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Audit Report HQ MBK

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0% found this document useful (0 votes)
39 views

Audit Report HQ MBK

Uploaded by

dinamikelevator
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
You are on page 1/ 50

QA/QC

DEPARTME AUDIT REPORT


NT

SITE DETAILS

OWNER MAJLIS BANDARAYA KUANTAN

JALAN TANAH PUTIH,


LOCATION 25100 KUANTAN
PAHANG DARUL MAKMUR
AUDIT REPORT ON SITE VISIT

LIF 1:PH PMA 80207


LIFT LIF 2:PH PMA 80219
PMA NUMBER LIF 3:PH PMA 80220
LIF BOMBA: PH PMA 80232

Dinamik Elevator (M) Sdn. Bhd.


Issue Date
Prepared by Verified by
TABLE OF CONTENT
No
Content Page
.
1. Audit Summary 3

2. Audit Objective 3

3. Lift Information 4-5

4. Lift’s Current Conditions 6 - 49

6. Conclusions 50

2
1 AUDIT SUMMARY
The audit was conducted 20 January 2024 to identify in detail any malfunction switches,
parts, damages and non-compliance referring to law and regulation

2 AUDIT OBJECTIVE
The objectives of the audit are as follows:

i. To identify any malfunction switches, parts, damages and non-compliance


referring to law and regulation [Factories & Machinery (Electric Passenger Lift and
Goods Lift) Act, 1967] and all related to the requirements.

ii. To suggest recommendations and solutions for all the identified findings and
defects.

3
3 LIFT INFORMATION
3.1 LIFT 1: PH PMA 80207

Rated Load 1365 kg

Number of Passenger 20 persons

Rated Speed 1.5 m/s


HI- RISE INDUSTRIAL AND GENERAL
Brand
HANDLING SDN BHD
Type of Lift LIF PESENGER

Floor Served 12

Previous FYK PRIMA ALTERNATIVE

3.2 LIFT 2: PH PMA 80219

Rated Load 1365 kg

Number of Passenger 20 persons

Rated Speed 1.5 m/s


HI- RISE INDUSTRIAL AND GENERAL
Brand
HANDLING SDN BHD
Type of Lift LIF PASSENGER

Floor Served 12

Previous FYK PRIMA ALTERNATIVE

4
3.3 LIFT 3: PH PMA 80220

Rated Load 1365 kg

Number of Passenger 20 persons

Rated Speed 1.5 m/s


HI- RISE INDUSTRIAL AND GENERAL
Brand
HANDLING SDN BHD
Type of Lift PASSENGER

Floor Served 12

Previous FYK PRIMA ALTERNATIVE

3.4 LIF BOMBA : PH PMA 80232

Rated Load 1025 kg

Number of Passenger 15 persons

Rated Speed 1.5 m/s


HI- RISE INDUSTRIAL AND GENERAL
Brand
HANDLING SDN BHD
Type of Lift LIF BOMBA

Floor Served 13

Previous FYK PRIMA ALTERNATIVE

5
4 LIFT’S CURRENT CONDITIONS
4.1 LIFT 1: PH PMA 80207

MOTOROOM

NO ITEM PICTURE REMARK


1 Control Panel
All in good condition.

2 Main DB
All in good condition

4 hoistmotor
All in good condition

6
5 Speed Gear oil leaking.
Governer
18/12/2024
Done replace new oil
seal and replace new
gear oil

6 EBOPs All in good condition

7
INSIDE HOISTWAY

NO ITEM PICTURE REMARK


1 Upper Limit All in good
Switch condition

2 Main Rope All in good


condition

8
3 Governer rope All in good
condition

5 Car Door Lock All in good


condition

6 Inspection Box All in good


condition

7 Car Shoe @ All in good


Roller condition

9
8 Trap Door All in good
Switch condition

11 Counter All in good


weight Shoe, condition
oiler box and
Counterweigh
t Pulley

12 Safety Rope All in good


(comp chain) condition

10
13 Cartop Fan

INSIDE CAR

NO ITEM PICTURE REMARK


1 Main COP All in good
and condition
Handicap
COP

11
2 Door Sensor All in good
condition

3 Car Ceiling All in good


condition

12
LIFT PIT

NO ITEM PICTURE REMARK


1 Stop Switch All in good condition

2 Speed Governer All in good condition


Switch

13
3 Car Buffer All in good condition

4 C/W Buffer All in good condition

14
5 Down Limit All in good condition
Switch

15
FINDING

NO ITEM PICTURE REMARK

1 End Rope 1. Need to adjust end


Termination rope termination to
makesure all same
level.

2. yellow arrow need


to add lock nut for
safety purpose.

2 End rope Rope balance at


termination weight socket need to
rope balance. shorten and proper
tighten with bulldog
clip.

16
3 Governor Need to add more 1
rope bulldog clip and
termination retighten properly.

4 Car top Need to add more


lighting lighting for safety
purpose.

5 Lock filler new screw holes need


weight to be made at both
side to ensure that
the bracket can be
fastened tightly

17
6 Safety rope Safety rope need to
install for safety
purpose and JKKP
requirement.

7 Handrail 1.Right side handrail


inside car need to tighten the
screw.

2.Handrail at left side


(handicap COP )
missing.

18
4.2 BLOCK A LIFT 2: PH PMA 80219

MOTOROOM

NO ITEM PICTURE REMARK


1 Control Panel All in good condition

2 Main DB All in good condition

19
5 hoistmotor Brake Drum got oil.

19/12/2024
Clean up brake drum
and replace new gear
oil

6 Speed All in good condition


Governer

7 Ebops All in good condition

20
INSIDE HOISTWAY

NO ITEM PICTURE REMARK


1 Upper Limit All in good condition
Switch

2 Main Rope All in good condition

21
3 Governer All in good condition
rope

5 Car Door Lock All in good condition

6 Inspection All in good condition


Box

7 Car Roller All in good condition

22
8 Trap Door All in good condition
Switch

11 Counter All in good condition


weight Shoe
@ roller

12 Safety Rope All in good condition


(comp chain)

13 Car top Fan All in good condition

23
INSIDE CAR

NO ITEM PICTURE REMARK


1 Main COP & All in good condition
handicap
COP

2 Door Sensor All in good condition

24
3 Car Ceiling All in good condition

LIFT PIT

NO ITEM PICTURE REMARK


1 Stop Switch and All in good condition
2nd Stop Switch

2 Speed Governer All in good condition


secondary
pulley

25
3 Car Buffer All in good condition

4 C/W Buffer All in good condition

5 Down Limit All in good condition


Switch

26
FINDING

NO ITEM PICTURE REMARK

1 End Rope 1. Need to adjust end


Termination rope termination to
make sure all same
level.

2. yellow arrow need


to add cotter pin for
safety purpose.

2 End rope Rope balance at


termination weight socket need to
rope balance. shorten and proper
tighten with bulldog
clip.

3 Facia plate Need to install facia


plate between level 6
to level 5 for safety
purpose.

27
4 Car top Need to add more
lighting lighting for safety
purpose.

5 Lock filler new screw holes need


weight to be made at both
side to ensure that
the bracket can be
fastened tightly

6 Safety rope Safety rope need to


install for safety
purpose and JKKP
requirement.

28
7 Lif pit oily Oil at pit need to be
clean for safety
purpose.

8 Car Roller 1.Car roller at left side


need to replace due
to wear and tear.

29
4.3 LIFT 3: PH PMA 80220

MOTOR ROOM

NO ITEM PICTURE REMARK


1 Control Panel All in good condition

2 hoistmotor All in good condition

3 Speed All in good condition


Governer

30
4 Main DB All in good condition

5 EBOPS All in good condition

6 Air- Condition All in good condition

31
INSIDE HOISTWAY

NO ITEM PICTURE REMARK


2 Main Rope All in good
condition

3 Governer All in good


rope condition

4 Landing All in good


Door Lock condition

32
5 Car Door All in good
Lock condition

6 Inspection All in good


Box condition

7 Car Shoe @ All in good


Roller condition

33
8 Trap Door All in good
Switch condition

11 Counter All in good


weight Shoe condition
@ roller, CW
Pulley and
Oiler box

12 Safety Rope All in good


(comp condition
chain)

13 Car top fan All in good


condition

INSIDE CAR

34
NO ITEM PICTURE REMARK
1 Main COP & All in good condition
Handicap COP

2 Door Sensor All in good condition

3 Car Ceiling All in good condition

LIFT PIT

35
NO ITEM PICTURE REMARK
1 Stop Switch All in good condition

2 Speed Governer All in good condition


Switch

3 Car Buffer All in good condition

36
5 Down Limit All in good condition
Switch

37
FINDING

NO ITEM PICTURE REMARK


1 UP Limit Final limit Swich
Switch faulty.
Need to rectify.

2 Counter Buffer needs to


weight Buffer rectify
Fully
Compress.

3 Car top Need to add more


ligthing lighting for safety
purpose.

38
4 Lock Filler Both side need to
weight rectify

5 End rope
termination

6 1.End rope 1.Rope balance at


termination weight socket need to
rope balance shorten and proper
tighten with bulldog
2.Safety rope clip.

2. Safety rope need to


install for safety
purpose and JKKP
requirement.

7 Lift pit oily Need to clean for


safety purpose

39
8 Governor Need to rectify
rope
termination

9 Bearing Plate Screw plug not


enough.

Need to rectify

40
4.4 LIFT BOMBA: PH PMA 80232

MOTOR ROOM

NO ITEM PICTURE REMARK


1 Control Panel All in good condition

2 Main DB All in good condition

3 End rope All in good condition

41
4 Air - Condition All in good condition

5 hoistmotor All in good condition

6 Speed All in good condition


Governer

7 EBOPs All in good condition

42
8 Fire Still Valid and good
extingusher condition.

43
INSIDE HOISTWAY

NO ITEM PICTURE REMARK


1 Main Rope All in good condition

2 Governor All in good condition


rope

3 Landing Door All in good condition


Lock

44
4 Car Door Lock All in good condition

5 Inspection All in good condition


Box

6 Car Shoe @ All in good condition


Roller

7 Trap Door All in good condition


Switch

8 Counter All in good condition


weight Shoe
@ roller,
Counter
weight pulley
and oiler box

45
9 Safety Rope All in good condition
(comp chain)

INSIDE CAR

NO ITEM PICTURE REMARK


1 COP All in good condition

2 Door Sensor All in good condition

46
3 Car Ceiling Acrylic cover missing.

LIFT PIT

NO ITEM PICTURE REMARK


1 Stop Switch All in good condition

2 Speed Governer All in good condition


secondary
pulley

47
3 Car Buffer All in good condition

4 C/W Buffer All in good condition

5 Down Limit All in good condition


Switch

48
FINDING

NO ITEM PICTURE REMARK


1 Car top Need to add more lighting
Lighing for safety purpose.

2 Filler weight Both side need to rectify


fastener

3 Safety rope Safety rope need to install


for safety purpose and
JKKP requirement.

4 Lift pit oily Need to clean oil at lift pit

49
5 CONCLUSION
All findings need to be addressed accordingly and necessary replacements and adjustments
need to be done as soon as possible by the respective party. Any cost in respect to this
rectification works will be advised accordingly. The findings are based on the latest DOSH
Directive and best engineering practice in order to ensure the lift operation is at optimum
level.

50

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