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Assignment I
Design of Machine Elements I
1) A round steel bar is made of Quenched and Tempered AISI 1095 steel and is subjected to loads producing calculated stresses of P/A = 70 MPa, Tc/J = 200 MPa, Mc/I = 300 MPa, and 4V/3A = 170 MPa. a) Sketch Mohr circles showing the relative locations of maximum normal stress and maximum shear stress. b) Determine the safety factor with respect to initial yielding according to the maximum- shear-stress theory c) Determine the safety factor with respect to initial yielding according to the maximum- distortion-energy theory. d) Verify the answers by use of Graphical Method (Failure Envelop). e) Discuss briefly the relative validity of the three predictions. 2) The surface of a steel machine member is subjected to stresses of 𝜎1 = 100 𝑀𝑃𝑎, of 𝜎2 = 20 𝑀𝑃𝑎, and 𝜎3 = −80 𝑀𝑃𝑎 . What tensile yield strength is required to provide a safety factor of 2.5 with respect to initial yielding: a) According to the maximum-shear-stress theory? b) According to the maximum-distortion-energy theory? c) Specify the steel AISI code for this application. d) Discuss briefly the relative validity of the three predictions. 3) A downhold oil tool experiences critical static biaxial stress of 𝜎1 = 315 𝑀𝑃𝑎 and 𝜎2 = 200 𝑀𝑃𝑎. The oil tool is made of normalized AISI 4130 steel. Determine the factor of safety based on predicting failure by a) The maximum-normal-stress theory. b) The maximum-shear-stress theory. c) The distortion energy theory. d) Verify the answers by use of Graphical Method (Failure Envelop). e) Discuss briefly the relative validity of the three predictions. 4) A cylindrical shaft made of steel of yield strength 700 MPa is subjected to static loads consisting of bending moment 10 kN-m and a torsional moment 30 kN-m. Determine the diameter of the shaft using two different theories of failure, and assuming a factor of safety of 2. Take E = 210 GPa and poisson's ratio = 0.25. 5) A shaft, as shown in figure is subjected to a bending load of 3 kN, pure torque of 1000 N- m and an axial pulling force of 15 kN. Calculate factor of safety based on points A and B. Take yied strength of material 500 MPa