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Cost Estimation

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faizal rizki
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0% found this document useful (0 votes)
30 views

Cost Estimation

Uploaded by

faizal rizki
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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SUMMARY COST

NO ITEM TOTAL COST


1 PRESSURE VESSELS & TANKS 19,500
2 AGITATOR 7,000
3 HEAT EXCHANGER 1,250
4 PUMP 3,500
5 PIPING 3,800
6 AUXILLIARIES 11,000
7 CIVIL 5,160
51,210
PRESSURE VESSELS & TANKS

Design Temperature (deg


ID (mm) TL/TL (mm) Design Pressure (Bar) Finished Thickness (mm)
C) Material Heating Jacket Weight Cost per kg
No Tag Number Description Material Jacket Total
Wetted Part (Y/N) Jacket (kg) (USD)
Shell Jacket Shell Jacket Shell Jacket Shell Jacket Bottom Head Shell Top Head Jacket Shell
Head
1 ST-101 MEP Storage 560 650 1254 1150 1.5 3 130 130 SS316L Y A51670 3 3 3 3 - 220 25 5500

2 VM-101 PFAD Melter 440 530 600 550 1.5 3 130 130 SS316L Y A51670 3 4 3 3 3 130 25 3250

3 VR-101 MEP Reactor 470 560 900 700 1.5/FV 3 130 130 SS316L Y A51670 3.7 4 3 3 3 220 25 5500

4 VT-101 Accumulator 250 335 480 430 1.5/FV 3 130 130 SS316L Y A51670 3 3 3 3 3 50 25 1250

5 VT-102 MEP Intermediate 470 - 550 - 1.5 - 130 - SS316 N - 3 3 3 - - 80 25 2000

6 F-101 Filter 470 - 550 - 1.5 - 130 - SS316 N - 3 3 3 - - 80 25 2000


19,500
AGITATOR

No Tag Number Description Cost (USD)

1 AG-101 Agitator VR-101 7000

HEAT EXCHANGER

Design Temperature (deg


ID (mm) TL/TL (mm) Design Pressure (Bar) Finished Thickness (mm)
C) Weight Cost per kg
No Tag Number Description Material Shell Material Tube HE Type Total
Channel (kg) (USD)
Shell Tube Channel Shell Shell Tube Shell Tube Channel Head Shell Tubesheet Tube
Shell
1 ET-101 Condenser 160 12.7 200 1500 1.5/FV 3 130 130 CS CS BEM Sch.5s Sch.5s Sch.5s 20 1.65 50 25 1250

PUMP
Suction Pressure Design
Luqid Properties Material Fow Direction Pipe Diameter (DN) (Barg) Head
Differental Discharge Pump Rated Power
Operating Vapor Capacity Time Transfer Differental
No Tag Number Description Specific Viscosity Wetted Pump Type Pressure Pressure BHP (kW) NPSHA (Barg) (kW) (Refer to Remarks Cost (USD)
Liquid Temp (deg Pressure Others (lpm) (minute) From To Suction Discharge Min Max Head (m)
Gravity (cP) Part (Barg) (Barg) (refer to PID)
C) (Psia)
PID)
Diaphragm The length distance need to be updated with
1 PD-101 Pump Mix * 0.9 * * SS316L CS 6 * Itermediate bulk container VR-101 15 15 0.09 0.18 9.49 0.84 0.66 0.01 1.73 0.2 0.25 @1450 rpm
Pump latest layout 500
F-101
The length distance need to be updated with
2 PC-102 Pump Mix * 0.9 * * SS316L CS Centifugal Pump 50 * VR-101 VT-102 15 15 0.09 0.18 16.4 1.45 1.37 0.02 2.82 0.2 0.25 @1450 rpm
latest layout
VR-101 500
Diaphragm The length distance need to be updated with
3 PD-103 Pump Mix * 0.9 * * SS316L CS 10 * VT-102 ST-101 40 25 0.09 0.18 5.91 0.52 0.58 0.02 4.35 0.2 0.25 @1450 rpm
Pump latest layout 500
Diaphragm The length distance need to be updated with
4 PD-104 Pump Mix * 0.9 * * SS316L CS 10 * VR-101 ST-302 15 15 0.10 0.20 5.4 0.48 0.58 0.01 3.83 0.2 0.25 @1450 rpm
Pump latest layout 500
Diaphragm The length distance need to be updated with
5 PD-105 Pump Mix * 1.05 * * SS316L CS 4 * VT-101 ST-302 40 15 0.10 0.21 4.23 0.44 0.52 0.002 3.96 0.2 0.25 @1450 rpm
Pump latest layout 500
Diaphragm VR-201 The length distance need to be updated with
6 PD-106 Pump Mix * 0.9 * * SS316L CS 20 * ST-101 40 25 0.09 0.18 11.07 0.98 1.03 0.04 4.37 0.2 0.25 @1450 rpm
Pump ST-101 latest layout 500
Diaphragm The length distance need to be updated with
7 PV-101 Vacuum Pump Vapor * 0.9 * * SS316L CS 10 kg/m3 * VT-101 ATM 40 25 0.09 0.18 11.07 0.98 1.03 0.04 4.37 0.2 0.25 @1450 rpm
Pump latest layout 500
3,500

PIPING

Weight Cost per Weight kg/m


No Line Number Size Schedule length Material Total Size
(kg) kg (USD) Sch. 10s
HEADER
02-HWR-GIP-DN.50-Sch.10 DN50 10S 8 SS 316L 31.44 10 314.4 DN15 1.22
01-HWS-GIP-DN.50-Sch.10 DN50 10S 8 SS 316L 31.44 10 314.4 DN25 2.09
02-CWS-GIP-DN.40-Sch.10 DN40 10S 8 SS 316L 24.88 10 248.8 DN40 3.11
01-CWR-GIP-DN.40-Sch.10 DN40 10S 8 SS 316L 24.88 10 248.8 DN50 3.93
VM-101 DN80 6.46
05-HWS-GIP-DN.25-Sch.10 DN25 10S 4 SS 316L 8.36 10 83.6
04-HWR-GIP-DN.25-Sch.10 DN25 10S 4 SS 316L 8.36 10 83.6
05-PFAD-SS316L-DN.40-Sch.10 DN40 10S 4 SS 316L 12.44 10 124.4
VR-101
03-HWR-GIP-DN.40-Sch.10 DN40 10S 4 SS 316L 12.44 10 124.4
03-CWR-GIP-DN.25-Sch.10 DN25 10S 4 SS 316L 8.36 10 83.6
04-HWS-GIP-DN.40-Sch.10 DN40 10S 4 SS 316L 12.44 10 124.4
04-CWS-GIP-DN.25-Sch.10 DN25 10S 4 SS 316L 8.36 10 83.6
09-FW-GIP-DN.15-Sch.10 DN15 10S 4 SS 316L 4.88 10 48.8
04-MEP-SS316L-DN.80-Sch.10 DN80 10S 4 SS 316L 25.84 10 258.4
03-MEP-SS316L-DN.25-Sch.10 DN25 10S 4 SS 316L 8.36 10 83.6
05-ME-SS316L-DN.15-Sch.10 DN15 10S 4 SS 316L 4.88 10 48.8
01-MEP-SS316L-DN.40-Sch.10 DN40 10S 4 SS 316L 12.44 10 124.4
PD-103
05-MEP-SS316L-DN.40-Sch.10 DN40 10S 4 SS 316L 12.44 10 124.4
06-MEP-SS316L-DN.15-Sch.10 DN15 10S 4 SS 316L 4.88 10 48.8
PC-102
02-MEP-SS316L-DN.25-Sch.10 Dn25 10S 4 SS 316L 8.36 10 83.6
F-101
7-MEP-SS316L-DN.25-Sch.10 DN25 10S 4 SS 316L 8.36 10 83.6
VT-102
08-MEP-SS316L-DN.40-Sch.10 DN40 10S 4 SS 316L 12.44 10 124.4
P-103
09-MEP-SS316L-DN.15-Sch.10 DN15 10S 4 SS 316L 4.88 10 48.8
ET-101
05-CWR-GIP-DN.25-Sch.10 DN25 10S 4 SS 316L 8.36 10 83.6
VT-101
13-MEP-SS316L-DN.15-Sch.10 DN15 10S 4 SS 316L 4.88 10 48.8
07-CWS-GIP-DN.25-Sch.10 DN25 10S 4 SS 316L 8.36 10 83.6
01-VC-SS316L-DN.25-Sch.10 DN25 10S 4 SS 316L 8.36 10 83.6
PD-105
14-MEP-SS316L-DN.15-Sch.10 DN15 10S 4 SS 316L 4.88 10 48.8
ST-101
10-MEP-SS316L-DN.40-Sch.10 DN40 10S 4 SS 316L 12.44 10 124.4
06-HWS-GIP-DN.40-Sch.10 DN40 10S 4 SS 316L 12.44 10 124.4
07-HWR-GIP-DN.40-Sch.10 DN40 10S 4 SS 316L 12.44 10 124.4
PD-106
11-MEP-SS316L-DN.25-Sch.10 DN25 10S 4 SS 316L 8.36 10 83.6
PV-101
02-VC-SS316L-DN.25-Sch.10 DN25 10S 4 SS 316L 8.36 10 83.6

3,800

AUXILLIARIES

Unit Cost
No Description Quantity Total
(USD)
VM-101
automatic valve 1 400 400
TI 1 200 200
Manual valve 3 200 600
Check valve 2 200 400
VR-101
PRV 1 400 400
automatic valve 4 400 1600
Manual valve 4 200 800
sight glass 1 200 200
PT 1 200 200
LS 1 200 200
TI 1 200 200
PD-103
Manual valve 1 200 200
PC-102
F-101
PS 1 200 200
Manual valve 1 200 200
sight glass 1 200 200
VT-102
LS 1 200 200
Manual valve 2 200 400
P-103
ET-101
TI 1 200 200
Check valve 1 200 200
VT-101
TIC 1 200 200
TI 2 200 400
SG 1 200 200
CV 1 800 800
SG 1 200 200
LS 1 200 200
PD-105
ST-101
TIC 1 200 200
TI 1 200 200
LS 1 200 200
AV 1 200 200
BV 2 200 400
PD-106
PV-101
CV 1 800 800
11,000
CIVIL

Unit Cost
No Description Quantity (m) Total
(USD)
MAIN BEAM
WF300 24 100 2400
SECONDARY BEAM
WF200 12 80 960
GRATING
2,5 CM 18 100 1800

5160

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