API 5L Pipes
API 5L Pipes
API 5L pipe is carbon steel pipe used for oil and gas transmissions, including pipes
manufactured in seamless and welded (ERW, SAW). Materials cover API 5L Grade B,
X42, X46, X52, X56, X60, X65, X70, X80 PSL1 and PSL2 in onshore, offshore and sour
services. API 5L the steel pipe implementation standard for pipeline transportation
systems and specification for pipelines.
Seamless type: Hot rolled seamess and cold rolled seamless tube
Seamless type of fabrication generally for small diameter pipe, typically less than 24
inches in diameter.
(For the pipe diameter is less than 150mm or 6 inches, seamless steel pipe is applied
more than welded steel pipe.)
There are also large diameter seamless tubes. By hot rolled manufacturing process, we
could get seamless pipe diameters maximum 20 inches (508 mm). But if you need the
seamless pipe larger than 20”, we can get it by hot expansion processes, maximum
diameters 40 inches 1016mm.
API 5L covers grades B, X42, X46, X52, X56, X60, X65, X70,
X80
API 5L steel line pipe adopts different grades of steel, usually they are Gr. B, X42, X46,
X52, X56, X60, X65, X70, X80. Some manufacturers can make steel grades up to X100
and X120. As steel pipe grades higher, tighter control over carbon equivalent control
and higher mechanical strength performances.
In addition, for the same grade of API 5L pipe, the content of seamless and welded
chemical elements is different, which welded pipe is required more strictly and with less
carbon and sulfur.
For different delivery conditions, there are also rolled, normalized rolled,
thermomechanical rolled, normalized formed, normalized, normalized and tempered,
quenched and tempered.
Delivery conditions for each API 5L grade
Table 1 — Pipe grades, steel grades and acceptable delivery conditions
L390 or X56
L415or X60
L450 or X65
L485 or X70
PSL 2 Ace-rolled L245R or BR
L290R or X42R
Normalizing rolled, normalizing formed, normalized or normalized and tempered
L245N or BN
L290N or X42N
L320N or X46N
L360N or X52N
L390N or X56N
L415N orX60N
Quenched and tempered L245Q or BQ
L290Q or X42Q
L320Q or X46Q
L360Q or X52Q
L390Q or X56Q
L415Q or X60Q
L450Q or X65Q
L485Q or X70Q
L555Q or X80Q
L625Q or X90Q c
L690Q orX100Q c
To be continue:
Table 1 — Pipe grades, steel grades and acceptable delivery conditions (continued)
L555M or X80M
Thermomechanical rolled L625M or X90M
L690M orXIOOM
L830M orX120M
a For intermediate grades, the steel grade shall be in one of the following formats: (1)
The letter L followed by the specified minimum yield strength in MPa and, for PSL 2 pipe, the letter describing the
delivery condition (R, N. Q or M) consistent with the above formats. (2) The letter M) consistent with the above formats.
D The suffix (R, N, Q or M) for PSL 2 grades belongs to the steel grade.
C Seamless only.
For intermediate grades, the API 5L pipe grade shall have one of the following
description formats:
to. The letter L followed by the specified minimum yield strength in Mpa. For example,
L290 (X42) means that the minimum yield strength is 290 Mpa. In the case of PSL2
pipe, the suffix letter (R, N, Q or M) will be added to describe the delivery condition;
second. The letter M) consists of the above formats.
Letter R: laminated
Letter N: normalized laminated, normalized formed, normalized
Letter Q: tempered and tempered
Letter M: thermomechanical laminated or thermomechanical formed
Letter S: Sour Services, comes with PSL2 pipeline for NS, QS, MS, e.g. API 5L X52MS, API 5L
X65QS.
PSL1 and PSL2 are not only different for testing requirements, but also for chemical
composition and mechanical properties.
PSL1 is more strict than PSL2 in chemical composition, tensile properties, impact test,
non-destructive testing and other indicators.
Impact test
PSL1 does not require impact testing and PSL2 must except X80.
Non-destructive testing
PSL1 does not require non-destructive testing, where PSL2 required non-destructive
testing.
(NDT: Non-destructive inspection and testing. It is to use radiographic, ultrasonic or
other methods (do not break the material) in the API 5L standard, to reveal defects and
imperfections of the pipe).
Chemical composition
Chemical composition for PSL1 line pipe with wall thickness ≤ 25.0 mm (0.984 in)
() OCTAL
Chemical composition for API 5L PSII pipe 'P 111
1, , Gave www.octalsteel.com
Wall thickness < 25.0 mm (0.984 in)
Chemical composition
Wall Thickness < 25.0 mm (0.984 in)
Seamless pipe
L175orA25 0.21 0.60 - 0.030 0.030 _ _ _
L175ByA25P 0.21 0.60 0.045 0.080 0.030 _ _ _
L210orA 0.22 0.90 - 0.030 0.030 _ _ _
L245 or B 0.28 1.20 - 0.030 0.030 CD CD d
L290orX42 0.28 1.30 - 0.030 0.030 d d d
L320 or X46 0.28 1.40 - 0.030 0.030 d d d
L360 or X52 0.28 1.40 - 0.030 0.030 d d d
L390 or X56 0.28 1.40 - 0.030 0.030 d d d
L415orX60 0.28 1.40 - 0.030 0.030 F F F
L450orX65 0.28 1.40 - 0.030 0.030 F F F
L485orX70 0.28 1.40 - 0.030 0.030 F F F
Welded (ERW, LSAW, SSAW) pipe
L175orA25 0.21 0.6 - 0.030 0.030 _ _ _
L175ByA25P 0.21 0.6 0.045 0.080 0.030 _ _ _
L210orA 0.22 0.9 - 0.030 0.030 _ _ _
L245 or B 0.26 1.2 - 0.030 0.030 CD CD d
L290orX42 0.26 1.3 - 0.030 0.030 d d d
L320orX46 0.26 1.4 - 0.030 0.030 d d d
L360orX52 0.26 1.4 - 0.030 0.030 d d d
L390orX56 0.26 1.4 - 0.030 0.030 d d d
L415orX56 0.26 1.4 - 0.030 0.030 F F F
L450orX65 0.26 1.45 - 0.030 0.030 F F F
L485 or X70 0.26 1.65 - 0.030 0.030 F F F
Coal
Steel Grade (Steel Mass fraction, based upon heat and product analyzes
Name)
% maximum % maximum
cbSiMnbp Yes v Nb You Other CE,w CEpe
Seamless and welded pipes
L245RorBR 0.24 0.40 1.20 0.025 0.015 c c 0.04 and, 0.43 0.25
L290RorX42R 0.24 0.4 1.20 0.025 0.015 0.06 0.05 0.04 and, 0.43 0.25
L245N or BN 0.24 0.40 1.20 0.025 0.015 c c 0.04 he 0.43 0.25
L290N orX42N 0.24 0.4 1.20 0.025 0.015 0.06 0.05 0.04 e,I 0.43 0.25
L320N or X46N 0.24 0.40 1.40 0.025 0.015 0.07 0.05 0.04 of the 0.43 0.25
L360N orX52N 0.24 0.45 1.40 0.025 0.015 0.10 0.05 0.04 of the 0.43 0.25
L390N orX56N 0.24 0.45 1.40 0.025 0.015 0.10 0.05 0.04 of the 0.43 0.25
L415N or X60N 0.24’
0.45* 1.4' 0.025 0.015 0.10 0.05 0.04 g, h.
as agreed
L245Q or BQ 0.18 0.45 1.40 0.025 0.015 0.05 0.05 0.04 and, 0.43 0.25
L290QorX42Q 0.18 0.45 1.4f 0.025 0.015 0.05 0.05 0.04 and, 0.43 0.25
L320Q or X46Q 0.18 0.45 1.40 0.025 0.015 0.05 0.05 0.04 and. 0.43 0.25
L360Q or X52Q 0.18 0.45 1.50 0.025 0.015 0.05 0.05 0.04 and, 0.43 0.25
L390Q or X56Q 0.18 0.45 1.50 0.025 0.015 0.07 0.05 0.04 of the 0.43 0.25
L415Q orX60Q 0.18’ 0.45* 1.7 0.025 0.015 8 8 g h. 0.43 0.25
L450Q or X65Q 0.18' 0.45' 1.7' 0.025 0.015 g g g h,l 0.43 0.25
L485Q or X70Q 0.18* 0.45* 1.8’ 0.025 0.015 g 8 g h,l 0.43 0.25
L555Q or X80Q 0.18* 0.45* 1.9’ 0.025 0.015 g g g OR as agreed
L625QorX90Q 0.16 0.45 1.90 0.020 0.010 g g g j,k as agreed
L690Q or X100Q 0.16 0.45 1.90 0.020 0.010 g g g j,k as agreed
Welded pipe
L245M or BM 0.22 0.45 1.20 0.025 0.015 0.05 0.05 0.04 e.g. 0.43 0.25
L290M orX42M 0.22 0.45 1.30 0.025 0.015 0.05 0.05 0.04 and, 0.43 0.25
L320M or X46M 0.22 0.45 1.30 0.025 0.015 0.05 0.05 0.04 and, 0.43 0.25
L360M orX52M 0.22 0.45 1.40 0.025 0.015 d d d and, 0.43 0.25
L390orX56M 0.22 0.45 1.40 0.025 0.015 d d d and, 0.43 0.25
L415 or X60M 0.12* 0.45* 1.6' 0.025 0.015 g g g h,l 0.43 0.25
L450 or X65M 0.12' 0.45’ 1.6’ 0.025 0.015 g g g h,l 0.43 0.25
L485M orX70M 0.12* 0.45* 1.7’ 0.025 0.015 8 g g h,l 0.43 0.25
L555M or X80M 0.12' 0.45’ 1.85' 0.025 0.015 g g g Yo. 0.43 0.25
L625 or X90M 0.10 0.55’ 2.1' 0.02 0.010 g g g ill — 0.25
L690M or X100M 0.10 0.55* 2.1' 0.020 0.010 g g g i>j 0.25
L830M orX120M 0.10 0.55’ 2.1' 0.02 0.010 8 g g or 0.25
a. Based upon product analysis. For seamless pipe with t > 20.0 mm (0.787 in), the CE limits shall be as agreed.
The CEIIW limits apply if C > 0.12 % and the CEPcm limits apply if C < 0.12 %.
b. For each reduction of 0.01 % below the specified maximum for C, an increase of 0.05 % above the specified maximum for permissible,
up to a maximum of 1.65 % for grades > L245 or B, but < L360 or X52 ; up to a maximum of 1.75 % for grades > X52, but < L485 or X70;
up to a maximum of 2.00 % for grades > L485 or X70, but < L555 or X80; and up to a maximum of grades > L555 or X80.
c. Unless otherwise agreed, Nb + V < 0.06 %.
d. Nb + V + Ti < 0.15 %.
e. Unless otherwise agreed, Cu < 0.50 %; Ni < 0.30 %; Cr < 0.30% and Mo < 0.15 %.
f. Unless otherwise agreed.
g. Unless otherwise agreed, Nb + V + Ti < 0.15 %.
h. Unless otherwise agreed, Cu < 0.50 %; Ni < 0.50 %; Cr < 0.50% and Mo < 0.50%.
i. Unless otherwise agreed, Cu < 0.50 %; Ni < 1.00 %; Cr < 0.50% and Mo s 0.50 %.
j. Bs 0.004 %.
k. Unless otherwise agreed, Cu < 0.50 %; Ni < 1.00 %; Cr < 0.55% and Mo < 0.80 %.
l. For all PSL 2 pipe grades except those grades to which footnote j already applies, the following applies.
Unless otherwise agreed no intentional addition of B is permitted and residual BS 0.001%.
Ax is the applicable tensile test piece cross-section area, expressed in square mm or square inch, as follows:
-for circular cross-section test pieces,130mm 2 for 12.7 mm and 8.9 mm diameter test pieces; and 65 mm 2 (0.10 in 2 ) for 6.4 mm
(0.250 in) diameter test pieces;
-for full-section test pieces, the lesser of a) 485 mm 2 (0.75 in 2 ) and b) the cross-sectional area of the test piece, derived using the
specified outside diameter and the specified wall thickness of the pipe, rounded to the nearest 10 mm 2 (0.01 in 2 );
-for strip test pieces, the lesser of a) 485 mm2 (0.75 In2) and b) the cross-sectional area of the test piece, derived using the
specified width of the test piece and the specified wall thickness of the pipe, rounded to the nearest 10 mm2 (0.01 in 2 );
U is the specified minimum tensile strength, expressed in megapascals (pounds per square inch).
For intermediate grades, the difference between the specified minimum tensile strength
and the minimum yield strength for the pipe body shall be as indicated in the table for
the next higher grade. The minimum tensile strength specified for the weld seam
should be the same value as determined for the pipe body in footnote a)
API 5L PSL 2 Pipe Mechanical Properties
Tensile Strength, Yield Strength, Elongation
Elongation (on 50
Pipe grade Yield strength a Tensile strength a Ratio af Tensile strength d
mm or 2 in)
R,os RM R,os/Rm TO, RM
MPa (psi) MPa (psi) % MPa (psi)
minimum maximum minimum maximum maximum minimum minimum
L245R or BR
L245N or BN 450e
245 (35 500) 415 (60 200) 655 (95 000) 0.93 F 415 (60 200)
L245Q or BQ (65,300)e
L245M or BM
L290R or X42R
L290N or X42N 290 (42 100) 495 (71 800) 415 (60 200) 655(95 000) 0.93 F 415 (60 200)
L290Q or X42Q
L290M or X42M
L320N or X46N
L320Q or X46Q 320 (46 400) 525 (76 100) 435 (63 100) 655 (95 000) 0,93 F 435 (63 100)
L320M orX46M
L360N or X52N
L360Qor X52Q 360 (52 200) 530 (76 900) 460 (66 700) 760 (110 200) 0,93 F 460 (66 700)
L360M or X52M
L390N or X56N
L390Q or X56Q 490 490
390 (56 600) 545 (79 000) 760 (110 200) 0,93 F
L390M or X56M (71100) (71100)
L415N orX60N
L415Q or X60Q 415 (60 200) 565 (81 900) 520 (75 400) 760 (110 200) 0,93 F 520 (75 400)
L415M or X60M
to. For intermediate grades, the difference between the maximum specified yield
strength and the minimum YS shall be as indicated in the table for the next higher
grade, and the difference between the minimum specified tensile limit and the minimum
specified TS shall be as indicated in the table. table for the next grade. superior grade.
For intermediate grades up to grade L320 or X46, the tensile strength must be ≤ 655
MPa (95,000 psi). For intermediate grades greater than grade L320 or X46 and less
than grade L555 or
Tensile strength shall be ≤ 760 MPa (110,200 psi). For intermediate grades greater
than grade L555 or X80, the maximum allowable tensile strength will be obtained by
interpolation. For SI units, the calculated value will be rounded to the nearest 5 MPa.
For USC units, the calculated value will be rounded to the nearest 100 psi.
second. For grades > L625 or X90, Rp0.2 applies.
c. The above limit applies to pipes with D > 323.9 mm (12.750 in).
re. For intermediate grades, the minimum tensile strength specified for the weld seam
should be the same value that was determined for the pipe body using footnote a).
my. For pipe requiring longitudinal testing, the maximum yield strength should be ≤ 495
MPa (71,800 psi).
F. The minimum specified elongation, Af, will be determined with the following
bending test
Cracks should not occur in any part of the specimen and neither should opening of the
weld occur.
Note: For all bending tests, the weld extends a distance of 6.4 mm (0.25 in.) on each
side of the fusion line.
Flattening test
The flattening test method is used to check the deformation performance of the pipe to
the specified size and show its defects. According to the stress and deformation
characteristics of the sample during the flattening process, the flattening test should
show the resistance to longitudinal cracking and circumferential cracking of the pipe,
and show its internal and surface defects.
Aside from the three common tests above, there are other tests that are required in each
circumstance.
Guided curvature test
CVN impact for PSL2 pipe (including pipe body tests, pipe welding and HAZ tests)
DWT Test for PSL2 Welded Pipe
wall thickness refers to Clauses C in API 5L.) API 5L pipe sizes and
tolerances
Diameter Tolerances and Out of Roundness
Table 10 — Tolerances for diameter and out-of-roundness
Diameter t mm Pipe except the dionces d Out-of-roundn ess tolerances
(in)
end a SMLS pipe I Welded pipe (in) mm
Pipe
Specified outside Pipe end a,b,c Pipe except the
SMLS pipe I Welded pipe end abc
diameter D mm end a
(in)
< 60,3 (2.375) -0.8 (0.031) to+ 0.4 (0.016) -0.8 (0.031) to+ 0.4 (0.016) 1,2 (0.048) 0,9 (0.036)
0.020 D for 0.015 for
— <75: t — <75 ;
> 60.3 (2,375) to t
± 0.007 5D -0.4 (0.016) to + 1.6 (0.063) by agreement by agreement
168.3 (6,625)
for — > 75 , D ye
t for — >75 t
Tolerances to
API 5L pipe length tolerances must be met with the following conditions:
a. The random length will be delivered as the following table 12.
b. Approximate lengths will be delivered with tolerances of +/- 500 mm.
Threaded-and-coupled pipe
6(20) 4,88 (16.0) 5,33 (17.5) 6,86 (22.5)
9(30) 4,11 (13.5) 8,00 (26.2) 10,29 (33.8)
12 (40) 6,71 (22.0) 10,67 (35.0) 13,72 (45.0)
Plain-end pipe
6(20) 2,74 (9.0) 5,33 (17.5) 6,86 (22.5)
9(30) 4,11 (13.5) 8,00 (26.2) 10,29 (33.8)
12 (40) 4,27 (14.0) 10,67 (35.0) 13,72 (45.0)
15(50) 5,33(17.5) 13,35 (43.8) 16,76 (55.0)
18 (60) 6,40 (21.0) 16,00 (52.5) 19,81 (65.0)
Traceability
For PSL1 pipe, the manufacturer must establish and follow documented procedures to
maintain
a. Thermal identity until all related chemical tests are performed and required
specifications are met.
second. Test the identity of the unit until all related mechanical tests are performed and
related specifications are met.
For PSL2 pipe, in addition to the above terms, such documents must provide a means
of tracing any length of pipe to the appropriate test unit, including the results of related
chemical and mechanical tests.
History and milestones of API 5L pipes
Before generating the API 5L piping standard
1834 The first cast iron pipe is manufactured in the USA. USA (Millville, NJ)
1856 Converter steelmaking technology developed
1858 First successful oil well established in Titusivlle, PA
1863 Threaded couplings used in pipe connections
1863 The pipe is made of wrought iron with lap welded seams in the furnace
1893 First 30-inch diameter pipe manufactured in
1899 lap welded First large diameter seamless steel pipe manufactured in 20 inches,
5/8 inch thick
1917 11 mile pipeline uses electric metal arc welding
1919 API (American Petroleum Institute).
1924 Electric resistance welding with direct current or low frequency is invented
1925 24” diameter large diameter seamless pipe is available
1927 Electric flash welded pipe developed
After the release of API 5L
1928 First API 5L standard for line pipe manufacturing appears, covering furnace butt
welded pipe, furnace lap welded pipe, and seamless pipe. Minimum YS 172 Mpa 25000
psi, maximum 310 Mpa 45000 psi. Including material for three grades A25, A, B, the
minimum yield strength was 172 Mpa, 207 Mpa and 241 Mpa.
1931 API 5L Pipe Specification Included ERW Pipe (Electrical Resistance Welded
Pipe)
1933 Large diameter steel pipe mainly adopted electric arc girth welding
1944 Electric flash welded pipe added in API 5L
1946 Large diameter 30-inch single submerged arc welding pipe begins
1948 Double Submerged Arc Welded Pipe (DSAW Pipe) appears in the 1948 version of
the API 5LX standard, covers the minimum yield strength material at 289 Mpa (42000
psi).
1953 API 5L Grade X46 and X52 tubing added
1962 Furnace lap welded pipe was eliminated from API 5L pipe, basic oxygen
steelmaking processes were accepted.
1963 Non-destructive inspection methods begin to be used in the API 5L pipe
specification
1966 API 5L Grade X60 pipe appears
1969 Supplemental requirements for toughness testing are added to API 5L 1973 API
5L Grade X70 steel pipe appears
1983 API 5L and API 5LX combined into API 5L.
1985 X80 grade pipe appears
2000 Minimum level of fracture toughness, mandatory in API 5L
Before 2000, grade X70 pipe used in pipelines the total amount was 40%, grade X65
and Most were of the ERW type.