft.-Ibs.

(37-50 Nm) torque.

T300 Bobcat Loader

20-64-11 Service Manual
 https://www.pdfmanual4trucks.com/

HYDRAULIC PUMP (HI FLOW) (SELECTABLE

JOYSTICK CONTROL) (SJC) (CONT'D)
Identification

. ea
2. Auxliliary Pump End Section
3. Pre-Load Seal
4. Load Seal 19­
5. Section Seal
6. Wear Plate
7. Pin
8. Drive Gear (Auxiliary Pump)
9. Idler Gear (Auxiliary Pump) 17
10. Pump Center Section (Auxiliary Pump)
11. Pump End Section (Auxiliary Pump)
12. Spline Shaft
13. Drive Gear (HI-Flow Pump)
14. Idler Gear (Hi-Flow Pump) 18
15. Pump Center Section (Hi-Flow Pump) 7 13
16. Pump End Section (Hi-Flow Pump)
12

17
r

24-­

17. Bolt (4)

18. Bolt (4)
19. Relief Valve
20. O-Ring
21. O-Ring
22. Back-up Washer
23. Valve
I
2
24. Coil
25. Nut '8-22284

T300 Bobcat Loader

20-64-12 Service Manual
 https://www.pdfmanual4trucks.com/
HYDRAULIC PUMP (HI FLOW) (SELECTABLE Figure 20-64-26
JOYSTICK CONTROL) (SJC) (CONT'D)

Disassembly And Assembly

Mark the pump sections for correct assembly.

IMPORTANT
When repairing hydrostatic and hydraulic systems,
clean the work area before disassembly and keep all
parts clean. Always use caps and plugs on hoses,
tubelines and ports to keep dirt out. Dirt can quickly
damage the system.
1-2003-0888

Remove the valve cartridge (Item 1) [Figure 20-64-26].

Figure 20-64-25
Installation: Tighten the solenoid valve to 35-40 tt.-Ibs
(47-54 Nm).

Figure 20-64-27

Remove the solenoid mit (Item 1) [Figure 20-64-25].

Remove the solenoid (Item 2) [Figure 20-64-25].

Installation: Tighten the solenoid nut to 48-72 in Ibs (5-8 Inspect the a-ring (Item 1) [Figure 20-64-27] and replace
Nm) as needed.

Inspect the a-ring and back-up ring (Item 2) [Figure 20­

64-27] and replace as needed.

T300 Bobcat Loader

Service Manual
 https://www.pdfmanual4trucks.com/

HYDRAULIC PUMP (HI FLOW) (SELECTABLE Figure 20-64-30

JOYSTICK CONTROL) (SJC) (CONT'D)

Disassembly And Assembly (Cont'd)

Figure 20-64-28

Inspect the o-ring (Item 1) [Figure 20-64-30] on the relief

valve adjustment plug for damage and replace as
P-45470 needed.

Figure 20-64-31
NOTE: Mark the pump housing (Item 1) [Figure 20-64­
28] for proper installation of the relief valve.

Remove the relief valve (Item 2) [Figure 20-64-28] from

the pump

Installation: Tighten the relief valve to 30-35 ft.-Ibs (41­

47 Nm) torque_

Figure 20-64-29

Mark the pump sections for proper installation.

Remove the eight bolts (Item 1) [Figure 20-64-31].

Installation: Tighten the assembly bolts to 45-50 ft.-Ibs

(60-67 Nm).

Inspect the relief valve and replace the two o-rings (Item
1) and back-up washer (Item 2)[Figure 20-64-29].

T300 Bobcat Loader

20-64-14 Service Manual
 https://www.pdfmanual4trucks.com/
HYDRAULIC PUMP (HI FLOW) (SELECTABLE Figure 20-64-34
JOYSTICK CONTROL) (SJC) (CONT'D)

Disassembly And Assembly (Cont'd)

Figure 20-64032

Remove the Hi-flow pump center section (Item 1) [Figure

20-64-34] & [Figure 20-64-35] from the pump.

Figure 20-64-35
Remove the wear plate (Item 1) and section seal (Item 2)
[Figure 20-64-32] from the Hi-flow pump end section.

Figure 20-64-33

NOTE: Inspect the Hi-flow pump center section (Item

1) [Figure 20-64-35]. If excessive wear or
damage is visible, the pump must be
replaced.
NOTE: Position wear plate (Item 1) [Figure 20-64-33]
inlets and traps as shown with bronze side
toward gears.

NOTE: Inspect the Hi-flow pump end section (Item 3)

and bushings (Item 4) [Figure 20-64-33]. If
excessive wear or damage is visible, the
pump must be replaced.

T300 Bobcat Loader

20-64-15 Service Manual
 https://www.pdfmanual4trucks.com/

HYDRAULIC PUMP (HI FLOW) (SELECTABLE Figure 20-64-38

JOYSTICK CONTROL) (SJC) (CONT'D)

Disassembly And Assembly (Cont'd)

Figure 20-64-36

Remove the drive gear (Item 1) [Figure 20-64-38] &

[Figure 20-64-39].

Figure 20-64-39

Remove the idler gear (Item 1) [Figure 20-64-36] &

[Figure 20-64-37].

Figure 20-64-37

NOTE: Inspect the drive gear (Item 1) [Figure 20-64­

39]. If excessive wear or damage is visible, the
pump must be replaced.

NOTE: Inspect the idler gear (Item 1) [Figure 20-64­

37]. If excessive wear or damage is visible, the
pump must be replaced.

T300 Bobcat Loader

20-64-16 Service Manual
 https://www.pdfmanual4trucks.com/
HYDRAULIC PUMP (HI FLOW) (SELECTABLE Figure 20-64-42
JOYSTICK CONTROL) (SJC) (CONT'D)

Disassembly And Assembly (Cont'd)

Figure 20-64-40

Remove the load seal (Item 1) [Figure 20-64-42].

Figure 20-64-43

Remove the wear plate (Item 1) [Figure 20-64-40] &

[Figure 20-64-41] and section seal (Item 2) [Figure 20­
64-40] & [Figure 20-64-41] from the pump center
section.

Figure 20-64-41

Remove the pre-load seal (Item 1) [Figure 20-64-43].

Figure 20-64-44

NOTE: Position wear plate (Item 1) [Figure 20-64-41]

inlets and traps as shown with bronze side
toward gears.

Inspect both seals [Figure 20-64-44].

T300 Bobcat Loader

20-64-17 Service Manual
 https://www.pdfmanual4trucks.com/

HYDRAULIC PUMP (HI FLOW) (SELECTABLE Figure 20-64-47

JOYSTICK CONTROL) (SJC) (CONT'D)

Disassembly And Assembly (Cont'd)

Figure 20-64-45

NOTE: Position wear plate (Item 1) [Figure 20-64-47]

inlets and traps as shown with bronze side
toward gears.

NOTE: Inspect the pump center section (Item 3) and

Remove the pump center section (Item 1) [Figure 20-64­ bushings (Item 4) [Figure 20-64-47]. If
45] from the pump sections. excessive wear or damage is visible, the
pump must be replaced.
Figure 20-64-46
Figure 20-64-48

Remove the wear plate (Item 1) [Figure 20-64-46] &

[Figure 20-64-47] and section seal (Item 2) [Figure 20­ Remove the spline shaft (Item 1) [Figure 20-64-48].
64-46] & [Figure 20-64-47] from the pump section.
Remove the auxilliary pump center section (Item 2)
[Figure 20-64-48] from the pump.

T300 Bobcat Loader

20-64-18 Service Manual
 https://www.pdfmanual4trucks.com/
HYDRAULIC PUMP (HI FLOW) (SELECTABLE Figure 20-64-51
JOYSTICK CONTROL) (SJC) (CONT'D)

Disassembly And Assembly (Cont'd)

Figure 20-64-49

NOTE: Inspect the idler gear (Item 1) [Figure 20-64­

51]. If excessive wear or damage is visible, the
pump must be replaced.

Figure 20-64-52
NOTE: Inspect the auxilliary pump center section
(Item 1) [Figure 20-64-49]. If excessive wear or
damage is visible, the pump must be
replaced.

Figure 20-64-50

Remove the drive gear (Item 1) [Figure 20-64-52] from

the auxilliary pump.

Remove the idler gear (Item 1) [Figure 20-64-50] from

the auxilliary pump.

T300 Bobcat Loader

20-64-19 Service Manual
 https://www.pdfmanual4trucks.com/
HYDRAULIC PUMP (HI FLOW) (SELECTABLE Figure 20-64-55
JOYSTICK CONTROL) (SJC) (CONT'D)

Disassembly And Assembly (Cont'd)

Inspect the wear plate (Item 1) and the section seal (Item
2) [Figure 20-64-55] and replace as needed.

NOTE; Position the wear plate (Item 1) [Figure 20-64­

55] inlets and traps as shown with the bronze
NOTE: Inspect the drive gear (Item 1) [Figure 20-64­ side toward the gears.
53]. If excessive wear or damage is visible, the
pump must be replaced. Figure 20-64-56

Figure 20-64-54

Remove the load seal (Item 1) [Figure 20-64-56] from

the front section of the auxilliary pump.
Remove the wear plate (Item 1) and section seal (Item 2)
[Figure 20-64-54] from the front section of the auxilliary
pump.

Remove the locating pins (Item 3) [Figure 20-64-54]

from the front section of the auxilliary pump.

T300 Bobcat Loader

20-64-20 Service Manual
 https://www.pdfmanual4trucks.com/
HYDRAULIC PUMP (HI FLOW) (SELECTABLE Figure 20-64-59
JOYSTICK CONTROL) (SJC) (CONT'D)

Disassembly And Assembly (Cont'd)

Figure 20-64-57

Inspect the pump end section and bushings (Item 1)

[Figure 20-64-59]. If excessive wear or damage is
visible, the pump must be replaced.

Figure 20-64-60
Remove the pre-load seal (Item 1) (Figure 20-64-57]
from the front section of the auxilliary pump.

Figure 20-64-58

Remove and replace the pump end section shaft seal

(Item 1) [Figure 20-64-60].

Inspect the load seal (Item 1) and the Pre-load seal (Item
2) [Figure 20-64-58] and replace as needed.

T300 Bobcat Loader

20-64-21 Service Manual
https://www.pdfmanual4trucks.com/

o ca ®

T300 Bobcat Loader

20-64-22 Service Manual
 https://www.pdfmanual4trucks.com/
HYDRAlILICIHYDROSTATIC FILTER Figure 20-70-2

Housing Removal And Installation

A DANGER
AVOID DEATH
• Disconnecting or loosening any hydraulic
tubeli ne, hose, fitting, component or a part
failure can cause lift arms to drop.
• Keep out of this area when lift arms are
raised unless supported by an approved
lift arm support. Replace if damaged. 57051 SW026717343

A WARNING
Never work on a machine with the lift arms up unless Loosen the nut (Item 1) [Figure 20-70-2], and remove
the lift arms are secured by an approved lift arm the electrical wire from the filter housing.
support device. Failure to use an approved lift arm
support device can allow the lift arms or attachment Figure 20-70-3
to fall and cause injury or death.
W·2059·0598

Figure 20-70-1

Remove the hose clamp (Item 1) [Figure 20-70-3].

Remove the hose from the filter housing fitting.

Raise the lift arms and install an approved lift arm support
device. (See Contents Page 10-01.)

Raise the operator cab. (See Contents Page 10-01.)

Disconnect the electrical connector (Item 1) [Figure 20­

70-1] from the filter sender.

Loosen the nut (Item 2) [Figure 20-70-1] and disconnect

the tubeline from the filter block.

T300 Bobcat Loader

20-70-1 Service Manual
 https://www.pdfmanual4trucks.com/

HYDRAULICIHYDROSTATIC FILTER (CONT'D)

Housing Removal And Installation

Figure 20-70-4

Remove the four mounting bolts (Item 1) [Figure 20-70­

4].

Installation; Tighten the mount bolts to 25 ft.-Ibs (34 Nm)

torque.

Remove the filter assembly from the loader.

Mount Removal And Installation

Figure 20-70-5

Remove the two filter bracket mount bolts (Item 1)

[Figure 20-70-5].

Remove the bracket from the loader.

T300 Bobcat Loader

20-70-2 Service Manual
 https://www.pdfmanual4trucks.com/
HYDRAULIC FLUID RESERVOIR Removal And Installation

Fluid Removal Raise the lift arms and install an approved lift arm support
device. (See Contents Page 10-01.)

A DANGER Raise the operator cab. (See Contents Page 10-01.)

AVOID DEATH
• Disconnecting or loosening any hydraulic
lubeline, hose, fitting, component or a part Remove the fluid from the reservoir.
failure can cause lift anTIS 10 drop .
• Keep out of this area when lift arms are Remove the control panel. (See Contents Page 50-01.)
raised unless supported by an approved
~ft arm support. Replace if damaged. 57()51 SW 02 6717343
Remove bucket position valve. (If so equipped.) (See
Contents Page 20-01.)

Figure 20-80-2

A WARNING
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire which can result in injury or death.
W-21 03-1295

A WARNING
Never work on a machine with the lift arms up unless
the lift arms are secured by an approved lift arm
support device. Failure to use an approved lift arm
support device can allow the lift arms or attachment Remove the two mount bolts (Item 1) [Figure 20-80-2]
to fall and cause injury or death. from the bucket poslton valve mount plate. (If so
W-2059-0598 equipped.)

Remove the mount plate from the loader. (If so

Figure 20-80-1 equipped.)

Remove the plug (Item 1) [Figure 20-80-1] from the

hydraulic reservoir, with a suction pump remove the fluid.

T300 Bobcat Loader

20-80-1 Service Manual