0% found this document useful (0 votes)
50 views24 pages

Amx-Omz0092 Operation Manual

Line filter Mist Separator Micro Mist Separator AFF50-(F,N)06~(F,N)10(B,C,D)(-J,L,M,MM,R,W,Z)-D AFF60-(F,N)10(B,C,D)(-J,L,M,MM,R,W,Z)-D AM50-(F,N)06~(F,N)10(B,C,D)(-J,L, M,MM,R,W,Z)-D AM60-(F,N)10(B,C,D)(-J,L, M,MM,R,W,Z)-D AMD50-(F,N)06~(F,N)10(B,C,D)(-J,L, M,MM,R,W,Z)-D AMD60-(F,N)10(B,C,D)(-J,L, M,MM,R,W,Z)-D

Uploaded by

piojevsky
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
50 views24 pages

Amx-Omz0092 Operation Manual

Line filter Mist Separator Micro Mist Separator AFF50-(F,N)06~(F,N)10(B,C,D)(-J,L,M,MM,R,W,Z)-D AFF60-(F,N)10(B,C,D)(-J,L,M,MM,R,W,Z)-D AM50-(F,N)06~(F,N)10(B,C,D)(-J,L, M,MM,R,W,Z)-D AM60-(F,N)10(B,C,D)(-J,L, M,MM,R,W,Z)-D AMD50-(F,N)06~(F,N)10(B,C,D)(-J,L, M,MM,R,W,Z)-D AMD60-(F,N)10(B,C,D)(-J,L, M,MM,R,W,Z)-D

Uploaded by

piojevsky
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 24

Doc. No.

AMX-OMZ0092-B

PRODUCT NAME

Line filter
Mist Separator
Micro Mist Separator

MODEL / Series / Product Number

AFF50-(F,N)06~(F,N)10(B,C,D)(-J,L,M,MM,R,W,Z)-D
AFF60-(F,N)10(B,C,D)(-J,L,M,MM,R,W,Z)-D

AM50-(F,N)06~(F,N)10(B,C,D)(-J,L, M,MM,R,W,Z)-D
AM60-(F,N)10(B,C,D)(-J,L, M,MM,R,W,Z)-D

AMD50-(F,N)06~(F,N)10(B,C,D)(-J,L, M,MM,R,W,Z)-D
AMD60-(F,N)10(B,C,D)(-J,L, M,MM,R,W,Z)-D
Contents

Page
1. Safety Instructions 2 to 6

2. Application 7

3. Standard specifications 7 to 9

4. How to Order 10

5. Construction / Options / Replacement parts 11

6. Bowl assembly specifications 12 to 13


6-1. Bowl assembly for AFF, AM, AMD50 12
6-2. Bowl assembly for AFF, AM, AMD60 13

7. Assembly of Optional parts 14

8. Auto Switch Specifications 15

9. Operation and Adjustment 16 to 17


9-1. Discharge from the product with drain cock 16
9-2. Manual drain discharge from the auto drain 17

10. Troubleshooting 18

11. How to Replace the Components 19 to 20


11-1. Bowl assembly Replacement 19
11-2. Element Replacement 20

12. Disassembly Drawing 21

13. Dimensions 22

-1-
Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or equipment damage. These
instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They
are all important notes for safety and must be followed in addition to International Standards (ISO/IEC)*1), and other
safety regulations.
∗1) ISO 4414: Pneumatic fluid power - General rules and safety requirements for systems and their components
ISO 4413: Hydraulic fluid power - General rules and safety requirements for systems and their components
IEC 60204-1: Safety of machinery - Electrical equipment of machines - Part 1: General requirements
ISO 10218-1: Robots and robotic devices - Safety requirements for industrial robots - Part 1:Robots
etc.

Danger indicates a hazard with a high level of risk which, if not avoided, will result
Danger in death or serious injury.
Warning indicates a hazard with a medium level of risk which, if not avoided, could
Warning result in death or serious injury.
Caution indicates a hazard with a low level of risk which, if not avoided, could result
Caution in minor or moderate injury.

Warning
1. The compatibility of the product is the responsibility of the person who designs the equipment or
decides its specifications.
Since the product specified here is used under various operating conditions, its compatibility with specific
equipment must be decided by the person who designs the equipment or decides its specifications based on
necessary analysis and test results. The expected performance and safety assurance of the equipment will be
the responsibility of the person who has determined its compatibility with the product. This person should also
continuously review all specifications of the product referring to its latest catalog information, with a view to
giving due consideration to any possibility of equipment failure when configuring the equipment.
2. Only personnel with appropriate training should operate machinery and equipment.
The product specified here may become unsafe if handled incorrectly. The assembly, operation and
maintenance of machines or equipment including our products must be performed by an operator who is
appropriately trained and experienced.
3. Do not service or attempt to remove product and machinery/equipment until safety is confirmed.
1. The inspection and maintenance of machinery/equipment should only be performed after measures to
prevent falling or runaway of the driven objects have been confirmed.
2. When the product is to be removed, confirm that the safety measures as mentioned above are implemented
and the power from any appropriate source is cut, and read and understand the specific product precautions
of all relevant products carefully.
3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.
4. Our products cannot be used beyond their specifications. Our products are not developed,
designed, and manufactured to be used under the following conditions or environments. Use
under such conditions or environments is not covered.
1. Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to
direct sunlight.
2. Use for nuclear power, railways, aviation, space equipment, ships, vehicles, military application, equipment
affecting human life, body, and property, fuel equipment, entertainment equipment, emergency shut-off
circuits, press clutches, brake circuits, safety equipment, etc., and use for applications that do not conform
to standard specifications such as catalogs and operation manuals.
3. Use for interlock circuits, except for use with double interlock such as installing a mechanical protection
function in case of failure. Please periodically inspect the product to confirm that the product is operating
properly.

-2-
Safety Instructions
Caution
We develop, design, and manufacture our products to be used for automatic control equipment, and
provide them for peaceful use in manufacturing industries.
Use in non-manufacturing industries is not covered.
Products we manufacture and sell cannot be used for the purpose of transactions or certification specified in the
Measurement Act.
The new Measurement Act prohibits use of any unit other than SI units in Japan.

Limited warranty and Disclaimer/Compliance Requirements


The product used is subject to the following “Limited warranty and Disclaimer” and “Compliance Requirements”.
Read and accept them before using the product.

Limited warranty and Disclaimer


1. The warranty period of the product is 1 year in service or 1.5 years after the product is delivered, whichever is
first.∗2)
Also, the product may have specified durability, running distance or replacement parts. Please consult your
nearest sales branch.
2. For any failure or damage reported within the warranty period which is clearly our responsibility, a replacement
product or necessary parts will be provided.
This limited warranty applies only to our product independently, and not to any other damage incurred due to
the failure of the product.
3. Prior to using SMC products, please read and understand the warranty terms and disclaimers noted in the
specified catalog for the particular products.
*2) Vacuum pads are excluded from this 1 year warranty.
A vacuum pad is a consumable part, so it is warranted for a year after it is delivered.
Also, even within the warranty period, the wear of a product due to the use of the vacuum pad or failure due to
the deterioration of rubber material are not covered by the limited warranty

Compliance Requirements
1. The use of SMC products with production equipment for the manufacture of weapons of mass destruction
(WMD) or any other weapon is strictly prohibited.
2. The exports of SMC products or technology from one country to another are governed by the relevant security
laws and regulations of the countries involved in the transaction. Prior to the shipment of a SMC product to
another country, assure that all local rules governing that export are known and followed.

-3-
Precautions for Design
Warning
1) Carefully consider the application, required specifications, and operating conditions (pressure, flow
rate, temperature, environment and power supply) in accordance with the latest catalog (SMC
website), making sure not to exceed the specification range.
2) Do not use the product if no leakage is allowed due to the environment, or if the fluid is not air.
3) This product cannot be used in the following environments.
- Atmosphere containing corrosive gas, organic solvent, or chemical agent solution is, or a location
where any of these substances is attached.
- Atmosphere containing with sea water or water or containing steam, or a location where any of
these substances is attached.
- Locations subject to direct sunlight (Block direct sunlight to the product to prevent deterioration due
to ultraviolet rays or temperature rise).
- Where the product is exposed to heat sources or in areas that the product is exposed to radiant
heat.
- Where impact or vibration is present.
- In a location with high humidity and a large quantity of dust.
- Outdoor.
- Mounting on vehicle or vessel (The product may be damaged due to excessive vibration).
Note) The display window material is nylon.
4) For air blow applications, prevent airborne particles from the operating environment entering into the
compressed air stream, or foreign matter may adhere to the workpiece during the air blow.
5) If the air equipment is mounted on the outlet of the product, particles will be generated from the
equipment and required cleanliness may not be obtained. Instead, install the air equipment at the
inlet.

Caution
1) Applications in which the difference between the inlet and outlet pressure exceeds 0.1MPa must be
avoided. Or the element is broken.

Selection
Warning
1) Grease is used on the internal sliding parts and seals. The grease may flow to the outlet side.
2) Select the model so that the maximum discharge value (instantaneous) of the flow rate will not
exceed the rated air capacity. If the flowrate exceeds the maximum air flow capacity, it may cause
spillage of drainage and oil to the outlet side, and damage equipment downstream.
3) N.O. type auto drain should be operated under the following conditions to avoid operating failure.
Operating compressor: 0.75kW or more. Discharged flow rate: 100L/min (ANR) or more. When
using 2 or more auto drains, multiply the value above by the number of auto drains to find the
capacity of the compressors you will need. For example, when using 2 auto drains, 1.5kW (200L/min
(ANR)) of the compressor capacity is required. The operating pressure should be 0.1 MPa or more.
4) Use the N.C. type auto drain at the operating pressure of 0.15MPa or higher to prevent malfunction.

Caution
1) Do not use the product with low air pressure (e.g. for blower). This product is dedicated for
compressed air whose minimum operating pressure is specified depending on the equipment. If the
product is operated at a pressure lower than the minimum operating pressure, it may cause
deterioration in the performance or malfunction.

Installation
Warning
1) Do not drop or apply impact during transportation or installation. It will cause damage to the product
and result in operation failure.

-4-
2) Do not install in areas of high humidity or high temperature. Operation outside of the product
specification range may cause damage to the product or operation failure, or shorten the product life.
3) Connect the product ensuring the direction of arrow or "1"(IN) and "2"(OUT) ports for air direction or
an arrow. Incorrect connections may cause malfunction.
4) Install with adequate space for maintenance beneath the product. Refer to [13. Dimensions] (page
22) for necessary space.
5) Install vertically so that outlet of drain is facing downward. It cannot be used in horizontal or upward
direction as it may cause operation failure.
6) Do not hit the auto switch with a tool or allow it to receive any other impacts. Doing so may cause
damage.
7) Do not attach or detach the auto switch equipped with the clogging switch. Otherwise, the detection
accuracy of the clogging switch may be reduced. In addition, note that an auto switch with an element
service indicator cannot be installed in combination.
8) Do not place magnetic objects near the product. Otherwise, a machine failure may result.

Piping
Warning
1) Before piping, perform flushing or cleaning of the piping, etc. to remove any cutting chips, cutting oil,
solid foreign matter, etc. from the piping. Contamination of piping may cause damage or malfunction.
2) When screwing together pipes and fittings, etc., be certain that chips from the pipe threads and
sealant do not get inside the pipe. When a sealant tape is used, leave 1 thread ridge exposed at the
end of the threads.
3) Connect piping/fittings using the recommended torque while holding the female thread side tightly.
Insufficient tightening torque can cause loose piping or sealing failure. Excess tightening torque may
cause damage to threads. If the female side is not held while tightening, excessive force will be
applied to the bracket directly, causing breakage.

Recommended tightening torque (Unit: N m)


Thread size 3/4 1
Torque 28 to 30 36 to 38

4) Before screwing-in an SMC fitting or S coupler, please refer to "Tightening the threaded portion of
the connection thread" section of the Fitting & Tubing Precautions.
5) Do not apply torsion or bending moment other than the weight of the product itself. External piping
needs to be supported separately as it may cause damage. Non-flexible piping like steel tube is
susceptible to excessive moment load or vibration. Insert flexible tubes to prevent this.
6) Drain guide is not equipped with valve function. Be sure to connect piping for drain. No piping for
drain allows the drain and compressed air to exhaust freely. Also, the piping should be performed
with drain guide held by spanner to prevent breakage of bowl.
7) To make drain discharge piping for auto drain, connect pipes under the following conditions to avoid
malfunction. Tube with a piping internal diameter of ø6.5 (ø1/4") or above and a length of 5m (200
inch) or less.
8) Pipework for auto drain discharge which rises higher than the auto drain outlet should be avoided. It
may cause the auto drain operation to fail.

Air Source
Warning
1) Use clean air. Do not use compressed air containing chemicals, organic solvent, synthetic oil or
corrosive gas as it may be cause of breakage of components or operation failure.
2) Air containing too much moisture may deteriorate the performance. Install the refrigerated air dryer
or aftercooler before the line filter.
3) Make sure that the supply pressure is not below the minimum operating pressure. If it is used at the
minimum operating pressure or less, pressure resistance increases, leading to the decrease of
operation life or operation failure.

-5-
Caution
1) Install the air filter AF series or line filter AFF series as a pre-filter to the inlet of the AM series in order to
avoid the clogging of early stage.
2) Install the air filter AFM series or line filter AM series as a pre-filter to the inlet of the AMD series in order
to avoid the clogging of early stage.

Maintenance
Warning
1) Release the pressure in the product to the atmosphere when replacing parts or removing piping.
2) Maintenance and checks should be done by following the procedure in the operation manual.
Incorrect handling of the product may cause breakage or operation failure of the equipment or
device.
3) Do not touch the product when operating at high temperature (40 to 60 oC). The operators may get
burnt. Be sure to confirm that the temperature of the container or operating part is reduced to 40 oC
or less to prevent burns.
4) On a product with an element service indicator, perform regular checks to find cracks, scratches, or
other deterioration of the indicator window. If any crack, scratch, and other defect is observed,
replace the element service indicator with new a one because such a defect may cause the product
to be broken. Investigate and/or review the operating conditions if necessary.
5) Check for dirt in the bowl periodically. If any dirt is seen, replace with new bowl.
6) Open and close drain cock by hand. The use of tools can result in damage to the product.
7) Replace the element before 2 years passed from start of use or pressure drop (difference between
the inlet pressure and outlet pressure) reaches 0.1MPa. Or if the element is broken.

Caution
1) Check the element periodically and replace it with a new one if necessary. If it is found that outlet
pressure drops or the flow is restricted, check the condition of the element.
2) For the N.C. type auto drain, when there is no pressure, condensate which does not operate the
auto drain mechanism will remain in the bowl. It is recommended to release the residual condensate
manually at the end of the working day.
3) For models with an element service indicator or clogging switch, as the element becomes more clogged,
the indicator will display an increasing level of red. Be sure to replace the element before the level of red
reaches the top of the indicator.
4) For the product equipped with a clogging switch, replace the element even if it has been used for 2 years
or less when the installed auto switch (SW) is detected.
SW2
Element status when auto switch is detected SW1
Installation When SW is
Symbol No. of SW
of SW detected
SW 1 No ―
-M
SW 2 Yes Warning
SW 1 Yes Caution
-MM
SW 2 Yes Warning
Caution: Replacement is recommended because the
element is clogged.
Warning: The element is clogged, which may result in
the destruction of the element.

Name plate

-6-
2. Application
Series Application
This product aims at eliminating excess saturated water and solid foreign matter(1μm) in the air
AFF
line.

AM This product aims at eliminating oil mist and solid foreign matter(0.1μm) in the air line.

AMD This product aims at eliminating oil mist and solid foreign matter(0.01μm) in the air line.

3. Standard specifications
3-1. Line Filter (AFF Series)
Model No. AFF50 AFF60
Port size 3/4, 1 1
Fluid Compressed air
Ambient and operating fluid temperature -5 to 60oC (No freezing)
Proof pressure 1.5MPa
Max. operating pressure 1.0MPa

Min. operating pressure N.C. 0.15MPa


of auto drain N.O. 0.1MPa
1μm
Nominal filtration rating Note1)
(99% filtered particle size)
Water droplet removal ratio Note2) 99%
Note3) 2200L/min(ANR) 3700L/min(ANR)
Max. air flow capacity
Note4) ISO8573-1:2010 [4:7:4]
Compressed air purity class
Drain capacity 100cm3
Bowl material Stainless steel
Weight 1.23kg 1.46kg

Note1) Conditions in accordance with [Test method ISO 12500-3:2009 compliant] in addition to the conditions
above.
- Flow capacity, inlet pressure, and the amount of solid or liquid particles on the filter inlet side are stable.
- New element
Note2) Conditions in accordance with [Test method ISO 12500-4:2009 compliant] in addition to the conditions
above.
- Water droplet on the filter inlet side 33mL/m3 (ANR).
(Water droplet indicates condensed moisture. Water vapor which is not condensed is not included.)
- Inlet air temperature: 25oC
- Flow capacity, inlet pressure, and the amount of water droplets on the filter inlet side are stable.
- New element
Note3) Inlet pressure: 0.7MPa Flow rate at 20oC, atmospheric pressure, and 65% of relative humidity.
Note4) Based on ISO8573-1:2010 Compressed air - Part1: Contaminants and purity classes.
The compressed air quality class on the inlet side is [6:8:4].

-7-
3-2. Mist Separator (AM Series)
Model No. AM50 AM60
Port size 3/4, 1 1
Fluid Compressed air
Ambient and operating fluid temperature -5 to 60oC (No freezing)
Proof pressure 1.5MPa
Max. operating pressure 1.0MPa

Min. operating pressure N.C. 0.15MPa


of auto drain N.O. 0.1MPa
0.1μm
Nominal filtration rating Note1)
(99% filtered particle size)
Outlet side oil aerosol concentration Note2)
1mg/m3
Max. air flow capacity Note3) 2200L/min(ANR) 3700L/min(ANR)
Compressed air purity class Note4) ISO8573-1:2010 [2:7:3]
Drain capacity 100cm3
Bowl material Stainless steel
Weight 1.23kg 1.46kg

Note1) Conditions in accordance with [Test method ISO 12500-3:2009 compliant] in addition to the conditions above.
- Flow capacity, inlet pressure, and the amount of solid or liquid particles on the filter inlet side are stable.
- New element
Note2) Conditions in accordance with [Test method ISO 12500-1:2007 compliant] in addition to the conditions above.
- Oil aerosol concentration on the filter inlet side = 10mg/m3
- Inlet air temperature: 25oC
- Flow capacity, inlet pressure, and the oil aerosol concentration on the filter inlet side are stable.
- New element
Note3) Inlet pressure: 0.7MPa Flow rate at 20oC, atmospheric pressure, and 65% of relative humidity.
Note4) Based on ISO8573-1:2010 Compressed air - Part1: Contaminants and purity classes.
The compressed air quality class on the inlet side is [4:7:4].

-8-
3-3. Micro Mist Separator (AMD Series)
Model No. AMD50 AMD60
Port size 3/4, 1 1
Fluid Compressed air
Ambient and operating fluid temperature -5 to 60oC (No freezing)
Proof pressure 1.5MPa
Max. operating pressure 1.0MPa

Min. operating pressure N.C. 0.15MPa


of auto drain N.O. 0.1MPa
0.01μm
Nominal filtration rating Note1)
(99.9% filtered particle size)
Outlet side oil aerosol concentration Note2)
0.1mg/m3
Max. air flow capacity Note3) 2200L/min(ANR) 3700L/min(ANR)
Compressed air purity class Note4) ISO8573-1:2010 [1:7:2]
Drain capacity 100cm3
Bowl material Stainless steel
Weight 1.23kg 1.46kg

Note1) Conditions in accordance with [Test method ISO 12500-3:2009 compliant] in addition to the conditions above.
- Flow capacity, inlet pressure, and the amount of solid or liquid particles on the filter inlet side are stable.
- New element
Note2) Conditions in accordance with [Test method ISO 12500-1:2007 compliant] in addition to the conditions above.
- Oil aerosol concentration on the filter inlet side = 1mg/m3
- Inlet air temperature: 25oC
- Flow capacity, inlet pressure, and the oil aerosol concentration on the filter inlet side are stable.
- New element
Note3) Inlet pressure: 0.7MPa Flow rate at 20oC, atmospheric pressure, and 65% of relative humidity.
Note4) Based on ISO8573-1:2010 Compressed air - Part1: Contaminants and purity classes.
The compressed air quality class on the inlet side is [2:7:3].

-9-
4. How to Order

AM 50 - 06 B - - D

❶ ❷ ❸ ❹ ❺ ❻

Symbol Description Body size
50 60
AFF Line Filter ● ●
❶ Filter type AM Mist Separator ● ●
AMD Micro Mist Separator ● ●
Nil Rc ● ●
❸ Thread type N NPT ● ●
F G ● ●
06 3/4 ● ―
❹ Port size
10 1 ● ●
Nil Without mounting option ● ●
a Mounting
B With bracket ● ●
Nil Without auto drain ● ●
Options

❺ Float type auto C N.C. (Normally closed)


Drain port is closed when
● ●
b pressure is not supplied.
drain
Drain port is open when
D N.O. (Normally open) ● ●
pressure is not supplied.
Nil With drain cock ● ●
c Drain port J Drain guide 1/4 ● ●
W With drain cock and barb fitting ● ●
Nil Without indicator ● ●
Semi-standard

L With element service indicator ● ●


d Indicator
M With clogging switch (1 point) ● ●

MM With clogging switch (2 points) ● ●
Nil Flow direction: Left to right ● ●
e Flow direction
R Flow direction: Right to left ● ●

Pressure unit Nil Pressure unit: MPa o


Temp. unit: C ● ●
f
Temperature unit Z Pressure unit: psi Temp. unit: oF ○Note2) ○Note2)

Note1) ❺Option and ❻Semi-standard: Select one each for a to f.


Note2) ○: For NPT thread type only.

-10-
5. Construction / Options / Replacement parts
Construction / Options / Replacement parts

AFF,AM,AMD50 / AFF,AM,AMD60

Replacement parts
Part No.
No. Parts description
50 60
AFF AFF54P-060AS AFF64P-060AS
① Element AM AM54P-060AS AM64P-060AS
AMD AMD54P-060AS AMD64P-060AS
② Bowl seal AM54P-160S
Bowl assembly
Refer to [6. Bowl assembly specifications]
③ Auto drain (N.C.)
(P12 and P13).
Auto drain (N.O.)
Note1) The numbers in the table and construction are consistent with the number in [11. How to Replace the Components]
(P19 and 20) and [12. Disassembly Drawing](P21).

Options
Part No.
No. Parts description
AFF50 AFF60
Note2)
④ Bracket assembly AF54P-070AS
Note1) Refer to the [7. Assembly of Optional parts] (P14) for mounting the bracket assembly.
Note2) Assembly of the mounting bracket (2 types) and set screw (2 pcs.)

-11-
6. Bowl assembly specifications
6-1. Bowl assembly for AFF,AM,AMD50
Option symbol - -
Semi-standard
- J
symbol
Semi-standard: "-"
(Standard) Semi-standard: "J"
Port thread Port thread
③Part No. type ③Part No.
type
Rc Rc AM54P-120AS-J
G AM54P-120AS G AM54P-F120AS-J
Appearance NPT NPT AM54P-N120AS-J
and
Part No.

Option symbol - C Note1)


Semi-standard
W -
symbol

Semi-standard: "W" Semi-standard: "C"


Port thread Port thread
type ③Part No. type ③Part No.

Rc Rc
AM54P-120AS-C
G AM54P-120AS-W G
Appearance NPT NPT AM54P-N120AS-C
and
Part No.

Option symbol D Note2)


Semi-standard

symbol

Semi-standard: "D"
Port thread
type ③Part No.

Rc
AM54P-120AS-D
G
Appearance NPT AM54P-N120AS-D
and
Part No.
Note1) Minimum operating pressure is 0.15MPa.
Note2) Minimum operating pressure is 0.1MPa.
Note3) Part No.③ includes Bowl seal ②.
Refer to [12. Disassembly Drawing ](P21).
Note4) Refer to [4. How to Order] (P10) for option
and semi-standard symbols.

-12-
6-2. Bowl assembly for AFF,AM,AMD60
Option symbol - -
Semi-standard
- J
symbol
Semi-standard: "-"
Semi-standard: "J"
(Standard)
Port thread
Port thread ③Part No.
type ③Part No. type
Rc AM64P-120AS-J
Rc
AM64P-120AS G AM64P-F120AS-J
G
NPT AM64P-N120AS-J
Appearance NPT
and
Part No.

Option symbol - C Note1)


Semi-standard
W -
symbol

Semi-standard: "W" Semi-standard: "C"


Port thread Port thread
③Part No. ③Part No.
type type
Rc Rc
AM64P-120AS-C
G AM64P-120AS-W G
NPT NPT AM64P-N120AS-C
Appearance
and
Part No.

Option symbol D Note2)


Semi-standard

symbol

Semi-standard: "D"
Port thread
type ③Part No.

Rc
AM64P-120AS-D
G
NPT AM64P-N120AS-D
Appearance
and
Part No.
Note1) Minimum operating pressure is 0.15MPa.
Note2) Minimum operating pressure is 0.1MPa.
Note3) Part No.③ includes Bowl seal ②.
Refer to [12. Disassembly Drawing ](P21).
Note4) Refer to [4. How to Order] (P10) for option
and semi-standard symbols.

-13-
7. Assembly of Optional parts

Bracket

1) Mounting of bracket A
Insert bracket A from the front side of the product
so that the finger of the bracket A engages with
the groove and the bottom of the body.
Groove Product (see drawing on the left)

Bottom
of the body
Finger
Bracket A

2) Mounting of bracket B
Fix the bracket B with the set screw (2 pcs.)
included in the package. Refer to the table
below for the tightening torque.
Bracket B
Model No. Tools Tightening torque
AFF,AM,AMD50 Phillips
1.5±0.2 Nm
AFF,AM,AMD60 screwdriver(+)

Set screw
(2 pcs.)

-14-
8. Auto Switch Specifications

Auto switch model D-A93VL

Applicable load Relay, PLC


Load voltage 24VDC 100VAC

Load current range and Max load current


*2
5 to 40mA *3 5 to 20mA

Internal circuit *1
Contact protection circuit None
Internal voltage drop 2.7V or less
Indicator light Red LED illuminates when turned ON.
Standard CE/UKCA marking
Auto switch specifications
Leakage current None
Operating time 1.2ms
Impact resistance 300m/s2
Insulation resistance 50MΩ or more at 500VDC Mega
Withstand voltage 1000VAC for 1min
Lead wire length 3m
Weight 30g
Ambient temperature −10 to 60°C
Enclosure IEC60529 standard IP67
Sheath Outside diameter Φ2.7mm
Number of cores 2 cores (Brown, Blue)
Insulator
Oilproof heavy-duty lead Outside diameter Φ0.96mm
wire specifications Effective area 0.18mm2
Conductor
Strand diameter Φ0.08mm
Lead wire min bending radius 17mm
*1 Refer to the following circuit diagram for the internal circuit.
*2 Under 5mA, the strength of the indicator light is poor. In some cases, visibility of the indicator light will
not be possible when the output signal is less than 2.5mA. However, there is no problem in terms of
contact output when the output signal exceeds 1mA.
*3 When using at 12VDC, the auto switch operates normally, but the load may not operate depending on
the specifications of the load. For details, refer to the description of the internal voltage drop of the auto
switch in the Reed Auto Switch/Common Precautions section in the Web Catalog.

-15-
9. Operation and Adjustment
9-1. Discharge from the product with drain cock

・ Pressurize the inside of the line filter when discharging drain.


Drain will not be discharged properly if not pressurized.

AFF,AM,AMD50 / AFF,AM,AMD60: Drain cock / With barb fitting (push type)

PUSH
(Discharging drain) Drain cock
Drain cock
with barb fitting

-16-
9-2. Manual drain discharge from the auto drain

・ Pressurize the inside of the line filter when discharging drain.


Drain will not be discharged properly if not pressurized.
・ To discharge the auto drain manually, follow the procedure below. After discharging the drain,
rotate the cock to the opposite direction by hand to close the drain valve.
Use of a tool can damage the product.

AFF,AM,AMD50 / AFF,AM,AMD60: Auto drain

OPEN
(Discharging drain)
Drain cock

-17-
10. Troubleshooting

Refer to [11. How to Replace the Components](P19 and 20) and [12. Disassembly Drawing](P21).

Problem Page for


Possible causes Countermeasure
Category Failure reference

As pressure drop 1. Clog of the element. Replace the element.


Flow rate

is large, fluid
does not flow. P19 and
20

Air leaks 1. Breakage of bowl seal. Replace the bowl seal.


between the Apply grease to the bowl seal before P19
body and bowl. assembling it.Note1)
Air leakage from 1. Bowl is damaged. Replace the bowl assembly.
the bowl.
P19

Air leakage from 1. Foreign matter caught in the valve Open the drain cock for a few seconds
the drain cock. of the drain cock. for blowing. P16

2. The drain cock and bowl seat are Replace the bowl assembly.
damaged. P19
Air leakage

Drainage or air 1. Low supply pressure. Check the minimum operating


P7 to 9
continues pressure of the auto drain.
P12 to 13
blowing out of
the drain 2. The product is not mounted Install the drain exhaust so that it will
discharge of the correctly. face vertically downward. -
float type auto
drain.
3. Foreign matter is caught at the Remove the dust by manual drain
main valve of the auto drain. discharge. P17

4. Main valve of the auto drain is Replace the bowl assembly.


broken. P19

5. Drain piping is long, or I.D. of the Be sure to connect the appropriate


piping is small. (Back pressure is piping for drain. P5
applied.)
6. Drain exhaust and bowl seat are Replace the bowl assembly.
broken. P19

Drain is not 1. Blockage of outlet of the drain Wash the bowl interior to remove
discharging cock due to solid foreign matter foreign matters and oil content. If the P6
when the drain etc. condition does not improve after P19
Drainage

cock opens. washing, replace the bowl assembly.

Too much drain 1. Drain level reaches the bottom of Open the drain cock for draining and
comes from the the element. replace the element. P16 to 17
piping of outlet P19 to 20
side.
Note1) Fluorine grease is recommended when applying additional grease.

-18-
11. How to Replace the Components
! Warning
Before replacement, make sure that no pressure remains in the equipment.
After replacement, confirm that the product satisfies specific functions and no external leakage occurs before operating it.

11-1. Bowl assembly Replacement


Work
Model
classifi Work step Tools Criteria
No.
cation
1) Remove the bowl assembly from the product. AFF,AM,AMD50/
AFF,AM, Remove four mounting screws while supporting the flange AFF,AM,AMD60
Disassembly

by hand, and lower the flange up to the stopper. Hexagon wrench key -
AMD50
(Nominal size: 5)
AFF,AM,
AMD60 2) Rotate bowl assembly by around 10° in the arrow direction,
then remove the bowl assembly from the body. - -
3) Remove the bowl seal and element. - -
4) Install the element and bowl seal in the bowl assembly. - -
5) Insert the fingers (two locations) of the bowl into the notches
(two locations) of the body by aligning them with each other,
Assembly

and turn the bowl assembly by around 10° in the arrow - -


direction. Engage both fingers (two locations) of the bowl
with the body.
6) Install the flange to the body, temporarily tighten four AFF,AM,AMD50/
Tightening torque:
mounting screws, and then tighten them diagonally and AFF,AM,AMD60
AFF,AM,AMD50
evenly to secure the flange. Hexagon wrench key 3.5±0.3N・m
(Nominal size: 5) AFF,AM,AMD60

Assembly 5. Engagement condition of finger part of bowl

Mounting screws
(4 pieces)
Part A

Body Align the notch groove with the finger of the bowl (Part A).

Notch groove
(Two locations)
Bowl seal

Bowl fingers
Element (Two locations)

10 degrees Rotation

Flange
Engage the fingers of the bowl with the body (Part A).
10 degrees
Rotation
Stopper
Bowl fingers
(Two locations)

Bowl assembly

Pull downward

-19-
11-2. Element Replacement
Work
Model
classifi Work step Tools Criteria
No.
cation
1) Remove the bowl assembly by referring to the section [11-
Disassembly 1. Bowl assembly Replacement] (P19).
AFF,AM,
AMD50 - -
AFF,AM,
AMD60
2) Install the replacing element and bowl seal in the bowl
Assembly

assembly. Mount the bowl assembly by referring to the


section [11-1. Bowl assembly Replacement] (P19). - -

Bowl seal

Element

Bowl assembly

-20-
12. Disassembly Drawing

AFF,AM,AMD50 / AFF,AM,AMD60

Mounting screws (4 pieces)

O UT

IN

Body

② Bowl seal

① Element

③ Bowl assembly

-21-
13. Dimensions

(Port size)

IN OUT Semi-standard:
With element service
indicator

Indicator

W
Semi-standard:
With clogging switch

Switch

Maintenance
space

X
Lead wire length: 3m

Option specifications

With
Model Standard specifications
Bracket mount auto
No.
drain

P A B C D G J M N Q R S T U V B
AFF,AM,AMD50 3/4・1 90 237.7 32 45 30 45 70 66 40.5 11 13 113 3.2 52.5 259.2
AFF,AM,AMD60 1 90 314.8 32 45 30 45 70 66 40.5 11 13 113 3.2 52.5 336.3

Semi-standard specifications
SUS bowl

Model With With


With
No. Barb fitting indicator switch
drain guide

B B W X
AFF,AM,AMD50 246.2 244.5 64.3 70.3
AFF,AM,AMD60 323.3 321.6 64.3 70.3

-22-
Revision history
1st edition: February 2022
Revision: September 2023
Revision: March 2024

Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362


URL https://www.smcworld.com

Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
© SMC Corporation All Rights Reserved

You might also like