Monitor Umec10 Service Manual
Monitor Umec10 Service Manual
Patient Monitor
Service Manual
Intellectual Property Statement
SHENZHEN MINDRAY BIO-MEDICAL ELECTRONICS CO., LTD. (hereinafter called
Mindray) owns the intellectual property rights to this product and this manual. This manual
may refer to information protected by copyrights or patents and does not convey any license
under the patent rights of Mindray, nor the rights of others. Mindray does not assume any
liability arising out of any infringements of patents or other rights of third parties.
Revision History
This manual has a revision number.
number. This revision number changes whenever the manual is
updated due to software or technical specification change. Contents of this manual are subject
to change without prior notice.
© 2016 Shenzhen Mindray Bio-Medical Electronics Co., Ltd. All rights reserved.
I
Preface
Manual Purpose
This manual provides detailed information about the assembling, dissembling, testing and
troubleshooting of the equipment to support effective troubleshooting and repair. It is not
intended to be a comprehensive, in-depth explanation of the product architecture or technical
implementation. Observance of the manual is a prerequisite for proper equipment
maintenance and prevents equipment damage and personnel injury.
Intended Audience
This manual is for biomedical engineers, authorized technicians or service representatives
responsible for troubleshooting, repairing and maintaining the monitors
Passwords
A password may be required to access different modes. The passwords are listed below:
II
Content
1 Safety ......................................................................................................................................... 1-1
1.1 Safety Information .............................................................................................................. 1-1
1.1.1 DANGER ................................................................................................................. 1-1
1.1.2 WARNING ............................................................................................................... 1-2
1.1.3 CAUTION................................................................................................................ 1-2
1.1.4 NOTE ....................................................................................................................... 1-2
1.2 Equipment Symbols ............................................................................................................ 1-3
4 Hardware
Hardware and Software Upgrade ........................................................................................... 4-1
4.1 Overview ............................................................................................................................. 4-1
4.2 Hardware Upgrade .............................................................................................................. 4-2
4.2.1 Wi-Fi
Wi-Fi Upgrade.......................................................................................................... 4-2
4.2.2 Recorder Upgrade .................................................................................................... 4-3
4.2.3 CO2 Upgrade ............................................................................................................ 4-5
1
4.2.4 C.O./IBP Upgrade .................................................................................................... 4-7
4.3 Software Upgrade ............................................................................................................... 4-8
4.3.1 Installing Network Upgrade Tool (PN: G-110-000493-00) ..................................... 4-9
4.3.2 Software Upgrade Procedure ..................................................................................4-11
..................................................................................4-11
6 Troubleshooting
roubleshooting ........................................................................................................................ 6-1
6.1 Overview ............................................................................................................................. 6-1
6.2 Part Replacement ................................................................................................................ 6-1
6.3 Patient Monitor Status Check.............................................................................................. 6-1
6.4 Software Version
Version Check ...................................................................................................... 6-2
2
6.5 Technical Alarm Check ....................................................................................................... 6-2
6.6 Troubleshooting Guide ........................................................................................................ 6-2
6.6.1 Power On/Off Failures ............................................................................................. 6-2
6.6.2 Display Failures ....................................................................................................... 6-3
6.6.3 Alarm LED Failures ................................................................................................. 6-4
6.6.4 Button and Knob Failures ........................................................................................ 6-4
6.6.5 Audio Failures .......................................................................................................... 6-4
6.6.6 Power Failures .......................................................................................................... 6-5
6.6.7 Recorder Failures ..................................................................................................... 6-6
6.6.8 Output Connector Failures ....................................................................................... 6-7
6-7
6.6.9 Wired Network Failures ........................................................................................... 6-7
6.6.10 Wi-Fi Network Failure ........................................................................................... 6-8
6.6.11 Software Upgrade
U pgrade Failures ..................................................................................... 6-8
6.6.12 Technical Alarm Messages ..................................................................................... 6-9
3
FOR YOUR NOTES
4
1 Safety
1.1 Safety Information
DANGER
Indicates an imminent hazard that, if not avoided, will result in death or serious
injury.
WARNING
Indicates a potential hazard or unsafe practice that, if not avoided, could result in
death or serious injury or property damage.
CAUTION
Indicates a potential hazard or unsafe practice that, if not avoided, could result in
minor personal injury or product/property damage.
NOTE
1.1.1 DANGER
This Manual does not involve information on level of DANGER.
1-1
1.1.2 WARNING
WARNING
All installation operations, expansions, changes, modifications and repairs of this
product are conducted by Mindray authorized personnel.
There is high voltage inside the equipment. Never disassemble the equipment
before it is disconnected from the AC power source.
1.1.3 CAUTION
CAUTION
Make sure that no electromagnetic radiation interferes with the performance of the
equipment when preparing to carry out performan
performance
ce tests. Mobile phone, X-ray
equipment or MRI devices are a possible source of interference as they may emit
higher levels of electromagnetic
electromagnetic radiation.
Before connecting the equipment to the power line, check that the voltage and
frequency ratings of the power line are the same as those indicated on the
equipment's
equipment's label or in this manual.
Protect the equipment from damage caused by drop, impact, strong vibration or
other mechanical force during servicing.
1.1.4 NOTE
NOTE
1-2
1.2 Equipment Symbols
Refer to instruction
General warning sign
manual/booklet
Freeze/unfreeze
Freeze/unfreeze waveforms Main menu
The product bears CE mark indicating its conformity with the provisions of
the Council Directive 93/42/EEC concerning medical devices and fulfils the
essential requirements of Annex I of this directive.
Note: The product complies
complies with the Council Directive
Directive 2011/65/EU.
DEFIBRILLATION-PROOF
DEFIBRILLATION-PROOF TYPE CF APPLIED PART
DEFIBRILLATION-PROOF
DEFIBRILLATION-PROOF TYPE BF APPLIED PART
1-3
The following definition of the WEEE label applies to EU member states
only.
This symbol indicates that this product should not be treated as household
waste. By ensuring that this product is disposed of correctly, you will help
prevent bringing potential negative
negative consequences to the
the environment and
human health. For more detailed information with regard to returning and
recycling this product, please consult the distributor from whom you
purchased it.
* For system products, this label may be attached to the main unit onl
only.
y.
1-4
2 Design Principle
2.1 Overview
The patient monitor is applicable to the measurement or monitoring of ECG, Resp, Temp,
Temp,
SpO2, PR, NIBP, IBP, and CO 2 for patients.
Provides audible and visual alarm indications in case of patient or equipment problems.
Integrates information from other devices, including but not limited to defibrillator.
Auxiliary display
al
tor ign
la s
ril on
Defibrillator
if b ati
e z
D oni
r
n ch
s y
CMS
LAN
Fi
Wi -
Figure 1 Peripherals
The above figure shows a system consists of the uMEC patient monitor and its peripheral
devices. The uMEC patient monitor:
Can be used for monitoring the physiological parameters, giving alarms and reviewing
patient data, etc.
Supports recorder.
Supports nurse call signal, synchronization defibrillation signal, and analog output
signal.
2-1
Supports Wi-Fi module, wired network, remote view, and communication with the
HyperVisor Central Monitoring System.
Supports a secondary display.
Supports external AC power source and an internal battery.
Supports clinical data acquisition, which has two ways: by SD card and by USB drive.
The system software should support data output function, for SD card is a built-in
device.
CAUTION
Use mounting brackets Mindray supplies or approves. If another compatible
mounting bracket is used, ensure it can safely bracket the patient monitor.
2-2
2.2.2 External Connectors
On the back of the patient monitor you will find all connectors for peripheral devices.
5
6
2
1
5. Multi-function
Multi-function output connector: It is a Micro-D connector used to output
output analog
analog
signals and defibrillator synchronization signals.
Front housing assembly: front housing, waterproof strip, lens (touchscreen is optional),
dustproof strip, display, display sheet metal, user control buttons, on/off button, knob,
rotary encoder, master board, keypad, equipotential terminal, sticker antenna, speaker,
AC-DC power module, balloon pump, air valve, parameter front panel assembly, and
rubber foot;
2-3
Main board
Balloon
pump Knob
Rear housing assembly: rear housing, rear cover, battery and battery door, function
connector cover, recorder, recorder fixing sheet metal, recorder cover, AC socket, power
Speaker
Parameter washer
connector cover
(optional)
Recorder cover
Rear
housing
Recorder
Recorder
Parameter connector fixing sheet
Power plug
anti-pull
AC
hook
Function socket
connector
M03B cover
module
Module bracket Rubber foot
M02D module
2-4
2.3.1 Main Board
The main board is fixed onto the center of the display sheet metal by screws. It is the core of
the patient monitor. The main board of uMEC patient monitor integrates core functions such
as parameter measurement (the basic five parameters), display control, data storage, network
communication, and external connectors.
3/5/12-lead ECG, RESP, Mindray SPO 2, NIBP, and TEMP
Display drive and backlight control
Wired/wireless network
Print processing
Connecting to touchscreen
Audio drive
EEPROM
USB
The main board connects to other boards through the following connectors:
4. Encoder connector
5. Speaker connector
2-5
6. Screen backlight connector
9. Touchscreen connector
1. Recorder connector
2. M03B connector
3. M02D connector
4. Battery connector
5. Ground cable
6. Watertrap receptacle
2-6
2.3.2 Button Board
The button board is installed on the left side of the front housing assembly.
assembly. It connects with
the main board through cables. The button board is used to implement the following
functions:
2.3.4 Display
Three models of the uMEC series patient monitors adopt the 10.4-inch, 12.1-inch and 15-inch
LCD respectively.
respectively. The display is connected with the main board through the display signal
cable and backlight cable. The definitions of connector cables of these three models are not
identical and cannot be used interchangeably
interchangeably.. The display signal
s ignal cable has a relatively low
reliability.. Therefore, preferably replace it in case of a display problem.
reliability
2-7
2.3.7 Battery
uMEC patient monitor supports two types of lithium-ion
lithiu m-ion batteries: standard capacity battery
(11.1V/2500mAh)
(11.1V/2500mAh) and large capacity battery (11.1V/5000mAh)
(11.1V/5000mAh).. The battery connects with
the main board through cables.
The fool-proofing battery cannot be installed if the insertion direction is incorrect.
2.3.11 Recorder
The recorder receives data coming from the main board and then transmits it to the thermal
print head for printing. The recorder has
has a hardkey (start/stop
(start/stop recordings) and
and a green LED on
its front. The recorder communicates with the main board through UART
UART..
The following diagram shows its operating principle.
Recorder
Mother board
button board
FPC connector
2-8
2.3.12 Speaker
The speaker provides sound for alarms, key strokes, heart beats and pulse, and allows PITCH
TONE and multi-level tone modulation. It connects with the main board through connection
cables, and is directly driven by the main board.
2-9
FOR YOUR NOTES
2-10
3 Unpacking and Installation
3.1 Unpacking
Check the delivered items against the packing list after unpacking the case, and make sure
that the name, quantity and specifications of all the items are consistent with those listed in
the packing list. Note that:
Optional components or other accessories (if applicable) must also be checked one by
one.
Contact immediately the supplier if any item in the package does not conform to that
listed in the packing list.
In case of damage during shipping, keep the packaging for inspection and contact
immediately the supplier.
The main unit and accessories are separately packaged in the packing case, as shown in the
following figure.
Accessory
Operation manual
and packing list Main unit
Paper
Accessories
Power cord
ECG cable
Electrode pads
3-1
3.2 Preparation before Installation
1. Ensure that the installation space meets the safety, environmental and power
power
requirements.
Environmental Requirement
The patient monitor cannot be used in an environment where anesthetic agents or other
inflammable or explosive items are placed; otherwise, fire or explosion may occur.
occur. The
patient monitor shall be placed
placed in an environment
environment away from vibration,
vibration, dust and corrosive to
prevent the normal
normal performance of the device from being affected.
affected.
Main Unit
CO2 Parameter
3-2
NOTE
WARNING
The equipment must be connected to a properly installed power outlet with
protective earth contacts only.
Voltage 100~240VAC
Current 1.5A
Frequency 50/60Hz
3.2.4 Power On
Before starting the device, check for mechanical damages and ensure that the external cables
and accessories are correctly connected.
Ensure that there is sufficient charge
charge in the battery if battery is used for power supply.
3-3
FOR YOUR NOTES
3-4
4 Hardware and Software Upgrade
4.1 Overview
This monitor supports upgrade of the monitoring parameter function modules, upgrade of the
functional assemblies, and network upgrade of software.
NOTE
Properly connect and route the cables and wires when reassembling the equipment
to avoid pinched hoses and electrical short circuits.
Use specified screws to reassemble the equipment. If the incorrect screws are
forcefully tightened, the equipment may be damaged and the screws or part may
fall off during use, causing unpredictable equipment damage or human injury.
Before removing assemblies, make sure that all the connection lines have been
unplugged. During removal, note to avoid breaking the connection line by pulling
or damaging the connector.
Place the removed screws and other parts separately by category so that they can
be used in the re-installation. Do not drop, contaminate or lose them.
4-1
4.2 Hardware Upgrade
Fasten
4-2
3. Attach the sticker antenna
antenna on
onto
to the inner side of the front housing.
housing. The location is shown
in the following figure:
Wi-Fi sticker
antenna The antenna cannot be
positioned to extend
beyond the edge of the
contact on the inner side of
the front housing
Connect the device to AC power. Start the device, and select [ Main Menu] → [Maintenance]
→ enter the required password → [Network Setup] → [Network Type]. If the [WLAN]
option is selectable, it indicates that the Wi-Fi upgrade is successful.
4-3
4.2.2.2 Upgrade Procedure
1. Split the front and rear housings as described in Section 8.3.1 Se
S epar
par at
atii ng the F r ont and
and
R ear H alf of th
the
e Monitor
Monitor .
2. Fix the recorder fixing sheet metal onto the rear housing with two PT3X8 cross recessed
recessed
pan head thread-cutting
thread-cutting tapping screws (3~4kgf.cm),
(3~4kgf.cm), as shown in the following
following figure.
Connect the TR6F recorder cables to the J2 and J6 sockets of the recorder. Then, place
the recorder inside the rear housing and fix the recorder with two M3X6 cross recessed
pan head screws (4~5kgf.cm).
(4~5kgf.cm).
4-4
4.2.3 CO2 Upgrade
4.2.3.1 Upgrade Material Package
2. Fix the M02D CO2 module on the parameter bracket. Connect the gas discharge tube to
the nozzle on the parameter front panel (air tube on the watertrap bracket is not
connected).
Watertrap gas
discharge tube
Parameter AION Rhodium
front panel CO2 module
Watertrap M02B
bracket
parameter
bracket
3. Use two
two PT3X8
PT3X8 cross recessed pan he
head
ad tap
tapping
ping scre
screws
ws respectively
respectively to fix the
parameter front
front panel and the bracket
bracket onto the rear housing, as
as shown in the following
figure. Connect the M02D cable to the J1 socket of the watertrap bracket; connect the
anticoagulative tube to the nozzle with the "X" flag on the watertrap bracket; and
connect the negative pressure tube to the other nozzle. Use two PT2.0X6 cross recessed
pan head tapping screws
screws to fix the watertrap
watertrap receptacle onto
onto the parameter front
front panel.
4-5
Two PT3X8 cross
recessed pan head
Two PT3X8 tapping screws
cross recessed
pan head
tapping screws
M02D
cable
6. Install the power plug anti-pull hook, as shown in the following figure. Be aware of the
installation direction of the hook.
Power plug
anti-pull hook
4-6
4.2.4 C.O./IBP Upgrade
4.2.4.1 Upgrade Material Package
C.O./IBP
/ CO/IBP module package /
upgrade
1. Remove the parameter front panel assembly as described in Section 8.3.2 Removing
P arame
aramete
terr F r ont Panel
Panel Asse
A ssem
mbly,
bly, B alloon
alloon Pum
P ump,
p, Ai
A i r Va
Valve
lve and
and Spea
Speaker , and tear off
the original overlay on the parameter front panel assembly.
CO signal
cable
IBP1
IBP2 M02B
module
M02B module
cable
3. Use two
two PT3X8
PT3X8 cross recessed pan he
head
ad tap
tapping
ping scre
screws
ws respectively
respectively to fix the
parameter front
front panel and the bracket
bracket onto the rear housing. Correctly
Correctly reassemble
reassemble the
device.
4-7
Connect the device to an AC power.
power. Start the device, and select [ Main Menu] →
[Maintenance] → [Factory Maintenance] → enter the required password → [Device
Config]. In the [Device Config] menu, select the C.O. module and IBP1/IBP2 module. Then,
close the [Device Config] menu, exit factory maintenance, and turn off the device. Restart
the device and wait for a few minutes. Perform the test with the C.O./IBP module test method
described in Section 5.4
5.4.7
.7 C.O. Te
Test and 5.4
5.4.6
.6 I B P Te
Test
st and Calibra
Calibrattion.
System
110-004560-00
110-004560-00 System Software
Software
Multilingual
System library 110-004556-00
110-004556-00 Language library
software
BMP resource 110-004557-00
110-004557-00 Icon library
package
file 110-004558-00
110-004558-00 Startup logo
Linux platform
110-004423-00
110-004423-00 Linux kernel (including the drive)
software
110-004429-00
110-004429-00 uMEC Power management board
The upgrading of Linux kernel (including the drive) will remove all the original software
applications except module software. Therefore, after the Linux kernel (including the drive)
is upgraded, the boot software and system software must also be upgraded.
4-8
4.3.1 Installing Network Upgrade Tool (PN: G-110-000493-00)
to start installation.
3. Select [Ok]. In the displayed page, click [ Next], as shown in the following figure.
4-9
5. Select the destination folder. Then, click [Next].
4-10
4.3.2 Software Upgrade Procedure
2. Run the System Update Tool on the PC. Select [uMEC] in the [Machine Type
Selection] window and confirm.
3. Select [Select Package] in the main screen of the Mindray Patient Monitor Software
Upgrade Tool. Choose the package you want to upgrade and click [ Start].
4. Start up the patient monitor and press quickly the [Silence]+[Main Menu] hardkeys to
enter upgrade mode. When the upgrade toolbar displays "System upgraded successfully",
successfully",
the upgrade is completed.
Software upgrade is usually performed in the following sequence: Linux kernel (including
the drive) → System software package (including
(including system software,
s oftware, multilingual library, BMP
resource file and boot software) → Module software.
After software upgrade is finished, restart the patient monitor and check whether the
upgraded software version is correct.
For the detailed operations of network program upgrade, refer to the help and instructions
included in the System Update Tool,
Tool, or consult your service personnel.
CAUTION
Disconnect the patient monitor from the patient and make sure that important
data are saved before upgrade.
Do not shut down or power off the equipment when upgrading the bootstrap.
Otherwise, the equipment may break down.
NOTE
Make sure the version of the upgrade package is your desired one. If you w
want
ant to
obtain the latest upgrade package, contact Mindray Customer Service Department
Department..
4-11
FOR YOUR NOTES
4-12
5 Testing and Maintenance
5.1TOverview
o ensure the patient monitor always functions properly, qualified service personnel should
perform regular
regular inspection, maintenance and test. This chapter
chapter provides a checklist
checklist of the
testing procedures for the patient monitor with recommended test equipment and frequency
frequency..
The service personnel should perform the testing and maintenance procedures as required and
use appropriate test equipment.
The testing procedures provided in this chapter are intended to verify that the patient monitor
meets the performance specifications. If the patient monitor or a module fails to perform as
specified in any test, repairs or replacement must be done to correct the problem. If the
problem persists, contact
contact our Customer Service
Service Department.
CAUTION
All tests should be performed by qualified service personne
personnell only.
Care should be taken when changing the settings in [User Maintenance>>] and
[Factory Maintenance>>] menus to avoid loss of data.
Service personnel should possess a working knowledge of the test tools and make
sure that test equipment
equipment and cables are applicable.
Visual Inspection
NIBP test
5-1
5.1.3 Recommended Frequency
Check/Maintenance
Check/Mainten ance Item Frequency
Leakage Test
CO2 test Performance test
Calibration
Nurse call relay performance test If the user suspects that the nurse call or analog output
Analog output performance test does not work well.
Enclosure leakage
current test
1. Following any repair or replacement of the power
Earth leakage test
Electrical safety module.
Patient leakage
test 2. When the patient monitor is dropped.
current
3. At least twice a year or as required.
Patient auxiliary
current
1. When the touchscreen appears abnormal.
abnormal.
Touchscreen calibration
2. After the touchscreen is replaced.
Recorder check Following any repair or replacement of the recorder.
recorder.
1. When first installed.
Function Test
2. Whenever a battery is replaced.
Battery check Once every six months or when the battery run time is
Performance Test
reduced significantly.
5-2
5.2 Visual Inspection
Inspect the equipment for obvious signs of damage. The test is passed if the equipment has no
obvious signs of damage. Follow these guidelines when inspecting the equipment:
Carefully inspect the case, display screen, buttons and rotary encoder for obvious signs of
damage.
Inspect the power cord, wall-mount bracket and accessories for obvious signs of damage.
Inspect all external connections for loose connectors, bent pins or frayed cables.
Inspect all connectors on the equipment for loose connectors or bent pins.
Make sure that safety labels and data plates on the equipment are clearly legible.
The patient monitor will automatically implement self test upon start-up. During the self test,
the alarm lamps light yellow and red respectively,
respectively, and the ssystem
ystem sounds a beep, indicating
that the audible and visual alarm indicator has already start operating normally.
2. Set the
the patient simulator as follows: ECG sinus rhythm, HR = 80 bpm with the
amplitude as 1 mV.
5-3
5. Set the
the output of the simulator to deliver
deliver a paced signal and
and set [Paced] to [Yes] on the
monitor. Check the pace pulse marks on the monitor screen.
ECG Calibration
Tools required:
Vernier caliper
3. Select [Calibrate ECG]. A square wave appears on the screen and the message [ ECG
Calibrating] is displayed.
4. Compare the
the amplitude of the square wave
wave with
with the wave scale. The difference should
be within 5%.
If necessary,
necessary, you can print out the square wave and wave scale through the recorder and then
measure the difference.
difference.
None.
1. Connect SpO2 sensor to the SpO 2 connector of the monitor. Set [ Patient Cat.] to [Adu]
and [PR Source] to [SpO2] on the monitor.
5-4
2. Apply the SpO2 sensor to the ring finger of a healthy person.
4. Remove the SpO2 sensor from your finger and make sure that an alarm of SpO2 Sensor
Off is triggered.
NOTE
clinical data.
NOTE
Leakage test must be performed before carrying out other NIBP tests.
Tools required:
Tubing
Cylinder
2. Connect the NIBP cuff to the NIBP connector on the patient monitor.
5-5
Monitor Cylinder
NIBP hose
Connector for
Cuff
NIBP cuff
5. The cuff
cuff automatically
automatically deflates aafter
fter 20s, which means NIBP leakage
leakage test is completed.
6. If no message is
is displayed in the NIBP pa
parameter
rameter area, it
it indicates that the system has
no leak. If the message [ NIBP Pneumatic Leak] is displayed, it indicates that the
system may have a leak.In this case, verify the connections and make sure that the NIBP
cuff, hose, and connectors are not leaking. Then, perform the test again.
3. Record the current pressure value and meanwhile count time with a timer. Then, record
the pressure value after counting to 60 seconds.
4. Compare the
the two values aand
nd make sure the difference is not greater than 6 mmHg.
Pressure Check
Tools required:
T-shape connector
Tubing
Balloon pump
Reference manometer
manometer (calibrated with accuracy equal to or greater than 0.75 mmHg)
5-6
Monitor Standard
sphygmomanometer
Connector for Tubing
NIBP cuff
2. Before inflation,
inflation, the reading on the manometer should be zero. If
If not, open the valve of
the balloon pump to let the whole airway open to the atmosphere. Close the valve after
the reading turns to zero.
4. Check the reading of the manometer and the reading of the patient
patient monitor. Both should
be 0 mmHg.
5. Raise the pressure in the rigid vessel to 50 mmHg with the balloon pump. Then, wait
wait for
10 seconds until the measured values become stable.
7. Raise the pressure in the rigid vessel to 200 mmHg with the balloon pump.
pump. Then, wait
for 10 seconds until the measured values become stable. Repeat step 6.
NOTE
You can use an NIBP simulator to replace the balloon pump and the reference
manometer to perform the test.
You can use an appropriate cylinder and a cuff instead of the rigid vessel.
5-7
3. Verify that the displayed value is within 37±0.1ºC.
4. Repeat steps 1 to 3 to v
verify
erify each Temp
Temp channel of the monitor.
Dedicated IBP adapter cable (use P/N 00-002199-00, if the simulator is Medsim300B;
use P/N 00-002198-00, if the simulator is MPS450)
2. Set the
the patient simulator output to a certain
certain IBP
IBP channel
channel to 0 mmHg.
mmHg.
6. If the
the value is outside of these tolerances, calibrate the IBP module. If
If the IBP module
was calibrated with a dedicated reusable IBP sensor, check the calibration together with
this IBP sensor.
7. Make the
the patient
patient simulator
simulator outputs 120/80 mm
mmHg
Hg ART signals and
and 120/0 mmHg LV
signals respectively to the IBP channel and check that the IBP wave is displayed
correctly.
Pressure Calibration
Method 1:
Tools required:
Dedicated IBP adapter cable (use P/N 00-002199-00, if the simulator is Medsim300B;
use P/N 00-002198-00, if the simulator is MPS450)
5-8
5. Select [Main Menu] → [Maintenance >>] → [User Maintenance >>] → [Module
Maintenance >>] → [Cal. IBP Press. >>]. In the [Cal. IBP Press.] menu, set the
calibration value to 200 mmHg.
6. Select the [Calibrate] button next to the desired IBP channel to start a calibration.
Method 2:
Tools required:
Standard sphygmomanom
s phygmomanometer
eter
Balloon pump
Tubing
T-shape connector
Pressure transducer
3-way stopcock
T-shape connector
IBP module
Sphygmomanometer
5. Adjust the calibration value in the [Maintain IBP] menu until it is equal to the reading
of sphygmomanometer
6. Select the [Calibrate] button next to the desired IBP channel to start a calibration.
5-9
The message [Calibration Completed!] is displayed after a successful calibration. Otherwise,
a corresponding message will be displayed.
Tools required:
Medsim300B Patient simulator, MPS450, or equivalent equipment
C.O. adapter box (for 300B, use CI-3, P/N 3010-0289; for MPS450, use P/N 5180500)
2. Set the
the blood temperature (BT) to
to 37ºC on the patient simulator and check
check the
temperature value is 37±0.1ºC.
3. In the [C.O. Setup] menu, set [Auto IT] to [Off], set [Manual TI(°C)] to [2°C], and set
[Comp. Const] to [0.542]. Select [Enter C.O. Screen] to open the C.O.
C .O. Screen.
4. Click [Start] to start C.O. measurement.
2. Wait for 10 minutes until the CO2 module warm-up is finished. Use your finger or other
object to occlude the port. The CO 2 module will behave as follows:
The alarm message [CO2 Filter Line Occluded] is displayed on the screen after 3 seconds.
Block the gas inlet for another 60 seconds. Select [User Maintenance >>] → enter the
required password → [Module Maintenance >>] → [Maintain CO2 >>] → [Calibrate
CO2 >>]. If the flow rate is less than 10 ml/min and the alarm message continues, it indicates
that the module does not leak.
Accuracy Test
Tools required:
A steel gas cylinder with 6±0.05% CO 2 and balance gas N2
5-10
T-shape connector
Tubing
Flowmeter
2. Wait until the CO2 module warm-up is finished. Check the airway for leak and perform
a leakage test as well to make sure that the airway has no leak.
Flowmeter
Sampling line
Reducing
valve T-shape connector Monitor
Gas cylinder
6. Check the real-time CO2 value is within 6±0.3% in the [Calibrate CO2] menu.
Calibration
Tools required:
T-shape connector
Tubing
1. Make sure that the CO2 module has been warmed up or started up.
2. Check the airway for leaks and perform a leakage test as well to make sure
sure that the
airway has no leak.
5-11
3. In the [Calibrate CO2] menu, select [Main Menu] → [Maintenance >>] → [User
Maintenance >>] → enter the required password → [ Module Maintenance >>] →
[Maintain CO2 >>] → [Calibrate CO2 >>].
Flowmeter
Sampling line
Reducing
valve T-shape connector Monitor
Gas cylinder
7. In the text
text box on tthe
he u
upper
pper right corner of the [Calibrate CO2] menu, enter the vented
gas concentration.
8. In the [Calibrate CO2] menu, the measured CO2 concentration is displayed. After the
measured CO2 concentration becomes stable, select [ Calibrate] to calibrate the CO 2
module.
Oscilloscope
2. Enter Demo mode. Then, select [Main Menu] → [Maintenance >>] → [User
Maintenance >>] → enter the required password → [ Others >>].
5-12
3. In the [Others] menu, select [ Nurse Call Setup >>] and then select all options of [Alm
Lev] and [Alarm Cat.] and set [Contact Type] to [Normally Open]
4. In the [Nurse Call Setup >>] menu, set [Signal Type] to [Pulse].Cause the monitor to
generate an alarm and verify the output are pulses of 1s width when there is an alarm.
5. In the [Nurse Call Setup >>] menu, set [Signal Type] to [Continuous].Cause the
monitor to generate an alarm and verify the output is continuous high level when there is
an alarm.
Oscilloscope
Connect the patient simulator to the monitor using an ECG or IBP cable and connect the
oscilloscope to the multifunction output connector of the patient monitor.
monitor. V
Verify
erify that the
waves displayed on the oscilloscope are identical with those displayed on the monitor.
monitor.
WARNING
Electrical safety tests are a proven means of detecting abnormalities
abnormalities that, if
undetected, could prove dangerous to either the patient or the operator.
Electrical safety tests shall comply with the following standards: EN 60601-1 and
UL60601.
5-13
Electrical safety tests are used to timely detect potential electrical safety risks that might
cause damage to patients, operators or maintenance personnel. Electrical safety tests must be
carried out under normal environmental conditions (that is, normal temperature, humidity and
barometric pressure).
pressure).
The electrical safety tests described in this chapter take 601 safety analyzer as an example.
EUT
A:ACpower(programmablepower B:Isolationtransformerin
supply,frequencycontrol) C:Securitytester
leakagecurrenttesttooling
Tools required:
Isolation transformer
2. Use power
power cord to connect the equipm
equipment
ent under test (EUT)
(EUT) to the auxilia
auxiliary
ry power
power output
connector of 601 PROXL safety analyzer.
5. The enclosure
enclosure leakage
leakage curre
current
nt is not greate
greaterr than 100 µA in normal condition and is not
greater than 300 µA in single fault condition.
5-14
5.7.2 Earth Leakage Current Test
3. Use power
power cord to connect the EUT to the auxiliary power output connector of 601
PROXL safety analyzer.
5. The earth
earth leakage current is not greater than 300 µA in normal condition and is not
greater than 1000 µA in single fault condition.
6. The patient leakage current is not greater than 10 µA in normal condition and is not
greater than 50 µA in single fault condition.
2. Use power
power cord to connect the EUT to the auxiliary power output connector of 601
PROXL safety analyzer.
3. Connect the ECG cable of the EUT to the RA terminal of the safety analyzer.
5-15
5.8 Touchscreen Calibration
Tools required:
None.
None.
1. Print ECG
ECG waveforms.
waveforms. The recorder
recorder should print
print correctly
correctly and the printout should
should be
clear and correct.
3. Switch automatic
automatic alarm
alarm re
recording
cording for each parameter
parameter ON and then set each parameter's
limit outside set alarm limits. Corresponding alarm recordings should be triggered when
parameter alarms
alarms occur.
None.
Function Test
1. Remove any batteries that are installed in the patient monitor.
2. Verify that the patient monitor works properly when running on AC power.
5-16
4. Remove the AC power cord and verify
verify that the patient monitor still works
works properly.
properly.
Performance Test
5-17
5.11.3 Recorder
To enable/disable the recorder, select [ Recorder ] and toggle between [On] and [Off].
NOTE
5-18
In the above figures,
3. Blood oxygen
oxygen board software version (for the patient
patient monitor with Nellcor
Nellcor or Masimo
blood oxygen board configured,
configured, the value is 0.0)
5-19
NOTE
After the main board is changed, the ESN of the patient monitor needs to be reset
based on the main unit label.
Model of EUT
SN of EUT
Hardware version
Software version
Test equipment Model/No. Effective date of calibration
Visual Inspection
5-20
The external connecting cables are not frayed and the
connector pins are not loose and bent.
The external connectors are not loose or their pins are not
bent.
Power on test
The power-on test is passed. The power indicator and alarm
system work correctly and the monitor start up properly.
properly.
Performance test
Resp test
The Resp wave is not distorted and the Resp value is within
40±2 rpm.
SpO2 test
NIBP test
Temp test
IBP test
The ART and LV waves for each IBP channel are displayed
correctly.
5-21
C.O. test
Touchscreen
Touchscreen calibration
Recorder check
The recorder can print ECG waves correctly and the printout
is clear and correct.
Set the recorder to some problems such as out of paper, etc.
the patient monitor should give corresponding prompt
messages. After
After the problem is removed, the recorder should
be able to work correctly
correctly..
Automatic alarm recording for each parameter functions
correctly when parameter alarms occur.
Battery check
5-22
The monitor can operates correctly from battery power when
an AC power failure accidentally occurs.
The operating time of the battery meets the product
specification.
Conclusion:
Qualified
Qualifie d or not: (Y
(Yes
es No)
5-23
FOR YOUR NOTES
5-24
6 Troubleshooting
6.1 Overview
In this chapter, patient monitor problems are listed along with possible causes and
recommended corrective
corrective actions. Refer to the tables to check the patient monitor, identify and
eliminate these problems.
To obtain information on replacement parts or order them, refer to 8 Disassembly and Repair
.
2. Select [Main Menu] → [Maintenance >>] → [Factory Maintenance >>] → enter the
required password → [Monitor Information >>]. In the displayed menu, you can check
the monitor's current status.
6-1
6.4 Software Version Check
Some troubleshooting tasks may involve software version compatibility
compatibility.. For information
about the configuration and software version of your patient monitor, contact Mindray
After-sales
After-sales Service. To check the software version, do as follows:
1. Select [Main Menu] → [Maintenance >>] → [Software Version >>]. In the displayed
menu, you can check the system software version and monitor configuration.
2. Select [Main Menu] → [Maintenance >>] → [Factory Maintenance >>] → enter the
required password → [Software Version >>]. In the displayed menu, you can check the
version information of the system software and modules.
For detailed information on technical alarm messages, possible causes and countermeasures,
refer to the patient monitor’s Operation Manual.
Power on failure, AC mains not connected Verify the AC mains is properly connected or
AC LED, battery or insufficient battery battery capacity is sufficient.
LED, or start up power
display LED does Power supply protection Refer to 6.6.6 Power Failures.
not light
Cable defective or Verify the cable connecting the main board to
improperly connected the button board is correctly connected.
Verify the connecting cables and connectors are
not damaged.
Power switch & LED Replace the button board
defective
AC/DC board defective Replace the AC/DC board
Main board failure Replace the main board.
6-2
6.6.2 Display Failures
Fault Symptom Possible Cause Countermeasu
Countermeasure
re
Blank screen Cable defective or 1. Verify the signal cable and backlight cable
improperly connected connecting the display to the main board are
correctly connected.
2. Verify
Verify the connecting cables and connectors
are not damaged.
Main board defective Replace the main board.
LCD defective Replace the LCD.
Images overlapped Main board error Replace the main board or use the downloaded
or distorted upgrade software to upgrade the main board
Cable defective or 1. Verify the signal cable and backlight cable
improperly connected connecting the display to the main board are
correctly connected.
2. Verify the cables and connectors are not
damaged.
Secondary display Cable defective or 1. Verify the cable connecting the display and
shows snow or improperly connected the patient monitor is correctly connected.
flashing specks 2. Verify the cables and connectors are not
Secondary display damaged.
does not function Main board failure Replace the main board.
Touchscreen does Cable defective or 1. Verify the cable connecting the touchscreen
not respond improperly connected to the main board is properly connected.
2. Verify the cables and connectors are properly
connected
Touchscreen defective Replace the touchscreen.
touchsc reen.
6-3
6.6.3 Alarm LED Failures
Fault Symptom Possible Cause Countermeasure
Countermeasure
damaged.
Button board failure Replace the button board
Knob does not Cable defective or 1. Verify
Verify the cable connecting the knob to the main
work improperly connected board is properly connected.
2. Verify the cables and connectors are not
damaged.
Knob failure Replace the rotary encoder.
6-4
Fault Symptom Possible Cause Countermeasure
Countermeasure
No audible alarm Alarm sound set to 0 Select [Main Menu] → [Maintenance >>] →
sounds emitted or [User Maintenance >>] → enter the required
abnormal alarm password → [Alarm Setup >>], and then in the
sounds popup menu, set [Minimum Alarm Volume] to a
proper value. In
In the Others window of the [Alarm
Setup] menu, set the alarm volume to a proper
value.
Cable defective or 1. Verify the cable connecting the speaker to the
improperly connected main board is properly connected.
2. Verify the cables and connectors are not
damaged.
Speaker failure Replace the speaker.
Main board failure Replace the main board.
No output or abnormal
abnormal Cable defective or 1. Verify
Verify the cable connecting the AC/DC board
output of bus bar improperly and main board is properly connected, and the
voltage VIN connected cable connecting AC input and AC/DC board is
properly connected.
connected.
2. Verify the cables and connectors are not
damaged.
No +12 V output 1. Power supply 1. Turn off the patient monitor then restart it.
protected 2. If the problem persists, disconnect the AC
2. Power board mains for 5s and reconnect it, and then restart the
No +5.0 V output
failure patient monitor.
monitor.
3. If the problem still remains, replace the AC/DC
AC/DC
board.
6-5
NOTE
When the power module fails, it may cause damage to other components. In this
case, troubleshoot the power module by following the procedure described in the
table above.
Components of the main unit are powered by the power module. In the event that a
component malfunctions,
malfunctions, verify the operating voltage is correct.
No printout Recorder module Verify the recorder status LED is lit. If not, check
disabled whether it is disabled. Method: In the [Factory
Maintenance] menu, enable the recorder function.
Then, check whether the recorder function is normal.
If the LED still not lit after the recorder is enabled, it
indicates that other type of failure occurs.
Paper is installed Remove and reinstall the paper roll properly.
upside down
Cable defective or 1. Verify the cable connecting the recorder and the
improperly control board is properly connected.
connected 2. Verify the cables and connectors are not damaged.
Recorder power Verify the power module’s 5 VDC and 12VDC
supply failure outputs are present.
Recorder failure Replace the recorder.
Poor print quality Paper roll not Stop the recorder and re-install the paper roll.
6-6
6.6.8 Output Connector Failures
Fault Symptom Possible Cause Countermeasu
Countermeasure
re
Failure to connect to a Improper network cable Check LAN cable connection. LAN cable
wired network connection should not be longer than 50 m.
Incorrect IP configuration Check ffor
or IP
IP conflict in the network and
reset the IP address.
Main board failure Replace the main board.
Frequent dropouts or Improper network cable Check LAN cable connection. LAN cable
network disconnects connection should not be longer than 50 m.
The patient monitor is Improper network cable Check LAN cable connection. LAN cable
connected to a connection should not be longer than 50 m.
network but cannot
Too many simultaneous One monitor could only be observed by four
view other patients in requests for viewing the monitors simultaneously,
simultaneously, and the observing
the View Others patient monitor requests not within the range would not be
mode handled.
Incorrect IP configuration Check ffor
or IP
IP conflict in the network and
reset the IP address.
6-7
6.6.10 Wi-Fi Network Failure
Fault Symptom Possible Cause Countermeasure
Countermeasure
Frequent dropouts or Unstable Wi-Fi Check the Wi-Fi connection of the hospital
network disconnects connection in the region
Wi-Fi- antenna falls off Disassemble the monitor and fix the Wi-Fi
or not well fixed to the antenna properly.
module
Failed to connect to Incorrect IP Check for IP conflict in the network and reset
Wi-Fi configuration the IP address.
Unstable Wi-Fi Check the Wi-Fi connection of the hospital
connection in the region
Wi-Fi- antenna falls off Properly fix the Wi-Fi antenna.
or disconnected from the
Wi-Fi module
Main board defective Replace the main board.
6-8
Fault Symptom Possible Cause Countermeasure
Countermeasure
Abnormal battery
display after Upgrade the power management software
No power-off
power-off after power
power again, and then power off the entire system
board software upgrade
upgrade
management before restart.
program upgrade
6-9
FOR YOUR NOTES
6-10
7 Parts
7.1 uMEC10
7.1.1 Main Unit
7.1.1.1 Exploded View
7-1
7.1.2 Front Housing Assembly
7.1.2.1 Exploded View
1. 049-001142-00
049-001142-00 MECS Silicone keypad (M1K6 icon black) /
2. 043-007142-00 Knob (black) /
3. 6800-20-50263 Rubber foot /
4 049-001148-
049-001148-00
00 MECS power button (M1K6) /
6 051-002401-00 Encoder board PCBA /
8 051-002390-00 Button board PCBA /
11 0509-20-00098 GndLug,VS8,PM7,8,8E,9E,MEC12v /
14 115-039016-00 M1K6 Integrated Board PCBA(standard) /
115-039017-00 M1K6 Integrated Board PCBA(1GB /
NAND)
115-039018-00 M1K6 Integrated Board PCBA(without /
7-2
No. P/N Description Remarks
NAND)
parameter front
front panel (M1K6)
25 Spring /
26 All-in-one parameter SPO2 socket (Mindray) /
27 Multi-parameter Module TEMP socket (mold /
MR50554)
29 020-000027-00 Speaker 2W 4ohm 500Hz /
30 047-005212-01
047-0052 12-01 PUMP SHOCK A BSORPTION /
32 / All-in-one parameter insulating sheet /
33 024-000751-00 Embedded Wireless
Wireless Antenna /
36 021-000005-00
021-0000 05-00 Touch screen 10.4" With Touch
047-016311-00
047-0163 11-00 lens for 10inch Without Touch
39 115-039022-00 uMEC10 Front shell kit(touch/no key) /
7-3
7.1.3 Rear Housing Assembly
7.1.3.1 Exploded View
7-4
7.2 uMEC12
20 / DRYLINE
DRYLINE II water trap for adult patient /
23 / Parameter connector front panel (optional) /
24 / Spring
Spring /
1. / Plastic connector /
2. / 630F flow restrictor /
12 0509-20-00098 GndLug,VS8,PM7,8,8E,9E,MEC12v
GndLug,VS8,PM7,8,8E,9E,MEC12v /
14 009-006355-00 Encoder cable /
76
7.3 Others
No. P/N Description Remarks
Phillips screwdrivers
Allen wrench
Cutting pliers
WARNING
Eliminate static electricity before the disassembly. When removing some parts with
the electrostatic sensitive mark, wear protective devices such as electrostatic ring
or anti-electrostatic gloves, lest the parts would be damaged.
Properly connect and route the cables and wires when reassembling the equipment
to avoid pinched hoses and electrical short circuits.
Use specified screws to reassemble the equipment. If the incorrect screws are
forcefully tightened, the equipment may be damaged and the screws or part may
fall off during use, causing unpredictable equipment damage or human injury.
Disconnect all cables before disassembling any parts. Be careful not to damage any
cables or connectors.
connectors.
Place the removed screws and other parts separately by category so that they can
be used in the reinstallation. Do not drop, contaminate or lose them.
Install assemblies before the installation of the main unit. Properly connect cables
and pay attention to the positions where wires are placed.
Make sure that waterproof strips and other waterproof auxiliary materials are
properly assembled.
WARNING
The recorder can be disassembled without disassembling other components.
Before disassembly, make sure that the point for placement is smooth and free of
unrelated things; otherwise, the screen or the knob may be scratched or damaged.
Prevent the two clips at the front end of the rear housing from being damaged.
When optional functions are indicated, the related operations may be involved if
this function is selected for the machine; otherwise, the related operations are not
involved.
uMEC10 model
8-2
uMEC12 model
Remove the rear cover (pull the rear cover in the direction as
indicated by the blue arrow, and take out the left cover clip)
NOTE
Before reassembly, fasten the recorder cable and valve cable onto the fixing sheet
metal with cable ties.
8-3
Balloon pump
Air valve
8-4
2. As shown in the following figure, unplug all cables on the button board and power board.
Then, use a screwdriver to loosen and remove the three PT3X8 cross recessed pan head
tapping screws from the button board and take out the button board; and loosen and
remove the four M3×6 cross recessed pan head screws from the power board and take
out the power board.
Encoder
board
3. As shown
shown in the following figure, take out the ttouchscreen
ouchscreen or lens.
Touchscreen Lens
Recorder
Parameter front
Parameter bracket
panel assembly
assembly
If the optional IBP/C.O. function is adopted: the parameter front panel assembly and
parameter module assembly can be separately
separately removed by unplugging the IBP/C.O. signal
cable.
AION Rhodium
IBP signal cable CO2 module
8-7
If the optional microstream CO 2 is adopted: the parameter front panel assembly and
parameter module assembly can be separately
separately removed by unplugging the microstream
microstream CO2
signal cable.
M02D cable
Anticoagulative
Negative tube
pressure tube
NOTE