FSSC 22000 V6 For Food Manufacturing Checklist
FSSC 22000 V6 For Food Manufacturing Checklist
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FSSC 22000 VERSION 6 FOR FOOD MANUFACTURING SELF ASSESSMENT / AUDIT CHECKLIST
*MI = Minor finding, MA* = Major Finding, CR*=Critical Finding
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PART 1: ISO 22000: 2018
Finding
Conform? Remark
Category
Clause Requirement
MI*, MA*, *If no – details NC reference *Justify “not
Yes No
CR* applicable” clauses
food management systems and shall include the activities, processes product or
service that can have an influence on the food safety of the end products.
5 LEADERSHIP
5.2 Policy
Top management have established, implemented, and maintained a food safety
policy that Is appropriate to the purpose and context of organization and
provides a framework for setting and reviewing the objectives of food safety
management system.
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PART 1: ISO 22000: 2018
Finding
Conform? Remark
Category
Clause Requirement
MI*, MA*, *If no – details NC reference *Justify “not
Yes No
CR* applicable” clauses
that the food safety management system conforms to the requirements of this
document and reporting on the performance of the food safety management
system to top management including appointing the food safety team and the
food safety team leaders.
6 PLANNING
6.2 Objectives of the food safety management system and planning to achieve
them
The organization has established objectives of the food safety management
system at relevant functions and levels.
The objectives of the food safety management shall be consistent with food
safety policy; authorization of results and it is measurable.
7 SUPPORT
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PART 1: ISO 22000: 2018
Finding
Conform? Remark
Category
Clause Requirement
MI*, MA*, *If no – details NC reference *Justify “not
Yes No
CR* applicable” clauses
7.1 Resources
The organization had provided the resources needed for the establishment,
implementation, maintenance, updating and continual improvement of the food
safety management system. The capability of and any constraints on existing
internal resources and Resources required from external source are considered.
7.1.2 People
The organization has ensured that persons necessary to operate and maintain
an effective food safety management system are competent.
Where the assistance of external experts is used, evidence of agreement or
contracts defining the competency, responsibility and authority of external
experts has been retained as documented information.
7.1.3 Infrastructure
The organization has provided the resources for the determination,
establishment and maintenance of the infrastructure necessary to achieve
conformity with the requirements of the food safety management system.
Infrastructure can include land, vessels, buildings and associated utilities,
equipment, including hardware and software, transportation, information and
communication technology.
7.2 Competence
There’s necessary competence of person(s) including external providers doing
work under its control that affects its food safety performance and effectiveness
of food safety management system, ensure that these persons, including the
food safety and those responsible for operation of the hazards control plan, are
competent based on appropriate education, training, or experience.
7.3 Awareness
The organization had ensured that all persons doing work under the organization
control shall be aware of the food safety policy, the objective of the food safety
management system relevant to their task(s) and the individual contribution to
the effectiveness of the food safety management system, including the benefits
of improved food safety performance.
7.4 Communication
The organisation had established sufficient information is communicated
externally and is available for interested parties of the food chain. the
organization shall establish implement and maintain effective communications
with: External providers and contractors, customers and/or consumers in relation
to, product information to enable the safe handling display, storage,
preparations, distribution and use of product within the food chain or by the
consumer and Identified foods safety hazards that need to be controlled by the
other organizations in the food chain, and/or consumers.
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PART 1: ISO 22000: 2018
Finding
Conform? Remark
Category
Clause Requirement
MI*, MA*, *If no – details NC reference *Justify “not
Yes No
CR* applicable” clauses
7.4.2 External communication
The organization has ensured that sufficient information is communicated
externally and is available for interested parties of the food chain.
The organization has effective communications with external providers and
contractors, customers and/or consumers, statutory and regulatory authorities
and other organizations that have an impact on, or will be affected by, the
effectiveness or updating of the food safety management system.
Evidence of external communication is retained as documented information.
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Finding
Conform? Remark
Category
Clause Requirement
MI*, MA*, *If no – details NC reference *Justify “not
Yes No
CR* applicable” clauses
disposed of when required.
8 OPERATION
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Conform? Remark
Category
Clause Requirement
MI*, MA*, *If no – details NC reference *Justify “not
Yes No
CR* applicable” clauses
incident, emergency situation or tests.
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Finding
Conform? Remark
Category
Clause Requirement
MI*, MA*, *If no – details NC reference *Justify “not
Yes No
CR* applicable” clauses
to the extent needed to conduct the hazard analysis.
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Conform? Remark
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Clause Requirement
MI*, MA*, *If no – details NC reference *Justify “not
Yes No
CR* applicable” clauses
and process environment.
8.5.4.4 Actions when critical limits or action criteria are not met
The organization has specified corrections and corrective actions to be taken
when critical limits or action criterion are not met. Actions include potentially
unsafe products are not released; the cause of nonconformity is identified, and
recurrence is prevented.
8.6 Updating the information specifying the PRPs and the hazard control plan
There’s establishment of the hazard control plan, the organization shall update
the following information, if necessary, characteristics of raw materials,
ingredients, and product – contact materials, characteristics of product intended
use and flow diagrams and description of processes and process environment.
When required, the hazard control plan and/or the PRP(s) shall be updated.
8.8.1 Verification
The organization shall establish, implement and maintain verification activities.
The verification planning shall define purpose, methods, frequencies and
responsibilities for the verification activities. The verification activities shall
confirm that:
the PRP(s) are implemented and effective;
the hazard control plan is implemented and effective;
hazard levels are within identified acceptable levels;
input to the hazard analysis is updated;
other actions determined by the organization are implemented and
effective.
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PART 1: ISO 22000: 2018
Finding
Conform? Remark
Category
Clause Requirement
MI*, MA*, *If no – details NC reference *Justify “not
Yes No
CR* applicable” clauses
8.9 Verification related to PRPs and the hazard control plan
The organization had ensured that data derived from monitoring of OPRPs and
CCPs are evaluated by designated persons with sufficient competence and
authority to initiate corrective actions and corrections.
8.9.2 Corrections
The organization had ensured that when critical limits at CCPs and/or action
criteria for OPRPs are not met, the products affected are identified and
controlled about their use and release.
The organization has established, maintained and updated documented
information that includes methods of identification assessment, correction for
affected products to ensure their proper handling: and arrangements for review
of corrections carried out.
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Finding
Conform? Remark
Category
Clause Requirement
MI*, MA*, *If no – details NC reference *Justify “not
Yes No
CR* applicable” clauses
Each lot of products affected by the nonconformity shall be evaluated. Products
affected by failure to remain within critical limits at CCPs shall not be released.
9 PERFORMANCE EVALUATION
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PART 1: ISO 22000: 2018
Finding
Conform? Remark
Category
Clause Requirement
MI*, MA*, *If no – details NC reference *Justify “not
Yes No
CR* applicable” clauses
9.1.2 Analysis and evaluation
The organization has analysed and evaluated appropriate data and information
arising from monitoring and measurement, including the results of verification
activities related to PRPs and the hazard control plan, the internal and external
audits.
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Finding
Conform? Remark
Category
Clause Requirement
MI*, MA*, *If no – details NC reference *Justify “not
Yes No
CR* applicable” clauses
the information to stated objectives of the food safety management system.
10 IMPROVEMENT
Summary:
4.2 Environment
Consideration given to potential sources of contamination from the environment.
Food production should not be carried out in areas where potentially harmful
substances could enter the product.
Effective measurements taken to protect against potential contaminants are
periodically reviewed.
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PART 2: ISO/TS 22002:1-2009 for Food Manufacturing
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External opening windows, roof vents or fan, where present, are insect
screened.
External opening doors are closed or screened when not in use.
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All materials and products to be stored off the floor and with sufficient space
between materials and the walls to allow inspection and pest control activities to
be carried out.
The storage area designed to allow maintenance and cleaning, prevent
contamination and minimise deterioration.
A separate, secure storage area provided for cleaning materials, chemicals and
other hazardous substances.
Exceptions for bulk or agricultural crop materials to be documented in the food
safety management system.
chlorine levels at the point of use remains withing the limits given in relevant
specifications.
Non-potable water must have a separate supply system that is labelled and not
connected to the potable water system. Take measures to prevent the non-
potable water refluxing into the potable system.
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Exterior air intake ports shall be examined periodically for physical integrity.
6.6 Lighting
The lighting provided (natural or artificial) will allow personnel to operate in a
hygienic manner. The intensity of the lighting is appropriate to the nature of
operations.
Light fixtures are protected to ensure that materials, product or equipment are
not contaminated in the case of breakages.
7 WASTE DISPOSAL
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in immediate use and locked where the waste may pose a risk to the product.
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12 PEST CONTROL
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12.6 Eradication 1.
Eradication measures are initiated immediately after evidence of infestation is
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reported.
Pesticide use and application is restricted to trained operatives and are
controlled to avoid product safety hazards.
Records of pesticide use are maintained to show the type, quantity and
concentrations used; where, when and how applied, and the target pest.
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14 REWORK
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matter.
16 WAREHOUSING
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17 Consumers are made aware of the product and its importance so that they can
make informed decisions regarding the product.
Information relayed in the form of labels, advertisements or company websites.
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Summary:
2.5.1(c) Product specifications review procedure (C0, CI, CIII, and CIV)
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The organisation has a policy for the procurement of animals, fish, and seafoods
that are subject to control of prohibited substances (e.g., Pharmaceuticals,
Veterinary, medicines, heavy metals, and pesticides.
2.5.1(d) Raw Material and Finished product Specification (C, D, I, FII, G, and K)
The organisation shall establish, implement, and maintain a review process for
raw material and finished product specifications to ensure continued compliance
with food safety, quality, legal and customer requirements.
2.5.2(a) The organisation has ensured that finished products are labelled according to all
applicable statutory and regulatory requirements in the country of intended sale,
including allergen and customer specific requirements.
2.5.2(b) Where the product is unlabelled, all relevant product information shall be made
available to ensure the safe use of food by the customer or consumer.
2.5.3(c) Where a claim (e.g., allergen, nutritional, method of production, chain of custody,
raw material status, etc) is made on the product label or packaging, the
organisation shall maintain evidence of validation to support the claim and shall
have verification systems in place, including traceability and mass balance, to
ensure product integrity is maintained.
2.5.3(d) Food Chain category I, artwork management and print control procedures shall n/a
be established and implemented to ensure the printed material meets applicable
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customer and legal requirements. The procedures must include the following
information:
1. Approval of artwork standard or masterpiece.
2. Process to manage changes to artwork and print specifications and to
manage obsolete artwork and printing materials.
3. Approval of each print run against the agreed standard or master
sample.
4. Process to ensure effective segregation of differing print variation.
5. Process to account for any unused printed material.
2.5.3.2 Plan
a) The organization has a documented food defence plan specifying the
mitigation measures and verification procedures.
b) The food defence plan shall be implemented ad supported by the
organisations FSMS.
c) The plan complies with applicable legislation, cover the process and
products within the scope of the organisation and be kept up to date.
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d) For food category FII, in addition to above, the organisation ensured that
their suppliers have a food defence plan in place.
2.5.4.2 Plan
a) The organisation has a documented food defence plan, based on the
threats assessment, specifying the mitigation measures and verification
procedures.
b) The food defence plan is implemented and supported by the
organisations FSMS.
c) The plan shall comply with applicable legislation, cover the process and
products within the scope of the organisation and be kept up to date.
d) For food chain category FII, in addition to the above, the organisation
shall ensure that the suppliers have a food defence plan in place.
2.5.5 The FSSC 22000 logo can only be used for marketing activities such as the
organization's printed matter and / or website and another promotional material.
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2.5.6 The organization has a documented allergen management plan that includes:
a) A list of all the allergens handled on site, including in raw material and
finished products.
b) Risk assessment covering all potential sources of allergens cross-
contamination.
c) Identification and implementation of control measures to reduce or
eliminate the risk of cross-contamination, based on outcome of the risk
assessment; and
d) Validation and verification of these control measures shall be
implemented and maintained as documented information. Where more
than one product is produced in the same production area that has
different allergen profiles, verification testing shall be conducted at a
frequency based on risk e.g., surface testing, air sampling, and/or
product testing.
e) Precautionary or warning labels shall only be used where the outcome of
the risk assessment identifies allergen cross contamination as a risk to
the customer, even though all the necessary control measures have
been effectively implemented. Applying warning labels does not exempt
the organisation from implementation the necessary allergen control
measures or undertaking verification testing.
f) All personnel shall receive training in allergen awareness and specific
training on allergen control measures associated with their area of work.
g) The allergen management plan shall be reviewed at least annually, and
following any significant change that impacts food safety, a public recall
or a product withdrawal by the organisation as a result of an allergen/s,
or when trends in the industry show contamination or similar products
relating to allergens. The review shall include an evaluation of the
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2.5.8(a) As part of the organisations commitment to cultivating a positive food safety and
quality culture, senior management shall establish, implement and maintain a
food safety and quality culture objective(s) as part of the management system:
The following shall be addressed at minimum:
Communication
Training
Employee feedback and engagement
Performance measurement of defined activities covering all sections of
the organisation impacting on the food safety and quality.
2.4.8(b) The objective(s) shall be supported by a document food safety and quality
culture plan, with targets and timelines and included in the management review
and continuous improvements process of the management system.
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2.5.9(b) Quality control procedures, including for unit, weight, and volume, shall be
established, and implemented to ensure product meets the applicable customer
and legal requirements. This shall include a program for calibration and
verification of equipment used for quality and quantity control.
2.5.9 (c) Line start-up and change over procedures shall be established and implemented
to ensure products including packaging and labelling, meet applicable customer
and legal requirements. This shall include having controls in place to ensure
labelling and packaging from the previous run have been removed from the line.
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2.5.11 HAZARD CONTROL AND MEASURES TO PREVENT CROSS CONTAMINATION (ALL EXLUDING FII)
2.5.11 d) For all food categories, excluding FII the following requirements relating
to foreign matter management apply, in addition to clause 8.2.4 (h) of
ISO 22000:2018:
- The organisation shall have a risk assessment in place to determine the
need and type of foreign body detection equipment required. Where
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2.5.12 The organisation has established, implemented, and maintained routine site
inspections/prp checks to verify that site (internal and external), production
environment and processing equipment are maintained in a suitable condition to
ensure food safety. (Frequency shall be based on risk and PRP)
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2.5.14 In addition to ISO/TS 22000-6 clause 4.10.1, The organization has a procedure
to ensure that the health of personnel does not have an adverse effect on the
feed production operations. Subject to legal restrictions in the country of
operation, employee shall undergo medical examinations, where permitted, shall
be conducted at intervals determined by organisation.
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2.5.17 The organisation shall inform certification body within 3 working days of the
commencement of events or situation below and implement suitable measures
as part of their emergency preparedness and response process:
a) Serious events that impact the FSMS, legality and/or the integrity of the
certification including situations that pose a threat food safety, or
certification integrity as a result of a force majeure, natural or man-made
disaster,
b) Serious situation where the integrity of the certification is at risk and/or
where the foundation can be brought into disrepute. These include, but
not limited to:
- Public safety events
- Actions imposed by regulatory authority as a result of food safety
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*MI = Minor finding, MA* = Major Finding, CR*=Critical Finding
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