PARTS MANUAL

MP20DL
(A473)

Yale Europe Materials Handling Limited 550005238

Flagship House, Reading Road North ©Yale Corp.
Fleet, Hampshire GU13 8HR United Kingdom 11/2012
Telephone; +44 (0) 1252 810 261
Telefax; +44 (0) 1252 770 702
 SECTIONS

1 FRAME/DRIVE UNIT

2 ELECTRICAL SYSTEM

3 STEER HANDLE/BRAKE SYSTEM

4 LIFT LINKAGE AND FORKS

5 HYDRAULIC SYSTEM

6 OPTIONS

7 NUMERICAL INDEX

8 USER SUPPORT INFORMATION

This Parts Manual is divided into 8 major sections which are listed above. Quick reference to these sections can be
made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
 GENERAL INFORMATION

TABLE OF CONTENTS

DESCRIPTION PAGE
C
CASTER WHEELS .......................................................................................................................................... 1-14
CONNECTORS AND CONTACTS .................................................................................................................. 2-8
CONTROL BOX
→ S/N A473T01701K ................................................................................................................................. 3-6
S/N A473T01702K → ................................................................................................................................. 3-8
COVER KEYPAD ............................................................................................................................................ 6-6
COVERS ......................................................................................................................................................... 1-2
CYLINDER COVER ......................................................................................................................................... 6-5

D
DISTRIBUTOR ................................................................................................................................................ 5-2
DRIVE UNIT .................................................................................................................................................... 1-8

E
ELECTROMAGNETIC BRAKE ....................................................................................................................... 3-2
ELECTRONIC SYSTEM .................................................................................................................................. 2-2

F
FORK ............................................................................................................................................................... 4-2

H
HYDRAULIC SYSTEM .................................................................................................................................... 5-4
HYDRAULIC VALVE ....................................................................................................................................... 5-6

L
LABELS
CONTROL BOX (S/N A473T01702K →) ................................................................................................... 3-10
LABELS AND DECALS ................................................................................................................................... 1-4
LOAD BACKREST .......................................................................................................................................... 6-2
LOAD WHEELS
TANDEM ..................................................................................................................................................... 1-16

P
POWER CABLES ............................................................................................................................................ 2-5

S
SUPPORTS ..................................................................................................................................................... 1-6

T
TIE RODS ........................................................................................................................................................ 1-12
TILLER ............................................................................................................................................................ 3-4
TRACTION MOTOR ........................................................................................................................................ 1-10

W
WIRE HARNESSES ........................................................................................................................................ 2-6

A473 ©2012 Yale Europe Materials Handling Limited i

GENERAL INFORMATION

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating

Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory

ii ©2012 Yale Europe Materials Handling Limited A473

 GENERAL INFORMATION

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

A473 ©2012 Yale Europe Materials Handling Limited iii

GENERAL INFORMATION

HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXT subparts of assemblies. In the example on the
HIGHER ASSEMBLY IS NOT KNOWN: previous page, BEARING CAP (Item 2) is a
1. Determine the function and application of the part subpart of the major assembly CASE.
required. Turn to the Sections Page. Choose the 9. Quantities shown are for one assembly. The
general area of reference most likely to include the quantities of the subpart BEARING CAP are
part. indicated as two and two. This means two per
2. Turn to the section you chose. Use the Section CASE assembly.
Table of Contents to determine the assembly 10. Serial number breaks identify the most current
which would normally contain the part required. parts information and are shown as follows:
Then locate the part on the assembly breakdown → S/N A810N2639
page. Indicates last serial number affected.
S/N A810N2640 →
WHEN THE PART NUMBER IS NOT KNOWN
Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS
S/N A810N1553 ↔ S/N A810N3291
KNOWN:
Indicates a range of serial numbers affected.
3. Determine the assembly the required part is used
on. Turn to the Table of Contents (Page i). ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most current
4. Locate the assembly the required part is used on
parts information and are identified as follows:
and turn to the page indicated for that assembly.
→ S/N Pending Per ECN 63243
Then locate the part on the assembly breakdown
Indicates a pending serial number for last unit
page.
affected.
WHEN THE PART NUMBER IS KNOWN: S/N Pending Per ECN 63243 →
5. Use the Numerical Index (Page 7-1) to find the Indicates a pending serial number for first unit
part number. Turn to the page listed and locate the affected.
part as indicated by the item number. Date breaks are used to indicate when a change
GENERAL: occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
The assembly breakdowns include part numbers, based on the ECN release and are identified as
descriptions, quantities required, keys and follows:
footnotes to help in selecting correct parts. → D/B 3/00
6. Parts Supersession Information. Part numbers that Indicates that a change occurred sometime
have this history will be displayed in the parts list within that month for the item affected.
in the order that they were superseded (from oldest D/B 3/00 →
to newest). The superseded part numbers will be Indicates that a change occurred sometime
shown with a line through them. within that month for the item affected.
D/B 3/00 ↔ D/B 4/00
Five periods in the PART NO. column (. . . . .)
Indicates a range of production dates of the item
indicate that the part is either Not Serviced
affected.
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand Contact your local dealer for Yale lift trucks for
followed by a page number in the DESCRIPTION serial number information for items with a ECN or
column (FPage 3-4) a date break.
7. Keys are used to show two or more similar
ORDERING PARTS:
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" When ordering replacement parts, give the unit serial
and the corresponding quantity column to find the number, part number, name of part and quantity
required parts. Two periods in the QTY column (..) required.
indicate that the part is not used for that assembly.
8. Indented descriptions under the DESCRIPTION For any further information on parts, service, or
column are used to indicate assemblies and ordering, consult your local dealer for Yale lift trucks.

iv ©2012 Yale Europe Materials Handling Limited A473

 GENERAL INFORMATION

IDENTIFICATION OF TRUCK SERIAL NUMBERS

NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

A473 ©2012 Yale Europe Materials Handling Limited v

GENERAL INFORMATION

PUBLICATIONS

Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Yale dealer to assist users in effectively maintaining
lift truck. Yale lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS

PUBLICATION YALE PART NUMBER

Operating Manual.................................................................................................................... 550005070

Service Manual (Complete)..................................................................................................... 550005245

Parts Manual........................................................................................................................... 550005238

vi ©2012 Yale Europe Materials Handling Limited A473

 SECTION 1

1 FRAME/DRIVE UNIT
 CONTENTS

SECTION 1
FRAME/DRIVE UNIT

DESCRIPTION PAGE

CASTER WHEELS .......................................................................................................................................... 1-14

COVERS ......................................................................................................................................................... 1-2
DRIVE UNIT .................................................................................................................................................... 1-8
LABELS AND DECALS ................................................................................................................................... 1-4
LOAD WHEELS
TANDEM ..................................................................................................................................................... 1-16
SUPPORTS ..................................................................................................................................................... 1-6
TIE RODS ........................................................................................................................................................ 1-12
TRACTION MOTOR ........................................................................................................................................ 1-10

A473 ©2012 Yale Europe Materials Handling Limited 1-1

FRAME/DRIVE UNIT

COVERS (FIGURE 1-1)

1-2 ©2012 Yale Europe Materials Handling Limited A473

 FRAME/DRIVE UNIT

COVERS
ITEM PART NO. DESCRIPTION QTY
1 582000911 Handle ................................................................................................................ 1
2 449001091 Capscrew ............................................................................................................ 2
3 582000912 Cover Assembly .................................................................................................. 1
4 272338300 Plate ............................................................................................................... 2
5 580013990 Capscrew ....................................................................................................... 8
6 272337900 Hinge .............................................................................................................. 2
7 582004734 Plate .................................................................................................................... 2
8 580057830 Nut ...................................................................................................................... 4
9 580033475 Cover .................................................................................................................. 1
10 900014291 Capscrew ............................................................................................................ 4
11 524167780 Bumper ............................................................................................................... 1
12 900014292 Capscrew ............................................................................................................ 6
13 524160020 Cover .................................................................................................................. 1
14 580082441 Block ................................................................................................................... 1
15 580027677 Capscrew ............................................................................................................ 4
16 277458400 Cushion ............................................................................................................... 2
17 580062389 Clip ...................................................................................................................... 1
18 905049102 Rivet .................................................................................................................... 2
19 449021001 Washer ............................................................................................................... 2
20 272338200 Plate .................................................................................................................... 2
21 580013990 Capscrew ............................................................................................................ 8

A473 ©2012 Yale Europe Materials Handling Limited 1-3

FRAME/DRIVE UNIT

LABELS AND DECALS (FIGURE 1-2)

1-4 ©2012 Yale Europe Materials Handling Limited A473

 FRAME/DRIVE UNIT

LABELS AND DECALS

ITEM PART NO. DESCRIPTION QTY
1 272213200 Label (No Riders) ................................................................................................ 1
2 580014880 Label (Snowflake) ............................................................................................... 1
3 272213600 Label (Oil Level) .................................................................................................. 1
4 524216189 Label (Warranty) English .................................................................................... 1
5 524216191 Label (Warranty) Brazilian .................................................................................. 1
5 524216766 Label (Warranty) Bulgarian ................................................................................. 1
5 524216192 Label (Warranty) Czech ...................................................................................... 1
5 524216193 Label (Warranty) Danish ..................................................................................... 1
5 524216194 Label (Warranty) Dutch ....................................................................................... 1
5 524216195 Label (Warranty) Estonian .................................................................................. 1
5 524216196 Label (Warranty) Finnish .................................................................................... 1
5 524216197 Label (Warranty) French ..................................................................................... 1
5 524216198 Label (Warranty) German ................................................................................... 1
5 524216199 Label (Warranty) Greek ...................................................................................... 1
5 524216200 Label (Warranty) Hungarian ............................................................................... 1
5 524216201 Label (Warranty) Icelandic .................................................................................. 1
5 524216202 Label (Warranty) Italian ...................................................................................... 1
5 524216203 Label (Warranty) Latvian .................................................................................... 1
5 524216204 Label (Warranty) Lithuanian ............................................................................... 1
5 524216205 Label (Warranty) Norwegian ............................................................................... 1
5 524216206 Label (Warranty) Polish ...................................................................................... 1
5 524216207 Label (Warranty) Portuguese .............................................................................. 1
5 524216208 Label (Warranty) Romanian ................................................................................ 1
5 524216209 Label (Warranty) Russian ................................................................................... 1
5 524216210 Label (Warranty) Slovakian ................................................................................ 1
5 524216190 Label (Warranty) Slovenian ................................................................................ 1
5 524216211 Label (Warranty) Spanish ................................................................................... 1
5 524216212 Label (Warranty) Swedish .................................................................................. 1
5 524216526 Label (Warranty) Turkish .................................................................................... 1
5 524216766 Label (Warranty) Croatian .................................................................................. 1
6 580064842 Safety Label ........................................................................................................ 1
7 272219100 Label (Yale Logo) ............................................................................................... 1

A473 ©2012 Yale Europe Materials Handling Limited 1-5

FRAME/DRIVE UNIT

SUPPORTS (FIGURE 1-3)

1-6 ©2012 Yale Europe Materials Handling Limited A473

 FRAME/DRIVE UNIT

SUPPORTS
ITEM PART NO. DESCRIPTION QTY
1 524213453 Dust Cap ............................................................................................................. 1
2 580081696 Brake Assy (FPage 3-2).................................................................................... 1
3 524148447 Band ................................................................................................................... 1
4 580090776 Electric Motor (FPage 1-10).............................................................................. 1
5 932201907 Capscrew ............................................................................................................ 3
6 580038263 Lockwasher ......................................................................................................... 3
7 580015667 Locknut ............................................................................................................... 2
8 449015135 Nut ...................................................................................................................... 2
9 449021003 Washer ............................................................................................................... 2
10 449021006 Washer ............................................................................................................... 2
11 580036487 Support ............................................................................................................... 2
12 580094673 Clamp ................................................................................................................. 1
13 580008824 Capscrew ............................................................................................................ 2
14 580023068 Capscrew ............................................................................................................ 8
15 582002425 Caster Wheel Assembly (FPage 1-14).............................................................. 2
16 580032872 Master Drive Unit (FPage 1-8)........................................................................... 1
17 932200902 Capscrew ............................................................................................................ 1
18 580034648 Support ............................................................................................................... 1
19 580041025 Ring .................................................................................................................... 1
20 582002913 Support Plate ...................................................................................................... 1
21 580022041 Drive Wheel (Rubber, 72Sh) ............................................................................... 1
21 580013479 Drive Wheel (Poly, 95Sh) ................................................................................... 1
21 580013477 Drive Wheel (Non-Marking, 72Sh) ...................................................................... 1
21 580013478 Drive Wheel (Cold Storage, 72Sh) ..................................................................... 1
21 580038927 Drive Wheel (Antistatic Vulkollan) ....................................................................... 1

A473 ©2012 Yale Europe Materials Handling Limited 1-7

FRAME/DRIVE UNIT

DRIVE UNIT (FIGURE 1-4)

1-8 ©2012 Yale Europe Materials Handling Limited A473

 FRAME/DRIVE UNIT

DRIVE UNIT
ITEM PART NO. DESCRIPTION QTY
1 580032872 Master Drive Unit ................................................................................................ 1
2 580041303 Gear ............................................................................................................... 1
3 449021001 Washer ........................................................................................................... 1
4 449015014 Nut .................................................................................................................. 1
5 580038267 O-Ring ............................................................................................................ 1
6 580038006 Snap Ring ....................................................................................................... 1
7 449015098 Nut .................................................................................................................. 8
8 580038266 Stud ................................................................................................................ 8
9 580074562 Plug ................................................................................................................ 1
10 580037979 Turntable Bearing ........................................................................................... 1
11 900005220 Capscrew ....................................................................................................... 6
12 580032937 Steering Tiller Support .................................................................................... 1
13 272386700 Nut .................................................................................................................. 1
14 580041302 Gear ............................................................................................................... 1
15 582017919 Shim ............................................................................................................... 1
16 272019300 Bearing ........................................................................................................... 2
17 582017920 Spacer ............................................................................................................ 1
18 272006900 Shim ............................................................................................................... 1
19 582017921 Shim ............................................................................................................... 1
20 273129300 Key ................................................................................................................. 2
21 ..... Pinion ............................................................................................................. 1
22 580014441 Bearing ........................................................................................................... 2
23 580014439 Shim ............................................................................................................... 1
24 582017922 Shim ............................................................................................................... 1
25 580038001 Snap Ring ....................................................................................................... 1
26 580014440 Shim ............................................................................................................... 1
27 580038005 Snap Ring ....................................................................................................... 1
28 580014438 Seal ................................................................................................................ 1
29 580038285 Lockwasher .................................................................................................... 5
30 582021324
449001058 Capscrew ....................................................................................................... 5
31 ..... Gear ............................................................................................................... 1
32 502659901 Metric Pin ....................................................................................................... 2
33 580014447 Drain Plug ....................................................................................................... 2
34 580041309 Transmission Housing .................................................................................... 1
580014457 Kit-Gear and Pinion ........................................................................................ 1

A473 ©2012 Yale Europe Materials Handling Limited 1-9

FRAME/DRIVE UNIT

TRACTION MOTOR (FIGURE 1-5)

1-10 ©2012 Yale Europe Materials Handling Limited A473

 FRAME/DRIVE UNIT

TRACTION MOTOR
ITEM PART NO. DESCRIPTION QTY
580090776 Electric Motor ...................................................................................................... 1
1 580096970 Capscrew ....................................................................................................... 3
2 051519700 Snap Ring ....................................................................................................... 1
3 015918400 Snap Ring ....................................................................................................... 1
4 022061000 Ball Bearing .................................................................................................... 1
5 062157200 Snap Ring ....................................................................................................... 1
6 580097056 Sensor ............................................................................................................ 1
7 449029013 Ring ................................................................................................................ 1
8 580097062 Stator .............................................................................................................. 1
9 272479200 Wire Seal ........................................................................................................ 2
10 580097059 Contact ........................................................................................................... 2
11 278131200 Connector (2 Way) ......................................................................................... 1
12 580097049 Shield ............................................................................................................. 1
13 580097054 Seal ................................................................................................................ 1
14 504152200 Snap Ring ....................................................................................................... 1
15 580097055 Thrust Washer ................................................................................................ 1
16 024522300 Ball Bearing .................................................................................................... 1
17 580096952 Key ................................................................................................................. 1
18 580097063 Rotor ............................................................................................................... 1
19 273128900 Key ................................................................................................................. 1
20 580097060 Wire ................................................................................................................ 3
21 580097061 Lug ................................................................................................................. 3
22 580097058 Grommet ........................................................................................................ 1
23 580097053 Shield ............................................................................................................. 1
24 580097057 Sensor ............................................................................................................ 1
25 932200902 Capscrew ....................................................................................................... 1

A473 ©2012 Yale Europe Materials Handling Limited 1-11

FRAME/DRIVE UNIT

TIE RODS (FIGURE 1-6)

ITEM PART NO. DESCRIPTION QTY

1 449034030 Roll Pin ............................................................................................................... 2
2 580077733 Clip ...................................................................................................................... 2
3 580064033 Grease Fitting ..................................................................................................... 4
4 272008800 Grease Fitting ..................................................................................................... 2
5 580015578 Rod End (RH) ..................................................................................................... 1
6 580015627 Rod End (LH) ...................................................................................................... 1
7 580015564 Pin ....................................................................................................................... 2
8 580015576 Pin ....................................................................................................................... 2
9 272064600 Nut ...................................................................................................................... 2
10 580024238 Rod Assy ............................................................................................................ 2
11 580034136 Bushing ............................................................................................................... 4
12 272030600 Pin ....................................................................................................................... 2
13 449034030 Roll Pin ............................................................................................................... 1
14 580015575 Pin ....................................................................................................................... 1
15 272095400 Bushing ............................................................................................................... 2
16 580033762 Pin ....................................................................................................................... 2
17 272074600 Bushing ............................................................................................................... 1
18 580034139 Lever ................................................................................................................... 1
19 272105800 Nut ...................................................................................................................... 2

1-12 ©2012 Yale Europe Materials Handling Limited A473

 FRAME/DRIVE UNIT

NOTES

A473 ©2012 Yale Europe Materials Handling Limited 1-13

FRAME/DRIVE UNIT

CASTER WHEELS (FIGURE 1-7)

1-14 ©2012 Yale Europe Materials Handling Limited A473

 FRAME/DRIVE UNIT

CASTER WHEELS
ITEM PART NO. DESCRIPTION QTY
1 582002425 Caster Wheel Assembly ..................................................................................... 2
2 582010616 Support ........................................................................................................... 1
3 524299833 Locknut ........................................................................................................... 1
4 582010615 Bumper ........................................................................................................... 1
5 449001230 Screw ............................................................................................................. 1
6 582003774 Screw ............................................................................................................. 2
7 582003765 Adjuster .......................................................................................................... 2
8 582003769 Pin .................................................................................................................. 2
9 582010614 Wheel Assy .................................................................................................... 1
9 582003775 Guard ......................................................................................................... 2
10 524149840 Wheel Assy ................................................................................................ 1
11 524149842 Tube ....................................................................................................... 1
12 524149843 Bearing .................................................................................................. 2
13 524149841 Wheel ..................................................................................................... 1

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FRAME/DRIVE UNIT

LOAD WHEELS (FIGURE 1-8)

TANDEM

1-16 ©2012 Yale Europe Materials Handling Limited A473

 FRAME/DRIVE UNIT

LOAD WHEELS
TANDEM

ITEM PART NO. DESCRIPTION QTY

1 580037612 Roller .................................................................................................................. 4
2 273010300 Bushing ............................................................................................................... 4
3 273033400 Grease Fitting ..................................................................................................... 4
4 277548500 Pin ....................................................................................................................... 4
5 580027368 Dowel .................................................................................................................. 4
6 273098100 Plate .................................................................................................................... 2
7 580037625 Roller .............................................................................................................. 1
8 580037624 Roller .............................................................................................................. 1
9 580037672 Seal ................................................................................................................ 2
10 015120400 Ball Bearing .................................................................................................... 2
11 580037615 Bushing .......................................................................................................... 2
12 273017600 Plate .................................................................................................................... 2
13 580001470 Capscrew ............................................................................................................ 4
14 580015562 Rod ..................................................................................................................... 1
15 273011400 Bushing ............................................................................................................... 2
16 449034030 Roll Pin ............................................................................................................... 1
17 580015570 Pin ....................................................................................................................... 1
18 273033400 Grease Fitting ..................................................................................................... 1

A473 ©2012 Yale Europe Materials Handling Limited 1-17

FRAME/DRIVE UNIT

NOTES

1-18 ©2012 Yale Europe Materials Handling Limited A473

 SECTION 2

2 ELECTRICAL SYSTEM
 CONTENTS

SECTION 2
ELECTRICAL SYSTEM

DESCRIPTION PAGE

CONNECTORS AND CONTACTS .................................................................................................................. 2-8

ELECTRONIC SYSTEM .................................................................................................................................. 2-2
POWER CABLES ............................................................................................................................................ 2-5
WIRE HARNESSES ........................................................................................................................................ 2-6

A473 ©2012 Yale Europe Materials Handling Limited 2-1

ELECTRICAL SYSTEM

ELECTRONIC SYSTEM (FIGURE 2-1)

2-2 ©2012 Yale Europe Materials Handling Limited A473

 ELECTRICAL SYSTEM

ELECTRONIC SYSTEM
ITEM PART NO. DESCRIPTION QTY
1 932200907 Capscrew ............................................................................................................ 2
2 449021003 Washer ............................................................................................................... 10
2 a 449021003 Washer ............................................................................................................... 13
3 580035643 Power Cable ....................................................................................................... 1
4 580035639 Battery Connector ............................................................................................... 1
5 504058760 Contactor ............................................................................................................ 1
6 272378800 Plug ..................................................................................................................... 2
7 940004903 Washer ............................................................................................................... 4
7 a 940004903 Washer ............................................................................................................... 8
8 580035673 Capscrew ............................................................................................................ 2
9 449015014 Nut ...................................................................................................................... 4
10 449021001 Washer ............................................................................................................... 6
11 580096589 Fuse .................................................................................................................... 1
12 580060500 Isolator ................................................................................................................ 1
13 580009061 Screw .................................................................................................................. 2
14 580060506 Isolator ................................................................................................................ 1
15 a 580006764 Capscrew ............................................................................................................ 2
16 a 580014683 Holder ................................................................................................................. 1
17 518798654 Screw .................................................................................................................. 2
18 a 580003615 Nut ...................................................................................................................... 2
19 580013300 Battery Charger (Optional) .................................................................................. 1
20 449015135 Nut ...................................................................................................................... 5
20 a 449015135 Nut ...................................................................................................................... 8
21 580094481 Clip ...................................................................................................................... 1
22 449021002 Washer ............................................................................................................... 5
23 580094386 Capscrew ............................................................................................................ 2
24 580017101 Washer ............................................................................................................... 5
25 932200901 Capscrew ............................................................................................................ 1
26 272347600 Plate .................................................................................................................... 2
27 580094480 Clip ...................................................................................................................... 1
28 501738901 Capscrew ............................................................................................................ 1
29 580091742 Controller ............................................................................................................ 1
30 580063867 Support ............................................................................................................... 1
31 449015021 Nut ...................................................................................................................... 2
32 580091804 Relay ................................................................................................................... 1
33 449015112 Locknut ............................................................................................................... 1
34 505966547 Capscrew ............................................................................................................ 1
35 582021546 Label ................................................................................................................... 1
36 580091806 Horn .................................................................................................................... 1
37 580094402 Capscrew ............................................................................................................ 5
38 580094362
582016205 Ignition Switch ..................................................................................................... 1
38 582017910 Key ................................................................................................................. 1
39 273004100 BDI And Hourmeter ............................................................................................ 1
39 580096845 Display (Optional) ............................................................................................... 1
40 580093734 Clip ...................................................................................................................... 4
41 449015002 Nut ...................................................................................................................... 2
42 580024707 Capscrew ............................................................................................................ 2
43 580094533 Instrument Panel ................................................................................................. 1
44 580019665 Emergency Disconnect Switch ........................................................................... 1
45 582002975 Support ............................................................................................................... 1

A473 ©2012 Yale Europe Materials Handling Limited 2-3

ELECTRICAL SYSTEM

ELECTRONIC SYSTEM
ITEM PART NO. DESCRIPTION QTY

FOOTNOTES:
a With battery charger on board

2-4 ©2012 Yale Europe Materials Handling Limited A473

 ELECTRICAL SYSTEM

POWER CABLES (FIGURE 2-2)

ITEM PART NO. DESCRIPTION QTY

1 580035356 Power Cable ....................................................................................................... 1
2 580035355 Power Cable ....................................................................................................... 1
3 580035638 Battery Connector Housing ................................................................................. 1
4 580035642 Battery Connector Housing ................................................................................. 1
5 580094726 Battery Cable ...................................................................................................... 1
6 580094727 Battery Cable ...................................................................................................... 1
7 580094486 Power Cable ....................................................................................................... 1
8 580094488 Power Cable ....................................................................................................... 1
9 580094492 Power Cable ....................................................................................................... 1
10 580094493 Power Cable ....................................................................................................... 1
11 580094487 Power Cable ....................................................................................................... 1

A473 ©2012 Yale Europe Materials Handling Limited 2-5

ELECTRICAL SYSTEM

WIRE HARNESSES (FIGURE 2-3)

ITEM PART NO. DESCRIPTION QTY

1 580091742 Controller ............................................................................................................ 1
2 580094261 Wire Harness (Main) ........................................................................................... 1
3 580019665 Emergency Disconnect Switch ........................................................................... 1
4 505972555 Fuse (10 Amp) .................................................................................................... 2
5 580094362
582016205 Ignition Switch ..................................................................................................... 1
6 273004100 BDI And Hourmeter ............................................................................................ 1
7 580091806 Horn .................................................................................................................... 1
8 580091804 Relay ................................................................................................................... 1
9 504058760 Contactor ............................................................................................................ 1
10 580013300 Battery Charger .................................................................................................. 1
11 580049918 Wire Harness (LED Battery Discharge Indicator) ............................................... 1
12 580014683 Holder ................................................................................................................. 1
13 580096592 Wire Harness (Battery Charger) ......................................................................... 1
14 580095950 Wire Harness (To Electrovalves) ........................................................................ 1
15 580013974 Sensor ................................................................................................................ 1
16 580094484 Wire Harness (Tiller) ........................................................................................... 1
17 580096845 Display ................................................................................................................ 1
18 580096849 Wire Harness (MDI) ............................................................................................ 1

2-6 ©2012 Yale Europe Materials Handling Limited A473

 ELECTRICAL SYSTEM

NOTES

A473 ©2012 Yale Europe Materials Handling Limited 2-7

ELECTRICAL SYSTEM

CONNECTORS AND CONTACTS (FIGURE 2-4)

2-8 ©2012 Yale Europe Materials Handling Limited A473

 ELECTRICAL SYSTEM

CONNECTORS AND CONTACTS

ITEM PART NO. DESCRIPTION QTY
1 580040456 Wire Seal ............................................................................................................ AR
2 278131700 Pin Terminal ........................................................................................................ AR
3 580065044 Electrical Connector (6 Way) .............................................................................. AR
4 278130800 Connector (4 Way) .............................................................................................. AR
5 580065043 Electrical Connector (6 Way) .............................................................................. AR
6 580035032 Connector (4 Way) .............................................................................................. AR
7 580035031 Connector (2 Way) .............................................................................................. AR
8 518445602 Socket ................................................................................................................. AR
8 580035034 Terminal (Pin) ..................................................................................................... AR
9 518445605 Connector (4 Way) .............................................................................................. AR
10 518445608 Connector (6 Way) .............................................................................................. AR
11 518445610 Connector (8 Way) .............................................................................................. AR
12 580039193 Connector ........................................................................................................... AR
13 580080969 Terminal (Blade) ................................................................................................. AR
13 580034053 Blade Terminal .................................................................................................... AR
14 505966599 Fuse (3 Amp) ...................................................................................................... AR
14 505972528 Fuse (5 Amp) ...................................................................................................... AR
15 580088450 Fuse Holder (5A) ................................................................................................ AR
16 520038850 Connector ........................................................................................................... AR
17 520202601 Connector (Socket Female) ................................................................................ AR
17 520202606 Connector (35 Way) ............................................................................................ AR
18 504064720 Connector ........................................................................................................... AR
19 580034054 Terminal .............................................................................................................. AR

A473 ©2012 Yale Europe Materials Handling Limited 2-9

ELECTRICAL SYSTEM

NOTES

2-10 ©2012 Yale Europe Materials Handling Limited A473

 SECTION 3

3 STEER HANDLE/BRAKE SYSTEM

 CONTENTS

SECTION 3
STEER HANDLE/BRAKE SYSTEM

DESCRIPTION PAGE

CONTROL BOX
→ S/N A473T01701K ................................................................................................................................. 3-6
S/N A473T01702K → ................................................................................................................................. 3-8
ELECTROMAGNETIC BRAKE ....................................................................................................................... 3-2
LABELS
CONTROL BOX (S/N A473T01702K →) ................................................................................................... 3-10
TILLER ............................................................................................................................................................ 3-4

A473 ©2012 Yale Europe Materials Handling Limited 3-1

STEER HANDLE/BRAKE SYSTEM

ELECTROMAGNETIC BRAKE (FIGURE 3-1)

ITEM PART NO. DESCRIPTION QTY

1 580081696 Brake Assy .......................................................................................................... 1
2 580011872 Capscrew ....................................................................................................... 3
3 580081695 Coil ................................................................................................................. 1
4 580035385 Coil Hub .......................................................................................................... 1
5 272034900 Disk (Brake) .................................................................................................... 1
6 580077043 Disk (For Protection Ring) .............................................................................. 1
7 524148447 Band ................................................................................................................... 1
8 524213453 Dust Cap ............................................................................................................. 1

3-2 ©2012 Yale Europe Materials Handling Limited A473

 STEER HANDLE/BRAKE SYSTEM

NOTES

A473 ©2012 Yale Europe Materials Handling Limited 3-3

STEER HANDLE/BRAKE SYSTEM

TILLER (FIGURE 3-2)

3-4 ©2012 Yale Europe Materials Handling Limited A473

 STEER HANDLE/BRAKE SYSTEM

TILLER
ITEM PART NO. DESCRIPTION QTY
1 524184770 Tiller .................................................................................................................... 1
2 272106000 Screw .................................................................................................................. 1
3 580035765 Shock Absorber .................................................................................................. 1
4 449001265 Capscrew ............................................................................................................ 1
5 273058800 Plug ..................................................................................................................... 1
6 504229298 Nut ...................................................................................................................... 1
7 580027677 Capscrew ............................................................................................................ 2
8 582012223 Plate .................................................................................................................... 1
9 580040811 Plate .................................................................................................................... 1
10 272015100 Bushing ............................................................................................................... 2
11 449034001 Roll Pin ............................................................................................................... 1
12 580033476 Pin ....................................................................................................................... 1
13 580086722 Plate .................................................................................................................... 1
14 580094484 Wire Harness (Tiller) ........................................................................................... 1

A473 ©2012 Yale Europe Materials Handling Limited 3-5

STEER HANDLE/BRAKE SYSTEM

CONTROL BOX (FIGURE 3-3)

(→ S/N A473T01701K)

3-6 ©2012 Yale Europe Materials Handling Limited A473

 STEER HANDLE/BRAKE SYSTEM

CONTROL BOX
(→ S/N A473T01701K)

ITEM PART NO. DESCRIPTION QTY

1 a 524330465 Tiller Head .......................................................................................................... 1
1 c 550014258 Tiller Head .......................................................................................................... 1
1 b 550036418 Tiller Head .......................................................................................................... 1
2 582010514
580011991 Cover (Belly Switch) ....................................................................................... 1
3 580038175 Spring ............................................................................................................. 1
4 524153649 Kit-Creep Speed ............................................................................................. 1
5 582010515
580013106 Camshaft ........................................................................................................ 1
6 580012962 Bushing .......................................................................................................... 2
7 524236628 LH Butterfly ..................................................................................................... 1
8 940004902 Washer ........................................................................................................... 2
9 580026296 Capscrew ....................................................................................................... 2
10 a 580094457 Control Card ................................................................................................... 1
10 d 524277849
582006562 Printed Circuit Board ...................................................................................... 1
11 580012968 Label (LH Switch Functions) .......................................................................... 1
12 524148521 Switch Assembly ............................................................................................ 4
13 580026824 Microswitch ................................................................................................ 1
14 580055434 Cover .......................................................................................................... 1
15 524149804 Button (On/Off Push Button, Gold) ............................................................. 1
16 524139322 Label (Yale) (Tiller Handle) ............................................................................ 1
17 524139009 Cover (Horn) ................................................................................................... 1
18 580012969 Spring ............................................................................................................. 1
19 c 580012967 Label (RH Switch Functions) .......................................................................... 1
19 a 582015332 Label (RH Switch Functions) .......................................................................... 1
20 524236627 RH Butterfly .................................................................................................... 1
21 580012970 Spring ............................................................................................................. 1
22 524228248 Cover .............................................................................................................. 1
23 580060389 Spring ............................................................................................................. 1
24 a 580011989 Tiller Head (Lower Half) ................................................................................. 1
24 d 524338448 Tiller Head (Lower Half) ................................................................................. 1
25 524144372 Spring ................................................................................................................. 1

FOOTNOTES:
a → S/N A473X01502G c S/N A473X01503G ↔ S/N A473T01647J
b S/N A473T01648J ↔ S/N A473T01701K d S/N A473X01503G →

A473 ©2012 Yale Europe Materials Handling Limited 3-7

STEER HANDLE/BRAKE SYSTEM

CONTROL BOX (FIGURE 3-4)

(S/N A473T01702K →)

3-8 ©2012 Yale Europe Materials Handling Limited A473

 STEER HANDLE/BRAKE SYSTEM

CONTROL BOX
(S/N A473T01702K →)

ITEM PART NO. DESCRIPTION QTY

582019353 Tiller Head Assembly .......................................................................................... 1
1 580026296 Capscrew ....................................................................................................... 2
2 940004902 Washer ........................................................................................................... 2
3 582007131 Accelerator Control ......................................................................................... 1
4 580012962 Bushing .......................................................................................................... 2
5 582010514
580011991 Cover (Belly Switch) ....................................................................................... 1
6 580082841 Locking Lever ................................................................................................. 1
7 580038175 Spring ............................................................................................................. 1
8 580034974 Capscrew ....................................................................................................... 2
9 582019747 Plate ............................................................................................................... 1
10 582015784 Bushing .......................................................................................................... 1
11 524338448 Tiller Head (Lower Half) ................................................................................. 1
12 932200901 Capscrew ....................................................................................................... 3
13 582007134 Push Button .................................................................................................... 1
14 524292775 Screw ............................................................................................................. 1
15 580079167 Support ........................................................................................................... 1
16 524277849
582006562 Printed Circuit Board ...................................................................................... 1
17 582010515
580013106 Camshaft ........................................................................................................ 1
18 582007130 Accelerator Control ......................................................................................... 1
19 580060389 Spring ............................................................................................................. 1
20 524228248 Cover .............................................................................................................. 1
21 580012969 Spring ............................................................................................................. 1
22 582005203 Horn Button .................................................................................................... 1
23 582007128 Push Button Assembly ................................................................................... 4
24 580012970 Spring ............................................................................................................. 1

A473 ©2012 Yale Europe Materials Handling Limited 3-9

STEER HANDLE/BRAKE SYSTEM

LABELS (FIGURE 3-5)

CONTROL BOX (S/N A473T01702K →)

ITEM PART NO. DESCRIPTION QTY

1 582020333 Label (LH Switch Functions) ............................................................................... 1
2 524139322 Label (Yale) (Tiller Handle) ................................................................................. 1
3 582015332 Label (RH Switch Functions) .............................................................................. 1

3-10 ©2012 Yale Europe Materials Handling Limited A473

 SECTION 4

4 LIFT LINKAGE AND FORKS

 CONTENTS

SECTION 4
LIFT LINKAGE AND FORKS

DESCRIPTION PAGE

FORK ............................................................................................................................................................... 4-2

A473 ©2012 Yale Europe Materials Handling Limited 4-1

LIFT LINKAGE AND FORKS

FORK (FIGURE 4-1)

ITEM PART NO. DESCRIPTION QTY

1 582000825 Shim (3mm) ........................................................................................................ AR
1 582000826 Shim (4mm) ........................................................................................................ AR
1 582000827 Shim (5mm) ........................................................................................................ AR
2 580012912 Load Roller (Carriage) ........................................................................................ 4
3 015915600 Snap Ring ........................................................................................................... 4
4 272025000 Washer ............................................................................................................... 4
5 580032374 Capscrew ............................................................................................................ 4
6 449021010 Washer ............................................................................................................... 4
7 524332258 Carriage .............................................................................................................. 1

4-2 ©2012 Yale Europe Materials Handling Limited A473

 SECTION 5

5 HYDRAULIC SYSTEM
 CONTENTS

SECTION 5
HYDRAULIC SYSTEM

DESCRIPTION PAGE

DISTRIBUTOR ................................................................................................................................................ 5-2

HYDRAULIC SYSTEM .................................................................................................................................... 5-4
HYDRAULIC VALVE ....................................................................................................................................... 5-6

A473 ©2012 Yale Europe Materials Handling Limited 5-1

HYDRAULIC SYSTEM

DISTRIBUTOR (FIGURE 5-1)

5-2 ©2012 Yale Europe Materials Handling Limited A473

 HYDRAULIC SYSTEM

DISTRIBUTOR
ITEM PART NO. DESCRIPTION QTY
582000247 Hydraulic Power Unit .......................................................................................... 1
1 580096588 Kit-Motor ......................................................................................................... 1
2 580082271 Bearing ....................................................................................................... 1
3 580037519 Kit-Brush .................................................................................................... 1
4 580037917 Coupling ..................................................................................................... 1
5 580096581 Kit-Valve ......................................................................................................... 1
6 580096579 Kit-Adapter ..................................................................................................... 1
6 580096580 O-Ring ........................................................................................................ 1
7 580096583 Kit-Relief Valve ............................................................................................... 1
8 580096581 Kit-Valve ......................................................................................................... 1
9 580096582 Kit-Pump ......................................................................................................... 1
10 582004719 Tank Kit .......................................................................................................... 1
11 518818830 Strainer ....................................................................................................... 1
12 580084847 Elbow ......................................................................................................... 1
13 580037752 Tube Assy .................................................................................................. 1
14 272375400 Plug ............................................................................................................ 1
15 582004721 Tube Assy .................................................................................................. 1
16 582004720 Tank ........................................................................................................... 1
17 277315200 Union .............................................................................................................. 1
18 580084844 Flow Valve ...................................................................................................... 1

A473 ©2012 Yale Europe Materials Handling Limited 5-3

HYDRAULIC SYSTEM

HYDRAULIC SYSTEM (FIGURE 5-2)

5-4 ©2012 Yale Europe Materials Handling Limited A473

 HYDRAULIC SYSTEM

HYDRAULIC SYSTEM
ITEM PART NO. DESCRIPTION QTY
1 582004740 Leaf Chain - Fixed Length .................................................................................. 1
2 580095949 Cylinder Assy (For Fork Carriage) ...................................................................... 1
3 580015508 Flow Valve ...................................................................................................... 1
4 449021010 Washer ............................................................................................................... 1
5 272017600 Pin ....................................................................................................................... 2
6 582021324
449001058 Capscrew ............................................................................................................ 1
7 015129400 Bearing Ball ........................................................................................................ 2
8 582000250 Pulley .................................................................................................................. 1
9 272063200 Tube .................................................................................................................... 1
10 582001351 Pin ....................................................................................................................... 1
11 582000251 Hydraulic Control Valve (FPage 5-6)................................................................. 1
12 277315200 Union .................................................................................................................. 2
13 449021006 Washer ............................................................................................................... 3
14 449015036 Locknut ............................................................................................................... 1
15 580032877 Cylinder Assy ...................................................................................................... 1
15 580036068 Kit-Seal ........................................................................................................... 1
16 580053419 Capscrew ............................................................................................................ 2
17 580096175 Pressure Valve ................................................................................................... 1
18 449015036 Locknut ............................................................................................................... 1
19 582000248 Tube .................................................................................................................... 1
20 932107911 Capscrew ............................................................................................................ 2
21 449021003 Washer ............................................................................................................... 2
22 582001352 Plate .................................................................................................................... 1
23 203198700 Fitting .................................................................................................................. 2
24 582001353 T-Fitting ............................................................................................................... 1
25 582001355 Fitting .................................................................................................................. 1
26 580095857 Hose Assy ........................................................................................................... 1
27 582000247 Hydraulic Power Unit (FPage 5-2)..................................................................... 1
28 580095853 Hose Assy ........................................................................................................... 1
29 580096768 Tape-Bulk (M) ..................................................................................................... 1
30 580013991 Capscrew ............................................................................................................ 2
31 582001059 Plate .................................................................................................................... 1
32 449001114 Capscrew ............................................................................................................ 1
33 582001077 Vibration Damper ................................................................................................ 2
34 580008442 Capscrew ............................................................................................................ 2
35 504071785 Washer ............................................................................................................... 1
36 449001418 Capscrew ............................................................................................................ 1
37 015414700 Cotter Pin ............................................................................................................ 4
38 277263400 Fitting .................................................................................................................. 1
39 015418300 Cotter Pin ............................................................................................................ 1
40 449015107 Locknut ............................................................................................................... 1
41 273109900 Chain Anchor ...................................................................................................... 1

A473 ©2012 Yale Europe Materials Handling Limited 5-5

HYDRAULIC SYSTEM

HYDRAULIC VALVE (FIGURE 5-3)

ITEM PART NO. DESCRIPTION QTY

582000251 Hydraulic Control Valve ...................................................................................... 1
1 582003821 Manifold Assy ................................................................................................. 1
2 582003819 Solenoid ......................................................................................................... 2
3 582003820 Valve .............................................................................................................. 2

5-6 ©2012 Yale Europe Materials Handling Limited A473

 SECTION 6

6 OPTIONS
 CONTENTS

SECTION 6
OPTIONS

DESCRIPTION PAGE

COVER KEYPAD ............................................................................................................................................ 6-6

CYLINDER COVER ......................................................................................................................................... 6-5
LOAD BACKREST .......................................................................................................................................... 6-2
LOAD WHEELS ............................................................................................................................................... 6-4

A473 ©2012 Yale Europe Materials Handling Limited 6-1

OPTIONS

LOAD BACKREST (FIGURE 6-1)

6-2 ©2012 Yale Europe Materials Handling Limited A473

 OPTIONS

LOAD BACKREST
ITEM PART NO. DESCRIPTION QTY
1 582000845 Load Backrest ..................................................................................................... 1
2 582004120 Capscrew ............................................................................................................ 4
3 582000825 Shim (3mm) ........................................................................................................ AR
3 582000826 Shim (4mm) ........................................................................................................ AR
3 582000827 Shim (5mm) ........................................................................................................ AR
4 449021010 Washer ............................................................................................................... 4

A473 ©2012 Yale Europe Materials Handling Limited 6-3

OPTIONS

LOAD WHEELS (FIGURE 6-2)

ITEM PART NO. DESCRIPTION QTY

1 580023485 Bushing ............................................................................................................... 4
2 580015562 Rod ..................................................................................................................... 2
3 272008800 Grease Fitting ..................................................................................................... 2
4 580020482 Pin ....................................................................................................................... 2
5 273022200 Pin ....................................................................................................................... 2
6 580037613 Load Wheel Assembly ........................................................................................ 2
7 580037615 Bushing .......................................................................................................... 2
8 580037672 Seal ................................................................................................................ 2
9 015120400 Ball Bearing .................................................................................................... 2
10 580037617 Roller .............................................................................................................. 1
11 580037618 Bushing .......................................................................................................... 1
12 580020483 Bronze Bushing .................................................................................................. 2
13 273010300 Bushing ............................................................................................................... 2

6-4 ©2012 Yale Europe Materials Handling Limited A473

 OPTIONS

CYLINDER COVER (FIGURE 6-3)

ITEM PART NO. DESCRIPTION QTY

1 580027677 Capscrew ............................................................................................................ 4
2 277458400 Cushion ............................................................................................................... 3
3 582004118 Cover .................................................................................................................. 1
4 277592200 Cable Guide ........................................................................................................ 2
5 449021003 Washer ............................................................................................................... 4

A473 ©2012 Yale Europe Materials Handling Limited 6-5

OPTIONS

COVER KEYPAD (FIGURE 6-4)

6-6 ©2012 Yale Europe Materials Handling Limited A473

 OPTIONS

COVER KEYPAD
ITEM PART NO. DESCRIPTION QTY
1 582018047 Cover Assembly .................................................................................................. 1
2 272338300 Plate ............................................................................................................... 2
3 580013990 Capscrew ....................................................................................................... 8
4 272337900 Hinge .............................................................................................................. 2
5 518805626 Capscrew ............................................................................................................ 2
6 449015135 Nut ...................................................................................................................... 2
7 580038834 Capscrew ............................................................................................................ 6
8 582000911 Handle ................................................................................................................ 1
9 449021001 Washer ............................................................................................................... 2
10 449001091 Capscrew ............................................................................................................ 2
11 582012416 Key Pad .............................................................................................................. 1
12 582017982 Cover .................................................................................................................. 1
13 582017981 Support ............................................................................................................... 1
14 580082441 Block ................................................................................................................... 1
15 905049102 Rivet .................................................................................................................... 2
16 580062389 Clip ...................................................................................................................... 1
99 582018048 Wire Harness ...................................................................................................... 1

A473 ©2012 Yale Europe Materials Handling Limited 6-7

OPTIONS

NOTES

6-8 ©2012 Yale Europe Materials Handling Limited A473

 SECTION 7

7 NUMERICAL INDEX
 NUMERICAL INDEX

SECTION 7
NUMERICAL INDEX

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

015120400 1-17 10 273058800 3-5 5 5-5 4 524216191 1-5 5

6-4 9 273098100 1-17 6 6-3 4 524216192 1-5 5
015129400 5-5 7 273109900 5-5 41 449029013 1-11 7 524216193 1-5 5
015414700 5-5 37 273128900 1-11 19 449034001 3-5 11 524216194 1-5 5
015418300 5-5 39 273129300 1-9 20 449034030 1-12 1 524216195 1-5 5
015915600 4-2 3 277263400 5-5 38 1-12 13 524216196 1-5 5
015918400 1-11 3 277315200 5-3 17 1-17 16 524216197 1-5 5
022061000 1-11 4 5-5 12 501738901 2-3 28 524216198 1-5 5
024522300 1-11 16 277458400 1-3 16 502659901 1-9 32 524216199 1-5 5
051519700 1-11 2 6-5 2 504058760 2-3 5 524216200 1-5 5
062157200 1-11 5 277548500 1-17 4 2-6 9 524216201 1-5 5
203198700 5-5 23 277592200 6-5 4 504064720 2-9 18 524216202 1-5 5
272006900 1-9 18 278130800 2-9 4 504071785 5-5 35 524216203 1-5 5
272008800 1-12 4 278131200 1-11 11 504152200 1-11 14 524216204 1-5 5
6-4 3 278131700 2-9 2 504229298 3-5 6 524216205 1-5 5
272015100 3-5 10 449001058 1-9 30 505966547 2-3 34 524216206 1-5 5
272017600 5-5 5 5-5 6 505966599 2-9 14 524216207 1-5 5
272019300 1-9 16 449001091 1-3 2 505972528 2-9 14 524216208 1-5 5
272025000 4-2 4 6-7 10 505972555 2-6 4 524216209 1-5 5
272030600 1-12 12 449001114 5-5 32 518445602 2-9 8 524216210 1-5 5
272034900 3-2 5 449001230 1-15 5 518445605 2-9 9 524216211 1-5 5
272063200 5-5 9 449001265 3-5 4 518445608 2-9 10 524216212 1-5 5
272064600 1-12 9 449001418 5-5 36 518445610 2-9 11 524216526 1-5 5
272074600 1-12 17 449015002 2-3 41 518798654 2-3 17 524216766 1-5 5
272095400 1-12 15 449015014 1-9 4 518805626 6-7 5 1-5 5
272105800 1-12 19 2-3 9 518818830 5-3 11 524228248 3-7 22
272106000 3-5 2 449015021 2-3 31 520038850 2-9 16 3-9 20
272213200 1-5 1 449015036 5-5 14 520202601 2-9 17 524236627 3-7 20
272213600 1-5 3 5-5 18 520202606 2-9 17 524236628 3-7 7
272219100 1-5 7 449015098 1-9 7 524139009 3-7 17 524292775 3-9 14
272337900 1-3 6 449015107 5-5 40 524139322 3-7 16 524299833 1-15 3
6-7 4 449015112 2-3 33 3-10 2 524330465 3-7 1
272338200 1-3 20 449015135 1-7 8 524144372 3-7 25 524332258 4-2 7
272338300 1-3 4 2-3 20 524148447 1-7 3 524338448 3-7 24
6-7 2 2-3 20 3-2 7 3-9 11
272347600 2-3 26 6-7 6 524148521 3-7 12 550014258 3-7 1
272375400 5-3 14 449021001 1-3 19 524149804 3-7 15 550036418 3-7 1
272378800 2-3 6 1-9 3 524149840 1-15 10 580001470 1-17 13
272386700 1-9 13 2-3 10 524149841 1-15 13 580003615 2-3 18
272479200 1-11 9 6-7 9 524149842 1-15 11 580006764 2-3 15
273004100 2-3 39 449021002 2-3 22 524149843 1-15 12 580008442 5-5 34
2-6 6 449021003 1-7 9 524153649 3-7 4 580008824 1-7 13
273010300 1-17 2 2-3 2 524160020 1-3 13 580009061 2-3 13
6-4 13 2-3 2 524167780 1-3 11 580011872 3-2 2
273011400 1-17 15 5-5 21 524184770 3-5 1 580011989 3-7 24
273017600 1-17 12 6-5 5 524213453 1-7 1 580011991 3-7 2
273022200 6-4 5 449021006 1-7 10 3-2 8 3-9 5
273033400 1-17 3 5-5 13 524216189 1-5 4 580012912 4-2 2
1-17 18 449021010 4-2 6 524216190 1-5 5 580012962 3-7 6

A473 ©2012 Yale Europe Materials Handling Limited 7-1

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

3-9 4 580027677 1-3 15 580038266 1-9 8 580093734 2-3 40

580012967 3-7 19 3-5 7 580038267 1-9 5 580094261 2-6 2
580012968 3-7 11 6-5 1 580038285 1-9 29 580094386 2-3 23
580012969 3-7 18 580032374 4-2 5 580038834 6-7 7 580094402 2-3 37
3-9 21 580032872 1-7 16 580038927 1-7 21 580094457 3-7 10
580012970 3-7 21 1-9 1 580039193 2-9 12 580094480 2-3 27
3-9 24 580032877 5-5 15 580040456 2-9 1 580094481 2-3 21
580013106 3-7 5 580032937 1-9 12 580040811 3-5 9 580094484 2-6 16
3-9 17 580033475 1-3 9 580041025 1-7 19 3-5 14
580013300 2-3 19 580033476 3-5 12 580041302 1-9 14 580094486 2-5 7
2-6 10 580033762 1-12 16 580041303 1-9 2 580094487 2-5 11
580013477 1-7 21 580034053 2-9 13 580041309 1-9 34 580094488 2-5 8
580013478 1-7 21 580034054 2-9 19 580049918 2-6 11 580094492 2-5 9
580013479 1-7 21 580034136 1-12 11 580053419 5-5 16 580094493 2-5 10
580013990 1-3 5 580034139 1-12 18 580055434 3-7 14 580094533 2-3 43
1-3 21 580034648 1-7 18 580057830 1-3 8 580094673 1-7 12
6-7 3 580034974 3-9 8 580060389 3-7 23 580094726 2-5 5
580013991 5-5 30 580035031 2-9 7 3-9 19 580094727 2-5 6
580014438 1-9 28 580035032 2-9 6 580060500 2-3 12 580095853 5-5 28
580014439 1-9 23 580035034 2-9 8 580060506 2-3 14 580095857 5-5 26
580014440 1-9 26 580035355 2-5 2 580062389 1-3 17 580095949 5-5 2
580014441 1-9 22 580035356 2-5 1 6-7 16 580095950 2-6 14
580014447 1-9 33 580035385 3-2 4 580063867 2-3 30 580096175 5-5 17
580014457 1-9 580035638 2-5 3 580064033 1-12 3 580096579 5-3 6
580014683 2-3 16 580035639 2-3 4 580064842 1-5 6 580096580 5-3 6
2-6 12 580035642 2-5 4 580065043 2-9 5 580096581 5-3 5
580014880 1-5 2 580035643 2-3 3 580065044 2-9 3 5-3 8
580015508 5-5 3 580035673 2-3 8 580074562 1-9 9 580096582 5-3 9
580015562 1-17 14 580035765 3-5 3 580077043 3-2 6 580096583 5-3 7
6-4 2 580036068 5-5 15 580077733 1-12 2 580096588 5-3 1
580015564 1-12 7 580036487 1-7 11 580079167 3-9 15 580096589 2-3 11
580015570 1-17 17 580037519 5-3 3 580080969 2-9 13 580096592 2-6 13
580015575 1-12 14 580037612 1-17 1 580081695 3-2 3 580096768 5-5 29
580015576 1-12 8 580037613 6-4 6 580081696 1-7 2 580096845 2-3 39
580015578 1-12 5 580037615 1-17 11 3-2 1 2-6 17
580015627 1-12 6 6-4 7 580082271 5-3 2 580096849 2-6 18
580015667 1-7 7 580037617 6-4 10 580082441 1-3 14 580096952 1-11 17
580017101 2-3 24 580037618 6-4 11 6-7 14 580096970 1-11 1
580019665 2-3 44 580037624 1-17 8 580082841 3-9 6 580097049 1-11 12
2-6 3 580037625 1-17 7 580084844 5-3 18 580097053 1-11 23
580020482 6-4 4 580037672 1-17 9 580084847 5-3 12 580097054 1-11 13
580020483 6-4 12 6-4 8 580086722 3-5 13 580097055 1-11 15
580022041 1-7 21 580037752 5-3 13 580088450 2-9 15 580097056 1-11 6
580023068 1-7 14 580037917 5-3 4 580090776 1-7 4 580097057 1-11 24
580023485 6-4 1 580037979 1-9 10 1-11 580097058 1-11 22
580024238 1-12 10 580038001 1-9 25 580091742 2-3 29 580097059 1-11 10
580024707 2-3 42 580038005 1-9 27 2-6 1 580097060 1-11 20
580026296 3-7 9 580038006 1-9 6 580091804 2-3 32 580097061 1-11 21
3-9 1 580038175 3-7 3 2-6 8 580097062 1-11 8
580026824 3-7 13 3-9 7 580091806 2-3 36 580097063 1-11 18
580027368 1-17 5 580038263 1-7 6 2-6 7 582000247 5-3

7-2 ©2012 Yale Europe Materials Handling Limited A473

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

5-5 27 582002425 1-7 15 582007130 3-9 18 582018048 6-7 99

582000248 5-5 19 1-15 1 582007131 3-9 3 582019353 3-9
582000250 5-5 8 582002913 1-7 20 582007134 3-9 13 582019747 3-9 9
582000251 5-5 11 582002975 2-3 45 582010614 1-15 9 582020333 3-10 1
5-6 582003765 1-15 7 582010615 1-15 4 582021546 2-3 35
582000825 4-2 1 582003769 1-15 8 582010616 1-15 2 900005220 1-9 11
6-3 3 582003774 1-15 6 582012223 3-5 8 900014291 1-3 10
582000826 4-2 1 582003775 1-15 9 582012416 6-7 11 900014292 1-3 12
6-3 3 582003819 5-6 2 582015332 3-7 19 905049102 1-3 18
582000827 4-2 1 582003820 5-6 3 3-10 3 6-7 15
6-3 3 582003821 5-6 1 582015784 3-9 10 932107911 5-5 20
582000845 6-3 1 582004118 6-5 3 582016205 2-3 38 932200901 2-3 25
582000911 1-3 1 582004120 6-3 2 2-6 5 3-9 12
6-7 8 582004719 5-3 10 582017910 2-3 38 932200902 1-7 17
582000912 1-3 3 582004720 5-3 16 582017919 1-9 15 1-11 25
582001059 5-5 31 582004721 5-3 15 582017920 1-9 17 932200907 2-3 1
582001077 5-5 33 582004734 1-3 7 582017921 1-9 19 932201907 1-7 5
582001198 2-6 15 582004740 5-5 1 582017922 1-9 24 940004902 3-7 8
582001351 5-5 10 582005203 3-9 22 582017981 6-7 13 3-9 2
582001352 5-5 22 582006562 3-7 10 582017982 6-7 12 940004903 2-3 7
582001353 5-5 24 3-9 16 582018047 6-7 1 2-3 7
582001355 5-5 25 582007128 3-9 23

A473 ©2012 Yale Europe Materials Handling Limited 7-3

NUMERICAL INDEX
NUMERICAL INDEX (continued)
NOTES

7-4 ©2012 Yale Europe Materials Handling Limited A473

 SECTION 8

8 USER SUPPORT INFORMATION

 CONTENTS

SECTION 8
USER SUPPORT INFORMATION

DESCRIPTION PAGE

SERVICE PARTS ORDERING INSTRUCTIONS ........................................................................................... 8-2

TECHNICAL SERVICE PUBLICATIONS ........................................................................................................ 8-2

A473 ©2012 Yale Europe Materials Handling Limited 8-1

USER SUPPORT INFORMATION

Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who service
them safely and efficiency. The following information is intended to help you to achieve your investments objectives:

SERVICE PARTS ORDERING INSTRUCTIONS Technical literature, with detailed information, is

available at a nominal fee to assist users to effectively
HOW TO ORDER SERVICE PARTS maintain Yale Industrial Trucks in a safe, useful
condition. Part Manuals with complete replacement parts
In order to prevent delay, too much communication and
identification, Service Maintenance Manuals which
to have your orders filled correctly, quickly, and at the
provide service and overhaul procedures and additional
least possible cost, the following is the correct procedure
copies of the Operating Manual can be obtained from
to use to order replacement parts.
your Yale Industrial Truck Dealer.
WHEN ORDERING PARTS
To provide instructions for safely operating and servicing
Contact your authorized Yale Industrial Truck Dealer Yale Industrial Trucks, each truck is equipped with an
giving them the following information: operators manual. It describes various operating
techniques and safety warnings to the operator. It
1. Your Purchase order number. contains a guide to safe maintenance practices and
recommended schedules for maintenance. if the
2. Complete addresses for sending the invoice and operators manual is missing from any Yale Industrial
parts. Truck, it should be replaced. Replacement copies are
available for a nominal fee from your Yale Dealer.
3. Tell us how you want your parts sent. If we do not
get this information, we will send the parts using the For additional information or assistance in obtaining
lowest priced method. these user support publications see your Yale Industrial
Truck Dealer or contact:
4. Correct part number(s) and description(s). Use your
parts manual as a reference. Yale Materials Handling Corporation
Yale Europe Materials Handling Limited
5. Model and serial number of the truck.
Flagship House, Reading Road North
TECHNICAL SERVICE PUBLICATIONS Fleet, Hampshire GU138 HR United Kingdom

8-2 ©2012 Yale Europe Materials Handling Limited A473

Yale Europe Materials Handling Limited 550005238
Flagship House, Reading Road North ©Yale Corp.
Fleet, Hampshire GU13 8HR United Kingdom 11/2012
Telephone; +44 (0) 1252 810 261
Telefax; +44 (0) 1252 770 702