Ab QM
Ab QM
The AB-QM valve equipped with an actuator is a control valve with full authority and an automatic balancing function / flow limitation. Typical applications
are: Temperature control with permanent automatic balancing on terminal units (chillers, air-handling units, fan coils, induction units, radiant panels and
heat exchangers).
Description The precise flow control performance of • Trouble-free segmentation of the building
the AB-QM with a Danfoss actuator provides project. When sections of a project are
increased comfort and superior Total Cost of finished they can normally not be handed
Ownership because of savings made on: over to the customer with a fully functional
HVAC installation. However the AB-QM with
• Efficient energy transfer and minimal a Danfoss actuator will automatically control
pumping costs since there are no overflows the flow, even when other parts of the
at partial loads because of the exact pressure installation are still unfinished. The AB-QM
independent flow limitation. doesn't need to be adjusted after finalisation
• Smaller pump investments and lower energy of the project.
consumption as the pump head needed is • Commissioning costs are close to zero
lower than in the traditional setup. With the because of the convenient setting procedure
built in test plugs it is easy to troubleshoot that doesn't require flow charts, calculations
and find the optimal setpoint for the pump. or measuring equipment. The AB-QM valves
• Reduced movements of the actuator since the can be set to a precise design value even
built-in differential pressure controller ensure when the system is up and running.
the pressure fluctuations do not influence the • Lower installation costs as the AB-QM valve
room temperature. covers two functions, Balancing and Control.
• Achieving a stable temperature in a room
leading to a lower average temperature at the
same comfort level.
• Minimal flow complaints, as the valve
performs as designed.
• Minimal blockage complaints, as the
membrane design makes AB-QM less
susceptible to blockage than a cartridge type
construction.
e
For any given 100 % setting
calibrate to the stroke of the valves. This means
s su r
ila
that the AB-QM keeps its linear characteristic va
ya
p re
a n
regardless of the setting or differential pressure. at
ble
nt
ila
a
st
va
n
Because of the predictable characteristic the co
ya
ys
an
actuators on the AB-QM can be used to change s ta
at
the response from linear to logarithmic (equal ng nt
et
ti
n sta
percentage). That makes the AB-QM suitable s co
LI N ys
sta
for all applications, including AHUs, where the e t ti ng
equal percentage characteristic is needed to LOG s
0
get a stable control loop. The actuators can be 0 10 V
switched from linear to logarithmic by changing
a dipswitch setting on the actuator.
Applications
- variable flow systems
Applications
- constant flow systems
There are numerous applications in which AB-QM can be used. Every time you need an automatic
flow limiter or a control valve you can take advantage of the cost-saving properties of the AB-QM.
This includes systems with (floor) heating/cooling, concrete core activation or radiant panels.
Note: For more application examples please contact your local Danfoss organization.
Easy implementation • No Kv or authority calculations needed. Flow • Easy commissioning. No specialized staff or
is the only parameter to be considered when measuring equipment are needed.
designing. • Easy trouble shooting.
• The AB-QM always fits the application • Fast start-up because AB-QM valves don’t
because the maximum setting of the AB-QM need to be flushed or de-aired before use.
corresponds with international standards for • Trouble-free segmentation of the building
flow velocity in pipes. project. The AB-QM will automatically control
• The AB-QM can be used for all HVAC the flow, even when parts of the installation
applications since it can have a linear or are still unfinished. It’s not necessary to adjust
logarithmic characteristic when combined the AB-QM after finalisation of the building
with thermal electric or gear actuators. project.
• Compact design, essential when only limited
space is available. e.g. in fan-coil units.
Ordering AB-QM threaded version (with test plugs and without test plugs)
Q nom. Ext. thread Ext. thread
Picture DN Code No. AB-QM Code No.
(l/h) (ISO 228/1) (ISO 228/1)
10 LF 150 003Z126100 003Z125100
G ½A G ½A
10 275 003Z121100 003Z120100
15 LF 275 003Z126200 003Z125200
G ¾A G ¾A
15 450 003Z121200 003Z120200
20 900 G 1A 003Z121300 G 1A 003Z120300
25 1.700 G 1 ¼A 003Z121400 G 1 ¼A 003Z120400
32 3.200 G 1 ½A 003Z121500 G 1 ½A 003Z120500
40 7.500 G 2A 003Z077000 AB-QM (DN 10-32) can not be upgraded to AB-QM
50 12.500 G 2 ½A 003Z076100 with test plugs!
Technical data
Nominal diameter DN 125 125 HF 150 150 HF 200 200 HF 250 250 HF
Qnom (100 %) 1) 90.000 110.000 145.000 190.000 190.000 250.000 280.000 370.000
Flow range l/h
Qhigh 4)
100.000 120.000 160.000 229.000 228.000 300.000 336.000 444.000
Setting range 2) % 40-110 40-120
Diff. pressure ∆p Qnom 30-400 60-400 30-400 60-400 30-400 60-400 30-400 60-400
kPa
3), 4)
(∆pQhigh) (50-400) (80-400) (50-400) (80-400) (50-400) (80-400) (50-400) (80-400)
Pressure stage PN 16
Control range Acc. to standard IEC 534 control range is high as Cv characteristic is linear.
Control valve’s characteristic Linear (could be converted by actuator to equal percentage)
max.0.01 % of Qnom
Leakage acc. to standard IEC 534 max. 0.01 % of Qnom at 1000N
at 650N
Water and water mixture for closed heating and cooling systems according to plant
type I for DIN EN 14868.
Flow medium
When used in plant Type II for DIN EN 14868 appropriate protective measures are
taken. The requirements of VDI 2035, part 1 + 2 are observed.
Medium temperature °C −10 ... +120
Stroke mm 30 30 27 27
flange PN 16
Connection
actuator Danfoss standard
Materials in the water
Valve bodies Grey iron EN-GJL-250 (GG 25)
Membranes/ Bellow W.Nr.1.4571 EPDM
1)
factory setting of the valve is done at O-rings EPDM
nominal setting range. Springs W.Nr.1.4401 W.Nr.1.4310
2)
Regardless of the setting, the valve
can modulate below 1% of set flow. Cone (Pc) W.Nr.1.4404NC W.Nr.1.4021
3)
Δp = (P1–P3) min~max Seat (Pc) W.Nr.1.4027
4)
When set above 100%, minimum
Cone (Cv) W.Nr.1.4404NC W.Nr.1.4021
starting pressure needed is higher,
see figures in the (). Seat (Cv) W.Nr.1.4027
Pc - pressure controller part Screw W.Nr.1.1181
Cv - Control valve part Flat gasket Graphite gasket Non asbestos
Design 1
1
1 Spindle
2 Stuffing box
3 Pointer 2
4 Control valve’s cone
5 Membrane
6 Main spring
7 Hollow cone (pressure 3
controller) 5 2
8 Vulcanized seat (pressure
controller) 5 4 3
6 4
6
77
P2 P3
P1
P2 - P3
Δp = (P1-P3)
P1 - P3 ΔpCv = (P2-P3)
AB-QM DN 10-32
Design (continued)
AB-QM DN 50-100
AB-QM DN 40, 50
1. Valve body
2. Valve seat
3. DPC cone
4. CV cone
5. Controller casting
P1 P3
6. Rolling diaphragm
7. Adjusting screw P1 P3
8. Bellow for pressure relief on
DPC cone
AB-QM DN 150
AB-QM DN 125
Design (continued)
1. Valve body
2. Valve seat
3. DPC cone
4. CV cone
5. Controller casting
P1 P3
6. Rolling diaphragm
7. Adjusting screw
8. Bellow for pressure relief on
DPC cone
Sizing
Thread version Flange version
Given: Selected:
Cool requirement per unit : 1000 W AB-QM DN 10 mm with Qnom = 275 l/h presetting
Flow temperature in the system: 6 °C on 143/275 = 0.52 = 52 % of nominal opening.
Return temperature in the system: 12 °C Actuators: AMV 110NL - 24 V
Remarks:
Required - control and balancing valves: required minimum differential pressure across
AB-QM and actuators type for BMS system. the AB-QM DN 10: 16 kPa.
Solution:
Flow in the system: Q (l/h)
Q = 0.86×1000/(12−6 ) = 143 l/h
Given: Selected:
Cool requirement per unit : 4000 W AB-QM DN 20 mm with Qnom = 900 l/h
Flow temperature in the system : 6 °C presetting on 573/900 = 0.64 = 64 % of
Return temperature in the system : 12 °C maximum opening.
Pump optimising /
Trouble shooting
Blue
Blue Red
Red
Δpcv
P2-P3
Pump optimization
Q Q=const. Q=const.
Blue
Q Δpcv
P2-P3
DN 10-100 DN 10-100
P2 P3
P1
Q nom = const
P2-P3
P1-P3
P2 P3
P1-P3 P1
16kP a 400kPa
(20kPa)
Δpcv
P1 - P3
Δpcv
* Δpmin = (P1-P3)min
** Δpcv.min = Δpcvmin
Presetting The calculated flow can be adjusted easily The presetting scale indicates a value between
DN 10-32 without using special tools. 100 % flow to 0 %. Turning the cap clockwise
decreases the flow value while counter clockwise
To change the presetting (factory setting is increases it.
100%) follow the four steps below:
If the valve is a DN 15 then the nominal flow
• Remove the blue protective cap or the = 450 l/h =100 % presetting. To set a flow of
mounted actuator 270 l/h you have to set: 270/450 = 60 %.
• Raise the grey pointer
• Turn (clockwise to decrease) to the new pre- Danfoss recomends a pre-setting/flow from 20 %
setting to 100 %. Factory presetting is 100 %.
• Push the grey pointer back into the lock
position. After it clicks pre-setting is locked.
h h h+ 2 mm, DN 10-20
h+ 4 mm, DN 25-32
Scale +90%
① ② ③ ④
Pre-setting (continued)
DN 40-100
Max 25Nm
DN 125-250
+
–
Setting 60%
+
–
Note:
DN 125 & 150: 1 turn = 5.0 %
DN 200 & 250: 1 turn = 5.5 %
Tender text 1. The pressure independent balancing and control valve should be comprised of a linear control
valve and an integrated membrane based pressure controller.
2. The pressure independent balancing and control valve should be available in the range from DN 10- 250.
3. The valve could be used as an automatic flow limiter.
4. The valve should have a mechanism (flow setting) to adjust the flow stepless from 100 to 0 % of
the nominal flow.
5. Minimum possible flow pre-setting should be 30l/h.
6. At the minimum setting modulation below 1% should be possible.
7. Shut off service function should be possible with setting mechanism.
8. The adjustment should be performed without a tool for dimensions up to DN 32 or a standard
tool for valves bigger than DN 32.
9. The setting, which can be locked, should be visible from the top for valves DN 32 and from the
side for DN 100.
10. The valves should have a shut-off function, separated from the setting mechanism, for valves DN 40-100.
11. The leakage rate should be: No visible leakage at force of the thermal actuator (90 N) for valves up
to DN 32. Leakage of 0.05 % of the Qnom for valves up to DN 100 and up DN 250 at 500N and
1.000N respectively. All actuators should be able to close against 16 bar of differential pressure.
12. The authority of the pressure independent control valve should be 1 at all settings (control valve
characteristic is not changed).
13. Control valve should have linear flow characteristic at all settings. (Supplier of the valve should
provide lab test results 1)).
14. Control ratio of the pressure independent balancing and control valve should be higher than 1:1000
15. Control valve should have the possibility to change linear characteristic to equal percentage
characteristic at all sizes and settings by adjusting actuator settings.
16. Minimum starting differential pressure for flow limitation should be 16 kPa for valves up to DN 20,
20 kPa valves up to DN 32 and 30 kPa for valves up to DN250. (Supplier of the valve should provide
lab test results 1)). Nominal pressure rating 16 bar.
17. Test plug for pump optimization and flow verification should be available for DN 10-250.
18. Valve sizes from DN10-DN250 should be available from one supplier.
1)
Since there is no standard for testing procedure, Danfoss recommends verification by independent lab to
compare control and flow limitation function of different PIBCVs at the same basis.
Dimensions
H1
b
H2
L1 L2 L2
L3
AB-QM DN 10-32
H5
H3
H4
L4 L5 L6
L1 L2 L3 L4 L5 L6 H1 H2 H3 H4 H5 b Valve weight
Type
mm ISO 228/1 (kg)
DN 10 53 36 79 92 104 109 73 20 100 104 138 G½ 0.38
DN 15 65 45 79 98 110 116 75 25 102 108 141 G¾ 0.48
DN 20 82 56 79 107 120 125 77 33 105 112 143 G1 0.65
DN 25 104 71 79 124 142 142 88 42 117 124 155 G1¼ 1.45
DN 32 130 90 79 142 154 160 102 50 128 136 166 G1½ 2.21
L2
H3
H1
b
H2
L1 H1 H2 H3 b Weight
Type
mm ISO 228/1 kg
DN 40 110 170 174 280 G2 6.9
DN 50 130 170 174 280 G2½ 7.8
Dimensions (continued)
H3
H1
a
H2
AB-QM DN 50-100
L1 H1 H2 H3 a Weight
Type
mm (EN 1092-2) (kg)
DN 50 230 170 174 280 165 14.2
DN 65 290 220 172 330 185 38.0
DN 80 310 225 177 335 200 45.0
DN 100 350 240 187 350 220 57.0
Dimensions (continued)
H1
H1
a
a
H2
H2
L1 L1
H3
L1 H1 H2 H3 a Weight
Type
mm (EN 1092-2) (kg)
DN 125 400 272 518 507 250 85.3
DN 150 480 308 465 518 285 138
Dimensions (continued)
H3
H1
a
H2
L1
L1 H1 H2 H3 a Weight
Type
mm (EN 1092-2) (kg)
DN 200 600 434 483 618 340 219
DN 250 730 430 533 708 405 342