Assignment 1 Sample - 6
Assignment 1 Sample - 6
: TWD- A1
Module: Temporary Works Design – Wall Formwork Design (Assignment 1) Effective Date: Dec 2019
Prepared by: Cheng Hiu Yan, Toby (SID: 20114016) Page No.: 1
Contents
PAGE
Design Calculation
Design Brief of Formwork Design 2
Design Assumptions 2
Plywood Design 4
Appendix
Appendix A: CIRIA Report 108 - Concrete Pressure 15
Appendix B: Structural Properties of 19mm Plywood 16
Appendix C: Formulae for Continuous Members (Load Case 58) 17
Appendix D: Geometric Properties for Soldier & Waling (BS 5268) 18
Appendix E: Modification Factor of K (BS 5268) 19-21
Appendix F: Grade Stresses and Moduli of Elasticity (BS 5268) 22
Appendix G1: Beam Design Formulas (For Soldier) 23
Appendix G2: Beam Design Formulas (For Waling) 24
Appendix H: HILTI Post-Installed Rebars Design Manual 2019 (HIT-RE 500) 25
Appendix I: Design Wind Pressure (Code of Practice on Wind Effects) 26
Appendix J: Basic Stresses for the wet condition (BS 5975) 27
Programme: Postgraduate Certificate in Building Engineering Doc No.: TWD- A1
Module: Temporary Works Design – Wall Formwork Design (Assignment 1) Effective Date: Dec 2019
Prepared by: Cheng Hiu Yan, Toby (SID: 20114016) Page No.: 2
This report covers the design of shaft wall formwork which is adjoining to the
existing constructed concrete wall.
Module: Temporary Works Design – Wall Formwork Design (Assignment 1) Effective Date: Dec 2019
Prepared by: Cheng Hiu Yan, Toby (SID: 20114016) Page No.: 3
in kN/m2
Where: -
C1 = 1 Formwork size and shape coefficient (for Wall) Appendix A
C2 = 0.3 Concrete coefficient (OPC with any admixture) Appendix A
D = 25 kN/m3 Weight density of concrete
H = 5 m Vertical form height
h = 5 m Vertical pour height
T = 25 ºC Concrete placing temperature
K = 0.771 Temperature coefficient taken as [36 / (T+16)]2
R = 1.5 m/h Rate at which concrete rises vertically
C1 × R0.5 = 1 × 1.50.5 = 1.22 m < H = 5 m OK!
Module: Temporary Works Design – Wall Formwork Design (Assignment 1) Effective Date: Dec 2019
Prepared by: Cheng Hiu Yan, Toby (SID: 20114016) Page No.: 4
The plywood will span over several walings and each waling will be said 75mm
wide. Thus B > (2 × t) i.e. 75 > (2 × 19mm) and loading case 58 can be used. Appendix C
If centre/ centre ply span is L the load on one span per meter is W = 41. 854 × L
Checking:
Max. Moment (fZ) = 0.095WL
= 0.095 × 12.556 × 0.3
= 0.358 kNm/m < 0.489 kNm/m OK!
L−B−t
Max. Shear Force (qA) = 0.525 ( )W
L
300 − 75 − 19
= 0.525 × ( ) × 12.556
300
= 4.526 kN/m < 6.79 kN/m OK!
WL3
Max. Deflection (δ) = 0.0066( )
EI
= 12.556 × 0.33
0.0066( )
3.26
= 0.686 mm < Allowable = 300 / 270 = 1.11 mm OK!
Module: Temporary Works Design – Wall Formwork Design (Assignment 1) Effective Date: Dec 2019
Prepared by: Cheng Hiu Yan, Toby (SID: 20114016) Page No.: 5
Module: Temporary Works Design – Wall Formwork Design (Assignment 1) Effective Date: Dec 2019
Prepared by: Cheng Hiu Yan, Toby (SID: 20114016) Page No.: 6
5WL4
Max. Deflection (δ) =
384EI
= 5 × 12.556 × 4004
384 × 41.67
= 0.10 mm < Allowable = 400 / 270 = 1.48 mm OK!
WL4
Max. Deflection (δ) =
8EI
= 12.556 × 2004
8 × 41.67
= 0.06 mm < Allowable = 200 / 270 = 0.74 mm OK!
Programme: Postgraduate Certificate in Building Engineering Doc No.: TWD- A1
Module: Temporary Works Design – Wall Formwork Design (Assignment 1) Effective Date: Dec 2019
Prepared by: Cheng Hiu Yan, Toby (SID: 20114016) Page No.: 7
Checking:
Reaction = Shear Force = 2.51 kN
Max. Bearing Stress = Reaction
Loading Area
= 2.51 × 1000
75 × 150
= 0.22 N/mm2 < 2.98 N/mm2 OK!
Module: Temporary Works Design – Wall Formwork Design (Assignment 1) Effective Date: Dec 2019
Prepared by: Cheng Hiu Yan, Toby (SID: 20114016) Page No.: 8
Pa
Max. Deflection (δ) = (3L2 − 4a2 )
24EI
= 5.022 × 50 × 103
(3 × 4002 − 4 × 502 )
24 × 183.41 × 109
= 0.03 mm < Allowable = 400 / 270 = 1.48 mm OK!
Programme: Postgraduate Certificate in Building Engineering Doc No.: TWD- A1
Module: Temporary Works Design – Wall Formwork Design (Assignment 1) Effective Date: Dec 2019
Prepared by: Cheng Hiu Yan, Toby (SID: 20114016) Page No.: 9
PL3
Max. Deflection (δ) =
3EI
= 5.022 × 2003 × 103
3 × 183.41 × 109
= 0.07 mm < Allowable = 200 / 270 = 0.74 mm OK!
Checking:
Reaction = Shear Force = 5.022 kN
Max. Bearing Stress = Reaction
Loading Area
= 5.022 × 1000
150 × 150
= 0.22 N/mm2 < 2.71 N/mm2 OK!
Hence, the walings are adequate.
Module: Temporary Works Design – Wall Formwork Design (Assignment 1) Effective Date: Dec 2019
Prepared by: Cheng Hiu Yan, Toby (SID: 20114016) Page No.: 10
Sliding Checking:
Assuming 75mm x 100mm timber strut (SC3) @ 500mm c/c is used, Appendix I
where the height of strut is 2.5 m.
Design wind pressure at 5 m (H) for temporary formwork =
0.7 × qz = 0.7 × 1.82 = 1.274 kPa
Horizontal Reaction (R) = σ × Section Area × cos45º Appendix J
= 1.32 × 75 × 100 × cos45º
= 7.00 kN
Overturning Checking:
Reaction Moment
FOS against overturning =
Wind Overturning Moment
Module: Temporary Works Design – Wall Formwork Design (Assignment 1) Effective Date: Dec 2019
Prepared by: Cheng Hiu Yan, Toby (SID: 20114016) Page No.: 11
3. Set out the reference grid lines of wall and establish all reference points /
levels as per approved drawing to ensure the correct positions and the
verticality of wall prior to the commencement of the works.
4. Drill holes on the existing walls to required position and depth, inject Hilti
RE-500 injection adhesive into the holes.
5. Install the wall tie bolts according to formwork design to resist lateral
pressure and avoid any movement or deformation of the formwork during
concrete placing.
6. Lay 50mm thick joint filler vertically through the surface of adjoining wall to
isolate the structures.
8. Install 19mm plywood panels as the face contact material. Formwork shall
be firmly supported and in accurate positions. The formwork shall be drilled
holes for bracing the wall ties through the plywood.
Programme: Postgraduate Certificate in Building Engineering Doc No.: TWD- A1
Module: Temporary Works Design – Wall Formwork Design (Assignment 1) Effective Date: Dec 2019
Prepared by: Cheng Hiu Yan, Toby (SID: 20114016) Page No.: 12
10. Install twins 75mm x 150mm timber walings at 400mm c/c evenly along the
height and directly clamped by tie bolts to prevent movement of formwork.
11. Install 75mm x 100mm timber struts at 500mm c/c and insert on the ground
to plumb the formwork and secure it against wind loads.
12. Final checking on the formwork to ensure the formwork and all bracings are
erected in position, all gaps shall be sealed by sealant and the joint shall be
tight and not permit grout loss.
13. Carry out concrete casting by using concrete pump layer by layer around
500mm height to reduce concrete lateral force on formwork.
14. Vibrators shall be used continuously and systematically during placing of the
concrete until the expulsion of air has practically ceased. Once the concrete
has reached the required height, the exposed surface will be trowel and
covered for protection.
15. After casting the concrete approximately 24 hours until the concrete has
gained sufficient strength, the wall formwork shall be dismantled by
untightening of wall ties and walings.
16. Clean the concrete debris from formwork and stored at the designated
location properly for the further re-usage.
Programme: Postgraduate Certificate in Building Engineering Doc No.: TWD- A1
Module: Temporary Works Design – Wall Formwork Design (Assignment 1) Effective Date: Dec 2019
Prepared by: Cheng Hiu Yan, Toby (SID: 20114016) Page No.: 13
Module: Temporary Works Design – Wall Formwork Design (Assignment 1) Effective Date: Dec 2019
Prepared by: Cheng Hiu Yan, Toby (SID: 20114016) Page No.: 14
Module: Temporary Works Design – Wall Formwork Design (Assignment 1) Effective Date: Dec 2019
Prepared by: Cheng Hiu Yan, Toby (SID: 20114016) Page No.: 15
Module: Temporary Works Design – Wall Formwork Design (Assignment 1) Effective Date: Dec 2019
Prepared by: Cheng Hiu Yan, Toby (SID: 20114016) Page No.: 16
Module: Temporary Works Design – Wall Formwork Design (Assignment 1) Effective Date: Dec 2019
Prepared by: Cheng Hiu Yan, Toby (SID: 20114016) Page No.: 17
Module: Temporary Works Design – Wall Formwork Design (Assignment 1) Effective Date: Dec 2019
Prepared by: Cheng Hiu Yan, Toby (SID: 20114016) Page No.: 18
Soldier Waling
Design Design
Programme: Postgraduate Certificate in Building Engineering Doc No.: TWD- A1
Module: Temporary Works Design – Wall Formwork Design (Assignment 1) Effective Date: Dec 2019
Prepared by: Cheng Hiu Yan, Toby (SID: 20114016) Page No.: 19
Module: Temporary Works Design – Wall Formwork Design (Assignment 1) Effective Date: Dec 2019
Prepared by: Cheng Hiu Yan, Toby (SID: 20114016) Page No.: 20
Module: Temporary Works Design – Wall Formwork Design (Assignment 1) Effective Date: Dec 2019
Prepared by: Cheng Hiu Yan, Toby (SID: 20114016) Page No.: 21
K8
Programme: Postgraduate Certificate in Building Engineering Doc No.: TWD- A1
Module: Temporary Works Design – Wall Formwork Design (Assignment 1) Effective Date: Dec 2019
Prepared by: Cheng Hiu Yan, Toby (SID: 20114016) Page No.: 22
Module: Temporary Works Design – Wall Formwork Design (Assignment 1) Effective Date: Dec 2019
Prepared by: Cheng Hiu Yan, Toby (SID: 20114016) Page No.: 23
Module: Temporary Works Design – Wall Formwork Design (Assignment 1) Effective Date: Dec 2019
Prepared by: Cheng Hiu Yan, Toby (SID: 20114016) Page No.: 24
Module: Temporary Works Design – Wall Formwork Design (Assignment 1) Effective Date: Dec 2019
Prepared by: Cheng Hiu Yan, Toby (SID: 20114016) Page No.: 25
Module: Temporary Works Design – Wall Formwork Design (Assignment 1) Effective Date: Dec 2019
Prepared by: Cheng Hiu Yan, Toby (SID: 20114016) Page No.: 26
Module: Temporary Works Design – Wall Formwork Design (Assignment 1) Effective Date: Dec 2019
Prepared by: Cheng Hiu Yan, Toby (SID: 20114016) Page No.: 27