Hydraulic Gear Pumps For Truck Applications: Edition: 04/10.2020 Replaces: SFP 03 T A
Hydraulic Gear Pumps For Truck Applications: Edition: 04/10.2020 Replaces: SFP 03 T A
HYDRAULIC GEAR
PUMPS
Headquarters: FOR TRUCK
CASAPPA S.p.A.
Via Balestrieri, 1
43044 Lemignano di Collecchio
APPLICATIONS
Parma (Italy)
Tel. (+39) 0521 30 41 11
Fax (+39) 0521 80 46 00
E-mail: [email protected]
www.casappa.com
S F P
SFP
INDEX
Section Page
INTRODUCTION.................................................................................................................................................................. 3
INSTRUCTIONS.................................................................................................................................................................. 4
FEATURES.......................................................................................................................................................................... 5
PORTS POSITION............................................................................................................................................................... 6
PORT SIZES...................................................................................................................................................................... 28
O 04/10.2020
2 DCAT200-ID02
SFP
INTRODUCTION
“SFP” the new line of hydraulic gear pumps of Formula series is available in groups 3 and 3,5. The main features
of new Formula “SFP” line are the noise level reduction, the availability of different ports position and the modular
and compact design for direct mounting on PTOs.
1 2 3 4
1 Mounting flange
2 Seal
3 Body
4 Plug
5 Thrust plate
6 Gear
7 Shaft seal
8 Bearing
03/09.2016
8 7 6 5
DCAT200-ID02 3
SFP
INSTRUCTIONS
INSTALLATION STORAGE O
The storage must be in a dry environment.
PUMP Max storage time in ideal conditions is 24 months.
The direction of rotation of single-rotation pumps must be the The ideal storage temperature is between 5 °C (41 °F) and
same as that of the drive shaft. Check that the coupling flange 20 °C (68 °F). No problem in case of temperature between
Replaces: 01/07.2008
correctly aligns the transmission shaft and the pump shaft. -40 °C (-40 °F) and 50 °C (122 °F). Below -40 °C (-40 °F) please
For pumps version 0 the connection do not generate an axial consult our pre-sales department.
or radial load on the pump shaft. For pumps version 5 please
consult the values indicated in this catalogue. STARTING UP
Check that all circuit connections are tight and that the entire
TANK system is completely clean. Insert the oil in the tank, using a
Tank capacity must be sufficient for the system’s operating filter. Bleed the circuit to assist in filling. Set the pressure relief
conditions ( ~ 3 times the amount of oil in circulation) to avoid valves to the lowest possible setting. Turn on the system for a
overheating of the fluid. A heat exchanger should be installed few moments at minimum speed, then bleed the circuit again
if necessary. The intake and return lines in the tank must be and check the level of oil in the tank.
spaced apart (by inserting a vertical divider) to prevent the If the difference between pump or motor temperature and fluid
return-line oil from being taken up again immediately. temperature exceeds 10 °C (50 °F), rapidly switch the system
on and off to heat it up gradually. Then gradually increase the
LINES pressure and speed of rotation until the pre-set operating lev-
The lines must have a major diameter which is at least as large els as specified in the catalogue are attained.
as the diameter of pump ports, and must be perfectly sealed.
To reduce loss of power, the lines should be as short as possi- COLD START
ble, reducing the sources of hydraulic resistance (elbow, throt- Cold start is meant short term and low idle. During cold start of
tling, gate valves, etc.) to a minimum. A length of flexible tub- the machine the following limits can be applied:
ing is recommended to reduce the transmission of vibrations.
All return lines must end below the minimum oil level, to pre- Minimum inlet pressure 0,5 bar abs. (7 psi)
vent foaming. Before connecting the lines, remove any plugs
Outlet pressure ≤ 50 bar (725 psi)
and make sure that the lines are perfectly clean.
Speed ≤ 1500 min-1
HYDRAULIC FLUID Minimum temperature -40 °C (-40 °F)
Use hydraulic fluid conforming to viscosity data as specified in Max oil viscosity 2000 mm2/s (cSt) [9100 SSU]
the first pages of the catalogue. Avoid using mixtures of differ-
ent oils which could result in decomposition and reduction of If the ambient temperature is lower than -20 °C (-4 °F) the sys-
the oil’s lubricating power. tem speed and pressure must be limited until the hydraulic oil
temperature exceeds -20 °C (-4 °F).
FILTERS
We recommend filtering the entire system flow. Filters on suc- PERIODICAL CHECKS - MAINTENANCE
tion and return line must be fitted in according to the contami- Keep the outside surface clean especially in the area of the
nation class as indicated in the first pages of the catalogue. drive shaft seal. In fact, abrasive powder can accelerate wear
Casappa recommends to use its own production filters: on the seal and cause leakage. Replace filters regularly to keep
the fluid clean. The oil level must be checked and oil replaced
periodically depending on the system’s operating conditions.
O 04/10.2020
4 DCAT200-ID02
SFP
FEATURES
WARNING !
Failure or improper use of the product can cause damage at the same product or system.
Make sure to have the latest release of this catalogue.
Replaces: 03/09.2016
Tab. 1
Temperature °C (°F)
Max pressure Max speed Seals
Type Fluid composition Max Max
bar (psi) min-1 Min ( )
contiuous peak
Mineral oil based hydraulic -25 (-13) 80 (176) 100 (212) N
ISO/DIN See page 5 See page 5
fluid to ISO/DIN -25 (-13) 110 (230) 125 (257) V
Oil emulsion in water
HFA 50 (725) 1500 2 (36) 55 (131) _ N
5 ÷ 15% of oil
Water emulsion in oil
HFB 120 (1740) 1500 2 (36) 60 (140) _ N
40 % of water
HFC Water - glycol 100 (1450) 1500 -20 (-4) 60 (140) _ N Bz
HFD Phosphate ester ( ) 150 (2175) 1500 -10 (14) 80 (176) _ V Bz
( ) N= Buna NBR (standard) - V= Viton - N Bz= Buna N and viton with Bronze thrust plates - V Bz= Viton with Bronze thrust plates.
( ) For skydrol phosphate esters please consult our pre-sales department.
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DCAT200-ID02 5
SFP
PORTS POSITION
“SFP” Formula pumps are supplied in version L with 2 ports and in version (L)H with 3 ports, 1 inlet and 2 outlet (1 is plugged).
In version (L)H is possible to obtain the version (H)L just switching the plug from the side port to the rear port. Version with rear
ports is available on request. Please consult our pre-sales department.
O
Anti-clockwise rotation
Replaces: 01/07.2008
2 Ports body 3 Ports body
L (L)H (H)L
IN IN IN
Clockwise rotation
IN IN IN
OUT
L (L)H (H)L
OUT PLUG OUT PLUG
PRESSURE DEFINITION
p3 Peak of pressure
p (bar) - (psi)
p3
p2 The peak of pressure is the max pressure allowed and
it corresponds to the overshoot of the relief valve.
p1
Please note that both relief valve setting and overshoot must
be lower than their limits.
If the relief setting is compliant but the overshoot is higher
than the limit, the relief setting must be decreased until the
overshoot is compliant to Casappa limit.
T (s)
Max. 20 s Max. 50 ms For high frequency applications please consult our pre-sales
department.
6 DCAT200-ID02
SFP
SFP 30•34 35,43 (2.16) 280 (4060) 300 (350) 310 (4495) 2800 4200 300
SFP 30•43 45,09 (2.75) 270 (3915) 290 (4205) 300 (4350) 2500 3500 300
SFP 30•51 53,14 (3.24) 250 (3625) 270 (3915) 280 (4060) 2500 3500 300
SFP 30•61 62,80 (3.83) 230 (3335) 250 (3625) 260 (3770) 2500 3500 300
SFP 30•73 75,68 (4.62) 205 (2973) 235 (3408) 240 (3480) 2250 3500 300
SFP 30•82 83,74 (5.11) 195 (2828) 225 (3263) 230 (3335) 2250 3500 300
SFP 35•90 95,99 (5.86) 230 (3335) 250 (3625) 265 (3843) 2250 3500 300
SFP 35•100 104,92 (6.40) 220 (3190) 240 (3480) 255 (3698) 2250 3500 300
SFP 35•112 118,31 (7.22) 205 (2973) 225 (3263) 240 (3480) 2250 3500 300
O
Pressure values in the table refer to side ports unidirectional pumps.
For different configurations and working conditions please consult our pre-sales department.
Δp • Q
POUT = [kW]
600
GENERAL NOTES
DCAT200-ID02 7
SFP
LEAKAGE FREE
Replaces: 01/07.2008
Viton
Viton
Two shaft seals on the pump and one on the support guarantee a perfect seal avoiding the oil exchange between the hydraulic
circuit and the gear box; catastrophic failures are eliminated.
For internal pump seals please refer to page 5.
In case of failure, a safety system between the shaft seals of the pump allows the oil to escape, but doesn’t allow the entry of
contamination into the pump.
We recommend to mount the pumps with the hole in horizontal position or even better facing down.
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8 DCAT200-ID02
SFP
DCAT200-ID02 9
SFP
01/07.2008
10 DCAT200-ID02
SFP
Pump type A B C D E
mm mm IN OUT mm
1 2 3 (in) (in) (BSPP) (BSPP) (in)
O 04/10.2020
183,5 130,5
SFP 30•34 0-L8Z0-LGE/GE- (7.224) (5.138)
G 3/4 G 3/4
189,5 127,5
SFP 30•43 (7.461) (5.020) 64
N 194,5 132,5 (2.520)
SFP 30•51 S V VGR01 (7.657) (5.217)
D -QW-
SFP 30•61 B 0-L8Z0-LGF/GF- N Bz VRS01 200,5 138,5
G1 G1
V Bz (7.894) (5.453)
208,5 141,5
SFP 30•73 (8.209) (5.571) 70
213,5 146,5 (2.756)
SFP 30•82 (8.406) (5.768)
1: Rotation - 2: Seals - 3: Painting. For more information see page 5.
Order example:
DCAT200-ID02 11
SFP
Replaces: 01/03.2010
PLUG V
Pump type A B C D E F G V
mm mm IN OUT mm mm mm Nm
1 2 3 4 (in) (in) (BSPP) (BSPP) (in) (in) (in) (lbf in)
183,5 130,5 189 90 ±15
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SFP
Ordering Code:
Ordering Code:
DCAT200-ID02 13
SFP
Pump type A B C D E
mm mm IN OUT mm
1 2 3 (in) (in) (BSPP) (BSPP) (in)
O 04/10.2020
183,5 130,5
SFP 30•34 0-16Z0-LGE/GE- (7.224) (5.138)
G 3/4 G 3/4
189,5 127,5
SFP 30•43 (7.461) (5.020) 64
N 194,5 132,5 (2.520)
SFP 30•51 S V VGR01 (7.657) (5.217)
D -QW-
SFP 30•61 B 0-16Z0-LGF/GF- N Bz VRS01 200,5 138,5
G1 G1
V Bz (7.894) (5.453)
208,5 141,5
SFP 30•73 (8.209) (5.571) 70
213,5 146,5 (2.756)
SFP 30•82 (8.406) (5.768)
1: Rotation - 2: Seals - 3: Painting. For more information see page 5.
Order example:
14 DCAT200-ID02
SFP
O
Replaces: 01/03.2010
PLUG V
Pump type A B C D E F G V
mm mm IN OUT mm mm mm Nm
1 2 3 4 (in) (in) (BSPP) (BSPP) (in) (in) (in) (lbf in)
183,5 130,5 189 90 ±15
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DCAT200-ID02 15
SFP
Fr
Pump type A B C D E
mm mm IN OUT mm
1 2 3 (in) (in) (BSPP) (BSPP) (in)
O 04/10.2020
183,5 130,5
SFP 30•34 5-16Z0-LGE/GE- (7.224) (5.138)
G 3/4 G 3/4
189,5 127,5
SFP 30•43 (7.461) (5.020) 64
N 194,5 132,5 (2.520)
SFP 30•51 S V VGR01 (7.657) (5.217)
D -QW-
SFP 30•61 B 5-16Z0-LGF/GF- N Bz VRS01 200,5 138,5
G1 G1
V Bz (7.894) (5.453)
208,5 141,5
SFP 30•73 (8.209) (5.571) 70
213,5 146,5 (2.756)
SFP 30•82 (8.406) (5.768)
1: Rotation - 2: Seals - 3: Painting. For more information see page 5.
Order example:
16 DCAT200-ID02
SFP
O
Replaces: 01/03.2010
Fr
PLUG V
Pump type A B C D E F G V
mm mm IN OUT mm mm mm Nm
1 2 3 4 (in) (in) (BSPP) (BSPP) (in) (in) (in) (lbf in)
183,5 130,5 189 90 ±15
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DCAT200-ID02 17
SFP
Pump type A B C D E
mm mm IN OUT mm
1 2 3 (in) (in) (BSPP) (BSPP) (in)
O 04/10.2020
162,5 109,5
SFP 30•34 0-19T1-LGE/GE- (6.398) (4.311)
G 3/4 G 3/4
178,5 106,5
SFP 30•43 (7.028) (4.193) 64
N 173,5 111,5 (2.520)
SFP 30•51 S V VGR01 (6.831) (4.390)
D -QW-
SFP 30•61 B 0-19T1-LGF/GF- N Bz VRS01 179,5 117,5
G1 G1
V Bz (7.067) (4.626)
187,5 120,5
SFP 30•73 (7.382) (4.744) 70
192,5 125,5 (2.756)
SFP 30•82 (7.579) (4.941)
1: Rotation - 2: Seals - 3: Painting. For more information see page 5.
Order example:
18 DCAT200-ID02
SFP
O
Replaces: 01/03.2010
PLUG V
Ext. Spline UNI 8953-6x21x25 S
Max. Torque 360 Nm
3186 lbf in
(H)L (L)H
Pump type A B C D E F G V
mm mm IN OUT mm mm mm Nm
1 2 3 4 (in) (in) (BSPP) (BSPP) (in) (in) (in) (lbf in)
O 04/10.2020
DCAT200-ID02 19
SFP
NOTES
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20 DCAT200-ID02
SFP
Pump type A B C D E
mm mm IN OUT mm
1 2 3 (in) (in) (BSPP) (BSPP) (in)
229,5 155
SFP 35•90 N (9.035) (6.102)
S
V VGR01 233,5 159 70,2
SFP 35•100 D 0-F9Z0-LGG/GG- -QW- G 1 1/4 G 1 1/4
N Bz VRS01 (9.193) (6.260) (2.764)
B 239,5 165
SFP 35•112 V Bz
(9.429) (6.496)
1: Rotation - 2: Seals - 3: Painting. For more information see page 5.
Order example:
DCAT200-ID02 21
SFP
Replaces: 01/03.2010
PLUG V
O 04/10.2020
Pump type A B C D E F G V
mm mm IN OUT mm mm mm Nm
1 2 3 4 (in) (in) (BSPP) (BSPP) (in) (in) (in) (lbf in)
229,5 155 235
SFP 35•90 N (9.035) (6.102) (9.252)
S
(L)H V VGR01 233,5 159 70,2 74 239 170 ±15
SFP 35•100 D 0-F9Z0- GG/GG- -QW- G 1 1/4 G 1 1/4
(H)L N Bz VRS01 (9.193) (6.260) (2.764) (2.913) (9.409) (1372 ÷ 1637)
B 239,5 165 245
SFP 35•112 V Bz
(9.429) (6.496) (9.646)
1: Rotation - 2: Ports position - 3: Seals - 4: Painting. For more information see page 5.
Order example:
22 DCAT200-ID02
SFP
Ordering Code:
Ordering Code:
DCAT200-ID02 23
SFP
O 04/10.2020
Pump type A B C D E
mm mm IN OUT mm
1 2 3 (in) (in) (BSPP) (BSPP) (in)
229,5 155
SFP 35•90 N (9.035) (6.102)
S
V VGR01 233,5 159 70,2
SFP 35•100 D 0-16Z0-LGG/GG- -QW- G 1 1/4 G 1 1/4
N Bz VRS01 (9.193) (6.260) (2.764)
B 239,5 165
SFP 35•112 V Bz
(9.429) (6.496)
1: Rotation - 2: Seals - 3: Painting. For more information see page 5.
Order example:
24 DCAT200-ID02
SFP
O
Replaces: 01/03.2010
PLUG V
Pump type A B C D E F G V
mm mm IN OUT mm mm mm Nm
1 2 3 4 (in) (in) (BSPP) (BSPP) (in) (in) (in) (lbf in)
229,5 155 235
SFP 35•90 N (9.035) (6.102) (9.252)
S
(L)H V VGR01 233,5 159 70,2 74 239 170 ±15
SFP 35•100 D 0-16Z0- GG/GG- -QW- G 1 1/4 G 1 1/4
(H)L N Bz VRS01 (9.193) (6.260) (2.764) (2.913) (9.409) (1372 ÷ 1637)
B 239,5 165 245
SFP 35•112 V Bz
(9.429) (6.496) (9.646)
1: Rotation - 2: Ports position - 3: Seals - 4: Painting. For more information see page 5.
Order example:
DCAT200-ID02 25
SFP
Fr
O 04/10.2020
Pump type A B C D E
mm mm IN OUT mm
1 2 3 (in) (in) (BSPP) (BSPP) (in)
229,5 155
SFP 35•90 N (9.035) (6.102)
S
V VGR01 233,5 159 70,2
SFP 35•100 D 5-16Z0-LGG/GG- -QW- G 1 1/4 G 1 1/4
N Bz VRS01 (9.193) (6.260) (2.764)
B 239,5 165
SFP 35•112 V Bz
(9.429) (6.496)
1: Rotation - 2: Seals - 3: Painting. For more information see page 5.
Order example:
26 DCAT200-ID02
SFP
O
Replaces: 01/03.2010
Fr
PLUG V
Pump type A B C D E F G V
mm mm IN OUT mm mm mm Nm
1 2 3 4 (in) (in) (BSPP) (BSPP) (in) (in) (in) (lbf in)
229,5 155 235
SFP 35•90 N (9.035) (6.102) (9.252)
S
(L)H V VGR01 233,5 159 70,2 74 239 170 ±15
SFP 35•100 D 5-16Z0- GG/GG- -QW- G 1 1/4 G 1 1/4
(H)L N Bz VRS01 (9.193) (6.260) (2.764) (2.913) (9.409) (1372 ÷ 1637)
B 239,5 165 245
SFP 35•112 V Bz
(9.429) (6.496) (9.646)
1: Rotation - 2: Ports position - 3: Seals - 4: Painting. For more information see page 5.
Order example:
DCAT200-ID02 27
SFP
PORT SIZES
For reversible rotation, please consult only the tightening torque for high pressure side port.
A ØB ØC D E
Nominal
CODE
size mm mm mm mm Nm Nm
(in) (in) (in) (in) (lbf in) (lbf in)
39 24,5 18 Max. 1 30 +2,5 90 +5
GE 3/4” G 3/4
(1.5354) (0.9646) (0.7087) (0.039) (266 ÷ 288) (797 ÷ 841)
Max. 1
49 30,5 20 (0.039) 50 +2,5 130 +10
GF 1” G1
(1.9291) (1.2008) (0.7874) (443 ÷ 465) (1151 ÷ 1239)
Max. 1,2 ( )
(0.047)
56 Max. 1
(2.2047) 39,3 20 (0.039) 70 +5 170 +15
GG 1” 1/4 G 1 1/4
(1.5472) (0.7874) (620 ÷ 664) (1505 ÷ 1637)
60 ( ) Max. 1,2 ( )
(2.362) (0.047)
( ) For SFP 35
O 01/08.2008
28 DCAT200-ID02
SFP
NOTES
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DCAT200-ID02 29
SFP
NOTES
O 04/10.2020
30 DCAT200-ID02
Our policy is one of continuous improvement in product. Specification of items may, therefore, be changed without notice.
SFP 04 T A
BOZZA 07/10/2020
HYDRAULIC GEAR
PUMPS
Headquarters: FOR TRUCK
CASAPPA S.p.A.
Via Balestrieri, 1
43044 Lemignano di Collecchio
APPLICATIONS
Parma (Italy)
Tel. (+39) 0521 30 41 11
Fax (+39) 0521 80 46 00
E-mail: [email protected]
www.casappa.com
S F P