8.

3 RETURNS

The Customer Service Department will issue a Return Authorization (RA) number
for all returns. The following information will be required: Electronic Metering Pumps
1. Billing and a ship-to address.
Series C, C PLUS, A PLUS, E, E-DC and E PLUS
2. Model and serial number.
3. Contact name and phone number.
4. Reason for return.
5.
6.
Purchase order (where applicable).
RA number on outside of the carton.
Installation
All material must be returned freight prepaid. All merchandise must be properly Operation
packaged and free of any corrosive, toxic or otherwise hazardous chemical. All
items returned must reference Return Authorization. Maintenance
8.4 CREDITS Instruction
No equipment will be accepted beyond six months after date of shipment from the
factory. Only unused and undamaged equipment will be accepted for return to
stock. All credits are based on acceptance of materials as new and unused by our
inspection personnel. A restocking fee will apply. All equipment returned for
credit must have a RA number and be returned freight prepaid.

READ ALL WARNINGS CAREFULLY

BEFORE INSTALLING

L9408900-000
L06
 TABLE OF CONTENTS 8.0 POLICIES AND PROCEDURES
Page 8.1 MANUFACTURERS PRODUCT WARRANTY
1.0 SAFETY INSTRUCTIONS .................................................................................. 3 The manufacturer warrants its equipment of its manufacture to be free of defects
1.1 General Safety Considerations .................................................................. 3 in material or workmanship Liability under this policy extends for eighteen (18)
1.2 Safety Operating Procedures ..................................................................... 3 months from the date of purchase or one (1) year from date of installation or
whichever comes first. The manufacturer’s liability is limited to repair or replace-
2.0 UNPACKING THE PUMP ................................................................................... 6 ment of any device or part, which is returned, prepaid, to the factory and which
is proven defective upon examination. This warranty does not include installation
3.0 INTRODUCTION ................................................................................................ 6 or repair cost and in no event shall the manufacturer’s liability exceed its selling
3.1 Principle of Operation ................................................................................ 6 price of such part.
3.2 Materials of Construction .......................................................................... 6
The manufacturer disclaims all liability for damage to its products through
4.0. INSTALLATION ................................................................................................. 7 improper installation, maintenance, use or attempts to operate such products
4.1 Mounting ................................................................................................... 7 beyond their functional capacity, intentionally or otherwise, or any unauthorized
repair. Replaceable elastomeric parts are expendable and are not covered by any
4.2 Piping ......................................................................................................... 9
warranty either expressed or implied. The manufacturer is not responsible for
4.3 Wiring ....................................................................................................... 10
consequential or other damages, injuries or expense incurred through use of its
4.4 Well Pump System Installation ................................................................. 10
products.
5.0 START UP AND OPERATION .......................................................................... 11 The above warranty is in lieu of any other warranty, either expressed or implied.
5.1 Power ........................................................................................................ 11 The manufacturer makes no warranty of fitness or merchantability. No agent of
5.2 Priming ...................................................................................................... 11 ours is authorized to make any warranty other than the above.
5.3 Capacity Control ....................................................................................... 13
5.3.1 Stroke Frequency Adjustment ...................................................... 13 For warranty and service matters within the European Union, contact the seller
5.3.2 Stroke Length Adjustment ............................................................ 13 first or:
5.3.3 Controlling Procedure ................................................................... 13 Fagotpad 2
5.4 Control Panel Symbols ............................................................................. 14 3822 CN Amersfoort
5.5 Operation By External Input Signals ......................................................... 15 The Netherlands
5.5.1 Stop Functions .............................................................................. 15
5.5.2 External Pacing Function ............................................................... 15 8.2 EUROPEAN TECHNICAL FILE LOCATION
5.5.3 4-20mA DC Input Function ........................................................... 16
P.O. Box 91
6.0. MAINTENANCE ............................................................................................... 17 Washington
6.1 Routine Maintenance ............................................................................... 17 NE371YH
6.2 Disassembly and Assembly Diaphragm Removal .................................... 18 United Kingdom
6.3 Diaphragm Replacement ........................................................................... 18
6.4 Valve Replacement ................................................................................... 19

7.0 TROUBLESHOOTING ....................................................................................... 20

8.0. POLICIES AND PROCEDURES ......................................................................... 23

8.1 Manufacturer's Product Warranty ............................................................ 23
8.2 European Technical File Location ............................................................ 23
8.3 Returns ..................................................................................................... 24
8.4 Credits ...................................................................................................... 24

2 23
7.0 TROUBLESHOOTING cont'd. 1.0 SAFETY INSTRUCTIONS

PROBLEM PROBABLE CAUSE REM EDY

1. Dirty check valve. 1. Remove and replace or clean
off any scale or sediment. When using chemical feed pumps, basic safety pre-
cautions should always be followed to reduce risk of
2. Ball checks not seating or not 2. Check seat and ball checks for fire, electric shock, and personal injury. Failure to
sealing properly. chips, clean gently. If deformity follow these instructions could result in death or
or deterioration is noted,
serious injury.
replace part with proper
material. Resulting crystals can
hold check valves open, READ ALL INSTRUCTIONS
PUM P LOSES therefore, the valves must be
PRIM E disassembled and cleaned. 1.1 GENERAL SAFETY CONSIDERATIONS
3. Solution container allowed to run 3. Refill the tank with solution and
dry. prime. See 5.0 (Start- Up and • Always wear protective clothing including gloves and safety goggles when
Operation Section). working on or near chemical metering pumps.

4. Chemical Outgassing. 4. Bleed gas, use flooded suction • Inspect tubing regularly when replenishing chemical solution for cracking or
and maintain chemical at room deterioration and replace as necessary. (Always wear protective clothing and
temperature (approx. 20oF) to safety glasses when inspecting tubing.)
minimize outgassing.

1. Too much pressure at discharge. 1. Turn off all pressure valves, • When pump is exposed to direct sunlight use U.V. resistant tubing.
relieve system pressure then
loosen outlet tubing connection • Follow directions and warnings provided with the chemicals from the chemical
at discharge point. Remove manufacturer. User is responsible for determining chemical compatibility with
discharge valve cartridge. chemical feed pump.
Dampen ball check and valve
seats with a few drops of solu-
tion. Set pump dial to maximum
• Secure chemicals and metering pumps, making them inaccessible to children and
rate. When pump is primed, pets.
reconnect all tubing connectors.
• Make sure the voltage on the chemical metering pump matches the voltage at the
2. Check valves not sealing. 2. Disassemble, clean & check for installation site.
deterioration, damage or swelling.
Reassemble and wet the valve • Do not cut plug or the ground lug off of the electrical cord – consult a licensed
PUM P WILL assembly, then prime. See 5.0
electrician for proper installation.
NOT PRIM E (Start- Up & Operting Section).

3. Output dials not set at maximum. 3. Always prime pump with output • Pump is NOT to be used to handle flammable liquids.
dial set at maximum rated
capacity. 1.2 SAFETY OPERATING PROCEDURES
4. Suction lift height too much. 4. Decrease suction lift or pull
Each Electronic Metering Pump has been tested to meet prescribed specifications and
Maximum 5 ft (1.5 m) vacuum on pump discharge
until pump is primed. safety standards.

5. Pump equipped with spring loaded 5. Loosen discharge valve to aid in Proper care in handling, installation and operation will help in ensuring a trouble free
high viscosity valves. priming, take necessary safety installation.
precautions for spills, or apply
vacuum to pump discharge.

22 3
Please read all these cautionary notes prior to installation and start-up of your 7.0 TROUBLESHOOTING cont'd.
metering pump.
PROBLEM PROBABLE CAUSE REM EDY
Important: Pump must be installed and used with supplied back pressure/injection
valve. Failure to do so could result in excessive pump output.
1. Pump setting too low. 1. Adjust to higher setting
(pump must be operting to
• Handle the pump with care. Dropping or heavy impact causes not only external adjust stroke length knob).
damage to the pump, but also to electrical parts inside.
Clean injection parts with
• Install the pump in a place where the ambient temperature does not exceed 104°F LOSS OF 2. Scale at injection point. 2. 8% muriatic acid or
(40°C). The pump is water resistant and dust proof by construction and can be CHEM ICAL undiluted vinegar. (Also,
use outdoors, however do not operate the pump submerged. To avoid high RESIDUAL see Maintenance Section).
internal pump temperatures, do not operate in direct sunlight.
Refill the tank with solution
3. Solution container allowed 3. and prime. (See Start- up
Solenoid housing, head and pump housing may be hot to touch to run dry and Operation Section).
160oF (70oC).
1. Pump setting too high. 1. Lower pump setting (pump
• Install the pump in a place convenient for its future maintenance and inspection, must be operting to adjust
and then secure it to prevent vibration. stroke length knob).

• Protective caps must be removed prior to installing tubing onto valve assemblies. 2. Chemical in solution tank 2. Dilute chemical solution.
too rich. NOTE: For chemical that
Use tubing of specified size. Connect the tubing to the suction side securely to
reacts with water, it may be
prevent the entrance of outside air. Make sure that there is no liquid leakage on TOO M UCH
necessary to purchase a
the discharge side. CHEM ICAL more dilute grade of chemical
direct from chemical supplier.
• Be careful to check that the voltage of the installation matches voltage indicated
on the pump data label. Most pump models are equipped with a three-prong plug. 3. Siphoning of chemical into 3. Test for suction or vacuum at
Always be sure the pump is grounded. To disconnect, do not pull wire but grip well or main line. the injection point. If suction
the plug with fingers and pull out. Do not use the receptacle in common with heavy exists, install an anti- siphon
electrical equipment, which generates surge voltage. It can cause failure of the valve.
electronic circuit inside the pump.
1. Worn tube ends. 1. Cut off end of tubing (about
LEAKAGE 1 in/2.5 cm) and then
• Tampering with electrical devices can be potentially hazardous. Always place reconnect as before.
chemicals and pump installation well out of the reach of children. AT TUBING
CONNECTIONS 2. Chemical attack. 2. Consult your seller for
• Never repair or move the metering pump while operating. Always disconnect alternate material.
electrical power. For safety, always wear protective clothing (protective gloves
and safety glasses) when working on or near chemical metering pumps. 1. Loose fittings. 1. Tighten hand tight. Replace
gasket if hand tightening does
not stop leakage.
• An air bleed valve is available for most models with tubing connections. Air
purges should be performed when the pump-chamber contains no fluid at the time LEAKAGE AT
2. Broken or twisted gasket. 2. Check gaskets and replace if
of start-up. As a safety measure, connect the return tubing to the air bleed valve FITTING broken or damaged.
and bypass fluid back to storage tank or a suitable drain.
3. Chemical attack. 3. Consult your pump supplier
• For accurate volume output, the pump must be calibrated under typical operating for alternate material.
conditions.

4 21
7.0 TROUBLESHOOTING • Chemicals used may be dangerous and should be used carefully and according
to warnings on the label. Follow the directions given with each type of chemical.
Do not assume chemicals are the same because they look alike. Always store
PROBLEM PROBABLE CAUSE REM EDY
chemicals in a safe location away from children and others. We cannot be
responsible for the misuse of chemicals being fed by the pump. Always have the
1. Leak in suction side of 1. Examine suction tubing. If
pump. worn at the end , cut material safety data sheet (MSDS) available for any fluid being pumped.
approximately one inch (2.5
cm) off and reconnect. • All pumps are pretested with water before shipment. Remove head and dry
thoroughly if you are pumping a material that will react with water, (i.e. sulfuric
2. Valve seats not sealing. 2. Clean valve seats if dirty or acid, polymers). Valve seats, ball checks, gaskets, and diaphragm should also be
replace with alternate material dried. Before placing pump into service, extreme care should be taken to follow
if deterioration is noted. this procedure.
3. Low setting on pump. 3. When pumping against
• Valve cartridges are stamped to indicate fluid flow direction. Always install so
pressure, the dial should be
set above 20% capacity for a that markings read from top to bottom, with the arrow pointing in the direction of
reliable feed rate. flow.

4. Low suction level. 4. Solution must be above foot • When metering hazardous material DO NOT use plastic tubing, strictly use proper
valve strainer. rigid pipe. Consult supplier for special adapters or valve assemblies.

5. Diaphragm ruptured. 5. Replace diaphragm as shown • Pump is NOT to be used to handle or meter flammable liquids or materials.
in 6.0 "Maintenance Section".
Check for pressure above
• Standard white discharge tubing is not recommended for installations exposed
rated maximum at the injection
point. NOTE: Chemical to direct sunlight. Consult supplier for special black tubing.
incompatibility with diaphragm
FAILURE TO • Factory will not be held responsible for improper installation of pump, or
material can cause diaphragm
PUM P rupture and leakage around plumbing. All cautions are to be read thoroughly prior to hookup and plumbing.
the pump head. For all installations a professional plumber should be consulted. Always adhere
to local plumbing codes and requirements.
6. Pump head cracked or 6. Replace pump head as shown
broken. in 6.0 "Maintenance Section". • When using pump with pressurized systems, make sure the pressure of the system
Make sure fittings are hand
does not exceed the maximum pressure rating on the pump data label. Be sure to
tight only. Using pliers and
wrench can crack pump head. depressurize system prior to hook up or disconnecting a metering pump.
Also, chemical incompatibility
can cause cracking and • Electronic power modules are equipped with automatic reset thermal overload
subsequent leakage. devices and may reset unexpectedly.

7. Pump head contains air or 7. Bleed pump head, see 5.0

chlorine gas. "Start- up and Operation".

8. Breakdown or disconnection 8. Connect wiring properly.

of wiring. Check fuse or circuit breaker.

9. Voltage drop. 9. Take measures after

investigation of cause.

10. Malfunction of electronic 10. Contact supplier.

control board.

20 5
2.0 UNPACKING THE PUMP 6.3 DIAPHRAGM REPLACEMENT cont'd.

Check all equipment for completeness against the order and for any evidence of shipping • Apply grease to areas of the diaphragm that contact the deflection plate.
damage. Shortages or damages should be reported immediately to the carrier and to the
seller of the equipment. • Slide the diaphragm deflection plate onto the back of the diaphragm stud,
radius side towards the diaphragm. Next slide two shims onto the diaphragm
The carton should Contain: threaded stud and screw the diaphragm into the EPM unit. Refer to Figure
-Metering Pump 14. Turn diaphragm clockwise until deflection plate and shims are tight against
-Clear Flexible Suction Tubing* solenoid shaft and the diaphragm stops turning. If there is a gap between the
-Stiff White Discharge Tubing* adaptor and diaphragm, repeat the procedure removing one shim each time
-Foot valve/Strainer Assembly until the diaphragm just touches the adaptor or is slightly recessed.
-Backpressure Injection
Valve Assembly • If not already done, adjust stroke length to 50%. Place the pump head onto
-Manual the adaptor with valve flow arrows pointing up and install and tighten pump
-Bleed Valve Assembly* head screws. Tighten screws until pump head pulls up against adaptor.
-Strainer Weight*
FIGURE 1 NOTE: Adjust stroke length only when pump is running!
*Items may or may not be included depending on model.

Make sure that all items have been removed from the shipping carton before it is discarded. • Adjust stroke length back to 100% for easier priming and place pump back into
service.
3.0 INTRODUCTION 6.4 VALVE REPLACEMENT
These installation, operation and maintenance instructions cover your electronic metering
pump. Refer to the pump data label to determine the actual model.
• Flush pump to clean any chemical from pump head.
• Unplug pump, release system pressure, and disconnect tubing or piping.
3.1 PRINCIPLE OF OPERATION

Diaphragm metering pumps are used to dispense chemicals or fluids. This is

• Unscrew valve cartridges and discard. Also remove o-rings down inside the
pump head.
achieved by an electromagnetic drive mechanism (solenoid), which is connected to
a diaphragm. When the solenoid is pulsed by the control circuit it displaces the
diaphragm, which, through the use of check valves, moves the fluid out the
• Install new valve cartridges with stamped letters reading from top to bottom,
and the arrow pointing in the direction of flow. Hand tighten only, do not use
discharge under pressure. When the solenoid is de-energized it returns the
wrenches or pliers. This is especially important when the pump head is made
diaphragm and pulls more fluid into the pump head and the cycle repeats.
of SAN material.
The pump stroke rate is controlled by an internal circuit and is changed by turning
the rate knob. The mechanical stroke length is controlled by the stroke length
• Reconnect tubing or piping and reinstall the pump.
knob. Some models do not allow stroke rate control and do not have the stroke
rate knob.
• Check for leaks around newly installed fittings.

3.2 MATERIALS OF CONSTRUCTION

The wetted materials (those parts that contact the solution being pumped)
available for construction are FPP (glass filled polypropylene), PVC, SAN,
Hypalon, Viton, PTFE or FTF, 316 Stainless Steel, PVDF, Ceramic and Alloy C.
These materials are very resistant to most chemicals. However, there are some
chemicals, such as strong acids or organic solvents, which cause deterioration
of some elastomer and plastic parts, such as the diaphragm, valve seats, or head.

6 19
• If the pump has been out of service for a month or longer, clear the pump head 3.2 MATERIALS OF CONSTRUCTION cont'd.
valve assemblies by pumping fresh water for approximately 30 minutes. If the
pump does not operate normally after this “purging run”, replace cartridge Consult a Chemical Resistance Guide or Supplier for information on chemical
valve assemblies. compatibility.

6.2 DISASSEMBLY AND ASSEMBLY Various manufacturers of plastics, elastomers and pumping equipment publish
guidelines that aid in the selection of wetted materials for pumping commercially
DIAPHRAGM REMOVAL available chemicals and chemical compounds. Two factors must always be
considered when using an elastomer or plastic part to pump chemicals. They are:
Flush pump head and valve assemblies out by running pump with water or other
suitable neutralizing solution. Wash outside of pump if chemical has dripped on • The temperature of service: Higher temperatures increase the effect of chemi-
pump. Set stroke length knob of pump to 0% and unplug pump. cals on wetted materials. The increase varies with the material and the chemical
being used. A material quite stable at room temperature might be affected at
Depressurize the system and disconnect tubing or piping from the pump. Remove higher temperatures.
the four pump head screws and then remove the pump head assembly.
• Material choice: Materials with similar properties may differ greatly from one
Remove the diaphragm by grasping it at the outer edge and turning it counter another in performance when exposed to certain chemicals.
clockwise until it unscrews from the electronic power module (EPM). Don’t lose
the deflector plate or diaphragm shims which are behind the diaphragm, they are 4.0 INSTALLATION
needed for re-assembly. Note shim quantity may be from 0 to 2.

Inspect diaphragm, if it is intended to be used again look for indications of the The metering pump should be located in an area that allows convenient connections
PTFE face being overstretched, (localized white areas) or the elastomer on the to both the chemical storage tank and the point of injection. The pump is water
back of the diaphragm being worn. Excessive amounts of either condition require resistant and dust proof by construction and can be used outdoors, however, do not
operate submerged. Avoid continuous temperatures in excess of 104°F (40°C). To
diaphragm replacement.
do otherwise could result in damage to the pump.
6.3 DIAPHRAGM REPLACEMENT 4.1 MOUNTING
• When replacing the diaphragm, it is Typical mounting arrangements are shown in Figures 3, 4, and 5.
always a good idea to replace the valve
cartridges and other worn parts. A kit Important: Injection point must be higher than the top of the solution supply
is available from your supplier with all tank to prohibit gravity feeding, unless suitable backpressure is
parts necessary to completely rebuild always present at the injection point. Installation of an antisiphon
your pump’s wet end. All your sup- valve will prohibit gravity feeding.
plier needs to know is the “KOPkit
No.” on your pump’s data label to • For wall or shelf mounting refer to Figure 3. Connect suction tubing to suction
supply this kit. valve of chemical pump. Suction valve is the lower valve. Tubing should be
long enough so that the foot valve/strainer assembly hangs about 1-2 inches
• Set pump stroke length at 50% and (2-5 cm) above the bottom of chemical tank. To keep chemical from being
FIGURE 14
unplug the pump.
contaminated, the tank should have a cover.
• If you kept the shims from the original diaphragm or know the original
quantity you can avoid the next step for shimming the diaphragm.

18 7
• Flooded suction mounting (installing the pump at the base of the chemical 5.5.3 4-20mA DC INPUT FUNCTION cont'd.
storage tank, Figure 4) is the most trouble free type of installation and is
recommended for very low output requirements. Since the suction tubing is • The signal cord polarity is:
filled with chemical, priming is accomplished quickly and the chance of losing Black = Common
prime is reduced. White = Positive
Wrong polarity can result in excess flow.
To mount pump, drill four holes of .25” (6 mm) diameter in the shelf as shown in
the dimension drawing (Figure 2). Attach pump securely using four #10 (M5) bolts ƒ Signal input impedance is 124 ohms.
and nuts.
ƒ Remove cap from pump socket labeled 4-20 mA, use polarized cord supplied
with pump to connect control circuit to pump. Plug cord into pump socket
• The pump can be mounted on
labeled 4-20 mA.
top of a solution tank as shown
in Figure 5. Install chemical pump
on the cover. Insert suction tub- 6.0 MAINTENANCE
ing through the center hole and
cut tubing so foot valve/strainer Before performing any maintenance or repairs on chemical
hangs about 1 or 2 inches (2-5 metering pumps, be sure to disconnect all electrical connec-
cm) above the bottom of the tank. tions, insure that all pressure valves are shut off and pressure
Mount the chemical pump rig- in the pump and lines has been bled off.
idly by drilling four .25” (6 mm)
holes and using four #10 (M5) Always wear protective clothing, gloves and safety glasses when
screws and nuts. FIGURE 2 performing any maintenance or repairs on chemical metering
pumps.
• USE AN ANTI-SIPHON VALVE IN THE DISCHARGE LINE whenever the
fluid pressure in the discharge line is below atmospheric pressure. This can 6.1 ROUTINE MAINTENANCE
occur if the injection point is on the suction side of a water pump or against
a "negative" head such as when feeding down into a well. • Routinely check the physical operating condition of the pump. Look for the
presence of any abnormal noise, excessive vibration, low flow and pressure
output or high temperatures [when running constantly at maximum stroke
rate, the pump housing temperature can be up to 160°F (70°C)].
• For optimum performance, cartridge valves should be changed every 6-12
months. Depending on the application, more frequent changes may be
required. Actual operating experience is the best guide in this situation.
• Repeated short-term deterioration of valve seats and balls usually indicates
a need to review the suitability of wetted materials selected for the applica-
tion. Contact the supplier for guidance.
FIG. 3 FIG. 4
• Check for leaks around fitting or as a result of deteriorating tubing e.g. when
standard white translucent discharge tubing is exposed to direct sunlight.
Take appropriate action to correct leak by tightening fittings or replacing
components.
• Keep the pump free of dirt and debris as this provides insulation and can lead
to excessive pump temperatures.

FIG. 5

8 17
 • When the “ON” signal pulse is input, the pump operates one stroke 4.2 PIPING
and the fluid is discharged. In addition, the pump can be operated
continuously at a rate of up to 125 strokes/min. by repeated input of • Use provided tubing of specified size for connection. Connect tubing securely
“ON” and “OFF” signals. to prevent leakage of chemical and the entrance of air. Since plastic nuts are
used for fittings, they should not be tightened excessively (i.e. hand tighten
• After receiving an input signal, the pump generates the necessary
only). NPT suction and discharge valves must NOT be over tightened. Hold
power pulse to actuate the solenoid. The external signal input is
fitting in place while adding piping and fittings. NPT suction and discharge
debounced by the pump circuit. The pump will not stroke in response
valves should only be tightened 25 to 35 in. lbs. (4.5-6.3 kg/cm).
to a spurious or erratic input signal that follows at a rate greater than
125 spm. If the external signal rate exceeds 125 spm, the pump will • If the air bleed valve assembly is being used, a return line (tubing) should be
stroke at half the external signal rate to prevent overdosing and to securely connected and routed back to the storage tank. To avoid possible
protect the pump from overheating. injury from chemicals do not attempt to prime using a bleed valve without
installing a return line.
• The input signal must be in the form of closure of a mechanical relay,
other mechanical switching device, or of a solid-state switching • When pump is shelf mounted or top mounted on tank, suction tubing should
device. Voltage signals are prohibited. The switching resistance of be kept as short as possible.
either mechanical or solid-state devices must be 100 ohms or below • To maintain metering performance, a backpressure/injection valve is provided.
when ON and 1 megohm or above when OFF. If any type of solid-state The spring in the standard injection valve typically adds 17 - 20 PSI (1.17 - 1.38
device is employed, it must be installed with proper polarity, if required BAR) to the line pressure, with the exception of the H8 pump, which adds 8 - 10
for the device; and leakage current must not exceed 200 microamperes PSI (.55 - .69 BAR). The injection valve must be installed in the discharge line.
to prevent false triggering in the OFF state. Best practice is to install the injection valve at the point of chemical injection.
• Cycle rate of the input signal should not exceed 125 times per minute. • If the discharge tubing is going to be exposed to direct sunlight, black tubing
should be used instead of the standard white translucent tubing supplied with
• Typical wiring is shown at right each pump. To obtain, contact supplier.
for use with switch closure
flowmeters. (Figure 12) • To prevent clogging or check valve malfunction always install a strainer
assembly to the end of the suction tubing (Figure 5). This foot valve/strainer
• 10 millisecond contact time re- assembly should always be installed 1 to 2 inches (2-5 cm) above the bottom
quired for each “ON” input sig- of the chemical tank. This will help prevent clogging the strainer with any solids
nal. that may settle on the tank bottom. The chemical tank and foot valve/strainer
FIGURE 12
should be cleaned regularly, to ensure continuous trouble free operation. If
5.5.3 4-20mA DC INPUT FUNCTION (E Plus only) the chemical being pumped regularly precipitates out of solution or does not
dissolve easily or completely (e.g. calcium hydroxide), a mixer should be used
The pump’s stroke rate can also be controlled by a 4-20 mA DC signal to the in the chemical tank. These are readily available in many motor configurations
terminal marked [4-20 mA]. and mounting. To obtain, contact supplier.
• A flooded suction (tank liquid level always at a higher
• For the 4-20 mA input to have any effect on the pump output rate, the elevation than the pump) is recommended when pumping
AUTO/OFF/MANUAL switch must be in the AUTO position. solutions such as sodium hypochlorite (NaOCl),
• The 4-20 mA input signal affects the pump’s outputs as per the graph hydrogen peroxide (H2O2), etc., which are likely to
below: produce air bubbles. Maintaining a low liquid temperature
will also help eliminate this problem.
• Pipe corrosion can result if dilution at the injection point
does not occur rapidly. This problem is easily prevented
by observing this simple rule: install injection fitting so
that the end is in the center of the flow stream of the line
FIGURE 13
being treated. Trim injector tip as required. See Figure
6. Note: Extended injection assemblies are available for
large water lines. Consult your supplier for more
information. FIGURE 6

16 9
 4.3 WIRING 5.5 OPERATION BY EXTERNAL INPUT SIGNALS (Options):

• —Risk of electrical shock. This pump is supplied with a The pump can be controlled by three types of input signals. All are fully isolated
from AC input and from earth ground. The input socket connections are located
three-prong grounding type power plug. To reduce risk of electric shock,
at the bottom of the control panel face and the signal cords are provided with the
connect only to a properly grounded, grounding type receptacle.
pump. Remove rubber plugs to access plug sockets.
• The metering pump should be wired to an electrical source, which conforms
to those on the pump data label. Applying higher voltage than the pump is 5.5.1 STOP FUNCTION (E Plus, A Plus, C Plus & C only)
rated for will damage the internal circuit.
Operation of the pump can be stopped by an external signal input. When the
• In the electronic circuit of the control unit, measures for surge voltage are external signal is input to the terminal marked which is provided at the
made by means of surge absorbing elements and high voltage semiconduc- bottom of the control panel, the lamp (red) lights up and operation of the
tors. Nevertheless, excessive surge voltage may cause failure in some areas. pump is stopped. The stop function overrides both manual settings and
Therefore, the receptacle should not be used in common with heavy electrical external input.
equipment, which generates high voltage. If this is unavoidable however,
measures should be taken by (a) the installation of a surge-absorbing element Operation of more than one pump from the same contact closure
(varistor of min. surge resistance 2000A) to the power supply connection of will damage the pump circuits. When such operation is required,
the pump, or (b) the installation of a noise suppression transformer. the pump circuits must be electrically isolated from one another
by means of a multicontact control relay or similar means.

• The input signal must be in the form of closure of a mechanical relay or

other mechanical switching device, or solid-state relay or other solid-
• Signal input to the external pulse signal input terminals ([EXTERNAL], [STOP]) state switching device. Voltage signals are prohibited. The switching
must be a no-voltage signal from relay-contacts etc. and the input of other resistance of either mechanical or solid-state devices must be 100 ohms
signals is prohibited. (In the case of relay contacts, 100 ohms or below when or below when ON and 1 megohm or above when OFF. If any type of
ON and 1-meg ohms or above when OFF). The pulse duration of the input signal solid-state device is employed, it must be installed with the proper
must be 10 milliseconds or over and the frequency of the input signal must not polarity, if required for the device; and leakage current must not exceed
exceed 125 times per minute. Signal cord is provided with the pump. 200 microamperes to prevent false triggering in the OFF state.

4.4 WELL PUMP SYSTEM INSTALLATION The stop function is commonly used in conjunction with a tank float switch.
The float switch contacts are normally open but when the tank level falls past
Ensure that the metering pump voltage matches a certain point the contacts close and the pump stops.
the voltage of the well pump. Typical well pump
electrical circuits are shown in Figure 8. All 5.5.2 EXTERNAL PACING FUNCTION (E Plus, A Plus, C Plus & C only)
electric wiring should be installed in accordance
to local codes by a licensed electrician. The pump's stroke rate can be controlled by an external signal input. When
Install the backpressure/injection (Figure 7) on the input signal line is connected and the EXTERNAL /OFF /MANUAL
the discharge side of the metering pump into a tee switch is in the external position and a contact signal is input to the terminal
which is installed into the water line going to the FIGURE 7 marked , the pump makes one discharge stroke.
pressure tank.
Operation of more than one pump from the same contact closure
will damage the pump circuits. When such operation is required,
Pumps carrying the or "ETL Sanitation" (tested to NSF Standard-50) marks are listed for the pump circuits must be electrically isolated from one another
swimming pools, spas and hot tubs, and when proper materials are selected, are capable by means of a multicontact control relay or similar means.
of handling but not linited to the following chemical solutions:
12% ALUMINUM SULPHATE, 5% SODIUM CARBONATE,
2% CALCIUM HYPOCHLORITE, 10% SODIUM HYDROXIDE,
12.5% SODIUM HYPOCHLORITE, 10% HYDROCHLORIC ACID

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 5.3.3 Controlling Procedure cont'd.

Example Selected Model = LPD4

Set Stroke Length = 100%
Set Stroke Rate = 100%
Output Capacity = 21 gallons per day (GPD)*
(Rated Pressure)

Desired Flow = 15 GPD

Adjust Stroke Rate to 80%
Output Capacity = 0.80 x 21 = 16.8 GPD* FIGURE 8

Stroke Length Setting = 15 x 100 = 90% approximate 5.0 START UP AND OPERATION
16.8
5.1 POWER
Thus to obtain the desired flow, stroke length is set at 90% and stroke rate
is set at 80% i.e. output capacity = 0.90 x 0.80 x 21 = 15.12 GPD* All metering pumps are available in 115 and 230 volts at 50/60 Hertz, single phase.
In addition, certain models are available in 12 volt DC. Prior to start-up always
*IMPORTANT! check to insure that the pump voltage/frequency/phase matches that of the power
Check these values by measurement. Output capacity is higher when supply.
feeding against less than rated pressure
If pump is fitted with a PVC pump head (7th position of model
number is “V” or "W". Note: PVC is gray, not black), uniformly
5.4 CONTROL PANEL SYMBOLS hand tighten the four head screws before use, 18-22 in. lbs.
(3.2 -3.9 kg/cm). Periodically tighten after installation.
The pumps come with universally accepted symbols, the following is pro-
vided for your convenience. 5.2 PRIMING

When working on or around a chemical metering pump instal-

lation, protective clothing and gloves and safety glasses should
be worn at all times.

All pumps are tested with water. If the chemical to be pumped

reacts when mixed with water (e.g. sulfuric acid, polymer) the
pump head should be removed and dried thoroughly along with
the diaphragm and valve seats.

FIGURE 11

14 11
• Turn on the power to the pump. The green LED (not available on all models) 5.3 CAPACITY CONTROL
will light up and flash off each time the pump strokes.
Capacity can be controlled by means of the stroke length adjusting knob and/or
• Adjust the stroke rate knob to the 100% setting mark (for more information stroke rate adjusting knob (except model C pumps). Control knobs provide coarse
see Section 5.3, Capacity Control). adjustment; use a calibration column for accurate calibration. Contact your pump
supplier for proper calibration equipment.
• Adjust the stroke length knob to the 100% setting mark if applicable (for more
information see Section 5.3, Capacity Controls). 5.3.1 Stroke Frequency Adjustment (E, E-DC, E Plus, A Plus & C Plus only)
• If the discharge line is connected directly to a pressurized system it should • Stroke frequency can be controlled
be temporarily bypassed during priming of the pump. A bleed valve will from 10 to 100% (12 to 125 strokes per
simplify this operation by allowing easy bypass of the discharge fluid. Air minute) by means of the electronic
must be purged from the pumphead before the pump will operate against circuit.
pressure. (See Figure 9)
• Stroke frequency can be set by means
Air Bleed Operation: of the stroke rate adjusting knob even
• While pump is running, turn adjustment knob while the pump is in operation. (See
counterclockwise. Figure 10)
• Run with valve open until a solid stream of fluid
comes out of the bypass tubing with no air 5.3.2 Stroke Length Adjustment
bubbles.
• Close air bleed valve by turning adjustment • Stroke length can be controlled within
screw clockwise. FIGURE 9 0 to 100% of the diaphragm displace-
ment. It should be controlled within 20
• Chemical should reach the pump head after a few minutes of operation. If to 100% for practical use.
not, remove the discharge fitting and moisten the discharge valve area (ball
check and valve seats) with a few drops of chemical being fed to the metering • Stroke length can be set by means of
pump. For safety, always use protective clothing and gloves, wear safety the stroke length adjusting knob while
glasses and use a proper container to hold the chemical. the pump is in operation. Do not turn
FIGURE 10
the knob while the pump is stopped.
• If the pump continues not to prime, refer to Section 7.0, Troubleshooting, of
these instructions. 5.3.3 Controlling Procedure

• Once the pump has been primed and is pumping the chemical through the Proper set points for stoke length and stroke frequency should be determined
head, turn off the power, reconnect the discharge tubing (if it had been after consideration of the pump and characteristics of the fluid. The following
removed) and immediately clean any spilled chemical that is on the pump procedure is recommended from the viewpoint of pump performance. Note:
housing or head. The closer the stroke length is to 100%, the better the pump performance
will be.
• Turn the power on once more and adjust the pump flow to the desired rate
(see Section 5.3.3, Controlling Procedure). • Set the stroke length to 100% then adjust the stroke frequency for
coarse capacity control.
• Always check the calibration of the pump after start-up. It’s best to calibrate • Measure the capacity.
the pump under your typical use conditions. • When the measured capacity is less than the required value,
increase the stroke frequency and measure the capacity again.
• Then, adjust the stroke length for fine capacity control.
• Finally, measure the capacity and make sure that the required value
is obtained.

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