BME402

Model Question Paper 1 with effect from 2022-23 (CBCS Scheme)

USN

Fourth Semester B.E. Degree Examination

MACHINING SCIENCE & METROLOGY
TIME: 03 Hours Max. Marks: 100
Note: 01. Answer any FIVE full questions choosing at least ONE question from each MODULE
*Bloom’s
Module -1 Taxonomy Marks CO
Level
Q.01 a With a neat sketch explain the single point cutting tool geometry. L2 7 CO1
b Sketch the merchant circle diagram. Write the assumptions made L3 7 CO1
and derive the expression for chip thickness ratio.
c Describe the orthogonal and oblique cutting. L2 6 CO1
OR
Q.02 a Draw the neat diagram of lathe and name the parts. L2 7 CO1
b A 50mm bar of steel was turned at 28 rpm and tool failure L3 7 CO1
occurred after 10mins. The speed was changed to 232 rpm and
tool failed in 60mins of cutting time. Calculate the cutting speed
to obtain 30mins of tool life.
c Explain any three operations of the lathe. L2 6 CO1
Module-2
Q. a With a neat sketch explain column and knee type milling L2 7 CO2
03 machine.
b With a neat sketch explain the operations of milling machines. L2 6 CO2
c What is indexing and discuss the need of indexing. L3 7 CO2
OR
Q.04 a Explain the driving mechanism of shaper. L2 7 CO2
b With a neat sketch, explain the radial drilling machine. L2 6 CO2
c Explain any three operations of drilling. L3 7 CO2
Module-3
Q. a With a neat sketch, explain the heat generation zone in metal L2 7 CO3
05 cutting.
b Define tool life. Discuss the parameters which influence the tool L2 6 CO3
life.
c Discuss the different wear mechanisms. L2 7 CO3
OR
Q. a Explain the properties of cutting fluids. L2 7 CO3
06
b List the different types of tool materials and explain them. L2 6 CO3
c Define machinability and discus the factors affecting L2 7 CO3
machinability.
Module-4
Q. a Define standards. List and explain the different standards. L2 7 CO4
07
b With a neat sketch, explain international prototype meter. L2 5 CO4
c What is line and end standard? Explain wringing phenomenon. L3 8 CO4
OR

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 BME402
Q. a Define fit. Describe the types of fit and their designation. L2 7 CO4
08
b Discuss shaft based and hole based system of fit. L2 5 CO4
c What is the purpose of limit system? L3 8 CO4
Module-5
Q. a With a neat sketch, explain Taylors principle in the design of L2 7 CO5
09 limit gauges.
b With a neat sketch, explain double end and single end plug L2 7 CO5
gauges.
c With a neat sketch, explain snap gauges. L2 6 CO5
OR
Q. a Define comparator. Explain reed type comparator. L2 7 CO5
10
b With a neat sketch, explain sigma comparator. L2 7 CO5
c With a neat sketch explain sin bar. L2 6 CO5

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 BME402
Model Question Paper 2 with effect from 2022-23 (CBCS Scheme)
USN

Fourth Semester B.E. Degree Examination

MACHINING SCIENCE & METROLOGY
TIME: 03 Hours Max. Marks: 100
Note: 01. Answer any FIVE full questions choosing at least ONE question from each MODULE
*Bloom’s
Module -1 Taxonomy Marks CO
Level
Q.01 a Explain briefly the mechanics of chip formation process. L2 6 CO1
b Explain the Merchants circle diagram for the analysis of power L3 8 CO1
requirement for the machine tool.
c In an orthogonal cutting process, the following data were L3 6 CO1
obtained: Chip length obtained = 96mm, uncut chip length =
240mm, Rake angle used = 200, Depth of cut = 0.6mm,
Horizontal component of cutting force = 2400N and vertical
component of cutting force = 240N. Determine for the given
data:
a) Shear Plane angle
b) Chip thickness
c) Friction angle
d) Resultant cutting force.
OR
Q.02 a Briefly discuss the broad classification of lathes. L2 6 CO1
b With neat sketches, explain the tool layout for producing a L2 8 CO1
hexagonal bolt on a capstan lathe.
c Explain clearly the difference between capstan and turret lathe. L2 6 CO1
Module-2
Q. a Explain with neat sketches Up milling and down milling methods L2 6 CO2
03 of milling operation. Also discuss the significance of the both.
b With a neat sketch, explain the vertical spindle column and knee L2 8 CO2
milling machine.
c Use compound indexing method for calculating the index crank L2 6 CO2
movement to divide the periphery of a job into 87 divisions.
OR
Q.04 a With a neat sketch, explain crank and slotted link quick return L2 6 CO2
mechanism
b With neat sketches, explain the different operations that are L2 8 CO2
performed on a drilling machine.
c Briefly discuss the classification of grinding machines. L2 6 CO2
Module-3
Q. a With a neat sketch, explain the different heat zones that are L2 6 CO3
05 present during the metal cutting process.
b With a neat sketch, explain the Tool-work thermocouple L2 8 CO3
technique used for measurement of cutting temperature.
c Briefly explain the Wear mechanisms of cutting tools. L2 6 CO3
OR

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 BME402
Q. a Discuss the factors that affect the cutting parameters on tool life. L2 7 CO3
06
b A 50mm bar of steel was turned at 284 rpm and tool failure L3 7 CO3
occurred after 10min. The speed was changed to 232 rpm and the
tool failed in 60 min of cutting time. What cutting speed should
be used to obtain 30 min of tool life?
c Discuss the fundamental properties of a cutting fluid. L2 6 CO3
Module-4
Q. a What is metrology? State and explain the objectives of L2 6 CO4
07 metrology.
b Discuss the following standards of measurement: L2 8 CO4
1. Line standard
2. Wave length standard
3. End standard
c Distinguish clearly between ‘Line standards’ and ‘End standard’. L2 6 CO4
Give examples of the standards.
OR
Q. a Define the following terms: L2 6 CO4
08 1.Limits
2. Fits
3. Tolerance
4. Fundamental deviation
b Discuss the different types of fits and their designation with neat L2 8 CO4
sketches.
c Determine the tolerance on the hole and shaft for a precision L3 6 CO4
running fit designated 50H7 g6. Given
1. 50mm lies between 30 – 50 mm
2. i (microns) = 0.45 (D)1/3 + 0.001 D
3. Fundamental deviation for ‘H’ hole = 0
4. Fundamental deviation for ‘g’ shaft = -2.5 D0.34
5. IT7 = 16 i
6. IT6 = 10 i
State the actual maximum and minimum sizes of the hole and
shaft and maximum and minimum clearances.
Module-5
Q. a What are GO and NOGO gauges? Explain how Taylor’s L2 6 CO5
09 principle is used in designing them.
b Sketch and explain any two types of plug and ring gauges. L2 8 CO5
c Explain briefly the different gauge tolerances. L2 6 CO5
OR
Q. a Explain the basic characteristics and classification of L2 6 CO5
10 comparators.
b With a neat sketch, explain the Johansson Mikrokator type L2 8 CO5
comparator.
c Explain the principle and working of a sine bar. L2 6 CO5

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