Code: F-SST 032

HUMAN TALENT MANAGEMENT DEPARTMENT

ISAM Version: SG-SST 001

SECURITY AND HEALTH AT WORK Date: 20 /12/ 2020

CAISSON CONSTRUCTION PROCEDURE

CAISSON CONSTRUCTION PROCEDURE

 Code: F-SST 032
HUMAN TALENT MANAGEMENT DEPARTMENT
ISAM Version: SG-SST 001

SECURITY AND HEALTH AT WORK Date: 20 /12/ 2020

CAISSON CONSTRUCTION PROCEDURE

1. OBJECT

Describe the activity of excavating piles, pouring protection rings, placing reinforcing steel

and pouring concrete from the pile, and the safety measures necessary for its execution.

2. SCOPE

This procedure involves all personnel who participate in Caisson's work. Indicates the

sequence of work, equipment to be used, materials, components and personnel that will be

necessary for the execution of these Works:

Excavations of the rings (including all equipment and tools for their execution).

Load and remove material from excavations.

Supply, formwork and stripping of formwork for casting the Caisson rings.

Installation of reinforcing steel for the Caisson rings (including all equipment and tools for its

execution).

Casting and setting of concrete for the Caisson rings (including all equipment and tools for its

execution).

Code: F-SST 032

HUMAN TALENT MANAGEMENT DEPARTMENT
ISAM Version: SG-SST 001

SECURITY AND HEALTH AT WORK Date: 20 /12/ 2020

CAISSON CONSTRUCTION PROCEDURE

3. RESPONSIBILITIES

The people in charge of compliance with this procedure are those designated for Caisson's
 construction activities, among whom are:

Resident construction engineer: Will be responsible for giving clear instructions on the

activity to be carried out, verifying at all times that the activity is carried out according to the

instructions given and ensuring the safety of the workers. Stop the activity when risk

conditions are identified.

Occupational Safety Field Assistant (SISO): Will ensure the protection of workers, will be

responsible for completing the height work permit and verifying working conditions, using the

checklist.

Specialized excavation personnel, construction officials and assistants: Will comply

with all safety regulations indicated for the execution of Caisson, will at all times wear the

PPE indicated by the responsible SISO and the resident engineer in charge, will report any

anomaly detected in the process .

Topography Commission: Will be responsible for carrying out the measurements and

verifications necessary for the execution of Caisson, complying with all occupational health

regulations for the performance of its work.

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ISAM Version: SG-SST 001

SECURITY AND HEALTH AT WORK Date: 20 /12/ 2020

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Laboratorian: Responsible for verifying the shipment that arrives with the concrete and

taking samples and tests corresponding to it.

 4. REFERENCE DOCUMENTS

Yo- RULE Iso 9001

1 RULE ISO 14001

Yo- RULE OHSAS 18001

5. DEFINITIONS

Does not apply.

6. DEVELOPMENT OF THE PROCEDURE

6.1 DESCRIPTION OF THE ACTIVITY:

Excavation of piles, pouring of protection rings, placement of reinforcing steel and pouring of

concrete from the pile.

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ISAM Version: SG-SST 001

SECURITY AND HEALTH AT WORK Date: 20 /12/ 2020

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6.2 DEFINITION IN ITS DIAMETER AND DEPTH:

The axes of each Caisson must be staked out to verify that they are in the exact coordinates.

The excavations for the Caisson will be carried out in accordance with the dimensions and

dimensions indicated on the plans or ordered by the engineer.

The subcontractor in charge begins the excavation and after having the first meter

excavated, he will ask the topography area to carry out a new verification, where the first ring

will be, which will guarantee the axis of the pile and its verticality.

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ISAM Version: SG-SST 001

SECURITY AND HEALTH AT WORK Date: 20 /12/ 2020

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6.3 EXCAVATION PROCESS:
After drawing the circle of the Caisson, the removal of the material from that space begins,

up to 1 m deep, a task that is done manually using our own excavation tools (picks, shovels,

bar and palin) to polish the sides or walls. deformed.

Before starting the excavation work, the area will be protected to prevent the entry of

materials from the slope into the work area.

After verifying the first meter of depth, a function carried out by the resident engineers, the

ring is emptied, and so on, the ringing process will be repeated for each meter excavated.

The excavation material will be immediately removed to the surface, unloaded at a safe

distance that does not compromise the stability of the excavation, through the use of

containers that will be lifted with equipment previously authorized by the auditor.
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Water management will be carried out through the use of submersible electric pumps, which

before starting operation must be checked in their connections, in order to prevent accidents

due to electrical shock. The pumped water will be conducted through hoses in good

condition to the external drain or rainwater networks. The delivery of this water to public

roads will not be allowed.

The worker who carries out the excavation may never be alone and without company outside

the pile. He will have a safety harness and his respective lifeline in place at all times, which

will allow for his prompt recovery in the event of any eventuality.
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aid and rescue. If at the time of excavation changes are perceived in the characteristics and

conditions of the air, the work will be immediately interrupted until safe conditions for the

execution of the work are normalized.

If rocks are found in the pile as the excavation is carried out, there are 3 alternatives to

demolish them and/or remove them from the pile.

NOTE : From 3-4 meters, atmospheric measurements will be made at the beginning of the

day and periodically, with documentary evidence of them. If they are adverse measurements,

the work will be suspended and the construction management will be informed.

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ISAM Version: SG-SST 001

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6.3.1. Manila mesh:

Initially the size of the stone will be determined. It will be tied inside the mesh and removed

with a crane truck, boom, or bow tie; Subsequently, it is marked so that a person responsible

for the contractor and another person for the auditor can proceed with the count. Throughout

this process, the operator must leave the excavation area until said stone is removed.

6.3.2. Demolition with wedge:

The stone needs to be fractured in order to be removed from the pile. The wedge mining

method will be used, carried out by workers from the same subcontractor and, as its name

indicates, it consists of applying a hammer with a wedge to the rock to fracture it into small

pieces.

6.3.3. Use of CRAS (Non-explosive demolition agent)

Using a drill, the required holes are made according to the element to be demolished,

arranging the holes in a linear manner. The distance between perforations must be a

maximum of 10 times the diameter of the hole used if the reaction is required to occur

between 12 and 24 hours, or 15 times the diameter

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whether the breakup can wait; In this case the product consumption is lower. Thus, for a

diameter of 30 mm, the maximum distance between perforations must be 30 cm. The larger

the diameter, the shorter the reaction time. The type of drill used must correspond to the

work to be done.

PHASE 1
WORK PLATFORM PREPARATION
HORZONTAL AND EARTH SLOPE

sses a. —
.5—
Minimum N or more i B lying 1 Protection Barrier
_______________ 1' 12, / Slope landslides

1.5 or
5V—
——
Platform
—/ Land
T - /4 _ __
/ /existing

O- ।____ Minimum 5m
]

NOTE: Yo j, .‘
VERY IMPORTANT TO PREVENT THE FALL OF
Approx. 2m
1i
STONES OR OBJECTS INSIDE THE HOLE

___TO l
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PHASE 2
START FIRST METER OF EXCAVATION (WILL WORK IN 1m MODULES)

NOTE 1:
WORKER ACCESS WILL BE CARRIED OUT WITH THE HELP
OF THE WINDLASS OR ELECTRIC BOOM AND HARNESS

NOTE 2:
IF BUCKLES APPEAR , BREAK INTO SMALLER SIZES AND
EVACUATE ALL STAFF BEFORE REMOVING THE MATERIAL
IN ORDER TO AVOID FALLING BUCKLES ON THE WORKERS.

HOUR BELOW
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PHASE 4
PERIMETER STEEL INSTALLATION TO REINFORCE THE
CONCRETE RING
5E N°4 at 0.25 PER
RING

0.10
VAR. 1.80

OVERLAP 0.35m
VAR. 2.00 1,80
HORIZONTAL REINFORCEMENT RINGS
L=5.80—6.40

SECTION AA RING
REINFORCEMENT
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ISAM Version: SG-SST 001

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HUMAN TALENT MANAGEMENT DEPARTMENT
ISAM Version: SG-SST 001

SECURITY AND HEALTH AT WORK Date: 20 /12/ 2020

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6.4. Reinforcement basket assembly

The steel is received duly classified and labeled, it is arranged at the site of its temporary

storage, clearly classifying it by diameters and configurations, the collection will be defined

by the resident engineer of the work front, guaranteeing the signage, demarcation defined by

the security area and occupational health, then the execution of the baskets begins. The

resident construction engineers will carry out the review and prior approval of the type and

quantity of steel to be placed, figurations, spacing in the baskets, before proceeding to place

them in the pile already excavated and with the rings emptied.

6.5. Placing Army in the Stack

Once the basket is installed in the pile, the resident engineer of the work front and the auditor

will authorize its emptying, complying with its schedule, which must be known by the

engineer in advance.

For more information on lifting the basket, see Piling Execution Procedure, Load Lifting

Procedure, which establishes all the safety measures that must be taken into account when

carrying out the activity.

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PHASE 8
INTRODUCTION OF PILOT FRAME AND CONCRETE POURING C PUMP AID
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6.6 Concrete pouring:

The production area makes the request for the concrete to be used, according to the plans

and specifications of the project.

The concrete will be received with the shipment that will be verified by the laboratory

technician, in order to verify the time of departure from the plant, the time elapsed for its

placement, the type of concrete that is received, guaranteeing the traceability of the

concrete.

The laboratory must take samples of the concrete, perform the “slump” settlement test and

corresponding verifications.

Once the emptying work is finished, all the elements used in the emptying will be removed

and cleaned, all the waste left in the place will be collected, the site will be demarcated with

safety tapes to prevent people from falling.

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ISAM Version: SG-SST 001

SECURITY AND HEALTH AT WORK Date: 20 /12/ 2020

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6.7. SECURITY AND HEALTH AT WORK

6.7.1. Personal Protective Equipment (PPE):

People who are carrying out this activity must have personal protective equipment for heights

such as: Helmet with chinstrap, insert and/or cup hearing protection, full body harness,

lifeline with brake, anchoring system, gloves , mask for particulate matter and boots with toe

caps.

Before the start of the activity, the SISO person responsible for each subcontract must

authorize the activity using the checklist and the permit for work at heights.

The worker carrying out the excavation will never be able to be alone and without company

outside the pile. He will have the PPE indicated at the top at all times, which will allow for

prompt help and rescue in the event of any eventuality. If at the time of excavation changes

are perceived in the characteristics and conditions of the air, the work will be immediately

interrupted until safe conditions for the execution of the work are normalized.

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HUMAN TALENT MANAGEMENT DEPARTMENT
ISAM Version: SG-SST 001

SECURITY AND HEALTH AT WORK Date: 20 /12/ 2020

CAISSON CONSTRUCTION PROCEDURE

6.8. ENVIRONMENTAL MANAGEMENT
6.8.1 Water Resource

Likewise, the rational use of water in the activity must be kept in mind, not leaving hoses

open unnecessarily, and installing flow regulating nozzles on the hoses.

If water with sediment is generated, take it to sedimentation tanks before discharging it into

the environment.

6.8.2 Generation of special resources

In this activity, debris and surplus waste from the excavation are generated, which must be

disposed of internally in the debris collection site designated on the work. This waste must

be disposed of in the official waste dumps near the area, fill out the record and request

receipts or certificates of final disposal.

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6.8.3 Land resource

When it is necessary to mix concrete at the work site, do so on a metal platform or on a

geotextile of a caliber that guarantees that there is no contact with the ground, so that the

place remains in optimal conditions. The mixture should not be made directly on the ground

or on existing hard areas.

6.9. SAFETY STANDARD FOR WORK IN PILES

4- Review personal protective equipment before starting activities: Helmet with chinstrap (three

points of attachment), insert and/or cup hearing protection, full body harness, lifeline with

brake, anchoring system, gloves, mask for particulate matter and boots with toe caps.

5- Before the start of the activity, every pilero must review and sign the authorization permit for

work at heights or confined spaces.

6- The activity must be coordinated in pairs (pileros and miners). Under no circumstances will

the pilero be left alone inside the pile.

7- Every windlass must be anchored in the four points of the platform, these must be fixed and

stable. (The reels will have double ratchet and pedal brakes)

8- Every pile must have its lifeline and locking brake.

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 9- The lifeline must always be connected to the harness and the anchor point.

10- In every pile, a metal basket must be used for the jar.

11- When removing stones or rocks with meshes or handles, the piler will not be

able to be inside the pile.

12- Any rock of great size or weight must be fractured in order to be lifted and

evacuated from the pile. Otherwise, a pen must be used to remove it (the reel will

not be used).

13- When entering or removing equipment from the pile, there should be no pilers inside it.

14- When the pile driver enters the pile, he will inspect the state of the ground and the rings.

If deteriorating conditions are observed, he must immediately leave the pile and report to the

SISO professional.

15- If it is necessary to use submersible pumps to drain water, make sure they are equipped

with a 30mA differential switch.

16- Every pilero must keep their workplace clean and organized.

17- Excess concrete must be removed from the pile rings once their form is removed, to

prevent them from subsequently falling into the pile.

18- Water consumption for hydration should be done in individual containers.

19- The excess material from the excavation must be deposited 1.50 meters away from the

pile.

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20- Electrical installations must be handled overhead and their caulking must remain in

perfect condition. Otherwise, you must report it to the SISO professional.

21- The carabiners used to support the baskets must be double-actuated.

 22- If irregular or unsafe conditions are observed, they must be immediately notified to the

SISO professional of your contract.

23- Miners must verify that there are no excess concrete that could fall between the rings of

the piles to carry out their work.

24- The personnel who carry out mining tasks within the pile must comply with all the

regulations that apply to pilers.

25- Miners must leave the pile to enter and remove mining equipment (Hammers, wedges,

machines).

26- All miner must use disposable or filter masks to carry out their work inside the pile.

27- Any miner who performs work inside a pile must wear double hearing protection;

insertion and cup type.

28- Mining work must be alternated with rest periods during the day.

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6.9.1. Rules for lifting weights

29- Only weights that do not exceed 25 k from floor level or 50 k from shoulder level may be

lifted.

30- Always use mechanical aids to lift weights greater than 50 kg.

31- The rocks must be fractured until they have the lowest possible weight and volume to

remove them from the piles.

32- Maintain a posture with a straight back and bent knees to lift weights, without straining

the spine.

33- Use booms or differentials to lift weights that cannot be lifted with the reel.
 34- Do not use leverage or apply greater effort with the help of colleagues to the reels to

remove rocks that are too heavy or voluminous.

6.10. MATERIALS AND EQUIPMENT

4- Pick, shovel, palin, bar.

5- Cement and reinforcement must be stored properly and in a place free of moisture.

6- The cement must be Portland type, dry and free of hard lumps.

7- The sand must be clean and arid, classified and very well graded.

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8- The gravel must be clean and graded.

9- The water for making concrete must be clean and clear.

10- Workers must have the appropriate tools and equipment for the manufacture and

assembly of the structure.

11- For the Caisson rings, molds and sliding jigs will be needed for quick work.

12- You must have the necessary equipment and tools to extract the excavated material.

13- Submersible pump (differential switch), Crane boom, buckets, drills, hammer with wedge,

iron and other equipment necessary to carry out the activity.

14- Concrete pump, cement mixer, wheelbarrow.

6.11. EMERGENCY PLAN FOR WORK IN PILES

According to the characteristics of the work and the conditions of the soil in which the
 caisson-type pile execution procedure is carried out, these potential risks can be found that

affect the health and integrity of workers:

4- Flooding of the caisson, due to the presence of a water table.

5- Gas Saturation.

6- Deconfinement of the excavation.

7- Falling objects.

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If potential situations materialize, the following emergency scenarios could arise:

8- Worker trapped inside the pile.

9- Unconscious worker inside the pile.

10- Injured worker inside the pile.

For the above situations, a rescue in confined spaces is required as a measure.

10.1.1 RESCUE PLAN FOR WORK IN PILES

Before starting any work in confined spaces, a rescue strategy must be defined, which

defines a route and a safe method to exit in case of emergency, for which the Occupational

Health and Safety department official must give recommendations. of the case.

It must be considered:

4- Availability of two rescue people in the area, ready to enter the confined space for a rescue

operation if necessary. These people must be equipped with the same protective elements

used by those inside.

5- Availability of an adequate number of persons designated to operate the rescue equipment

 from outside if rescue personnel are forced to enter.

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6- Availability of body recovery equipment (lifting equipment) when required (Harness, safety

rope).

7- In an oxygen-deficient atmosphere, air must be provided to the person within three minutes

of the emergency event.

8- Availability of necessary first aid equipment in case of an emergency.

9- Availability of siren or equivalent (whistle) to signal notification to the rescue team.

10- Have the telephone numbers of the nearest clinics, hospitals and ambulance service on

hand.

11- Immediate Transportation Availability.

10.1.2 RESCUE PROCEDURE FOR WORKING IN PILES

4- Every worker who descends to the pile by means of the windlass must be attached by means

of a carabiner to the windlass guide.

5- Every worker who descends to the pile using the windlass must be held, in addition to the

guide, by the lifeline that is attached to the anchoring point of the pile; and the brake, which

in turn will be adapted to the lifeline and attached to the front ring of the harness by means of

a carabiner, to be activated in the event of a potential fall.

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 CAISSON CONSTRUCTION PROCEDURE

6- Once the worker has descended, he will disconnect from the carabiner that is next to the

guide that lowered him through the windlass.

7- After having released the rope, you must change the position of the carabiner anchored to

the brake and lifeline, towards the ring located on the back of your harness.

8- In case of emergency, the worker will be pulled by the lifeline that is anchored to his back, to

later remove him from the pile.

9- Once the emergency is detected, the worker at the turnstile must alert the work team using

the whistle to prepare first aid.

10- At the same time, the same worker who is on the windlass must tie the lifeline to the

windlass, to proceed with the promotion of the affected worker.

11- In the event that the worker inside the pile is trapped by some material, one of his

colleagues, duly trained, must access the pile to help him, in which case, the descent and

rescue procedure will be the same.

12- Once the injured worker is out of the pile, the care procedure must be activated, in

accordance with the established emergency plan.

13- This procedure must be shared daily by SST personnel, and a written record must be left.
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. ARCHIVE AND RECORDS

The evidence resulting from the execution of this activity will be stored by the SISO

responsible for each of the subcontracts and by the resident engineers of the work.

1. SECURITY ASPECT
DANGER EXISTING CONTROLS
POSSIBLE EFFECTS
Description Classification Fountain Half Description

Specific
recommendations to
staff regarding:
*Washing and drying
boots and rubber Workers must be
Dermatoses, allergic gloves at the end of the equipped with rubber
Microorganisms Management of
reactions, infectious day.
such as fungi, stagnant water and gloves, full raincoats,
Biological diseases, alterations *Washing and drying
bacteria and/or sludge with drains or safety glasses, a helmet
in different systems, hands after handling
viruses motor pumps and rubber boots with
death waste and before
consuming food. safety toes.
*Safety notices The
consumption of food in
work areas is
prohibited.

Promote and stimulate

healthy lifestyle habits,
Cumulative trauma Provision of including the practice of
disorders, mechanical aids to Carry out inspection regular physical activity
Dynamic stress and active breaks.
Physical Load musculoskeletal facilitate the program applied to
loading Conduct training and/or
system injuries, transportation and jobs.
fatigue handling of loads 5-minute talks on
prevention of
musculoskeletal
pathology and load
management.
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The loads handled by the

worker must be below:
25 Kg for men and 12.5
Cumulative trauma Provision of Kg for women if raised
from the ground to the
disorders, mechanical aids to Carry out inspection
Dynamic stress waist.
Physical Load musculoskeletal facilitate the program applied to
loading 50 kg for men and 20 kg
system injuries, transportation and jobs.
for women when lifted at
fatigue handling of loads
shoulder and/or back
level. The maximum
displacement must be 10
meters.

Train staff in vision

care. Establish
Visual fatigue, Installation of artificial promotion and Mark areas of poor
lighting with reflective
Deficient and/or headache, decreased lighting system. prevention program for
Physical material. Helmet with
Excess Lighting dexterity and Maintenance of the visual conservation.
flashlight. Provided with
precision, glare lighting system Maintenance program
reflective stripes.
for lighting system. Try
to work during the day.

Provide the worker with

Thermal Frequent rest in cool appropriate clothing:
discomfort due to Physical Fatigue, stress areas. light and light colors. Use
heat If there is agitation, a some type of sunscreen.
feeling of weakness or a
headache, they should
stop the activity and
rest in a cool place. 2 to
4 glasses of fresh liquids
every hour are
recommended.
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Take frequent breaks in

cool areas.
If there is agitation, a
feeling of weakness or
dizziness or headache,
they should stop the
activity and rest in a
cool place. Hydration
Non-ionizing Locate a screen or
Skin alterations, points must be
radiation barriers that prevent
dehydration, maintained with easy Use some type of
(microwave, Physical or hinder the passage
alteration in some access to all workers. sunscreen.
infrared, radio of heat through
soft tissues (eyes). Wear clothing
frequency, etc.) radiation
appropriate to the type
of radiation. Personnel
rotation according to
exposure time.
Establish work shifts
when the safe
operation can be
carried out at night.

Blows, wounds,
Signage of the work
bruises, fractures, Establish order and
Floors. Locative area and material Use of safety boots
sprains, dislocations, cleanliness program.
storage areas.
death

Blows, wounds,
Signage of the work
Order and bruises, fractures, Establish order and
Locative area and material Use of safety boots.
cleanliness sprains, dislocations, cleanliness program.
storage areas.
death
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Design and
Blows, wounds, implement ramps that
bruises, fractures, meet the Rubble or excavation
Ramps. Locative Use of safety boots
sprains, dislocations, requirements of waste removal route.
death current regulations.
Ramp inspection.

Blows, wounds,
Installation of vacuum
bruises, fractures, Design and Use of gloves. Use of
Ladders, ladders. Locative protection and
sprains, dislocations, implement a safe safety boots.
signaling.
death work program at
heights. Work permit
Management of
Wounds, Hand tool Use of gloves. Use of
equipment,
Mechanic amputations, maintenance and safety boots. Use of
machines and
lacerations. inspection program certified helmet.
hand tools

Fatigue, stress,
Psychosocial risk
decreased dexterity
Intra-work promotion and
and precision. States
factors, Extra- prevention program.
Psychosocial of anxiety and/or
work factors, Training in assertive
depression and
Individual factors communication and
disorders of the
teamwork.
digestive system.

I work at heights
Design and
above 1.50
implement a safe Installation of vacuum Use of anti-fall system.
meters. Without
High risk tasks Polytrauma and death work program at protection and (certified harness, sling,
intrinsic
heights. Preparation signaling. lifeline)
protection
of ARO. Work permit
systems
 Code: F-SST 032
HUMAN TALENT MANAGEMENT DEPARTMENT
ISAM Version: SG-SST 001

SECURITY AND HEALTH AT WORK Date: 20 /12/ 2020

CAISSON CONSTRUCTION PROCEDURE

Design and
Asphyxiation, implement a safe
alterations of the work program at
heights. Work permit. Installation of vacuum Use of anti-fall system.
Working in central nervous
High risk tasks Establish artificial protection and (certified harness, sling,
confined spaces system, cardio-
ventilation system. signaling. lifeline)
respiratory arrests,
Measurement of
death concentration of
gases and vapors.

Wounds, Pre-operational
Moving parts, Management of
amputations, soft inspection of lifting
transmission stagnant water and Provide workers with bait
Mechanic tissue disorders, equipment and rigging.
systems and sludge with drains or gloves.
blows, fractures, Have a plan
operating points. motor pumps. Lifting and checklist.
death

Blows, wounds,
lacerations, Safe work procedure
Working with amputations,
with boom, equipment
asphyxiation,
dangerous High risk tasks resume, preventive and
poisoning,
energies corrective maintenance
electrocution,
multiple trauma, program. Boom
death. operation by qualified
personnel.
Blows, fractures,
Particle projection Mechanic Use of helmet, goggles
wounds
Blows, wounds,
lacerations,
Work in asphyxiation, Use of motor pumps
Installation of vacuum Use of anti-fall system.
to remove water from
excavations or High risk tasks poisoning, protection and (certified harness, sling,
the Caisson. Work
gaps electrocution, signaling. lifeline)
permit. Ring
multiple trauma,
death.

Inspection of hand
Blows, bruises,
Lifting and tools.
Mechanic wounds, fractures, Work area signage Use of certified helmet.
suspended loads Safe work procedure
death
at Caisson.
 Code: F-SST 032
HUMAN TALENT MANAGEMENT DEPARTMENT
ISAM Version: SG-SST 001

SECURITY AND HEALTH AT WORK Date: 20 /12/ 2020

CAISSON CONSTRUCTION PROCEDURE

Preventive
Noise-induced Training in hearing
Noise Physical maintenance of Use of hearing protector.
hearing loss conservation.
equipment