Drawing
Drawing
CUSTOMER
SCHEMATIC PACKAGE
PROJECT DETAILS
PROJECT NUMBER: 769043
CABINET HPN: 6838195
ELECTRICAL STANDARD EN
INJECTION MOLDING SYSTEM - INDUSTRIAL CONTROL PANEL
LANGUAGE: ENGLISH
SUPPLY No.1 LOAD 400 V 152 A 50 Hz 3PH+N+PE System
CREATION DATE: 12/2/2014
LARGEST MOTOR A
SHORT-CIRCUIT
TOTAL NUMBER OF PAGES: 148
LARGEST HEAT LOAD 138 A CURRENT RATING 10 kA
Group Description Page Page description Group Description Page Page description
=00 MACHINE OVERVIEW 1 SYSTEM INFORMATION =06 MOLD HEATS 4 MOLD HEAT ZONES
2 ELECTRICAL REVISION OVERVIEW 5 MOLD HEAT TIPS
3 TABLE OF CONTENTS 6 MOLD HEAT TIPS
4 TABLE OF CONTENTS 7 MOLD HEAT TIPS
5 TABLE OF CONTENTS 8 MOLD HEAT TIPS
6 DEVICE TAG CLASSIFICATION 9 MOLD HEAT TIPS
7 DEVICE TAG CLASSIFICATION 10 MOLD HEAT TIPS
8 CUSTOMER CONNECTION INFORMATION 11 MOLD HEAT T/C
9 SYMBOL OVERVIEW 12 MOLD HEATS - 12 CHANNEL T/C PLUG
10 MACHINE MOUNTING LOCATIONS =07 SPECIALS 1 MACHINE SPECIALS
11 ENCLOSURE OVERVIEW =08 IPC & MACHINE I/O 1 IPC POWER SUPPLY
12 PLASTIC NAMEPLATES 2 PROFIBUS ROUTING
13 PLASTIC NAMEPLATES 3 ETHERNET / ETHERCAT ROUTING - INJECTION
=01 MAIN POWER 1 MAIN SINGLE LINE DIAGRAM 4 ETHERNET / ETHERCAT ROUTING - CLAMP
2 ROBOT SINGLE LINE DIAGRAM 5 AUXLIARY DEVICE INTERFACE
3 MOLD HEAT SINGLE LINE DIAGRAM 6 I/O TERMINAL POWER SUPPLY - INJECTION
4 POWER DISTRIBUTION - MAIN 7 I/O TERMINAL POWER SUPPLY - INJECTION
5 POWER DISTRIBUTION - ROBOT 8 I/O TERMINAL POWER SUPPLY - CLAMP
6 MIXER BLENDER OUTLET (CONVENIENCE OUTLET / SURGE 9 I/O CARD STACK - MAIN CABINET
SUPRESSION OPTIONS) 10 I/O CARD STACK - MAIN CABINET
=02 CONTROL POWER 1 CONTROL DISTRIBUTION - MAIN 11 I/O CARD STACK - MAIN CABINET
2 CONTROL DISTRIBUTION - ROBOT 12 I/O CARD STACK - MAIN CABINET
3 CONTROL DISTRIBUTION - CLAMP I/O BOX 13 I/O CARD STACK - MAIN CABINET
=03 SAFETY CIRCUITS 1 EMERGENCY STOP CIRCUIT 14 I/O CARD STACK - MAIN CABINET
2 SAFETY GATES CIRCUIT 15 I/O CARD STACK - CLAMP I/O BOX
3 SAFETY GATES CIRCUIT 16 I/O CARD STACK - CLAMP I/O BOX
4 HYDRAULIC SAFETY 17 I/O CARD STACK - CLAMP I/O BOX
=04 PUMP 1 HYDRAULIC PUMP MOTOR 18 I/O CARD STACK - CLAMP I/O BOX
=05 MACHINE HEATS 1 EXTRUDER HEATS - POWER =09 INJECTION 1 OIL RETREIVAL, PUMP TEMPERATURE AND PRESSURE
2 EXTRUDER HEATS - POWER 2 ELECTRIC SCREW DRIVE
3 PLUNGER HEATS - POWER 3 INJECTION UNIT CONTROL
4 EXTRUDER HEATS - CONTROL 4 INJECTION UNIT CONTROL
5 PLUNGER HEATS - CONTROL 5 INJECTION UNIT CONTROL
6 INJECTION HEATS - 12 CHANNEL T/C PLUG =10 CLAMP 1 CLAMP CONTROL
=06 MOLD HEATS 1 MOLD HEATS - POWER 2 CLAMP CONTROL
2 MOLD HEAT ZONES 3 CLAMP OPTIONS
3 MOLD HEAT ZONES 4 CLAMP OPTIONS
Group Description Page Page description Group Description Page Page description
=10 CLAMP 5 STATIONARY PLATEN MOLD COOLING WATER MONITORING =21 HYDRAULICS 6 STROKE/EJECTOR MANIFOLD
6 STROKE CONTROLS 7 CLAMP MANIFOLD
7 CLAMP EJECTOR 8 PORT LIST
8 PNEUMATIC OPTIONS MOVING PLATEN 9 VALVE LIST
9 MOVING PLATEN PART DETECTION SENSORS =22 PNEUMATICS 1 PNEUMATIC CONTROLS
10 ALARM LIGHT STACK 2 PNEUMATIC CONTROLS
=16 ROBOT 1 POWER AND CONTROL SUPPLY - ROBOT 3 PNEUMATIC CONTROLS OIL RETRIEVAL SYSTEM
2 SINAMICS MODULES OVERVIEW DRIVE-CLIQ CONNECTIONS =23 COOLING 1 MACHINE WATERCOOL
400 TO 650 2 MOLD WATERCOOL
3 SINAMICS MODULES CONTROL CU320 AND VOLTAGE =BOM BILL OF MATERIAL 1 CUSTOMER BOM
SENSING 2 CUSTOMER BOM
4 SINAMICS MODULE ACTIVE LINE 3 CUSTOMER BOM
5 SERVO MOTOR CONNECTIONS SINAMICS TOOLING PLATE 4 CUSTOMER BOM
MOTOR 1 5 CUSTOMER BOM
6 SERVO MOTOR CONNECTIONS SINAMICS TOOLING PLATE 6 CUSTOMER BOM
MOTOR 2 7 CUSTOMER BOM
7 SERVO MOTOR CONNECTIONS SINAMICS 8 CUSTOMER BOM
CLAMP LOCK MOTOR 9 CUSTOMER BOM
8 SERVO MOTOR CONNECTIONS SINAMICS COOLPICK 10 CUSTOMER BOM
9 CONVEYOR MOTOR CONNECTIONS SINAMICS VFD 11 CUSTOMER BOM
10 SINAMICS MODULES BRAKING & 24VDC 12 CUSTOMER BOM
11 ROBOT ESTOP SAFETY GATES CIRCUIT EN/UL 13 CUSTOMER BOM
12 VACUUM BLOW MOTOR 14 CUSTOMER BOM
13 TOOLING PLATE PHOTOEYES 15 CUSTOMER BOM
14 VACUUM SERVICES 16 CUSTOMER BOM
15 COOLPIK PHOTOEYES 17 CUSTOMER BOM
16 WATER CONTROL 18 CUSTOMER BOM
17 SOFTDROP CONVEYOR INTERFACE 19 CUSTOMER CABLE BOM
=17 ROBOT I/O 1 I/O TERMINAL POWER SUPPLY - ROBOT CABINET 20 CUSTOMER CABLE BOM
2 I/O CARD STACK - ROBOT CABINET 21 CUSTOMER CABLE BOM
3 I/O CARD STACK - ROBOT CABINET 22 CUSTOMER CABLE BOM
=20 POTENTIAL END 1 POTENTIAL ARROW END (INTERNAL USE ONLY) 23 CUSTOMER CABLE BOM
=21 HYDRAULICS 1 GENERAL NOTES 24 CUSTOMER CABLE BOM
2 HYDRAULIC POWERPACK 25 CUSTOMER CABLE BOM
3 HYDRAULIC POWER MANIFOLD 26 CUSTOMER CABLE BOM
4 HYDRAULIC INJECTION MANIFOLD 27 CUSTOMER CABLE BOM
5 DISTRIBUTION AND BOOSTER MANIFOLDS 28 CUSTOMER CABLE BOM
Group Description Page Page description Group Description Page Page description
PX - PROXIMITY SWITCH
R - REVERSE CONTACTOR
SV - PNEUMATIC SOLENOIDS
TC - THERMOCOUPLES
TM - THERMISTORS
Y - WYE CONTACTOR
+O (OPERATOR STATION)
COUNTER TARGET DEVICE SHEET
+P0 (MACHINE CABINET) TERMINAL STRIP COUNTER IS DEFINED BY TARGET DEVICE IS IDENTIFYING AND WILL ALWAYS IF CROSS REFERENCE + SHEET NUMBER MATCH, THIS
ONE TO THREE DIGITS . APPEAR WITHIN CABLE DT'S ON SCHEMATICS. THIS PART OF THE CROSS REFERENCE WILL NOT BE DISPLAYED.
PLUG ASSEMBLY COUNTER IS DEFINED BY ONE VALUE CORRESPONDS TO THE DEVICE TAG OF THE
+P1 (MAIN POWER / PUMP MOTOR) TO THREE DIGITS OR BY A SINGLE LETTER CABLE'S TARGET END.
FOR MOLD INTERFACES.
ALL COUNTER VALUES ARE STATED WITHIN HS
+P2 (MACHINE HEATS) 38 - DEVICE NOMENCLATURE DOCUMENT
DANGER
Hazardous Voltage.
Will cause death or severe injury.
Turn off power and lockout power supplying device before installing.
There is more than one source feeding the electrical cabinet.
LOAD SIDE
OFF
O
JXD6 400 674794 2 3/0 - 500 95 - 240 27 3/0 - 500 300 95 - 240 34
Adjustable
Short-circuit release LXD6 600 674794 2 3/0 - 500 95 - 240 27 3/0 - 500 300 95 - 240 34
2 4 6
23 x 2
LMXD6 800 2296544 3 1/0 - 500 70 - 240 1/0 - 500 375 70 - 240 42.4
48 x 1
LINE SIDE
Note:
INFEED
(CUSTOMER SUPPLY WIRES)
1 3 5 1
3 1
H1 H2
1
-T.. -TRANSFORMER -LIMIT SWITCH NC -TERMINAL
-S..LS X.. 1
2
X1 X2
V1 U1 W1 PE
-M..
M -AC INDUCTION MOTOR -S..PS P -PRESSURE SWITCH -R.
U
-VARISTOR
3~
U2 W2 V2
A1 A2
13
-M..
M -DC MOTOR
-S.. -2-POS. SELECTOR SWITCH -E.. -HEATING ELEMENT
14
1 3 5 13 + -
13 13
-K.. -CONTACT N.O. -S.. -E-STOP MUSHROOM PUSH BUTTON -R... -RTD
14 14
1
21 +1
-K.. -CONTACT N.C. -Y..SV -PNEUMATIC VALVE SOLENOID -B..PT P -PRESSURE TRANSDUCER
22 -2
3
A1
C3
E1
C1 C2
C1 C2 C3 E3 E2
DEVICE DESIGNATION
-YnnDQ
MOUNTING LOCATION E1
C4 P0-P4 E4
-P0
MACHINE -P4 -P3 -P2 -P5 -P1
CABINET MOLD HEAT PC / CONTROL MACHINE HEAT DRIVE MAIN POWER / PUMP
-P12
SIDEWINDER SIDEWINDER
BOX +P12-X1 = CONTROL
MODEM USB
+2R-X19 +R-X19
-Q3M
400V -Q1M
(/4.16) Supply No. 3 (/4.3) Supply No. 1
3 3
600A 200A
P1 P1
10A
-Q122 -Q131A -Q131B -Q132A -Q132B P3
(=05/3.19) (=05/3.16) (=05/3.17) (=05/3.14) (=05/3.15)
2 2 2 2 2
Controls
6A 16A 10A 16A 16A and Cabinet Fan
P2 P2 P2 P2 P2
24VDC
-Q133A -Q133B -Q141 -Q142
(=05/3.11) (=05/3.12) (=05/3.9) (=05/3.5)
-Q63 -Q68 -Q70 -Q64 -Q54 -Q55 -Q58 -Q946
2 2 2 1 (=02/1.13) (=02/1.16) (=02/1.17) (=02/1.15) (=02/1.6) (=02/1.7) (=02/1.9) (=02/1.10)
32A 16A 25A 16A 1 1 1 1 1 1 1 1
P2 P2 P2 P2
10A 10A 10A 6A 10A 10A 10A 6A
P3 P3 P3 P3 P3 P3 P3 P3
(1.9) RBT_CONTROL_PWR
(1.8) RBT_MAIN_PWR
-K18 -K979
(=16/12.17) (=16/16.15)
P8 P8
-A195
(=16/4.3)
ACTIVE INTERFACE -A192 -A272
MODULE (=16/10.15) (=16/3.14)
P8 SERVO CONTROL Voltage Sensing Module 3+PE 3+PE
SUPPLY MODULE P8
24V DC
P8 -M18
M -M979
M
(=16/12.3) 3~ (=16/16.3) 3~
Vacuum Motor Water Pump
5.1 kW Motor
C3
5HP
C3
-Q2M
(=06/1.2)
3
125A
P4
-K42
(=06/1.15)
P4
Mold Heat Manifolds
-Q201 -Q202 -Q203 -Q204 -Q205 -Q206 -Q207 -Q208 -Q209 -Q210 -Q211 -Q212
(=06/2.1) (=06/2.3) (=06/2.4) (=06/2.6) (=06/2.7) (=06/2.9) (=06/2.11) (=06/2.12) (=06/2.14) (=06/2.15) (=06/2.17) (=06/2.19)
1 1 1 1 1 1 1 1 1 1 1 1
32A 32A 32A 32A 32A 32A 32A 32A 32A 32A 32A 32A
P4 P4 P4 P4 P4 P4 P4 P4 P4 P4 P4 P4
-Q213 -Q214 -Q215 -Q216 -Q217 -Q218 -Q219 -Q220 -Q221 -Q222 -Q223 -Q224
(=06/3.1) (=06/3.3) (=06/3.4) (=06/3.6) (=06/3.7) (=06/3.9) (=06/3.11) (=06/3.12) (=06/3.14) (=06/3.15) (=06/3.17) (=06/3.19)
1 1 1 1 1 1 1 1 1 1 1 1
16A 16A 16A 16A 16A 16A 16A 16A 16A 16A 16A 16A
P4 P4 P4 P4 P4 P4 P4 P4 P4 P4 P4 P4
-Q225 -Q226 -Q227 -Q228 -Q229 -Q230 -Q231 -Q232 -Q233 -Q234 -Q235 -Q236
(=06/4.1) (=06/4.3) (=06/4.4) (=06/4.6) (=06/4.7) (=06/4.9) (=06/4.11) (=06/4.12) (=06/4.14) (=06/4.15) (=06/4.17) (=06/4.19)
1 1 1 1 1 1 1 1 1 1 1 1
16A 16A 16A 16A 16A 16A 16A 16A 16A 16A 16A 16A
P4 P4 P4 P4 P4 P4 P4 P4 P4 P4 P4 P4
1 3 5
-Q21
10A 1 3 5
P1
I> I> I> -Q612
2 4 6 6A 2 4 6
P1
CTL.1 (=02/1.2)
-WR-X208
CTL.2 (=02/1.2)
CTL.3 (=02/1.2)
1 2 3 GNYE
2 4 6
-Q905
250A
-T1 360V > H1-H2 SET: LO
1 3 5
1.1KVA H1 H4
380V > H1-H3 P1
P1 400V > H1-H4
(=16/1.2)
(=16/1.2)
(=16/1.2)
(=16/1.2)
612PE.P8
612L1.P8
612L2.P8
612L3.P8
420V > H1-H5
11
=04-K1U
(=04/1.8) 14
1 3 5
P1 SET TO: LO
P1
(4.8) (=02/1.2)
N110 N110
Main Grounding Bar
1 3 5
-Q611
100A 2 4 6
P1
-WR-X207 U V W GNYE
611L1.P8 (=16/1.2)
611L2.P8 (=16/1.2)
ROBOT ENCLOSURE
611L3.P8 (=16/1.2)
611PE.P8 (=16/1.2)
+P1-X1 PE PE
1 3 5 14 1 1
Aux
-Q94 Switch -Q90 -Q84
16A 2 4 6
13 6A 2 6A 2
P1 P1 P1
1
11
U 11 21
-RV1 -RV1
(.7) (.4) 12
-K83 -K83
2 (.18) (.18) G
P1 14 24
Mixer/Blender
On Enable
1
11
U
-RV2 -RV2
(.7) (.5) 12
2
P1
=08-2100
DIGITAL OUTPUT
1
11
U
-RV3 -RV3 (=08/10.9)
4 10 3 8 PE CH4
(.7)
P1
2
(.5) 12 +P0-X201 5
230V 6A
Right End Cabinet 8
1
11
U
-RV4 -RV4
(.7) (.6) 12
2
P1
5 2
CH2 +
(=08/9.13)
+P3-X1 M
P0 11 14 (.13)
21 24 (.15)
L110.U1
PE PE PE
N110
+P1-X1 PE GLAND GLAND GLAND
PLATE PLATE PLATE
P0 P0 P0
L1 L2 L3
L1 N
-G1 3 -G1:PE
-M45
M 40A
P3
+P3-X1 PE
P0 1~ L+ M M.1
PE PE PE
+P1 +P2 +P3
PE
(OUT)+ (IN) + POWER PLATE POWER PLATE POWER PLATE
-G8 +P3-X1 M
20A
P3 M (=01/6.17)
Buffer (OUT) - (IN) -
Module
1
=03-K51
(=03/1.14) 2
4
=03-K51
(=03/1.14) 3
1 =03-K52
-Q49 (=03/1.15) 2
10A 2 4
P3 =03-K52
(=03/1.15) 3
1 1
1 1 1 1 1 1
P3 P3 P3 P3 P3 P3 P3 P3
5
1
=03-K51
(=03/1.14) 6
=03-K54
(=03/2.17) 2
+P3-X1 L24.E1 L24.B1 L24.U1 L24.U2 L24.U3 L24.U4
6 4
=03-K52 =03-K54
(=03/1.15) 5 (=03/2.17) 3
=03-K55
(=03/2.18) 2
4
=03-K55
(=03/2.18) 3
L110.U1 L110.U1.1 L110.E1 L24.E1 L24.E2 L24.G1 L24.B1 L24.U1 L24.U2 L24.U3 L24.U4
(2.2) (=01/4.17) (=01/4.13) (2.2) (2.2) (3.2) (3.2) (3.2) (3.2) (2.2)
110VAC 110VAC 24VDC 24VDC 24VDC 24VDC
UNPROTECTED E-STOP PROTECTED E-STOP PROTECTED GATE PROTECTED BUFFERED UNPROTECTED
MACHINE MODEL Name Date Time DESCRIPTION PROJECT =02 +
769043
Edited mbehbood 3/18/2015 5:14:52 PM
CONTROL DISTRIBUTION - MAIN MACHINE
HyPET400HPP4.0P120/120 EE120 Approval 6829663
Sheet Total
Checked DRAWING #
Original 6838198A 1 3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
+P3-X1
N110 PE PE
L24.G1.P9 (=08/8.2)
L24.E1.P9 (=03/2.1)
L24.U1.P9 (=08/8.2)
L24.U2.P9 (=03/4.2)
CLAMP I/O BOX
L24.U3.P9 (=10/2.2)
M.P9 (=08/4.2)
L24.B1.P9 (=03/1.2)
PE.P9 (=03/1.2)
+P9
-X1 L24.G1 L24.G1 L24.E1 L24.U1 L24.U2 L24.U2 L24.U3 M M M L24.B1 PE PE STUD:BOX PE STUD:DOOR
-1WC1-X1 1 2 3 4 5 6 7 8 9 10 11 GNYE
+C1-X1 1 2 3 4 5 6 7 8 9 10 11 PE
-WC1-X1 1 2 3 4 5 6 7 8 9 10 11 GNYE
+C1-X1
32 25
CLAMP I/O BOX INTERFACE
FEMALE
24 17
16 9
FEMALE
8 1
-WC1-X1 17 16
+P3-X1 EM9 RESTP4
+C1-X1 17 16 (=16/11.2)
-WR-X19 4
+P3-X1 EM4
-1WC1-X1 17 16
-WS1
(=16/11.1) -WR-X19 19
11 21
RESTP1 +C1-X1 15
PE
-S1 (=16/11.3)
E-Stop
O 12 22 RGT_PE-1WC1-X1 15
below HMI +P3-X1 EM10
Front
WH
BU
-WS1
L/+
-WR-X19 3 GNYE =03-K50
24V DC A1 Y10 Y11 Y12 Y21 Y22 13 23 31 47 57
P3
+P9-X1 1 2
A2 PE Y33 Y34 14 24 32 48 58
+P3-X1 PE -WR-X19 10
N/-
+P3-X1 PE
21 1 1 4
-K51 A1
U
A1
U
(.14) 22 CH1 -K51 -K52 CH1 CH3
P3 (=08/9.13) P3 A2 P3 A2 (=08/18.13) (=08/9.9)
-WC1-X1 14
21
14 =04-K600
(=04/1.19) 22
P3
-1WC1-X1 14
+P9-X1 EM1 EM3 +P3-X1 M M
1 2 (=02/1.6) 1 2 (=02/1.6)
4 3 (=02/1.6) 4 3 (=02/1.6)
5 6 (=02/1.4) 6 5 (=02/1.4)
(=02/3.17) M 13 14 (/2.19) 14 13 (/2.19) M (2.2)
21 22 (.9) 21 22 (.9)
31 32 31 32
43 44 (/2.18) 43 44 (/2.18)
43 13
RD
GY
-WS1LS 43 14
BU
BK
BK
-WS21LS 1 -WS8LS -WS7LS -K52 -K55
5 (/1.15) 44 (.18) 13
13 11 22 13
PE RGT4.1 RGT4.2 RGT_L24.U2
-S21LS -S1LS (=16/11.12) (=16/11.13)
-S8LS
(=16/11.4) -S7LS +P3-X1 9 -WR-X108 5 6
G1 14 C3 12 G1 21 G1 14
WH
WH
RD
-WS21LS 2 (=16/11.7) (=16/11.8) -WS8LS -WS7LS
WH
RGT3.1 RGT3.2
-WS1LS
L24.EP1.P8 L24.EE3.P8
+P9-X1 4 15 +P9-X1 10 18 (=16/1.12) (=16/1.12)
-WR-X19 11 21
-1WC1-X1 22 -1WC1-X1 24 -1WC1-X1 26 28
+C1-X1 22 24 26 28 L/+
=03-K53
-WC1-X1 22 -WC1-X1 24 -WC1-X1 26 28 24V DC A1 Y10 Y11 Y12 Y21 Y22 13 23 31 47 57
P3
+P3-X1 2 1 12 3 5 10 11
RGT1 -K57
P3 14 24 A2 PE Y33 Y34 14 24 32 48 58
(=16/11.3) A1(+) Y1 Y2
N/-
A2(-) 13 23
(=16/11.3) 21
RGT2 +P3-X1 PE
-K54 A1
U
A1
U
(.17) 22 -K54 -K55
-WR-X19 6 P3 A2 P3 A2
21
-K55 G CLOSE
(.18) 22 (3.2)
+P3-X1 M M M
(1.18) M M (4.14)
1 2 (=02/1.9) 1 2 (=02/1.9)
MVP GATE OPEN
GATE MONITOR
OPERATOR SIDE
5 6 5 6
GATE#3
FRONT
FRONT
GATE
13 14 (.19) 14 13 (.19)
21 22 (.12) 21 22 (.12)
31 32 31 32
43 44 (.18) 43 44 (.18)
BU
-WS1LS
RD
BK
-WS7LS -WS20LS 3
21 13 23
WH
BU
-WS7LS -WS20LS
4
RD
-WS21LS
BK
-WS1LS
21
-S21LS
649LS (=16/11.10)
650LS (=16/11.13)
651LS (=16/11.14)
C2 22
648LS (=16/11.9)
647LS (=16/11.5)
646LS (=16/11.4)
BU
-WS21LS
BK
-WS8LS
13
-S8LS
C3 14
WH
-WS8LS
-WR-X19 13 8 14 2 9 7
5 1 8 4 1 1 5 4 1 5 8 1 4 8
CH2 CH1 CH4 CH3 CH1 CH1 CH2 CH3 CH1 CH2 CH4 CH1 CH3 CH4
(=08/9.13) (=08/15.13) (=08/15.9) (=08/15.9) (=08/15.13) (=08/9.13) (=08/9.13) (=08/9.9) (=08/9.13) (=08/9.13) (=08/9.9) (=08/15.13) (=08/9.9) (=08/9.9)
Door 2 Open(NO)
Door 2 Open(NC)
E-Stop Protected
24V Delayed OK
24V Delayed OK
Robot Conveyor
Robot Conveyor
Door Open(NO)
Gate Open(NO)
Door Open(NC)
Gate Open(NC)
Gate Protected
Robot Coveyor
Robot Coveyor
Robot Vacuum
Robot Vacuum
Op Side MVP
Op Side MVP
Door 1 Open
Purge Guard
Op Side STP
Op Side STP
Open(NO)
Open(NC)
All Gates
Gate #1
Gate #1
Gate #3
Gate #3
Closed
OPEN
N.C.
+P9-X1 L24.U2
=08-2104
DIGITAL OUTPUT
(=08/18.13)
CH2
RD
BK
-WS333LS -WS333LS
13 21
-S333LS -S333LS
FRONT GATE 14 FRONT GATE 22
C3 C3
WH
BU
-WS333LS -WS333LS
+P9-X1 13
-1WC1-X1 19
+C1-X1 19
-WC1-X1 19
+P3-X1 7
-WR-X19 15
-S410PX
E1 RCEN1
(=16/11.15)
1 3
(=16/11.15)
+ -
RCEN2
4 -WR-X19 16
(=16/11.17) (=16/11.17)
695LS 725LS +P3-X1 8
-WY282DQ 1
BN
BU
BK
=21-Y282DQ
E1
2
3 4 1 5 8 4
Pump Motor
(=01/5.5) 3L1 (=02/1.19) L110.U1.1 (=01/4.14) Q3M.A2 (=03/2.19) L24.U1 L24.U1 (=05/1.15)
(=01/5.5) 3L2
(=01/5.5) 3L3 +P3-X1 L24.U1
97 13 11 97
2 4 6 BK
Int Aux
-Q2 Switch
300A 1 3 5
WH
SET TO: HI
P1 14
-K60
(.17) 11
4 1 5 8
(.19)
95 97
+
96 98 A1 A1 A1 A1 A1 A1 A1
U U U U
(.8)
(.14)
Pump Motor
Temperature
Motors Breaker Pump Motor Pump Motor Pump Motor Pump Motor Hour Meter
+P1-X1 N110 Under Voltage Trip Wye-Delta On Delta Wye +P3-X1 M
Timer
(=01/6.18) 1L1 (=01/4.15) L110.E1 L110.E1 (=06/1.12) (=04/1.15) L24.U1 L24.U1 (=06/1.12)
(=01/6.18) 1L2
(=01/6.18) 1L3
+P3-X1 L110.E1 +P3-X1 L24.U1
11 13
-K58 -K41
(.18) 14 (.11) 14
E
M/C Heat
Contactor
On Enable
=08-4500
DIGITAL OUTPUT
(=08/10.13)
8 CH2
2 4 6 CH4 5
(=08/9.9)
-K41
(.11) 1 3 5
=08-1001
DIGITAL INPUT
M/C Heat
Contactor On
A1 A1
U
-K41 -K58
P1 A2 P3 A2
1 2 (.3)
3 4 (.3) 11 14 (.11)
5 6 (.3)
13 14 (.16)
21 22
31 32
43 44
Barrel Head Extruder 8 Extruder 7 Extruder 6 Extruder 5 Extruder 4 Extruder 3 Extruder 2 Extruder 1
2x1500 W 1x3400 W 2x3400 W 1x3400 W 2x3400 W 1x3400 W 1x3400 W 1x3400 W 2x3400 W 1x3400 W 1x3400 W 2x3400 W 2x3400 W
A2 B2 A2 A2 B2 A2 A2 B2 A2 A2 A2 A2 B2 A2 A2 A2 B2 A2 B2
-E108A
-E108B
-E107A
-E107B
-E106A
-E106B
-E105A
-E105B
-E104
-E103A
-E103B
-E102
-E101
A1 B1 A1 A1 B1 A1 A1 B1 A1 A1 A1 A1 B1 A1 A1 A1 B1 A1 B1
WH/BK WH WH/BK WH WH/BK WH WH/BK WH WH/BK WH WH/BK WH WH/BK WH WH/BK WH WH/BK WH WH/BK WH WH/BK WH WH/BK WH
-WE108B
-WE107A
-WE107B
-WE106A
-WE106B
-WE105A
-WE105B
-WE104
-WE103A
-WE103B
-WE102
-WE101
+P11
+P10
(4.18) PE.P10
-WE-X34.1
-WE-X24.2
-WE-X24.1
1 2 GNYE 13 14 11 12 9 10 7 8 5 6 3 4 1 2 13 14 11 12 9 10 7 8 5 6 3 4 1 2 GNYE
+P3-X1 PE PE
B2 A2 B2 A2 B2 A2 B2 A2 A2 B2 A2 B2 A2
U U U U U U U U U U U U U
-K108
(/4.3)
-K108
(/4.3)
-K107
(/4.6)
-K107
(/4.6)
-K106
(/4.8)
-K106
(/4.8)
-K105
(/4.10)
-K105
(/4.10)
-K104
(/4.12)
-K103
(/4.14)
-K103
(/4.14)
-K101
(/4.17)
-K101
(/4.17)
B1 A1 B1 A1 B1 A1 B1 A1 A1 B1 A1 B1 A1
2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4
1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3
-Q108A
16A
P2
-Q108B
16A
P2
-Q107A
20A
P2
-Q107B
10A
P2
-Q106A
20A
P2
-Q106B
10A
P2
-Q105A
16A
P2
-Q105B
16A
P2
-Q104
25A
P2
-Q103A
16A
P2
-Q103B
16A
P2
-Q102
25A
P2
-Q101
25A
P2
+P2-BB2:5L2 +P2-BB1:5L1
+P2-BB2:5L3 +P2-BB1:5L2
2x800 1x1600 1x1300 W Distributor Shooting Pot 3 Shooting Pot 2 Shooting Pot 1 Barrel Head
Extension
-E142B
Nozzle adaptor with Remixer A1 B1 C1 D1
C8544 OPTION
2x1200 1x1600 W
A2 B2 C2 D2 A2 C2 B2 A2 B2 A2 C2 A2 B2
-E141
-E133A
-E133B
-E132A
-E132B
-E131A
-E131B
-E122
B2 C2 D2
A1 B1 C1 D1 A1 C1 B1 A1 B1 A1 C1 A1 B1
-E142A
Nozzle adaptor w/o Remixer B1 C1 D1
+E3-X1 1 2 3 4 9 10 11 12 PE
WH/BK WH BRAID
-WE3-X1
+P11
PE STUD
-X1 19 19 20 20 17 17 18 18 15 16 13 14 11 12 9 10 7 8 5 6 3 4
5) PE.P11
-WE-X34.2
-WE-X34.1
GNYE 5 6 3 4 1 2 13 14 11 12 9 10 7 8 5 6 3 4 GNYE
+P2-X2 PE PE
B2 A2 A2 B2 A2 B2 A2 B2 A2
U U U U U U U U U
-K141
(/5.7)
-K141
(/5.7)
-K133
(/5.9)
-K133
(/5.9)
-K132
(/5.11)
-K132
(/5.11)
-K131
(/5.13)
-K131
(/5.13)
-K122
(/5.18)
B1 A1 A1 B1 A1 B1 A1 B1 A1
2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4
1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3
-Q142
16A
P2
-Q141
25A
P2
-Q133A
32A
P2
-Q133B
16A
P2
-Q132A
16A
P2
-Q132B
16A
P2
-Q131A
16A
P2
-Q131B
10A
P2
-Q122
6A
P2
+P2-BB3:5L1
+P2-BB3:5L3
-A351 -A350
T/C PLUG (/6.9) T/C PLUG (/6.9) (/6.9) (/6.9) (/6.9) (/6.9) (/6.9) (/6.9) (/6.9)
P11 CH2 (/6.11) P10 CH8 (/6.11) CH7 (/6.11) CH6 (/6.11) CH5 (/6.11) CH4 (/6.11) CH3 (/6.11) CH2 (/6.11) CH1 (/6.11)
CH2 CH8 CH7 CH6 CH5 CH4 CH3 CH2 CH1
+ + + + + + + + +
2 - 8 - 7 - 6 - 5 - 4 - 3 - 2 - 1 -
14 20 19 18 17 16 15 14 13
-WB108TC
-WB107TC
-WB106TC
-WB105TC
-WB104TC
-WB103TC
-WB102TC
-WB101TC
-WB151TC
WH RD WH RD WH RD WH RD WH RD WH RD WH RD WH RD WH RD
WH RD WH RD WH RD WH RD WH RD WH RD WH RD WH RD WH RD
U
Inlet Resin
Temperature
U U U U U U U U
Extruder 8 Extruder 7 Extruder 6 Extruder 5 Extruder 4 Extruder 3 Extruder 2 Extruder 1
+ Barrel Head
PE PE PE PE PE PE PE PE PE
(2.2) PE.P10
(1.18) M M (5.6)
+P3-X1 M
4 5 1 5 1 4 5 1
-A351
T/C PLUG (/6.9) (/6.9) (/6.9) (/6.9) (/6.9) (/6.9) (/6.9)
P11 CH12 (/6.11) CH8 (/6.11) CH7 (/6.11) CH6 (/6.11) CH5 (/6.11) CH4 (/6.11) CH3 (/6.11)
CH12 CH8 CH7 CH6 CH5 CH4 CH3
+ + + + + + +
12 - 8 - 7 - 6 - 5 - 4 - 3 -
24 20 19 18 17 16 15
-WB1200TC
-WB141TC
-WB133TC
-WB132TC
-WB131TC
-WB122TC
-WE3-X2
WH RD WH RD WH RD WH RD WH RD WH RD WH RD
WH RD WH RD WH RD WH RD WH RD WH RD
+E3-X2 1 2
-WB142TC
-B1200TC -B141TC -B133TC -B132TC -B131TC -B122TC
WH RD
E2 E2 E2 E2 E2 E2
WH RD
U
Shut Off Cooling
Temperature Monitoring U
Barrel Head
-B142TC Extension
E2
PE
U U U U U
Nozzle Adapter Distributor Shooting Pot 3 Shooting Pot 2 Shooting Pot 1
PE PE PE PE PE PE
+P3-X1 M
4 8 4 5 1 8
-A350
1 13
U Inlet Resin Temperature -B151TC:WH (/4.18) CH1 + (=08/2.10) - CH1 (/4.19) -B151TC:RD
TC PLUG
CH2 + P10
2 14
U Extruder 1 -B101TC:WH (/4.16) - CH2 (/4.17) -B101TC:RD
3 15
U Extruder 2 -B102TC:WH (/4.15) CH3 + - CH3 (/4.15) -B102TC:RD
-A351
1 13
CH1 + (=08/2.14) - CH1
TC PLUG
2 14
U Extruder 8 + Barrel Head -B108TC:WH (/4.3) CH2 + P11 - CH2 (/4.4) -B108TC:RD
3 15
U Barrel Head Extension -B122TC:WH (/5.19) CH3 + - CH3 (/5.19) -B122TC:RD
4 16
U Shooting Pot 1 -B131TC:WH (/5.14) CH4 + - CH4 (/5.15) -B131TC:RD
5 17
U Shooting Pot 2 -B132TC:WH (/5.12) CH5 + - CH5 (/5.12) -B132TC:RD
6 18
+P11-A351
U Shooting Pot 3 -B133TC:WH (/5.10) CH6 + - CH6 (/5.10) -B133TC:RD
7 19
U Distributor -B141TC:WH (/5.8) CH7 + - CH7 (/5.8) -B141TC:RD 24 FEMALE 13
8 20 12 1
U Nozzle Adapter -B142TC:WH (/5.5) CH8 + - CH8 (/5.6) -B142TC:RD
9 21
CH9 + - CH9
10 22
CH10 + - CH10
11 23
CH11 + - CH11
12 24
U Shut Off Cooling Temperature Monitoring -B1200TC:WH (/5.2) CH12 + - CH12 (/5.2) -B1200TC:RD
L110.U1
N110
+P3-X1 L110.E1 L24.U1
-N2 -N3
P4 1 2 3 2 1 P4
2N(N3) (4.1)
L110.U1
N110
2N(N2) (2.1)
PE
+P4-X1
-WM46 1 2 GNYE
11 13
L1 N
-K59 -K42
-M46
M (.19) 14 (.15) 14
P4 1~ E
Mold Heat
PE
Contactor On
(=08/10.9)
1 CH4
CH1 8
(=08/9.13)
1 3 5
-K42 =08-1004
(.15) 2 4 6 DIGITAL INPUT
Mold Heat
Contactor On
A1 A1
U
1 3 5 -K42 -K59
-Q2M P4 A2 P4 A2
125A 2 4 6
SET TO: LO
P4
RP4.1 PE RP4.2 PE
RACK RACK
PLATE PLATE
P4 P4 +P4-X1 N110 M
THIS BREAKER IS BOTTOM FED FROM CUSTOMER SUPPLY +P0 +P4 GLAND GLAND 13 14 (.17)
NEUTRAL USED ONLY IN FOUR WIRE SYSTEMS END PLATE POWER PLATE PLATE PE PLATE PE 21 22
P0 P0 31 32
43 44
+P4-BB1:2L1
+P4-BB1:2L2
+P4-BB1:2L3
-Q201 1 -Q202 1 -Q203 1 -Q204 1 -Q205 1 -Q206 1 -Q207 1 -Q208 1 -Q209 1 -Q210 1 -Q211 1 -Q212 1
2 2 2 2 2 2 2 2 2 2 2 2
32A 32A 32A 32A 32A 32A 32A 32A 32A 32A 32A 32A
P4 P4 P4 P4 P4 P4 P4 P4 P4 P4 P4 P4
A1 B1 A1 B1 A1 B1 A1 B1 A1 B1 A1 B1
-K201 -K201 -K203 -K203 -K205 -K205 -K207 -K207 -K209 -K209 -K211 -K211
(.1) A2 (.1) B2 (.4) A2 (.4) B2 (.7) A2 (.7) B2 (.11) A2 (.11) B2 (.14) A2 (.14) B2 (.17) A2 (.17) B2
-WO-XG
-WO-XB
-WO-XE
-WO-XF
WHBK
WHBK
WHBK
WHBK
WH
WH
WH
WH
OG
OG
OG
OG
GN
GN
GN
GN
RD
RD
RD
RD
BU
BU
BU
BU
BK
BK
BK
BK
+O-XB 1 2 3 PE 4 5 6+O-XE 1 2 3 PE 4 5 6+O-XF 1 2 3 PE 4 5 6+O-XG 1 2 3 PE 4 5 6
-E201 -E202 -E203 -E204 -E205 -E206 -E207 -E208 -E209 -E210 -E211 -E212
C3 C3 C3 C3 C3 C3 C3 C3 C3 C3 C3 C3
(1.19) (3.1)
2M 2M
-WA5600 1 5 2 6 3 7 4 8 -WA5601 1 5 2 6
1 5 2 6 3 7 4 8 1 5 2 6
CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH1 CH2 CH3 CH4
(=08/12.13) (=08/12.13) (=08/12.13) (=08/12.13) (=08/12.9) (=08/12.9) (=08/12.9) (=08/12.9) (=08/12.13) (=08/12.13) (=08/12.13) (=08/12.13)
A1 A2 (.1) B1 B2 (.3) A1 A2 (.4) B1 B2 (.6) A1 A2 (.7) B1 B2 (.9) A1 A2 (.11) B1 B2 (.12) A1 A2 (.14) B1 B2 (.15) A1 A2 (.17) B1 B2 (.19)
+P4-BB2:2L1
+P4-BB2-2L2
+P4-BB2-2L3
-Q213 1 -Q214 1 -Q215 1 -Q216 1 -Q217 1 -Q218 1 -Q219 1 -Q220 1 -Q221 1 -Q222 1 -Q223 1 -Q224 1
2 2 2 2 2 2 2 2 2 2 2 2
16A 16A 16A 16A 16A 16A 16A 16A 16A 16A 16A 16A
P4 P4 P4 P4 P4 P4 P4 P4 P4 P4 P4 P4
A1 B1 A1 B1 A1 B1 A1 B1 A1 B1 A1 B1
-K213 -K213 -K215 -K215 -K217 -K217 -K219 -K219 -K221 -K221 -K223 -K223
(.1) A2 (.1) B2 (.4) A2 (.4) B2 (.7) A2 (.7) B2 (.11) A2 (.11) B2 (.14) A2 (.14) B2 (.17) A2 (.17) B2
-WO-XR
GNYE
13
14
15
16
17
18
19
20
21
10
22
11
23
12
24
1
9
+O-XR 1 13 2 14 3 15 4 16 5 17 6 18 7 19 8 20 9 21 10 22 11 PE 23 12 24
-E213 -E214 -E215 -E216 -E217 -E218 -E219 -E220 -E221 -E222 -E223 -E224
C3 C3 C3 C3 C3 C3 C3 C3 C3 C3 C3 C3
(2.19) (4.1)
2M 2M
-WA5601 3 7 4 8 -WA5602 1 5 2 6 3 7 4 8
3 7 4 8 1 5 2 6 3 7 4 8
CH5 CH6 CH7 CH8 CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8
(=08/12.9) (=08/12.9) (=08/12.9) (=08/12.9) (=08/12.13) (=08/12.13) (=08/12.13) (=08/12.13) (=08/12.9) (=08/12.9) (=08/12.9) (=08/12.9)
+P4-BB3:2L1
+P4-BB3:2L2
+P4-BB3:2L3
-Q225 1 -Q226 1 -Q227 1 -Q228 1 -Q229 1 -Q230 1 -Q231 1 -Q232 1 -Q233 1 -Q234 1 -Q235 1 -Q236 1
2 2 2 2 2 2 2 2 2 2 2 2
16A 16A 16A 16A 16A 16A 16A 16A 16A 16A 16A 16A
P4 P4 P4 P4 P4 P4 P4 P4 P4 P4 P4 P4
A1 B1 A1 B1 A1 B1 A1 B1 A1 B1 A1 B1
-K225 -K225 -K227 -K227 -K229 -K229 -K231 -K231 -K233 -K233 -K235 -K235
(.1) A2 (.1) B2 (.4) A2 (.4) B2 (.7) A2 (.7) B2 (.11) A2 (.11) B2 (.14) A2 (.14) B2 (.17) A2 (.17) B2
-WO-XS
GNYE
13
14
15
16
17
18
19
20
21
10
22
11
23
12
24
1
9
+O-XS 1 13 2 14 3 15 4 16 5 17 6 18 7 19 8 20 9 21 10 22 11 PE 23 12 24
-E225 -E226 -E227 -E228 -E229 -E230 -E231 -E232 -E233 -E234 -E235 -E236
C3 C3 C3 C3 C3 C3 C3 C3 C3 C3 C3 C3
(3.19) (5.1)
2M +P4-X1 2M
-WA5603 1 5 2 6 3 7 4 8 -WA5604 1 5 2 6
1 5 2 6 3 7 4 8 1 5 2 6
CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH1 CH2 CH3 CH4
(=08/12.13) (=08/12.13) (=08/12.13) (=08/12.13) (=08/12.9) (=08/12.9) (=08/12.9) (=08/12.9) (=08/12.13) (=08/12.13) (=08/12.13) (=08/12.13)
A1 A2 (.1) B1 B2 (.3) A1 A2 (.4) B1 B2 (.6) A1 A2 (.7) B1 B2 (.9) A1 A2 (.11) B1 B2 (.12) A1 A2 (.14) B1 B2 (.15) A1 A2 (.17) B1 B2 (.19)
+P4-BB6-2L1
-Q401 +P4-X1.1 N
25A 2
P4
U U U U U U U U U U U U U U U U
TIP #1 TIP #2 TIP #3 TIP #4 TIP #5 TIP #6 TIP #7 TIP #8 TIP #9 TIP #10 TIP #11 TIP #12 TIP #13 TIP #14 TIP #15 TIP #16
=08-5650 =08-5651
DIGITAL OUTPUT DIGITAL OUTPUT
(=08/12.13) (=08/12.13) (=08/12.13) (=08/12.13) (=08/12.9) (=08/12.9) (=08/12.9) (=08/12.9) (=08/12.13) (=08/12.13) (=08/12.13) (=08/12.13) (=08/12.9) (=08/12.9) (=08/12.9) (=08/12.9)
CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8
1 5 2 6 3 7 4 8 1 5 2 6 3 7 4 8
+P4-X1
(4.19) 2M 2M (6.1)
M
-WA300-XJ3
-WA301-XJ3
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9
L N L N
-XJ1
-XJ3
-XJ1
-XJ3
1 2 3 4 5 6 7 8 RET 1 2 3 4 5 6 7 8 RET
+3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3
-K1 -K2 -K3 -K4 -K5 -K6 -K7 -K8 -K1 -K2 -K3 -K4 -K5 -K6 -K7 -K8
-4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4
-A300 -A301
Relay Board Relay Board
P4 P4
-K1 -K2 -K3 -K4 -K5 -K6 -K7 -K8 -K1 -K2 -K3 -K4 -K5 -K6 -K7 -K8
-XJ2A
-XJ2B
-XJ2C
-XJ2D
-XJ2A
-XJ2B
-XJ2C
-XJ2D
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
-WO-XC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 GN 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
+O-XC
16D 1D
16C 1C
FEMALE
16B 1B
16A 1A
+P4-BB6-2L1
-Q402 +P4-X1.1 N
25A 2
P4
U U U U U U U U U U U U U U U U
TIP #17 TIP #18 TIP #19 TIP #20 TIP #21 TIP #22 TIP #23 TIP #24 TIP #25 TIP #26 TIP #27 TIP #28 TIP #29 TIP #30 TIP #31 TIP #32
=08-5652 =08-5653
DIGITAL OUTPUT DIGITAL OUTPUT
(=08/13.13) (=08/13.13) (=08/13.13) (=08/13.13) (=08/13.9) (=08/13.9) (=08/13.9) (=08/13.9) (=08/13.13) (=08/13.13) (=08/13.13) (=08/13.13) (=08/13.9) (=08/13.9) (=08/13.9) (=08/13.9)
CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8
1 5 2 6 3 7 4 8 1 5 2 6 3 7 4 8
+P4-X1
(5.19) 2M 2M (7.1)
M
-WA302-XJ3
-WA303-XJ3
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9
L N L N
-XJ1
-XJ3
-XJ1
-XJ3
1 2 3 4 5 6 7 8 RET 1 2 3 4 5 6 7 8 RET
+3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3
-K1 -K2 -K3 -K4 -K5 -K6 -K7 -K8 -K1 -K2 -K3 -K4 -K5 -K6 -K7 -K8
-4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4
-A302 -A303
Relay Board Relay Board
P4 P4
-K1 -K2 -K3 -K4 -K5 -K6 -K7 -K8 -K1 -K2 -K3 -K4 -K5 -K6 -K7 -K8
-XJ2A
-XJ2B
-XJ2C
-XJ2D
-XJ2A
-XJ2B
-XJ2C
-XJ2D
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
-WO-XC 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 -WO-XD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+O-XD
16D 1D
16C 1C
FEMALE
16B 1B
16A 1A
+P4-BB6-2L1
-Q403 +P4-X1.1 N
25A 2
P4
U U U U U U U U U U U U U U U U
TIP #33 TIP #34 Tip #35 TIP #36 TIP #37 TIP #38 TIP #39 TIP #40 TIP #41 TIP #42 TIP #43 TIP #44 TIP #45 TIP #46 TIP #47 TIP #48
=08-5654 =08-5655
DIGITAL OUTPUT DIGITAL OUTPUT
(=08/13.13) (=08/13.13) (=08/13.13) (=08/13.13) (=08/13.9) (=08/13.9) (=08/13.9) (=08/13.9) (=08/13.13) (=08/13.13) (=08/13.13) (=08/13.13) (=08/13.9) (=08/13.9) (=08/13.9) (=08/13.9)
CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8
1 5 2 6 3 7 4 8 1 5 2 6 3 7 4 8
+P4-X1
(6.19) 2M 2M (8.1)
M
-WA304-XJ3
-WA305-XJ3
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9
L N L N
-XJ1
-XJ3
-XJ1
-XJ3
1 2 3 4 5 6 7 8 RET 1 2 3 4 5 6 7 8 RET
+3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3
-K1 -K2 -K3 -K4 -K5 -K6 -K7 -K8 -K1 -K2 -K3 -K4 -K5 -K6 -K7 -K8
-4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4
-A304 -A305
Relay Board Relay Board
P4 P4
-K1 -K2 -K3 -K4 -K5 -K6 -K7 -K8 -K1 -K2 -K3 -K4 -K5 -K6 -K7 -K8
-XJ2A
-XJ2B
-XJ2C
-XJ2D
-XJ2A
-XJ2B
-XJ2C
-XJ2D
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
-WO-XD 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 GN 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
+O-XD B9 A9 B10 A10 B11 A11 B12 A12 D1 C1 D2 C2 D3 C3 D4 C4 PE D5 C5 D6 C6 D7 C7 D8 C8 D9 C9 D10 C10 D11 C11 D12 C12
+P4-BB7-2L2
-Q404 +P4-X1.2 N
25A 2
P4
U U U U U U U U U U U U U U U U
TIP #49 TIP #50 TIP #51 TIP #52 TIP #53 TIP #54 TIP #55 TIP #56 TIP #57 TIP #58 TIP #59 TIP #60 TIP #61 TIP #62 TIP #63 TIP #64
=08-5656 =08-5657
DIGITAL OUTPUT DIGITAL OUTPUT
(=08/13.13) (=08/13.13) (=08/13.13) (=08/13.13) (=08/13.9) (=08/13.9) (=08/13.9) (=08/13.9) (=08/13.13) (=08/13.13) (=08/13.13) (=08/13.13) (=08/13.9) (=08/13.9) (=08/13.9) (=08/13.9)
CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8
1 5 2 6 3 7 4 8 1 5 2 6 3 7 4 8
+P4-X1
(7.19) 2M 2M (9.1)
M
-WA306-XJ3
-WA307-XJ3
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9
L N L N
-XJ1
-XJ3
-XJ1
-XJ3
1 2 3 4 5 6 7 8 RET 1 2 3 4 5 6 7 8 RET
+3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3
-K1 -K2 -K3 -K4 -K5 -K6 -K7 -K8 -K1 -K2 -K3 -K4 -K5 -K6 -K7 -K8
-4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4
-A306 -A307
Relay Board Relay Board
P4 P4
-K1 -K2 -K3 -K4 -K5 -K6 -K7 -K8 -K1 -K2 -K3 -K4 -K5 -K6 -K7 -K8
-XJ2A
-XJ2B
-XJ2C
-XJ2D
-XJ2A
-XJ2B
-XJ2C
-XJ2D
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
-WO-XH 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 GN 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
+O-XH
16D 1D
16C 1C
FEMALE
16B 1B
16A 1A
+P4-BB7-2L2
-Q405 +P4-X1.2 N
25A 2
P4
U U U U U U U U U U U U U U U U
TIP #65 TIP #66 TIP #67 TIP #68 TIP #69 TIP #70 TIP #71 TIP #72 TIP #73 TIP #74 TIP #75 TIP #76 TIP #77 TIP #78 TIP #79 TIP #80
=08-5658 =08-5659
DIGITAL OUTPUT DIGITAL OUTPUT
(=08/13.13) (=08/13.13) (=08/13.13) (=08/13.13) (=08/13.9) (=08/13.9) (=08/13.9) (=08/13.9) (=08/13.13) (=08/13.13) (=08/13.13) (=08/13.13) (=08/13.9) (=08/13.9) (=08/13.9) (=08/13.9)
CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8
1 5 2 6 3 7 4 8 1 5 2 6 3 7 4 8
+P4-X1
(8.19) 2M 2M (10.1)
M
-WA308-XJ3
-WA309-XJ3
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9
L N L N
-XJ1
-XJ3
-XJ1
-XJ3
1 2 3 4 5 6 7 8 RET 1 2 3 4 5 6 7 8 RET
+3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3
-K1 -K2 -K3 -K4 -K5 -K6 -K7 -K8 -K1 -K2 -K3 -K4 -K5 -K6 -K7 -K8
-4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4
-A308 -A309
Relay Board Relay Board
P4 P4
-K1 -K2 -K3 -K4 -K5 -K6 -K7 -K8 -K1 -K2 -K3 -K4 -K5 -K6 -K7 -K8
-XJ2A
-XJ2B
-XJ2C
-XJ2D
-XJ2A
-XJ2B
-XJ2C
-XJ2D
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
-WO-XH 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 -WO-XL 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+O-XL
16D 1D
16C 1C
FEMALE
16B 1B
16A 1A
3) 2N(N3) 2N(N3)
+P4-BB7-2L2
-Q406 +P4-X1.2 N
25A 2
P4
U U U U U U U U U U U U U U U U
TIP #81 TIP #82 TIP #83 TIP #84 TIP #85 TIP #86 TIP #87 TIP #88 TIP #89 TIP #90 TIP #91 TIP #92 TIP #93 TIP #94 TIP #95 TIP #96
=08-5660 =08-5661
DIGITAL OUTPUT DIGITAL OUTPUT
(=08/14.13) (=08/14.13) (=08/14.13) (=08/14.13) (=08/14.9) (=08/14.9) (=08/14.9) (=08/14.9) (=08/14.13) (=08/14.13) (=08/14.13) (=08/14.13) (=08/14.9) (=08/14.9) (=08/14.9) (=08/14.9)
CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8
1 5 2 6 3 7 4 8 1 5 2 6 3 7 4 8
+P4-X1
(9.19) 2M 2M (=08/7.1)
M
-WA310-XJ3
-WA311-XJ3
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9
L N L N
-XJ1
-XJ3
-XJ1
-XJ3
1 2 3 4 5 6 7 8 RET 1 2 3 4 5 6 7 8 RET
+3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3 +3
-K1 -K2 -K3 -K4 -K5 -K6 -K7 -K8 -K1 -K2 -K3 -K4 -K5 -K6 -K7 -K8
-4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4
-A310 -A311
Relay Board Relay Board
P4 P4
-K1 -K2 -K3 -K4 -K5 -K6 -K7 -K8 -K1 -K2 -K3 -K4 -K5 -K6 -K7 -K8
-XJ2A
-XJ2B
-XJ2C
-XJ2D
-XJ2A
-XJ2B
-XJ2C
-XJ2D
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
-WO-XL 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 GN 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
+O-XL B9 A9 B10 A10 B11 A11 B12 A12 D1 C1 D2 C2 D3 C3 D4 C4 PE D5 C5 D6 C6 D7 C7 D8 C8 D9 C9 D10 C10 D11 C11 D12 C12
(/12.9) (/12.9) (/12.9) (/12.9) (/12.9) (/12.9) (/12.9) (/12.9) (/12.9) (/12.9) (/12.9) (/12.9)
-A361 CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12
TC PLUG (/12.11) (/12.11) (/12.11) (/12.11) (/12.11) (/12.11) (/12.11) (/12.11) (/12.11) (/12.11) (/12.11) (/12.11)
C3 + CH1 + CH2 + CH3 + CH4 + CH5 + CH6 + CH7 + CH8 + CH9 + CH10 + CH11 + CH12
1 2 3 4 5 6 7 8 9 10 11 12 PE
- - - - - - - - - - - -
13 14 15 16 17 18 19 20 21 22 23 24
10:WH
11:WH
12:WH
10:RD
11:RD
12:RD
1:WH
2:WH
3:WH
4:WH
5:WH
6:WH
7:WH
8:WH
9:WH
1:RD
2:RD
3:RD
4:RD
5:RD
6:RD
7:RD
8:RD
9:RD
SH
-WO-XA
+O-XA 1 13 2 14 3 15 4 16 5 17 6 18 7 19 8 20 9 21 10 22 11 23 12 24
WH RD WH RD WH RD WH RD WH RD WH RD WH RD WH RD WH RD WH RD WH RD WH RD
-TC -TC -TC -TC -TC -TC -TC -TC -TC -TC -TC -TC
C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 C2
Mold Zone 1 Mold Zone 2 Mold Zone 3 Mold Zone 4 Mold Zone 5 Mold Zone 6 Mold Zone 7 Mold Zone 8 Mold Zone 9 Mold Zone 10 Mold Zone 11 Mold Zone 12
(/12.9) (/12.9) (/12.9) (/12.9) (/12.9) (/12.9) (/12.9) (/12.9) (/12.9) (/12.9) (/12.9) (/12.9)
-A362 CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12
TC PLUG (/12.11) (/12.11) (/12.11) (/12.11) (/12.11) (/12.11) (/12.11) (/12.11) (/12.11) (/12.11) (/12.11) (/12.11)
C3 + CH1 + CH2 + CH3 + CH4 + CH5 + CH6 + CH7 + CH8 + CH9 + CH10 + CH11 + CH12
1 2 3 4 5 6 7 8 9 10 11 12
- - - - - - - - - - - - PE
13 14 15 16 17 18 19 20 21 22 23 24
10:WH
11:WH
12:WH
10:RD
11:RD
12:RD
1:WH
2:WH
3:WH
4:WH
5:WH
6:WH
7:WH
8:WH
9:WH
1:RD
2:RD
3:RD
4:RD
5:RD
6:RD
7:RD
8:RD
9:RD
SH
-WO-XP
+O-XP 1 13 2 14 3 15 4 16 5 17 6 18 7 19 8 20 9 21 10 22 11 23 12 24
WH RD WH RD WH RD WH RD WH RD WH RD WH RD WH RD WH RD WH RD WH RD WH RD
-TC -TC -TC -TC -TC -TC -TC -TC -TC -TC -TC -TC
C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 C2
Mold Zone 13 Mold Zone 14 Mold Zone 15 Mold Zone 16 Mold Zone 17 Mold Zone 18 Mold Zone 19 Mold Zone 20 Mold Zone 21 Mold Zone 22 Mold Zone 23 Mold Zone 24
(/12.9) (/12.9) (/12.9) (/12.9) (/12.9) (/12.9) (/12.9) (/12.9) (/12.9) (/12.9) (/12.9) (/12.9)
-A363 CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12
TC PLUG (/12.11) (/12.11) (/12.11) (/12.11) (/12.11) (/12.11) (/12.11) (/12.11) (/12.11) (/12.11) (/12.11) (/12.11)
C3 + CH1 + CH2 + CH3 + CH4 + CH5 + CH6 + CH7 + CH8 + CH9 + CH10 + CH11 + CH12
1 2 3 4 5 6 7 8 9 10 11 12
- - - - - - - - - - - - PE
13 14 15 16 17 18 19 20 21 22 23 24
10:WH
11:WH
12:WH
10:RD
11:RD
12:RD
1:WH
2:WH
3:WH
4:WH
5:WH
6:WH
7:WH
8:WH
9:WH
1:RD
2:RD
3:RD
4:RD
5:RD
6:RD
7:RD
8:RD
9:RD
SH
-WO-XX
+O-XX 1 13 2 14 3 15 4 16 5 17 6 18 7 19 8 20 9 21 10 22 11 23 12 24
WH RD WH RD WH RD WH RD WH RD WH RD WH RD WH RD WH RD WH RD WH RD WH RD
-TC -TC -TC -TC -TC -TC -TC -TC -TC -TC -TC -TC
C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 C2
Mold Zone 25 Mold Zone 26 Mold Zone 27 Mold Zone 28 Mold Zone 29 Mold Zone 30 Mold Zone 31 Mold Zone 32 Mold Zone 33 Mold Zone 34 Mold Zone 35 Mold Zone 36
-A362
1 (=08/2.11) 13
Mold Zone 13 -TC:WH (/11.1) CH1 + - CH1 (/11.2) -TC:RD
TC PLUG
Mold Zone 14 -TC:WH (/11.3)
2
CH2 + C3 - CH2
14
(/11.3) -TC:RD
3 15
Mold Zone 15 -TC:WH (/11.4) CH3 + - CH3 (/11.5) -TC:RD
4 16
Mold Zone 16 -TC:WH (/11.6) CH4 + - CH4 (/11.6) -TC:RD
5 17
Mold Zone 17 -TC:WH (/11.7) CH5 + - CH5 (/11.7) -TC:RD
6 18
Mold Zone 18 -TC:WH (/11.9) CH6 + - CH6 (/11.9) -TC:RD
7 19
Mold Zone 19 -TC:WH (/11.10) CH7 + - CH7 (/11.11) -TC:RD
8 20
Mold Zone 20 -TC:WH (/11.12) CH8 + - CH8 (/11.12) -TC:RD
9 21
Mold Zone 21 -TC:WH (/11.13) CH9 + - CH9 (/11.14) -TC:RD
10 22
Mold Zone 22 -TC:WH (/11.15) CH10 + - CH10 (/11.15) -TC:RD
11 23
Mold Zone 23 -TC:WH (/11.16) CH11 + - CH11 (/11.17) -TC:RD
12 24
Mold Zone 24 -TC:WH (/11.18) CH12 + - CH12 (/11.18) -TC:RD
-A363
1 (=08/2.13) 13
Mold Zone 25 -TC:WH (/11.1) CH1 + - CH1 (/11.2) -TC:RD
TC PLUG
Mold Zone 26 -TC:WH (/11.3)
2
CH2 + C3 - CH2
14
(/11.3) -TC:RD
3 15
Mold Zone 27 -TC:WH (/11.4) CH3 + - CH3 (/11.5) -TC:RD
4 16
Mold Zone 28 -TC:WH (/11.6) CH4 + - CH4 (/11.6) -TC:RD
5 17
Mold Zone 29 -TC:WH (/11.7) CH5 + - CH5 (/11.8) -TC:RD
6 18
Mold Zone 30 -TC:WH (/11.9) CH6 + - CH6 (/11.9) -TC:RD
7 19
Mold Zone 31 -TC:WH (/11.10) CH7 + - CH7 (/11.11) -TC:RD
8 20
Mold Zone 32 -TC:WH (/11.12) CH8 + - CH8 (/11.12) -TC:RD
9 21
Mold Zone 33 -TC:WH (/11.13) CH9 + - CH9 (/11.14) -TC:RD
10 22
Mold Zone 34 -TC:WH (/11.15) CH10 + - CH10 (/11.15) -TC:RD
11 23
Mold Zone 35 -TC:WH (/11.17) CH11 + - CH11 (/11.17) -TC:RD
12 24
Mold Zone 36 -TC:WH (/11.18) CH12 + - CH12 (/11.19) -TC:RD
INTENTIONALLY
BLANK
+P3-X1 M
PC #41 HPN:5271224 (Single PROFIBUS + Range Extender)
-A80
-A1
P3 C6350 HMI
O
SLOT ALLOCATION:
HMI
X40
P2
MACHINE
USB2
CABINET -W-USB
USB
DOOR P1
P0
DVD MULTI-DRIVE
USB3
-W-MODEM
MODEM -WA81-DVI
DVI
DVI
X30
Channel A
USB
-WA81-USB
USB
X20
1 2 3 4 5
+P3-X1 PE
24 VDC
PE
X10
-
+
SERIAL RS-232
24 UPS
BAT+
+24V
2
-24V
BAT-
-Q801
PE
4A 1
P3
PE STUD +P3 PLATE
PE STUD
-PS1 8
Battery
3.4Ah CH4
P3 (/9.9)
PE
+
-1000
-
DIGITAL INPUT
IPC 24V
Supply On
-WP0.1
PROFIBUS 2CH. MASTER CARD
A1 -A1P_B GN A1 -A1P_A
PROFIBUS MASTER PROFIBUS MASTER
B1 RD B1
CHANNEL B CHANNEL A
(ROBOT) (MACHINE)
Switch 'OFF'
SHELL1 SHELL1
Switch 'ON'
Slot 3B SH Slot 3A
Address 1 Address 1
-WP0.2
A2
P3 A2
P3
GN
B2 RD B2
SHELL2 SH SHELL2
-WP5
-WP6
-WP7
-WP8
P0 C3 C3 C3
+C4-X233 IN OUT IN OUT IN OUT -R2
1 1 GN 1 GN 1 1 GN 1 1 GN 1 1
BUS A
2 2 RD 2 RD 2 2 RD 2 2 RD 2 2
BUS B
5 BK 5 BK 5 5 BK 5 5 BK 5 5
24VDC
6 BU 6 BU 6 6 BU 6 6 BU 6 6
0VDC
SHELL SHELL SHELL SHELL SHELL SHELL SHELL SHELL
SH SHELL SH SH SH
MALE
PINS
3
2
4
6
=05-A350 =05-A351 5 1
(=05/6.9) (=05/6.9)
Extruder Injection
-A72P T/C PLUG T/C PLUG
(/6.15)
FEMALE
-WP2A
PROFIBUS FILTER Address 30 Address 28
-WP1
P0 E2 E3 PINS
IN OUT IN OUT -R1
1 1 GN 1 1 GN 1 1
BUS A 3
4
2 2 RD 2 2 RD 2 2
BUS B 2
5 5 5 5 6
5 BK BK 1
24VDC 5
6 BU 6 6 BU 6 6
0VDC
SHELL SHELL SHELL SHELL SHELL SHELL Viewed From
SH SH
Note: Pin A1 and A2 green wire Above
Pin B1 and B2 red wire
-A2E
-A5E
-WB60DT
-WB64DT
-A1 (/9.9)
+C4-X1
+C4-X2
P3 P3 P5 E2 E3
-WEN1
-WEN2
-WEN3
-WEN4
-WEN5
-WEN6
-WEN7
Port 2 IN OUT IN OUT IN OUT IN OUT IN OUT
1 1
YE YE YE YE YE YE YE
X2:1 X1:1 X2:1 X1:1 X2:1 X1:1 X2:1 1 1 1 1
2 2
WH WH WH WH WH WH WH
X2:3 X1:3 X2:3 X1:3 X2:3 X1:3 X2:3 2 2 2 2
3 3
OR OR OR OR OR OR OR
X2:2 X1:2 X2:2 X1:2 X2:2 X1:2 X2:2 3 3 3 3
4 4
BU BU BU BU BU BU BU
X2:6 X1:6 X2:6 X1:6 X2:6 X1:6 X2:6 4 4 4 4
1+ 1+
3- 3-
Port 1
X1:1 PLANT LAN (3.9)
-8053
(/10.9)
EtherCAT Junction
-WEN8
P3
Junction 1
YE
X1:1 ECAT2.1 (4.1)
WH
X1:3 ECAT2.3 (4.1)
OR
X1:2 ECAT2.2 (4.1)
BU
X1:6 ECAT2.6 (4.1)
-WEN14
Junction 2
YE
X2:1 ROBOT ECAT1 (=17/1.3)
WH
X2:3 ROBOT ECAT2 (=17/1.3)
OR
X2:2 ROBOT ECAT3 (=17/1.3)
BU
X2:6 ROBOT ECAT4 (=17/1.3)
-A20E
-WB105DT
-WB11DT
-WB1DT
-B105DT -B11DT -A3E -SW1
-WSW1
(/12.9)
MOLD -B1DT (/15.9)
STROKE EJECTOR SIDEWINDER
CABINET I/O CLAMP CLAMP I/O
BU BN Temposonic BU BN Temposonic BU BN 1 2 GNYE P12
Bus Coupler Temposonic Bus Coupler
-WEN10
-WEN11
-WEN12
C3 C2
-WEN9
P4 C1 P9
IN OUT IN OUT IN OUT IN OUT IN OUT
YE YE YE YE
(3.9) ECAT2.1 X1:1 X2:1 1 1 1 1 1 1 X1:1 X2:1 GN
PE
WH WH WH WH PE
(3.9) ECAT2.3 X1:3 X2:3 2 2 2 2 2 2 X1:3 X2:3 BK
-
OR OR OR OR M
(3.9) ECAT2.2 X1:2 X2:2 3 3 3 3 3 3 X1:2 X2:2 WH
+
BU BU BU BU P12:L24.U2
(3.9) ECAT2.6 X1:6 X2:6 4 4 4 4 4 4 X1:6 X2:6
1+ 1+ 1+
3- 3- 3-
-8050
(/17.9)
EtherNet Switch
-WEN13
P9
PORT 1
YE
X1:1 -X1:1
WH
X1:3 -X1:3
OR
ETHERNET PORT
X1:2 -X1:2
BU
X1:6 -X1:6
+C-ANT1
-ANT
ANTENNA
C3 ANTENNA 1 1-WANT1 WANT1 ANTENNA 1
1:+
WH 1 WH
1:+
1:-
BK 2 BK
1:-
SH 3 SH
1:PE
2:-
BK 2 BK
2:-
SH 3 SH
2:PE
+C-ANT2
3 4
BUS OUT
2 1
BUS OUT (LOWERED)
24v 24V 2 4
1 3
BUS IN (RAISED)
3 4
BUS IN
2 1
1 =08-8040
Tx+
(/17.9) (/17.9)
P9
2
Rx+
(/17.9)
SWITCH SETTINGS
=-R1
120 ohm
3
GND
(/17.9) S1 ON
P9
4
SH
(/17.9) S2 ON
5
Tx-
(/17.13)
6
S3 OFF
Rx-
(/17.13)
WH/OG
OG/WH
-WX203
WH/BU
BU/WH
7 S4 ON
SH
GND
(/17.13)
8
SH
(/17.13) S5 OFF
SR OFF
-X203 1 2 3 4
-XIN
RS485 AUX XOUT 1 2 3 4
DEVICE PCBGND PCBGND
INTERFACE
(ETHERCAT)
C4
-S1 -S2 -S3 -S4 -S5 -SR
-R1
120Ω
-X1 1 2 3 4 5 -X2 1 2 3 4 5 -X3 1 2 3 4 5 -X4 1 2 3 4 5 -X5 1 2 3 4 5
-WX203-X1
-WX203-X2
-WX203-X3
-WX203-X4
WH/OG
OG/WH
WH/OG
OG/WH
WH/OG
OG/WH
WH/OG
OG/WH
WH/BU
WH/BU
WH/BU
WH/BU
WH/GN
GN/WH
WH/GN
GN/WH
WH/GN
GN/WH
WH/GN
GN/WH
BU/WH
BU/WH
BU/WH
BU/WH
SH
SH
SH
SH
Tx-
Tx-
Tx-
Tx-
Tx+
Tx+
Tx+
Tx+
GND
GND
GND
GND
COOLPIK BLOWER
OR
COOLPIK BLOWER + DH CONVEYOR DOSER DRYER
+P3-X1
EK1100 PE FERRITE CLAMP
-A72P
(/9.9) FILTER Press button
1
1 to reset
24VDC
4 3 2 1
2
PE - + 24V (E-BUS) PE
PE
8 7 6 5 4A
PE - + 0V (E-BUS )
3
2
0VDC
-A79P
(/2.5)
PROFIBUS FILTER
P0
FERRITE CLAMP
-A79P
FILTER Press button
1
1 to reset
24VDC
-A2-1G 4
PE
3
-
2
+
1
24V PE
2
EL9410 PE
8 7 6 5 4A
(/10.9) PE - + 0V
3
2
0VDC
U
SPC Cycle
Interuption Aux
-A2-2E 4 3 2 1 =08-5000
PE - + NC DIGITAL OUTPUT
EL9110 8 7 6 5
(/10.9) PE - + NC
(/10.9)
CH3
-A2-3U 4
PE
3
-
2
+
1
24V
EL9410 8 7 6 5
(/10.9) PE - + 0V
+P3-X1 SPC.1
-A20E
+P4-X1
EK1100 PE
(/12.9)
4 3 2 1
PE - + 24V (E-BUS)
8 7 6 5
PE - + 0V (E-BUS )
-A3E -A5E
+P9-X1
EK1100 PE EK1100
(/15.9) (/18.9)
4 3 2 1 4 3 2 1
PE - + 24V (E-BUS) PE - + 24V (E-BUS)
8 7 6 5 8 7 6 5
PE - + 0V (E-BUS ) PE - + 0V (E-BUS )
-A3-1G 4
PE
3
-
2
+
1
NC -A5-1G 4
PE
3
-
2
+
1
NC
EL9110 8 7 6 5
EL9110 8 7 6 5
(/15.9) PE - + NC (/18.9) PE - + NC
-A3-2E 4
PE
3
-
2
+
1
NC -A5-2E 4
PE
3
-
2
+
1
NC
EL9110 8 7 6 5
EL9110 8 7 6 5
(/15.9) PE - + NC (/18.9) PE - + NC
-A3-3U 4
PE
3
-
2
+
1
24V
EL9410 8 7 6 5
(/16.9) PE - + 0V
-A3-4U 4
PE
3
-
2
+
1
24V
EL9410 8 7 6 5
(/16.9) PE - + 0V
X2 OUT
X1 IN
1 3 2 6 1 3 2 6
=08-A2E EK1100
P3 BUS COUPLER
(/3.8)
(/6.3)
24V
24V
0V
PE
24V
0V
0V
PE
4 1
CEN Valve Normal =03-S410PX:4 (=03/4.5) CH3 EL1014 CH1 (=03/1.12) =03-K50:14 Emergency Stop O.K.
8 4CH DI
=08-1000 5
IPC 24V Supply On =02-G1:L+ (/1.18) CH4 CH2 (=03/3.2) =03-K53:14 All Gates Closed
1 5
(=03/4.6) 1 2
2 6
(=09/5.6) 3 4
EL9187
=08-A2E-0V
0V DISTRIBUTION
3 7
(=09/5.7) 5 6
4 8
(=09/5.8) 7 8
4 1
Oil Level Normal =09-S14LS:1 (=09/1.16) CH3 EL1014 CH1 (=09/3.8) -Y2SD:8 Injection Cyl. Servo Valve O.K.
8 4CH DI
=08-1001 5
M/C Heat Contactor On =05-K41:14 (=05/1.16) CH4 CH2 (=09/3.9) -Y2SD:9 Injection Cyl. Servo Valve Safety Window
4 1
Pump Motor Temperature OK =04-F1TM:98 (=04/1.14) CH3 EL1014 CH1 (=04/1.15) =04-K1D:14 Pump Motor Delta
8 4CH DI
=08-1002 5
Pump Motor Overload =04-F1OL:98 (=04/1.19) CH4 CH2 (=04/1.17) =04-K1:14 Pump Motor On
4 1
Oil Retrieval Level Not High =09-S311LS:1 (=09/1.18) CH3 EL1014 CH1
8 4CH DI
=08-1003 5
Oil Retrieval Level Not Low =09-S311LS:2 (=09/1.19) CH4 CH2
4 1
Nozzle Shut-off Open =09-S29PX:4 (=09/5.2) CH3 EL1014 CH1 (=06/1.17) =06-K42:14 Mold Heat Contactor On
8 4CH DI
=08-1004 5
Nozzle Shut-off Closed =09-S289PX:4 (=09/5.5) CH4 CH2 (=01/6.7) =01-RV4:12 Surge Arrestor Circuit On
4 1
Robot Coveyor Door 1 Open(NO) =16-S649LS:14 (=03/3.9) CH3 EL1014 CH1 (=03/3.8) =16-S648LS:22 Robot Conveyor Door 1 Open N.C.
8 4CH DI
=08-1006 5
Robot Conveyor Door 1 Open CEN Valve =16-S695LS:14 (=03/4.11) CH4 CH2 (=03/3.8) =16-S647LS:14 Robot Vacuum Door Open(NO)
4 1
E-Stop Protected 24V Delayed OK =03-K52:3 (=03/3.16) CH3 EL1014 CH1
8 4CH DI
=08-1014 5
Gate Protected 24V Delayed OK =03-K55:3 (=03/3.17) CH4 CH2
4 1
CH3 EL1014 CH1 (=09/1.12) =21-S5PS:2 Pressure Oil Filter 1 Not Clogged
8 4CH DI
=08-1015 5
Robot Vacuum Door Open(NC) =16-S646LS:22 (=03/3.12) CH4 CH2
4 1
CH3 EL1014 CH1
8 4CH DI
=08-1200 5
Screw Drive Safety Relay OK =09-A209-X102:2 (=09/2.7) CH4 CH2
4 1
Injection Shot Size =09-S236PX:4 (=09/5.10) CH3 EL1014 CH1
8 4CH DI
=08-1201 5
CH4 CH2
4 1
Robot Conveyor Door Confirm Exit =16-S24PB:4 (=03/1.18) CH3 EL1014 CH1 (=09/4.8) -Y4SD:8 Transfer Servo Valve Ok
8 4CH DI
=08-1202 5
CH4 CH2 (=09/4.9) -Y4SD:9 Transfer Servo Valve Safety Window
4 1
Robot Conveyor Door 2 Open CEN Valve =16-S725LS:14 (=03/4.12) CH3 EL1014 CH1 (=03/3.10) =16-S650LS:22 Robot Conveyor Door 2 Open(NC)
8 4CH DI
=08-1209 5
CH4 CH2 (=03/3.11) =16-S651LS:14 Robot Coveyor Door 2 Open(NO)
X2
X1
EK1122
=08-8053 EtherCAT Junction
(/3.1) 1 3 2 6 1 3 2 6
24V
24V
0V
PE
=08-A2-1G EL9410
(/6.3)
24V
24VDC FEED
0V
0V
PE
4 1
G Injection Cyl. Servo Enable -Y2SD:3 (=09/3.5) CH3 EL2024 CH1 (=09/5.12) =21-Y9DQ:1 G Carriage Forward
8 4CH DO 2A
=08-2000 5
G Injection Pilot Unlock -Y2SD:5 (=09/3.6) CH4 CH2 (=09/5.4) =21-Y477DQ:1 G Nozzle Open Distributor Closed
4 1
CH3 EL2024 CH1 (=09/4.5) -Y4SD:3 G Transfer Servo Enable
8 4CH DO 2A
=08-2100 5
G Mixer/Blender On Enable =01-K83:A1 (=01/6.18) CH4 CH2 (=09/4.6) -Y4SD:5 G Transfer Unlock
24V
0V
PE
=08-A2-2E EL9110
(/6.3)
24V
24VDC FEED
0V
PE
4 1
E Carriage Back =21-Y10DQ:1 (=09/5.9) CH3 EL2024 CH1 (=09/1.3) =21-Y4DP:1 E System Pump Loading
8 4CH DO 2A
=08-4000 5
E Injection Accumulator Charge/Oil Warming =21-Y23DP:1 (=09/1.1) CH4 CH2 (=09/5.7) =21-Y419DQ:1 E Inj. Cyl. A-Side Lock Out
4 1
E Oil Retrieval Blow Down =22-Y536SV:1 (=09/1.6) CH3 EL2004 CH1 (=04/1.17) =04-K60:A1 E Pump Motor On
8 4CH DO 0.5A
=08-4500 5
E Oil Retrieval Air Supply =22-Y529SV:1 (=09/1.8) CH4 CH2 (=05/1.18) =05-K58:A1 E M/C Heat Contactor On Enable
4 1
E Oil Retrieval #1 Drain Line 3 =22-Y534SV:1 (=09/1.8) CH3 EL2004 CH1 (=09/1.4) =22-Y532SV:1 E Oil Retrieval #1 Drain Line 1
8 4CH DO 0.5A
=08-4501 5
E Oil Retrieval #1 Drain Line 4 =22-Y535SV:1 (=09/1.10) CH4 CH2 (=09/1.6) =22-Y533SV:1 E Oil Retrieval #1 Drain Line 2
4 1
E Hopper Closed =09-Y197SV:1 (=09/5.17) CH3 EL2004 CH1
8 4CH DO 0.5A
=08-4502 5
E Mold Heat Contactor On =06-K59:A1 (=06/1.19) CH4 CH2 (=09/5.15) =09-Y196SV:1 E Hopper Open
4 1
CH3 EL2004 CH1 (=09/1.10) =22-Y528SV:1 E Oil Retrieval #1 Filter Isolation Valve
8 4CH DO 0.5A
=08-4506 5
CH4 CH2
24V
24V
0V
PE
=08-A2-3U EL9410
(/6.3)
24V
24VDC FEED
0V
0V
PE
4 1
U SPC Cycle Interuption Aux +P3-X1:SPC.1 (/6.17) CH3 EL2004 CH1 (=09/1.12) =22-Y1SV:1 U Oil Cooling Water Valve
8 4CH DO 0.5A
=08-5000 5
(=09/1.15) CH4 CH2 (=09/1.14) =23-Y356DQ:1 U Pump Motor Cooling
4 1
U Extruder 3 =05-K103:A+ (=05/4.16) CH3 EL2004 CH1 (=05/4.18) =05-K101:A+ U Extruder 1
8 4CH DO 0.5A
=08-5001 5
U Barrel Head Extension =05-K122:A+ (=05/5.19) CH4 CH2 (=05/4.17) =05-K101:B+ U Extruder 2
4 1
U Nozzle Adapter =05-K141:B+ (=05/5.7) CH3 EL2004 CH1 (=05/4.13) =05-K104:A+ U Extruder 4
8 4CH DO 0.5A
=08-5002 5
U Distributor =05-K141:A+ (=05/5.8) CH4 CH2 (=05/4.11) =05-K105:A+ U Extruder 5
4 1
U Extruder 8 + Barrel Head =05-K108:A+ (=05/4.5) CH3 EL2004 CH1 (=05/4.9) =05-K106:A+ U Extruder 6
8 4CH DO 0.5A
=08-5003 5
CH4 CH2 (=05/4.7) =05-K107:A+ U Extruder 7
4 1
U Shooting Pot 3 =05-K133:A+ (=05/5.10) CH3 EL2004 CH1 (=05/5.14) =05-K131:A+ U Shooting Pot 1
8 4CH DO 0.5A
=08-5200 5
CH4 CH2 (=05/5.12) =05-K132:A+ U Shooting Pot 2
1
EL3152 CH1 (=09/3.13) =21-B3PT:1- Injection Cylinder Pressure Transducer
2CH AI 4-20mA
=08-6050 5
CH2 (=09/4.13) =21-B22PT:1- Transfer Pressure Transducer
1
EL4002 CH1 (=09/5.15) =21-Y140PP Carriage Proportional Pressure
2CH AO 0-10V
=08-6302 5
CH2
1
EL3312 CH1 (=09/1.1) =09-B152TC:WH Oil Temperature
2CH AI T/C
=08-6500 2
CH2 (=09/1.3) -6500:6
1
EL3312 CH1 (=09/1.17) =09-B802TC:WH Pump Motor NDE Bearing Temperature
2CH AI T/C
=08-6502 2
CH2 (=09/1.19) =09-B803TC:WH Pump Motor DE Bearing Temperature
1
EL4132 CH1 (=09/3.10) -Y2SD:4 Injection Cyl. Servo Valve Command
2CH AO +/-10V
=08-7000 5
CH2 (=09/4.10) -Y4SD:4 Transfer Speed Pressure +/- 10V
EL9011
=08-A2-BE BUS END
BUS END
X2 OUT
X1 IN
1 3 2 6 1 3 2 6
=08-A20E EK1100
P4 BUS COUPLER
(/4.2)
(/7.8)
24V
24V
0V
PE
24V
0V
0V
PE
3 1
U Mold Zone 5 =06-K205:A+ (=06/2.8) CH5 CH1 (=06/2.1) =06-K201:A+ U Mold Zone 1
7 5
U Mold Zone 6 =06-K205:B+ (=06/2.9) CH6 CH2 (=06/2.3) =06-K201:B+ U Mold Zone 2
EL2008
8CH DO 0.5A
=08-5600
4 2
U Mold Zone 7 =06-K207:A+ (=06/2.11) CH7 CH3 (=06/2.5) =06-K203:A+ U Mold Zone 3
8 6
U Mold Zone 8 =06-K207:B+ (=06/2.13) CH8 CH4 (=06/2.6) =06-K203:B+ U Mold Zone 4
3 1
U Mold Zone 13 =06-K213:A+ (=06/3.1) CH5 CH1 (=06/2.14) =06-K209:A+ U Mold Zone 9
7 5
U Mold Zone 14 =06-K213:B+ (=06/3.3) CH6 CH2 (=06/2.16) =06-K209:B+ U Mold Zone 10
EL2008
8CH DO 0.5A
=08-5601
4 2
U Mold Zone 15 =06-K215:A+ (=06/3.5) CH7 CH3 (=06/2.17) =06-K211:A+ U Mold Zone 11
8 6
U Mold Zone 16 =06-K215:B+ (=06/3.6) CH8 CH4 (=06/2.19) =06-K211:B+ U Mold Zone 12
3 1
U Mold Zone 21 =06-K221:A+ (=06/3.14) CH5 CH1 (=06/3.8) =06-K217:A+ U Mold Zone 17
7 5
U Mold Zone 22 =06-K221:B+ (=06/3.16) CH6 CH2 (=06/3.9) =06-K217:B+ U Mold Zone 18
EL2008
8CH DO 0.5A
=08-5602
4 2
U Mold Zone 23 =06-K223:A+ (=06/3.17) CH7 CH3 (=06/3.11) =06-K219:A+ U Mold Zone 19
8 6
U Mold Zone 24 =06-K223:B+ (=06/3.19) CH8 CH4 (=06/3.13) =06-K219:B+ U Mold Zone 20
3 1
U Mold Zone 29 =06-K229:A+ (=06/4.8) CH5 CH1 (=06/4.1) =06-K225:A+ U Mold Zone 25
7 5
U Mold Zone 30 =06-K229:B+ (=06/4.9) CH6 CH2 (=06/4.3) =06-K225:B+ U Mold Zone 26
EL2008
8CH DO 0.5A
=08-5603
4 2
U Mold Zone 31 =06-K231:A+ (=06/4.11) CH7 CH3 (=06/4.5) =06-K227:A+ U Mold Zone 27
8 6
U Mold Zone 32 =06-K231:B+ (=06/4.13) CH8 CH4 (=06/4.6) =06-K227:B+ U Mold Zone 28
3 1
CH5 CH1 (=06/4.14) =06-K233:A+ U Mold Zone 33
7 5
CH6 CH2 (=06/4.16) =06-K233:B+ U Mold Zone 34
EL2008
8CH DO 0.5A
=08-5604
4 2
CH7 CH3 (=06/4.17) =06-K235:A+ U Mold Zone 35
8 6
CH8 CH4 (=06/4.19) =06-K235:B+ U Mold Zone 36
3 1
U TIP #5 =06-A300-XJ3:5 (=06/5.6) CH5 CH1 (=06/5.2) =06-A300-XJ3:1 U TIP #1
7 5
U TIP #6 =06-A300-XJ3:6 (=06/5.7) CH6 CH2 (=06/5.3) =06-A300-XJ3:2 U TIP #2
EL2008
8CH DO 0.5A
=08-5650
4 2
U TIP #7 =06-A300-XJ3:7 (=06/5.8) CH7 CH3 (=06/5.4) =06-A300-XJ3:3 U TIP #3
8 6
U TIP #8 =06-A300-XJ3:8 (=06/5.9) CH8 CH4 (=06/5.5) =06-A300-XJ3:4 U TIP #4
3 1
U TIP #13 =06-A301-XJ3:5 (=06/5.15) CH5 CH1 (=06/5.11) =06-A301-XJ3:1 U TIP #9
7 5
U TIP #14 =06-A301-XJ3:6 (=06/5.16) CH6 CH2 (=06/5.12) =06-A301-XJ3:2 U TIP #10
EL2008
8CH DO 0.5A
=08-5651
4 2
U TIP #15 =06-A301-XJ3:7 (=06/5.17) CH7 CH3 (=06/5.13) =06-A301-XJ3:3 U TIP #11
8 6
U TIP #16 =06-A301-XJ3:8 (=06/5.18) CH8 CH4 (=06/5.14) =06-A301-XJ3:4 U TIP #12
3 1
U TIP #29 =06-A303-XJ3:5 (=06/6.15) CH5 CH1 (=06/6.11) =06-A303-XJ3:1 U TIP #25
7 5
U TIP #30 =06-A303-XJ3:6 (=06/6.16) CH6 CH2 (=06/6.12) =06-A303-XJ3:2 U TIP #26
EL2008
8CH DO 0.5A
=08-5653
4 2
U TIP #31 =06-A303-XJ3:7 (=06/6.17) CH7 CH3 (=06/6.13) =06-A303-XJ3:3 U TIP #27
8 6
U TIP #32 =06-A303-XJ3:8 (=06/6.18) CH8 CH4 (=06/6.14) =06-A303-XJ3:4 U TIP #28
3 1
U TIP #37 =06-A304-XJ3:5 (=06/7.6) CH5 CH1 (=06/7.2) =06-A304-XJ3:1 U TIP #33
7 5
U TIP #38 =06-A304-XJ3:6 (=06/7.7) CH6 CH2 (=06/7.3) =06-A304-XJ3:2 U TIP #34
EL2008
8CH DO 0.5A
=08-5654
4 2
U TIP #39 =06-A304-XJ3:7 (=06/7.8) CH7 CH3 (=06/7.4) =06-A304-XJ3:3 U Tip #35
8 6
U TIP #40 =06-A304-XJ3:8 (=06/7.9) CH8 CH4 (=06/7.5) =06-A304-XJ3:4 U TIP #36
3 1
U TIP #45 =06-A305-XJ3:5 (=06/7.15) CH5 CH1 (=06/7.11) =06-A305-XJ3:1 U TIP #41
7 5
U TIP #46 =06-A305-XJ3:6 (=06/7.16) CH6 CH2 (=06/7.12) =06-A305-XJ3:2 U TIP #42
EL2008
8CH DO 0.5A
=08-5655
4 2
U TIP #47 =06-A305-XJ3:7 (=06/7.17) CH7 CH3 (=06/7.13) =06-A305-XJ3:3 U TIP #43
8 6
U TIP #48 =06-A305-XJ3:8 (=06/7.18) CH8 CH4 (=06/7.14) =06-A305-XJ3:4 U TIP #44
3 1
U TIP #53 =06-A306-XJ3:5 (=06/8.6) CH5 CH1 (=06/8.2) =06-A306-XJ3:1 U TIP #49
7 5
U TIP #54 =06-A306-XJ3:6 (=06/8.7) CH6 CH2 (=06/8.3) =06-A306-XJ3:2 U TIP #50
EL2008
8CH DO 0.5A
=08-5656
4 2
U TIP #55 =06-A306-XJ3:7 (=06/8.8) CH7 CH3 (=06/8.4) =06-A306-XJ3:3 U TIP #51
8 6
U TIP #56 =06-A306-XJ3:8 (=06/8.9) CH8 CH4 (=06/8.5) =06-A306-XJ3:4 U TIP #52
3 1
U TIP #61 =06-A307-XJ3:5 (=06/8.15) CH5 CH1 (=06/8.11) =06-A307-XJ3:1 U TIP #57
7 5
U TIP #62 =06-A307-XJ3:6 (=06/8.16) CH6 CH2 (=06/8.12) =06-A307-XJ3:2 U TIP #58
EL2008
8CH DO 0.5A
=08-5657
4 2
U TIP #63 =06-A307-XJ3:7 (=06/8.17) CH7 CH3 (=06/8.13) =06-A307-XJ3:3 U TIP #59
8 6
U TIP #64 =06-A307-XJ3:8 (=06/8.18) CH8 CH4 (=06/8.14) =06-A307-XJ3:4 U TIP #60
3 1
U TIP #69 =06-A308-XJ3:5 (=06/9.6) CH5 CH1 (=06/9.2) =06-A308-XJ3:1 U TIP #65
7 5
U TIP #70 =06-A308-XJ3:6 (=06/9.7) CH6 CH2 (=06/9.3) =06-A308-XJ3:2 U TIP #66
EL2008
8CH DO 0.5A
=08-5658
4 2
U TIP #71 =06-A308-XJ3:7 (=06/9.8) CH7 CH3 (=06/9.4) =06-A308-XJ3:3 U TIP #67
8 6
U TIP #72 =06-A308-XJ3:8 (=06/9.9) CH8 CH4 (=06/9.5) =06-A308-XJ3:4 U TIP #68
3 1
U TIP #77 =06-A309-XJ3:5 (=06/9.15) CH5 CH1 (=06/9.11) =06-A309-XJ3:1 U TIP #73
7 5
U TIP #78 =06-A309-XJ3:6 (=06/9.16) CH6 CH2 (=06/9.12) =06-A309-XJ3:2 U TIP #74
EL2008
8CH DO 0.5A
=08-5659
4 2
U TIP #79 =06-A309-XJ3:7 (=06/9.17) CH7 CH3 (=06/9.13) =06-A309-XJ3:3 U TIP #75
8 6
U TIP #80 =06-A309-XJ3:8 (=06/9.18) CH8 CH4 (=06/9.14) =06-A309-XJ3:4 U TIP #76
3 1
U TIP #93 =06-A311-XJ3:5 (=06/10.15) CH5 CH1 (=06/10.11) =06-A311-XJ3:1 U TIP #89
7 5
U TIP #94 =06-A311-XJ3:6 (=06/10.16) CH6 CH2 (=06/10.12) =06-A311-XJ3:2 U TIP #90
EL2008
8CH DO 0.5A
=08-5661
4 2
U TIP #95 =06-A311-XJ3:7 (=06/10.17) CH7 CH3 (=06/10.13) =06-A311-XJ3:3 U TIP #91
8 6
U TIP #96 =06-A311-XJ3:8 (=06/10.18) CH8 CH4 (=06/10.14) =06-A311-XJ3:4 U TIP #92
EL9011
=08-A20-BE BUS END
BUS END
X2 OUT
X1 IN
1 3 2 6 1 3 2 6
=08-A3E EK1100
P9 BUS COUPLER
(/4.14)
(/8.2)
24V
24V
0V
PE
24V
0V
0V
PE
4 1
Gate #3 Op Side MVP Gate Open(NC) =03-S21LS:22 (=03/3.5) CH3 EL1014 CH1 (=03/3.3) =03-S7LS:22 Gate #1 Op Side STP Open(NC)
8 4CH DI
=08-1005 5
Gate #1 Op Side STP Open(NO) =03-S8LS:14 (=03/3.4) CH4 CH2 (=03/4.9) =03-S333LS:14 Front Gate Open CEN Valve
4 1
Clamp Cyl. Servo Valve O.K. -Y1SD:8 (=10/2.8) CH3 EL1014 CH1 (=10/1.3) =10-S5PX:4 Clamp Piston Lock
8 4CH DI
=08-1007 5
Clamp Cyl. Servo Valve Safety Window -Y1SD:9 (=10/2.9) CH4 CH2 (=10/1.6) =10-S6PX:4 Clamp Piston Unlock
4 1
CH3 EL1014 CH1 (=10/6.7) -Y3SD:8 Stroke Cyl. Servo Valve OK
8 4CH DI
=08-1008 5
M/C Air Pressure Normal =22-S24PS:3 (=10/1.15) CH4 CH2 (=10/6.8) -Y3SD:9 Stroke Cyl. Servo Valve Safety Window
4 1
CH3 EL1014 CH1 (=03/3.14) =03-S1LS:24 Purge Guard OPEN
8 4CH DI
=08-1009 5
Clamp Cylinder Auto Lube =10-S800LS:1 (=10/1.18) CH4 CH2
4 1
CH3 EL1014 CH1 (=03/3.6) =03-S20LS:14 Gate #3 Op Side MVP Gate Open(NO)
8 4CH DI
=08-1017 5
CH4 CH2
1 5
1 2 (=10/3.19)
2 6
(=10/1.7) 3 4 (=10/1.18)
EL9187
=08-A3E-0V
0V DISTRIBUTION
3 7
(=10/1.8) 5 6
4 8
(=10/3.18) 7 8
4 1
HPP Mold Alarm =10-TX2:BN (=10/9.17) CH3 EL1014 CH1 (=10/3.13) =10-S49LS:4 Water Flow STP Normal -S49LS
8 4CH DI
=08-1203 5
CH4 CH2 (=10/3.17) =10-S48LS:4 Water Flow MVP Normal -S48LS
4 1
Robot Safe to Exit #3 =10-RCV3:BK (=10/9.7) CH3 EL1014 CH1 (=10/9.4) =10-RCV1:BK Robot Safe to Exit #1
8 4CH DI
=08-1204 5
Robot Safe to Exit #4 =10-RCV4:BK (=10/9.9) CH4 CH2 (=10/9.6) =10-RCV2:BK Robot Safe to Exit #2
4 1
Robot Safe to Exit #7 =10-RCV7:BK (=10/9.14) CH3 EL1014 CH1 (=10/9.11) =10-RCV5:BK Robot Safe to Exit #5
8 4CH DI
=08-1205 5
Robot Safe to Exit #8 =10-RCV8:BK (=10/9.16) CH4 CH2 (=10/9.12) =10-RCV6:BK Robot Safe to Exit #6
24V
0V
PE
=08-A3-1G EL9110
(/8.2)
24V
24VDC FEED
0V
PE
4 1
CH3 EL2024 CH1 (=10/2.5) -Y1SD:3 G Clamp Cyl. Servo Enable
8 4CH DO 2A
=08-2001 5
CH4 CH2 (=10/2.6) -Y1SD:5 G Clamp Pilot Unlock (Y286DQ)
4 1
G Valve Gate Open =22-Y29SV:1 (=10/4.7) CH3 EL2024 CH1
8 4CH DO 2A
=08-2002 5
G Ejector Booster =21-Y77DQ:1 (=10/7.12) CH4 CH2
24V
0V
PE
=08-A3-2E EL9110
(/8.2)
24V
24VDC FEED
0V
PE
4 1
E Mold Cooling Stationary Platen =23-Y5SV:1 (=10/3.8) CH3 EL2004 CH1 (=10/4.2) =22-Y30SV:1 E Valve Gate Close
8 4CH DO 0.5A
=08-4503 5
E Mold Cooling Moving Platen =23-Y4SV:1 (=10/3.5) CH4 CH2 (=10/8.9) =22-Y8SV:1 E Air Function #1 Moving Platen
24V
24V
0V
PE
=08-A3-3U EL9410
(/8.2)
24V
24VDC FEED
0V
0V
PE
4 1
U Alarm Horn (Optional) =10-HA1:GY (=10/10.11) CH3 EL2004 CH1 (=10/10.7) =10-HA1:RD U Alarm Light On
8 4CH DO 0.5A
=08-5004 5
U Additional Alarm Light (Optional) =10-HA1:BU (=10/10.10) CH4 CH2 (=10/10.9) =10-HA1:OR U SPC/SQC (Optional)
1
EL3152 CH1 (=10/5.1) -B160TC:2 Core Plate Inlet Temp
2CH AI 4-20mA
=08-6051 5
CH2 (=10/5.5) -B161TC:2 Core Plate Outlet Temp
1
EL3152 CH1 (=10/5.8) -B162TC:2 Cavity Plate Inlet Temp
2CH AI 4-20mA
=08-6052 5
CH2 (=10/5.11) -B163TC:2 Cavity Plate Outlet Temp
1
EL3152 CH1 (=10/5.14) -B164TC:2 Tooling Plate Inlet Temp
2CH AI 4-20mA
=08-6053 5
CH2 (=10/5.18) -B165TC:2 Tooling Plate Outlet Temp
1
EL3152 CH1 (=10/5.1) -B115PT:2 Core Plate Inlet Pressure
2CH AI 4-20mA
=08-6054 5
CH2 (=10/5.5) -B116PT:2 Core Plate Outlet Pressure
1
EL3152 CH1 (=10/5.8) -B117PT:2 Cavity Plate Inlet Pressure
2CH AI 4-20mA
=08-6055 5
CH2 (=10/5.11) -B118PT:2 Cavity Plate Outlet Pressure
1
EL3152 CH1 (=10/5.14) -B119PT:2 Tooling Plate Inlet Pressure
2CH AI 4-20mA
=08-6056 5
CH2 (=10/5.18) -B120PT:2 Tooling Plate Outlet Pressure
1
EL3152 CH1 (=10/2.17) =21-B27PT:1- Clamp Pressure Transducer Rod Side
2CH AI 4-20mA
=08-6058 5
CH2
1
EL3152 CH1 (=10/7.17) =21-B80PT:1- Ejector Pressure Transducer Bore Side
2CH AI 4-20mA
=08-6062 5
CH2 (=10/7.14) =21-B43PT:1- Ejector Pressure Transducer Rod Side
1
EL4132 CH1 (=10/7.9) =21-Y15SD:D Ejector Flow Command
2CH AO +/-10V
=08-6301 5
CH2
24V
24V
0V
PE
=08-A3-4U EL9410
(/8.2)
24V
24VDC FEED
0V
0V
PE
1
EL3742 CH1 (=10/6.15) =21-B54PT:1- Stroke Pressure Transducer Rod Side
2CH AI 0-20mA
=08-6060 XFC 5
CH2 (=10/6.13) =21-B55PT:1- Stroke Pressure Transducer Bore Side
1
EL3742 CH1 (=10/6.18) =21-B416PT:1- Stroke Pressure Transducer Supply
2CH AI 0-20mA
=08-6061 XFC 5
CH2 (=10/2.13) =21-B6PT:1- Clamp Pressure Transducer
1
EL3702 CH1 (=10/6.11) -Y3SD:6 Stroke Cyl. Servo Valve Spool Position
2CH AI +/-10V
=08-6063 XFC 5
CH2
1
EL4732 CH1
2CH AO +/-10V
=08-6300 XFC 5
CH2 (=10/2.10) -Y1SD:4 Clamp Cyl. Servo Valve Command
X1
EL6601
=08-8050 EtherNet Switch
(/4.2) 1 3 2 6
EL9011
=08-A3-BE BUS END
BUS END
X2 OUT
X1 IN
1 3 2 6 1 3 2 6
=08-A5E EK1100
P9 BUS COUPLER
(/8.14)
24V
24V
0V
PE
24V
0V
0V
PE
4 1
CH3 EL1014 CH1 (=03/1.16) =03-K51:1 Buffer 24VDC O.K.
8 4CH DI
=08-1213 5
CH4 CH2
1
EL4732 CH1 (=10/6.9) -Y3SD:4 Stroke Cyl. Servo Valve Command
2CH AO +/-10V
=08-6303 XFC 5
CH2
24V
0V
PE
=08-A5-1G EL9110
(/8.14)
24V
24VDC FEED
0V
PE
4 1
G Stroke Cyl. Servo Enable -Y3SD:3 (=10/6.4) CH3 EL2024 CH1
8 4CH DO 2A
=08-2103 5
G Stroke Pilot Unlock (Y285DQ) -Y3SD:5 (=10/6.5) CH4 CH2
24V
0V
PE
=08-A5-2E EL9110
(/8.14)
24V
24VDC FEED
0V
PE
4 1
CH3 EL2024 CH1
8 4CH DO 2A
=08-2104 5
CH4 CH2 (=03/4.17) =21-Y282DQ:1 E CEN Valve Open
EL9011
=08-A5-BE BUS END
BUS END
E E E E E
Injection System Pump Oil Retrieval Oil Retrieval Oil Retrieval #1 U U Pump Motor NDE Pump Motor DE
Accumulator Loading Blow Down Air Supply Filter Isolation Oil Cooling Pump Motor Bearing Temperature Bearing Temperature
Charge/Oil Warming Valve Water Valve Cooling
1 3 5 3 8 7 1 5 2 6
8 7 1 3 4 8 7 1 3
1 1 1 1 1 1
1
E E E E
Oil
Temperature Oil Retrieval #1 Oil Retrieval #1 Oil Retrieval #1 Oil Retrieval #1
Drain Line 1 Drain Line 2 Drain Line 3 Drain Line 4
=08-6500 =08-4501
T/C INPUT DIGITAL OUTPUT
(=08/11.13) (=08/11.13)
CH1 - CH2 - (=08/10.13) (=08/10.13) (=08/10.9) (=08/10.9)
CH1 - CH2 - CH3 - CH4 - 1 2 3
=21
1 5 2 6 P -S14LS -S311LS
1 3 5 7 4 3 8 7 -S5PS 2 E1 1 E1 1 2
E1
1 2 4 2 4 8 6
1 1 1 1
CH1 + CH3 + CH3 CH4 +
=22 =22 =22 =22 (=08/9.13) (=08/9.9) (=08/9.9) (=08/9.9)
WH RD -Y532SV -Y533SV -Y534SV -Y535SV
E1 E1 E1 E1 =08-1015 =08-1001 =08-1003
-B152TC 2 2 2 2
DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT
E1
Pressure Oil Oil Level Oil Retrieval Oil Retrieval
Filter 1 Normal Level Not Level Not
Not High Low
Clogged
X Y Z (=08/9.9)
CH4
-A218
275A 8
U V W
P5
-A209
250A 1U1 1V1 1W1 PE
EXTRUDER
BM4462 Controller Unit
P5 -X102:1 2 3 4
Safety Relay
Slot A 1C1
Quick Pulse
BM4-F-ENC-21
stop enable
RESOLVER INTERFACE
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Slot G
COS +
SIN +
COS -
Ref +
SIN -
BM4-O-ECT-01-01-00
TC +
Ref -
TC -
ETHERCAT BOARD
WEN5
WEN6
Gear Box
Oil Temperature
GRY/PINK
RD/BU
PINK
GRY
-WM55B
WH
U V W GNYE
GN
RD
BN
BU
BK
VL
WB55EN
YL
WM55TM 1 2 =05-A350 (=05/6.9)
TC PLUG CH12
(X23/24) (=05/6.11)
+ CH12
12
-WM55A U V W GNYE -
24
-WB1211TC WH RD
WH RD
L24.U3
M PE G G Injection Cyl. Injection Cyl. Injection Cyl. Injection Cylinder Injection Supply
Injection Cyl. Injection Pilot Servo Valve Servo Valve Servo Valve Pressure Pressure
Servo Enable Unlock O.K. Safety Window Command Transducer Transducer
4 8 7 1 5 1 3 4 1 2 4 1 2 4
WH
WH
SH
SH
SH
BK
BK
-WY2SD 1 2 GNYE 3 5 7 8 9 4 10 -WB3PT -WB90PT
1- 1-
=21-Y2SD 1 2 PE 3 5 7 8 9 4 10 =21-B3PT P =21-B90PT P
E2
E2 E2
3+ 3+
(3.4) L24.U3
(3.4) M +P3-X1
L24.U3
1 5 3 1 5 5 7 8 5 6 8
WH
SH
SH
BK
-WY4SD 1 2 GNYE 3 5 7 8 9 4 10 -WB22PT
1-
=21-Y4SD 1 2 PE 3 5 7 8 9 4 10
=21-B22PT P
E2
E2
3+
E E
Hopper Hopper
Open Closed
=08-4502
1 3 1 3 1 3 DIGITAL OUTPUT
+ - + - + -
-S29PX -S289PX -S236PX (=08/10.13) (=08/10.9)
CH2 - CH3 -
E2 E2 E2
4 4 4 5 3 4 7
-WS29PX
-WS289PX
-WS236PX
+P2-X1 PE
BN
BN
BN
BU
BU
BU
BK
BK
BK
-WE-X23 4 5 6 7 GNYE
+P11 PE STUD
+P10
-X2 1 2 3 4 5 6 7 8 9 -X2 1 2 3 4 5 6 7
PE STUD
-WE-X33 1 2 3 4 5 6 7 8 9 GNYE
-WY196SV 1 2 -WY197SV 1 2
+P2-X1 PE
1 1
3 4 6 8 2 3 4 3 4 -Y196SV -Y197SV
E2 E2
+ CH3 + CH4 - - - + CH3 2 2
(=08/9.9) (=08/9.9) (=08/9.9)
G Carriage
G E E Carriage Proportional
Nozzle Open Inj. Cyl. Carriage Forward Pressure
Distributor Closed A-Side Back
Lock Out
=08-2000 =08-4000 =08-2000 =08-6302
DIGITAL OUTPUT DIGITAL OUTPUT DIGITAL OUTPUT ANALOG OUTPUT 0-10V
(=08/11.13)
(=08/10.13) (=08/10.13) (=08/10.9) (=08/10.13) CH1
CH2 - CH2 - CH3 - CH1 - -
1 3
5 7 5 7 4 3 1 3
3 1 2 4
1 1 1 1
E
Clamp Tonnage
Lock
=08-4002 4
DIGITAL OUTPUT
-S800LS
C1 1
(=08/16.13)
CH1 -
1 3
-WS800LS BN BK
-WY270DQ 1 2
8 7
CH4 +
(=08/15.9)
1
=08-1009
=21-Y270DQ DIGITAL INPUT
C1
2
Clamp Cylinder
Auto Lube
1 3 1 3
+ - + - 3
-S5PX -S6PX =22-S24PS P
C1 C1 C1 1 4
4 4
-WS24PS 1 4 3
-WS5PX BN BK BU -WS6PX BN BK BU
7 8 6
2 1 6 5 2 3 +
+ CH1 CH2 -
+ - -
(=08/15.13) (=08/15.13)
=08-1008 =08-A3E-0V
=08-1007 =08-A3E-0V DIGITAL INPUT
M/C Air Pressure
0V DISTRIBUTION
DIGITAL INPUT 0V DISTRIBUTION Normal
Clamp Piston Clamp Piston
Lock Unlock
L24.U3
M PE PE
Clamp Clamp
G G Clamp Cyl. Clamp Cyl. Clamp Cyl.
Servo Valve Servo Valve Servo Valve Pressure Pressure
Clamp Cyl. Clamp Pilot Transducer Transducer
Servo Enable Unlock O.K. Safety Window Command
Rod Side
(Y286DQ)
1 5 3 4 8 5 7 8 5 6 8 1 2 4
WH
WH
SH
SH
SH
BK
BK
-WY1SD 1 2 GNYE 3 5 7 8 9 4 10 -WB6PT -WB27PT
1- 1-
=21-Y1SD 1 2 PE 3 5 7 8 9 4 10 =21-B6PT P =21-B27PT P
C1
3+ 3+
(=08/16.9) (=08/16.9)
CH4 CH3
1 3
8 4 1 3
+ -
+ - -S48LS
-S49LS C4
C4
4
4
-WY4SV
-WY5SV
1 2 1 2
-WS49LS BN BK BU -WS48LS BN BK BU
1 1
=23 =23
-Y4SV -Y5SV
C4 2 C4 2
2 1 6 5 4 5
+ CH1 + CH2 - -
(=08/15.13) (=08/15.13)
=08-1203 =08-A3E-0V
DIGITAL INPUT 0V DISTRIBUTION
(2.13) M.P9 M.P9 (6.2)
E G
Valve Gate Valve Gate
Close Open
=08-4503 =08-2002
DIGITAL OUTPUT DIGITAL OUTPUT
(=08/16.13) (=08/15.9)
CH1 - CH3 -
1 3 4 3
-WY30SV 1 2 -WY29SV 1 2
1 1
=22-Y30SV =22-Y29SV
C3 C3
2 2
Core Plate Core Plate Cavity Plate Cavity Plate Tooling Plate Tooling Plate
Inlet Temp Outlet Temp Inlet Temp Outlet Temp Inlet Temp Outlet Temp
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
WH
WH
WH
WH
WH
WH
BN
BN
BN
BN
BN
BN
BU
BU
BU
BU
BU
BU
SH
SH
SH
SH
SH
SH
-WB160TC -WB161TC -WB162TC -WB163TC -WB164TC -WB165TC
2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3
Core Plate Core Plate Cavity Plate Cavity Plate Tooling Plate Tooling Plate
Inlet Pressure Outlet Pressure Inlet Pressure Outlet Pressure Inlet Pressure Outlet Pressure
1 2 4 5 6 8 1 2 4 5 6 8 1 2 4 5 6 8
WH
WH
WH
WH
WH
WH
BN
BN
BN
BN
BN
BN
SH
SH
SH
SH
SH
SH
-WB115PT -WB116PT -WB117PT -WB118PT -WB119PT -WB120PT
2 1 2 1 2 1 2 1 2 1 2 1
G G
+P9-X1
L24.B1
M PE PE Stroke Cyl. Stroke Pilot Stroke Cyl. Stroke Cyl. Stroke Cyl. Stroke Cyl. Stroke Stroke Stroke
Servo Unlock Servo Valve Servo Valve Servo Valve Servo Valve Pressure Pressure Pressure
Enable (Y285DQ) OK Safety Window Command Spool Position Transducer Transducer Transducer
Bore Side Rod Side Supply
4 8 7 1 5 1 3 4 1 2 5 6 8 1 2 4 1 2 4
1:WH
1:SH
1:BK
-WC2-X1
1:WH
2:WH
1:SH
2:SH
1:BK
2:BK
SH
-WY3SD 1 2 GNYE 3 5 7 8 9 4 10 6 -WC2-X3
1- 1- 1-
=21-Y3SD 1 2 PE 3 5 7 8 9 4 10 6 =21-B55PT P =21-B54PT P =21-B416PT P
C2
3+ 3+ 3+
(=08/8.18) L24.U1.P9
(=08/8.18) L24.G1.P9
Ejector Ejector
(6.19) M.P9 Pressure Pressure
Transducer Transducer
Ejector G Rod Side Bore Side
Flow Ejector
Command Booster
=08-6301 =08-2002 =08-6062 =08-6062
ANALOG OUTPUT +/-10V DIGITAL OUTPUT ANALOG INPUT 4-20mA ANALOG INPUT 4-20mA
1 3 4 8 7 5 6 8 1 2 4
2:WH
3:WH
4:WH
3:SH
4:SH
2:BK
3:BK
4:BK
SH
-WY703DQ 1 2 -WY15SD 1 2 3 4 -WC2-X1 -WC2-X3
1 1
1- 1-
Ejector
Pilot
Unlock
E
Air Function #1
Moving Platen
=08-4503
DIGITAL OUTPUT
(=08/16.13)
CH2 -
5 7
3:WH
4:WH
3:BK
4:BK
-WC2-X1 -WC2-X1
1 1
=22-Y8SV -Y8ASV
C2 C2
2 2
+C-X212.1 5 2 4 1
WH
BN
BU
BK
-WC-X212.1
+C-X212 A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A11
BN BU BN BU BN BU BN BU BN BU BN BU BN BU BN BU
+ - + - + - + - + - + - + - + -
-RCV1 -RCV2 -RCV3 -RCV4 -RCV5 -RCV6 -RCV7 -RCV8
BK BK BK BK BK BK BK BK
PE
+C-X212 D1 D2 D3 D4 D5 D6 D7 D8 D9 PE
GNYE
-WC-X212 1 2 3 4 5 6 7 8 9 10 11
7 6 1 5 4 8 1 5 4 8 4 +P9-X1 PE
+C-X212
Hood
+C-X212.1
16D 1D 4 6
Hood
16C 1C MALE
Mold connector FEMALE Mold connector
16B 1B 1 3
base location: 16A 1A
base location:
Top of the mold Bottom of the mold
U U U U
Alarm SPC/SQC Additional Alarm
Light On (Optional) Alarm Horn
Light (Optional)
(Optional)
=08-5004
DIGITAL OUTPUT
1 5 8 4 3
-WHA1 BN WH BK BU GNYE
-HA1 1 2 4 3 5
C1
Red Amber Blue Horn 0VDC
L N L N
-A105
M -A106
M
+P8-X105
1~ 1~
EE3.R
EP1.R
U29
P8 P8
PE
M
PE PE
PE PE
TOP MID
SERVO PLATE CONTROL PLATE
M.P8 L24.G1.1.P8 EE3.R
1PE.P8 (3.1) (3.1) (=17/1.3) (3.7)
7L1 (12.1)
PHE Control
7L2 (12.1)
0VDC
7L3 (12.1)
-Q980 -Q981
Robot I/O
24VDC
3A 3A
P8 P8
I> I> I> I> I> I>
2 4 6 2 4 6
+R-X208 4
PE
1
+R-X241 4
PE
1 +R-X108
400/460VAC 120VAC 24VDC
8 1
MALE
Supply MALE Supply MALE
Supply 16 9
3 2 3 2
-WR-DCQ1
-WR-DCQ2
-WR-DCQ3
-X124:+
-X140:2 DI 0 -X122:1
SERIAL DI 1 -X122:2 EE3.R (1.19)
-X140:3
INTERFACE
-X140:5 DI 2 -X122:3
DI 3 -X122:4
DI 16 -X122:5
DI 17 -X122:6
-X524:+
Voltage Sensing Module
DI/DO 8 -X122:9 SEE NOTE 1
M
+
P8
DI/DO 9 -X122:10 InhibitBM (10.3)
M -X122:11
M -X122:14 -X520:2
-X520:3
DRIVE-CLIQ
X100-X102 -X520:4
SEE NOTE 1 DI 4 -X132:1 -X520:5
DI 5 -X132:2 -X520:6
DI 6 -X132:3
DI 7 -X132:4
-X521:U1
PROFINET X127 DI 20 -X132:5
-X521:V1
SEE NOTE 2
DI 21 -X132:6
-X521:W1
M2 -X132:7
M -X132:8
CBE MODULE DI/DO 12 -X132:9 (1.6) 9L1 -X522:1
PORT 1
DI/DO 13 -X132:10 (1.7) 9L2 -X522:2
SEE NOTE 3
M -X132:11 (1.7) 9L3 -X522:3
-Q110
6A 1
P8
-A195 -A20
ACTIVE INTERFACE ACTIVE LINE
-X124:+
-X121:1
-X24:+
-X21:1
MODULE MODULE DRIVE-CLIQ
M
+
4
120kW 120kW X200-X202
SEE NOTE1
+TEMP
-TEMP
FAN
DISABLE
+TEMP
-TEMP
EP 24V
EP M1
P8 P8
+24V
24V DC 24V DC +24V 24V_BUS (5.11)
BUSBAR BUSBAR
M M M_BUS (5.11)
DCP
600V DC 600V DC DCP DCP_BUS (5.11)
LINK LINK
DCN DCN DCN_BUS (5.11)
BUSBAR BUSBAR
LINE LOAD
PE
L1 L2 L3 U2 V2 W2 -X1:U1 V1 W1 -X12:+ -
PE
Grounding Strap
To AIM Mounting Grounding Strap 1 2
Screw To Fan Mounting
PE
Screw
PE
M
(1.2) 8L1
(1.3) 8L2
(1.3) 8L3 Cooling Fan
PE
NOTE 1: SEE DRIVE-CLIQ ROUTING PAGE =16/2 FOR DRIVE-CLIQ CABLE CONNECTIONS.
-A23
SERVO DRIVE -X21:3 4
DRIVE-CLIQ
Tooling Plate Z1
EP 24V
EP M1
(/2.5)
X200-X202
132A SEE NOTE1
P8
BUSBAR BUSBAR
(4.17) M_BUS M M
Clamp Shield
to Backplane x2
-X524:M
-X524:M
-X524:+
-X524:+
(/2.6)
SEE NOTE1
Housing Ground
M_Encoder
Inner_Shld
Inner_Shld
Inner_Shld
P_Encoder
+Temp
-Temp
5V_Sense
0V_Sense
25 PIN
D-SUB
*Clock
*Data
Clock
Data
-
+
*A
*B
A
B
-X520 14 16 1 10 12 2 6 7 8 3 4 5 23 15 24 PE
PE
Cooling Fan
-WM23TM BK WH
-M23 1 4 7 8 9 10 12 13 15 16 17 14 PE 1 2 3 PE PE K+ K- K+ K-
Z-Axis
Housing Ground
A+
A-
DATA_Inv
DATA
C3
M -XTM
3~
Motor
ENCODER CONNETION Temperature
NOTE 1: SEE DRIVE-CLIQ ROUTING PAGE =16/2 FOR DRIVE-CLIQ CABLE CONNECTIONS.
-A235
SERVO DRIVE -X21:3 4
DRIVE-CLIQ
Tooling Plate Z2
EP 24V
EP M1
(/2.8)
X200-X202
(.13) SEE NOTE1
P8
+24V
24V DC 24V DC +24V 24V_BUS (7.11)
BUSBAR BUSBAR
M M M_BUS (7.11)
-X524:+
(/2.9)
M
+
SEE NOTE1
Grounding Strap
To Fan Mounting
Screw PE
Housing Ground
M_Encoder
Inner_Shld
Inner_Shld
Inner_Shld
P_Encoder
+Temp
-Temp
5V_Sense
0V_Sense
25 PIN
D-SUB
*Clock
*Data
Clock
Data
-
+
*A
*B
A
B
-X520 14 16 1 10 12 2 6 7 8 3 4 5 23 15 24 PE PE
Cooling Fan
-WM235TM BK WH
-M235 1 4 7 8 9 10 12 13 15 16 17 14 PE 1 2 3 PE PE K+ K- K+ K-
Z-Axis
Housing Ground
A+
A-
DATA_Inv
DATA
C3
M -XTM
3~
Motor
ENCODER CONNETION Temperature
NOTE 1: SEE DRIVE-CLIQ ROUTING PAGE =16/2 FOR DRIVE-CLIQ CABLE CONNECTIONS.
-A236
SERVO DRIVE -X21:3 4
DRIVE-CLIQ
Clamp Lock
X200-X202
EP 24V
EP M1
P8
SEE NOTE1
-X524:+
(/2.12)
M
+
SEE NOTE1
Housing Ground
Inner_Shld
Inner_Shld
Inner_Shld
M-Encoder
P_Encoder
25 PIN
5 V Sense
0 V Sense
+Temp
-Temp
D-SUB
*Clock
*Data
Clock
Data
*A
*B
A
-X1:U2 V2 W2 PE -X21:1 2
-X520 3 4 5 6 7 8 15 23 24 10 12 1 14 2 16 PE PE
+P8-X106 1 2
-WR79
P8
-WR80 U-1 V-2 W-3 GNYE WH YE RD BK SH1 SH
-M236 15 16 11 12 13 11 14 17 11 8 14 7 1 10 4 PE U V W PE 1 2
+ -
PE
Clamp Lock
Housing Ground
P-Encoder
5 V Sense
M-Encoder
0 V Sense
C3
M -XTM
3~
Motor
ENCODER CONNETION Temperature
NOTE 1: SEE DRIVE-CLIQ ROUTING PAGE =16/2 FOR DRIVE-CLIQ CABLE CONNECTIONS.
-A26
SERVO DRIVE -X21:1 2 3 4
DRIVE-CLIQ
CoolPik C
X200-X202
+TEMP
-TEMP
EP 24V
EP M1
18A
SEE NOTE1
P8
-X524:+
(/2.15)
M
+
SEE NOTE1
Housing Ground
DRIVE CONNECTOR
Inner_Shld
Inner_Shld
Inner_Shld
M-Encoder
P_Encoder
25 PIN
5 V Sense
0 V Sense
D-SUB
*Daten
+Temp
*Clock
-Temp
Daten
Clock
*A
*B
A
-WR86 U V W GNYE 1 2 SH
-WR87
+C4-X86 1 2 6 PE 4 5
1 2 17 11 12 17 3 13 17 5 14 8 9 10 16 7 15
+C4-X87
-1WR86.1
+C4-X86.1 1 2 6 PE 4 5
-1WR87
-1WR86.2
-M26 1 2 17 11 12 17 3 13 17 5 14 8 9 10 16 7 15 PE 1 2 6 PE 4 5
PE
C-Axis B1+
Housing Ground
Ua1
*Ua1
Inner_Shld
Ua2
*Ua2
Inner_Shld
Daten
Daten
Inner_Shld
Takt
*Takt
+Temp
-Temp
P-Encoder
5 V Sense
M-Encoder
0 V Sense
ENCODER CONNETION
NOTE 1: SEE DRIVE-CLIQ ROUTING PAGE =16/2 FOR DRIVE-CLIQ CABLE CONNECTIONS.
-A239
VFD -X21:1 2 3 4
DRIVE-CLIQ
Conveyor Motor
X200-X202
+TEMP
-TEMP
EP 24V
EP M1
(/2.17)
P8 SEE NOTE1
=17-1901
DIGITAL INPUT
(8.15) DCP_BUS DCP 600V DC 600V DC DCP DCP_BUS (10.3)
LINK LINK
(8.15) DCN_BUS DCN BUSBAR BUSBAR DCN DCN_BUS (10.3)
(=17/2.13)
5 3
DRIVE CONNECTOR
-WS801PX BK BN BU
-X1:U2 V2 W2 PE
CABLE CONNECTOR
PE
-WR-A239
1 3
+ -
-S801PX +C-X239 1 2 6 PE
C1
4
-M11 PE
CONVEYOR MOTOR U1 V2 W3
NOTE 1: SEE DRIVE-CLIQ ROUTING PAGE =16/2 FOR DRIVE-CLIQ CABLE CONNECTIONS.
(3.7) Fault Mod Inhib (3.7) Fault Mod Inhib2 (1.9) 10L1
(3.7) I*t Shutdown (3.7) I*t Shutdown2 (1.9) 10L2
(3.7) InhibitBM (1.10) 10L3
-X24:M
-X24:+
-X21:1 2 3 4 5 6 -X21:1 2 3 4 5 6
MODULE MODULE SUPPLY MODULE
P8 P8 24V DC
(9.15) DCP_BUS DCP 600V DC 600V DC DCP DCP 600V DC 600V DC DCP DCP 600V DC 600V DC DCP
LINK LINK LINK LINK LINK LINK
(9.15) DCN_BUS DCN BUSBAR BUSBAR DCN DCN BUSBAR BUSBAR DCN DCN BUSBAR BUSBAR DCN
Sheild Clamp
Sheild Clamp
PE PE
-X1:R1 R2 -X1:R1 R2
PE PE
-RES1 PE
-RES2 PE
RESISTOR RESISTOR
Housing Ground
Housing Ground
R1 R3 PE R1 R3 PE
MODULE MODULE
1.5/100kW 1.5/100kW
P8 P8
5.7Ω 5.7Ω
+R-X19 3 19 5 1 11 21 15
+1R-X19 3 19 5 1 11 21 15
+2R-X19 3 7 1 5 13 17 11 9 21
RD
RD
RD
RD
BK
BK
BK
BK
BK
-WS14 -WS646LS -WS24PB -WS648LS -WS650LS -WS695LS
1
Toward Clamp end
Door 2:
Toward Injection end
11 21 13 21 3 13 21 13 21 21 13 (Facing conveyor)
-S14 -S646LS -S24PB -S648LS -S650LS -S695LS
C3 12
PE
22 C4 14 22 C3 4 C4 14 22 C4 14 22 C4 22 14
WH
WH
WH
WH
WH
GN
BU
BU
BU
BU
BU
-WS14 -WS646LS -WS24PB -WS648LS -WS650LS -WS695LS
2 +2R-X19 12
+R-X19
+1R-X19 20 25 Gate Circuit
Junction Box
+2R-X19 23 X19
Door 2
Left Side
RD
RD
RD
RD
1 13
BK
BK
BK
BK
-WS647LS -WS649LS -WS651LS -WS725LS
MALE
21 13 21 13 21 13 21 13
12 24
WH
WH
WH
WH
BU
BU
BU
BU
-WS647LS -WS649LS -WS651LS -WS725LS
+2R-X19
+2R-X19
PE 4 8 2 6 19 15 16 20 14 18 24 10 22 Gate Circuit
Gates Switches
X19
+1R-X19 4 22 PE 6 7 8 10 26 23 13 14 24 12 2 9 16 17 18 1 13
FEMALE
+R-X19 4 22 PE 6 7 8 10 13 14 24 12 2 9 16 17 18
12 24
RESTP2 RESTP4 RGT_PE RGT2 646LS 647LS 24PB 648LS 649LS RGT4.1 RGT4.2 650LS 651LS RCEN2 695LS 725LS
(=03/1.5) (=03/1.11)(=03/1.5) (=03/2.2) (=03/3.12)(=03/3.8) (=03/1.18) (=03/3.8) (=03/3.9) (=03/2.5) (=03/2.5) (=03/3.10)(=03/3.11) (=03/4.17) (=03/4.11)(=03/4.12)
Robot E-Stop Robot Vacuum Robot Robot Conveyor Robot Conveyor Robot Conveyor
Door Gate Reset Door 1 Door 2 Door 1/2 CEN Valve
+P8-X105 U29
1 3 5 33 41
-Q18
Set to 14A 34 42
(.17)
(.17)
P8
I> I> I> 13 41
2 4 6 -K18 -Q18
(.17) 14 42
1 3 5
-K18 4 8
(.17) 2 4 6
CH3 CH4
(=17/2.9) (=17/2.9)
=17-1900
DIGITAL INPUT
+R-XM18 1 2 3 PE
E
Vacuum Motor
-W-M18 1 2 3 GNYE On
(BK) (WH) (RD) =17-4900
DIGITAL OUTPUT
(=17/3.13)
CH2
5
T1 T2 T3
-M18
M
5.1 kW 3~
C3 PE 33
-Q18
34
A1
-K18
+R-XM18 P8 A2
6 2
Vacuum Motor
FEMALE P8
5 1
+R-X101.1 1 2 PE
+ - + - + - + -
-S665PE -S667PE -S669PE -S679PE
-WR-X101.1 BN BU GNYE
-X101.1
PE
-
+ P1 4 3 1 P3 4 3 1 P5 4 3 1 P7 4 3 1
+ - + - + - + -
-S666PE -S668PE -S670PE -S680PE
-WR-X101.1 WH GN YE GY PK RD BK VT
Photoeye Settings
ON
PNP
Max
1 5 4 8 1 5 1 5
Rd Gn
CH1 CH2 CH3 CH4 CH1 CH2 CH1 CH2
(=17/2.13) (=17/2.13) (=17/2.9) (=17/2.9) (=17/2.13) (=17/2.13) (=17/2.13) (=17/2.13)
+R-X101.1
=17-1902 =17-1903 =17-1906 Tooling Plate I/O
16
FEMALE
9
Tooling Plate Tooling Plate Tooling Plate Tooling Plate Tooling Plate Tooling Plate Tooling Plate Tooling Plate
Photoeye 1 Photoeye 2 Photoeye 3 Photoeye 4 Photoeye 5 Photoeye 6 Photoeye 7 Photoeye 8
+R-X101.2 1 2 PE 1 1 1
+ - =22
=22-Y237SV =22-Y239SV -S241PX
-WR-X101.2 BN BU GNYE
C2 C2 -Y333SV
2 2 C2 2
-X101.2
PE
-
+ P1 3 4 1 P3 3 4 1 P5 4 3 1 P7 3 4 1
1 1 1
+ -
=22-Y238SV =22-Y240SV -S381PX =22-Y236SV
C2 C2 C2
2 2 2
-WR-X101.2 WH GN YE GY PK RD BK VT
1 5 4 8 5 4 1 5
+R-X101.2
=17-5900 =17-1900 =17-1903 =17-5902 =17-5901 Vacuum I/O
16
FEMALE
9
DIGITAL OUTPUT DIGITAL INPUT DIGITAL INPUT DIGITAL OUTPUT DIGITAL OUTPUT P8 8 1
+R-X102 1 2
(.17) 1 3
-WR-X102 + - + - + - + - + -
-S673PE -S675PE -S677PE -S71PX -S681PE
+1R-X102 1 2
4
BN
BN
BN
BN
BN
BU
BU
BU
BU
BU
BK
BK
BK
BK
BK
-1WR-X102 -WS673PE -WS675PE -WS677PE -WS71PX -WS681PE
-X102
Coolpik
2 (-) 4 3 1 4 3 1 4 3 1 4 3 1 4 3 1
P1 P3 P5 P7 P9
1 (+)
3 (P1)
4 (P2)
6 (P3)
8 (P4)
5 (P5)
I/O Multiport Board
9 (P6)
7 (P7)
10 (P8)
11 (P9)
12 (P10) P2 1 3 4 P4 1 3 4 P6 1 3 4 P8 1 3 4 P10 1 3 4
BN
BN
BN
BN
BU
BU
BU
BU
BK
BK
BK
BK
-1WR-X102 -WS674PE -WS676PE -WS678PE -WY810SV 1 2 -WS682PE
+1R-X102 3 4 6 8 5 9 7 10 11 12 + - + - + - + -
-S674PE -S676PE -S678PE =22-Y810SV -S682PE
-WR-X102 C2
2
+R-X102 3 4 6 8 5 9 7 10 11 12
CoolPik CoolPik CoolPik CoolPik CoolPik
Photoeye 2 Photoeye 4 Photoeye 6 Vacuum On Photoeye 8
WH GN YE GY PK RD BK VT GY/PK RD/BU
1 5 4 8 1 5 4 4 4 8
+R-X102
CH1 CH2 CH3 CH4 CH1 CH2 CH3 CH3 CH3 CH4 (.3)
(=17/2.13) (=17/2.13) (=17/2.9) (=17/2.9) (=17/2.13) (=17/2.13) (=17/2.9) (=17/2.9) (=17/2.9) (=17/2.9) (.1)
CoolPik I/O
P8
=17-1904 =17-1905 =17-5901 =17-1906
DIGITAL INPUT DIGITAL INPUT DIGITAL OUTPUT DIGITAL INPUT
CoolPik CoolPik CoolPik CoolPik CoolPik CoolPik CoolPik CoolPik CoolPik CoolPik
Sensor 1 Sensor 2 Sensor 3 Sensor 4 Sensor 5 Sensor 6 Calibrate Vacuum On Photoeye 7 Photoeye 8
1 3 5 33 41
-Q979 13 41
11A 34 42
-K979 -Q979
(.15)
(.16)
P8
I> I> I> (.15) 14 42
2 4 6
1 3 5
-K979
(.15) 2 4 6 4 8
CH3 CH4
(=17/2.9) (=17/2.9)
+R-X979 1 2 3 PE =17-1907
DIGITAL INPUT
1 2 3 GNYE Water E E
-W-M979
Temperature Water Control Water Control
(BK) (WH) (RD) Valve Motor ON
T1 T2 T3
-M979
M
3~
WH
5HP 33
RD
-WB166TC +R-X141 1 2 3 4
C3 PE -Q979
34
-WY141PQ BK WH RD BU
C3
WH RD A1
+R-X141 -Y141PQ
1
PE
4 -B166TC WATER
-K979
Water Control Valve + GND 3 4 24V GND
C3 P8 A2
FEMALE CONTROL
P8
VALVE 11 12 7 8 9 10
2 3
+R-X979
6 2
Water Control Motor
FEMALE P8 (15.5) M.P8 M.P8 (17.14)
1 2 (.3)
5 1 3 4 (.3)
5 6 (.4)
13 14 (.15)
21 22
31 32
MACHINE MODEL Name Date Time DESCRIPTION PROJECT =16 +
43 44 769043
Edited mbehbood 3/18/2015 5:14:52 PM
WATER CONTROL MACHINE
HyPET400HPP4.0P120/120 EE120 Approval 6829663
Sheet Total
Checked DRAWING #
Original 6838198A 16 17
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
G
Part Drop
Pulse
=17-2900
DIGITAL OUTPUT
+R-X927 1
(=17/3.9)
CH3
-PHE
Part Drop
11
Pulse -K927
(.14) 14
+R-X927 2
A1
-K927
P8 A2
+R-X927 PE 1
+P8-X105
U29
PE
M
-A12E
EK1100
P8
(/2.9)
4 3 2 1
PE - + 24V (E-BUS)
8 7 6 5
PE - + 0V (E-BUS )
-A12-1G 4
PE
3
-
2
+
1
24V
EL9410 8 7 6 5
(/3.9) PE - + 0V
-A12-2E 4
PE
3
-
2
+
1
NC
EL9110 8 7 6 5
(/3.9) PE - + NC
-A12E =16-A280
(/2.9) -8052 (=16/3.2)
ROBOT I/O (/2.9) ROBOT
Bus Coupler Profinet IO Controller Servo Control Unit
-WPN1
P8 P8 P8
IN OUT X1 IN
YE
(=08/3.9) ROBOT ECAT1 X1:1 X2:1 X1:1 X1400:1
X1:3
WH X1400:3
(=08/3.9) ROBOT ECAT2 X1:3 X2:3 OR
X1:2 X1400:2
BU
(=08/3.9) ROBOT ECAT3 X1:2 X2:2 X1:6 X1400:6
X2:3
X2:2
X2:6
X2 OUT
X1 IN
1 3 2 6 1 3 2 6
=17-A12E EK1100
P8 BUS COUPLER
(/1.4)
(/1.8)
24V
24V
0V
PE
24V
0V
0V
PE
4 1
Vacuum Motor Running =16-K18:14 (=16/12.16) CH3 EL1014 CH1
8 4CH DI
=17-1900 5
Vacuum Motor O/L =16-Q18:42 (=16/12.17) CH4 CH2 (=16/14.5) =16-X101.2 Water Saver Meter
4 1
CH3 EL1014 CH1
8 4CH DI
=17-1901 5
CH4 CH2 (=16/9.6) =16-S801PX:4 Conveyor motor running
4 1
Tooling Plate Photoeye 3 =16-X101.1 (=16/13.3) CH3 EL1014 CH1 (=16/13.1) =16-X101.1 Tooling Plate Photoeye 1
8 4CH DI
=17-1902 5
Tooling Plate Photoeye 4 =16-X101.1 (=16/13.4) CH4 CH2 (=16/13.2) =16-X101.1 Tooling Plate Photoeye 2
4 1
Tooling Plate Calibration =16-X101.2 (=16/14.6) CH3 EL1014 CH1 (=16/13.5) =16-X101.1 Tooling Plate Photoeye 5
8 4CH DI
=17-1903 5
CH4 CH2 (=16/13.6) =16-X101.1 Tooling Plate Photoeye 6
4 1
CoolPik Sensor 3 =16-X102:6 (=16/15.3) CH3 EL1014 CH1 (=16/15.1) =16-X102:3 CoolPik Sensor 1
8 4CH DI
=17-1904 5
CoolPik Sensor 4 =16-X102:8 (=16/15.3) CH4 CH2 (=16/15.2) =16-X102:4 CoolPik Sensor 2
4 1
CoolPik Calibrate =16-X102:7 (=16/15.6) CH3 EL1014 CH1 (=16/15.4) =16-X102:5 CoolPik Sensor 5
8 4CH DI
=17-1905 5
CH4 CH2 (=16/15.5) =16-X102:9 CoolPik Sensor 6
4 1
CoolPik Photoeye 7 =16-X102:11 (=16/15.8) CH3 EL1014 CH1 (=16/13.7) =16-X101.1 Tooling Plate Photoeye 7
8 4CH DI
=17-1906 5
CoolPik Photoeye 8 =16-X102:12 (=16/15.9) CH4 CH2 (=16/13.8) =16-X101.1 Tooling Plate Photoeye 8
4 1
Water Control Motor ON =16-K979:14 (=16/16.15) CH3 EL1014 CH1
8 4CH DI
=17-1907 5
Water Control Motor O/L =16-Q979:42 (=16/16.16) CH4 CH2
4 1
U Vacuum 3 =16-X101.2 (=16/14.3) CH3 EL2004 CH1 (=16/14.1) =16-X101.2 U Vacuum 1
8 4CH DO 0.5A
=17-5900 5
U Vacuum Relief =16-X101.2 (=16/14.4) CH4 CH2 (=16/14.2) =16-X101.2 U Vacuum 2
4 1
CoolPik Vacuum On =16-X102:10 (=16/15.7) CH3 EL2004 CH1
8 4CH DO 0.5A
=17-5901 5
CH4 CH2 (=16/14.9) =16-X101.2 U Tooling Plate Blow
4 1
CH3 EL2004 CH1 (=16/14.8) =16-X101.2 U Vacuum 4
8 4CH DO 0.5A
=17-5902 5
CH4 CH2
1
EL3312 CH1 (=16/16.7) =16-B166TC:WH Water Temperature
2CH AI T/C
=17-6900 2
CH2 (=16/16.8) -6900:6
X2
X1
EL6632
=17-8052 Profinet IO Controller
(/1.7) 1 3 2 6 1 3 2 6
24V
24V
0V
PE
=17-A12-1G EL9410
(/1.8)
24V
24VDC FEED
0V
0V
PE
4 1
G Part Drop Pulse =16-K927:A1 (=16/17.14) CH3 EL2004 CH1
8 4CH DO 0.5A
=17-2900 5
CH4 CH2
24V
0V
PE
=17-A12-2E EL9110
(/1.8)
24V
24VDC FEED
0V
PE
4 1
CH3 EL2004 CH1
8 4CH DO 0.5A
=17-4900 5
E Water Control Motor ON =16-K979:A1 (=16/16.15) CH4 CH2 (=16/12.17) =16-K18:A1 E Vacuum Motor On
1
EL4002 CH1 (=16/16.10) =16-Y141PQ:+ E Water Control Valve
2CH AO 0-10V
=17-6450 5
CH2
EL9011
=17-A12-BE BUS END
BUS END
2N(N1)
(=06/3.19) 2N(N2)
1) Connection conform to ISO 11926: Connections for general use and fluid Block Green
power-ports and stud end with ISO 725 thread and o-ring sealing.
2) Four-screw split flange connections in accordance with ISO 6162: Hydraulic Pressure line Red
Fluid Power four-screw split flange connections for use at pressures of 2.5 MPa to 40 MPa
Tank line Blue
Type 1 Metric, Type II Inch Series.
3) Cavity dimensions conform to ISO 7368: Hydraulic Fluid Power - Two port slip in Pilot line Yellow
cartridge valves - Cavities code ISO 7368-BA-06-2A. Drain line Orange
4) Surface dimensions conform to ISO 4401:1994, Hydraulic Fluid Power - Four port
A line White (inverse to background)
directional control valves - Mounting Surfaces.
B line Cyan
Water In
System Pump 1
X DRG Pump Controller
2.0 MPa
(290 psi)
-B803TC
Silencer Reservoir Fill
(=22/3.12) Port 3/4" Quick
-B802TC
T/Res Disconnect
22 MPa
(3190 PSI)
Warter Out
Water In
B1 MB B
Filter Pump
A4 Pump
Reservoir Breather
(20.7 kPa / 3psi)
S MS U K1 K2 T R
Reservoir Vent
(3.5 kPa / 0.5 psi)
-B152TC
-S14LS
RESERVOIR
P
CEN VALVE
PV8.3
A B
-Y282DQ
P T
A P T B PV8.2
PV4
PV15 PV5
Injection Accum.
Charge/Oil Warming
A P T B PV8.1
F -Y23DP
X
-S410PX
PV6
X Z2 Y
PV8.0
Injection Accum.
PV39 Manual Dump
PV16
PP3G
PV14
PV20
P T
A P T B
PP1 PP1G PP2 PP2G PX2 PU1G PU1 PT1 PT2 PT8
HPP Gen 4.0 & 5.0 Hot P100 & Above 137 1991 B3 B5 A5
B1
-B3PT
Runners /38 mm orifice
Injection Manifold
-B22PT
I I (Location E2)
P P
EA4T EA4G EA4 EB2T EB2 EB3 EB2G EA3 EA2 EA2G EB5 EA5 EA5G EB1G EB1 EA1 EA1G EA1T
EV7 TRANSFER CONTROL EV3 SHOT SIZE LOCK EV1 INJECTION CONTROL
CARRIAGE CONTROL DISTRIBUTOR CONTROL
P T EV4.1 EV6.1 P T P T
-Y4SD -Y419DQ -Y2SD
P T
-Y477DQ
P T
A B -Y9DQ -Y10DQ A B A B
P A B T A B P A B T
P A B T
P T A B P T
-Y298DQ -Y287DQ
P A EV6.0 B T
A B EV4.0 A B P T Set at X Y A B
21.6 MPa
(3130 PSI)
P A B T -Y140PP P A B T
P T P T
U P A B T U
S S
a A B
b See top of a A B
b
page for
pressure
A B setting P T
X P A B T Y X P A B T Y
EV5
Booster Cylinders
Booster Manifold
C4
C4V1
P T
-Y77DQ
A B
P T
Distribution Manifold
A B
(Location C1)
X P A B T T Y D1
(7.12) C1T1/D1T3
D1T3
(7.8) D1P3/C1P1
D1P3
C4S1/Retrieval
C4S1
(7.10) C1Y1/D1Y3
D1Y3
(7.7) D1X3/C1X1
D1X3
C2) I
P
I
P
I
P
I
P
C2A2T C2A2G C2A2 C2B2T C2B2G C2B2 C2A1 C2A1G C2A1T C2B1 C2B1G C2B1T
C2
C2S1/Retrieval
C2V2 EJECTOR CONTROL C2S1
A B
U
S
-Y15SD
P T
P A B T
P T
-Y703DQ
P A B T
A B
U
S P T
-Y3SD
P T
A B
A X P T Y B
P A B T
P T
-Y285DQ
A X P T Y B
b
A B
MOLD STROKE RELIEF VALVE
C2V3
MOLD STROKE RELIEF VALVE P A B T C2V6.2
C2V7.2
P T
U
S
C2V6.1
a A1 B A2 b
C2V7.1 N F M
N F M
X P A1 A2 B T Y
Y X
Y X
C2V6.0
C2V7.0
P
I C4P2/C2P1 C2T1/C4T2
C2Y1/D1Y2
D1X2/C2X1 (5.12)
-B416PT (5.2) (5.2) (5.12)
(6.15) C2B1/MSB
(6.11) C2A1/MSA
(6.6) C2A2/EJA
(6.10) C2B2/EJB
-B6PT
-B27PT
I
Clamp Manifold P I
P
(Location C1) C1B1G C1B1T C1B1 C1A1G C1A1T C1A1
C1
C1V1 CLAMP CONTROL C1S1/Retrieval
C1S1
P T
-Y1SD
A B
CLAMP CYLINDER LOCK
P A B T C1V3.2
P T P T
-Y286DQ -Y270DQ
b a
A B A B
P A B T P A B T C1V3.1
P T
U
S
A B X Y
C1V3.0 3.4 +/- 0.2 Bar (50+/- 2 PSI) at 50°C
Accumulator Nitrogen Precharge Pressure
X P A B T Y
C1V4 C1T2
MANIFOLD PAGE VALVE SIZE MANIFOLD PAGE VALVE SIZE MANIFOLD PAGE VALVE SIZE
+C1-P1 ISO 11926 No: -20 +E-T1 ISO 6162: 51 mm: 20 MPa Series Type 1
+C1-T2 ISO 11926 No: -12 P =21/5 +P-P1 ISO 6162: 38 mm: 40 MPa Series Type 1
C2 =21/8 +C2-A1 32 mm diameter +P-P3 ISO 6162: 51 mm: 40 MPa Series Type 1
+C2-A1T ISO 11926 No: -6 +P-P4 ISO 6162: 51 mm: 40 MPa Series Type 1
+C2-A2T ISO 11926 No: -6 +P-P22 ISO 6162: 51 mm: 40 MPa Series Type 1
+C2-B1G ISO 11926 No: -6 +P-P24 ISO 6162: 51 mm: 40 MPa Series Type 1
+C2-B2G ISO 11926 No: -6 +P-T2 ISO 6162: 51 mm: 20 MPa Series Type 1
+C2-B2T ISO 11926 No: -6 +P-T3 ISO 6162: 51 mm: 20 MPa Series Type 1
+C2-Y1 ISO 11926 No: -8 +P-X2 ISO 6162: 38 mm: 40 MPa Series Type 1
C4 =21/7 +C4-A1 ISO 11926 No: -12 +P-Y1 ISO 11926 No: -8
+C4-A1G ISO 11926 No: -6 D1 =21/7 +D1-P1 ISO 6162: 38mm; 40MPa Series Type 1
+C4-B1 ISO 11926 No: -12 +D1-P2 ISO 6162: 38mm; 40MPa Series Type 1
+C4-B1G ISO 11926 No: -6 +D1-P3 ISO 6162: 38mm; 40MPa Series Type 1
+C4-P1 ISO 6162: 38 mm; 40 MPa Series Type 1 +D1-T1 ISO 6162: 76mm; 20MPa Series Type 1
+C4-T1 ISO 6162: 51 mm; 35 MPa Series Type 1 +D1-X1 ISO 6162: 38mm; 40MPa Series Type 1
E =21/6 +E-A1 40 mm diameter spigot +D1-X3 ISO 6162: 38mm; 40MPa Series Type 1
+E-A1G ISO 11926 No: -6 +D1-Y1 ISO 6162: 38mm; 40MPa Series Type 1
+E-A2 ISO 11926 No: -6 +D1-Y3 ISO 6162: 38mm; 40MPa Series Type 1
MANIFOLD PAGE VALVE SIZE MANIFOLD PAGE VALVE SIZE MANIFOLD PAGE VALVE SIZE
+C1-V1-Y1SD
+C1-V1-Y286DQ
+C1-V3.2-Y270DQ
+C2-V1-Y3SD
+C2-V1-Y285DQ
+C2-V2-Y15SD
+C2-V2-Y703DQ
+C4-V1-Y77DQ
+E-V1-Y2SD
+E-V1-Y287DQ
+E-V3-Y419DQ
+E-V4.0-Y140PP
+E-V4.1-Y9DQ
+E-V4.1-Y10DQ
+E-V5 1.5 mm - M6
+E-V6.1-Y477DQ
+E-V7-Y4SD
+E-V7-Y298DQ
+P-V3-Y4DP
+P-V4 3.0 mm - M8
+P-V5 WS10Y
+P-V5-Y23DP
+P-V6 SD08-01
+P-V8.0-S410PX
+P-V8.1 ISO 7368: SIZE 10 (NG40) Cover P:1.5 mm; M6, Z1 2 mm; M8
+P-V8.3-Y282DQ
+P-V15 ISO 7368: SIZE 09 (NG32) Cartridge/Cover, F 1.2 mm, M6 x 1.0 Taper
+P-V39 M-SR08
-Y195SV
-Y1SV 4
X1 (2.2)
P
Air (Water)
-Y275SV
Air Pressure: Minimum 0.79 MPa (115 psi), Maximum 1.03 MPa (150 psi)
See machine manual for flow and air quality requirements
P
3/4"
A2 (2.1)
Machine FRL Unit
A B Set at
-Y29SV -Y30SV -S24PS 0.48 MPa
(70 psi)
P
Air Supply
-Y810SV
-Y239SV -Y238SV -Y237SV
-Y333SV
XP XP XP XP
1 3 1 3 1 3 1 3 XP
3
Vacuum 4 Vacuum 3 Vacuum 2 Vacuum 1
1
1"
(1.16) X1
6
2"
2
-Y240SV
Vacuum
??? XP
Tank
2
-Y236SV
1 Vacuum Relief
(GEN 3.1, 3.5, 4.0)
6 3
2" 1 Blow Control
(EOAT)
Vaccum Gauge
Blow
Tank
3/4"
(1.16) A2
Clamp Unit
-Y536SV
P1
1
C4S1 Booster Manifold/Retrieval 2
3 2
12
Bottle 6.2 MPa (90 psi)
C2S1 Stroke-Ejector Manifold/Retrieval
C1S1 Clamp Manifold/Retrieval
-Y532SV 1 3
1 -Y529SV
2
12
PS1 Power Manifold/Retrieval 1
2 P E
V
12
P2
-Y534SV 1 3 1 2
3 3
Transfer cylinders
2
12 12
-Y528SV
-Y535SV 1 3
Injection Unit 4
2
F
1
-S311LS
PORT SIZE
-Y356DQ
Pump Motor
Shut off
Injection
Machine Cabinet HE
Robot Z Motor
Robot Z Motor
Robot Cabinet HE
Robot Cabinet HE
Oil In
Coolant Requirement:
Inlet Temperature: 10 °C to 34 °C (50 °F to 93 °F) - Non-condensing
Inlet Pressure: 0.4 MPa to 0.6 MPa (58 psi to 87 psi)
Inlet to Outlet Pressure Drop: 0.20 MPa (29 psi) Minimum
Refer to Husky Standard for water quality requirements
Water In
From The Factory
Water Supply.
-Y4SV -Y5SV
-Y141PQ
Air In
B166TC
Tooling Plate
Water Out